Professional Documents
Culture Documents
July 2003
Specifications
Torque Specifications
i01658146
Table of Contents
Specifications Section
General Information .............................................. 4
Metric (ISO) Fasteners .......................................... 4
English (SAE) Fasteners ....................................... 5
Ground Engaging Tool (G.E.T.) Fasteners ............ 6
Installation of Fittings ............................................ 7
Straight Thread O-Ring Fittings ............................ 8
Plugs ..................................................................... 9
O-Ring Face Seal Fittings ..................................... 11
Bulkhead Nuts ...................................................... 11
Flare Fittings ......................................................... 12
Air Conditioning Fittings ........................................ 13
Air Brake Fittings ................................................... 13
Tapered Pipe Thread Fittings ................................ 14
Miscellaneous Fittings .......................................... 14
Hose Clamps ........................................................ 15
Index Section
Index ..................................................................... 17
4
Specifications Section
Exceptions to these torques are given in the Service Note: The following table has the recommended
Manual, if necessary. standard torque values for metric nuts and bolts for
use on Caterpillar engines and Mitsubishi engines.
Torque wrenches must be used properly in order to
Table 1
ensure that the correct torque is applied. Always
use a smooth pull for torque wrenches. Do not jerk Thread Size
Torque
a torque wrench. For the correct use of your torque mm
wrench, refer to the instructions that were packaged
M6 12 ± 3 N·m (9 ± 2 lb ft)
with your torque wrench. For more information on
the correct use of torque wrenches, refer to Special M8 28 ± 7 N·m (21 ± 5 lb ft)
Publication, SEBV0516, “An Introduction to Torque”.
M10 55 ± 10 N·m (41 ± 7 lb ft)
Be sure to use a torque wrench that has the proper M12 100 ± 20 N·m (75 ± 15 lb ft)
range. Torque values are given in the following
M14 160 ± 30 N·m (120 ± 22 lb ft)
units:NEWTON meters (N·m), pound feet (lb ft), and
pound inches (lb in) M16 240 ± 40 N·m (175 ± 30 lb ft)
M20 460 ± 60 N·m (340 ± 44 lb ft)
Prior to installation of any hardware, ensure that
components are in near new condition. Bolts and M24 800 ± 100 N·m (590 ± 75 lb ft)
threads must not be worn or damaged. Threads
M30 1600 ± 200 N·m (1180 ± 150 lb ft)
must not have burrs or nicks. Hardware must be
free of rust and corrosion. Clean reused fasteners M36 2700 ± 300 N·m (2000 ± 220 lb ft)
with a noncorrosive cleaner. Lightly lubricate the
threads of reused fasteners. Lightly lubricate the
mating surface of the head of reused fasteners. Note: The following table has the recommended
Other applications for lubricating fasteners may also standard torque values for metric nuts and bolts for
be specified in the Service Manual. The Service use on Perkins engines.
Manual may also specify the use of sealants and
compounds.
5
Specifications Section
Note: The difference between Caterpillar standard M2.5 0.35 ± 0.05 N·m (3.1 ± 0.4 lb in)
torque values and Perkins standard torque values M3 0.50 ± 0.05 N·m (4.4 ± 0.4 lb in)
are due to different grade of bolts and fasteners.
Caterpillar uses grade 8 bolts and fasteners. Perkins M4 1.70 ± 0.25 N·m (15.0 ± 2.2 lb in)
uses grade 5 bolts and fasteners. M5 2.25 ± 0.25 N·m (19.9 ± 2.2 lb in)
Table 9 i01773025
2. Tighten the nut to the correct torque. Refer to Installation of Split Flange
Table 9 for the correct torque. Couplings
3. Use a hammer to strike the head of the bolt. The 1. For a metal tube to hose installation, install the
bolt must be struck with significant force. tube and tighten all bolts finger tight at the rigid
end.
Note: The head of the bolt may be recessed below
the mounting surface. Use a suitable punch in order 2. Install the hose and tighten all bolts finger tight.
to transfer the hammer blow to the bolt head.
3. Put the hose in a position so that the hose does
4. Tighten the nut to the correct torque. Refer to not make contact with the machine or with
Table 9 for the correct torque. another hose.
