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Design Conditions:
Production Rate = 40 TOI per Day
Ice Temperature = -7.5°C = 18.5°Fn
Brine Temperature = -9.44°C = 15°F
Raw Water Temperature = 26°C
Freezing Time = 48 Hrs.
Standard Ice Can Dimension = 11” X 22” X 44”
Weight of Ice per Can = 300 lbs.
N = 534 Cans
N (adjusted) = 540 Cans
60ft3
VBRINE = TOR [1 TOR]
60ft3
VBRINE = 65.57 TOR [1 TOR]
VBRINE = 3934.2 ft 3
B2 = 9 x 20 = 180 in2
B1 + B2 242+180
M= = = 211 in2
2 2
44
VIC = [242 + 180 + 4 (211)]
6
1ft3
VIC = 9284 in3 (123 in3)
12 in
H=5 ft ( 1 ft )
H=60 in
Height of Freezing Tank > Height of Ice Can
60 in > 44 in
DESIGN IS OKAY!
Length
L = L1 +L (insulations)
L = 453 + 2(0.25 + 15 + 6); in
L = 495.5 in = 41.292 ft. = 12.586 m
Width
W = L2 + L (insulations)
W = 466 + 2(0.25+15+6); in
W = 508.5 in. = 42.375 ft. = 12.916 m
Height
H = H1 + Top Cover + Insulation
H = 60 + 4 + 7 + 6
H = 77 in. = 6.417 ft. = 1.956 m
Plant Capacity (Kw or Tons of Refrigeration)
40 TONS 907.03 kg 1 DAY 1 hr
mH2 O = mice = x x 24 hrs x 3600 s
DAY 1 TON
kg
mH2 O = 0.4199 s
Q p = Q1 + Q 2 + Q 3
Q1 = 45.711 kW
Q2 = 140.6665 kW
Q3 = 6.59 kW
For Qp= Q1 + Q2 + Q3
Qp = 45.711kW + 140.6665 kW + 6.59 kW
Qp = 192.9675 kW
1 TOR
Qp = 192.9675 kW x 3.517 kW
Qp = 54.867 TOR
TOI 40 TOI
≥ TOR ; ≥ Qp
0.61 0.61
1.956 (12.916)(33+9.44)
Q1 = 1 6.35x10^−3 381x10^−3 152.4x10^−3 1
+ + + +
9.37 14.3 0.043 0.72 300
Q1 = 116.76 W
Q1 = Q2 = 0.11676 KW
1.956 (12.856)(33+9.44)
Q3 = 1 6.35x10^−3 381x10^−3 152.4x10^−3 1
+ + + +
9.37 14.3 0.043 0.72 300
Q3 = 116.22 W
Q3 = Q4 = 0.11622 KW
12.916 (12.856)(33+9.44)
Q5 = 1 101.6x10^−3 1
+ +
9.37 0.16 300
Q5 = 9458.45 𝑊
Q5 = 9.45845 KW
lb in2 ft3
(2 2 )(144 2 )(270 )
in ft min
Air Power = ft−lb = 2.36 hp
33,000
hp−min
kJ
h3 = hg @ − 6°C = 1455 kg
kJ
h5 = h6 = hf @ 43°C = 405.416 kg
kJ
h7 = h8 = hf @ − 6°C = 172.371 kg
From Chart:
kJ
h2 = 1460 kg
kJ
h4 = 1691 kg
192.9675 kW
m1 = kJ kJ
1450.22 −172.371
kg kg
kg
m1 = 0.15101 s
kg kJ kJ
WCT = 0.15101 (1460 kg − 1450.22 )
s kg
WCT = 1.47688 kW
1.47688 kW (1hp)
WCT = = 1.98 hp
0.746 kW
QR = 1621.1214 kW
kg
mw = 77.44 s
gal m3
VLR = (164.617 TOR) (0.50 TON OF REF.)(0.003785 gal)
VLR = 0.3115 m3
578.957 KW
AIe = Kw
.596 (−9.44+12)
M2
AIe = 379.4548 M 2
Height of Lift = 2m
T, Time of Lift = 10 sec
Total Load, W
W = 315(5) = 1575 Lbs
Ft
WR = 1.6DR 2 (LR ) = 1.6DR 2 (5m) (3.28 M )= 26.24 DR 2
F=Ma
(WR +W)(A)
FT − WR − W =
G
M
(VF −VO ) (0.15 −0)
S
A= =
T 10s
M Ft
A = 0.015 S2 (3.28 M )
Ft
A = 0.0492 S2
Ft =?
