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895 kW 1,200 HP
NET HORSEPOWER
879 kW 1,178 HP
RATED GVW
163780 kg
HD785-7
HD
785
OFF-HIGHWAY TRUCK
www.komatsu.com Printed in Japan 201308 IP. P
Photos may include optional equipment.
NET HORSEPOWER
879 kW 1,178 HP/1900 min-1
Harmony with Environment Operator Environment and Safety
Productivity and Economy Features ● Komatsu SAA12V140E-3 engine ● Spacious cab with excellent visibility
RATED GVW
163780 kg
● High performance Komatsu SAA12V140E-3 engine (EPA Tier 2 emission certified) ● Ergonomically designed cab
Net horsepower 879kW 1,178HP ● Lead-free radiator ● Easy-to-see instrument panel
● Mode selection system with Variable HorsePower Control (VHPC) ● Low operation noise ● Synchronous control of engine and transmission
● Two-speed selective reverse gears of RH and RL ● Low fuel consumption ● Advanced K-ATOMiCS with “Skip-shift” function
● Anti-pitching 4-wheel oil-cooled multiple-disc retarder (AP-FOUR)
● Viscous cab mounts
Retarder capacity
● Electronic hoist control system
1092kW 1,464HP (Continuous descent)
● Built-in ROPS/FOPS cab
● Automatic retard speed control (ARSC) as standard
● Parking brakes on 4-wheels
● Supplementary steering
● Pedal-operated secondary brake
● Three-mode automatic hydropneumatic
suspension (Option)
Reliability Features
● Flat face-to-face O-ring seals
● Sealed DT connectors
Easy Maintenance
● Oil-cooled multiple-disc brakes
and fully hydraulic controlled
braking system
● Extended oil change interval
● Disc wheels (flange type rims)
● Electric circuit breakers
● KOMTRAX Plus
2 3
HM350-1
HD785-7
HD785-7 O F F - H I G H W AY T R U C K OFF-HIGHWAY TRUCK ARTICULATED DUMP TRUCK
the switch in the operator’s cab. When the key switch is • Brake surface area
SET
turned on, Economy mode is selected automatically. Power Front total : 37467 cm2
mode can be selected by using the switch when needed. Rear total : 72414 cm2 CANCEL
DOWN
F7-R2 (RH/RL) Fully Automatic Transmission
The transmission is configured with 7 forward and 2 Drive downhill
HD785-7 at a constant
Variable HorsePower Control (VHPC) reverse gears. Fully automatic control is applied to all for- (AP-FOUR) speed
Both in Power and Economy modes, the VHPC system ward gears and an optimum gear is automatically selected F, R : Retarder
according to the travel speed ( 4-Wheel )
detects whether the machine is loaded or unloaded and
selects the optimum horsepower setting mode, providing and engine speed. The shift-
both high production and low fuel consumption. ing point is automatically
selected depending on the
Power mode: Makes best use of the horsepower to acceleration of the machine
attain optimal production. This mode is suitable for opera- to reduce excessive fuel HD785-5
tions including uphill travel loaded where throughput is the consumption.
R : Retarder
( 2-Wheel )
top priority.
Economy mode: Sets the maximum horsepower at a Two-speed Selective Reverse Gears (RH/RL)
lower level to reduce fuel consumption. The machine main-
In order to meet various operating conditions, two reverse
tains sufficient power for normal operation in this mode.
gears are provided. The switch on the panel allows the
kW operator to usually select the appropriate gear for the appli-
900 cation, RH or RL depending on the job site conditions.
895kW
(1200HP) P Furthermore, the reverse gear is equipped with a lockup
Power clutch, just like forward gears, allowing the operator to
mode
reverse the machine without concern of overheating.
RH
809kW
800 (1085HP) Suitable for normal operation. Thanks to the lockup clutch,
the machine can be reversed at higher speed.
750kW
(1005HP)
E RL
Suitable for operation where steep grades are existing.
Economy
mode
698kW
700 (936HP)
4 5
HD785-7 O F F - H I G H W AY T R U C K OFF-HIGHWAY TRUCK
HD785-7
OPERATOR ENVIRONMENT
Reducing Hydraulic Losses & Optimizing Spacious Cab with Excellent Visibility
Transmission Control Wide glass areas on front, side and back, plus plenty of
Hydraulic circuits such as brake cooling, steering, hoist space in the richly upholstered interior, provide a quiet,
control, etc. are thoroughly reviewed and the transmission comfortable environment which enables to see and control
control is optimized to reduce the fuel consumption. As a every aspect of operation. Front underview mirrors also
result, the fuel consumption at medium and light load oper- contributes to improve visibility.
ations are improved.
