Professional Documents
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Cylinders
Cat hydraulic cylinders are available
in more than 100 standard
configurations. Whatever the
application, whatever the needed
capacity, size or stroke, there’s
a single or double acting, solid
• Ideal cylinders for pin pulling • Designed for low clearance applications
or hollow plunger, lightweight or • Design allows for push and pull forces • Grooved plunger end does not require a saddle
• Always use an equally rated or greater capacity • Spring return only, to keep compact as possible
heavy duty cylinder to do the job rod as the cylinder
for you. Cat hydraulic pumps and
accessories provide the power to Caterpillar MAX Capacity Stroke Collapsed Center Caterpillar MAX Capacity Stroke Collapsed
Part (ton) Height Hole Dia. Part (ton) Height
move the cylinders to solve your Number Push Pull (in) (in) (in) Number Push Pull (in) (in)
lifting and moving solutions. 316-1493 12 - 3.00 7.25 0.77 455-1814 10 - 0.44 1.69
316-1496 20 - 2.00 6.38 1.06 360-6964 10 - 1.5 3.47
6V-3160 30 19 2.00 5.00 1.16 455-1819 20 - 0.44 2.03
316-1495 35 - 2.50 7.03 1.31 507-6707 20 - 0.44 2.03
316-1494 35 - 6.13 13.00 1.31 360-6965 20 - 1.75 3.88
6V-3170 55 19 0.65 3.50 1.31 360-6966 30 - 2.45 4.63
GENERAL USE 6V-3175 55 19 2.00 5.15 1.31 265-8034 48 - 0.625 2.63
316-1489 60 42 6.50 12.75 2.13 360-6967 48 - 2.375 4.81
1U-5197 75 60 4.00 9.52 1.42 265-8035 80 - 0.625 3.13
465-6061 100 54 6.00 11.75 2.05 360-6968 98 - 2.25 5.56
465-6062 150 79 5.00 11.13 2.50
2
NO COUPLERS INCLUDED HYDRAULIC BEARING PULLERS
• These cylinders are NOT supplied with • Cage design for jaw retention
couplers (quick disconnects) • Designed for one man operation
• 8I-1703 is a replacement for use in a press • Uses S/A cylinder for pushing effort
• 9U-7356, 9U-7532, 9U-7547 are replacements
for floor lift stands
Caterpillar MAX Capacity Stroke Collapsed Caterpillar MAX MAX MAX Spread
Part (ton) Height Part Capacity Spread Reach Range
Number Push Pull (in) (in) Number (ton) (in) (in) (in)
9U-7547 25 – 12.00 16.38 442-8135 50 25 14 3.0-25.0
8I-1703 30 19 1.93 5.00
9U-7532 55 – 13.12 18.13
9U-7356 100 – 10.25 17.69
• Wedge shaped edges for hard to • Both jacks are the aluminum version • Lower handle effort reduces operator fatigue
drip components • Features a reversal ratchet for raising • Fully serviceable
• Combine with cross blocks, rods, and cylinder and lower loads • Safety relief valve to prevent overload
for easy pulling • Lever bars are sold separately
Caterpillar MAX Spread Thread Caterpillar MAX Stroke Height Lever Caterpillar MAX Hydraulic Height
Part Capacity MIN MAX Part Capacity MIN MAX Bar Part Capacity Stroke MIN MAX
Number (ton) (in) (in) (UNF) Number (ton) (in) (in) (in) Number (ton) (in) (in) (in)
446-9412 30 .67 9.65 1"-14 1U-9330 35 5.0 10.25 15.25 4C-4034 439-5575 8 5.9 8.62 17.48
446-9413 50 .67 9.65 1¼"-14 1U-9331 50 4.0 10.31 14.31 4C-4039 439-5576 15 5.9 8.98 17.83
439-5577 20 5.9 9.21 18.07
440-4777 30 5.9 9.53 18.39
439-5578 50 5.9 9.92 15.83
3
459-8752 455-1816 459-8757
459-8762
CYLINDER ATTACHMENTS
Base Attachment C
D A
B
Z PW
CAT Part No. Tons A B C D
465-4080 5 ¾"-14 NPT 2.00 .50 1.75
