Professional Documents
Culture Documents
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9.0 11 Documentation
9.1 General
9.1.1 Authorisation of Change of Documents
9.1.2 Validity of Documents
9.1.3 Revision status of documents
9.1.4 Removal of Documents
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11.0 Appendix
A – Forms
B – Checklists
C – Procedures
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Accident An undesired event resulting in loss to people, property, process and/or the
Environment
Audit Team Member(s) of an Audit group, who are qualified to perform a Safety Audit
Company Company means the Hermann Lohmann Schiffahrtsverwaltungs GmbH and all
subsidiary companies
Corrective Actions Actions taken to eliminate the causes of an existing Non Conformity or other
undesirable situation in order to prevent recurrence
Incident An incident is an undesired event which could or does result in loss. Incident
includes accidents, Non-Conformities, near-misses, recommendations,
conditions of class and hazardous occurrences
Auditor Person who is authorised and qualified and designated to manage and
perform a Safety Audit
Near Miss An undesired event which could result in loss to people, property, process
and/or the environment
Objective evidence Information which be proved true, based on facts obtained through
observation, measurements or test and which can be verified
Quality The totality of features and characteristics of a product or service that bear on
its ability to satisfy stated or implied needs
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Q/S system review A formal evaluation by top management of the status and adequacy of the
Q/S system in relation to the Q/S policy and new objectives resulting from
changing circumstances
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0049 59 32 73 56 0
THIS TELEPHONE IS MANNED 24/7
1.1.2 Responsibility
The Company owns ships but also has ships under management from other Owners.
The Company has accepted the full responsibility for operation of vessels and has agreed to take over
all duties and responsibilities including those related to Quality, Safety and Maritime Pollution
Prevention.
The Company has identified key operations on previously gained experiences within the various fields
of operation as follows:
The company has encountered shipboard operations, which have the potential to affect the safety of
the ship and environment if not handled correctly and professionally.
These procedures will be reviewed permanently and be changed as necessary in controlled manner.
Therefore procedures are established to safeguard these operations
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- provide for safe practices in ship operation and safe working environment
- assess all identified risks to this ship, personnel and the environment and to establish
appropriate safeguards
- continuously improve the quality and Safety Management skills of personnel ashore and
aboard the vessels
- be prepared for emergencies, related to both safety and environment protection
- establish a quality system that can find and eliminate all errors of the company’s products
- regular inspections and maintenance of equipment and reviews of procedures to ensure their
compliance with experience gained, new technology and alteration in public demands
- maintaining high standards of safety consciousness, personal discipline and individual
accountability by adherence to a comprehensive and documented system of training
- actively promoting employee participation in measures aimed at improving safety and
protecting the environment
- to keep all personnel fully informed of any known or potential hazards that may affect
themselves; INFORMATION IS THE KEY TO SUCCESS!
- their colleagues, the ship or the environment by transmittal or pertinent documentation
- ensuring adherence at all times to the documented operating procedures by a system of
internal verification of procedures and activities
- continuously reviewing all mandatory rules, regulations, industry codes and guidelines that are
relevant to specific ship types and trades
All employees are expected to comply with Quality, Safety and Pollution Prevention Regulations and
Procedures at all times and to take the necessary precautions to protect themselves, their colleagues,
the ship, its cargo and/or the environment.
Signed:
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Alcohol and legal drugs are dangerous to the people’s health and can lead to severe illness. On the
one hand nobody can permit people using alcohol and legal drugs. On the other hand people working
aboard of seagoing vessels have to give their best at any time when they are on board. Crew
members and Officers being not able to work due to the influence of alcohol or drugs are a danger to
the ship and to the life of others.
The Company does appeal to all persons on board not to drink any alcohol and will not tolerate any
mistake due to the influence of alcohol or (il-) legal drugs.
Signed:
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Management:
Lisa Einhaus
Pieter Uitermark
Capt. Jörg Wellbrock
(Superintendent)
(DPA & CSO)
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The Managing Director has the overall responsibility for the Company and the vessels taken under
Management.
He has the ultimate responsibility to implement and follow-up the Quality, Safety and Pollution
Prevention Policy for the Company.
3.2.1.2 Responsibilities
- Implementing the Quality, Safety and Pollution Prevention Policy of the Company
- Motivation of all personnel of the Company in observation of the policy
- Having a Management Review at least once a year or earlier as deemed necessary (Form
REP01)
- Providing resources for proper functioning of the Safety Management System (SMS)
- Approving of the Company’s Audit Plan ensuring that sufficient resources are provided
allowing the Audits and Corrective Actions to be professionally conducted and followed up
- Reviewing annually the Company’s Safety and Pollution Prevention Policy
3.2.1.3 Authorities
The Managing Director has the overall authority concerning quality safety and prevention of
pollution. He has the right to request information from every employee and manager in the
Company in order to update his knowledge about the status and operation of the Safety
Management System (SMS).
3.2.1.4 Reporting
3.2.1.5 Substitute
In the case the Managing Director is not reachable or in another way is not available his alternate
can take over most of his duties.
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3.2.2 Superintendent
3.2.2.1 General
The Superintendent is responsible for the techniques on the ships of the Company. He is also
responsible for updating the documentation (except for the ISM Documentation).
3.2.2.2 Responsibilities
- documentation on board
- the whole technique of the ships
- inspection and supervising if one ship will stay in a shipyard
- Class Surveys (time schedule, requirements, inspections)
- Shore based calculation for cargo operation if requested
3.2.2.3 Authorities
3.2.2.4 Reporting
Reports to be drawn up to the Managing Director and DPA. Occasionally, copies of such report to
be forwarded to the vessel’s head, too.
