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Proportional Technology

Precise Control of Pressure and Flow


Table of Contents

Introduction to Control Technology


Glossary of Terms 2
Control Systems/Control Methods 4
Types of Contollers 5

Applications for Proportional Valves


For Economical Quality and Control 6
Application Examples 7

Selection of Proportional Valves


Technical Characteristics 10
Choice of Equipment 11

Pressure Control
608/609 Series SentronicD 12
614 Series SentronicPLUS 19
614 SentronicPLUS IO-Link CLASS A 25
616 Series SentronicHD 29
617 Series SentronicLP 33
617 SentronicPLUS LP IO-Link CLASS A 39
615 Series ServotonicDigital 44

Flow Control
607 Series FlowtronicD 49

Accessories
603 Series ControlD 54
PROPORTIONAL INTRODUCTION TO ASCO NUMATICS™
TECH NOLOGY CONTROL TECHNOLOGY

Symbols and Terminology


Glossary of Terms

Hysteresis Symbols
psi

Hysteresis is the tolerance of the outlet pressure for


a given command signal depending on whether the Pressure
previous pressure was higher or lower. Sensor

Force
Sensor

Sensitivity
Distance
psi

The smallest change in command signal which Sensor


leads to a change in the outlet pressure is called
sensitivity. Expressed as a percentage of the
maximum outlet pressure.

Angle
Sensor

Flow
Linearity Sensor
psi

The ideal relationship between command signal


and outlet pressure is linear, and when plotted
results in a straight line (dotted line). Linearity is a
measure of the maximum deviation between the Temperature
actual outlet pressure and commanded pressure. Sensor

Potentiometer

Repeatability
psi

Repeatability is the tolerance of the outlet pressure


for the same command signal given multiple times.
Cylinder

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ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

Symbols Zero Adjustment

psi
The pressure or flow that corresponds with the
re Trimming lowest command signal.
Potentiometer

Electrical
Switch

Span Adjustment
ce Digital

psi
Display The valve's output pressure or flow range can be
reduced to match the application's needs, providing
the highest possible resolution.

Analog
Display

Tachometer
Generator Ramp Function
The ramp function transforms a command signal step
into an internal gradual increase. This allows slow
opening and closing of proportional valves.
rature Proportional
Valve

Voltage/
ometer Current
Selector
Ripple Frequency
Modulation voltage to minimize friction (slip-stick) in a valve.
Digital-to-
er Analog
Converter

Feedback Value
Actual electrical value of a physical variable. (Pressure, force, temperature,
flow, etc.)

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PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

Control Systems

Within industrial automation, the goal of a control system is to move a physical variable such as temperature, pressure,
force or displacement to a predetermined value. The complexity of the system, impact of external variables and
required accuracy will dictate whether the control system needs some type of feedback measurement in order to
ensure that the desired value (or setpoint) is reached. The difference between open-loop and closed-loop control
is that the feedback allows the control system, or control loop, to compare the output to the commanded value and
adjust as needed.

Open-Loop Control
An example of an open control loop is a timer for a sprinkler
system. When the timer is activated, the sprinkler goes on for
a set amount of time. This is open-loop control because the Set-Point Controller Actuator Process
system does not monitor, for instance, the moisture content of
the soil. The system will turn the sprinklers on in the middle
of a rainstorm. The desired outcome of the controlled action Open-Loop Control
is not monitored.
An open sequence of actions where there is no comparison
of the end result to the desired result is the primary
characteristic of open-loop control.

Closed-Loop Control
In a closed loop, the desired value or setpoint is constantly
compared to the actual value. DIN standard 19226 defines
the terms “Control and Adjustment” as follows: “Control and
adjustment is an operation in which a physical variable (e.g.
temperature, pressure etc.) is continuously measured and Set-Point Controller Actuator Process
compared to a previously specified value of the variable with
the aim of matching the two. The resulting closed sequence
of actions occurs in a closed loop, the closed-control loop.” Sensor
In the example of the sprinkler system, the actual moisture
Closed-Loop Control
content of the soil could be measured with a sensor and
compared to the desired moisture level. As soon as there is
a difference between the desired value and measured value,
a signal can be sent to either open the water valve (if the soil
is dryer than specified) or close the valve (if the soil is wetter
than specified). The feedback, provided by the sensor in this
case, that is used to compare and adjust the actual value to
the desired value is the primary characteristic of a closed-loop
system.

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ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

Types of Controllers

A controller is a transfer element which compares the feedback value received from a transducer (sensor) to a
predetermined value (i.e. setpoint) and processes it in such a way that a control signal is transmitted to the actuating
element (e.g. a proportional valve). The controller should control this transmission in such a way that the dynamic
qualities of the controlled process are balanced. The setpoint should be reached quickly while the feedback value
should fluctuate as little as possible around the setpoint.

ASCO's proportional valves use a common controller called a


proportional-integral-derivative (PID) controller. The P, I and D
terms can easily be modified with each product's software to
achieve various types of control based upon the needs of a
given application. The most basic controller is the P controller.
P, PI and PID control are best suited to a wide range of
applications.
The charts to the right show graphical representations of the P Controller D Controller
various PID terms and the table below shows the types of
controllers that are most often successful by application.

I Controller PID Controller

Application Types of Controllers

Pressure low profile suitable suitable

Flow unsuitable suitable less suitable

Temperature low profile suitable suitable

Level suitable unsuitable unsuitable

Speed suitable suitable suitable

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PROPORTIONAL APPLICATIONS FOR ASCO NUMATICS™
TECH NOLOGY PROPORTIONAL VALVES

For Economical Quality and Control… Spot Welding


The proportional
pressure regulator
Proportional valves maximize production processes in many controls the
industries including food processing, textiles, industrial clamping force
plant engineering, medical technology, pharmaceutical, of the welding
semiconductor, and automobile. These valves create many head depending
innovative solutions when incorporated into a programmable on the material to
be welded and its
control system. The combination of electronics and thickness.
mechanics in proportional valves provides ideal performance
for many industrial applications. ASCO's proportional
pressure regulators and flow control valves are highly
customizable to specific applications. ASCO continually
develops customized components and solutions for specific
customer requirements. Please do not hesitate to contact Compensation of Thickness
The pressure
ASCO's technical support team. acting against the
roller is controlled
with a proportional
pressure regulator.
Different thickness
in the materials is
offset.

Servo Unit for Brakes


The proportional
pressure regulator
is incorporated in
the bypass of a
vacuum pump.
The brake booster
is checked against
the setpoint.

Force
The proportional
valve controls the
force acting against
work pieces on
grinding belts,
pneumatic presses
etc.

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ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

Control of Pressure and Flow


Paint Spray Gun Application Glue Dosing
Spray gun control: The proportional
Control of paint pressure regulator
flow and spray maintains system
density, and of the pressure as the
surface of the part Set-point level of glue in
of being painted. Glue the container
decreases. Glue is
dosed accordingly.

Compressed air

Material Testing Vacuum Generation


The force acting A change of
against the pressure into the
test piece is venturi nozzle via
continuously the proportional
increased until valve changes the
the test piece is vacuum generated.
destroyed.

Fluid Coating Flight Simulator


The spray pattern, The movements
i.e. the coating of an aircraft
width, is adjusted are simulated by
by controlling the applying different
air supply through pilot pressures to
fan adjusting the cylinders.
nozzles.

Brake Pressure Leak Test


A command The proportional
signal is used to pressure regulator
gradually brake precisely adjusts
and slow down a the test pressure
rotating mass in for different leak
accordance with tests.
the controller’s
speed profile.

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PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

Control of Pressure and Flow


Laser Cutting Ultrasonic Welding
The gas pressure The proportional
is adjusted in pressure regulator
accordance with adjusts the
the material and its frictional pressure
thickness. of ultrasonic
welding machines.

Bottle Molding Turbo-Supercharger


The parison Exhaust gas flow
is inflated at a is adjusted to the
varying rate using a turbo-supercharger
proportional valve. depending on
the engine speed
to maintain the
charging pressure
at a constant level.

Parison

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ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

Dual Loop Control


SentronicD, SentronicPLUS and FlowtronicD can be configured Compensation of Lengths in Winding
for dual loop control. Process variables such as pressure,
flow, force, speed, RPM, and temperature can be controlled.
Different lengths
Dual loop control requires no additional components other of winding material
than a process sensor to provide an analog feedback input. are offset with
cylinders controlled
Control of Speed and Torque by proportional
pressure
Speed and torque regulators, which
are controlled by controls the tensile
changing the pilot stress.
pressure.

Balancer
The proportional
valve pneumatically
balances the
Tire Making weight over the
cylinder pressure.
Controlled by Heavy loads can
the proportional easily be lifted and
pressure regulator lowered by hand.
with a dependence
on the tire's
diameter, the
individual plies of
the tires are built
up and a constant
tire quality is Temperature Control
ensured. The room
temperature is
Filling Pressure held at a constant
level by opening or
The liquid flows
closing ventilating
to the valve at a
shutters.
constant pressure
irrespective of
the fluid level in
the storage tank.
The filling volume
remains constant.

Clamping Pressure Control


The clamping
Flow Control pressure of
The flow of
machine tools
liquids is varied
is adjusted in
by continually
accordance with
adjusting the orifice
the tool’s material
of the fluid valve
(steel, synthetic
by measuring
material, etc.).
the valve’s travel
(distance sensor).

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PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

Technical Characteristics

Pressure range

Loss of power
Power rating

construction
Hysteresis
Filtration
Port size

behavior
Type of
Flow

1/8, up to
D 0 to 150 psi Poppet Pressure
SENTRONIC 1/4, 3/8 45.9 SCFM 50 µm < 1% 21 to 40 W
0 to 10 bar valve released
NPT or GTap 1300 Nl/min

up to
PLUS 1/8, 1/4, 1/2, 1 0 to 725 psi Poppet Pressure
SENTRONIC 198 SCFM 50 µm < 1% 33 to 44 W
NPT or GTap 0 to 50 bar valve released
5600 Nl/min

± 0.25 Proportional Pressure


HD 0 to 145 psi 42 SCFM
SENTRONIC 1/4 GTap 50 μm % of 5W Pilot + released or
0 to 10 bar 1200 Nl/min
span Poppet valve pressure held

up to
LP 1/4, 3/8, 1/2, 0 to 150 psi Pilot +
SENTRONIC 185 SCFM 50 µm < 1% 3.8 W Pressure held
NPT or GTap 0 to 10.2 bar Poppet valve
5200 Nl/min

Digital 0 to 580 psi 60 SCFM Spool-Sleeve Pressure


SERVTRONIC G 3/8 5 µm < 0.5% 28 W
0 to 40 bar 1700 Nl/min Assembly released

0.4 to
D 1/4, 3/8, 1/2 58 to 116 psi 70 SCFM Poppet Pressure
FLOWTRONIC 50 µm < 3% 33 to 44 W
NPT or GTap 4 to 8 bar 10 to valve released
2000 Nl/min

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ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

Choice of Equipment

Control Fluids Control loop Actuation Application


Air/neutral gases

Special
features

Air piloted
Electrical
Pressure

Dynamic
Vacuum

Liquids

Closed
Steam

Static
Open
Flow

Digital control
D
SENTRONIC with or without display,
controller adaptation

Digital control
PLUS
SENTRONIC with or without display,
controller adaptation

HD Alternate between 3 saved


SENTRONIC
sets of control parameters

LP Low power consumption,


SENTRONIC
controller adaptation

Digital Digital control,


SERVTRONIC
controller adaptation

Digital control
D
FLOWTRONIC with or without display,
controller adaptation

Static: For applications with few setpoint changes


Dynamic: For applications with constantly changing setpoints
Primary function
Secondary function

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PROPORTIONAL PRESSURE CONTROL: D ASCO NUMATICS™
TECH NOLOGY 608/609 SERIES SENTRONIC

SentronicD
Sentronic D is a digitally operated pressure regulator valve.
Sentronic D stands for:
• Digital control
• Display (integrated)
• Direct operated valve
With the Data Acquisition Software (DaS) and the RS232 interface, it's now possible to optimally adjust the valve's
control parameters to a specific application. The scope function allows you to log and read the system's response in
real time.
The DaS capabilities streamline the development process and identify application-specific problems at an early stage.
Saved parameters can also be used for future production so that valves are factory-set to a specific application.