465-4079 10 1¼"-11½ NPT 2.25 .50 2.56
Caterpillar MAX Stroke Plunger Thread Collar Thread Int. Base Thread 465-4081 25 2"-11½ NPT 2.50 .50 3.88
Part Capacity P W Z
Number (tons) (in)
455-1815 10 6.12 1.250-11.50 NPT 2.250-14 UNS-2A 1.250-11.5 NPT
Tube Extension
455-1816 10 8.00 1.250-11.50 NPT 2.250-14 UNS-2A 1.250-11.5 NPT
455-1817 10 10.12 1.250-11.50 NPT 2.250-14 UNS-2A 1.250-11.5 NPT
455-1820 25 6.25 2.000-11.5 NPT 3.312-12 UNS-2A 2.000-11.5 NPT
455-1821 25 14.25 2.000-11.5 NPT 3.312-12 UNS-2A 2.000-11.5 NPT
CAT Part No. Tons Length (in) Threaded Ends
CAT Part No. Tons A B C CAT Part No. Tons A B C D CAT Part No. Tons A B
465-4083 5 1.00 .25 .68 459-8755 5 ¾"-14 NPT 1.50 1.88 1.00 459-8751 5 ¾"-14 NPT 1.38
459-8756 10 1¼"-11½ NPT 2.13 2.25 2.13 459-8752 10 1¼"-11½ NPT 1.63
4
POW'R-LOCK POW'R-LOCK ACCESSORIES
Caterpillar Description Height
466-1788
466-1773
Part
Number (in)
5
MANUAL PUMPS COMPACT AIR PUMPS AIR PUMPS
• Two-speed operation for fast easy operation • Input air supply required: 40 - 125 psi • Input air supply required: 60 - 100 psi
• All steel construction except for 451-7994 • All pumps feature a quite 76 dB sound level • Two-speed operation for fast easy operation
• 451-7994 features aluminum construction during operation • ATEX rated
for lighter weight • Larger reservoir kit: 455-6567 increase from
127 in3 to 230 in3
Caterpillar For MAX Displacement Usable Caterpillar For MAX Oil Flow Usable Valve Caterpillar For MAX Oil Flow Usable Valve
Part Cylinder Pressure per Stroke Oil Part Cyl. Press. @ 100 psi @ 10,000 psi Oil Actuation Part Cyl. Press. @ 100 psi @ 10,000 psi Oil Actua-
Number Type (in3) Capacity Number Type (psi) (in3/min) (in3/min) (in3) Number Type (psi) (in3/min) (in3/min) (gal) tion
(psi) 1st Stage 2nd Stage (in3) 455-6557 D/A 3,000 60 10 127 Manual Handle 439-5242 D/A 10,000 850 80 1.75 Manual
439-5246 S/A 10,000 1.00 0.15 47 451-7995 S/A 10,000 48 5 127 Remote Pend. 417-9064 D/A 10,000 850 80 5.00 Manual
451-7994 S/A 10,000 0.91 0.19 70 439-5243 S/A 10,000 60 10 127 Foot Lever Bolting and tensioning pumps are located on Pgs. 10-11.
439-5245 S/A 10,000 1.00 0.15 134
9U-6600 D/A 10,000 7.69 0.29 453
ELECTRIC PUMPS
INTERMITTENT DUTY GENERAL USE HEAVY DUTY
• Lightweight and compact • Powerful 1.7 hp universal motor • Features indoor friendly induction motor that
• Features remote motor ON/OFF pendant control • Features remote motor ON/OFF pendant control outputs 75 dB
• For all pumps, flow rate: • For all pumps, flow rate: • These pumps are good for high volume, high
1st Stage = 200 in3/min @ 100 psi = 700 in3/min flow applications
2nd Stage = 20 in3/min @ 10,000 psi = 60 in3/min • 447-0910/11 configured to power two S/A
cylinders at a time
Caterpillar For MAX Voltage Usable Valve Caterpillar For MAX Voltage Usable Valve Caterpillar For MAX Oil Flow Voltage Usable Valve
Part Cylinder Pressure 1 PH Oil Actuation Part Cyl. Pressure 1 PH Oil Actuation Part Cyl. Press. @100 psi @10,000 psi 1 PH Oil Type
Number Type (psi) 50/60 Hz (gal) Number Type (psi) 50/60 Hz (gal) Number Type (psi) (in3/min) (in3/min) (50/60 Hz) (gal)
451-8702 S/A 10,000 115 1.0 Manual 350-7768 D/A 10,000 115 V 2.0 Manual 447-0910 S/A 10,000 650 60 115 V 5.0 Man.
