Project Name: Inspection and Test Plan – PIPING Contract/PO No.

:
PSPC Scope: Contractor:
T&S ENGG ITP No.: Project Location:
VERSION 1.0 / February 2016
Seq. Item Description / Activity Controlling Procedure Specification Acceptance Criteria Intervention Frequency Comments /
No. Form to record results of Reference (I, M, H, W, R, A)* of Remarks
(Denote if SCI or 5% V)* compliance QA-QC Site Project Inspection
Contractor Engineer Manager
MATERIALS
1.0 PIPE • Material Inspection • Brand - TAMAP list I,M,R R R,A 100% Contractor to
Report • Piping Class specifications, MESC submit mill
Visual & physical inspection Group 74 certs of all
• Picture
materials
Verify specifications • Project specifications before
• DEP 31.38.01.11-Gen. – Piping – delivery to
General Requirements site (apply to
• Certified Mill Test Certificate all)
2.0 FITTINGS • Material Inspection • Brand - TAMAP list I,M,R R R,A 100%
Report • Piping Class specifications, MESC
Visual & physical inspection • Picture Group 76
Verify specifications • Project specifications
• DEP 31.38.01.11-Gen. – Piping –
General Requirements
• Certified Mill Test Certificate
3.0 VALVE • Material Inspection • Brand - TAMAP list I,M,R R R,A 100%
Report • Piping Class specifications, MESC
Visual & physical inspection • Picture Group 77
Verify specifications • Project specifications
• DEP 31.38.01.11-Gen. – Piping –
General Requirements
• Certified Mill Test Certificate
4.0 GASKET • Material Inspection • Piping Class specifications, MESC I,M,R R R,A 100% Spiral wound
Report Group 85 gasket shall
Visual & physical inspection • Picture • Project specifications never be re-
Verify specifications • DEP 31.38.01.11-Gen. – Piping – used
General Requirements
• Certified Mill Test Certificate
5.0 BOLTS AND NUTS • Material Inspection • Piping Class specifications, MESC I,M,R R R,A 100% Bolts and
Report Group 81 nuts can be
Visual inspection - random • Picture • Project specifications re-used, w/

*Inspection and test mark-up legend: I = Inspect/Test, M = Monitor, W = Witness, H = Hold Point, R = Review, A = Approval, SCI = Safety Critical Item, 5% V = 5%
PSPC Verification required
All rights reserved. No part of this document may be copied, reproduced, stored in a retrieval system, published or transmitted, in any form or by any means, without the prior permission of the copyright owner.
Seq. Item Description / Activity Controlling Procedure Specification Acceptance Criteria Intervention Frequency Comments /
No. Form to record results of Reference (I, M, H, W, R, A)* of Remarks
(Denote if SCI or 5% V)* compliance QA-QC Site Project Inspection
Contractor Engineer Manager
VERSION 1.0 / February 2016
Verify specifications • DEP 31.38.01.11-Gen. – Piping – approval of
General Requirements PSPC.
• Certified Mill Test Certificate
6.0 PIPE SUPPORT (structural • Material Inspection • DEP 31.38.01.29 – Pipe Supports I,M,R R R,A 100% This includes
members - plates, bars, beams Report • ASTM A 36 - materials fixing bolts
& channel, etc.) • Picture • Project detailed drawings (i.e. Hilti,
• Certified Mill Test Certificate/report anchor bolt,
Visual inspection (materials) etc.)
Verify specifications • ASME B31.3
Verify drawing/details
7.0 WELDING ELECTRODE • Material Inspection • DEP 31.38.01.31-Gen. – Shop & Field I,M,R R R,A 100%
Report Fabrication of Piping
Visual inspection • Picture • DEP 30.10.60.18 – Welding of Metals
Verify electrode type and • ASME B31.3
AWS classification • API RP 582
• GTAW – ASME SEC II SFA 5.18 (ER-
70S-x)
• SMAW – ASME SEC II SFA 5.1 (E60 or
70 series)
• Electrode Certificate or data sheet
8.0 PROTECTIVE COATINGS • Material Inspection • Brand – TAMAP list I,M,R R R,A 100%
Report • DEP 30.48.00.31 – Protective
Visual inspection • Picture Coatings for Onshore & Offshore
Verify specifications Facilities
• Shell Accredited Paint Supplier
• Paint data sheet
EXECUTION
9.0 CUTTING AND BEVELLING • Quality Inspection • Procedures & specifications in I,M,R W,R R 100%
Report approved WPS
Visual inspection - random • Review of cutting and • DEP 31.38.01.31-Gen. – Shop & Field
beveling procedures Fabrication of Piping
and standards – prior to • DEP 30.10.60.18-Gen. – Welding of
start of any fabrication Metals
(record the review in • ASME B16.25
QIR)