Direct Operated

Display

Digital Control

Manual Operation

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ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

Step Test Function


Parameters Setup
By connecting the Sentronic D to a PC with an RS232
interface, the Data Acquisition Software (DaS) can be
used to optimally adjust the valve's control parameters
to a specific application. DaS has an oscilloscope
function that allows the user to select and visually see
various response characteristics as the valve operates
in an application. Control loop parameters can be
adjusted using the software without removing the
valve from service. This functionality streamlines the
application development process. Control parameters
can be saved and reloaded at any time.
The DaS software offers the following features:
• Real time display of: command signal, outlet
Ramp Test Function pressure, internal control parameters (e.g. P, I or D),
Scope Setup pressure switch signal, etc.
• Parameter setting: command signal, zero offset,
Advantages span, limitation of output current, ramp function,
• Minimum hysteresis • Easy change of control etc.
• Quick response times parameters • Diagnostics menu for error detection and testing
• Very high sensitivity • Digital control
• Custom adjustment to an application
• Standard 50 µm filtration • Integrated display
(optionally without) • Control of Sentronic D
• No constant air consumption
• Analog feedback output • PC communication

How to Order
608 6 C 0 1 1 1
Nominal Diameter Options
608 = DN 4mm A00 = Dual loop control
609 = DN 8mm 211 = Oxygen clean
Display
Version (ports), Body 0 = without display
0 = G 1/8 (DN4), G 1/4 (DN 8) 1 = with display
1 = G 1/4 (DN 4), G 3/8 (DN 8)
2 = Manifold version1 , G 1/4 (DN 4),G 3/8 ( DN 8) Digital Output
6 = NPT 1/4 (DN 4), NPT 3/8 (DN 8) 1 = Pressure switch output, PNP ± 5%
Feedback
Pressure Range 1 = Feedback output 0 - 10 V
Max. Inlet Max Inlet
Pressure Pressure 2 = Feedback output 0 - 20 mA
A = 0 – 50 psi 90 psi 1 = 0 – 10 bar 13 bar 3 = Feedback output 4 - 20 mA
B = 0 – 100 psi 140 psi 2 = 0 – 12 bar 15 bar 4 = Feedback input 0 - 10 Volt
3

C = 0 – 150 psi 190 psi 3 = 0 – 3 bar 6 bar 5 = Feedback input 0 - 20 mA


3
4 = 0 – 1 bar 2 bar 3
6 = Feedback input 4 - 20 mA
5 = 0 – 15 bar 16 bar
2

6 = 0 – 6 bar 9 bar Command Signal


0 = 0 – 10 V
Notes:
1 = 0 – 20 mA
1
See Accessories section for required manifold subbase.
2 = 4 – 20 mA
2
Only available for 608 DN 4mm size.
3
Feedback input is needed for dual loop units.

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PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

SentronicD
1/8 to 3/8 tapped body or 1/8 - 1/4 subbase mounted body (NPT or GTap)
• Sentronic D is a highly dynamic 3-way proportional valve with digital control
• Sentronic D stands for:
- Digital communication and control
- Display (integrated)
- Direct operated valve
• A special feature of the Sentronic D is its DaS software supplied for optimum
adjustment via PC and viewing of command and feedback signals
• Other functions are valve diagnostics, parameter setting and maintenance
• Sentronic D can be configured for dual loop control of process variables such as
flow, force, speed, RPM and temperature

Ambient Internal
Fluids Body Seals
Temperature Parts
 Air or neutral gas, filtered at 50 µm, 0 °C to 50 °C NBR (nitrile) and
condensate-free, lubricated or Aluminum POM (polyacetal)
(32 ºF to 122 ºF) FPM (fluoroelastomer)
unlubricated

General Valve Information


Fluid Temperature 0 ºC to 60 ºC (32 °F to 140 °F)
Flow (Qv at 6 bar) 470 to 1300 l/min (ANR)
Command Signal 0 – 10 V (impedance 100 kΩ), 0 – 20 mA, – 20 mA (impedance 250 Ω)
Ports 1/8, 1/4, 3/8 (NPT or GTap)
Construction Poppet Valve
Actuation Proportional Solenoid
Hysteresis < 1% of span
Linearity < 0.5% of span
Repeatability < 0.5% of span
Minimum Setpoint 100 mV (0.2 mA/4.2mA) with shut-off function
Minimum Outlet Pressure 1% of span

Electrical Characteristics
Nominal
Max. Max. Current Insulation Degree of
Diameter DN Voltage * Electrical Connection
Power (W) (mA) Class Protection
(mm)
4 24 VDC = ± 10% 21 850 H IP65 5-pin M12 connector (not supplied)
8 24 VDC = ± 10% 40 1650 H IP65 5-pin M12 connector (not supplied)
* Max. ripple: 10%

Specifications
Ø Flow
Ø
Orifice DN
Ports Cv Flow Factor (Kv Nm3/h) at 6 Bar (l/min - ANR)
(mm)
1/8, 1/4 NPT or GTap 4 0.50 (0.43) 470
1/4, 3/8 NPT or GTap 8 1.39 (1.20) 1300

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ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

Dimensions: inches (mm)

Inline version: DN 4
Weight: 0.56kg (1.23lbs) Ø 1.38 (35)

M4 hole for
ground screw
1/8, 1/4 NPT or GTap
1/8, 1/4 NPT or GTap
M12x1

4.39 (111.5)
Hole for
M4 screw (*)

2.56 (65)
2.13 (54)

1.73 (44)
1.71 (43.55)
1.16 (29.5)

0.59 (15)
0.88 (22.3)
0.79 (20) 0.47 (12) 0.79 (20)
Hole for Programming
1.52 (38.5) 0.85 (21.5) 1.86 (47.15)
M4 screw (*) Interface
2.22 (56.3) 1.69 (43)
2.67 (67.8) 2.05 (52)

Connector

Mounting holes: M4 thread


0.71 (18)

0.43 (11)

0.53 (13.5)
1.14 (29)

Inline version: DN 8
Weight: 1.13kg (2.49lbs) Ø 1.77 (45)

M4 hole for
ground screw

Hole for
M4 screw
5.41 (137.5)

1/4, 3/8 NPT or GTap

Connector
2.85 (72.5)

3.35 (85)
2.50 (63.55)
2.64 (67)

2.40 (61)
1.67 (42.3)
1.57 (40)

0.64 (16.3)
1.09 (27.6)
0.71 (18)

1/4, 3/8
NPT or GTap

0.98 (25) 0.20 (5) 0.98 (25)


Programming
1.91 (48.5) 1.10 (28) 2.25 (57.15)
interface
2.61 (66.3) 2.20 (56)
3.06 (77.8)

Mounting holes:
M4 thread
0.94 (24)

0.51 (13)

0.79 (20)
1.57 (40)
2.60 (66)

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PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

Dimensions: inches (mm)


Manifold version: DN 4
Weight: 0.56kg (1.23lbs)

1.38 (35)

M4 hole for Hole for


ground screw M4 screw
4.39 (111.5)

1/8 GTap
2.56 (65)

2.38 (60.5)

0.88 (22.3)

2.07 (52.5)
2.13 (54)

1.71 (43.55)

1.85 (47)
1.16 (29.5)
0.18 (4.5)

0.47 (12)
0.79 (20) 0.47 (12) Programming 0.63 (16)
Hole for
2.22 (56.3) 0.85 (21.5) interface
M4 screw
1.69 (43) 1.86 (47.15)
2.05 (52)

Connector
2.67 (67.8)

1.52 (38.5)

2.05 (52)

Manifold: DN 4
1.61 (41)
0.45 (11.5)
1.28 (32.5)

1/8
GTa
p
1/4

1.38 (35)
GT
ap

Hole for 2.12 (54)


M4 screw
0.31 (8) 0.79 (20) 1.69 (43)
0.55 (14)
0.24 (6)
0.83 (21)

p
GTa
1.26 (32)

3/8
2.17 (55)

2.24 (57)

p
3.94 (100)

GTap GTa
3.74 (95)

3/8 3/8

p
GTa
3/8

1.93 (49)
Hole for
M4 screw

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ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

Dimensions: inches (mm)


Manifold version: DN 8
Weight: 1.13kg (2.49lbs)

1.77 (45)

Hole for
M4 screw

M4 hole for
ground screw
Connector

5.41 (137.48)
1/4 GTap

3.35 (85)
2.85 (72.5)

2.50 (63.55)

2.40 (61)
2.64 (67)

1.67 (42.3)

1.50 (38)
1.05 (26.6)
0.71 (18)

0.55 (14)
2.61 (66.3) 0.20 (5) 1.91 (48.5)
Programming
1.10 (28) interface 2.25 (57.15)
2.20 (56)
3.06 (77.8)

2.60 (66)

Manifold: DN 8 2.01 (51)


ap

0.45 (11.5)
GT
1/8

1.54 (39)

3/8
GTa
p
1.81 (46)

Hole for
0.31 (8) 1.02 (26) 2.68 (68)
M4 screw 0.71 (18) 2.01 (51)
0.20 (5)
0.83 (21)

1.38(35)
2.17 (55)

2.68 (68)

GTap 1/2
1/2 GTa
p
4.53 (115)

4.72 (120)

p 1/2
GTa GTa
1/2 p

2.40 (61)
Hole for
M4 screw

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PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

Connector Pin Out


Pin Description
1 4
1 +24 VDC Supply

5 2 Command Signal
3 +0 VDC Common (Supply)

2 3 +0 VDC Common (Command Signal)*


4 Analog output (feedback)
5 Digital output (pressure switch)
Body EMC shield

* A 6-wire cable with separate common for the command signal is used for cable
lengths over 2m to minimize the voltage drop for the command signal.