452-1079 S/A 10,000 230 1.0 Manual 350-7769 D/A 10,000 230 V 2.0 Manual 447-0911 S/A 10,000 650 60 230 V 5.0 Elec.
439-5249 D/A 10,000 115 1.0 Manual Bolting and tensioning pumps are located on Pgs. 10-11. 439-5247* D/A 10,000 450 40 115 V 2.0 Elec.
439-5250 D/A 10,000 230 1.0 Manual 439-5248* D/A 10,000 450 40 230 V 2.0 Man.
457-0818* D/A 10,000 650 60 115 V 5.0 Elec.
457-0819* D/A 10,000 650 60 230 V 5.0 Elec.
* On board LCD.
• Lightweight design with integrated handle and • Protects pump • Provides easy two-hand lift
carrying strap for portability • Provides greater pump stability • Provides greater pump stability on soft
• Bladder reservoir prevents contamination and or uneven surfaces
allows pump usage in any position
• Powerful ½ horsepower motor and 28 volt Lithium- Accessory Fits on Reservoir Accessory Fits on Reservoir Wt.
Ion battery deliver exceptional speed and run time Kit Number Kit Number
(lbs)
346-6163 1 and 2 gallon 346-6164 1-2 gal. w/o heat exchanger 4.9
Caterpillar For Charger Output Flow Rate Usable
Cyl. Voltage (in3/min) Oil Cap. 447-0913 5 gallon
Part
No 2000 10,000
Number Type (VAC) Load psi psi (in3)
450-9134 S/A 115 125 30 15 120
461-4388 S/A 230 125 30 15 120
533-1186 D/A 115 125 30 15 120 HYDRAULIC HOSES
533-1185 D/A 230 125 30 15 120
• Valves are intended to plumbed in line with • Dual scale read out in psi and bar CAT MAX Hose Length Type Connection
hydraulic cylinders • Gauge snubbers or needle valves Part Pressure ID
• All valves rated for 10,000 psi MAX Pressure recommended for high cycle applications Number
• All valves painted, coated, or plated for (psi) (in) (ft) End A End B
corrosion resistance General Use
242-5359 10,000 0.25 3.0 TP ⅜"-18 NPTF 137-7713
137-7713
178-6916 10,000 0.25 6.0 TP ⅜"-18 NPTF
Caterpillar Description End A End B Caterpillar Pressure Face Mount Mount Glycerin 451-0444^
Part Part Range Dia. Location Thread Filled 6D-7726 10,000 0.25 11.5 TP ¼"-18 NPTF ¼"-18 NPTF
Number Number (NPTF) 9U-5117 10,000 0.25 20.0 HDR ⅜"-18 NPTF ⅜"-18 NPTF
(NPTF) (NPTF) (psi) (in)
162-1410 10,000 0.38 6.0 TP 451-0444 451-0444
242-5365 Needle Valve ⅜"-Female ⅜"-Female 507-6709 0-10,000 4 Lower ½"-Male No
134-5409 10,000 0.38 6.0 HDR ⅜"-18 NPTF ⅜"-18 NPTF
507-6708 Pressure Relief Valve ⅜"-Female ⅜"-Female 447-0914 0-15,000 4 Lower ½"-Male Yes
Diagnostic
Manually Operated
344-7922 10,000 .025 10.0 TP SAE #6
515-8204
A12:E16 Valve
⅜ -Female ⅜"-Female Gauge Adapters 344-7923 10,000 .025 14.0 TP
SAE #6
SAE #6 SAE #6
Caterpillar Gauge Port End A End B 344-7924 10,000 .025 18.0 TP SAE #6 SAE #6
Part
Number (NPTF) (NPTF) (NPTF) Torque Wrenches
507-6710 ½"-Female ⅜"-Male ⅜"-Female 7X-0486 7X-0486
417-9067 10,000 .025 20.0 TP*
7X-0487 7X-0487
Gauge Assemblies Bolt Tensioning
430-7795 21,750 .025 3 TP Male QD~ Female QD~
Caterpillar Pressure Range End A End B
Part 498-6571 21,750 .025 3 TP Male QD~ 498-6574
Number (psi) (coupler) (NPTF) 430-7796 21,750 .025 10 TP Male QD~ Female QD~
515-8206 0-10,000 451-0444 ⅜"-Male 466-1812 21,750 .025 10 TP Male QD~ Female QD~
* Twin Line Hose style (two hoses attached to each other).
