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BIOFUELS
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Bio-heat production for buildings and industrial uses grew slowly in 2015, with modern
uses of bio-heat rising by approximately 3% from 2014 levels.
The use of bio-power has increased more quickly – averaging some 8% annually – with
rapid growth in generation notable in China, Japan, Germany and the United Kingdom.
Ethanol production increased by 4% globally, with record production levels in the United
States and Brazil.
Global production of biodiesel fell slightly due to constrained production in some Asian
markets, although growth continued in the major producing countries (the United States
and Brazil).
Solid biomass represents the largest share of biomass used for heat and electricity
generation, whereas liquid biofuel represents the largest source in the transport sector.
The Philippines has three main power grid systems as well as off-grid systems serving
the three major island groups Luzon, Visayas and Mindanao. Total installed generating
capacity has reached 17,943 MW out of which only 15,933 MW is dependable capacity that
can be made available to generate electricity whenever needed. This accounts for nearly
90% of the total. Dependable grid-connected capacity is currently 12,970 MW.
Generation capacity based on fossil fuel accounts for 72% of the total, and
geothermal and hydropower account for most of the remainder, as illustrated in Figure 7.
This shows the insignificance of variable renewable energy sources such as wind and solar
power and biomass in the power system at the moment.
The Philippines produces a large amount of agricultural residues annually from farm
land amounting to 14 million hectares, accounting for nearly half its total area. Rice husk
and straw make up the lion‘s share of the residue, while the rest includes coconut shell and
sugarcane bagasse, for instance. Forest residue, municipal solid wastes and animal manure
from the husbandry industry are also part of the biomass feedstock. An investigation on
resource potential conducted by USAID‘s Climate Change and Clean Energy (CEnergy)
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Dionisio, Charles Amiel P. | Redublo, Anne Paulinne P.
project in 2013 predicted 4,450MW net available capacity for power generation from
different types of biomass feedstock across the country (De Guzman, 2014). The indicative
megawatts were calculated at a 70% capacity, reflecting biomass resources that can be
reasonably collected and used for power generation. The biomass resources considered in
the assessment varied per main island group, i.e Luzon, Visayas and Mindanao, as shown in
Table 3.
In Luzon, the biomass commodities quantified were rice residues, corn residues,
coconut husks, coconut shell, coconut coir and coconut fronds, pig and poultry manure, and
solid waste. Luzon leads on biomass resources with 2,094 MW due to its abundant coconut
(husk, shell and frond) resources followed by rice and livestock manure. Isabela province
alone (the second largest in the Philippines) has the potential to generate about 800 MW
electricity mainly from the by-products of its massive corn production.
Known as the ―sugar bowl of the Philippines‖, Visayas‘ resource base comprises
sugarcane residues, rice residues, corn residues, coconut, poultry and hog animal wastes.
The major sugar mills in the region own and operate their own power-generating boilers.
In Mindanao, the biomass resources quantified include rice residues, corn residues,
sugarcane residues, coconut residues, plantation crops (cassava residues, banana wastes,
pineapple wastes, rubber wastes, empty palm fruit) and emerging energy crops (sweet
sorghum, bamboo, napier grass). Bukidnon has been identified as offering the most
abundant residual rice straw, cornstalk and bagasse that may be utilised for power
production. Coconut has the potential to be the major power generator, particularly in the
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Dionisio, Charles Amiel P. | Redublo, Anne Paulinne P.
province of Davao del Sur, which has 200 MW equivalent (MWe), and Davao City (130
MWe), offering a combined potential 330 MWe. Corn presents a significant source of power
too, especially in Bukidnon, which has a 90 MWe potential. In addition, Bukidnon produces
large amounts of sugarcane residues, offering a potential 43 MWe. Several energy crop
plantations exist in Mindanao, including at least 440 hectares of Napier grass, 200 hectares
of bamboo and sweet sorghum. Almost all plantations are owned and cultivated by biomass
power companies. Some state universities, as well as the Department of Agriculture, grow
sweet sorghum for energy crop research.