Accessories
5 Pin 12mm FEMALE Straight Field Attachable Connectors Model Number
PG 9 Cable Gland TC05F20000000000

5 Pin 12mm FEMALE 90 DEGREE Field Attachable Connectors


PG 9 Cable Gland TD05F20000000000

Micro Female 5 Pole Straight 6 Wire 24 AWG, Shielded


3 Meter TC0503MMS000671Y
5 Meter TC0505MMS000671Y

Micro Female 5 Pole 90 Degree 6 Wire 24 AWG Euro Color Code, Shielded
3 Meter TD0503MMS000671Y
5 Meter TD0505MMS000671Y

Micro F/M 4 Pole Straight 22 AWG Euro Color Code


Unshielded Shielded
2 Meter - TC0403MIETA04000 3 Meter - TC0403MMETA04000
5 Meter - TC0405MIETA04000 5 Meter - TC0405MMETA04000

Micro F 90°/M Straight 22 AWG Euro Color Code


Unshielded Shielded
2 Meter - TD0403MIETA04000 3 Meter - TD0403MMETA04000
5 Meter - TD0405MIETA04000 5 Meter - TD0405MMETA04000

Manifold (individual subbases that join together) Model Number


Manifold for 608 (DN 4mm) with G3/8; supply/exhaust and G1/4 output 35500558
Manifold for 609 (DN 8mm) with G1/2; supply/exhaust and G3/8 output 35500559

PC Software & Cable Connectors Model Number


DaS Light: Data Acquisition Software for Sentronic - basic parameters -
D
99100110
free download at asco.com
DaS Expert: Data Acquisition Software for Sentronic - full parameters Consult Factory
D

RS 232 cable converter; 2m cable with 9-pin Sub-D 88100732


(connector required for software usage)
1
Manifold ships with required hardware and gaskets for connecting manifolds together.

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ASCO NUMATICS™ PRESSURE CONTROL:PLUS PROPORTIONAL
614 SERIES SENTRONIC TECH NOLOGY

SentronicPLUS
Sentronic PLUS is a digitally operated pressure regulator valve. This valve accurately adjusts pressure, flow, force, speed,
and linear or angular positions. All orifices have the same diameter for short response times whether increasing or
exhausting pressure. The valve components are designed to provide control at an extremely low hysteresis.
Sentronic PLUS regulates pressure up to 725 psi (50 bar) and can be used in potentially explosive atmospheres according
to ATEX Directive 94/9/EC.
With the Data Acquisition Software (DaS) and the RS232 interface, it is now possible to optimally adjust the valve's
control parameters to a specific application. The scope function allows you to log and read out the system's response
in real time.
The DaS capabilities streamline the development process and identify application-specific problems at an early stage.
Saved control parameters can be loaded at any time and used as a reference for maintenance and error detection.
Saved parameters can also be used for future production so that valves are factory-set to a specific application.

Actuating Solenoid

Exhaust
Poppet

Control Electronics

Supply
Poppet

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PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

All Sentronic valves are tested before leaving our manufacturing facilities.
Each valve is provided with a test certificate showing all the test results. Operating Principle
Increasing Pressure
Advantages The pressurization piston
• Minimum hysteresis is operated and the flow
from port 1 to port 2 is
• Quick response times
released.
• Very high sensitivity
• Standard 50 µm filtration
• No constant air consumption
• Analog command signal
Exhausting Pressure
• Analog feedback output The exhaust piston
• PC communication is lifted and the flow
• Digital Control from port 3 to port 2 is
released.
• Easy change of control
parameters

Maintaining Pressure
The exhaust piston is
Vacuum Control Options 0
Setpoint 10V DC
in its central position:
Sentronic valves can be used or the flow between port 2
applications where pressure and and port 1 or port 3 is
Vacuum

vacuum control is required. For blocked.


instance, for testing the strength
of piping, for testing car brake -1 bar
amplifiers, etc. Find value of vacuum
depending on pump
3 versions are available: capacity

V1 "Shut-off" version V2 "By-pass" version V3 "Shut-off" version


The valve is connected between the The vacuum pump operates Version V3 has the same function as
vacuum pump and the system to be continuously and the SentronicPLUS version V1, but connects the outlet to
regulated as shown in the diagram below. is installed in a branch to regulate atmopshere on loss of power. There
As long as the level of vacuum is not the level of the vacuum in the load is no current to the proportional coil
reached, the Sentronic PLUS valve allows system as a function of the setpoint
when zero vacuum is commanded.
free flow between the pump and the load by allowing a variable rate of air at
system. When the setpoint is reached, atmospheric pressure to enter the
the valve closes the circuit and no more system. Atmosphere
or pressure (*) Outlet
air is consumed. In the event of leakage In this case, port 3 must be plugged. 3 2
of the load system, the valve provides
regulation by reconnecting the volume to Vacuum pump
(Ø6 max.) Outlet 1
the vacuum pump. When the setpoint is
switched off, the valve breaks the vacuum
Sentronic vacuum
by connecting the volume to atmosphere. Vacuum valve: "cut-off"
When the 24 VDC is switched off, the pump version
valve connects the outlet to maximum 3 2
vacuum.
Plug
Vacuum 1
pump Outlet
3 2
Atmosphere
Sentronic vacuum
valve: "by-pass"
1 version
Sentronic vacuum
valve: "cut-off" *To accelerate vacuum control, it is possible to apply pressure (max. 2 bar) instead of atmospheric
Atmosphere version
or pressure (*) pressure to port 1 in the V1 Shut-off version or to port 3 in the V3 Shut-off version

20 Visit our website at ASCO.com or contact us at (800) 972-2726


ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

How to Order

6 1 4 3 5 7 E 9 0 1 1 PB
Control Panel Options
D = M12 with display - non-explosionproof A00 = Dual loop control
E = M12 without display - explosionproof (ATEX) 018 = Oxygen clean
F = DIN connector, 7-pin, with display -
non-explosionproof1
G = DIN connector, 7-pin without display - Pressure Range
non-explosionproof1 Max. Inlet
Output Pressure Pressure Vacuum
Version (ports), Body (psi) (psi) (relative)
0 = DN6 (G 1/4), ALU 40 = 0 – 0.1 bar (1.5) 2 (29) V1 = 0 to -1 bar
50 = 0 – 0.5 bar (7.3) 2 (29) Shut-off valve,
1 = DN12 (G 1/2), ALU2
60 = 0 – 1 bar (14.5) 2 (29) connects to
2 = DN20 (G 1), ALU2 02 = 0 – 2 bar (29) 3 (44) vacuum on loss
4 = DN6 (NPT 1/4), ALU 03 = 0 – 3 bar (44) 8 (116) of power
5 = DN12 (NPT 1/2), ALU2 PA = 0 – 3.4 bar (50) 8 (116) V2 = 0 to -1 bar
6 = DN20 (NPT 1), ALU2 05 = 0 – 5 bar (73) 8 (116) Bypass valve
7 = DN3 (G 1/8), Brass 06 = 0 – 6 bar (87) 12 (174) V3 = 0 to -1 bar
8 = DN6 (G 1/4), Brass PB = 0 – 6.9 bar (100) 12 (174) Shut-off valve,
9 = DN3 (NPT 1/8), Brass 10 = 0 – 10 bar (145) 12 (174) connects to
PC = 0 – 10.3 bar (150) 12 (174) atmosphere on
A = DN6 (NPT 1/4), Brass
12 = 0 – 12 bar (174) 14 (203) loss of power
C = DN6 (G 1/4), Stainless Steel
PD = 0 – 12.8 bar5 (200) 18 (261)
G = DN6 (NPT 1/4), Brass3 16 = 0 – 16 bar5 (232) 18 (261) Absolute Pressure
H = DN6 (G 1/4), Brass PE = 0 – 17.2 bar5 (250) 22 (316) Ranges Available
J = DNI (G 1/4), Brass3 20 = 0 – 20 bar5 (290) 22 (316)
on Request
K = DNI (NPT 1/4), Brass PF = 0 – 20.7 bar5 (350) 22 (316)
3H = 0 – 30 bar6 (435) 40 (580)
Command Signal 5H = 0 – 50 bar6 (725) 60 (870)
0 = 0 – 10 V
1 = 0 – 20 mA
Digital Output
2 = 4 – 20 mA
1 = Pressure switch output PNP ± 5%

Feedback
1 = Feedback output 0 – 10 Volt
2 = Feedback output 0 – 20 mA
3 = Feedback output 4 – 20 mA
4 = Feedback input 0 – 10 Volt 4
5 = Feedback input 0 – 20 mA4
6 = Feedback input 4 – 20 mA4

1
7-pin DIN connector allows crossover from 833-354 or 601 Series legacy analog Sentronic version; ships with field installable connector.
2 3 4
Up to max. 12 bar Only for pressure ranges from 30 to 50 bar Feedback input is needed for dual loop units
5 6
Only for DN1, DN3 & DN6 Only for DN6 body type G or H. Other versions available on request.

Visit our website at ASCO.com or contact us at (800) 972-2726 21


PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

SentronicPLUS Electronic Pressure Regulator


Sentronic PLUS is a 3-way proportional valve with digital control. Its
construction allows the valve to be used in potentially explosive
atmospheres according to ATEX Directive 94/9/EC. The valve also
has pressure ranges from 1.5 psi to 725 psi. The Data Acquisition
Software (DaS) that comes with Sentronic PLUS can be used to adjust the
valve's control parameters to a specific application. Command signal,
feedback signal and control parameters can be viewed in real time
and adjusted as required for an application. Settings can be saved
and loaded at any time for reference or diagnostics. Sentronic PLUS can
be configured for dual loop control of process variables such as flow,
force, speed, RPM, and temperature.