3.2.2.5 Competence
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The DPA ensures safe operation of each ship and provides a link between the Company and those
aboard. He is assigned as staff member in the organisation, is part of the Management Team
ashore and reports directly to the Managing Director. The DPA ensures that adequate resources
and shore based support are applied by the DPA and thus he is in charge of all relevant
documents and forms of the company.
3.2.3.2 Responsibilities
The DPA is
- ensuring that the requirements described in the ISM Code are introduced and maintained at
the correct level
- monitoring the safety and pollution prevention aspects of the operation of each ship
- ensuring that adequate resources are applied
- ensuring that shore based support is applied
- maintaining the Safety Management System
- evaluating the (Incident) Reports
- assisting the Management in analysing the causes of incidents
- keeping himself updated in rules, regulations and guidelines in shipping as far as relevant for
the Company and keeps the Management and/or the vessel’s head duly informed accordingly
- verifying that, to correct unwanted situations, actions selected are implemented
- planning and monitoring internal and 3rd parties Audits
- assigning Internal Auditors
- planning Management Review meetings and keeping minutes of such
- responsible for Non Conformities in the Company but also for Non Conformities of Flag and
Port State Controls
- taking care of the Non Conformity Reports and has to analyse necessary corrective actions
- analysing changes to procedures and the ISM-Manual
3.2.3.3 Authorities
The DPA has direct access to the Managing Director of the Company.
He has the right to request information from every employee and Manager in the Company in
order to collect information on status and operation of the Safety Management System.
3.2.3.4 Reporting
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MASTER
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3.6.1 Master
3.6.1.1 General
The Master is responsible for the ship under his command according to national legislation,
international conventions and regulations and according to the Companies’ specific instructions.
The Master has the overriding authority and the responsibility to take any action he considers to
be in the best interest of the safety of the Crew, passengers, vessel, cargo and the marine
environment.
3.6.1.2 Responsibilities
3.6.1.3 Authority
3.6.1.4 Reporting
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He is the head of the Engine Department and Member of the Shipboard Management Team
(SMT).
3.6.2.2 Responsibilities
- efficient and safe operation and maintenance of all engine and powered equipment in the
Engine Room and on Deck
- ensuring that the engine crew follows safe working practices as defined in Company
procedures
- ensuring that all technical department officers and ratings are familiar with relevant
procedures
- maintenance and records of all planned and un-scheduled maintenance in accordance with
requirements and Company procedures
- ensuring Statutory and Class Surveys are carried out on all engines and equipment covered by
such requirement
- maintenance of stand-by equipment and systems in a completed state of readiness to meet
any emergency requirement
- testing stand-by systems on a regular basis and in accordance with Company procedure
- notifying the Master immediately of any defects which may affect ships safety or put a risk to
the Marine environment
- investigating incidents and applying corrective action as agreed with the ship’s Master
- regular inspections of all plant and equipment aboard
- ensuring that Oil Record Book and Engine Log Book are accurate and up to date
- identification of potential ship hazards associated with engine operations and advising the
Master accordingly
- instruction to cadets, junior officers, rating on relevant procedures
- ensuring that sufficient spare parts for his area are available
- maintenance and filing of all documents and reports related to the Engine Department
3.6.2.3 Authority
- assign engineer officers or ratings specific roles with respect to the engineering department’s
responsibilities und the SMS
- order, in consultation with the Master, spareparts and consumables for his department
3.6.2.4 Reporting
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He is the head of the Deck Department, replaces the Master in his absence and is member of the
Shipboard Management Team (SMT).
3.6.3.2 Responsibilities
3.6.3.3 Authority
3.6.3.4 Reporting
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3.6.4.1 General
The Second Officer is in addition to his duties as Navigation Officer also responsible in co-
ordination with the Chief Officer (see 3.6.3) for the correct working and availability of all safety
and life saving equipment and that the crew is prepared for all possible emergencies.
3.6.4.2 Responsibilities
- maintaining safety- and protection equipment in such way that they are sufficient and ready
for use
- reporting deficiencies to the Master
- keeping a record of all safety and protection equipment
- training and familiarization of all new Crew Members joining the ship on the safety aspects of
ship and cargo
- reporting all defects on protection, safety and life saving equipment and equipment that need
replacement or repair to the Chief Officer
- programming all safety exercises as defined by statutory instruments and ship procedures
- recording all safety and anti-pollution exercises in accordance with statutory regulations and
Company procedures
- identify and communication of language problems among Crew Members and advise the Chief
Officer accordingly
- identify any deficiencies in Crew Members training and advise the Chief Officer accordingly
- posting and instructing the Crew in all relevant data regarding dangerous cargo
3.6.4.3 Authority
3.6.4.4 Reporting
3.6.4.5 Additional
If required by the Master the Second Officer can be engaged in addition to his duties as second
Officer for the following works:
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The Rating assists in all maintenance, cleaning and watch keeping duties as assigned by the
Master or the Chief Officer/Chief Engineer respectively 2nd Engineer.
3.6.6.2 Responsibilities
- reporting damages and irregularities immediately to the 2nd Engineer respectively the Chief
Engineer
- using the personal safety equipment needed for the job
- when executing hazardous work he follows the work procedures advised by the Company
respectively his supervisor
- familiarizing with the safety procedures in the Engineers area
- preparing himself in the duties assigned in the Fire and Muster Roll
3.6.6.3 Authority
3.6.6.4 Reporting
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Assist in all maintenance, cleaning and watch keeping duties as assigned by the Chief Officer
3.6.7.2 Responsibilities
3.6.7.3 Authority
3.6.7.4 Reporting
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3.6.9 Cook
3.6.9.1 General
The Cook is responsible for matters related to healthy preparations of meals, hygiene in the
accommodation and sufficient amount of food and beverage for the voyage.