*Inspection and test mark-up legend: I = Inspect/Test, M = Monitor, W = Witness, H = Hold Point, R = Review, A = Approval, SCI = Safety Critical Item, 5% V = 5%
PSPC Verification required
All rights reserved. No part of this document may be copied, reproduced, stored in a retrieval system, published or transmitted, in any form or by any means, without the prior permission of the copyright owner.
Seq. Item Description / Activity Controlling Procedure Specification Acceptance Criteria Intervention Frequency Comments /
No. Form to record results of Reference (I, M, H, W, R, A)* of Remarks
(Denote if SCI or 5% V)* compliance QA-QC Site Project Inspection
Contractor Engineer Manager
VERSION 1.0 / February 2016
• Picture
10.0 ASSEMBLY OF PIPING • Quality Inspection • Procedures & specifications in I,M,R W,R R 100% This is also
COMPONENTS Report approved WPS called fit-up
• Review of DEP piping • DEP 31.38.01.31-Gen. – Shop & Field works.
Visual inspection - random assembly procedures Fabrication of Piping
and standards – prior to • DEP 30.10.60.18-Gen. – Welding of
start of any fabrication Metals
(record the review in • ASME B31.3
QIR)
• Picture
11.0 WELDING / JOINING (including • Quality Inspection • Procedures & specifications in I,M,R H,W,R R 100%
defect repair, dissimilar weld Report approved WPS
joints, finishing, etc.) • Review of WPS prior to • DEP 31.38.01.31-Gen. – Shop & Field
start of welding (record Fabrication of Piping
Visual inspection – random the review in QIR) • ASME B31.3
• DEP 30.10.60.18-Gen
• Isometric drawing
*SCI • Spool drawing with bill of materials
12.0 NON-DESTRUCTIVE • PT report/certs. • NDT technician certificates I,M,R H,W,R R 100% Root (All dia.) =
GTAW, 100% PT
EXAMINATION • RT report/certs. • NDT procedure or methodology Cap (small bore)
• Weld map • DEP 31.38.01.31-Gen. – Shop & Field = GTAW, 100%
Visual inspection • Pictures Fabrication of Piping PT
Liquid Penetrant testing (PT) Cap (large bore)
• ASME B31.3
= SMAW, 100%
Radiographic testing (RT) • ASME BPV Code, Section V, Article 7 PT
Other test - TBA – (PT) Min reqd. is
*SCI • ASME BPV Code, Section V, Article 2 NDT Level II
– (RT)
13.0 PRESSURE TESTING (pipe spool) • Hydro-test report • Hydro-testing package I,M,R H,W,R R 100% This is individual
spool testing
• Pictures • ASME B31.3 (1) Hydrostatic,
Hydrostatic leak testing (w/ • DEP 31.38.01.31-Gen. – Shop & Field 1.5xMAWP or
visual inspection) Fabrication of Piping design pressure
*SCI (2) Pneumatic,
• DEP 74.00.10.10-Gen. – Shop & Field
1.1xMAWP or
Pressure Testing of Piping Systems design pressure
• Spool drawings (3) Duration,
min. 10mins