Ambient Internal
Fluids Body Seals
Temperature Parts
Air or neutral gas, filtered at 50 µm, 0 °C to 60 °C Stainless steel NBR (nitrile) and
condensate-free, lubricated or (32 ºF to 140 ºF) Aluminum and brass FPM (fluoroelastomer)
unlubricated

General Valve Information


Fluid Temperature 0 ºC to 60 ºC (32 °F to 140 °F)
Command Signal- analog 0 – 10 V (impedance 100 KΩ), 0 - 20 mA/4 - 20 mA (impedance 250 Ω)
Ports 1/8, 1/4, 3/8 (NPT or GTap)
Construction Direct-operated Poppet Valve
Hysteresis 1% of span
Linearity/ pressure measurement ± 0.5% of span
Repeatability ± 0.5% of span
Explosion Safety
Safety code II 2D Ex tb IIIC T135°C Db, II 3G Ex nA IIC T4 Gc, 0 ≤ Ta ≤ = 50°C
EC type examination certificate number IBExU07ATEX1173

Electrical Characteristics
Nominal
Max. Max. Current Insulation Degree of
Diameter DN Voltage * Electrical Connection
Power (W) (mA) Class Protection
(mm)
1 24 VDC = ± 10% 12 500 F IP65 5-pin M12 connector or 7-pin DIN connector
3 24 VDC = ± 10% 12 500 F IP65 5-pin M12 connector or 7-pin DIN connector
6 24 VDC = ± 10% 241 10001 F IP65 5-pin M12 connector or 7-pin DIN connector
12 24 VDC = ± 10% 34 1400 F IP65 5-pin M12 connector or 7-pin DIN connector
20 24 VDC = ± 10% 44 1800 F IP65 5-pin M12 connector or 7-pin DIN connector
* Max. ripple: 10%
1
For DN6, brass version G or H/1.8A, 44W

Specifications
Ø Flow
Ø
Orifice DN
Ports Cv Flow Factor (Kv Nm3/h) at 6 Bar (l/min - ANR)
(mm)
1/8 NPT or GTap 1 0.032 (0.028) 30
1/8 NPT or GTap 3 0.21 (0.18) 210
1/4 NPT or GTap 6 0.70 (0.60) 700
1/2 NPT or GTap 12 1.39 (1.20) 1400
1 NPT or GTap 20 5.57 (4.80) 5600

22 Visit our website at ASCO.com or contact us at (800) 972-2726


ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

Dimensions: inches (mm)


1/8 NPT or GTap (DN1 and DN3)
Weight: 0.55kg (1.21lbs)
3.75 (95.2)

PE (4-8 deep)
3.17 (80.5)

2 x M4-10 deep

0.98 (25)
1.02 (26)
0.39 (10)

3 x 1/8"-8 deep
0.71 (18)

0.59 (15)
0.98 (25) 0.98 (25)
1.14 (29) 2.24 (57)
1.38 (35)
1/4 NPT or GTap
Weight: 0.85kg (1.87lbs)

PE(4-8 deep)
4.52 (114.7)
4.15 (105.3)
2.18 (55.3)
1.78 (45.3)

3x1/4"-12 deep
1.18 (30)

1.02 (26)
0.43 (11)

0.39 (10)

1.38 (35)
1.42 (36) A) Thread M5 - depth 10
1.69 (43) (on opposite side); tapped
2.68 (68)
2.05 (52) through-hole for M4 screw.

1/2 NPT or GTap


Weight: 1.65kg (3.64lbs)

PE(4-8 deep)
5.04 (129.2)
5.35 (136)

3.19 (81)

3x1/2"-14 deep
2.50 (63.5)

1.36 (34.5)
1.57 (40)
0.47 (12)
0.59 (15)

1.38 (35) 1.77 (45)


1.77 (45)
A) Thread M5 - depth 10
2.09 (53)
(on opposite side); tapped
2.26 (57.5) 3.35 (85)
through-hole for M4 screw.
2.76 (70)

Visit our website at ASCO.com or contact us at (800) 972-2726 23


PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

Dimensions: inches (mm)


1 NPT or GTap
Weight: 3.40kg (7.50lbs)

PE(4-8 deep)
7.21 (183.2)
5.62 (142.7)
3.94 (100)

3x1"-18 deep
3.18 (80.74)

1.79 (45.5)
1.89 (48)
0.79 (20)

0.59 (15)

1.38 (35) A) Thread M8 - depth 15


2.36 (60) 2.36 (60)
3.11 (79) 2.68 (68) (on opposite side); tapped
3.78 (96) 3.94 (100)
through-hole for M6 screw.

Connector Pin Out


Pin Description
1 4 1 +24 VDC Supply

2 Command Signal
5
3 +0 VDC Common (Supply)

+0 VDC Common (Command Signal)*


2 3
4 Analog output (Feedback)

5 Digital output (Pressure switch)

Body EMV screen

* A 6-wire cable with separate common for the command signal is used for cable
lengths over 2m to minimize the voltage drop for the command signal.
Accessories
5 Pin 12mm FEMALE Straight Field Attachable Connectors Model Number
PG 9 Cable Gland TC05F20000000000

5 Pin 12mm FEMALE 90 DEGREE Field Attachable Connectors


PG 9 Cable Gland TD05F20000000000

Micro Female 5 Pole Straight 6 Wire 24 AWG, Shielded


3 Meter TC0503MMS000671Y
5 Meter TC0505MMS000671Y

Micro Female 5 Pole 90 Degree 6 Wire 24 AWG Euro Color Code, Shielded
3 Meter* TD0503MMS000671Y*
5 Meter* TD0505MMS000671Y*

PC Software & Cable Connectors Model Number


DaS Light: Data Acquisition Software for Sentronic - basic parameters -
D
99100110
free download at asco.com
DaS Expert: Data Acquisition Software for Sentronic - full parameters Consult Factory
D

RS 232 cable converter; 2m cable with 9-pin Sub-D 88100732


(connector required for software usage)
PLUS
* Do not use with the 1" Sentronic

24 Visit our website at ASCO.com or contact us at (800) 972-2726


PRESSURE CONTROL:
614 SERIES SENTRONIC PLUS
ASCO NUMATICS™ PROPORTIONAL
IO-LINK VERSION TECH NOLOGY

How to Order

6 1 4 3 5 7 E 9 0 1 1 PB
Control Panel Options
B = IO-LINK with display A00 = Dual loop control
C = IO-Link without display 018 = Oxygen clean

Pressure Range
Max. Inlet
Output Pressure Pressure Vacuum
Version (ports), Body (psi) (psi) (relative)
0 = DN6 (G 1/4), ALU 40 = 0 – 0.1 bar (1.5) 2 (29) V1 = 0 to -1 bar
50 = 0 – 0.5 bar (7.3) 2 (29) Shut-off valve,
4 = DN6 (NPT 1/4), ALU
60 = 0 – 1 bar (14.5) 2 (29) connects to
7 = DN3 (G 1/8), Brass 02 = 0 – 2 bar (29) 3 (44) vacuum on loss
8 = DN6 (G 1/4), Brass 03 = 0 – 3 bar (44) 8 (116) of power
9 = DN3 (NPT 1/8), Brass PA = 0 – 3.4 bar (50) 8 (116) V2 = 0 to -1 bar
A = DN6 (NPT 1/4), Brass 05 = 0 – 5 bar (73) 8 (116) Bypass valve
C = DN6 (G 1/4), Stainless Steel 06 = 0 – 6 bar (87) 12 (174) V3 = 0 to -1 bar
PB = 0 – 6.9 bar (100) 12 (174) Shut-off valve,
10 = 0 – 10 bar (145) 12 (174) connects to
PC = 0 – 10.3 bar (150) 12 (174) atmosphere on
12 = 0 – 12 bar (174) 14 (203) loss of power

Absolute Pressure
Ranges Available
on Request

Command Signal
B = IO-LINK CLASS A
Digital Output
1 = Standard

Feedback
B = IO-LINK CLASS A

Visit our website at ASCO.com or contact us at (800) 972-2726 25


PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

SentronicPLUS IO-Link CLASS A Electronic Pressure Regulator


SentronicPLUS is a 3-way proportional valve with digital control.
• Direct operated valve
• Dynamic behavior (high speed)
• IO - Link CLASS A Version
• RoHS, REACH compliant

Ambient Internal
Fluids Body Seals
Temperature Parts
Air or neutral gas, filtered at 50 µm, 0 °C to 60 °C Stainless steel NBR (nitrile) and
condensate-free, lubricated or (32 ºF to 140 ºF) Aluminum and brass FPM (fluoroelastomer)
unlubricated

General Valve Information


Fluid Temperature 0 ºC to 60 ºC (32 °F to 140 °F)
PSI Pressure Ranges:
PA & PB (50 & 100 psi ranges): in digital steps of 0.01 psi
PC (150 psi range): in digital steps of 0.1 psi
Command Signal- IO-Link
Bar Pressure Ranges:
40, 50, 60, V1, V2 & V3 (100mbar, 500mbar, 1bar & all vacuum): in digital
steps of 0.0001 bar
All others: in digital steps of 0.001 bar
Ports 1/8, 1/4 (NPT or GTap)
Construction Direct-operated Poppet Valve
Hysteresis 0.5% of span
Linearity/ pressure measurement ± 0.5% of span
Repeatability ± 0.5% of span

Electrical Characteristics
Nominal
Max. Max. Current Insulation Degree of
Diameter DN Voltage * Electrical Connection
Power (W) (mA) Class Protection
(mm)
3 24 VDC = ± 10% 12 500 F IP65 5-pin M12 connector or 7-pin DIN connector
6 24 VDC = ± 10% 241 10001 F IP65 5-pin M12 connector or 7-pin DIN connector
* Max. ripple: 10%
1
For DN6, brass version G or H/1.8A, 44W

Specifications
Ø Flow
Ø
Orifice DN
Ports Cv Flow Factor (Kv Nm3/h) at 6 Bar (l/min - ANR)
(mm)
1/8 NPT or GTap 3 0.21 (0.18) 210
1/4 NPT or GTap 6 0.70 (0.60) 700

26 Visit our website at ASCO.com or contact us at (800) 972-2726


ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

Dimensions: inches (mm)


1/8 NPT or GTap (DN3)
Weight: 0.55kg (1.21lbs)
3.75 (95.2)

PE (4-8 deep)
3.17 (80.5)

2 x M4-10 deep

0.98 (25)
1.02 (26)
0.39 (10)

3 x 1/8"-8 deep
0.71 (18)

0.59 (15)
0.98 (25) 0.98 (25)
1.14 (29) 2.24 (57)
1.38 (35)
1/4 NPT or GTap
Weight: 0.85kg (1.87lbs)

PE(4-8 deep)
4.52 (114.7)
4.15 (105.3)
2.18 (55.3)
1.78 (45.3)

3x1/4"-12 deep
1.18 (30)

1.02 (26)
0.43 (11)

0.39 (10)

1.38 (35)
1.42 (36) A) Thread M5 - depth 10
1.69 (43) (on opposite side); tapped
2.68 (68)
2.05 (52) through-hole for M4 screw.

Visit our website at ASCO.com or contact us at (800) 972-2726 27


PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

Connector Pin Out


Pin Description
1 4 1 +24 VDC Supply

2 not connected
5
3 +0 VDC Common (Supply)

4 C/Q
2 3
5 not connected

Body EMC shield

M12 Class A & B Compatible Cables* and Accessories

M12 Straight 5 Pin Female Single Ended Cable - Unshielded


TC0505MIE000071P – 5 Meter
TC0510MIE000071P – 10 Meter

M12 Straight 5 Pin Female to Male Double Ended Cable - Unshielded


TC0505MIETA0571P – 5 Meter
TC0510MIETA0571P – 10 Meter

M12 90° 5 Pin Female Single Ended Cable - Unshielded


TD0505MIE000071P – 5 Meter
TD0510MIE000071P – 10 Meter

M12 90° 5 Pin Female to Male Double Ended Cable - Unshielded


TD0505MIETA0571P – 5 Meter
TD0510MIETA0571P – 10 Meter

*Reference our G3 Fieldbus catalog for M12 4 pin cables if the selected IO-Link® Master does not
accept 5 pin cables. Maximum IO-Link cable length is 20m.

28 Visit our website at ASCO.com or contact us at (800) 972-2726


ASCO NUMATICS™ PRESSURE CONTROL: HD PROPORTIONAL
616 SERIES SENTRONIC TECH NOLOGY

SentronicHD
Sentronic HD is a highly accurate three-way proportional valve with
digital control and a broad range of diagnostic functions. It is
supplied with DaS HD software which can be used with a PC for
optimal calibration of the valve.

