Professional Documents
Culture Documents
PeltiMax
0000001 - GB J-2014
Contents
1. General information 1
1.1. Transportation 1
1.2. Storage 1
1.3. Burner delivery control 1
1.4. Free space around burner 1
2. Product description 2
2.1. Burner construction 2
2.2. Technical data of burner 3
2.3. Burner safety systems 6
2.4. Technical data of controller, description of functions and settings of burner 6
2.5. Quality requirements of pellets fuel 7
3. Installation 8
3.1. Chimney 8
3.2. Boiler / oven 8
3.3. Fuel hopper 9
3.4. Auger 9
3.5. STB protection 10
3.6. Boiler temperature sensor 10
4. Assembly of burner and feeder 10
4.1. Mounting burner in boiler 10
4.2. Assembly of chimney for pouring fuel 11
4.3. Assembly of feeder 11
4.4. Connecting the controller 11
5. Additional connections 11
6. Exploitation and safety regulations 12
6.1. Exploitation 12
7. Service of devices 14
7.1. Photosensor 14
7.2. Replacement of electrical igniter 14
7.3. Feeder pipe cleaning 14
7.4. Cleaning of a burner 14
8. Reasons of improper work 15
8.1. Burner does not fire up 15
8.2. Burner fires up but does not go into the first power 15
and for lack of required protocols and 1.3. Burner delivery control
permissions.
Before commencing assembly activities check the
following: condition of packaging, make sure that there
is no visible damages and if delivery is complete and not
1.1. Transportation damaged. Possible reservations and problems should be
PeltiMax type burner is packed in two cartons (burner with reported to the supplier immediately. He is responsible for
a controller, mounting flange and a feeder). The device insuring the merchandise.
must be carried in packaging, according to markings on
the parcels. During transportation it should be protected
against unfavorable conditions of environment (snow, rain, 1.4. Free space around burner
dust) and it should not be exposed to shocks, hits and the According to local safety regulations referring to heating
packaging should be protected against damages. devices, provide free space around burner, at least 0,8 m
Loading and unloading must be carried out in a way around boiler. Provide space for service of burner.
which does not expose the devices to shocks. Inproper The boiler room should be clean, dry and well aired.
loading, unloading and transportation (throwing, rapture Airflow to the boiler should be at least equal to exhaust of
sliding, crushing with other heavy goods) can be a cause fumes through the chimney.
of damage to the product.
m
ATTENTION! In order to minimise the risk of
In case of damage of the packaging or product, the
fire do not store flammable materials near
device should be subjected to control in operation. In case
the burner (min. distance 0,5 m).
when inproper work of a fan or feeder motor is observed
(loud work, rubbing), possibly other faults, e.g. electronics
(vanishing of characters on display of LCD display) the
burner should be sent to the service team in order to carry
a reparation.
1
1
2
2
3
3
4
4
5
5
F1. Construction of PeltiMax Elite burner F2. Construction of PeltiMax Pro burner
• Inner pipe of furnace, made of heat-resistant steel with is a coil for feeding fuel to furnace.
holes for airflow to furnace, finished from inside with a wall • Covering part (2) made of stainless steel serving as a
with holes for air intake, a hole for igniter which burns up coat, making space for free airflow to furnace, which is
fuel, hole for flame sensor and outside pipe, in which there cooled and aired.
is a coil for feeding fuel to furnace.
Pouring chimney is mounted to rectangular hole in upper
• Outside covering pipe (2) made of stainless steel, which part of the burner’s cover. Inside the chimney there is
serves a role of a coat creating space for free airflow a steel barrier with counterweight. The barrier prevents
among pipes which cools and airs the furnace. against back burning to the feeder.
Pouring chimney is mounted to rectangular hole in upper
part of the burner’s cover. Inside the chimney there is
a steel barrier with counterweight. The barrier prevents
against back burning to the feeder.
i It is important that counterweight is not
blocked in any way.
m
ATTENTION! The producer reserves the only
Type Pro 120 Pro 150 Master 190 Master 260 Master 350
Power output [kW] 40 - 120 50 - 150 65 - 190 80 - 260 100 - 350
Currency 230V 1Ph 50Hz
Average consumption of electricity [W] 75 120 150
Weight [kg] 27 35 55 61 80
Feeder lenght [m] 2 3
Fuels pellet 6-8 mm, oat, dry pit
Burning efficiency [%] up to 99
Efficiency in boiler [%] up to 96
Power modulation yes
Lambda probe yes (optional) yes
CH pump service yes
HUW pump service yes
Mixer service yes
Buffer service yes (optional)
Additional feeder service (silo) yes (optional)
Room temperature sensor yes (optional)
Weather automatics yes (optional)
Solar collectors service yes (optional)
PeltiMax burner has simple and compact construction, which allows for easy assembly in boiler’s door. In the following table T2 are the
dimensions and drawings of mounting holes for given types of burners.
There are three groups of burners: Elite, Pro and Master.
PeltiMax Pro
Model D A B C
Pro 45 173 250 619 169
Pro 70 173 285 654 169
Model A B C D E F G H I J
Pro 100 285 654 323 185 215 248 247 204 210 210
Pro 120 355 724 323 185 215 248 247 204 210 210
Pro 150 355 783 387 212 242 315 298 219 227 225
10 7 6 9
m
ATTENTION! Before starting the
dismantling or disassembly all power supply
3.6. Boiler temperature sensor must be disconnected.
Burner is provided together with boiler temperature
In order to carry a proper assembly, the burner must be
sensor. Its task is to control firing up and burning off
thermically sealed from boiler’s door.
process in burner. It does not refer to burner version
destined for bakery ovens. Place furnace pipe of burner in mounting hole of boiler
and attach it with screws M8 (1) in case of PeltiMax Elite
burners, PeltiMax Master version with screws M10.