6 6 7
HD785-7 O F F - H I G H W AY T R U C K OFF-HIGHWAY TRUCK
HD785-7
8 9
HD785-7 O F F - H I G H W AY T R U C K OFF-HIGHWAY TRUCK
HD785-7
RELIABILITY FEATURES
Komatsu Components Reliable Hydraulic System Selection of Body
Komatsu manufactures the engine, torque converter, A large capacity oil cooler is installed in each hydraulic Several different types of bodies are selectively available for the HD785-7 and optional equipment for the bodies are also pre-
transmission, hydraulic units, and electronic components on circuit, improving the reliability of the hydraulic units during pared for use in various conditions.
this dump truck. All these components are manufactured sudden temperature rises. Further, in addition to the main
with an integrated production system under strict quality filter, 10 = 3 (min) line filter is located at the entrance to the Loading
machine Shovel, Backhoe Wheel loader
control guidelines. transmission control valve.
(Severity to body : Light) (Severity to body : Heavy)
High-rigidity Frame Flat Face-to-face Material
Nipple
Front deck supports are integrated with the frame. The O-ring Seals
Light weight body
frame rigidity is increased drastically. As a result, flexural Flat face- to- face O-ring
(Option)
rigidity and torsional rigidity that are indicators seals are used to securely
Hose
Construction Recommended use of this
of drivability and riding quality are signifi- seal all hydraulic hose Overburden body includes relatively
cantly improved. connections and to prevent O-ring (Severity to body : Light) light-duty works such as
construction and hauling of overburden, coal, etc.
oil leakage.
For Better Operational Management and Safety *Description of “Light”, “Medium” and “Heavy” are rule-of-thumb.
In actual Operational Management activities, the first step to effective use of the HD785-7 is to record each payload. Please consult with Komatsu distributor when you select the body.
For this purpose, Komatsu has made the “Payload meter” available.
Based on the premise that "Payload meter" can record the payload data, Komatsu intends to apply “Loading Policy”
that is intended to be used as guidelines for consistent and better “Operational Management” ECOLOGY
Loading Policy Lead-free Radiator
Each dump truck has its own target "payload". Operating a dump truck with an extraordinary payload causes the fol- In addition to compliance with emission regulations, a lead-free aluminum core is used for
lowing adverse effects. the radiator to meet global environmental requirements.
Operating an underloaded truck cannot utilize its best performance and increases the number of round trips required
for hauling same quantity of materials, resulting in increased cost-per-ton. Brake Cooling Oil Capture Tank
Operating an overloaded truck causes early wear on brakes, tires, etc., and shortens the life of components such as To protect the environment, a tank is installed to capture brake cooling oil in the event of
drive system etc. resulting in increased maintenance cost and repairs. brake floating seal leakage.
Our proposal “Loading Policy” relies on an assumption that each HD785- Productivity Durability
7 is equipped with a “Payload Meter” and each payload is positively
recorded.
90% of 10% of No Loads
1) The monthly average payload must not exceed the rated payload of Loads Loads
the truck.
2) 90% of all loads must be below 110% of the rated payload of the 100 110 120
3) 10% of all loads may be between 110% and 120% of the rated pay-
load of the truck.
4) Any single load must not exceed 120% of the rated payload of the truck.
Observance of the “Loading Policy” results in improvement of productivity by full utilization of the performance of
HD785-7, reduction of running cost, and extension of the life of brakes, tires, and other components.
10 11
HD785-7 O F F - H I G H W AY T R U C K OFF-HIGHWAY TRUCK
HD785-7
Disc Wheels
(Flange Type Rims) SERVICE REFILL CAPACITIES
CAB
Disc wheels (Flange type rims) Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1308 L
Dimensions comply with ISO 3471 ROPS (Roll-Over Protective Engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 L
provide easy removal/installa- Structure) standard, and ISO 3449 FOPS (Falling Objects Protective Torque converter, transmission and
tion of the tires. Structure : Level II ) standard. retarder cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 L
Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 L
Final drives (total) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 L
Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 L
MAIN FRAME Brake control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 L
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Box-sectioned structure Suspensions (total) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 L
Integral front bumper
12 13
HD785-7 O F F - H I G H W AY T R U C K OFF-HIGHWAY TRUCK HD785-7
892(27.00 R49)
● Engine, Komatsu SAA12V140E-3 LIGHTING SYSTEM:
3500
5150
● Mode selection system with VHPC ● Back-up lamp OTHER:
● Starting motor, 2 x 7.5 kW ● Hazard lamps ● Centralized greasing
R1010
0
● Headlamps ● Disc wheels (Flange type rims)
CAB: ● LED rear combination lamps ● Electric circuit breaker, 24V
● Ashtray ● Turn signal ● KOMTRAX Plus
● Built-in ROPS and FOPS, sound ● Mud guards
165
suppression type GUARD AND COVERS:
● Cigarette lighter ● Canopy side guard, cab side BODY:
● Cup holder ● Canopy spill guard ● Body exhaust heating
530 5480 875 9750 ● Electronic hoist control system ● Drive shaft guards (front and rear)
470 7070 ● Electronic maintenance ● Exhaust thermal guard TIRES:
display/monitoring system ● Fire protective covers ● 27.00 R49
10080
● Laminated glass, front
1870
● Operator seat, reclining, suspension type SAFETY EQUIPMENT:
with 2-point retractable 78 mm width ● Alarm, backup
seat belt ● Anti-pitching 4-wheel oil-cooled multiple
5050
4295
● Power window (LH) ● Automatic Retard Speed Control (ARSC)
● Space for lunch box ● Automatic supplementary steering
● Steering wheel, tilt and telescopic ● Coolant temperature alarm and lamp
985
48 ● Sunvisor ● Guard rails for platform
G.L.