3.6.9.2 Responsibilities
3.6.9.3 Authority
3.6.9.4 Reporting
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It is the Master’s decision to arrange Port watch according the circumstances and in
compliance with ISPS.
On any ship safely moored or safely at anchor under normal circumstances in port, the Master
shall arrange for an appropriate and effective watch to be maintained for the purpose of safety
and security.
Watch arrangements:
Arrangements for keeping a deck watch when the ship is in port shall at all times be adequate to:
Ensure the safety of live, of the ship, the port and the environment and the safe
Operation of all machinery related to cargo operation;
Observe international / national and local rules; and
Maintain order and the normal routine of the ship.
The Master shall decide the composition and duration of the deck watch, depending on the
conditions of mooring, type of the ship and character of duties. If the Master considers it
necessary, a qualified officer shall be in charge of the deck watch. The necessary equipment shall
be so arranged as to provide for efficient watchkeeping.
The crew member in charge of the deck watch shall inform the relieving officer of the following:
The depth of the water at the berth, the ship's draught, the level and time of high and low
waters; the securing of the moorings, the arrangement of anchors and the scope of the
anchor chain, and other mooring features important to the safety of the ship, the state of
main engines and their availability for emergency use.
All work to be performed on board the ship , the nature, amount and disposition of cargo
loaded or remaining , and any residue on board after unloading the ship;
the level of water in bilges and ballast tanks;
the signals or lights being exhibited or sounded
the number of crew members required to be on board and the presence of any other person
on board
the state of fire-fighting appliances;
any special port regulations
the Master's standing and special orders;
the lines of communication available between the ship and shore personnel, including port
authorities in the event of an emergency arising or assistance being required
Any other circumstances of importance to the safety of the ship, it's crew, cargo or
protection of the environment from pollution
The procedures for notifying the appropriate authority of any environmental pollution
resulting from ship's activities.
Relieving crew member, before assuming charge of the deck watch, shall verify that
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Crew member in charge of the deck watch shall not hand over the watch to their relieving crew
member if they have any reason to believe that the latter is obviously not capable of carrying out
watchkeeping duties effectively, in which case the Master shall be notified accordingly. Relieving
crew member of the deck watch shall ensure that all members of their watch are apparently fully
capable of performing their duties effectively.
If, at the moment of handing over the deck watch, an important operation is being performed, it
shall be concluded by the crew member being relieved, except when ordered otherwise by the
Master.
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In this Company the Master has the overriding authority and the responsibility to make
decisions with respect to quality, safety and pollution prevention and to request the Company’s
assistance as may be necessary.
This includes:
1. The Master gives orders and instructions in a clear and simple way and language, so that he
can be understood by everyone independent of his knowledge’s.
2. He has to take care that all Class’, Flag States’, Port States’, Charterers’ and Owners’
requirements will be fulfilled. He has to keep in mind that authority requirements are of
highest priority.
3. Master has to ensure that all Officers and Crew members have their valid and original
Certificates with them due to the Flag State requirements. All Crew members and especially
the officers have to be able to fulfil their job.
The Master aboard the ship is responsible for the implementation and maintenance of the SMS but he
can request the Company’s assistance as may be necessary.
To ensure that the SMS is followed by every Crew member the Captain has to
1. Motivating the Crew in being an example in following up the SMS. The Master has to monitor
the enthusiasm of the Crew concerning fulfilling the SMS related requirements. Deviations
should be noticed, analysed and removed.
2. issue appropriate orders and instructions in a clear and simple manner.
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The competence and vigilance of the officer of the watch provide the most direct means of avoiding
dangerous situations. To ensure this, the vessel must have on board the Bridge Procedures and
personnel make themselves familiar with this. Procedures have to follow the relevant checklists as a
guideline. The Master ensures that the procedures are known to all concerned personnel and are in
use during respective operation.
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The daily report, as E-Mail, Fax or Telex, except in port shall contain following, unless otherwise
instructed by operator/charterer:
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Master
The Company appoints only Masters with full qualifications for the trade they will sail in as stated in
the STCW-95 and Flag State requirements.
If practicable, the appointed and new Master will do one trip for familiarisation together with the
Master he is going to relief.
Masters will be recruited from servicing Chief Officers in the fleet to ensure that they are qualified for
this job. If no qualified Chief Engineer is able or willing to become a Captain the MD will try to hire an
external Master.
The qualification of the Company’s Masters is being checked by:
New assigning Masters who are joining the Company have to receive an introduction/update of the
existing SMS. After having received this information Master is to sign Form Sheet to evidence that he
has received training.
Chief Engineer
The Company appoints Chief Engineers only with full qualifications for the trade and engine they will
sail with as stated in the STCW-95 and Flag State requirements.
If practicable, the appointed and new Chief Engineer will do one trip for familiarisation together with
the Chief Engineer he is going to relief.
The Company will only recruit seagoing personnel with full qualification for the duties they will have to
fulfil on board. Seagoing personnel must have all requirements and certificates stated in the STCW-95
and Flag State requirements.
5.3.1 Scope
Defining the controls and activities required to ensure that
- new crewmembers have all their certificates according to STCW-95
- new crewmembers are able to speak and understand English fluently
- new crewmembers are fully qualified for their duties
5.3.2 Responsibilities
Responsible for the recruitment of personnel is the Managing Director and he has to ensure that
- only crewmembers with valid certificates according to STCW-95 are recruited
- all crewmembers are qualified for their duties
- recruitment of crewing agents is monitored
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5.3.3 Recruitment
A personal record is needed for recruitment together with all components and relevant licenses.
