A journey of a thousand miles begin with a single step.

– Lao Tzu

CORPORATE PRESENTATION
YEAR 2019 PATELS AIRTEMP (INDIA) LIMITED
 SYNOPSIS
• Established in 1973 as Pvt. Limited at Vatva
• Become Public Limited 1992, Works at Rakanpur
• Land Area : 33400 Sq. Mtr.
• Covered Area : 17200 Sq. Mtr.
• Installed Power : 633 HP + 125 & 320 KVA DG Sets +
130KW Solar roof top generation Plant.
• Revenue : (INR) 160 Crore, (USD) 23.9 Million
• Bankers : Bank Of Baroda & Axis Bank
• Employee Strength : 188 Staff + 345 Workers
SAFETY FIRST
PRODUCT SPECTRUM
SHELL & TUBE HEAT EXCHANGER AIR COOLED HEAT EXCHANGERS
PRODUCT SPECTRUM
AMBIENT AIR HEATER FOR LNG TERMINALS
PRODUCT SPECTRUM
COLUMNS PRESSURE VESSELS
 PRODUCT SPECTRUM
FIN TUBE COMPRESSOR AIR CONDITIONING
HEAT EXCHANGERS COOLERS EQUIPMENTS
MANAGEMENT
BOARD OF DIRECTORS

Mr. N. G. Patel
Chairman
B.E. (Mech), M.E. (Air. & Ref)
Experience: 52 Years
MANAGEMENT
BOARD OF DIRECTORS
Mr. Prakash N. Patel Mr. Sanjiv N. Patel
Managing Director Managing Director
B.E.(Mechanical) B.E.(Chemical) &
Experience: 28 Years MBA (USA)
Experience: 22 Years

Mr. Narendra Patel Mr. Apurva Shah

Director Director
B.E. (Mechanical) B.E. (Mechanical) &
D.B.M. PD in Refrigeration & AC
Experience: 36 Years Experience: 34 Years
ORGANOGRAM
SALES FIGURES
CAPACITY STATISTICS (ANNUAL DISPATCH)
CAPACITY STATISTICS (ANNUAL DISPATCH)
Air Cooled Heat
Shell & Tube Heat
Year Exchanger Pressure Vessels
Exchanger
(Bundles)

2015-16 184 117 18

2016-17 174 292 22

2017-18 217 376 25

2018-19
232 433 26
(Projected)
PLANT LAYOUT
SHOP LOADING
MAXIMUM PARAMETERS EXECUTED
• Diameter 6.8 Mtr.
• Weight 157 MT
• Length 69 Mtr.
• Thickness Shell Thk. - 110mm, Dishend Thk. - 125mm
• Vol. Cap. 340 m3
• Test Pres. 418 kg/cm2
• Tube Sheet 300 mm thk.
• Surface Area (Fin) 8750 Sq. Mtr.
• No. of Tubes 6000
• Tube Length 18.59 Mtr.
 METALLURGY HANDLED
Stainless Steel
(304, 304L, 316, 316L,
317L, 410, 321,904L etc)

Carbon Steel, LTCS, LAS Duplex and Super

(HIC, Sour Service etc) METALLURGY Duplex

Non Ferrous
(Cu. Alloys and Ni Alloys)
CERTIFICATION
&
ACCREDITATION
CERTIFICATION AND ACCREDITATION

ASME N-NPT
Stamp
PAT became 3rd company
in India with N-NPT
Authorization
CERTIFICATION AND ACCREDITATION

Authorized by
ASME For
U & U2 Stamp
CERTIFICATION AND ACCREDITATION

Authorized by
ASME For
S Stamp
CERTIFICATION AND ACCREDITATION

ISO 9001:2015
CERTIFICATION AND ACCREDITATION

Authorized by the
National Board
For “NB” & “R”
Stamp
CERTIFICATION AND ACCREDITATION
APPROVED WITH
• EIL
• PDIL
• TOYO
• NPCIL
• TECHNIP
• L&T
Hydrocarbon
• TECNIMONT
• BHEL
• IBR
• ThyssenKrupp
(UDHE)
EIL PDIL TOYO NPCIL • Linde
• Jacobs
• NTPC
ENGINEERING
EXCELLENCE
 ENGINEERING EXCELLENCE
• In house Thermal, Mechanical, FEA - Structural design facilities, having
internationally acceptable software.

