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NGHI SON REFINERY & PETROCHEMICAL PROJECT

THE DIFFICULTY
AND SPECIAL
PROCEDURE FOR
THE INSTALLATION
OF GRP PIPES
NGHI SON REFINERY & PETROCHEMICAL PROJECT

I. KEY POINT OF
DIFFICULTY OF GRP
INSTALLATION – JOINT
NGHI SON REFINERY & PETROCHEMICAL PROJECT

1. Limited space, limited.


SAMPLE
SAMPLE
NGHI SON REFINERY & PETROCHEMICAL PROJECT

2. Spools with big size but working in Limited space
SAMPLE
NGHI SON REFINERY & PETROCHEMICAL PROJECT

3. Placed on uneven ground, there is no Supports.

SAMPLE
NGHI SON REFINERY & PETROCHEMICAL PROJECT

4. If
the weather changes accompanied by rain, flooding
Pipes affect the construction schedule.
NGHI SON REFINERY & PETROCHEMICAL PROJECT

II. CONSTRUCTION
PROCEDURE FOR THE
INSTALLATION OF
GRP PIPES
NGHI SON REFINERY & PETROCHEMICAL PROJECT

1. Positioning/alignment
Chain block

4200
 Use 2 frame
structure in both Fabric cable

the start Joint and


end Joint points of
Spool.
 Then chain block

5020
and sandbags
used to alignment Ø2
40
0

2520
and positioning

600
2000
NGHI SON REFINERY & PETROCHEMICAL PROJECT

3000 3000

Chain block

Chain block

Joint connect

1500

cable steel
Sandbags
NGHI SON REFINERY & PETROCHEMICAL PROJECT

2. Joint bottom of pipe


NGHI SON REFINERY & PETROCHEMICAL PROJECT

- Joint bottom of pipe will be done as


follows: 600

2700

4000
900
1222
1350

1300

600
1000
NGHI SON REFINERY & PETROCHEMICAL PROJECT

3. Joint of branch connection and crossing point

 After install
Spool with ecc
reducer and
branch
 Scaffolds were
prepared and
available as
temporary, with
sandbags
positioning, and
chain block for
adjusting as
following
NGHI SON REFINERY & PETROCHEMICAL PROJECT

4. Temporary Access and Brigde

Temporary 
Bridge will 
be done by 
scaffolding 
as following
NGHI SON REFINERY & PETROCHEMICAL PROJECT

5.How to keep traceability

 ID number, heat number shall be recorded in


receiving inspection.
 Before cutting of pipe, cutting line shall be
marked on each pipe and heat number and ID
marking shall be transferred to each section by
stamping or painting.
 Cutting can proceed only after getting approval of
contractor for marking transfer. Any cut section
of pipe without heat number and ID number shall
be rejected at once.
 ID number, heat number shall be marked by
white paint.
NGHI SON REFINERY & PETROCHEMICAL PROJECT

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