The Managing Director respectively his employed Crewing Agency will decide if the applicant is
fully qualified or not.
5.3.4 Recruitment by a Crewing agency
If crewing is done by a Crewing Agency the monitoring of the recruitment is done by this Crewing
Agency.
The Crewing Agency should be audited regularly every two years.
If auditing of the Crewing Agency is impossible the monitoring will be done in checking up the
following items:
Following rules to a personnel who is new, or is transferred to new assignments, it has been defined
when and how proper familiarisation with their duties related to safety and protection of the
environment are given. These familiarisation instructions are identified and documented, and are
given PRIOR to sailing, such as:
- Providing introduction familiarisation on the ship, its equipment and the SMS upon
joining, under the direction of the Safety Officer
- The familiarisation form REP18 has to be used
- Verification of knowledge by Master by means of interviewing in the working language
“English”, checking the Certificates and the validity of health Certificates and that they
stay valid throughout the seafarers contract
to ensure that all personnel involved in The Company’s SMS have an adequate understanding of
relevant rules, regulations, codes and guidelines.
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Ship’s Personnel
All operational personnel involved in the SMS shall have an adequate understanding of relevant
rules, regulations, codes ad guidelines. All the relevant rules and regulations have to be in English
language onboard the ship.
The relevant rules and regulations which personnel shall have an adequate understanding of, are
(but not limited to):
Shore Personnel
The qualification and certification of shore personnel have been defined on the basis of specialize
regarding trade and technical vessel features.
Additional requirements are defined during the Management Review when Training Needs are
investigated. Following is considered:
Training Needs will be identified by means of regular Safety Committee Meetings, where all safety
relevant matters, non-conformities and near misses depending to the specific ship will be discussed
and analysed.
Management Reviews are a fortunate instrument to identify Training Needs, when overviews and
analyses of a whole year is discussed. Management Reviews can be used to find tendencies of
Training Needs even for the whole Company.
The working language aboard is English. Every working and Safety Instruction has to be given in
English language. So every Crew Member has to be able to speak fluently and understand the English
language.
Information on the SMS to the vessels are given in the working language (English) or any other
language (even German) understood by the individual Crew Member.
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5.8.1 Verification
5.9.1 Scope
with the objective to control activities to Quality, Safety and Pollution Prevention on board and
improve activities.
5.9.2 Process
The Master is responsible that at the end of each month a Safety Committee Meeting is held. The
Meeting will be prepared by the Safety Officer on board. He has to ensure that all Officers and
one applied member of the Crew will attend this Meeting. He will prepare the content of the
Meeting.
The Safety Officer or his substitute will prepare the content and a schedule for the Meeting. In the
meeting the following items should be discussed (but not limited to):
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A routine Safety Committee Meeting (SCM) will be documented in Form MR 01 and signed by both
the Safety Officer and the Master. A copy of the SCM shall be sent together with other monthly
mail to the Company. The filed of ‘Safety Committee Meetings’ to be filed together with other
ISM-related reports in the folder “ISM Reports”. In case a Non-Conformity-Report has to be
opened or other incidents respectively important matters are investigated, the Master will send a
report to the office for verification.
5.10.1 Personnel
The Company is making sure that ships and departments of the Company do have enough
personnel resources at any time in order to fulfil the requirements of the Quality and Security
System and to accomplish the tasks of the Company.
The Management is taking care that the Company and the personnel is being furnished with
sufficient resources to keep the daily operation of the Company running.
The Infrastructure shall correlate present standards.
5.10.3 Responsibilities
Responsible for resource planning is the Master aboard or the head of a department.
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- regular training exercises and drills are conducted to ensure readiness for emergencies in
accordance with the training matrix MR 08 and the Emergency Response Plan
- internal and external channels of communication should be tested and deputies for key
personnel to be identified
- also ship/shore-training will be conducted regularly and in line with Flag State requirements.
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An incident is an undesired event which could or does result in total loss. Incidents include accidents,
Non-Conformities, Near-Misses, recommendations, condition of Class and hazardous occurrences.
When despite all precautions an incident occurs there should be an investigation of the circumstances
and causes. Reporting, recording and analysis are an important part of the Company’s policy, safety
and pollution prevention programme. Investigations of incidents on shore, is the responsibility of the
Managing Director, aboard of the Master.
7.2 Scope
Procedures are in place for reporting all Non-Conformities including those involving injury,
occupational illness, explosion, fires, loss of containment, near misses property damage, pollution and
Non-Conformities.
Incident reports and Non-Conformity Reports are suitable for systematic recording and analysis of
causes and trends. The reports shall be completed by the Managing Director / Master respectively his
nominated substitute.
The quality of the reporting shall be monitored by the DPA respectively his nominated substitute.
Incident records and Non-Conformity Reports shall be kept in file by the DPA.
7.2.2 Investigation
Those who are given the responsibility for conducting the investigation into the incident shall be
competent for this task and be familiar with the operation involved in the accident. These are normally
the Officers and Masters on board, because they do have the best knowledge of the immediate
circumstances. The degree of thoroughness of the investigation should be determined not only by the
significance of the actual loss but also by that potential loss.
As a near miss is much easier to overlook, or even conceal then an accident, staff should be
encouraged to report the apparently unimportant near-miss just as conscientiously as serious
accident, being assured that no blame or ridicule will follow. If fewer Near Misses than accidents are
being reported, the system is clearly failing to capture useful information!
