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Reduce Friction
Under full-film lubrication conditions, the film of oil prevents metal-to-metal contact. The
viscosity of the oil should be high enough to maintain the film. A delicate balance must be
maintained. If the viscosity is higher then required, the engine must overcome the excess
fluid friction.
It is important to note that the viscosity of the oil changes as it becomes contaminated. Dirt,
oxidation and sludge will increase the viscosity of the oil while fuel dilution will reduce the
viscosity. This is the reason why the oil must be changed as per the schedule in the owners
manual.
In addition to water, other corrosive combustion gases also get past the rings, and are
dissolved in the crankcase oil. Add to this the acids formed by the normal oxidation of oil, and
the potential for rust and corrosive engine deposits become significant.
Corrosion inhibitors are part of the additive package to protect non-ferrous metals by
coating them, and forming a barrier between the parts and the acids. Also, rust inhibitors
are added to the oil to protect iron/steel surfaces from oxygen attack by forming a
protective screen.
Straight mineral oils have a very limited ability to keep these contaminants from forming
sludge within the engine. Detergents are part of the additive package to clean-up existing
deposits in the engine, as well as disperse insoluble matter into the oil. Dispersants are also
part of the additive package. Both detergents and dispersants attach themselves to
contaminated particles and hold them in suspension. The suspended particles are so finely
divided that they can pass harmlessly between the mating surfaces, and through the oil
filter. This contamination is removed when the oil is changed. Another good reason for
your scheduled oil change!
#6. Minimize Combustion Chamber Deposits
Some oil must reach the area of the top of the piston ring in order to lubricate the rings and the
cylinder walls. It is important that the oil prevent excessive combustion deposits.
Combustion deposits act as a heat barrier and as a result pistons, rings, spark plugs, and
valves are not properly cooled. We all know about carbon fouled spark plugs.
The motor oil must accomplish two things in preventing excessive combustion deposits:
1. The oil must keep the rings free so as to reduce the amount of oil
reaching the
combustion chamber.
What is critical is the continuous circulation of large quantities of oil. If oil passages are
allowed to become clogged, the flow is restricted, and the parts are not cooled properly.
Another good reason to change your oil on a regular basis, and check the oil level!
Foam is not a good conductor of heat, and will impair the cooling of the engine parts. Also,
foam does not have the ability to carry much of a load which would result in excessive
engine wear.
Foam depressant additives are used in the manufacture of automotive lubricants, to reduce the
amount of foaming.
Physical Requirements For Engine Oils
SAE has established that twelve viscosity grades are suitable for engine lubricating oils. The
physical requirements for these viscosity grades are described in SAE J300, which is intended
for use by engine manufacturers in determining engine oil viscosity grades suitable for use
in their engines.
The Fuels and Lubricants Activity of SAE recently approved changes to the Cold Cranking
Simulator (CCS) limits for multigrade engine oils as defined in SAE J300. The changes
entail measuring viscosity at 5°C lower temperature and imposing higher maximum
viscosity limits for all W-grades. The standard was modified based upon data
demonstrating that modern passenger car engines start at lower temperatures and with
higher viscosity oils than engines that were used to establish the previous CCS limits.
The new standard carries a revision date of December 1999. Mandatory compliance with the
new CCS limits begins June 2001. Until then, either the old April 1997 or the new
December 1999 CCS limits may be used to demonstrate compliance.
The new CCS viscosity maximums are roughly double the old limits. The new limits for
0W and 5W oils are increased by less than a factor of two because engine oils formulated
with API Group I and II base oils have been shown to roughly double in CCS viscosity for
every 5°C reduction in temperature. Those containing higher VI oils, such as API Group
III and IV, increase viscosity by a factor of ~1.7 for every 5°C drop in temperature. Both
fuel economy and volatility specifications in the proposed ILSAC GF-3 performance
category are expected to increase the use of API Group III and IV base oils, especially in
0W, 5W and 10W oils. Furthermore, many oil marketers expect to offer products with
CCS viscosities near the lower implicit limit to pass the Sequence VIB fuel economy test.
The new CCS limits for 0W and 5W oils were chosen to reduce the likelihood that ILSAC
GF-3 lubricants would drop a grade due solely to changes in SAE J300. For example, a
synthetic SAE 5W-30 passenger car engine oil has a CCS viscosity of 2200 cP at -25°C,
3750 cP at -30°C and 6380 cP at -35°C. This fluid is classified as an SAE 5W oil by both
the old and new CCS limits. If, however, the 0W maximum CCS viscosity were 6500 cP
(i.e., double the old limit of 3250 cP), this synthetic lubricant would have to be reclassified
as an SAE 0W oil.
Current and future low and high temperature viscosity requirements for these viscosity grades
are shown below. In additon, the U.S. military imposes additional requirements on oils it
purchases.