^ Ships connected to Male coupler (Fitting 136-2066 required
if intended for other end of hose).
~ Item from Kit# 431-8884.
7
FITTINGS
Caterpillar Pressure Rating Connection End Connection End Connection End
Part Number (psi) A B C
¼" NPTF - MALE ¼" NPTF - MALE
NIPPLE
136-2064 10,000 -
454-6267 10,000 ⅜" NPTF - MALE ⅜" NPTF - MALE -
136-2065 10,000 -
136-2066 10,000 ⅜" NPTF - FEMALE ⅜" NPTF - FEMALE -
171-1879 10,000 ¼" NPTF - FEMALE 916" STOR #6 - MALE -
135-2533 10,000 -
135-2535 10,000 ⅜" NPTF - MALE ¼" NPTF - FEMALE -
136-2059 10,000 ⅜" NPTF - MALE ⅜" PTFS - FEMALE -
136-2060 10,000 ¼" NPTF - MALE ⅜" NPTF - FEMALE -
136-2067 10,000 ¼" NPTF - FEMALE ¼" NPTF - FEMALE ¼" NPTF - FEMALE
TEE
136-2068 10,000 ⅜" PTFS - FEMALE ⅜" PTFS - FEMALE ⅜" PTFS - FEMALE
135-2534 10,000 ¼" NPTF - MALE ¼" NPTF - FEMALE ¼" NPTF - FEMALE
TEE
136-2062 10,000 ⅜" NPTF - MALE ⅜" FNPTF - FEMALE ⅜" FNPTF - FEMALE
8
HYDRAULIC TORQUE WRENCHES – SQUARE DRIVE
REACTION ARMS ANGLE OF TURN INDICATORS
• Used for visual indication of "torque turn"
requirement
• Can only be used with "Square Drive"
style wrench
• Includes double swivel manifold to allow • Cassettes are used in conjunction with the • Lightweight interchangeable design
correct hose alignment in tight quarters appropriate drive unit for complete tool (no tools required)
• Includes interchangeable handle for • It is common to have one drive unit and • Allow for offset reaction when in-line
operator safety multiple cassettes reaction is unavailable
• 30 degree rotation angle and rapid return • No tools need to change cassettes with • Only can be used with "Low Profile"
stroke for fast operation drive unit style wrench
Caterpillar Cassette Range MAX Torque Caterpillar Hexagon Size Drive Unit Caterpillar Used With Dimensions (in)
Part @ 10,000 psi Part (A/F) Used With Part Drive Unit
Number Number (in) (mm) Number A B C D E
(in) (mm) (Ft-lbs)
478-4008 1-7/16" 36 478-4006 385-4011 478-4006 3.31 0.62 1.38 1.77 5.83
478-4006 1⅛ - 2⅜ 30 - 60 2,040
478-4010 1-5/8" 41 478-4006 385-8490 478-4017 4.29 0.83 1.85 2.32 7.48
478-4014 1516- 3⅜ 36 - 85 4,175
478-4012 1-13/16" 46 478-4006
478-4024 1⅞ - 4⅛ 50 - 105 8,470
478-4016 1-7/16" 36 478-4014
478-4018 1-13/16" 46 478-4014
478-4020 2-3/16" 55 478-4014
478-4026 2-9/16" 65 478-4024
9
MANUAL TORQUE MULTIPLIERS Pneumatic Torque Wrenches PTW - Reaction Arms
• Must order "Load Cell & Bridge" and "Adaptor • High speed continuous rotation for constant • For use with 494-7150 and 494-7151 Pneumatic
Kit" for complete tool torque output Torque Wrenches
• Twin ports for quick connection of multiple tools • Low noise air motor provides quiet, consistent
• One Load Cell & Bridge have multiple performance for indoor and outdoor applications