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Investigation should always include thorough analysis of the cause. This involves the identification of
all immediate causes or symptoms of the incident that are considered to be sub-standard practices or
conditions. The investigation should then consider the basic causes that lie behind the immediate
causes, and which are related to personal and job factors. Experience shows that accidents are
seldom, if ever, the result of a single cause.
7.2.4 Responsibilities
It is the Managing Director for the shore departments and the Master for ship, who are responsible to
- Near Misses that can be analysed directly on board if they are not serious
- ensure that standard Non-Conformity Report forms are being used and properly completed,
allowing underlying causes to be identified, statistical information to be collected and potential
loss to be evaluated
- perform the first review of both reported cause and recommended actions. At this level
reports, which inadequately analysis underlying causes and/or failed to make effective
recommendations, shall be returned to the originator for completion
7.3 Process
2. The head of the department shall take whatever action is necessary or possible to correct the
situation, at lest in the short term. This action shall be entered into the Incident Report Form.
3. After Review of the Report the DPA shall determine which department is required to discuss
corrective actions.
4. As a result of this discussion the DPA shall advise such corrective action. Such corrective
action shall be recorded on the Master Report form.
5. The departmental head or the Master concerned shall implement the corrective action. The
effectiveness of this corrective action is verified after a suitable period of time by a
superintendent who reports to the DPA.
6. If upon receipt of a report or at the office review it is decided that a particular incident may
have relevance aboard other ships within the fleet. The DP shall ensure that a copy of the
corresponding Incident Report, results of analysis and any other applicable information is
forwarded to those ships at the earliest opportunity.
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7.4.1 Purpose
The company has encountered shipboard operations and procedures, which have the potential to
affect the safety of personnel, passengers, ship and the environment if not handled correctly and
professionally. These procedures will be reviewed permanently and be changed as necessary in
controlled manner.
The purpose of this procedure is to identify risks, perform and demonstrate a systematic examination
of identified risks to the ship, her crew and her passengers as well as to the environment with the aim
to eliminate or reduce them to an acceptable level.
7.4.2 Reference
ISM Code latest vers., Maritime Labour Convention (MLC 2006).
7.4.3 Responsibilities
The department heads are responsible that risk assessments will be carried out and recorded in their
departments.
Service technicians may also perform some kind of risk assessments.
7.4.4 Procedure
7.4.4.1 General
First of all, the potential risk must be identified.
If it has been identified already and is covered by an existing procedure (Bunkering, Voyage Planning,
Disease prevention, Working aloft, Entry into enclosed spaces, etc) it is required to include the
existing measures in the risk assessment procedure.
As a result, records of already identified risks may take many forms including below mentioned
forms/checklists, minutes of meetings, safety meeting/committee reports, observation notes, hazard
registers, notes in log books, etc.
Risk assessments shall also be carried out to identify potentially dangerous or hazardous shipboard
operations, which are not yet laid down in written form. The detailed description how to conduct a risk
assessment can be found in “The Code of Safe Working Practices for Merchant Seamen”, which is
available on board.
The Formal Risk Assessment is to be used to record the evaluation process.
7.4.4.2 What should be assessed?
The assessment should cover the risks arising from the work activities of workers on the ship. The
assessment is not expected to cover risks, which are not reasonably foreseeable.
Department heads are advised to record the significant findings of their risk assessment. Risks, which
are found to be trivial, and where no further precautions are required, need not be recorded.
All other extra-ordinary jobs shall be identified and assessed.
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7.4.4.3 Examples
Anchoring (Hazard: Rust, Slipping, …)
Running gear (turning by starting air, turning gear, …)
Drill & Grinding Machine (hit of clothes in rotating parts, ...)
Working in Mast (Falling down, radar radiation, …)
Hot Work (electric burn, thermal burn, ...)
Repair of electrical Equipment under Voltage (electrical shock, …)
Portable Ladders (Fall down, …)
Receive of Provision (Falling down of provision, slip on deck, …)
Work with Chemicals (chemical burn, corrosive, …)
Turning works (hit of clothes in rotating parts, ...)
Greasing of Wires (falling down, radar radiation, ...)
Washing decks (Falling down, electrical shock, slip on deck,…)
Welding Works (hit of eyes, skin burning,…)
Fresh Water Disinfection (chemical burn,…)
Identify Risk
Ensure
Existing Controls?
effectiveness
Implement
Preventive Tolerability?
Measures
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Competent analysis of all causes leads to the development of proper and effective remedial actions.
- all mechanism is in place which ensures that further remedial actions are taken following
significant incidents if considered necessary
- responsibility for implementing each recommended follow-up actions is clearly assigned and
understood
- lessons are communicated to strengthen the SMS, and to help others to prevent similar
incidents
- all information should be communicated to other department and ships
Any necessary remedial steps identified during the investigation should be reviewed periodically to
ensure that they are satisfactorily followed up.
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To ensure that The Company’s maintenance demands are fulfilled and inspections are held at
appropriate intervals, the Annual Audit Plan is being developed. Non-Conformities and deficiencies to
be reported immediately from the ship to The Company and vice versa. Appropriate corrective actions
can be traced in the NCR .
In order to assist the Management and Masters to keep their ship in good and safe condition the
below rules should be checked to be fulfilled on board the ships and ashore.
All Certificates, documents, condition of hull and machinery, equipment and the living conditions as
well as adherence to operation requirements and the manning of ships should be checked to fulfil the
following rules:
- International Convention for Safety of Life at Sea (SOLAS) 1974 with its protocol as amended
- International Convention of Load Lines (LLC) 1966
- International Convention for the Prevention of Pollution from Ships (MARPOL) 1973 with its
protocols
- International Convention on Standard Training, Certification and Watch Keeping of Seafarers
(STCW) 1995
- Convention of the International Regulation for Preventing Collisions at Sea (COLREG) 1972
- Merchant Shipping (Minimum Standard) Convention 1971 (ILO Convention N°. 147)
- Manufacturers requirements
- Classification requirements
The checklist should be used at regular intervals. The list does not claim to be complete!