Engineering Team of 24 Engineers

SR. V.P (50+ years of experience) 5 HTRI License

6 Engineers
Manager (20+ years of experience) exclusively
for Thermal Design
Engineers (6+ years of experience)

Draft’s man (10+ years of experience)

ENGINEERING EXCELLENCE
Mechanical Design
P. V. & H. E. on PVElite & Codecalc Software by
M/s COADE, Inc., USA and Microprotol
6 Engineers exclusively for Mechanical Design

List of Software No. Of License

HTRI Exchanger Suite 7 5
PV Elite / Code Calc 5
Microprotol 1
FE Pipe / Nozzle PRO 1
AutoCAD 2012 13
Inventor 1
Pro E 1
 ENGINEERING EXCELLENCE
• Code & Standards
• ASME
• American Society of Testing material (ASTM)
• Tubular Exchanger Manufacturers Association (TEMA)
• HEI
• API
• Indian Standard (IS) – 2825, 4503
• Indian Boiler Regulations (IBR)
• PED
• PD 5500
• SMPV RULES (For Explosive Applications)
MANUFACTURING
FACILITIES
MANUFACTURING FACILITIES
MANUFACTURING BAYS & HANDLING CAPACITY
Bay size (m) Lift (m) Handling (Mt)
Bay 1 16.5 x 77 7.5 EOT 5 + 10
Bay 2 17.0 x 77 10 EOT 15+20
Bay 3 16.5 x 77 7.5 EOT 7.5 + 10
Bay 4 12.0 x 77 6 EOT 5+5
Bay 5 18.0 x 73 7.5 EOT 10+10
Bay 6 18.0 x 73 12 EOT 35+20+50(Ordered)
Bay 7 12.0 x 37 5 EOT 10
Bay 8 12.0 x 39 8
Bay 9 19.2 x 60 12 EOT 10+10
Bay 10 14.8 X 60 12 EOT 5+5

4 nos. portable Hydra cranes available In-House for

additional movement
MANUFACTURING FACILITIES
BAY DEDICATED FOR SS MATERIAL HEAT EXCHANGERS

• Coated flooring

• 650 m² area dedicated

• 35 MT EOT Handling capacity

MANUFACTURING FACILITIES
CNC CUTTING MACHINE – 2 Nos.
• Pro-Arc make

• With Marking

• With Plasma & Gas Cutting

• Capacity :
CS - 300 mm thk.
SS – 50 mm thk.
3 mtr x 14 mtr
MANUFACTURING FACILITIES
PLASMA CUTTING MACHINE (PORTABLE)

• Capacity : SS – 75 mm thk.

• Rated Voltage – 400 V

• Rated Current – 75 A
 MANUFACTURING FACILITIES
PLATE ROLLING MACHINE
• 2 Nos. Himalaya make
110 MM Thickness
• 3 roll pinch cum pyramid type

• 110 mm x 2500 mm

• 80 mm x 3000 mm

• 350 / 700 mm min ID

• Section Bending
MANUFACTURING FACILITIES
CNC DEEP HOLE DRILLING MACHINE
• Dae Sung, Korea make
65 mm Dia hole,
3000 mm Dia.
upto 1000 mm Thk.
• BATLIBOI BRV -5
50 mm Dia hole
800 mm Dia.
65 mm Thk
MANUFACTURING FACILITIES
CNC DRILLING & MACHINING CENTRE

• BATLIBOI QUICKMILL
Table Size : 2.5 m x 2.5 m,
50 mm Dia hole,
250 mm Thk
Max. Load – 14000 Kgs.
MANUFACTURING FACILITIES
HYDRAULIC PRESS

• Capacity – 1250 Tons

• Width – 6500 mm

• Stroke - 600 mm

• Dish End Capacity :

5000 mm Dia,
50 mm thk.
MANUFACTURING FACILITIES
WELDING TECHNICS
COLUMN AND BOOM TYPE SAW WELDING MACHINE
• ESAB make

• 1200 Amp. Capacity Rectifier for 3000 mm

wide plate

• Automatic wire feeding

• With Arm & Carriage Movement

MANUFACTURING FACILITIES
WELDING TECHNICS
STRIP CLADDING MACHINE

Capacity :
• Table Size : 3m Dia.

• Strip Size :
30 – 90 mm W x 0.5 mm thk.
Max. Load : 10000 Kgs.

• Current : 1600 Amps.

MANUFACTURING FACILITIES
WELDING TECHNICS
PORTABLE SAW WELDING MACHINE

• 1000 Amp. Capacity

• Automatic wire feeding

• Total – 16 Nos.
MANUFACTURING FACILITIES
WELDING TECHNICS

• TIG Welding Machine

Total – 25 Nos.