OPTIONAL EQUIPMENT
TRAVEL PERFORMANCE
Read from gross weight down to a line for total resistance in percentage. From this weight-resistance intersection, read horizontally to CAB: ● Battery disconnect switch ● Engine underguard
the curve with the highest obtainable speed range, then down to maximum speed. Usable rimpull depends upon traction available and ● 3-point retractable seat belt (operator seat) ● Battery / Starter disconnect switch ● Evacuation door
weight on drive wheels. ● Air conditioner & Starting aid connector ● Fast coolant fill
TRAVEL PERFORMANCE CURVE TRAVEL PERFORMANCE CURVE ● AM/FM radio with AUX terminal ● Color rear view camera and monitor ● Fast fuel fill
x103 kg POWER-MODE x103 kg ECONOMY-MODE ● Operator seat, air suspension type ● Diagonal ladder ● Fast fuel fill from LH
100
90
80
GROSS WEIGHT 100
90
80
GROSS WEIGHT ● Power window (RH) ● Engine shutdown, ground level ● Fast oil fill
x103 kg x103 kg
● Sunvisor, additional ● Exhaust retarder ●
70 70 80 90 100 110 120 130 140150160170 70 70 80 90 100 110 120 130 140150160170
60
EMPTY LOADED 60
EMPTY LOADED
Fire extinguisher
TOTAL RESISTANCE (GRADE - ROLLING) (%)
RIMPULL
6.0
9 9
8 5.0 8
F5 5.0
F6
7
6
4.0
7
6 F6
4.0
● Platform guard, rearward, right hand side ● Three-mode automatic hydropneumatic
● Rock body
3.0
5
4
3.0 5
4
ARRANGEMENT: suspension
F7
3 2.0 3 F7
2.0
● Batteries for cold area arrangement ● Tool kit
2 2 LIGHTING SYSTEM: ● Cold area arrangement ● Transmission underguard
● Buck-up lamp additional ● Sandy and dusty area arrangement ● Vandalism protection
1
0 10 20 30 40 50 60 70 km/h
1
0 10 20 30 40 50 60 70 km/h
● Fog lamps
TRAVEL SPEED TRAVEL SPEED ● HID head lamp (high/low) OTHER: TIRES:
● HID side work lamps ● Auto-greasing system ● 31/90 R49
● Side work lamps, rearward, left and right ● Auto-greasing system with refill from
BRAKE PERFORMANCE Grade distance: Continuous Descent Grade distance: 450 m (1,480 ft)
sides ground level
GROSS WEIGHT GROSS WEIGHT
These curves are provided to establish the 0 20 40 60 80 100 120 140 160 180 200 x103 kg 0 20 40 60 80 100 120 140 160 180 200 x103 kg ● Engine coolant heater
maximum speed and gear position for safer EMPTY LOADED EMPTY LOADED
SAFETY: ● Engine oil pan heater
downhill travel with a given distance. ● Antilock Brake System (ABS) ● Engine pre-lubrication
Read from gross weight down to a line for ● Automatic Spin Regulator (ASR) ● Engine side cover
TOTAL RESISTANCE (GRADE - ROLLING) (%)
capacity. -15
F3
-15
F3
F4
F4 F5
-10 -10
F6
F5
F6 F7
-5 -5
F7
14 15
GROSS HORSEPOWER
895 kW 1,200 HP
NET HORSEPOWER
879 kW 1,178 HP
RATED GVW
163780 kg
HD785-7
HD
785
OFF-HIGHWAY TRUCK
www.komatsu.com Printed in Japan 201308 IP. P
Photos may include optional equipment.