8
Specifications Section
g00906528 g00906575
Illustration 6 Illustration 7
Elbow body assembly
4. Tighten the bolts on both connections to the (1) End that connects to the tube or hose. (2) Fitting body. (3)
proper torque. Follow the prescribed torque Locknut. (4) Backup washer. (5) O-ring seal. (6) End that is
sequence for split flange connections. Add the assembled to the mating part.
measurement of gap (A) to the measurement
of gap (B). The total must not exceed 4.0 mm 1. Put locknut (3), backup washer (4) and O-ring
(0.16 inch). seal (5) as far back on fitting body (2) as
possible. Hold these components in this position.
5. Start the engine. Turn the fitting into the mating part. Turn the
fitting until backup washer (4) contacts the
6. Move the implement control levers to all of the surface of the mating part.
positions.
2. Put the fitting assembly in the correct position.
7. Look at the hose during movement of the loosen fitting (2) until the correct assembly
implement. Ensure that the hose is not in contact position is achieved. Do not loosen the fitting
with the machine or with other hoses. more than 360 degrees. Install the tube or hose
hand tight in order to verify the orientation of
Note: For hoses that cross an articulation hitch, the fitting. Tighten locknut (3) to the torque that
check for contact during articulation. For hoses that is shown in the correct chart for the fitting that
connect to the steering system, check for contact is used.
during steering.
Note: If the fitting is not adjustable, the hex on the
8. Shut off the engine. body replaces the locknut. To install this type of
fitting, tighten the hex against the face of the mating
9. If the hose contacts other hoses or the machine part.
during the test, loosen the bolts and reposition
the hose. Repeat steps 3 through 8 until there
i01773604
is no contact.
Straight Thread O-Ring Fittings
Installation of Adjustable STOR
SMCS Code: 7553
Fittings
This type of fitting is used in many applications. One
end of the fitting will be an adjustable STOR fitting.
The other end will be different. Always use the same
installation procedure for the STOR end. Adjustable
STOR fittings can be positioned before tightening.
g00911924
Illustration 8
Table 10 Table 11
Ferrous Straight Thread O-Ring Fitting Thread Size Torque
Torques for Mating with Ferrous Materials Inch
Nominal Outer 5/16 9.0 ± 1.0 N·m (80 ± 9 lb in)
Thread Size Standard
Diameter of
Inch Torque 3/8 17.0 ± 1.5 N·m (12.5 ± 1.1 lb ft)
the Tube
3.18 mm 8.0 ± 1.0 N·m 7/16 23 ± 2 N·m (17 ± 1 lb ft)
5/16 - 24
(.125 inch) (70 ± 9 lb in) 1/2 28 ± 3 N·m (21 ± 2 lb ft)
4.76 mm 12 ± 2 N·m 9/16 34 ± 3 N·m (25 ± 2 lb ft)
3/8 - 24
(.188 inch) (9 ± 1 lb ft)
3/4 60 ± 6 N·m (44 ± 4 lb ft)
6.35 mm 22 ± 2 N·m
7/16 - 20
(.250 inch) (16 ± 1 lb ft) 7/8 115 ± 10 N·m (85 ± 7 lb ft)
7.94 mm 30 ± 3 N·m 1 1/16 140 ± 14 N·m (103 ± 10 lb ft)
1/2 - 20
(.312 inch) (22 ± 2 lb ft)
1 3/16 190 ± 19 N·m (140 ± 14 lb ft)
9.52 mm 48 ± 5 N·m
9/16 - 18 1 5/16 210 ± 20 N·m (155 ± 15 lb ft)
(.375 inch) (35 ± 4 lb ft)
12.70 mm 82 ± 8 N·m 1 5/8 290 ± 25 N·m (215 ± 18 lb ft)
3/4 - 16
(.500 inch) (60 ± 6 lb ft) 1 7/8 325 ± 30 N·m (240 ± 22 lb ft)
15.88 mm 140 ± 14 N·m 2 1/2 420 ± 40 N·m (310 ± 30 lb ft)
7/8 - 14
(.625 inch) (105 ± 10 lb ft)
19.05 mm 190 ± 15 N·m
1 1/16 - 12 Straight Thread O-Ring Plugs
(.750 inch) (140 ± 11 lb ft)
22.22 mm 250 ± 20 N·m (Socket Drive)
1 3/16 - 12
(.875 inch) (185 ± 15 lb ft)
25.40 mm 300 ± 30 N·m
1 5/16 - 12
(1.000 inch) (220 ± 22 lb ft)
31.75 mm 350 ± 35 N·m
1 5/8 - 12
(1.250 inch) (260 ± 26 lb ft)
38.10 mm 415 ± 40 N·m
1 7/8 - 12
(1.500 inch) (305 ± 30 lb ft)
g00912006
Illustration 10
50.80 mm 430 ± 40 N·m
2 1/2 - 12
(2.000 inch) (320 ± 30 lb ft)
Note: The socket may be hexagonal or square.