The largest biomass power plant is the 21 MW First Farmers Holding Corporation‘s
cogeneration plant, which primarily uses bagasse from its sugar milling operation as
feedstock. Electricity produced is utilized by the sugar mill and refinery while surplus
electricity is sold to the Wholesale Electricity Spot Market.
Rice husks, the by-product of the rice milling process, are used by several rice mills to
fire rice grain dryers and other crops such as corn, coffee, legumes and cassava (Ragudo,
2011).
The Biofuels Act of 2006 (Republic Act No. 9367), which entered into force in 2007,
provides the legal mandate for blending bio-liquid fuels, i.e. bioethanol and biodiesel, into
liquid transport fuels. Blending requirements have increased progressively to current levels
of 10% for bioethanol and 2% for biodiesel, up from an initial 5% and 1% respectively. This
reflects the enlargement of production and feedstock capacity. Meanwhile, the promotion of
biofuel use in the transport sector has driven growth in the domestic sugar industry and
cultivation of coconut and other oil-rich plants.
ADVANTAGES
Biofuel advocates frequently point out the advantages of these plant- and animal-based
fuels, such as:
1. Source material
Whereas oil is a limited resource that
comes from specific materials, biofuels
can be manufactured from a wide range of
materials including crop waste, manure,
and other byproducts. This makes it an
efficient step in recycling.
2. Renewability
It takes a very long time for fossil fuels
to be produced, but biofuels are much
more easily renewable as new crops are
grown and waste material is collected.
3. Security
Biofuels can be produced locally, which decreases the nation's dependence upon
foreign energy. By reducing dependence on foreign fuel sources, countries can protect
the integrity of their energy resources and make them safe from outside influences.
DISADVANTAGES
Despite the many positive characteristics of biofuels, there are also many
disadvantages to these energy sources.
1. Energy output
Biofuels have a lower energy output than traditional fuels and therefore require
greater quantities to be consumed in order to produce the same energy level. This has
3. Food prices
As demand for food crops such as corn grows for biofuel production, it raises prices
for necessary staple food crops.
4. Water use
Massive quantities of water are required for proper irrigation of biofuel crops as well
as to manufacture the fuel, which could strain local and regional water resources.
6. High cost
To refine biofuels to more
efficient energy outputs, and to build
the necessary manufacturing plants
to increase biofuel quantities, a high
initial investment is often required,
making its production currently more
expensive than other ways to fuel
cars, even though this could change
in the future.
A. Solid Biofuels
Solid biofuels are the most common and ancient type of fuels in human history. The
main solid biofuels used are the following:
Refuse-Derived Fuel (RDF)
It is the fraction produced from municipal solid wastes after mechanical and
thermal treatment. It contains mainly paper and plastic residues. The thermal value
of RDF is relatively low, approximately 9200 kJ/kg. RDF is mainly used in industrial
applications (cement works, etc.) as a fuel.
Pellets
They are produced with compaction of finely chopped biomass (mainly
forestry or agricultural residues). They contain about 5-10% moisture, and their
heating value ranges from 10 000 to 20 000 kJ/kg. Their main difference from
briquettes is their small size. Pellets and briquettes have the same applications.
Their energy content is high in relation to the biomass, of which they originate. Their
production is based on thermo-mechanical or physicochemical process of
compaction of finely chopped lignocellulosic biomass.
Sewage.
It is produced from the municipal or industrial sewage cleaning process. Its
heating value is approximately 19 000 kJ/kg. It is used in power generation
applications.
Industrial Wastes.
They are byproducts of various industrial processes. Typical examples are
residues of wood industry, cotton industry residues (gins), etc. Their properties, such
B. Liquid Biofuels
Liquid biofuels can be classified in two categories. Properties and characteristics of
biodiesel and bioethanol (which are the main liquid biofuels) are presented in the following.
