Cement, crushing and

grinding mill industry

Since 1959 INTEGRAL HYDRAULIK is
specialized in the designing and manu-
facturing of hydraulic assemblies and
systems for the cement, crushing and
grinding mill industry. For example, we
are engineering oil supply units for the
lubrication of spur-gears, gear wheels
or sprockets. The replacement of com-
monly used grease lubrication by our oil
lubrication does not only provide our
customers with longer maintenance in-
tervals but also gives them a shorter pe-
riod of machine stoppage due to the fact
that maintenance work is easier acces-
sible. Moreover, by equipping our sy-
stem with a special oil filter any abra-
sive wear and tear is considerably
reduced.

In other fields of application, INTEGRAL

HYDRAULIK has also established a re-
putation as an innovative and highly
specialized engineering office with on-
site production. For example, INTEGRAL
HYDRAULIK has realized an electroni-
cally synchronized hydraulic clinker
grate. This leads to longer maintenan-
ce intervals. Really innovative, howe-
ver, is the fact that telemonitoring the
system is possible.
INTEGRAL HYDRAULIK is specialized
in the engineering and manufacturing
of such customized solutions. We would
be pleased to serve also you. Worldwide
commissioning projects, installation
and installation supervision are carried
out by our own experienced personnel.
 Energy and Power Station
equipment
Incinerating processes in biomass power
plants or waste incinerating units can be
driven by a level of accuracy never known
before – thanks to the hydraulic grate
drive systems from I NTEG RAL
HYDRAULIK. The system proves a feed
rate with a reproducible speed, with an
error of less than 1%, whereby this can
be achieved within a control range of 1
to 1000. This regulation is achieved by
means of a distance measurement sy-
stem, which is integrated into the hy-
draulic cylinder. This sensor sends a po-
sition signal to a control module, also
developed by INTEGRAL HYDRAULIK.

The control module does now compare

the actual values with the desired values
and consequently adapted to the relevant
operating conditions regulates the grate
automatically. Additionally, by using a
special regulator module, the feed rate
of several / all grates can also be adju-
sted and aligned with each other. A fur-
ther advantage is that telemonitoring
the system is possible. There is a wide
range of other hydraulic applications
within this industry. For example,
INTEGRAL HYDRAULIK delivers also
hydraulic for waste packaging machi-
nes and other disposal facilities.
 Smelting and rolling
industry, foundry and
coking plant equipment
INTEGRAL HYDRAULIK delivers
hydraulic solutions to the smelting and
steel industry as well as foundries and
coke plants. Whether we are dealing
with the engineering of hydraulically re-
gulated drives for rolling lines or hy-
draulically regulated air flaps and gas
taps for the optimum heating of coke
ovens – they all have one thing in com-
mon, they all require robustness and ab-
solute reliability, 24 hours a day and
365 days a year. Our sequence control
linked driving cylinders have been ad-
apted to the extreme working conditions
of a coke oven through the choice of ma-
terials and the concept by itself. They are
furnished with mechanically operated
ball poppet valves and are ATEX com-
pliant upon request.

INTEGRAL HYDRAULIK has successfully

developed customized solutions for the
most different types of demands. Please
do not hesitate to contact us. Long–
standing experience makes us your com-
petent partner. We look forward to re-
ceiving your inquiry.
INTEGRAL HYDRAULIK operates
throughout the world. Implementation,
installation and installation supervision
are carried out by our own experienced
personnel.
 Automotive and
commercial vehicle
industry
Testing devices are today commonly
used in the automotive industry due to
cost and time savings. Simulating the
different climatic zones without the ne-
cessity of being on site in the Sahara or
Alaska is of increasing interest for
our customers. Testing devices by
INTEGRAL HYDRAULIK allow, for ex-
ample, the simulation of any oil condi-
tioning within a temperature range from
-40° C to +150° C and provide you with
information whether your gear drive,
your anti-blocking system (ABS) and
your traction control work and are re-
liable – in all climatic zones.