i01782872
Plugs
SMCS Code: 7553
g00911999
Illustration 9
10
Specifications Section
Table 12 Table 13
Thread Size Torque Type of Thread Size Torque
Inch Plug Inch
5/16 5.0 ± 1.0 N·m (44 ± 9 lb in) 1/2 - 13 20 ± 5 N·m (15 ± 4 lb ft)
3/8 11.0 ± 1.0 N·m (97 ± 9 lb in) 5/8 - 11 35 ± 5 N·m (26 ± 4 lb ft)
7/16 16.0 ± 1.5 N·m (12 ± 1 lb ft) A 3/4 - 12 50 ± 5 N·m (37 ± 4 lb ft)
3/4 - 16
1/2 20 ± 2 N·m (15 ± 1 lb ft)
7/8 - 14 70 ± 15 N·m (52 ± 11 lb ft)
9/16 35.0 ± 3.5 N·m (26 ± 3 lb ft) 1 1/8 - 12
3/4 70 ± 7 N·m (52 ± 5 lb ft)
1 5/16 - 12 90 ± 15 N·m (66 ± 11 lb ft)
7/8 100 ± 10 N·m (73 ± 7 lb ft) 1 1/2 - 12
B
1 1/16 170 ± 15 N·m (125 ± 11 lb ft) 2 - 12 125 ± 15 N·m (92 ± 11 lb ft)
1 3/16 215 ± 20 N·m (160 ± 15 lb ft) 1 1/8 - 12 70 ± 15 N·m (52 ± 11 lb ft)
C
1 5/16 270 ± 25 N·m (200 ± 18 lb ft) 1 5/16 - 12 90 ± 15 N·m (66 ± 11 lb ft)
1 5/8 285 ± 25 N·m (2105 ± 185 lb ft) 1/2 - 20 11 ± 4 N·m (97 ± 35 lb in)
1 7/8 370 ± 35 N·m (275 ± 255 lb ft) 7/8 -14 55 ± 7 N·m (41 ± 5 lb ft)
D
2 1/2 415 ± 40 N·m (305 ± 30 lb ft) 1 3/8 -13 90 ± 15 N·m (66 ± 11 lb ft)
1 1/2 - 12 125 ± 15 N·m (92 ± 11 lb ft)
Drain Plugs with Straight Threads
Straight Thread O-Ring
Plugs (Mechanical Joint Tube
Assemblies)
g00912008
Illustration 11
Note: Plug (A), plug (B) and plug (C) are used
with a gasket. Conical seal plug (D) does not use
a gasket.