F8. Assembly of Elite and Master burner in boiler’s door.
Scheme of assembly of PeltiMax burner in a boiler:
• Unscrew M5 screws (1) and disassembly the cover (2);
• Undo 4 buckles (3) and remove burner from covering
pipe (4)
• Roll-on the isolating rope on covering pipe (4):
• Assembly the covering pipe in boiler’s hole and screw it
with 4 M8 screws (5);
• Insert the burner again into covering pipe and clasp 4
buckles (3);
• Assembly the burner cover (2) and screw the screws (1).
CEILING
FUEL HOPPER
FEEDER
BOILER
CONTROLLER
PODAJNIK
BURNER
FLOOR
1
4
DETAIL A
1 SCALE2 :1
F8. Assembly of Elite and Master into boiler’s door F9. Assembly of Pro into boiler’s door
m
ATTENTION! When assembly burner
in boiler which does not have outer power to feeder and sticking plug into proper socket
thermoisolation in place of mounting, on the controller. It should be remembered about wiring
isolation pad should be used, which which zeroes cover of burner, it can not be damaged and
protects burner against influence of boiler must be tightly screwed to the cover.
temperature. • In case when oven or boiler does not have its own
STB protection, a capillary thermostat with fastener
should be added to the set. A capillary sensor should be
4.2. Assembly of chimney for pouring installed permanently in water coat of boiler, together with
fuel temperature sensor of boiler.
In top part of PeltiMax burner, insert the chimney in
m
ATTENTION! Feeder should be set in
vertical position and press it until it is properly stuck in its relation to the floor at a tangle no bigger
socket. than 45°.
m
ATTENTION! PeltiMax type burners can only
be serviced by adults. Before commencing
the servicing of a burner it is mandatory to
be acquainted with the user’s manual.
F11. Correct placement of a furnace
Before starting up the burner all connections and joints
with a feeder should be checked. Mounting screws, which
join a burner with a boiler should be checked, also the
thermical seals between a burner and a boiler. Group of burners Elite and Master is equipped in
removable furnace.
Burner is started up according to user’s manual after
connecting to the electricity by powering wire with zeroed After cleaning the furnace, it should be properly put again
plug. In order to ensure the right operation of a burner, in a burner. The lock in a furnace must be precisely put in
depending on a quality of burnt fuel, the inside of a burner the nest of a burner. It is shown on the picture F11.
should be cleaned from fouling and slag.
m
ATTENTION! After burning off the burner,
Depending on a group of burners, we have 2 ways of a furnace can still be hot. That is why you
conducting the maintenance of furnace plate. should always use tools, i.e. pliers for
removing it.
PeltiMax Elite
removing the furnace step 1
PeltiMax Master
removing the furnace step 1 m ATTENTION! Maintenance of a burner must
always be conducted on a cold burner.
m
ATTENTION! External covering pipe should
be periodically (depending on amount
PeltiMax Elite PeltiMax Master of ash in fuel), ideally once a month,
removing the furnace step 2 removing the furnace step 2 disconnected from a burner body in order to
remove ash.
m
ATTENTION! Servicing of devices can only
be executed by switched off electrical
powering of a burner and a boiler.
7.4. Cleaning of a burner
One of the reasons of lack of firing-up of a burner is a slag
7.1. Photosensor filling in the burner chamber. The igniter will not ignite the
Photosensors in a burner should be cleaned from time to fire when there is a slag in its way. Slag does not burn
time with a damp, soft rug, similarly to oil or gas burners. itself. As we are unsure as to the quality of fuel, that is
After removing the cover of a burner, the photosensor why initially everyday, later every now and then we clean
should be removed from the socket (1), then it should be furnace pipe of a burner from slag and ash. After removing
cleaned and installed again. After executing the above a burner, the remnants of slag and ash should be cleaned
activities, the cover of a burner should be mounted. with a wire-brush or a small poker. Common cause of
Frequency of cleaning the photosensor: accumulating a slag is switching off a burner with the main
Bakery – every month switch. Too abrupt removal of air-flow (oxygene) to the
furnace causes unburning of fuel remnants. By another
Boiler rooms – every 3 months firing up of a burner, without cleaning it from slag and ash,
a smoke can come out from a burner as the openings in it
are blocked with slag. Burner is not aired enough.
7.2. Replacement of electrical igniter
m
If an igniter, despite the message „firing-up” does not IMPORTANT! Before switching off the power
heat-up, then most probably it is damaged. In order of a burner, burning off proces should be
to replace the igniter, the cover of a burner should be conducted.
removed. On the right side of the fan, there is a steel
m
covering of igniter, in which there is an electrical heater. It ATTENTION! Outer covering pipe in
should be disconnected from the electricity by removing PeltiMax burners group should be
clasps on wires, and then twist it and remove. periodically (depending on amount of ash
in fuel) – ideally once a month – unscrew
In reverse order a new igniter and cover of a burner from burner body in order to remove ash
should be installed. between pipes.
Investitor
Diagnostics
Burning-up
Start-up dose Burning-up time [min] Lambda senosor (O2) Feeder efficiency [kg/h]
Service
Inner feeder work [%] Operation in thermostat Nozzles permeability Boiler room ventilation
Pause
Fumes analysis
Service Customer
Signature and stampe of service person I declare that the condition of the device and quality of provided
service is known to me, and that I do not submit any reservations.
Customer signature
Elprema d.o.o.
Tovarniška cesta 26 - 5270 Ajdovščina - Slovenija
Tel +386 59 375 170 - Fax +386 59 375 171
email: info@elprema.com - www.elprema.com
0000001 - GB J-2014
Copyright Elprema
Duplication and alternative use only with prior written consent.
Subject to technical modifications.