Professional Documents
Culture Documents
Process Audit, Product Audit APQP, MSA, SPC, PFMEA Preparation of PPAP Documents
Lean Manufacturing Tools Vendor Development IATF 16949:2016 Internal Audit
5S, Kaizen, 8D & QC story Policy deployment & X-matrix TPM, OEE, MTTR, MTBF
WORK EXPERIENCE
SENIOR QUALITY EXECUTIVE
Kay Jay Forgings Private Limited, Hosur | June 2014 to Present
Kay Jay Group of companies is a global provider of forged, machined & precision sheet metal components
for automotive sector.
Certified with IATF 16949:2016 for Manufacturing Automobile Components like Crankshaft Assembly,
Tool Box, Pillion Footrest Comp, Handle Bar Comp and More.
ROLES AND RESPONSIBILITIES
Identify and record any Process, Product and/or System Non-conformances.
Initiate action to prevent the occurrence of Process, Product and/or system nonconformity.
Initiate, recommend or provide solutions through designated channels.
Verify the implementation of the corrective action.
Organizing the Management review Meeting.
Is responsible for implementation and maintenance of quality system as per IATF 16949: 2016.
Is also responsible for ensuring continuing suitability and effectiveness in satisfying requirements of this
standard and our stated quality policy and objectives.
In charge for Statistical Process Control (X bar R chart) and Measurement System Analysis (R&R, Bias,
Linearity, Stability).
In charge for In-process Inspection and in process rejection analysis (Pareto analysis, Cause and effect
diagram).
One of the members in Product Engineering Department for the analysis of Process Design and Process
capability.
Conducting internal audits and implementing CAPA for non conformances (Process audit, Product audit,
Dock audit, Internal Quality Audit, Layout inspection).
In charge for continual improvements in Quality and Production by conducting daily training and audits
like Giving Training to the Operators (OJT) and auditing of Process control parameters.
Handled PPAP documents, Implemented 5’S, 8D reports, Kaizen Sheets, Seven Steps of Problem Solving.
Developing new products, preparation of PPAP documents, conducting process study, Conducting MSA
for the gauges of new products and establishing the Production before the target date.
Responsible for preparing project Documentation as per Product Development Process (PDP).
Analyzing Downtime Trend using Key performance Indicators like MTBF, MTTR and OEE calculation.
Preparing Standard Operating Procedure (SOP) for customer Drawings.
ACHIEVEMENTS
Successfully completed the training and assessment for the qualification of Internal and second party
Auditor for IATF 16949:2016 standard.
Successfully completed IATF 16949:2016 audit & BMW SPS audit as Management Representative.
Successfully completed the Jupiter Crankshaft assembly, Pillion Foot rest (BMW), Star City+ Crankshaft
assembly, Star Sports Crankshaft assembly, Victor+ Crankshaft Assembly and Apache U86 Crankshaft
assembly as QA engineer in NPD department.
Successfully implemented the Online SPC system in Quality Critical Processes.
Reduced the inspection time from 30 seconds to 10 seconds by implementing Multi air gauge in OD
grinding process.
Reduced Process variation in OD Grinding operation on various diameters with same wheel to achieve
desired Cp, Cpk value of 1.33.
Reduced the Process Variation in Fine boring operation using digi bore to achieve desired Cp, Cpk value
of 1.67.
Implemented Vision Camera in the Crank Shaft Assembly to identify the Thread Missing, Key Way
Missing, and wrong assembly in PDI.
Implemented Laser sensor in Crank Shaft Assembly Pressing machine to identify the Thread missing in
the components.
EDUCATION
M.E. Control & Instrumentation in UVCE from Bangalore University with 79.30% on 2014 batch.
B.E. Electronics & Communication in SSEC from VTU with 77.60% on 2012 batch.
PUC in Christ University with 78.0% on 2008 batch.
SSLC in Vidhatha High School with 92.64% on 2006 batch.
SOFTWARE EXPOSURE
MS Office Applications
AutoCAD
Minitab
PERSONAL PROFILE
Name Ajaykumar DoddaGowda A
Date of Birth 12th May 1991
Father’s Name Appajappa R
Gender Male
Marital Status Single
Languages Known Kannada, English, Hindi, Tamil and Telugu
Nationality Indian
DECLARATION
I hereby declare that all the details furnished above are true to the best of my knowledge and belief.
Place: Anekal
Date: AJAYKUMAR DODDAGOWDA A