• Control which is stable under pressure • Control deviation < 0.25%


• Comprehensive diagnostic functions • Minimal heating of device
• Industry 4.0 ready • Integrated web server
• Minimal power consumption (< 5 Watt)

M12 Connection:
Power Supply
Target/Actual Value/Input/Output
Frequency Input

Proportional
Pilot Valve

Digital Display

Adjustment Buttons
Exhaust:
G1/4 Connection

Output:
Ethernet TCP/IP: G1/4 Connection
Programming Interface

Visit our website at ASCO.com or contact us at (800) 972-2726 29


PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

SentronicHD Electronic Pressure Regulator


Sentronic HD is a 3-way proportional valve with digital control.
The Data Acquisition Software (DaS) that comes with SentronicHD
can be used to adjust the valve's control parameters to a specific
application. Command signal, feedback signal and control
parameters can be viewed in real time and adjusted as required
for an application. SentronicHD can be configured for dual loop
control of process variables such as flow, force, speed, RPM,
and temperature.

Ambient Internal
Fluids Body Seals
Temperature Parts
Air or neutral gas, condensate-free, Stainless stel,
0 °C to 50 °C
lubricated or unlubricated, Class 5 to Aluminum brass, aluminum FPM (fluoroelastomer)
(32 ºF to 122 ºF)
ISO 8573-1 & POM

General Valve Information


Maximum allowable pressure (MAP) 174 psi (12 bar)
Fluid Temperature 0 °C to 50 °C (32 ºF to 122 ºF)
Ports G1/4
Construction Pilot-operated Valve
Hysteresis ± 0.25% of span
Linearity ± 0.25% of span
Repeatability ± 0.25% of span

Electrical Characteristics
Nominal
Max. Max. Current Insulation Degree of
Diameter DN Voltage * Electrical Connection
Power (W) (mA) Class Protection
(mm)
6 24 VDC = ± 10% 5 240 F IP65 8-pin M12 connector, A coded (not supplied)
* Max. ripple: 10%

Specifications
Ø Flow
Ø
Orifice DN
Ports
(mm) Cv Flow Factor (Kv Nm3/h) at 6 Bar (l/min - ANR)

G 1/4 6 1.30 (1.12) 1200

30 Visit our website at ASCO.com or contact us at (800) 972-2726


ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

How to Order
G 616 A 4 0 0 0 0 A00 06

Thread Connection Pressure Range


G = ISO 228 03 = 0 – 3 bar
06 = 0 – 6 bar
10 = 0 – 10 bar
Product Series V1 = -1 – 3bar
616

Revision Options
A = Initial Release A00 = Standard

Size
4 = G1/4 + pressure hold Input 2/Display w/ Buttons
5 = G1/4 + pressure release 0 = Standard NC + Display
2 = Analog IN 2 + Display
4 = Digital IN 2 + Display
Setpoint 6 = Frequency IN + Display*
0 = 0 - 10 V
1 = 0 - 20 mA
2 = 4 - 20 mA Output 2
3 = PWM - Frequency* 0 = NC
1 = Digital OUT
2 = Analog OUT 2
Feedback
0 = 0 – 10 V
1 = 0 – 20 mA
2 = 4 – 20 mA
* If Setpoint PMW-Frequency is selected, frequency input is not avaliable at IN 2

Dimensions: mm (inches)
Weight: 1.6kg (3.53lbs) 29,75

M4; x
10
68,75

M4; x
46̀ 0,2

10
14̀0,2

14̀0,2

46̀ 0,2

42,95 M12
connector,
8 pins
143̀ 0,3

(3)
G1/4"; M4; x
122,3

x 10 10
(1)
G1/4";
(2) x 10
G1/4"; M4; x
51̀ 0,2

x 10 10
35̀ 0,2
50̀ 0,2

20,7

12

(PE)
` 0,2

19̀ 0,2

29,75
` 0,2 M12 female 16,55 29,75
` 0,2 M4; x 14̀0,2
18

4-pin; connector, 8
43̀ 0,2 Ethernet 59,5̀ 0,2 46̀ 0,2

78,26

89,6

Visit our website at ASCO.com or contact us at (800) 972-2726 31


PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

Connector Pinning/Cable Wiring


Ethernet IP programming interface
M12 male connector,
4-pin, D coded

M12 RJ45
4 3
1 1
3 2
2 3
1 2
4 6
View on male connector (the
device is equipped with a The use of a shielded cable is recommended.
female connector)

M12 male connector,


8-pin, A coded

Pin Description 8-wire cable (5m, 10m)


5 1 Digital Input white
6 4 2 24 VDC voltage supply brown
3 Setpoint ground SET- green

7 3 4 Setpoint SET+ (PWM) yellow


8
5 Analog input 2/Digital input 2/Frequency input gray
6 Analog output pink
1 2
7 Ground 24 VDC blue
View on valve
8 Digital output/Analg output 2 red
Body EMC screen shield

Accessories
Description Catalog Number
Supply cable 5m; 8 x 0.50mm ; straight connector
2
TC0805MQX0000000
Supply cable 10m; 8 x 0.50mm2; straight connector TC0810MQX0000000
Supply cable 10m; 8 x 0.50mm2; right-angle connector TD0810MQX0000000
Programming cable 5m; M12 Straight 4 Pin Male D-Coded to Male RJ45 QA0405MK0VA04000

32 Visit our website at ASCO.com or contact us at (800) 972-2726


ASCO NUMATICS™ PRESSURE CONTROL: PROPORTIONAL
617 SERIES SENTRONICLP TECH NOLOGY

Sentronic LP
The Sentronic LP is a highly efficient and cost-effective option for your
pressure regulation requirements.
Offering a small footprint, an easy to use and modular design, and
advanced software capabilities, the SentronicLP and the full Sentronic
range offers unrivaled value and product versatility to optimize your
process, whatever the application requirements.

• Low power consumption (< 4 Watt) due to pilot controlled system The Manifold Version
• A versatile, compact and lightweight design • Space saving design
• Intelligent digital communication and simple operation • Only one pressure supply is needed,
• Pressure remains stable under flow conditions allowing for economic, simple and quick
installation
• Holds pressure on loss of power
• Offers the highest capabilities on the
• Excellent value option market – can hold up to 10 valves

M12 Connection:
Power Supply
Target/Actual Value

Pressure Supply

Output:
1/4 , 3/8 or 1/2 Connection

Protective Ground
Connection: M4
Digital Display

Mounting

Adjustment Buttons Exhaust:


1/4 , 3/8 or 1/2 Connection

Visit our website at ASCO.com or contact us at (800) 972-2726 33


PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

SentronicLP Electronic Pressure Regulator


1/4 to 1/2 tapped body or subbase mounted body
Sentronic LP is a low power, pilot operated electronic proportional valve. Like the entire
Sentronic product line, performance can be modified as needed for specific applications
using the free ASCO DaS setup software (USB interface cable required).

Ambient Internal
Fluids Body Seals
Temperature Parts
Air or neutral gas, filtered at 50 µm
condensate-free, lubricated or 0 °C to 50 °C Aluminum POM (polyacetal) NBR (nitrile)
unlubricated, class 5 according to ISO (32 ºF to 122 ºF)
8573-1:2010 [7:4:4]

General Valve Information


Fluid Temperature 0 ºC to 60 ºC (32 °F to 140 °F)
Minimum Required Pressure At least 15 psi above the maximum outlet pressure
Pressure Range 0 – 50 psi, 0 – 100 psi, 0 – 150 psi
Setpoint 0 – 10 V (Impedance 100 kΩ), 0 – 20 mA/4 – 20 mA (Impedance 250 Ω)
Hysteresis 1% of span
Linearity 1% of span
Repeatability 1% of span
Minimum Setpoint 100 mV (0.2 mA/4.2mA) with shut-off function
Minimum Outlet Pressure 1% of span
Failsafe Behavior Pressure hold on loss of power, without control

Electrical Characteristics
Nominal
Max. Max. Current Insulation Degree of
Diameter DN Voltage * Electrical Connection
Power (W) (mA) Class Protection
(mm)
3.8 W
4 , 8, 15 24 VDC = ± 10% (< 1 W at 160 H IP65 5-pin M12 connector (not supplied)
pressure)
* Max. ripple: 10%

Specifications
Ø Ports Ø Flow
NPT or BSPP Orifice DN (mm) Cv Flow Factor (Kv Nm3/h) at 6 Bar (l/min - ANR)

1/4 4 0.50 (0.43) 470


3/8 8 1.39 (1.20) 1300
1/2 15 5.57 (4.80) 5200

34 Visit our website at ASCO.com or contact us at (800) 972-2726


ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

How to Order
8 617 A 4 2 2 1 0 A00 PB
Threaded Connection Pressure Range
G = ISO 228 (BSPP) Max. Inlet
Pressure
8 = NPT PA = 0 – 50 psi 90 psi
PB = 0 – 100 psi 140 psi
Product Series PC = 0 – 150 psi 190 psi
617
Options
Revision A00 = Standard
A = Initial release A07 = Oxygen clean

Size Input/Display w/Buttons


0 = Manifold Version + pressure hold (DN4) 1 0 = Standard not connected
4 = 1/4 + pressure hold (DN4) + Display
6 = 3/8 + pressure hold (DN8) 1 = Standard not connected
8 = 1/2 + pressure hold (DN15) 8 = Digital IN + Display

Setpoint
0 = 0 – 10 V Output 2
1 = 0 – 20 mA 0 = Not connected
2 = 4 – 20 mA 1 = Digital OUT 2 (Standard)
5 = 2 Bit, 4 pressure select
FeedbackType
0 = 0 – 10 V
1
See Accessories for individual subbases for this Manifold Version 1 = 0 – 20 mA
2
No Digital In possible 2 = 4 – 20 mA
7 = 2 Bit, 4 pressure select

Dimensions: mm (inches)
DN 4
Inline version
Weight: 0.49kg (1.08lbs) M6
(2x)
72.7
40

32
8

28
(52)

Programming
interface
115.05

M4 hole for
earth screw 1/4
Ø4.2 (3x)
65.5

(2x)
52.8

45
40

25

23
12

17.15 20 35.39 20
43
52

Visit our website at ASCO.com or contact us at (800) 972-2726 35


PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

Dimensions: mm
DN 4
Subbase version

72.75
Weight: 0.49kg (1.08lbs)
M4

40
(2x)

34.8

78.5
(72.7)
M12 connector

Programming
interface

115.05
Ø 6mm
(3x)
M4
(2x)
65.5
40

29.8
25
24
10

6
25 17.15 35.4
M4 hole for
earth screw

1/4 4
DN 4
Joinable subbase
32.9

Weight: 0.3kg (0.66lbs)


21
5

M6
25.8 (3x)

43 36.8
23 14.2 KM4/ DIN 74 T1 24
0.5 23
(2x)
15
18

28.8
6.3

35.8
43.8
40

44.8

3/8
58.8

60.8

(4x)
79.1
90

M4 x 8/10
(2x)
Ø6
(3x)

DIN Rail mount: 10.5


EN 50022
35x7.5 25

25.8

M6
24

(2x)