• SMAW Welding Machine

Total – 146 Nos.

• MIG Welding Machine

Total – 17 Nos.
MANUFACTURING FACILITIES
WELDING TECHNICS

For Tube to Tube-sheet Welding – Fusion & Filler Method

ORBITAL WELDING MACHINE
MANUFACTURING FACILITIES
FINNING MACHINE - 3 Nos.
McElroy U.S.A. Make - No 4 & No 5
‘G’ Type Fins
‘L’ Type Fins
‘LL’ & ‘KL’ Type Fins

Tubes : CS, SS & AS max. 2” Dia./15 mtr. Lg.

Fins : Al, Cu
max. 20.5 mm Ht.
pitch – 5 to 13 FPI
MANUFACTURING FACILITIES
EXTRUDED FINNING MACHINE - 1 No.
Extruded Finning Machine (MICO-SRL – Italy make)
Working Range
Min Tube Dia – 16 MM.
Max Tube Dia – 50 MM
Maximum Through feed Rolling Length – Infinite MM
Spindles Diameter – 40 MM
Standard Spindle Key – 12 MM
Min Dies Diameter - 90 MM
Max Dies Diameter - 160 MM
Overall Dimension + Protection (H,L,P) – 1600 x 1800
x 2000
MANUFACTURING FACILITIES
HYDRAULIC TUBE EXPANSION MACHINE
• Hydraulic Tube Expansion Machine

• Hydropro, Inc. USA make

• For tube to fin Expansion.

• Water pressure is generated in a controlled,

uniform means by the HydroPro power supply at
pressures of 10,000 to 60,000 psi
MANUFACTURING FACILITIES
150 MT HEAVY DUTY ROTATOR
• 250 mm Wide Forged Steel Rollers
with SS Lining.

• Vessel Dia. Range : 1000 – 6000 mm.

• Roller Surface Speed – 100 – 1250

mm / min.
MANUFACTURING FACILITIES
HYDRAULIC PRESS BRAKE (3 Nos.)

• Capacity : 200 MT tandem

hydraulic press brake for
bending panel up to 8m in
length and 10 mm in thickness
in single press
MANUFACTURING FACILITIES
PLANNING MACHINE

Capacity :
Size: 2500 mm (W) x 8000 mm (L)
MANUFACTURING FACILITIES
HEAVY DUTY LATHE – 2 NOS.

Capacity :
3000 mm Dia
200 mm Thk.
10000 Kgs. Wt.
MANUFACTURING FACILITIES
HEAT TREATMENT FURNACE

• Stress Relieving
• Normalizing
• 5m x 5m x 16m
• Burners 18 Nos.
• Fuel - LDO
• 12 Thermo couples
MANUFACTURING FACILITIES
PAINTING BOOTH
• Type – Axial Flow Fan
• Painting Booth size-
12500mm(L)x3500mm(W)x4300mm(H)
• Capacity- Approx. 17850 m3/hr/10500
cfm Each
• Drive motor – 10 HP, Each (indirect driven
pulley mounted)
• Door Opening – 3200mm(W) x
4300mm(H)
• Paint trap Filters - Disposable type
 TESTING
FACILITIES
 TESTING FACILITIES
OTHER NDE / TESTING FACILITIES
• PMI Testing Metal Analyzer
• Ferrite Content Testing in Weld / Parent
• Surface Roughness Profile Checking Instrument
• Ultrasonic Thickness Instrument
• Dry Film Thickness Measurement of Paint
• Helium Leak Testing
• Pneumatic Testing upto 100 Kg/cm2 (1400 psi)
• Hydraulic Testing upto 600 Kg/cm2 (8500 psi)
• Pressure Guage Calibration upto 60 Kg/cm2 (850 psi)
 TESTING FACILITIES
OTHER NDE / TESTING FACILITIES
• Penetrant Test Examination
• Ultrasonic Test Examination
• Radiography Test Examination
• Hardness Testing
• Temperature Measurement
• Air-Flow Measurement
• RPM (Fan / Motor) Measurement
• Sound Level Measurement
• Vibration Level Measurement
• Balancing Checking (Rotor)
SIGNATURE
PROJECTS
SIGNATURE PROJECTS
AMBIENT AIR HEATERS FOR IOCL ENNORE LNG TERMINAL

Ground View Walkway View Satellite View

IOCL LNG Ennore / Amec Foster Wheeler / Black & Veatch

• Total Bundles – 88 Nos. • Total Bays – 44 Nos. • Tube Length – 15.3 Mtr
• Fin Type – Extruded • Header – Plug Type • Single Bundle Weight – 17 T
SIGNATURE PROJECTS
CYCLE GAS COOLER – BEM (H) – 2 NOS.