*Inspection and test mark-up legend: I = Inspect/Test, M = Monitor, W = Witness, H = Hold Point, R = Review, A = Approval, SCI = Safety Critical Item, 5% V = 5%
PSPC Verification required
All rights reserved. No part of this document may be copied, reproduced, stored in a retrieval system, published or transmitted, in any form or by any means, without the prior permission of the copyright owner.
Seq. Item Description / Activity Controlling Procedure Specification Acceptance Criteria Intervention Frequency Comments /
No. Form to record results of Reference (I, M, H, W, R, A)* of Remarks
(Denote if SCI or 5% V)* compliance QA-QC Site Project Inspection
Contractor Engineer Manager
VERSION 1.0 / February 2016
14.0 PIPE SPOOL CLEANING • Quality Inspection • ISO or SA2.5 or SSPC 10 I,M,R W,R R 100% Includes
(fabricated spool) Report • Paint data sheet or requirements cleaning of
• Picture piping internal
• DEP 31.38.01.31-Gen. – Shop & Field
via soaking –
Air or water flushing (but Fabrication of Piping, Appendix 7 as required by
not limited to)
the end user
Visual inspection or specs.
15.0 COATING (fabricated spool) • Paint Manufacturer • DEP 30.48.00.31 - Protective I,M,R H,W,R R 100% This includes
Inspection Report Coatings for Onshore & Offshore restoration
Grit-blasting (but not • Dry Film Thickness Test Facilities works.
limited to) Report • Paint data sheet
Dry Film Thickness Test • Picture
(DFT)
Visual inspection

16.0 INSTALLATION (storage & • Quality Inspection • DEP 31.38.01.31-Gen. – Shop & Field I,M,R H,R R 100% Including final
handling, assembly, erection, Report Fabrication of Piping corrections
etc.) • Complete/close-out • Process Engineering Flow Scheme and
tolerances
punch-list form (PEFS)
Visual and physical • Picture • Contract drawings (i.e. isometric)
inspection for
completeness, alignment,
plumbness, clearances, etc.
17.0 ASSEMBLY OF FLANGED JOINTS • Quality Inspection • DEP 31.38.01.31-Gen. – Shop & Field I,M,R H,W,R R 100% This is flange
Report Fabrication of Piping, Sec. 3.12 & tightening and
• Bolt torque inspection Appendix 8 completeness.
Visual & physical inspection report • DEP 31.38.01.11-Gen. – for flange
Bolt torqueing • Picture misalignment acceptance criteria
*SCI • ASME PCC-1
18.0 PRESSURE TESTING (valve) • Hydro-test report • Hydro-testing package I,M,R W,R R 100%
• Picture • API 598 – Valve Inspection and
Hydrostatic leak testing Testing
• Valve brochure/manual
19.0 PIPE SUPPORT FABRICATION • Quality Inspection • Procedures & specifications in I,M,R R R 100%
(pipe support, mounting report approved WPS
brackets, etc.) • Picture • DEP 31.38.01.29 – Pipe Supports

*Inspection and test mark-up legend: I = Inspect/Test, M = Monitor, W = Witness, H = Hold Point, R = Review, A = Approval, SCI = Safety Critical Item, 5% V = 5%
PSPC Verification required
All rights reserved. No part of this document may be copied, reproduced, stored in a retrieval system, published or transmitted, in any form or by any means, without the prior permission of the copyright owner.
Seq. Item Description / Activity Controlling Procedure Specification Acceptance Criteria Intervention Frequency Comments /
No. Form to record results of Reference (I, M, H, W, R, A)* of Remarks
(Denote if SCI or 5% V)* compliance QA-QC Site Project Inspection
Contractor Engineer Manager
VERSION 1.0 / February 2016
• Approved pipe support drawings
Visual inspection • AWS D1-1 - Structural Welding Code
Physical inspection (no
slacks, firm, etc.)

