‘SPECIFICATIA PROCEDURI DE SUDARE (SPS) | Cod apiicabit WELDING PROCEDURE SPECIFICATION (WPS) | Applicable Code Aa Doosan mMcB ASME Sect. IX Wr Rev Date 104 Berceni Road, No. C-04F2 Rev.: 4 Date: May 2011 Page 1/4 Bucharest, Romania Procedeul de sudare: / Welding process: FCAW Tip | Type: Semi-Automatic (Manue!/ Manual Semi-Automat | Seri-Automatic: Automat! Automatic Imbinari Joints (QW 402) [Reparati prin sudare si incarcare dimensionala ‘Welding Repair and Dimensional Build-up] @ Vezi Attachment 1 ‘See Attachment 1 ‘Avand la baza POR rr. / Supporting POR no. 31122/02 Rev. 1 Mecanza| Machine) TT post-sudare I Post Weld Heat Treatment (QW 407) Tip | Type: Detensionare / Sess Relieving Domeniu temp.: | Temp. Range: 600 - 650 °C Domeniu timp mentinare: Time Range: 1 ora per 25 mm ‘grosime metal depus 1 Hour per 25 mm Weld Metal Thickness Alte date: | Other: ~ Gaz | Gas (QW 408) Procente compoziti / Percent Composition Gaz/ Gas Amestec Mixture Debit / Flow Rate Protect. Shielding COz 100% - 20-26 Vin Interstiti Root gap (mm): NIA Suport nefuzbil/ Retainer: NIA | Suport Suport/ Backing: Da Yes Backing ‘i : 7 Mat suport/ Backing mat: Motel baze / Base Metal Suplimenter Trailing - - Sere ‘Metale do baza | Base Metals (QW 403) PINo.-Gr.No.- cu/to_PNo.- Gr. No. - Spocificatie material, tip sigrad | Material Specification, Type and Grade Vozi Nota 1 / See Note 1 Domeniu de grosimi/ Thickness Range Grosimi metal de baza ! Base Metal Thicknesses: Inrost! Groove. 5-203 mm De colt/ Fillet: Toate / All Grosimi metal depus / Deposited Weld Metal Thicknesses Inrost! Groove: max. 203mm De colt/ Fillet: Toate / All Grosimea max. a trecerior. 1 Max. Thickness per Pass: max. 13 mm | sau / oF ozitl de sudare | Welding Positions (QW 408) Pozitii/ Positions: In rost / Groove: Toate / All | De colt/ Fillet: Toate / All Sens poziie vertical! Progression of vertical Postion: Ascendent / Uphill Preincalzire | Preheating (QW 406) Temperatura de preincalzre Preheat Temperature: Min. 150°C @ Temperatura interstrat Interpass Temperature: Mex. 250°C Mentinerea preincalzii: in tmpul sudarit Preheat Maintenance: During welding Allo date | Other: eto preinetre: cv arztoareoxt-at Vonfcare mporati cu promis cu farsi Proneat Method by oxygaa ores acing of Temperce by nfared pyromiter Tohnical Technique (W 410) Onificiu sau marime duza gaz | Orifice or Gas Cup Size: B 12-20 mm Distanta duza contact piesa / Contact Tube to Work Distance: 12 ~ 25 mm Osoilati Oscilations: Nu / None Trecerifilforme sau pendulate: ambele String or Weave Bead: Both Curatireintiela si interstrat:periere si polizare Initia and Interpass Cleaning: Brushing and Grinding Unul seu mai multe tiouri de electrozt: Unul Single or Muttiple Types of Electrodes: Single Mefoda de scobire support: scobire arc-aer + polizaro Method of Back gauging: Arc-Alr Gauging + Grinding Una sau mai multe treceri (pe o parte): Mai multe / Una Multiple or single pass (per side): Multiple / Single iocanire (de detansionare) / Peening: Nu | None ‘Materiale do adaos / Caracteristici electrice Filler Metals / Electrical Characteristics (QW 404 1 aw 408) Mod transfer metal pentru GMAW / FCAW Metal Transfer Mode for GMAW / FCAW: Globular Tip si dametru Electrod Wolram | Tungsten Electrode Size and Type: N/A Tip flux! Flux Type: N/A ‘Adaos {pulbere) suplimentar/ Suppl. Filler (Powder): N/A ‘Sir | Proas- atoral de adeos Curent Poartate | Domentu | Vfeza | Alle date ‘| dbu/ Filer Metal Curent / Polarity Tons. | sudare Layer | Provess [F-] A] SEA] SFATANS || Tp] Domonia | Vot | Travel | Other 10. no. | ao. |AWS | casi. |Sze| Tye | AmpRange | Range | Speed no mm A Ve | an/ min Com TFCAW | 6 | 4 [520] E7iTA | 16] CO7* | 180-820 | 20-30 | Min.26 | WaNRy ome bone See ie as sz. 2OMnSi or equivalent carbon stee! casting |____2.Vitoza evans sarma | Wire Feed Speed = 26 — 40 emv/min; Tatoomit | Prepared by: Virgil Tudosescu "1 Note: 1. Materia de