• GAIL-Pata / EIL

• Duplex Tubes with 18.59 m Lg

• 2.26 m ID,
• Tubesheet : 240 mm SA 266 Gr.4
Hubbed + 10 mm T S31803 WOL,
• Total Weight – 143 MT.
SIGNATURE PROJECTS
C3 RECTIFIER CONDENSERS
• BPCL - KOCHI REFINERY.
• Design Pre.:- 24.0/18.46 Kg/cm²g
Design Temp.:- 75/65 ºc
• Surface Area.:- 2170.5 m²
• Tubes :- 20 OD X 2 THK X 7000 Lg.
SA 334 GR.1
10548 Nos. (Stack)
• Total T/S Thickness : 263 Thk
SA 350 GR.LF2 CL.1
• Quantity : 8 Nos.
SIGNATURE PROJECTS
SULPHUR CONDENSER – 1st, 2nd & FINAL
• HMEL / Toyo / Kazastroy

• Design Pre: 7/5.5 kg/cm²

• Design Temp: 180/350 ºC
• 2400 mm ID x 14 thk
• TL – TL : 9750 mm
• Heating Surface Area : 525 m2
• 2,428 mm OD Double Hub Tubesheet
• 38.1 OD x 3.4 T x 4877 Lg. SA-192
Tubes – 900 nos.
• Wt. – 49 T
SIGNATURE PROJECTS
SURFACE CONDENSER
• Kribhco / PDIL / Koerting

• Design Pre: 1.05/8 kg/cm²

Design Temp: 150/70 ºC
• Surface Area – 1,420 m2
• 2168mm ID x 8400mm L
• Tubesheet : 65 mm SA 266 Gr.2 + 10
mm T SS 304 WOL,
• Tubes – 20 OD, 1.25 mm Thk, 5850
mm Lg., SA 213 TP304 – 3964 nos.
• Wt – 39 T
SIGNATURE PROJECTS
LP STEAM BOILER

• RCFL / PDIL

• 2.1 m ID
• Tubesheet – 250 mm (SA 965 Gr. 304L)
• Tubes – SA 213 TP 304L
• 1414 Nos. U-tube - each side
SIGNATURE PROJECTS
STEAM GEN. BD/BD BOILER BD EXCHANGER

• Cenovus Canada / Exchanger Ind

(Canada)

• Deg. Pres.- 112.5 / 193.7 Kg/cm2

• Dgn. Temp.- 319 ºC
• MDMT – (-) 29 ºC
• Hydro Test @ 180 / 280 Kg/cm2
• Sh – 40 mm, Ch. 70 mm thk
• 19.05, 10 BWG, 306 U Tube
• Wt - 23167 Kgs.
SIGNATURE PROJECTS
BOOSTER CONDENSERS – 12 NOS.
• IOCL, Paradip / Foster Wheeler /
GEA Process Eng

• Design Pre: 18/14 kg/cm²

Design Temp: 350/65 ºC
• 1800 mm ID
• Tubesheet - 95 mm SA 266 Gr.2 +
10 mm T SS316L Clad
• 2400 Tubes – SA 249 UNS 31254

• Total 12 Nos Supplied

SIGNATURE PROJECTS
HP AMMONIA ABSORBER
• Egyptian Propylene &
Polypropylene Co. / UDHE

• UHDE GMBH, Germany

• ASME “U” Coded

• 3 m ID
• Tubes: 3870
• T/S Thk: 110 mm
SIGNATURE PROJECTS
PRELIMERS FOR NIRMA SODA ASH PLANT, BHAVNAGAR
• NIRMA – SODA ASH PLANT /
JACOBS

• ASME SEC-VIII, DIV-I

• Stage wise inspection
by JACOBS.
• 6 m ID
• Top Dish and shell lined
with Duplex Steel SA 240 UNS
S31803 LINING
• With spray nozzles
SIGNATURE PROJECTS
DEMATHANISER REFLUX DRUM

• GAIL, Vijaipur / EIL

• 5.3 m ID
• TL to TL – 9.2 m
• Total Lg – 18.2 m
• Shell – 56 mm, Dish – 63
mm Nom. SS 304L
• Weight – 141 MT
• Dgn. Pres - 24 Kg/cm2
• Dgn. Temp - (-)140 0C
 SIGNATURE PROJECTS
FIXED AMMONIA STILL FOR NIRMA SODA ASH PLANT, BHAVNAGAR
• NIRMA – SODA ASH PROJECT /
JACOBS

• As per ASME SEC. VIII DIV 1

• ID. 3400 mm
• Length – 23 Mtr
• Shell Thk - 20 mm
• Dish end Thk- 22 mm
• Weight – 103 MT
SIGNATURE PROJECTS
AMMONIA WASH SEPARATOR FOR IFFCO – 2 NOS.