To be sure that the ship is in good condition, the Captain, the Officers and Engineers have to:
- check the hull, the accommodations, the equipment and the engine as described in the
maintenance procedures
- Non-Conformities have to be reported
- Corrective actions have to be carried out, reported and to be checked after implementation
Critical and Standby Equipment and systems on board are to be identified, tested and
maintained to ensure functional reliability in accordance with the nomination displayed in from
MR 01 With this form procedures are established to identify equipment and technical systems
the sudden operational failure of which may result in hazardous situations. The measures
mentioned include the regular testing of stand-by arrangements and equipment or technical
systems that are not in continuous use.
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Critical Equipment and systems are functions where sudden loss of functional capability or
where failure to respond when activated, manually or automatically, may create hazardous
situations or accidents.
Standby Equipment and systems is critical equipment that is not regularly used and is used as
an emergency and auxiliary unit when a failure occurs to the main unit.
Regular testing of stand-by arrangements are to be provided to ensure that a single failure
does not lead to a hazardous situation.
Items and functions that are not continuously active or that have been inactive for some time
are to be tested regularly and prior to entering into operational phase where these functions
become critical.
8.2.1 General
All ships under the management of the Company will be inspected regularly, but minimum
once a year by the DP Designated Person or the superintendent respectively their nominated
substitutes. During the inspection the Shipboard Management Team will discuss problems,
incidents, necessary amendments to the system, and Non-Conformities that have occurred
between the present and the last inspection and are not finally solved. The DP or the
superintendent respectively their nominated substitutes will also make a general inspection of
the ship and equipment to ensure that ship and equipment are in good and safe working
condition.
8.3.1 Scope
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8.3.2 Responsibilities
Responsible for the maintenance of the Main Engine is the Chief Engineer. He has to ensure
that all
The Main Engine will be inspected and maintained as stated in the Maintenance Reports
respectively in accordance with the Manufacturers instructions. All running hours mentioned in
the Maintenance Plans are about. The Chief Engineer can extent the running hours if he is of
the opinion to do so but he should put a remark into his monthly record. To assist the Engine
Crew during inspection, maintenance and repair the Manual of the Main Engine can be found
in the Engine Control Room (ECR). This Manual gives a detailed working instruction for each
work to be carried out due to the Maintenance Plan.
The Copies always to be forwarded together with other monthly mail to The Company and the
Originals to be filed in a folder supplied by the Company lead consecutively. The folder is to
be kept aboard the ship in accordance with Chapter 9.2.1 of this Manual.
The overall Responsibility for the maintenance of all engine equipment lies with the Engineer
Department.
The Chief Engineer must report every operational difficulties that will effect the safety of Crew and
ship to the Master.
Auxiliary and Emergency Engines are maintained by the Chief Engineer in accordance with the
Maintenance Reports issued by The Company and corresponding MR-Forms to be lead consecutively.
The Chief Engineer is solely responsible for the reliable operation and maintenance of every part of
the controlling gear from the navigation bridge to the steering gear.
The Chief Engineer and the Master should be personally satisfied by testing that the steering gear is
working satisfactory BEFORE the ship leaves port.
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8.7.1 General
For the lubrication on board of the ship only oil should be used stated in the lubrication chart
respectively what is being advised by the superintendent ashore.
8.7.2 Maintenance
The Chief Engineer solely is responsible that lubrication of all engines and equipment on board
is done regularly. Oil used by the Main Engine and Auxiliary Engines has to be purified to
avoid damages.
The Company effects a contract with the general lubrication oil supplier and same will furnish
each vessel of the Company with necessary equipment to take regular oil samples.
Corresponding instructions will be given by the Company respectively by the service company.
Each oil sample will be tested by an independent laboratory and the superintendent ashore
will confirm the results of each sample to the ship in written. Each test result to be kept in a
separate folder in the ECR.
Separators are an essential part of the enforced lubricating system. It is important to keep and use
them in efficient working condition according to the Manufacturer’s instruction.
Chemical compounds and soluble oils are employed as anti-corrosive agent in the fresh water system
of engines. The concentration should be kept within the recommended limits indicated in the water
treatment pamphlet.
Regular tests of cooling water in circulation are to be carried and recorded in the log sheet. The
required maintenance
can be found in the corresponding maintenance forms.
8.10.1 Fuel
All fuel supplied has to be within the specifications provided for this ship. Fuel oil samples, as
stated in 8.7.3, to be sent to independent laboratories regularly.
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The Chief Engineer is responsible for the maintenance of the standby pumps and other standby
equipment in the engine room. This equipment has to be maintained as stated in the Maintenance
Reports issued by The Company respectively the booklets of the Manufacturer.
8.12 Boiler
The Chief Engineer is responsible for the maintenance of the boiler in the engine room. This
equipment has to be maintained as stated in the booklets of the Manufacturer.
The responsibility for cleaning the air filters for ventilation and air conditioning lies by the Engineering
Department.
The Emergency Stop Valves should be operated regularly when the vessel is in port.
The Chief Engineer is in charge of the pumps, pipes and valves to all tanks on board the ship.
8.16.1 Maintenance
The Chief Engineer is responsible for the maintenance of every part of the ship’s electrical installation,
with the exception of electronic navigation instruments, stability and bridge computers and the radio
installation.
The electrical equipment throughout the vessel must always be maintained in a safe and reliable
condition.
