PT.

POSO ENERGY
QUALITY CONTROL DEPARTMENT DIMENSION INSPECTION REPORT

Project : PLTA POSO PEAKER 515 MW

Report No. : /QC-PE/ /DIM/2018 Rev : 0
Drawing No. : Rev : 0
Poso Extension Stage-1 HEPP (4x30)
Location :

Applicable Code &

: Owner Technical Specification
Standard
Description :

SKETCH / DRAWING :

Measuring Result (mm)

Measuring Point A B C D E
Actual From Drawing

Actual After Assembly

Difference (+/-)

Measuring Result (mm)

Measuring Point F G H I J

Actual From Drawing

Actual After Assembly

Difference (+/-)

Measuring Result (mm)

Measuring Point K L M N O

Actual From Drawing

Actual After Assembly

Difference (+/-)
Rev : 03
Form No. 001/PESP/QAQC/2018

Field Supervisor QC Inspector Head of QC

------------------------------------------------------- --------------------------------------------------
Date : Date : Date :

Distribution : 1. File QA/QC (original) 2. Originator (copy) 3. Engineering (copy)

 PT. POSO ENERGY
WELDING INSPECTION REPORT
QUALITY CONTROL DEPARTMENT

Project : POSO I HEPP S.1 & REGULATING DAM Report No. : /QC-PE/ /WIR/2016 Rev. 0
Location : Drawing No. : Rev.
W P S No. : P Q R No. : Rev.
Applicable : ASME CODE SEC.V.ART. 9, AWS D1.1 & Owner Technical
Description : Code &
Standard . Specification
Welder : Temperature : °C
Material Spec. : To
Material Thickness : mm To : mm Groove/Fillet :
Angle
Material Diameter : Inch / mm
Surface Condition : Clean Grinding Other ( )
Stage of Exam : After Welding After Repair Other ( )
Joint Design : Groove Fillet Other ( )
Type of Joint : Butt Lap Other ( )
Welding Process : SMAW SAW Other ( )
Welding Current : AC DC EP DC EN
Position : Flat Vertical Horizontal Overhead
Electrode Class/AWS : Diameter : mm
Electrode Shielding : None Fluks (……........) Gas (………..……) Other (...............................)
Heat Treatment : Preheat (…….…°) Interpass Temp (…..........…….°) PWHT (…...…......°)
Current* : ...............................Ampere Voltage* : .......................Volt Welding Speed* : .............................mm/s
Pass / Layer : Single Multi Pass ( ………...... Layer)
Technique : String Weave Intermitten Other ( )
Interpass Cleaning : Grinding Wire Brushing Chipping Other ( )

Part / Welding Visual Inspection Judgement

Remark
Identification Type Of Defect Good Poor

SKETCH / Drawing :
Rev : 00

Form No. 002/PESP/QAQC/2016

Welder / Welder Supervisor Welding Inspector Head of QC

------------------------------------------------------- -------------------------------------------------- ---------------------------------------------------

Date : Date : Date :
* Range if the welding process multi pass
Distribution : 1. File QA/QC (original) 2. Originator (copy) 3. Engineering (copy)
 PT. POSO ENERGY MAGNETIC INSPECTION REPORT
QUALITY CONTROL DEPARTMENT

Project : PLTA POSO PEAKER 515 MW Report No. : /QC-PE/ /MT/2018 Rev. 0
Poso Extension Stage-1 HEPP (4x30)
Location : Drawing No. : Rev.
Workshop Penstock
Description Procedure No. : Rev.
:
Applicable Code : ASME Code Sec.V.ART.7 & Owner Tech Spec.
Lighting Equipment : Acceptance Criteria : ASME Code Sec.VIII.App.6 & B31.1 Power Piping
Light Meter Type : S.N. : Light Intensity : Lux
Material :
Stage of Examination : After Welding After Hydrostatic After Repair Other ( )
Surface Condition : As Welded Ground Flush Other ( )
Welding Process : SMAW GTAW Other ( )
MT Equipment : Yoke Prods Other ( )
Type of Current : AC HW DC/HW AC Other ( )
Type of Particles : ……………………. Dry Wet
Method : Continuous Residual Other ( )

Scope of Base Metal Back Chipping/Gouging Weld Part

Examination Edge Prep. Repair Weld Other ( )

Part / Welding Thickness Type of Judgement

Remark
Identification (mm) Discontinuity Accepted Repair Rejected

SKETCH / Drawing ( Identify Discontinuity Listed Above )

SEE ATTACHMENT FROM WI REPORT

Rev. 00
Form No. 004/PESP/QAQC/2016

Examined By Reviewed / Witnessed By Approved By

…………………………….. …………………………….. …………………………..