baza aplicabile/ Applicable Base Metals: JIS SC 410, SC 450, SC 480; DIN GS 45; GS 45-9; GE 240N, GS 20Mn6; GS 24Mn6; BS 3100 gr. A; EN G20Mn5; G28Mn8, ASTM A 27 gr, 70-40, specification TR 630-387 / oO i | Aprobat | Approved byi|Aurelia Combi:‘Attachment 1 Code: WPS no, C-04F2 Repair procedure 104, Berceni Road Date: May 2077 Bucharest, Romania Page 2 of 4 A Sequence operation for removal of cracks A. Ording .eratillor pentru indepartarea fisyrilor 1. Detection of cracks by NDE {visual / MT / PT); 1. Detectarea fisurilor prin NOT (Vizual / MT / PT); 2. Marking the ends of the cracks; 2. Marcare capete fisuri; 3. Drilling holes @ = min. 10 mm along the crack, ‘3. Gaurit @ = min. 10 mm de-a lungul fisut depth = approx, 10 mm, see Fig. + adancime = aprox. 10 mm, vezi Fig. 1 ‘rack : : : bore holes Fig. 4 4, Performing of crack excavation starting from ends 4. Executat excavarea fisuri pornind din capetele of crack (X, Y, see Fig, 2) and finishing in middle of fisurii(X, Y, vezi Fig. 2) si finalizand in mijlocut crack (Z, see Fig. 2) by grinding or by arc-air fisuri (Z, vezi Fig, 2) prin polizare sau prin scobire gouging + grinding: arc-aer + polizare; 6, Repeat the operation 3 and 4 unti total removal of 5. Repetat operatile 3 si 4 pana la indepartarea crack removing the material so that the resulted totala a fisuril indepertand materialul ast! incat excavation volume to be minimum; volumul cavitati rezuttate sa fie minim; Y x Zz ere re) Fig. 2 8. NDE of excavations (MT / PT). 6. CND excavatii (MT / PT). B. Welding and welding sequences B. Sudare si secvente sudare - Preheating according to art. QW 406; - Preincalzire confom art. QW 406; ~ Buttering of the whole area to be repaired in 2 ~ Piacare a intregii suprafete de reparat in 2 straturi layers according to Fig. 4, starting from ends X,Y, conform Fig. 4, incepand din capetele X, Y, vezi Fig, see Fig. 2 and finishing in Z, see Fig. 2, The first, 2 si finalizand in Z, vezi Fig. 2. Primul strat de uttering layer shall be performed by Half bead placare va fi exeoutat prin tehnica Randuri technique, see Fig. 5. suprapuse % din latime, vezi Fig. 5. ~- Filling of excavation according to Fig. 4; ~ Umplere excavatie conform Fig. 4; ~The final layer shall be performed by Annealing ~ Stratul final va fi executat prin fehnica Randuri de layers technique according to Fig. 7 and Fig. 8 {only _recoacere conform Fig. 7 si Fig. 8 (numai pe con the buttering layers, never on the Base metal). _straturile de placare, niciodata pe Metalul de baza)Attachment 4 Gode: aaa ‘nobeah ines WPS no, C-04F2 Revision no: 4 Repair procedure 704, Berceni Road Date: ay 2077 Bucharest, Romania Pages of 4 buttering should be done in “Halt ‘Bed Techaicve”” 50% ground after peening and before welding the 2nd run 50 % over tppiog ofthe beads and Dost ol es 5 ‘pimuchon cast é sto eri : a Fig. 4 & Fig. 5 For big excavations the filing sequence shall be Pentru excavatile mari seoventa de umplere se va performed by Block welding technique according to executa prin tehnica Blocurilor de sudura conform Fig. 6. Fig. 6. p © Blea Blak Fig. ~ Length of Weld Block < 150 mm; + Lungime bloc sudura < 150 mm; = Welding direction: do not weld in direction to the —- Directla de sudare: nu se va suda in directia end of excavation (see Fig. 6); capetelor excavatiei C. Welding sequences and weld bulld up ©. Secvente de sudare si umplere ~The typical weld build up in position 2G (horizontal ~ Sudarea tipica de umplere in pozitia 2G (in comisa) weld in vertical wall) shall be performed according _se va executa conform Fig, 7, cu straturfiforme. to Fig. 7, by string beads. = The final layer shall be performed by Annealing ~ Stratul final va fi executat prin tehnica Randuri de layers technique according to Fig. 7 (only on the recoacere conform Fig. 7 (numai pe straturile de uttering layers, never on the Base metal), placare, niciodata pe Metalul de baza).