g00912010
Illustration 12
Table 14 i01777941
Thread Size
Inch
Torque Bulkhead Nuts
7/8 125 ± 15 N·m (92 ± 11 lb ft) SMCS Code: 7553
1 1/16 175 ± 15 N·m (130 ± 11 lb ft)
1 3/16 250 ± 20 N·m (185 ± 15 lb ft)
1 1/4 250 ± 20 N·m (185 ± 15 lb ft)
1 5/16 370 ± 20 N·m (275 ± 15 lb ft)
1 5/8 420 ± 25 N·m (310 ± 20 lb ft)
1 7/8 525 ± 35 N·m (390 ± 25 lb ft)
2 1/2 900 ± 50 N·m (665 ± 40 lb ft)
i01772857
g00906427
Illustration 13
O-ring face seal fitting (ORFS fitting)
(1) O-ring face seal connector
(1A) O-ring groove
(2) O-ring seal
(3) Nut for the O-ring face seal
Table 15
Ferrous ORFS Fitting
Thread Size
Standard Torque for Nut (3)
Inch
9/16 - 18 25 ± 3 N·m (18 ± 2 lb ft)
11/16 - 16 40 ± 4 N·m (30 ± 3 lb ft)
13/16 - 16 55 ± 5 N·m (41 ± 4 lb ft)
1 - 14 86 ± 8 N·m (65 ± 6 lb ft)
1 13/16 - 12 125 ± 15 N·m (90 ± 11 lb ft)
1 7/16 - 12 165 ± 15 N·m (120 ± 11 lb ft)
1 11/16 - 12 200 ± 20 N·m (150 ± 15 lb ft)
2 - 12 245 ± 20 N·m (180 ± 15 lb ft)
12
Specifications Section
Table 16 Table 17
Thread Size Torque Nuts for 37 Degree Flare Fittings
Inch
Nominal Outer
Thread Size Standard
5/16 6 ± 1 N·m (53 ± 9 lb in) Diameter of
Inch Torque
the Tube
3/8 8 ± 1 N·m (71 ± 9 lb in)
3.18 mm 5.0 ± 1.5 N·m
7/16 14 ± 1.5 N·m (10 ± 1 lb ft) 5/16
(.125 inch) (44 ± 13 lb in)
1/2 17 ± 2 N·m (13 ± 1.4 lb ft) 4.76 mm 11 ± 2 N·m
3/8
9/16 22 ± 2 N·m (16 ± 1.4 lb ft) (.188 inch) (100 ± 15 lb in)
g00288204
Illustration 15
(1) 37 degree flare fitting. (2) Swivel nuts.
g00288205
Illustration 16
(1) 45 Degree Inverted Flare Fittings. (2) 45 Degree Flare Fittings.
13
Specifications Section
Table 18 Table 19
45 Degree Flare Fittings and 45 Degree Air Conditioning Fittings
Inverted Flare Fittings
O-Ring 45 Degree Flare Fitting
Nominal Outer Thread Fitting End End
Thread Size Standard
Diameter of Size
Inch Torque Torque Torque for
the Tube Inch Torque for Steel Aluminum
3.18 mm 5.0 ± 1.5 N·m Tubes Tubes
5/16
(.125 inch) (44 ± 13 lb in)
14 ± 4 N·m 30 ± 3 N·m 23 ± 3 N·m
5/8 - 18
4.76 mm 8.0 ± 1.5 N·m (10 ± 3 lb ft) (22 ± 2 lb ft) (17 ± 2 lb ft)
3/8
(.188 inch) (70 ± 13 lb in)
27 ± 4 N·m 52 ± 5 N·m 33 ± 4 N·m
3/4 - 16
6.35 mm 11 ± 2 N·m (20 ± 3 lb ft) (38 ± 4 lb ft) (24 ± 4 lb ft)
7/16
(.250 inch) (100 ± 15 lb in)
7/8 - 14 40 ± 4 N·m 60 ± 7 N·m 38 ± 4 N·m
7.94 mm 17 ± 3 N·m 1 - 14 (30 ± 3 lb ft) (44 ± 5 lb ft) (28 ± 3 lb ft)
1/2
(.312 inch) (13 ± 2 lb ft)
45 ± 5 N·m 75 ± 8 N·m 50 ± 5 N·m
1 1/16 - 14
9.52 mm 30 ± 3 N·m (33 ± 4 lb ft) (55 ± 6 lb ft) (37 ± 4 lb ft)
5/8
(.375 inch) (22 ± 2 lb ft)
11.11 mm 30 ± 3 N·m
11/16 i01787775
(.438 inch) (22 ± 2 lb ft)
12.70 mm
3/4
38 ± 4 N·m Air Brake Fittings
(.500 inch) (28 ± 3 lb ft)
15.88 mm 50 ± 5 N·m
SMCS Code: 7553
7/8
(.625 inch) (37 ± 4 lb ft)
19.05 mm 90 ± 8 N·m
1 1/16
(.750 inch) (65 ± 6 lb ft)
22.22 mm 100 ± 10 N·m
1 1/4
(.875 inch) (75 ± 7 lb ft)
g00909062
i01773460 Illustration 18
Air Conditioning Fittings Put nut (1) and sleeve (2) over the tube. Push the
tube into the counterbore of the fitting body as far
SMCS Code: 7553 as possible. There are two methods that may be
used to tighten the nut. Tighten the nut with one of
two methods.