36 Visit our website at ASCO.com or contact us at (800) 972-2726


ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

Dimensions: mm
DN 8
Weight: 0.93kg (2.05lbs)

Programming
interface

M4 hole for
earth screw

129.5
Ø 4.2 (2x) 3/8 (3x)
65.5

77.8
60

58

40
30
14.8

17.15 24.25 46 24.25


57.5
66

56.5
48.5
89.25

DN 15
Weight: 1.33kg (2.93lbs)

Programming
interface

M4 hole for
143.7

earth screw
Ø 4.2 (2x)
65.5

1/2 (3x)
92

58
50

32
30
15

17.15 30.5 46 30.5


57.5
66
61

69
101.75

Visit our website at ASCO.com or contact us at (800) 972-2726 37


PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

Connector Pin Out / Cable Wiring


Pin Description 6-wire cable
Standard Analog Control
4 1 24 VDC voltage supply brown
1
2 Analog Setpoint Input white

5 3 Supply common blue


Analog common* yellow
4 Analog output (feedback) black
2 3
5 Digital Output (pressure switch) gray
View from soldering side
Body EMC screen shield
* A 6-wire cable with separate common for the command signal is used for cable lengths
2 Bit, 4 Pressure Select over 2m to minimize the voltage drop for the command signal

1 4 Pin Description
1 24 VDC voltage supply

5 2 Input signal 1 (LSB)


3 Supply common

2 3 4 Input signal 2 (MSB)


5 Unused
Accessories
5 Pin 12mm FEMALE Straight Field Attachable Connectors Model Number
PG 9 Cable Gland TC05F20000000000

5 Pin 12mm FEMALE 90 DEGREE Field Attachable Connectors


PG 9 Cable Gland TD05F20000000000

Micro Female 5 Pole Straight 6 Wire 24 AWG, Shielded


3 Meter TC0503MMS000671Y
5 Meter TC0505MMS000671Y

Micro Female 5 Pole 90 Degree 6 Wire 24 AWG Euro Color Code, Shielded
3 Meter TD0503MMS000671Y
5 Meter TD0505MMS000671Y

Micro F/M 4 Pole Straight 22 AWG Euro Color Code


(for connecting to G3 analog I/O modules or digital I/O for 2Bit Setpoint units)
Unshielded Shielded
3 Meter - TC0403MIETA04000 3 Meter - TC0403MMETA04000
5 Meter - TC0405MIETA04000 5 Meter - TC0405MMETA04000

Micro F 90°/M Straight 22 AWG Euro Color Code


(for connecting to G3 analog I/O modules or digital I/O for 2Bit Setpoint units)
Unshielded Shielded
2 Meter - TD0403MIETA04000 3 Meter - TD0403MMETA04000
5 Meter - TD0405MIETA04000 5 Meter - TD0405MMETA04000

Manifold (individual subbases that join together)


Manifold for 617 DN4 with pressure supply/exhaust 3/8 NPT & output 1/4 NPT 1 N50781800200000
Manifold for 617 DN4 with pressure supply/exhaust G3/8 & output G1/4 (BSPP)1 N50781800000000

PC Software & Cable Connectors


DaS Light: Data Acquisition Software for Sentronic - basic parameters -
D
99100110
free download at asco.com
USB interface for software, 2m cable N50930300100000
RS 232 cable converter; 2m cable with 9-pin Sub-D (plug connector) 88100732
1
Manifold ships with required hardware and gaskets for connecting manifolds together.

38 Visit our website at ASCO.com or contact us at (800) 972-2726


PRESSURE CONTROL:
ASCO NUMATICS™ 617 SERIES SENTRONICLP PROPORTIONAL
IO-LINK VERSION TECH NOLOGY

SentronicLP Electronic Pressure Regulator


1/4 to 1/2 tapped body or 1/4 subbase mounted body
Sentronic LP is a low power, pilot operated electronic proportional valve.

Ambient Internal
Fluids Body Seals
Temperature Parts
Air or neutral gas, filtered at 50 µm
condensate-free, lubricated or 0 °C to 50 °C Aluminum POM (polyacetal) NBR (nitrile)
unlubricated, class 5 according to ISO (32 ºF to 122 ºF)
8573-1:2010 [7:4:4]

General Valve Information


Fluid Temperature 0 ºC to 60 ºC (32 °F to 140 °F)
Minimum Required Pressure At least 15 psi above the maximum outlet pressure
Pressure Range 0 – 50 psi, 0 – 100 psi, 0 – 150 psi
PSI Pressure Ranges:
PA & PB (50 & 100 psi ranges): in digital steps of 0.01 psi
Setpoint PC (150 psi range): in digital steps of 0.1 psi
Bar Pressure Ranges:
All: in digital steps of 0.001 bar
Hysteresis 1.5% of span
Linearity 1.5% of span
Repeatability 1.5% of span
Minimum Setpoint 0.5% of span with shut-off function
Minimum Outlet Pressure 1% of span
Failsafe Behavior Pressure hold on loss of power, without control

IO-LINK
Protocol Version Specification V1.1
Baudrate COM3 (230.4 kBaud)
Minimum cycle time 0.5 ms
Process data 2 Byte IN, 2 Byte OUT
Port type Class A

Electrical Characteristics
Nominal
Max. Max. Current Insulation Degree of
Diameter DN Voltage * Electrical Connection
Power (W) (mA) Class Protection
(mm)
3.8 W
4 , 8, 15 24 VDC = ± 10% (< 1 W at 160 H IP65 5-pin M12 connector (not supplied)
pressure)
* Max. ripple: 10%

Specifications
Ø Ports Ø Flow
NPT or BSPP Orifice DN (mm) Cv Flow Factor (Kv Nm3/h) at 6 Bar (l/min - ANR)

1/4 4 0.50 (0.43) 470


3/8 8 1.39 (1.20) 1300
1/2 15 5.57 (4.80) 5200

Visit our website at ASCO.com or contact us at (800) 972-2726 39


PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

How to Order
8 617 A 4 2 2 1 0 A00 PB
Threaded Connection Pressure Range
G = ISO 228 (BSPP) Max. Inlet
Pressure
8 = NPT PA = 0 – 50 psi 90 psi
PB = 0 – 100 psi 140 psi
Product Series PC = 0 – 150 psi 190 psi
617
Options
Revision A00 = Standard
A = Initial release A07 = Oxygen clean2

Size Display w/Keys


0 = Manifold Version + pressure hold (DN4) 1 0 = with display
4 = 1/4 + pressure hold (DN4) 1 = without display
6 = 3/8 + pressure hold (DN8)
8 = 1/2 + pressure hold (DN15)

Setpoint
8 = IO-Link Class A Output
1 = standard

FeedbackType
6 = IO-Link Class A
1
See Accessories for individual subbases for this Manifold Version
2
Only possible with size 1/4 (DN4)

Dimensions: mm (inches)
DN 4
Inline version
Weight: 0.49kg (1.08lbs) M6
(2x)
72.7
40

32
8

28
(52)

Programming
interface
115.05

M4 hole for
earth screw 1/4
Ø4.2 (3x)
65.5

(2x)
52.8

45
40

25

23
12

17.15 20 35.39 20
43
52

40 Visit our website at ASCO.com or contact us at (800) 972-2726


ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

Dimensions: mm
DN 4
Subbase version

72.75
Weight: 0.49kg (1.08lbs)
M4

40
(2x)

34.8

78.5
(72.7)
M12 connector

Programming
interface

115.05
Ø 6mm
(3x)
M4
(2x)
65.5
40

29.8
25
24
10

6
25 17.15 35.4
M4 hole for
earth screw

1/4 4
DN 4
Joinable subbase
32.9

Weight: 0.3kg (0.66lbs)


21
5

M6
25.8 (3x)

43 36.8
23 14.2 KM4/ DIN 74 T1 24
0.5 23
(2x)
15
18

28.8
6.3

35.8
43.8
40

44.8

3/8
58.8

60.8

(4x)
79.1
90

M4 x 8/10
(2x)
Ø6
(3x)

DIN Rail mount: 10.5


EN 50022
35x7.5 25

25.8

M6
24

(2x)

Visit our website at ASCO.com or contact us at (800) 972-2726 41


PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

Dimensions: mm
DN 8
Weight: 0.93kg (2.05lbs)

Programming
interface

M4 hole for
earth screw

129.5
Ø 4.2 (2x) 3/8 (3x)
65.5

77.8
60

58

40
30
14.8

17.15 24.25 46 24.25


57.5
66

56.5
48.5
89.25

DN 15
Weight: 1.33kg (2.93lbs)

Programming
interface

M4 hole for
143.7

earth screw
Ø 4.2 (2x)
65.5

1/2 (3x)
92

58
50

32
30
15

17.15 30.5 46 30.5


57.5
66
61

69
101.75

42 Visit our website at ASCO.com or contact us at (800) 972-2726


ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

Connector Pin Out / Cable Wiring


Pin Description

4 1 24 VDC voltage supply


1
2 not connected

5 3 Supply common
4 C/Q
5 not connected
2 3
Body EMC screen
View from soldering side

M12 Class A & B Compatible Cables* and Accessories

M12 Straight 5 Pin Female Single Ended Cable - Unshielded


TC0505MIE000071P – 5 Meter
TC0510MIE000071P – 10 Meter

M12 Straight 5 Pin Female to Male Double Ended Cable - Unshielded


TC0505MIETA0571P – 5 Meter
TC0510MIETA0571P – 10 Meter

M12 90° 5 Pin Female Single Ended Cable - Unshielded


TD0505MIE000071P – 5 Meter
TD0510MIE000071P – 10 Meter

M12 90° 5 Pin Female to Male Double Ended Cable - Unshielded


TD0505MIETA0571P – 5 Meter
TD0510MIETA0571P – 10 Meter

Manifold (individual subbases that join together)


Manifold for 617 DN4 with pressure supply/exhaust 3/8 NPT & output 1/4 NPT 1 N50781800200000
Manifold for 617 DN4 with pressure supply/exhaust G3/8 & output G1/4 (BSPP)1 N50781800000000
1
Manifold ships with required hardware and gaskets for connecting manifolds together.

*Reference our G3 Fieldbus catalog for M12 4 pin cables if the selected IO-Link® Master does not
accept 5 pin cables. Maximum IO-Link cable length is 20m.

Visit our website at ASCO.com or contact us at (800) 972-2726 43


PRESSURE CONTROL:
PROPORTIONAL 615 SERIES ASCO NUMATICS™
TECH NOLOGY SERVOTRONICDigital

ServotronicDigital
Greater versatility in automated production processes: Due to electronics, the new generation of Servotronic products
increases the range of applications and performance of pneumatic components. The ServotronicDigital directly responds
to all pressure control needs and indirectly meets the requirements placed in the control of physical variables, such as
position, velocity, acceleration, force, mass etc. The combination of innovative pneumatic technology, high-precision
mechanics and modern electronics allows for quick control of pressure in a pneumatic actuating system in relation to
a signal received from the controlling electronics.
The Servotronic Digital is provided with a precision-lapped steel spool and sleeve with hardened and tempered surface
enabling very high pulse frequencies at extremely short response times. The ServotronicDigital valve has a constant air
consumption.
The valve can be adjusted to a specific application using the DaS software (Data Acquisition Software).

