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February 2006

POLYLITE® 441-800 E
Standard Ortho Polyester Resin

DESCRIPTION

POLYLITE® 441-800 E is a medium reactive general purpose, orthophthalic polyester resin, specially
designed for the production of regular GRP Panels

POLYLITE® 441-800 E is thixotropic and has a viscosity that ensures thorough glass fiber impregnation.
Built-in accelerator system gives relatively long gel time, rapid curing combined with relatively low exothermic
temperature and short de-molding time.

POLYLITE® 441-800 E is extra stabilized for prolonged shelf life at elevated temperature and geltime
adjusted for comfortable process time even at higher ambient temperature,

APPLICATION

POLYLITE® 441-800 E is a general purpose resin designed for the construction of GRP panels with hand
lay up (brush) or spray up applications

POLYLITE® 441-800 E is designed for marine, industrial and transport application.

Recommended laminate thicknesses applied wet-on-wet: 3-8 mm

FEATURES BENIFITS

• Short application time


• Excellent application properties • Good fiber wetting
• Higher fiber content

• Moderate Viscosity • Ensures fast and thorough glass fiber impregnation,


reduces risk of dry patches.

• Medium reactivity • Good curing and low Exotherm ensures quick


demolding time and faster production.
• Prolong Storage Stability and suitable for high
• Extra stabilized
ambient work shop temperature.
• Statistically process and quality controlled • Batch-to-batch consistency.
by ISO 9000-2000

The information herein is general information designed to assist customers in determining whether our products are suitable for their applications. Our products are intended for
sale to industrial and commercial customers. We require customers to inspect and test our products before use and to satisfy themselves as to contents and suitability for their
specific applications. We warrant that our products will meet our written specifications. Nothing herein shall constitute any other warranty express or implied, including
any warranty of merchantability or fitness for a particular purpose, nor is any protection from any law or patent to be inferred. All patent rights are reserved. The exclusive
remedy for all proven claims is limited to replacement of our materials and in no event shall we be liable for special, incidental or consequential damages.

Reichhold Inc. PO Box: 16911, JAFZ, Dubai, UAE. Tel. +971 4 8835215, Fax +971 4 8835887

Rev. 01 / 01.02.2006 (replacing 00 / 01.06.2004) POLYLITE® 441-800 E Page 1 of 3


February 01, 2006
POLYLITE® 441 – 800 E

TYPICAL PROPERTIES

PHYSICAL DATA IN LIQUID STATE AT 23°C

Properties Unit Value Test method


Viscosity
- Brookfield LVF sp.2/12 rpm mPa.s (cP) 1300-1500 ISO 2884-1974
.
- Cone & Plate mPa s (cP) 220 - 250 ISO 2884-1999
Density g/cm³ 1.10 - 1.14 ISO 2811-2001
Acid number (max.) Mg KOH/g 24 ISO 2114-1996
Styrene content % weight 40 ± 2 B 070
Flash point °C 32 ASTM D 3278-95
Geltime: NORPOL Peroxide # 1 1.0% minutes 50 - 100 G 020
Storage stability from date of manufacture months 6 G 180

MECHANICAL/PHYSICAL DATA IN CURED STATE


Fully post-cured

Properties Unit Pure resin Reinforced Test method

Glass content % weight - 33 ISO 1172-1975


Density g/cm³ 1.20 1.46 ISO 1183-87
Tensile strength MPa 60 100 ISO 527-1/2-1993
Tensile modulus MPa 4600 8600 ISO 527-1/2-1993
Tensile elongation % 2.0 2.6 ISO 527-1/2-1993
Flexural strength MPa 92 165 ISO 178-1993
Flexural modulus MPa 4000 7400 ISO 178-1993
Impact strength, P 4 J mJ/mm² 5.5 – 6.5 90 ISO 179-1993
Volume shrinkage % 7-8 - ISO 3521-1976
Heat distortion temp. °C 61 - ISO 75-1/2-1993
Hardness Barcol 934-1 42 48 ASTM D 2583-87
Water Absorption - After 24 hours % - ISO 62-1980
- After 28 days % - ISO 62-1980

