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ULTRATECH CEMENT LTD.

CONCRETE MIX DESIGN DATA FOR M-10


CUSTOMER : DATE 26.07.2018
A. DESIGN STIPULATIONS.

CHARACTERISTIC COMPRESSIVE STRENGTH AT 28 DAYS 10.0 N/mm2


MAXIMUM SIZE OF AGGREGATE 20 mm
WORKABILITY (SLUMP) 120 mm + 25 mm
TYPE OF EXPOSURE SEVERE

B. TEST DATA FOR CONCRETE RAW MATERIALS

TYPE / BRAND OF CEMENT OPC 53 GRADE


SPECIFIC GRAVITY OF CEMENT 3.15
SPECIFIC GRAVITY OF FLY ASH 2.94
SPECIFIC GRAVITY OF GGBS 2.85
SPECIFIC GRAVITY OF ULTRAFINE SLAG 2.20
FLY ASH CONTENT PERCENTAGE 38%
GGBS CONTENT PERCENTAGE 0%
MIROFINES CONTENT PERCENTAGE 0%
SPECIFIC GRAVITY OF AGGREGATE (SSD) WATER ABSORPTION OF AGGREGATES
20MM 2.93 20MM 1.60
10MM 2.92 10MM 1.80
C/SAND 2.72 C/SAND 4.50

C. TARGET MEAN STRENGTH


(Assumed Standard Deviation 3.5
TARGET MEAN STRENGTH = fck + ( 1.65 x S.D) = 10+ ( 1.65 x 3.5)
= 15.78 N/mm2

D. QUANTITIES OF INGREDIENTS (BY ABSOLUTE VOL METHOD)


MASS OF CEMENT 165 kg/m3
MASS OF FLYASH 100 kg/m3
MASS OF GGBS 0 kg/m3
MASS OF ULTRAFINE SLAG 0 kg/m3
W / (C+F) 0.63
ABSOLUTE VOLUME OF CEMENT 0.052 m3
ABSOLUTE VOLUME OF FLYASH 0.034 m3
VOLUME OF GGBS 0.000 m3
ABSOLUTE VOLUME OF ULTRAFINE SLAG 0.000 m3
ABSOLUTE VOLUME OF FREE WATER 0.168 m3
AIR CONTENT 1.00%
TOTAL ABSOLUTE VOLUME OF AGGREGATES
= 1.0 - (0.052+0.034+0+0+0.168-0.01)
= 1.0 - 0.254
= 0.736 m3
E. BLENDING PROPORTION OF COARSE & FINE AGGREGATE
20MM 30%
10MM 21%
M. SAND 49%
F. TOTAL QUANTITY OF COARSE & FINE AGGREGATE
=[(Sp Gr. of 20mm x % of 20mm) + (Sp Gr. of 10mm x % of 10mm) + (Sp Gr. of Cr.Sand x % of Cr.Sand)] x Absolute Volume of Aggregates.

= [ (2.930 x 0.30) + ( 2.920 x 0.210) + ( 2.720 x 0.49) ] x 0.736 x 1000


= 647 + 451 + 981
= 2079 Kg/M3

FREE W/(C+FA)+MS) RATIO 0.63


AGGREGATE / (C +FA) + MS) RATIO 7.85

3
H. QUANTITY OF INGREDIENTS REQUIRED FOR 1 m OF CONCRETE Mix Proportion
3
OPC 53 GRADE 165 Kg/m
1
FLYASH 100 Kg/m3
GGBS 0 Kg/m3
ULTRAFINE SLAG 0 Kg/m3 0
20MM 647 Kg/m3 2.44
10MM 451 Kg/m3 1.70
M. SAND 981 Kg/m3 3.70
WATER 168 Ltr/m3 0.63
ADMIXTURE:- 2.65 Kg/m3

Remarks
1) The above Mix Design is on the basis of our approved sources/suppliers of the material. The same may required
alteration in proportioning of material in case of source changes by keeping the requirements intact as per IS 4926.
2) Qty. of aggregate will be adjusted as per actual yield & raw material properties at plant / Site during the production work.
I. Compressive Strength
24 Hrs : 10.00 N/mm2
3 Days : 21.00 N/mm2
7 Days : 38.8 N/mm2
28 Days : 46.9 N/mm2

QC-Incharge

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