When one of the following operations takes place, details have to be recorded in the Oil Record Book:
- disposal of oil residues (sludge) from bunker, fuel, bilge tanks or other sources
- transferring the residues to another tank or burning the residues
- when residues are delivered to shore facilities, a receipt should always be obtained from
the receiving company for the quantity delivered and kept in a separate file
- accidental or other exceptional discharge or escape of oil etc
- cleaning of bunker fuel tanks during a voyage
- bunkering of fuel and lubricating oil
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8.17.6.1 Purpose
Prevention of air pollution and prevention of Mein Engine start problems on DO.
MARPOL Annex VI
A 0,1 % sulphur limit starts to apply to all types of marine fuels used by ships at berth in EU ports.
This applies to any use of the fuel with the following exceptions:
- Ships, which spend less than 2 hours at berth according to published time-tables.
- Ships, which switch off all engines and use shore-side electricity.
8.17.6.3 Responsibilities
Chief Engineer
8.17.6.4 Procedure
General
Fuel shall be changed over in due time prior passing the i.e. SECA boundaries.
When changing from high to low sulfur, several conditions must be taken into account in order to
determine the time needed until low sulfur fuel will be burned by the ME:
1. Revolution/load of ME
2. Temperature of fuel
3. Content of service tank(s)
4. Diameter of fuel piping
5. Condition of fuel filters
Only low sulfur fuel may be burned when entering the SECA, therefore proper pre-planning is
necessary:
Time for change over from HFO to DO 1h 15 min (DO temp afterwards at around 60°C). Additional
time to cool down system to <= 50°C 3 to 4 hrs. Minimum change over time before engine can be
used for maneuvering (start/ stop maneuvers): 4 - 5 hrs.
MAIN TERMS to be watched and maintained at all times Fuel change over shall be done at the lowest
possible ME revolutions. DO Viscosity never to drop below 2 cSt.
Fuel change over shall be done at the lowest possible ME revolutions. DO Viscosity never to drop
below 2 cSt.
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8.18.1 Hull
The Chief Engineer is responsible for the structural maintenance of the ship; the Master has to check
the status of the ship’s structure regularly.
Thus, the Master has to check the double bottom tanks, cofferdams, pipe ducts, deep tanks and
refrigerated spaces and he should become familiar with the ventilation and drainage of all
compartments throughout the ship.
If a double bottom tank or pipe conduct is opened for survey the Chief Engineer should check tank
and fitting internally.
Double bottom tanks in way of all cargo spaces should be pressure tested as instructed by the
corresponding Classification Society. The Chief Engineer to check the tank top, manhole covers, air
and sounding pipes on each occasion the tank is tested.
The Chief Mate is responsible for the structural maintenance of the cargo gear, if any, the hatch
cranes respectively the hydraulic system of hatch covers.
8.18.3 Deck
The Chief Mate is responsible for the structural maintenance of the deck. Doors and closing
appliances, windlass, mooring winches and –arrangements and the lashing material have to checked
regularly.
Prior entering or leaving port, the electric or hydraulic motor for driving the bow thrusters(s) unit is to
be started up and tested through to ensure that everything is in good working condition. Responsible
is the Master.
The Master has the responsibility for a good working condition of all Fire Fighting Equipment.
The Fire Fighting Equipment is to be checked and tested frequently.
The Master mutually are responsible for the good working condition of all Safety and Life Saving
Equipment aboard the ship.
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The Chief Mate is responsible for the good working condition of the hydraulic system. He has
to check the oil level and the hydraulic generators regularly. If any error occurs, he and the
Chief Engineer are responsible for the proper repair of the system. REP24 is to be considered.
Should the assistance by a shore service company deemed necessary, same to be liaised
together with the superintendent respectively the technical department of The Company.
The Chief Mate is responsible for the Cargo Securing and Lashing Equipment aboard the ship.
8.25.1 Radar
The radars are maintained according to the Classification Society’s regulations. Anyway, all
radars on board the ship are to be checked before departure. If any failures are observed the
Company is to be consulted in due course.
The Magnetic Compass and the Gyro are to be checked according to the regulations of
Manufacturer and the Classification Society. However, they are being tested before each
departure.
Shore based maintenance is being carried out as stated in the Shore Based Maintenance
Agreement of which a copy is to be displayed on vessel’s bridge. The Master is to ensure that
Radio and GMDSS Equipment is always in good working condition.
Emergency Communication Equipment (e.g. SSAS) will additionally be checked and
maintained as per prescriptions of the Classification Society or the Flag State.
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Chapter 9 Documentation
9.1 General
All documents on board and ashore are controlled and updated when needed. Updates and changes
will only be carried out by authorized persons.
All changes to documents which are controlled will be performed by the authorised persons
only. This person is the Master of the vessel and the DPA ashore. ISM related documents should
only be changed after the permission of the DPA.
All documents that are included in the SMS will be identified valid by means of reference in the
list of valid documents. This list describing all relevant documentation will be held on board of
each vessel.
Documents that are changed will be identified by a consecutive revision status. The Revision
History shall additionally contain the date of implementation.
When changes of documents have to be done and carried out, the authorised person will ensure
that all non valid documentation is promptly removed. This applies to all documentation that is
been replaced.
New procedures are provided by the Master or the DPA in accordance with chapter 9.3 of this
Manual.
9.1.6 Control
The DPA has to ensure that changes to the documentation are done regularly.