20.0 HDG STRUCTURES (pipe • Quality Inspection • ASTM A 123/A 123M I,M,R R R 100% All repairs in
support, mounting bracket, report • Project specifications HDG
platforms, etc.) structures
• Picture • HDG mill certificate
shall be
restored by
Visual inspection
cold
galvanizing
paint.
21.0 INTEGRITY LEAK TEST (entire • Hydro-test report • Hydro-testing package I,M,R H,W,R R 100%
piping system) • Picture • ASME B31.3
• DEP 31.38.01.31-Gen. – Shop & Field
Hydrostatic leak testing Fabrication of Piping
*SCI • Spool drawings
22.0 CLEANING of PIPING SYSTEM • Air blowing report (but • DEP 31.38.01.31-Gen. – Shop & Field I,M,R W,R R 100% Includes
(internal/purging) not limited to) Fabrication of Piping, Appendix 7 cleaning of
piping internal
• Picture
via soaking –
Air flushing/purging (but not
as required by
limited to)
the end user
or specs.
23.0 CEMENT LINING & COATING • Quality Inspection • Project specifications I,M,R W, R R 100% TPE to check
Report • AWWA C-205 internal
Visual Inspection -random coating of
• Picture • DEP 30.48.30.31-Gen. - CEMENT
elbows &
LINING OF PIPES other fittings
24.0 NON-PRESSURE PIPING • Hydro-test • 24-hour test, no visible sign of I,M,R W,R R 100%
(atmospheric tanks, etc.) report/package leakage on the exterior surface and
• Picture when the water surface does not
Leakage test drop
Visual inspection
25.0 NON CONFORMANCE - NC (qc • NC log or report • 0% NC before project turnover I,M,R R,H H,A 100%
related) • All NC issues are closed out

*Inspection and test mark-up legend: I = Inspect/Test, M = Monitor, W = Witness, H = Hold Point, R = Review, A = Approval, SCI = Safety Critical Item, 5% V = 5%
PSPC Verification required
All rights reserved. No part of this document may be copied, reproduced, stored in a retrieval system, published or transmitted, in any form or by any means, without the prior permission of the copyright owner.
Seq. Item Description / Activity Controlling Procedure Specification Acceptance Criteria Intervention Frequency Comments /
No. Form to record results of Reference (I, M, H, W, R, A)* of Remarks
(Denote if SCI or 5% V)* compliance QA-QC Site Project Inspection
Contractor Engineer Manager
VERSION 1.0 / February 2016
Check NC log/reports
26.0

27.0

28.0

29.0

*Inspection and test mark-up legend: I = Inspect/Test, M = Monitor, W = Witness, H = Hold Point, R = Review, A = Approval, SCI = Safety Critical Item, 5% V = 5%
PSPC Verification required
All rights reserved. No part of this document may be copied, reproduced, stored in a retrieval system, published or transmitted, in any form or by any means, without the prior permission of the copyright owner.
Seq. Item Description / Activity Controlling Procedure Specification Acceptance Criteria Intervention Frequency Comments /
No. Form to record results of Reference (I, M, H, W, R, A)* of Remarks
(Denote if SCI or 5% V)* compliance QA-QC Site Project Inspection
Contractor Engineer Manager
VERSION 1.0 / February 2016
Inspection and testing activities completed

Signed on behalf of: Contractor PSPC Remarks

Signature:

Print Name:

Company:

Date:

Position:

NOTES:

1. Inspection contractor are responsible for developing written procedures consistent with the requirements contained herein.
2. All contractor supplied materials shall be pre-approved by PSPC prior to actual purchase. PSPC has the right to reject materials deemed un-acceptable after careful
evaluation.
3. Both contractor and PSPC or representative shall sign-off in the “Intervention” column for all completed inspections and testing activity.
4. For items or activities not mentioned in this ITP but required by the scope/project it shall be discussed and approved by PSPC. Same quality plan will apply.
5. Contractor has sole responsibility to check all references indicated in the ITP.
6. For DEP related concerns, contractor shall coordinate all concerns to TPE or FE or PM.
7. Contractor shall check local standards and codes applicable on the project and apply whichever is more stringent – get approval from FE/PM.
8. Any deviations or changes (or the like) in the references shall be discussed and approved by PSPC.
9. All material mill certificates, data sheets and the like must be certified copy and legible.
10. Upon delivery of materials at site, Site Engineer to review.

*Inspection and test mark-up legend: I = Inspect/Test, M = Monitor, W = Witness, H = Hold Point, R = Review, A = Approval, SCI = Safety Critical Item, 5% V = 5%
PSPC Verification required
All rights reserved. No part of this document may be copied, reproduced, stored in a retrieval system, published or transmitted, in any form or by any means, without the prior permission of the copyright owner.