interchangeable Adaptor Kits for the right • Provided with standard reaction arm
thread size • FRL required for use
Caterpillar MAX Input Torque Output Male Caterpillar Torque Square Weight Item CAT Part Description
Part Pressure Torque Ratio Square Drive Part (ft-lbs) Drive Number Number
Number (psi) (Ft-lbs) (in) Number MIN MAX (in) (lbs) For use with 494-7150
384-8906 750 250 3:1 ¾ 494-7150 500 2000 1 23 1 494-7157 Standard Reaction Arm
494-7151 1300 6000 1.5 42 2 494-7155 Extended Reaction Arm
494-7152 FRL (Filter-Regulator-Lubricator) 5 522-0846 Extended Drive, 12 inch (305 mm)
6 494-7159 Blank Reaction Arm*
7 494-7158 Straight Reaction Arm
For use with 494-7151
1 532-6960 Standard Reaction Arm - Large
2 494-7154 Extended Drive, (305 mm), Large
5 494-7156 Extended Reaction Arm, Large
6 532-6962 Blank Reaction Arm, Large
7 532-6961 Straight Reaction Arm, Large
* Blank reaction arms must be heat treated to HRc 38-42
prior to use.
• High efficiency Universal Motor draws lower • Two-speed operation and high by-pass pressure
amps for superior performance in remote reduces cycle time for improved productivity
locations • Optional heat exchanger cools oil and warms
• Two-speed operation and high by-pass pressure exhaust air to prevent freezing
reduces cycle time for improved productivity
• Composite shroud with integrated carrying
handle for easy transportation
10
BOLT TENSIONERS
SINGLE STUDS TWIN STUDS
• Must order "Load Cell & Bridge" and • Engineered specifically for the 3600 connecting
"Adaptor Kit" for complete tool rod bolts
• Twin ports for quick connection of • Features smart technology for quality tracking
multiple tools and assurance
• One Load Cell & Bridge have multiple
interchangeable Adaptor Kits for the right
thread size
Load Cell MAX Load Effect. Stroke Adaptor Thread Caterpillar MAX Load Effective Stroke Thread
& Bridge Press. Cap. Area Kit Size Part Press. Cap. Area Size
Number
(psi) (ton) (in2) (in) (psi) (ton) 2
(in ) (in)
384-8906 21,750 165 15.16 0.39 384-8909 2.0"-4.5 498-6542 21,750 26.9 5.456 5.456 M19 x 1.5
UNC * 498-6547 Tensioner Part Number
TENSIONING PUMPS
ELECTRIC SMART TECHNOLOGY
• High efficiency universal motor draws • Application specific software for semi-
lower amps for superior performance in auto bolt tensioning
remote locations • Smart technology integration for
• Panel mounted 6-inch pressure gauge, GO/NO-GO feedback and quality
with polycarbonate cover for improved record storage
visibility and safety • User friendly touchscreen interface
• User adjustable valve for safe and precise
pressure control
11
Contact Caterpillar Tool Consultants
to schedule these complimentary services.
SAFETY TRAINING
1-hour training class designed to bring awareness to
common safety hazards in the high-force tool industry.