• IFFCO- AONLA-I PROJECT /

PDIL

• As per ASME SEC. VIII DIV 1

• API 941
• Dia. 2200 mm
• Shell Thk-110 mm
• Dish end Thk-125mm
SIGNATURE PROJECTS
DEAERATOR
• Sterling Deaerator - Australia /
Siemens

• Storage / Heater Tank

• Capacity – 281.6 m3
• 2896 H / 3900 S mm ID
• Shell / Dish : 25 mm Thk
• TL – TL : 22950 mm
• Total Ht : 7480 mm
• MOC – SA 516 Gr. 70N
• Wt – 128,700 Kgs.
SIGNATURE PROJECTS
AIR COOLER FOR ONGC-VASISTHA
• ONGC / L&T / Technip

• Tube Material : SA 789 TP 31803

(Duplex)
• Header Material : SA 240 GR 31803
• Fin Type : Extruded
• Fin material : SB 210 Alloy 1060.
• Header : Plug Type
SIGNATURE PROJECTS
AIR COOLER FOR OIL / GAS EXPLORATION
• ONGC Mahesana / Dresser Rand

• Tube Material : SA179

• Fin material : SB 206 Alloy 1060
• Header : Plug type
• 5 Bundles having length of 12m
SIGNATURE PROJECTS
AIR COOLER WITH WINTERIZATION ARRANGEMENT
• Cenovus FCCL Ltd, Canada / Exchanger
Ind. (Canada)

• L - 14776 mm c/c headers, Ht - 10340

mm & W – 7,318 mm (6150 mm c/c
columns + 1168 mm recirculation
ducts).
• Plug type
• MDMT – (-) 40 Deg. C.
INSPECTION
AGENCIES
INSPECTION AGENCIES
• CEIL / EIL
• Lloyd’s Register of Asia - AIA for Coded Equipments
• Bureau Veritas
• Det Norske Veritas
• TUV Nord
• TUV Sud
• Bax Counsel
• American Bureau of Shipping
• SGS
• Velosi Certification Services
CLIENTELE
CLIENTELE
Power / Industrial Gases :
LINDE, PRAXAIR, AIR PRODUCTDS, AIR LIQUID,
Refineries / Petrochemicals :
Reliance, IOCL (Gauhati, Paradip, Digboi, Baruani, Haldia,
Mathura, Panipat, Vadodara), HPCL, CPCL, BPCL, NRL,
GAIL, Nayara Energy (Essar Oil), IPCL, ONGC, MRPL, Nova
Petrochemicals, Dangote.

Steel and Metal :

Hindalco, Bhushan Steel, Sterlite, Jindal, Balco, Tisco,
Birla Copper, Nalco, Hindustan Zinc.
CLIENTELE
Fertilizers & Chemical Plant :
Tata Chemicals, IFFCO Phulpur / Kalol, HFCL, GNFC, HNG, GHCL, Universal
Glass, Hot Line, HNG, Samtel, HIKAL, GSFC, Nirma, GACL, KRIBHCO, NFL,
Indo-Gulf Fertilizers & Chemicals, Zuari Agro Chemicals, Deepak Fertilizers.

Textile & Paper Industries :

Reliance, Raj. Spinning, Auro Weaving, CIPL, Recron.
OEM CLIENTELE
Air Liquide,
BHEL,
BOC (Linde),
Burckhardt,
Cameron
Dresser-Rand ,
Exchanger Industries
Ingersoll Rand,
Kirloskar Pneumatics,
Praxair,
Siemens
 FUTURE PROJECTION AND FOCUS

• Higher Revenues from

• Heat exchanger with exotic material like Duplex, Super
Duplex, Non ferrous Copper and Nickel.
• Development and customization oriented products
• Nuclear Equipments

• Tonnage processing augmentation up to 15,800 MT.

• Yearly revenue of INR 185 Cr. (USD 27.2 m) by FY 2018 – 19.

Thank You…

Let’s begin…