Table 20 Table 22
Nominal Torque Turn Tightening Tapered Pipe Thread Fittings
Outer
Diameter Nonmetallic Copper Diameter of the Pipe
Tubing Tubing Standard Torque
of the Tube Thread (Inch)
Tapered Pipe Thread Fittings Note: The difference between Caterpillar standard
torque values and Perkins standard torque values
SMCS Code: 7553 is due to different grade of bolts and fasteners.
Caterpillar uses grade 8 bolts and fasteners. Perkins
Torque is based on the diameter of the thread. The uses grade 5 bolts and fasteners.
torque values are identical for coarse threads and
fine threads. Note: Use 50 percent of the torque values from
Table 21 when the fitting, the plug or the port
Note: The following table has the recommended material is nonferrous. Use 50 percent of the torque
standard torque value for tapered pipe thread fitting values from Table 21 when a tapered thread is
for use on Caterpillar and Mitsubishi engines. mating with a straight thread.
Table 21
i01777926
Tapered Pipe Thread Fittings
Standard Torque
Miscellaneous Fittings
Diameter
of the Pipe Threads with SMCS Code: 7553
Threads without
Thread (Inch) 5P-3413 Pipe
Pipe Sealant
Sealant
Hi Duty Tube Fittings (Shear Sleeve)
1/16 10 N·m (90 lb in) 10 N·m (90 lb in)
1/8 16 N·m (12 lb ft) 16 N·m (12 lb ft)
1/4 20 N·m (15 lb ft) 25 N·m (18 lb ft)
3/8 35 N·m (26 lb ft) 45 N·m (33 lb ft)
1/2 45 N·m (33 lb ft) 60 N·m (44 lb ft)
3/4 60 N·m (44 lb ft) 75 N·m (55 lb ft)
g00909648
Illustration 19
1 75 N·m (55 lb ft) 90 N·m (65 lb ft)
1 1/4 90 N·m (65 lb ft) 110 N·m (80 lb ft) Put nut (1) over the tube and push the tube into the
counterbore of the fitting body as far as possible.
1 1/2 110 N·m (80 lb ft) 130 N·m (95 lb ft) Turn the nut with a wrench until a small decrease in
2 130 N·m (95 lb ft) 160 N·m (120 lb ft) torque is felt. The small decrease in torque indicates
that the sleeve (1A) has been broken off of the nut.
Hold the tube in order to prevent the tube from
Note: The following table has the recommended turning. Tighten the nut for an additional 1 1/2 turns.
standard torque values for tapered pipe thread
fittings for use on Perkins engines.
15
Specifications Section
Hose Clamps
SMCS Code: 7553
g00909647
Illustration 20
g00906389
Illustration 23
(1) Constant Torque Hose Clamp (Belleville Washer)
(2) Constant Torque Hose Clamp (Tee bolt and Spring)
Index
A O
P
B
Plugs...................................................................... 9
Bulkhead Nuts ....................................................... 11 Drain Plugs with Straight Threads ..................... 10
Straight Thread O-Ring Plugs (Hex Drive)......... 9
Straight Thread O-Ring Plugs (Mechanical Joint
E Tube Assemblies)............................................. 10
Straight Thread O-Ring Plugs (Socket Drive) .... 9
English (SAE) Fasteners ....................................... 5
English (SAE) Machine Screws ......................... 6
English (SAE) Nuts and Bolts ............................ 5 S
English (SAE) Taperlock Studs .......................... 6
Specifications Section ........................................... 4
Straight Thread O-Ring Fittings............................. 8
F
Flare Fittings.......................................................... 12 T
37 Degree Flare Fittings .................................... 12
45 Degree Flare and 45 Degree Inverted Flare Table of Contents................................................... 3
Fittings.............................................................. 12 Tapered Pipe Thread Fittings ................................ 14
General Information............................................... 4
Ground Engaging Tool (G.E.T.) Fasteners............. 6