Solenoid

Control Electronics

Exhaust Port 3

Outlet Port 2

Steel Spool & Sleeve

Pressure Supply 1
Reset Spring

44 Visit our website at ASCO.com or contact us at (800) 972-2726


ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

Operating Principle

Applying pressure
The Servotronic Digital consists of a spool and sleeve servo-valve with three ports and control electronics to define
the pressure in proportion to a given setpoint.
The spool position can be changed continually to maintain a constant outlet pressure in relation to a given
setpoint signal.

The Data Acquisition Software (DaS) and the RS232 interface allow the
controller to be optimally adjusted to the control loop.

Advantages
• Minimum hysteresis
• Very short response times
• Excellent flow characteristics
• Compact monobloc construction with integrated electronics and sensor
• High reliability and long service life due to precision mechanics combined
with simple control technology
• Digital control
• Easy change of control parameters

Visit our website at ASCO.com or contact us at (800) 972-2726 45


PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

ServotronicDigital
Servotronic Digital is a highly dynamic 3-way proportional valve with
digital control particularly suitable for applications with constant
flow.
Servotronic Digita l stands for:
• Digital communication and control
• Direct operated valve
• Dynamic behaviour (high speed)
A special feature of the ServotronicDigital is its DaS software
supplied for optimum adjustment over PC and viewing of
setpoint and feedback signals. Other functions are valve
diagnostics, parameter setting and maintenance.

Ambient Internal
Fluids Body Seals
Temperature Parts
Air or neutral gas, filtered at 50 µm, 0 °C to 60 °C Stainless steel FPM (fluoroelastomer)
Aluminum
lubricated or unlubricated (32 ºF to 140 ºF) and brass and NBR (nitrile)

General Valve Information


Maximum allowable pressure (MAP) See table below
Fluid Temperature 0 °C to 60 °C (32 ºF to 140 ºF)
Pressure Range 0 to 40 bar
Setpoint 0 – 10 V, 0 – 20 mA, 4 – 20 mA
Ports G3/8
Construction Spool and sleeve valve
Actuation Lifting solenoid
Hysteresis 0.5% of span
Linearity/pressure measurement ± 0.5% of span
Repeatability ± 0.5% of span
Analog Setpoint 0 – 10 V (impedance 100 KΩ), 0 – 20 mA/4 – 20 mA (impedance 250 Ω)

Electrical Characteristics
Nominal
Max. Max. Current Insulation Degree of
Diameter DN Voltage * Electrical Connection
Power (W) (mA) Class Protection
(mm)
5-pin M12 connector
8 24 VDC = ± 10% 20 810 F IP65 (to be ordered separately)
* Max. ripple: 10%

Specifications
Ø Flow
Ø
Orifice DN
Ports Cv Flow Factor (Kv Nm /h) at 6 Bar (l/min - ANR)
(mm) 3

G 3/8 8 1.68 (1.45) 1700

46 Visit our website at ASCO.com or contact us at (800) 972-2726


ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

How to Order
6 1 5 3 7 0 E A S I D PP
Options
A00 = Dual loop control
Control Panel 018 = Oxygen clean
D = M12 with display - non-explosionproof Pressure Range
E = M12 without display - explosionproof (ATEX) Max. Inlet
Output Pressure Pressure (bar) Vacuum (relative)
Version (connection) Body 40 = 0 – 100 mbar 2 V3 = 0 to -1 bar
7 = Integrated electronics 50 = 0 – 500 mbar 2 shut-off valve
60 = 0 – 1 bar 2
Setpoint 02 = 0 – 2 bar 3
0 = 0 – 10 Volt 03 = 0 – 3 bar 8
1 = 0 – 20 mA 05 = 0 – 5 bar 8
2 = 4 – 20 mA 06 = 0 – 6 bar 12
10 = 0 – 10 bar 12
Feedback 12 = 0 – 12 bar 14
1 = Feedback output 0 – 10 Volt 16 = 0 – 16 bar 18
2 = Feedback output 0 – 20 mA 20 = 0 – 20 bar 22
3 = Feedback output 4 – 20 mA 30 = 0 – 30 bar 35
4 = Feedback input 0 – 10 Volt* 4H = 0 – 40 bar 45
5 = Feedback input 0 – 20 mA* Digital Output
6 = Feedback input 4 – 20 mA* 1 = Pressure switch output
PNP ± 5%
* Feedback input is needed for dual loop units.

Dimensions: inches (mm)

Weight: 1.76kg (3.88lbs)

3.96 (100.5) 2.36 (60)


3.62 (92) 2.05 (52)
1.77 (45) 1.77 (45)
6.30 (160)

4.55 (115.5)
3x)
8" ( p
3.77 (95.7)

G 3//17 dee
2.93 (74.45)

15
2.39 (60.8)
1.79 (45.5)
1.63 (41.5)

1.00 (25.5)

0.61 (15.5)
(25.5)
1.0

0.88 0.47 (12)


(22.5) 0.88
3.15 (80.15) 1.69 (43) (22.5)

Visit our website at ASCO.com or contact us at (800) 972-2726 47


PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

Connector Pin Out Pin Description 6-wire cable


1 24V voltage supply brown
1 4
4
1 2 Analog setpoint input white
Supply ground blue
3
55 Analog ground* yellow
4 Analog output (feedback) black

2 3 5 Digital output (pressure switch) grey


2 3
Body EMC shield shield

* A 6-wire cable with separate analog ground is used for cable lengths over 2m to set off the voltage
drop for the setpoint.

Accessories
5 Pin 12mm FEMALE Straight Field Attachable Connectors Model Number
PG 9 Cable Gland TC05F20000000000

5 Pin 12mm FEMALE 90 DEGREE Field Attachable Connectors


PG 9 Cable Gland TD05F20000000000

Micro Female 5 Pole Straight 6 Wire 24 AWG, Shielded


3 Meter TC0503MMS000671Y
5 Meter TC0505MMS000671Y

Micro Female 5 Pole 90 Degree 6 Wire 24 AWG Euro Color Code, Shielded
3 Meter TD0503MMS000671Y
5 Meter TD0505MMS000671Y

Micro F/M 4 Pole Straight 22 AWG Euro Color Code


Unshielded Shielded
2 Meter - TC0403MIETA04000 3 Meter - TC0403MMETA04000
5 Meter - TC0405MIETA04000 5 Meter - TC0405MMETA04000

Micro F 90°/M Straight 22 AWG Euro Color Code


Unshielded Shielded
2 Meter - TD0403MIETA04000 3 Meter - TD0403MMETA04000
5 Meter - TD0405MIETA04000 5 Meter - TD0405MMETA04000

PC Software & Cable Connectors Model Number


DaS Light: Data Acquisition Software for Sentronic - basic parameters -
D
99100110
free download at asco.com
DaS Expert: Data Acquisition Software for Sentronic - full parameters Consult Factory
D

RS 232 cable converter; 2m cable with 9-pin Sub-D (plug connector) 88100732

48 Visit our website at ASCO.com or contact us at (800) 972-2726


ASCO NUMATICS™ FLOW CONTROL: PROPORTIONAL
607 SERIES FLOWTRONICD TECH NOLOGY

FlowtronicD
Flowtronic D is a digitally operated flow controller up to 70 SCFM (2000 Nl/min). The FlowtronicD consists of a fast,
direct-operated 2-port proportional valve that operates independently of the inlet pressure (max. 116 psi), and a
control unit which contains all of the control electronics and sensors. The FlowtronicD offers precise flow adjustment
and is very responsive to outside disturbances.
Typical applications for the FlowtronicD include: Paint coating technology, mixing of gases in process control,
packaging and food processing industry, surface finishing and materials coating processes, burner control systems,
and fuel cell technology.
The digital control electronics and a USB interface allow the controller to be adapted to different applications. The
ASCO FlowCom PC software provides easy start-up.

Display
Digital
Communication

Electronics

Solenoid

Sensors

Direct Operated

Visit our website at ASCO.com or contact us at (800) 972-2726 49


PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

Step Test Function

By connecting the FlowtronicD to a PC with a USB


Parameters Setup interface, the Numatics FlowCom software can
be used to optimally adjust the valve's control
parameters to a specific application. FlowCom
software has an oscilloscope function that allows
the user to select and visually see various response
characteristics as the flow controller operates in an
application. Control loop parameters can be adjusted
using the software without removing the flow
controller from service. This functionality streamlines
the application development process. Control
parameters can be saved and reloaded at any time.
The ASCO FlowCom software offers the following
features:
• Real time display of: command signal, outlet pressure,
Ramp Test Function internal control parameters (e.g. P, I or D), pressure
switch signal, etc.
• Parameter setting: command signal, zero offset, span,
Scope Setup limitation of output current, ramp function, etc.
• Diagnostics menu for error detection and testing
• Custom adjustment to an application
• Control of Flowtronic D

Advantages
• Low hysteresis
• Quick response times
• Very high sensitivity
• Standard 50 µm filtration
• Analog feedback output
• Easy change of control parameters
• Digital control
• Integrated display (optionally without)
• PC communication

50 Visit our website at ASCO.com or contact us at (800) 972-2726


ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

FlowtronicD
• The Flowtronic D consists of a fast, direct-acting 2-port proportional valve, a pressure
sensor unit and digital control electronics
• Controls applications that have varying flow
• Controls and maintains constant and even flow despite external disturbances such as
fluctuating inlet pressure
• Measures flow precisely with two sensors
• Software and PC connection allows parameters to be adjusted to a specific application
• FlowCom software provides quick and easy start-up
• Diagnostic capability using the integrated LEDs or the FlowCom software

Ambient Internal
Fluids Body Seals
Temperature Parts
 Air or neutral gas, filtered at 50 Aluminum,
0 °C to 40 °C
µm, condensate-free, lubricated or Aluminum stainless steel NBR (nitrile)
(32 ºF to 104 ºF)
unlubricated and brass

General Valve Information


Minimum allowable pressure 5 bar (58 psi)
Maximum allowable pressure (MAP) 8 bar (116 psi)
Control range 0.4 – 70.6 SCFM, (10 – 2000 Nl/min) (ANR)
Fluid Temperature 0 °C to 50 °C (32 ºF to 122 ºF)
Pressure Range up to 116 psi (8 bar)
Ports 1/4, 3/8, 1/2 NPT or GTap
Construction Poppet valve
Command signal - analog 0 – 10 V (100 kΩ), 0 – 20 mA, 4 – 20 mA (resistance 250 Ω)
Feedback output - analog 0 – 10 V, 0 – 20 mA, 4 – 20 mA (max. load 500 Ω)
Hysteresis ± 3%
Linearity/pressure measurement ± 3%
Repeatability ± 1.5%
Response time < 200ms

Calibration Ambient temperature 22.5 ºC ± 2.5 ºC (72.5 ºF ± 4.5 ºF)


conditions Fluid Air
Nominal diameter 3mm, 5mm, 6mm
Other features Auto-tune, error display by LED