C. Gaseous Biofuels
They are the least used biofuels. Gaseous biofuels are produced through the
biomass gasification process that is a thermal or a microbial degradation of biomass‘
substances. The main technologies used for commercial gasification are the thermal
gasification process (pyrolysis) and the microbial gasification process (digestion). A mixture
The thermal value of biogas depends upon its composition, which in turn depends
upon the biomass type and the technology used. In general, the thermal value of biogas
varies between 10 000 and 20 000 kJ/kg. Wood, forest, and agricultural residues and
wastes and manure as well are used as raw materials in gasification.
Second, zymase, another enzyme also present in the yeast, converts the glucose and
the fructose into ethanol.
E10, sometimes called gasohol, is a fuel mixture of 10% ethanol and 90% gasoline that
can be used in the internal combustion engines (ICEs) of most modern automobiles.
Gasohol has higher octane, or antiknock, properties than gasoline and burns more
slowly, coolly, and completely, resulting in reduced emissions of some pollutants, but it
also vaporizes more readily, potentially aggravating ozone pollution in warm weather.
Diesohol is a fuel containing alcohol that comprises a blend of diesel fuel (84.5%),
hydrated ethanol (15%) and an emulsifier (0.5%). The emulsifier that allows the ethanol
and the diesel to blend consists of a styrene-butadiene copolymer which is dissolved in
the diesel fuel and a polyethyleneoxide-polystyrene copolymer which is dissolved in the
hydrated alcohol.
Hydrated (or azeotropic) ethanol is ethyl alcohol that contains approximately 5% water.
Hydrated ethanol derived from sugar, or ethanol derived from wheat starch, may be used
for production of diesohol. Hydrated ethanol production is a one-stage refining.
Ethanol is produced by the fermentation of sugar solutions from sugar cane or grain
crops. The action of yeast on the sugar produces a solution containing about 12%
ethanol. The alcohol can be concentrated by distillation to produce up to 96% ethanol.
Removal of the remaining 4% water requires special treatment.
As with fossil natural gas, the main component of biogas that determines the energy
content of the gas is flammable methane (CH4). Depending on the substrate digested in the
biogas plant, the methane content of the biogas fluctuates between 50% and 75%. The
second main component of biogas is carbon dioxide (CO2) with a share between 25% and
50%. Other components of biogas are water (H2O), oxygen (O2) and traces of sulfur (S2) and
hydrogen sulfide (H2S). If biogas is upgraded to biomethane with approximately 98%
methane in a biogas treatment plant, the biomethane has the same properties as natural
gas.
After simple desulfurization and drying, biogas can be converted to electricity and
heat in cogeneration units (combined heat and power (CHP)) or the biogas is burnt to
produce heat. After treatment to natural gas grade, the so-called biomethane can be used in
all applications commonly known for natural gas. Thus, biogas and biomethane produced
from biogas are flexible renewable fuels that can be stored. Motor fuel, electricity and heat
can be produced from them, which makes them important functions in the context of
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Dionisio, Charles Amiel P. | Redublo, Anne Paulinne P.
sustainable energy supply. Besides, biogas can also replace carbon compounds in plastic
products.
Certain basic conditions must be met to enable the bacteria to degrade the substrate
efficiently. These are: (1) absence of air (anaerobic atmosphere); (2) uniform temperature;
(3) optimum nutrient supply; (4) optimum and uniform pH. The equipment of a biogas plant
should be able to meet these basic requirements. Therefore, a biogas plant designer should
know from the beginning what kind of substrate the plant will feed on so that the right
equipment for efficient biogas production can be selected.
If the substrate digested in the biogas plant contains more than 20% dry matter, so-
called dry digestion methods will normally be applied. In these methods, the digester is
charged with stackable substrates. The substrates are not mixed, but a liquid called
percolate runs through them. After a sufficiently long dwell time, the digester is opened and
the digested product removed. In addition to this batch process, several other methods for
BIOGAS FEEDSTOCKS
Biomass is the general term used to describe all biologically produced matter and
therefore includes all kinds of materials and substances derived from living organisms.