The information herein is general information designed to assist customers in determining whether our products are suitable for their applications. Our products are intended for
sale to industrial and commercial customers. We require customers to inspect and test our products before use and to satisfy themselves as to contents and suitability for their
specific applications. We warrant that our products will meet our written specifications. Nothing herein shall constitute any other warranty express or implied, including
any warranty of merchantability or fitness for a particular purpose, nor is any protection from any law or patent to be inferred. All patent rights are reserved. The exclusive
remedy for all proven claims is limited to replacement of our materials and in no event shall we be liable for special, incidental or consequential damages.

Reichhold Inc. PO Box: 16911, JAFZ, Dubai, UAE. Tel. +971 4 8835215, Fax +971 4 8835887

Rev. 01 / 01.02.2006 (replacing 00 / 01.06.2004) POLYLITE® 441-800 E Page 2 of 3


February 01, 2006
POLYLITE® 441 – 800 E

RECOMMENDED PEROXIDE

All POLYLITE® products are Quality Controlled with the specified Peroxide. However, alternatives are
available and all users should be aware that a single Peroxide formulation cannot provide optimum results
in all resin systems. The interaction between the Peroxide and the inhibitor/accelerator systems used in
our products is complex and varies from resin to resin. Consequently the gel and cure characteristics
provided by alternate Peroxide can vary greatly from those specified. It is, therefore, absolutely essential
that the user evaluate each alternate Peroxide in each product before full-scale manufacture is started.

Through thorough laboratory work we have found that some types of Peroxide formulation (such as the acetyl
acetones) can lead to distinct cured color variation. We would, therefore, strongly recommend the use of
single peroxide (Norpol Peroxide No.1 / Butanox M-50) especially where consistent light colors are required
for the finished articles.

Safety Data Bulletin No. 1 applies to POLYLITE® 441 – 800 E.

STORAGE

To ensure maximum stability and maintain optimum resin properties, POLYLITE® resins should be stored in
closed containers at temperatures below 25oC and away from heat sources and sunlight. All storage areas
and containers should conform to local fire and building codes. Drum stock should be stored away from all
sources of flame or combustion. Inventory levels should be kept to a reasonable minimum with first-in, first-out
stock rotation.

PACKAGING FORM

Non-returnable 220 kg metal drums or returnable 1000 kg plastic containers, 20 kg pails may be delivered
on request. ISO Road Tankers are available with approximately 24Tons supply.

SAFETY

READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET BEFORE WORKING WITH THIS PRODUCT

Obtain a copy of the material safety data sheet on this product prior to use. Material safety data sheets
are available from your Reichhold sales representative. Such information should be requested from
suppliers of all products and understood prior to working with their materials.

DIRECTLY MIXING ANY ORGANIC PEROXIDE WITH A METAL SOAP, AMINE, OR OTHER POLYMERIZATION
ACCELERATOR OR PROMOTER WILL RESULT IN VIOLENT DECOMPOSITION.

The information herein is general information designed to assist customers in determining whether our products are suitable for their applications. Our products are intended for
sale to industrial and commercial customers. We require customers to inspect and test our products before use and to satisfy themselves as to contents and suitability for their
specific applications. We warrant that our products will meet our written specifications. Nothing herein shall constitute any other warranty express or implied, including
any warranty of merchantability or fitness for a particular purpose, nor is any protection from any law or patent to be inferred. All patent rights are reserved. The exclusive
remedy for all proven claims is limited to replacement of our materials and in no event shall we be liable for special, incidental or consequential damages.

Reichhold Inc. PO Box: 16911, JAFZ, Dubai, UAE. Tel. +971 4 8835215, Fax +971 4 8835887

Rev. 01 / 01.02.2006 (replacing 00 / 01.06.2004) POLYLITE® 441-800 E Page 3 of 3

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