Electrical Characteristics
Nominal
Max. Max. Current Insulation Degree of
Diameter DN Voltage * Electrical Connection
Power (W) (mA) Class Protection
(mm)
- 5-pin M12 connector
Up to 1000 NI/ 24 VDC = ± 10% 30 1250 H IP65 - USB connection with 4 pin
min M12 connector
- 5-pin M12 connector
2000 NI/min 24 VDC = ± 10% 34 1400 H IP65 - USB connection with 4 pin
M12 connector
* Max. ripple: 10%

Visit our website at ASCO.com or contact us at (800) 972-2726 51


PROPORTIONAL ASCO NUMATICS™
TECH NOLOGY

How to Order
833 - 380 1 0 1 1 50
Options
Version (ports), Body/Display A00 = Dual loop control
0 = (GTap) without display*
1 = (GTap) with display* Flow Regulation Range
2 = 1/2 (GTap) without display 10 = 0.4 - 3.5 SCFM (10 - 100 Nl/min)
(1/4 - Versions 0, 1, 6 or 7 only)
3 = 1/2 (GTap) with display
20 = 0.4 - 7.1 SCFM (10 - 200 Nl/min)
6 = (NPT) without display* (1/4 - Versions 0, 1, 6 or 7 only)
7 = (NPT) with display* 30 = 0.4 - 10.6 SCFM (12 - 300 Nl/min)
8 = 1/2 (NPT) without display (1/4 - Versions 0, 1, 6 or 7 only)
9 = 1/2 (NPT) with display 50 = 0.7 - 17.7 SCFM (20 - 500 Nl/min)
(1/4 - Versions 0, 1, 6 or 7 only)
Command Signal
60 = 0.8 - 21.2 SCFM (22 - 600 Nl/min)
0 = 0 – 10 Volt
(1/4 - Versions 0, 1, 6 or 7 only)
1 = 0 – 20 mA
99 = 1.8 - 35.3 SCFM (50 - 1000 Nl/min)
2 = 4 – 20 mA (3/8 - Versions 0, 1, 6 or 7 only)
20 = 3.5 - 70.6 SCFM (100 - 2000 Nl/min)
Feedback
(1/2 - Versions 2, 3, /8 or 9 only)
1 = Feedback output 00 – 10 Volt
2 = Feedback output 00 – 20 mA
Digital I/O
3 = Feedback output 04 – 20 mA
1 = Pressure switch output PNP ± 5%
4 = Feedback input 0 – 10 Volt1)
5 = Feedback input 0 – 20 mA1)
6 = Feedback input 4 – 20 mA1)
Notes:
* Port size depends on flow range (1/4 or 3/8)
1)
Feedback input is needed for dual loop units.

Connector Pin Out

Pin Description
1 4
1 +24 VDC Supply
2 Command Signal
5
3 +0 VDC Common (Supply)
+0 VDC Common (Command Signal)*
2 3 4 Analog output (feedback)
5 Digital output (pressure switch)
Body EMC shield

* A 6-wire cable with separate common for the command signal is used for cable
lengths over 2m to minimize the voltage drop for the command signal.

52 Visit our website at ASCO.com or contact us at (800) 972-2726


ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

Dimensions: inches (mm)

Weight: 1.85kg (4.08lbs)


0.20 (5) 7.95 (202)

0.09 (2.35)
0.83 (21)

1.97 (50)
Mounting with
4xM4 screws from top M4 for ground screw
or 4xM5 from bottom 5.48 (139.2)
6.22 (158)
7.13 (181)

M12x1 connector
M12x1 USB connector

5.10 (129.6)
4.66 (118.3)

1.38 (35)
0.43 (11)

1/4, 3/8, 1/2 8.35 (212) 1/4, 3/8, 1/2


NPT or GTap NPT or GTap

Accessories

5 Pin 12mm FEMALE Straight Field Attachable Connectors Model number


PG 9 Cable Gland TC05F20000000000

5 Pin 12mm FEMALE 90 DEGREE Field Attachable Connectors


PG 9 Cable Gland TD05F20000000000

Micro Female 5 Pole Straight 6 Wire 24 AWG, Shielded


3 Meter TC0503MMS000671Y
5 Meter TC0505MMS000671Y

Micro Female 5 Pole 90 Degree 6 Wire 24 AWG Euro Color Code, Shielded
3 Meter TD0503MMS000671Y
5 Meter TD0505MMS000671Y

PC Software & Cable Connector Model number


FlowtronicD software "ASCO-FlowCom-Light" - free download at asco.com 88100895
FlowtronicD software "ASCO-FlowCom-Expert" - CD-ROM Consult Factory
USB cable for connection of Flowtronic to PC D
88100897

Visit our website at ASCO.com or contact us at (800) 972-2726 53


PROPORTIONAL ELECTRONIC CONTROLD : ASCO NUMATICS™
TECH NOLOGY 603 SERIES

ControlD
The stand-alone control device Control D is used for open-loop, closed-loop or dual-loop (cascaded) process control.
It is designed to control proportional valves by regulating the current in the valve‘s solenoid coil. The maximum value
of the solenoid coil’s current is automatically determined with the auto-tune function. More complex applications can
be controlled using additional analog inputs of flow, temperature, pressure, force, etc.
A serial RS232 or a mini USB interface allows communication with a PC where the included Numatics DigiCom
software can be used to adapt the controller to the control loop. Three buttons and a 3-digit LED display on the
device enable manual setpoint setting and display of feedback without the need for PLC control during start-up.
Additional LEDs show the operating state and any error messages (e.g. low voltage, overvoltage, setpoint not
reached) that may occur.

Display

Auto-adapt function

Digital
communication

Manual adjustment

54 Visit our website at ASCO.com or contact us at (800) 972-2726


ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

Open-Loop Control DigiCom Software

Closed-Loop Control

By connecting the Control D to a PC with a


USB interface, the ASCO DigiCom software
that comes with the product can be used
to optimally adjust the valve's control
parameters to a specific application.
Double-Loop (Cascaded) Control
• The scope function allows you to log and
read the system's transient response in real
time.
• Control parameters can be adjusted to an
application without removing the controller
from service.
• Saved control parameters can be loaded at
any time.
The ASCO DigiCom software offers the
following features:
Advantages
• Real time display of: command signal, outlet
• Low hysteresis pressure, internal control parameters
• Easy change of control parameters (e.g. P, I or D), pressure switch signal, etc.
• Digital control • Parameter setting: command signal, zero
offset, span, limitation of percentage of
• Integrated Display output current, ramp function, etc.
• AUTO-ADAPT button for determining max. coil current • Custom adjustment to an application
• PC communication • Control of proportional devices such as
• Configurable analog feedback output Posiflow, Preciflow or proportional pressure
regulator valves
• Switching output
• Scope function using DigiCom software
• USB interface
• Suitable for use with Posiflow, Preciflow and Sentronic
• Direct input for open-loop control (no measuring device required)
• Easy to duplicate control parameters

Visit our website at ASCO.com or contact us at (800) 972-2726 55


PROPORTIONAL CONTROLD ASCO NUMATICS™
TECH NOLOGY CONTROL DEVICE

Control D
• Control device for PWM (pulse-width modulated) proportional solenoid valve control
• Designed for open-loop, closed-loop and double-loop (cascaded) control
• Suitable for the control of flow, pressure, temperature, force, etc.
• Integrated display and LEDs
• Control parameters adjustable via software (DigiCom, USB interface)
• Auto-Adapt function/button for automatic adjustment of the Control D control device
to the control valve

A special feature of the Control D is the "ASCO-DigiCom" software supplied for optimum
adjustment over PC. Setpoint and feedback values can be viewed at the same time.
Other functions are valve diagnostics, parameter setting and maintenance.

General Valve Information


Temperature Range -20 °C to 50 °C (-4 °F to 122 °F)
Body PA (polyamide)
Degree of Protection IP20
Electrical Connection Pluggable terminal block (0.08 – 1.5mm²)
Mounting DIN-EN 50022 rail
Nominal voltage 24/12 VDC +/- 10%
Command signal 0 – 10 V, 0 - 20 mA, 4 – 20 mA
Current adjustment 0– 2A
Pressure control 0 – 100%
Process control 0 – 100%
Serial interface Mini USB or RS 232 (option)

Electrical Characteristics
(U ) 24 VDC ±10%, max. ripple 10% or
Supply Voltage N

12 VDC +15% -5%, max. ripple 10%


Max. Current of Proportional
0.2A/2A
Solenoid Valve
Setpoint Input 0 – 10 VDC, 0 – 20 mA, 4 – 20 mA
Sensor Input 0 – 10 VDC, 0 – 20 mA, 4 – 20 mA
Feedback Output 0 – 10 V, 0/4 – 20 mA
ON/OFF, adjustable between 0.1 and 20
Ramp seconds
Adjustable Switching 20 to 2000 Hz
Frequency

Specifications
Description Catalog Number

Control D control device - 12 VDC/2 A 60300117


Control control device - 24 VDC/2 A
D
60300118
ControlD control device - 24 VDC/200 mA 60300119

56 Visit our website at ASCO.com or contact us at (800) 972-2726


ASCO NUMATICS™ PROPORTIONAL
TECH NOLOGY

Dimensions: mm (inches)
Weight: 0.15kg (0.33 lbs)
57.841

75 (XXX) 51.75

Pin 1

Pin 11

Pin 10-1 RS 232

Pin 20-11

Display
112.154 (XXX)

DIN Rail

USB

Connector Pinning
Pin Description Pin Description
1 V DC IN/ + supply 11 Setpoint
2 GND IN/ ground 12 GND setpoint
3 Protective earth PE 13 Digital input
4 Frequency input 14 GND Digital input
5 Sensor supply voltage + 15 Valve/coil connection
6 Analog input 1 16 GND valve
7 GND sensor supply voltage 17 Digital output
8 Sensor supply voltage + 18 GND Digital output
9 Analog input 2 19 GND Analog output
10 GND sensor supply voltage 20 Analog output

Accessories
Description Catalog Number
"ASCO-DigiCom" Control D software on CD-ROM (supplied with the controller) 88100893
USB cable for Control to PC connection (to be ordered separately)
D
88100894
RS 232 cable converter; 2m cable with 9-pin Sub-D (plug connector) 88100732
RS 232 cable converter; 2m cable with 9-pin Sub-D (screw connector) 833-993708

Visit our website at ASCO.com or contact us at (800) 972-2726 57


Global Contacts
Australia (61) 2-9-451-7077 France (33) 2-37-24-42-24 Netherlands (31) 33-277-7911
Brazil (55) 11-4208-1700 Germany (49) 7237-9960 Singapore (65) 6556-1100
Canada (1) 519-758-2700 India (91) 44-39197300 South Korea (82) 2-3483-1570
China (86) 21-3395-0000 Italy (39) 02-356931 Spain (34) 942-87-6100
Czech Republic (420) 235-090-061 Japan (81) 798-65-6361 United Kingdom (44) 1695-713600
Dubai - UAE (971) 4-811-8200 Mexico (52) 55-5809-5640

ASCO Headquarters (USA) | Tel (1) 888.686.2842 | an.insidesales@emerson.com | www.asco.com 4/19

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