‘SPECIFICATIA PROCEDURI DE SUDARE (SPS) | Codaplcabir
Prey WELDING PROCEDURE SPECIFICATION (WPS) | Applicable Code:
Doosan IMG Nr. ‘Fev: | Data:
ASME Sect. IX
404 Berceni Road, No. C-04F6 Rev.: 0. Date: Feb. 2015
Bucharest, Romania
Avand la baza PQR nr. / Supporting PQR no. 31122/03 Rev. 1 ] Tip | Type: Semi-Automatic:(Manual/
Procedeul de sudare: / Welding process: FCAW | Manual; SemAutomat/ Semi-Automatic; Order: MC15504
| Automat? Actomatis; Mesaniat/ Machine)
TmbinariT Joints (QW 402)
[Reparati prin sudare si incarcare dimensionala
‘Welding Repair and Dimensional Build-up]
min 20°
TT post-sudare | Post-Weld Heat Treatment (QW 407)
Tip! Type: Detensionare | Stress Relieving
Domeniu temp.:/ Temp. Range: 550 - 580 °C
Domeniu timp mentinere: / Time Range:6h min. oF 1 ora per
25,4. mm grosime metal depus / 1 Hout per 25.4 mm Weld Metal
Thickness — whichever s longer
Alte date: | Other: ~
Gaz/ Gas (QW 408)
Procente compozitie/ Percent Composition
Gaz! Gas Amestec/ Mixture Debit/ Flow Rate
Protectie
Shielding CO, 100% : 20-25 Vmin
Interstitiu | Root gap (mm): NA Suport nefuzibil/ Retainer: N/A Suport
Suport/ Backing: Da/ Yes Backing = :
Mat. suport/ Backing mel: Metal baze/ Base Metal Suplimentar
Trailing : 7
‘Metale de baza [Base Metale (OW 403) Tehniea Technique (QW 410)
PNo.1Gr.No.2 cu/to PNo.1Gr.No.2 , sau/or | Oriel sau marime duza gaz!
Speciticatio material, ip si grad! Grice or Gas Cup Size: 0 12~20mm
Material Spectication, Type and GradeGS-20Mn5 - NT Distanta duza contact piesa
Domeniu de grosimi/ Thickness Range:
Grosimi metal de baza / Base Metal Thicknesses:
In rost/ Groove: 5-203 mm De cott/ Fillet: Toate / All
Grosimi metal depus / Deposited Weld Metal Thicknesses:
In rost/ Groove: max. 203mm De colt/ Fillet: Toate / A
Grosimea max. a trecerilor. |
Max. Thickness per Pass: max. 6 mm
Contact Tube to Work Distance: 12— 25 mm.
Oscllti Oscilations: Nu / None
Trecer fiforme sau pendulate: ambele
String of Weave Bead: Both, weave max. 3 x 0 cored wire
Curate intiala si interstrat: periere si polizare
Initial and Interpass Cleaning: Brushing and Grinding
Unut sau mai mutte tipurt de electrozi: Unul
Single or Multiple Types of Electrodes: Single
Pozitil de sudare | Welding Positions (QW 405)
Poziti/ Positions: In rost / Groove: Toaie / All
Do cott Fillet: Toate / Al
Sens pozitio vertical!
Progression of vertical Position: Ascendent / Up
‘Metoda de scobire support: scobire arc-aer + polizare
Method of Back gauging: Are-Air Gauging + Grinding
Una sau mai mutte tracer (pe o parte): Mai multe / Una
Multiple or single pass (per side): Multiple / Single
‘Clocanire (de detensionare) | Peening: Ciocanire a lecarei treceri
‘cu exceptia primulu sia ultimuful strat/ Every pass except frst
and last ayer
Preincaizire/ Preheating (AW 406)
Temperatura de preincalzire
Preheat Temperature: Min, 150 °C
Temperatura interstrat
Interpass Temperature: Max. 250° C
‘Mentinerea preincalziri: In timpul sudari
Preheat Maintenance: During welding
Alte date / Other: Metota preincalere:cu arzatoareoxtgaz /in custo:
Veriicare tempeatur cu prometry cu ifarosu
Preheat Method: by oxy-gas torches furace:
Materiale de adaos /Caracteristicl electrice
Filler Metals / Electrical Characteristics
(QW 404 / aw 409)
Mod transfer metal pentru GMAW /FCAW.
Metal Transfer Mode for GMAW / FCAW: Globular
Tip si diametru Electrod Wolfram |
‘Tungsten Electrode Size and Type: N/A
Tip flux | Flux Type: N/A
Adaos (pulbere) suplimentar / Supp|. Filler (Powder): N/A
Checeng of Temperature: by Inared pyrometar
‘Shakar Proce- ‘Material de adacs / ‘Curent/Polartate | Domeniu | Viteza | Alo date
Layerno. | deu/ Fillor Metal urrant/ Polarity Tens. | sudare
Process [F | A [SFA] SFATAWS | @ | Tip | Domeniy | Vok | Travel | Other
no. | no. | AWS | classi. | Sze | Type | AmpAange | Range | Speed
no. mn A V__| m/min
cot | RCAW | 6 7 [520] EviTT | 16] CC/+ | 210-290 | 22-25 | Min.25 | Festina
Asroa pon ssaklem
Note: _— 1. Viteza avans sarma Wire Feed Speed = 60
Intocmit] Prepared: EWE.
Gabriel Grigo
‘Verifica/Checked:
Virgil Tudosescu
i I
‘Aprobat] Approved by: = ‘Aurelia Combi
32 m/mi
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