Ft
2 (26.24 DR 2 +2,075 Lbs)(0.0492 2 )
S
FT − 26.24 DR − 1575 Lbs = Ft
32.174 2
S
FT = 26.28 DR 2 + 1577.41
Static Approach
AM (DW )(EW )
FB = DS
Where:
Fb – Equivalent Bending Load
FB = 26,800DR 2
FU −FB
N= FT
Where:
N = 7 (Design Factor)
Fu – Breaking Strength = 42 Dr2
Ft - Rope Tensile Force
lb
42Dr 2 (2,000 )−26,800Dr 2
ton
7= Ft
Ft = 8,171.43Dr 2
Rope Diameter, DR
8,145.15DR 2 = 1577.41
1
DR = 0.50 In Or 2 In.
Hoist Power
DS = 30DR = 30(0.5) = 15in.
Π(DS )(NS )
V= 12
Π(15)(NS )
(0.15)(3.28) =
12(60)
NS = 7.517 Rpm
D
Hoist Power = 2π(NS )(FT )( 2S )
@ 32°C, 98% Rh
Kj
H4 = 108 ; Hr4 = 0.0297
Kg
Mass of Air, MA
Heat Balance on the Cooling Water,
M1 = M2 = MW And M3 = M 4 = MA
Therefore;
0.0374mA − 1.2907 = 0.0161MA
Kg
MA = 60.5962 Of Water
S
M3
VA = 52.4666 Of Air
S
28+33 Kg
T= = 30.5°C; DW = 996.283 m3
2
Kg
MW (77.44 )(1 Gal)(60 s)
S
VW = = Kg
DW (996.283 3 )(0.003785 m3 )(1 min)
m
VW = 1232.1625 Gpm
1232.1625 Gpm M2
Cooling Tower Area = Gpm X (3.28)2 Ft2
3 2
Ft
FAN:
Wheel Diameter = 60 In. = 5ft.
Static Pressure = 15 In. WATER
Total Head
HTA = HVA
Ρ V2
HTA = W + 2g
m3
Q 52.4666 m
S
Velocity Of Air = A = Π m2
= 28.7475
2
( )(5ft) ( ) S
4 3.282 Ft2
m 2
V2 (28.7475
S
)
= m = 41.3265 m of air
2g 2(9.81 2 )
S
Ft M 1000kg
Ρ (15 In.H2 O)( )( )( )
12 In. 3.28 Ft M3 H2 O
= Kg = 317.58 m
W 1.2 3
M
Fan Power
Kg N
HTA (MA ) 358.91 M (60.5962 )(9.81 )
S Kg
Fan Power = = W = 213.3536 Kw
FC 1,000
Kw
1 Hp
Fan Power = 213.3536 Kw X 0.746kw
Elevation of Tank
Kn
(60 2 )(1000N)(1kg)
M
Elevation = Kg + 5m
(1000 3 )(1kn)(9.81N)
M
Elevation = 11.12 M
VT = V1 + V2 + V3
m3
VT = (108.8435 + 84.2918 + 20) Day
m3
VT = 213.1353 day
Dimensions of Tank
Use H = 8m
Π
VT = 4 (D)2 (H)
m3 Π
213.1353 Day = 4 (D)2 (8m)
D = 5.8242 m
Fm = 0.92 ; Fs = 0.25
SS = SU (FM )(FS )
SS = 344.74 (0.92)(0.25) = 79.29 Mpa
Kn 1000mm
78.48 2 (5.8242 m)( )
M 1m
t= Kn Kn
2(79.29X103 2 )(0.80)−78.48 2
M M
t =3.6052 mm
USE, t = ½ In.
Refrigerant: Ammonia
43oC
-6oC
-10oC
STANDARD ICE CAN DIMENSION
11”x22”x44”
FREEZING TANKS
FLOOR PLAN