NDE Level : II ASNT Welding Inspector / NDE Level II (Two) Head of QC
Date : Date : Date :
Distribution : 1. File QA/QC (original) 2. Originator (copy) 3. Engineering (copy)
 PT. POSO ENERGY
PENETRANT INSPECTION REPORT
QUALITY CONTROL DEPARTMENT

Project : PLTA POSO PEAKER 515 MW Report No. : /QC-PE/ /PT/2018 Rev. 0

Poso Extension Stage-1 HEPP (4x30)

Location : Drawing No. : Rev.
Workshop Penstock
Description : Procedure No. : Rev.
Applicable Code : ASME CODE Sec.V.ART.6 & Owner Technical Spec.
Lighting Equip. : Acceptance Criteria : ASME CODE Sec.VIII.APP. 8 & B31.1 Power Piping

Light Meter Type : S.N. : Light Intensity : Lux

Surface Condition : As Welded Ground Flush Other ( )

Stage of Exam. : After Welding After Hydrostatic After Repair Other ( )

Welding Process : SMAW GTAW SAW Other ( )
Temperature : °C
Scope of Base Metal Back Chipping/Gouging Weld Part
Examination Edge Prep. Repair Weld Other ( )
Water Wash Post Emulsifier Solvent
Penetrant SKL-SP2 Other ( ) Dwell Time : Minutes
Application By : Brushing Spraying Dipping

…………………… Dry Developer Aqueous Dev. Non Aqueous Dev.

Type of Developer
Developing Time : Minutes Interpretation Time : Minutes
Type of Cleaner SKC-S Other ( )
Type of Penetrant Visible Fluorescent

Part / Welding Thickness Type of Judgement

Material Remark
Identification (mm) Discontinuity Accepted Repair Rejected

SKETCH / Drawing ( Identify Discontinuity Listed Above )

See attachment from WI Report

Rev : 03
Form No. 005/PESP/QAQC/2016

Examined By Reviewed / Witnessed By Approved By

NDE Level : ….. Welding Inspector / NDE Level : II (Two) Head of QC

Date : Date : Date :
Distribution : 1. File QA/QC (original) 2. Originator (copy) 3. Engineering (copy)
 PT. POSO ENERGI SATU PAMONA
NON CONFORMANCE REPORT
QUALITY CONTROL DEPARTMENT

Project : POSO I HEPP STAGE. 1 AND REGULATING DAM

Report No. : /QC-PE/ /NCR/2018 Date :
Originator By : Location :

Found During What Activity : Status :

Open / Close
Incoming Inspection
Inprocess Inspection QA Head
Final Inspection
Others ( )
Name :
Date :

Description of Non Conformance :

Corrective Action :

Disposition Result
Responsible Manager / Supervisor
Use as-is Return to Supplier
Repair Reject
Rework
Name :
Date :

Approval of Disposition : Engineering Project Management

Use - as - is / Repair / Rework

Non Critical NC Name : Name :

Date : Date :
Rev : 03

Critical NC

Approval of Disposition : Engineering Project Management

Return to Supplier / Reject

Name : Name :
Form No. 006/PESP/QAQC/2016

Date : Date :

Closure of / Note :

Distribution : 1. File QA/QC (original) 2. Originator (copy) 3. Engineering (copy)

 PT. POSO ENERGY
QUALITY CONTROL DEPARTMENT
ULTRASONIC INSPECTION REPORT

PROJECT : PLTA POSO PEAKER 515 MW TEST DATE : Rev. : 00

PROCEDURE NO : REPORT NO : /QC-PE/ /UT/2018
Poso Extension Stage-1 HEPP
ACCEPTANCE CRITERIA : ASME CODE SEC.VIII.APP. 12 , AWS D1.1 & Owner
LOCATION : (4x30) Tech Spec
Workshop Penstock

SPECIMEN DATA
MATERIAL : ITEM INSPECTED / AREA :
MATERIAL THICKNESS : mm To mm DRAWING NO. :
TESTING TEMPERATURE : WELDING PROCESS : SMAW / SAW / FCAW / GMAW/ ………..
SURFACE CONDITION : JOINT DETAILS :

EQUIPMENT PROBES
ULTRASONIC UNIT : TUD290 ANGLE SIZE FREQUENCY REFERENCE DATA TEST RANGE
SC/TC S/NO
SERIAL NO. : 37829000001/3786000001 (mm) MHz SETTING (dB) HOLE Ampl.
CABLE TYPE & LENGTH : & 1500mm
00
COUPLANT : CMC
CALIBRATION BLOCK : V1 & V2
450
REFERENCE BLOCK : BCB
CALIBRATION : 100 mm Test Range
600
SENSITIVITY : 80% FSH + 6 dB + T.O.L
TRANSFER LOSS : 2 dB
700
SCANNING TECHNIQUE : Contact Testing
SIZING TECHNIQUE
LENGTH : 6 dB Drop
HEIGHT (WIDTH) : 20 dB Drop
NOTCH :

DECIBLES RECORD OF DISCONTINUITY RESULTS

DAC% Screen Height

Reference Level (dB)
Scanning Level (dB)

From Datum (mm)

Discontinuity Type
Frequency (MHz)

Transfer Of Loses
Type of Probe

Length (mm)
DESCRIPTION

Depth (mm)
Thickness

Accepted

Rejected
PART :
Rev. 03

Discontinuity Type Cr = Crack IP = Incomplete Penetration SI = Slag Impurity/Inclusion Ot = Other ( )

EI = Elongated Indication IF = Incomplete Fusion Ps = Porosity
Form No. 001/PESP/QAQC/2016

REMARKS : UT scanning was done 100% on the weld.

Examined by : Reviewed/ Witnessed by : Approved By :

.................................... ...................................... .......................................

NDE Level : II ASNT Welding Inspector Head Of QC
Date : Date : Date :
Distribution : 1. Dispositioner (Original) 2. Originator (copy) 3. Engineering (copy)