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Responsibilities
Publications
(for filing / correction / Location
(Documents/Certificates/Manuals)
update / care)
01 Safety Management Manual including Master Office, Bridge
Forms, Checklists & Procedures
02 Emergency Response Plan Master Office, Mess Room
03 SOPEP Manual Master Office
04 Training Manual Officer Office, Mess Room
05 Cargo Securing Manual Master Office
06 Company Instructions Deck Master Office
07 Company Instructions Engine Chief Engineer Office
08 Company Circulars Master Office
09 Flag State Circulars Chief Officer Office
10 Charter Circulars Chief Officer Bridge
11 Crewing Circulars Chief Officer Office
12 Ship Certificates (Classification and Flag Master Office
State)
13 Ship Documents Master Office
14 Cargo Gear Certificates Chief Officer Office
15 Cargo Documents Chief Officer Office
16 Port Documents Chief Officer Office
17 Chart Administration Chief Officer Bridge
18 Correspondence Master / Chief Officer Bridge
19 Radio Traffic / Radio Account Master / Chief Officer Captain’s Cabin
20 Handing Over Reports Master Captain’s Cabin
21 ISM and ISPS Reports Master / ChOff / ChEng Office
22 Other Company Reports Master / ChOff / ChEng Office
23 Oil Sample Reports Chief Engineer ECR
24 Bunker Certificates Chief Engineer ECR
25 Disposal Certificates (sludge, lub oil Chief Engineer ECR
etc)
26 IMDG-Code Chief Officer Office
27 MARPOL Chief Officer Office
28 MFAG/IMDG-Code Chief Officer Office
29 International Code of Signals Chief Officer Office
30 International Medical Guide Chief Officer Office
31 Bridge Procedure Guide Chief Officer Office
32 Code of Safe Working Practices Chief Officer Office
33 Nautical Publications Chief Officer Bridge/Office
34 All other Nautical Publications Chief Officer Bridge/Office
35 Technical Publications Chief Engineer ECR
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10.1.1 Scope
10.1.2 Process
Each year the Managing Director and DPA shall prepare an Audit Plan covering all activities.
No later than two weeks before the scheduled Audit the Designated Person shall:
- inform the Auditor of the date and schedule for the Audit
- forward Audit Programme and schedule to the selected vessel or Department
During the Audit Non-Conformities shall be identified and documented in terms of the
specific requirements of the Company’s Safety and Quality Management System or other
relevant documents against which the Audit has been conducted.
The Auditor shall present the Non-Conformities, if any, to the Director and Master in such a
way that no misunderstandings or disagreements can occur at a later stage.
Each Non-Conformity shall be signed by the Head of Department ashore or the Master
aboard. Corrective action and time-frame for the implementation of corrective actions to be
agreed upon.
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10.1.2.3 Reporting
The Audit Report shall be submitted to the DPA and/or the Managing Director of The
Company for information and/or further action in time.
The Head of a Department or the Master shall ensure that all Non-Conformities are noted
promptly and appropriately.
When receiving copies of the completed Non-Conformity Notes the DPA shall review the
action taken by the Auditee and close the Non-Conformity if action taken is to his
satisfaction.
If the required action is beyond the field of the Auditee the Managing Director shall decide
on that suitable resources are provided to solve the Non-Conformity.
The designated person shall keep a log of Non-Conformities in the head office.
The implementation of corrective actions on board the ships will be controlled during the
regular inspections. The efficiency of Corrective Actions will be controlled and proved in the
daily operation.
Where the Follow Up verifies that satisfactory Corrective action has not been implemented
the DPA shall issue a new Non-Conformity detailing the evidence of the unresolved Non-
Conformity and to report this to the Managing Director.
The Audit and Non Conformity Reports are used as a part of the Management/Master
Review.
10.2.1 Scope
10.2.2 Process
At least once a year, the Management will carry out a Management Review Meeting to
discuss the effectiveness, maintenance and correct implementation of the Safety System.
The date of such meeting fortunately is in month December.
10.2.2.2 Planning and Preparing the Review
The Management Review is chaired by the Managing Director, DPA and all other persons
appointed by the DPA.
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- inform the persons he would like to attend the Management Review Meeting
- prepare overviews and analyses of the last year
- prepare a plan of action for the next year
The Meeting Report has a fixed layout, and can also operate as a plan of action, i.e. for
each subject a note will be made of what actions are to be taken and by whom. The date
limiting the time of implementation shall be included.
10.3.1 Scope
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10.3.2 Process
10.3.2.1 Planning
It is the responsibility of the Master to assign review activities of the SMS to Officers and/or
crew members. The results of the review activities will be discussed in a meeting with the
SMT to be held at least annually before the month of December.
10.3.2.2 Subjects
Review activities will include at least the following subjects related to the SMS:
- The total efficiency of the SMS
- NCS
- Port State Controls
- Reporting processes and formats
- Result of drills
- Status of training programmes for all crew members
and will be carried out by the most knowledgeable persons.
In a meeting consisting of at least the SMT the results of the above mentioned subjects
together with:
- Non-Conformity Reports of the internal and 3rd party audits;
- Analysis of incident reports (including accidents, near misses, etc.)
- Internal and external surveys and inspections;
- Recommendations/conditions of class and memos, following class and statutory
surveys
- The timely closure of all Non-Conformity Reports and control of improvement actions
- Any other subject related to Safety and Pollution Prevention brought in by the
participant
will be analysed on status and effectiveness. Results will be discussed and minutes will be
drawn up.
10.3.2.4 Reporting
Minutes of meetings will be made and forwarded together with the list “Suggestions for
Improvement” to the Managing Director. The Managing Director will note his decisions on
the list and forward a copy to the vessel and the DPA.
The suggestion list will be discussed during the Management Review Meeting.
The DPA will monitor the progress on decided activities and reports the status to the
Managing Director.
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