Biomass is widely used for energy purposes and supplies today some 50 EJ globally, which
represents about 10% of the global annual primary energy consumption (World Energy
Council, 2010). According to the World Energy Council, there is still significant potential to
expand biomass for energy use, including for biogas production, by tapping the large
volumes of unused residues and wastes. Biomass originating from forestry and agriculture,
along with industrial and municipal residues and wastes, are the biomass types used as
feedstock for energy generation. Biomass resources suitable as biogas feedstocks, usually
named anaerobic digestion (AD) feedstock are represented by a large variety of organic
materials available on a renewable basis, ranging from simple compounds to complex high-
solid matters. They usually have a high content of sugar, starch, proteins or fats, and a
common feature is their ability to be easily decomposed through AD
AGRICULTURAL FEEDSTOCKS
The feedstock substrates used for biogas are primarily derived from the agricultural
sector, which accounts for the largest potential for biogas feedstocks (Steffen et al., 1998).
These feedstocks consist mainly of various residues and by-products, of which the most
important are animal manures and slurries collected from farms (from cattle, pigs, poultry,
etc.). Along with manure and slurry, crop residues, by-products and wastes (e.g. straw,
grasses, leaves, fruits, whole plants) are also used. Over the last decade, new categories of
feedstocks have been tested and are now used in AD plants; this is the case of energy crops
(maize, grasses, beets, sunflowers, etc.), grown specially for biogas production.
Solid manure and slurries also have some limitations as a feedstock for AD.
As noted earlier, animal slurries have a low dry matter content (3–5% for pig slurries
and 6–9% for cattle slurries), which gives a low methane yield per unit volume of
digested feedstock, ranging between 10 and 20 cu.m. methane per cubic meter of
digested slurry (Angelidaki, 2002), and biomass transport costs are high. Both
slurries and manures contain various amounts of straw and fiber particles that are
high in ligno-celluloses. The lingocellulosic fractions are known to be recalcitrant to
anaerobic decomposition and usually pass through a biogas reactor undigested,
without any contribution to methane production. As such, although manures have
one of the highest potentials as a feedstock for biogas, their relatively low methane
yield does not provide economic sustainability in the case of monodigestion, so they
are dependent on co-digestion with co-substrates with a high methane yield. A
number of emerging technologies based on chemical, mechanic, thermal or
ultrasound treatments have been tested in attempts to disintegrate the recalcitrant
matter in animal manure (Angelidaki and Ahring, 2000) and make it available for the
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anaerobic microorganisms, with the aim of enhancing the methane yield and thus
the economic efficiency of manure mono-digestion.
Crop Residues
Energy Crops
Many varieties of crops, both whole plants and parts of plants, have been
tested and proven to be suitable as biogas feedstock. These include maize, various
grasses, various cereals, beets, potatoes and
sunflowers, as shown in Table 2.2.
The use of energy crops as a feedstock for biogas implies some specific
technologic steps prior to digestion: harvesting, pre-processing and storage/ensiling.
Herbaceous energy crops like grass, sunflowers, maize and sugar beet are normally
used fresh or as silage. Maize is the most frequently used energy crop in the majority
of existing biogas plants (Murphy et al., 2011); it can be harvested with ordinary
combine harvesters that simultaneously harvest and chop the whole plant for
subsequent ensiling. Crops for biogas can be immediately fed to the digester or
stored as silage for year-round availability. Grass crops can be harvested 3–5 times
per season (Fig. 2.1). Murphy et al. (2011) have indicated that the composition of
crops and thus their suitability as AD feedstock varies with the stage of maturity. In
general, cellulosic content increases with maturity, negatively affecting the
digestibility and the methane yield of the crop. Less mature crops, however, have a
higher moisture content, making storage difficult.
Biofuel production facilities – and, in the future, the biorefineries that are
under development today – are likely to accumulate very large amounts of organic
by-products, almost all suitable for AD. In grain-processing bio- ethanol plants, all
silage fractions are typically anaerobically degradable. In sugar cane bio-ethanol
plants, the cane juice silage is also a suitable substrate for AD, whereas the bagasse
Sewage Sludge
The limiting factor for the use of sewage sludge as biogas feedstock is the
high content of pollutants and the risks related to their subsequent presence in
digestate used as fertilizer. Because of its origin, sewage sludge contains significant
amounts of biologic and chemical pollutants.