INTEGRAL HYDRAULIK testing devi-

ces are used in further applications such
as for hydraulic camshaft adjusting.
What is unique about our testing devi-
ces is they work computer integrated,
hence submitting a defined test se-
quence to each tested component. Other
examples include a testing device which
was to test all the functions of an ex-
cavator shovel providing information to
different soil resistance or a testing de-
vice to the commercial vehicle industry
which was to simulate different cross-
country treads. Being your competent
and qualified partner testing devices
from INTEGRAL HYDRAULIK enable you
to simulate all kinds of applications.
Rail industry
Before use, point operating units are
subject to numerous functional tests.
INTEGRAL HYDRAULIK has engineered
such a testing device, which does not
only allow to examine but also to docu-
ment all the necessary tests. This in-
cludes how long it takes and which for-
ces are necessary to position a point
operating unit, the parameters for emer-
gency release as well as a functional
control in case of low voltage. The testing
device also enables to simulate diffe-
rent country-specific electric power sup-
plies. A special software programme
gives you further support and designed
to fulfill individual requirements.

Tunnelling
With a diameter of 14m the fourth Elbe-
Tunnel-Section is the world’s largest
road tunnel in loose rock. In order to
evaluate the statistical calculations,
INTEGRAL HYDRAULIK was asked by
the project responsible to design and
manufacture an appropriate testing de-
vice. The weight of the overlying ground
was hydraulically simulated on a sec-
tion of the tunnel pipe by 96 hydraulic
cylinders with up to 200.000 kN. More
than 600 sensors were used to ascer-
tain the level of force and distortion.
 Steering floods
Regulating flow speeds, maintaining con-
stant water levels and avoiding flooding –
INTEGRAL HYDRAULIK has successfully
designed, manufactured and delivered hy-
draulic solutions for a variety of projects.
In particular, we are experienced in en-
gineering hydraulic systems for floodga-
tes, weir systems and retention basins.
And of course there is a wide range of fur-
ther possible hydraulic applications. All
INTEGRAL HYDRAULIK products are desi-
gned with the user in mind and continuously
have been at the forefront of development
- pioneering new concepts and improving
existing products.

Wood, Paper and

Textile Industry
Hydraulic systems of INTEGRAL
HYDRAULIK are also used in the pro-
duction process of paper and non-woven
materials. Such called roller calenders
critically influence the product’s quali-
ty and surface texture. For this purpose
not only the distance of the calenders to
each other is regulated hydraulically but
also a defined load on the calenders is
generated hydraulically. Moreover, the
hydraulic fluid enables to adjust and
control the process temperature arising
at the calender surface. And last but not
least hydrostatically mounted calenders
allow a production line of several meters
width. Other examples of hydraulic ap-
plications in the industry are wrap and
cutting machines as well as hydrauli-
cally moving conveyor belts.
 INTEGRAL HYDRAULIK [capability characteristics]:
Founded in 1959, INTEGRAL HYDRAULIK has established a reputation as an in-
novative and highly specialized manufacturer of hydraulic assemblies and sy-
stems to industries such as energy and power stations, cement and crushing
industry, smelting and steel industry, wood and paper industry and hydraulic
(water) engineering industry. Furthermore, we design and manufacture hydraulic
testing devices for the automotive, rail and other industries.
As an engineering office with on-site production our main benefit is that we
offer a full range of services from the planning to the assembling of hydraulic
systems. In close co-operation with our customers we generate solutions es-
pecially designed to fulfill individual requirements. INTEGRAL HYDRAULIK
forms part of AKV Verwaltungs GmbH. AKV Verwaltungs GmbH is a family-
owned holding company for a group of medium-sized manufacturing companies
with business activities in the automotive industry as well as in the machine en-
gineering industry.

INTEGRAL HYDRAULIK, a company of the AKV group.

Hanns-Martin-Schleyer-Strasse 20 · D-47877 Willich · Deutschland / Germany

Tel.: ++49 (0) 21 54 - 41 31 0 · Fax: ++49 (0) 21 54 - 41 31 50 · www.integral-hydraulik.de