PRODUCTION OF BIOGAS
Bacterial Process and Biogas
Anaerobic processes are quite complex microbial processes that take place in the
absence of oxygen. Bacteria are mainly involved in the process but higher trophic groups
such as protoza and anaerobic fungi may be involved. The microbial population contains
many diverse genera (types) of obligate anaerobic bacteria (strictly anaerobic) and
The process brings about the conversion of organic raw materials to biogas. This
biogas is dominated by methane (50–70%) and carbon dioxide (30–50%). Considering
methane has a higher heating value (HHV) of ca. 37.8MJ/cu.m. and carbon dioxide has no
energy associated with it (as it is the product of complete combustion), biogas has an energy
content of between 19 and 26 MJ/cu.m. Hydrogen sulphide is also present in the biogas;
the proportion depends on the characteristics of the feedstock. Typically, biogas from animal
slurry has a higher content of H2S than biogas from crops. The bulk of the energy content of
the material undergoing biodegradation is conserved in the methane content, and only a
minor fraction is made available for bacterial growth and reproduction.
Four different trophic groups are currently recognised in anaerobic processes (see
Fig. 5.1). The coordinated activity of these trophic groups as a whole ensures stability.
Acidogenic Bacteria
Acetogenic Bacteria
The obligate proton-reducing (OPR) acetogenic bacteria are unique as they are
obligate syntrophs (i.e. they must act together with bacteria in a different trophic
group to digest a substrate). They cannot be cultivated in a pure culture; their
existence was not discovered until 1967, by Bryant and coworkers (McCarty, 1981).
Methanogenic Bacteria
Homoacetogenic Bacteria
Sulphate-reducing Bacteria
Manure Collection and Handling. Key considerations in the system design include the
amount of water and inorganic solids that mix with manure during collection and
handling.
By-product Recovery and Effluent Use. It is possible to recover digested fiber from
the effluent of some dairy manure digesters. This material can then be used for cattle
bedding or sold as a soil amendment. Most of the ruminant and hog manure solids
that pass through a separator will digest in a covered lagoon, leaving no valuable
recoverable byproduct.
Biogas Recovery. Biogas formed in the anaerobic digester bubbles to the surface and
may accumulate beneath a fixed rigid top, a flexible inflatable top, or a floating cover,
depending on the type of digester. (Digesters can also include integral low-pressure
gas storage capability, as described in Chapter 4.) The collection system, typically
plastic piping, then directs the biogas to gas handling subsystems.
Biogas Use. Recovered biogas can be used directly as fuel for heating or it can be
combusted in an engine to generate electricity or flared. If the biogas is upgraded to
biomethane, additional uses may be possible.
ENVIRONMENTAL IMPACTS
The environmental impacts of on-farm anaerobic digestion depend on the manure
management system that the digester amends or replaces as well as the actual use of the
biogas produced. Typically, the anaerobic digestion of dairy manure followed by flaring of
biogas, combustion of biogas for electricity, or production and use of biomethane as fuel can
provide a number of direct environmental benefits. These include:
Digesters that are heated to mesophilic and thermophilic levels are very
effective in denaturing weed seeds and reducing pathogens. Pathogen reduction is
greater than 99% in a 20-day hydraulic retention time, mesophilic digester.
Thermophilic temperatures essentially result in the complete elimination of
pathogens. Covered-lagoon digesters, which operate at ambient temperatures, have
a more modest effect on weed seeds and pathogens.
The anaerobic digestion process is an effective way to reduce high BOD in the
effluent. Biological oxygen demand is a measure of the amount of oxygen used by
microorganisms in the biochemical oxidation of organic matter; BOD concentrations
in dairy wastewater are often 25 to 40 times greater than those in domestic
wastewater. Anaerobic processes can remove 70% to 90% of the BOD in high-
strength wastewater at a lower cost, in terms of both land and energy inputs, than
aerated systems.
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