McHale Fusion Spare Parts Book

EX
ENGINEERING LTD.
N
DA
Fusion Baler Wrapper
Combination
Spare Parts Book
BM
Issue 4
McHale Engineering Limited,
Castlebar Rd, Ballinrobe,
Co. Mayo, Ireland.
Tel: +353 94 9520300
Fax: +353 94 9520356
Email: sales@mchale.net
I.SI EN ISO 9002 Website: www.mchale.net
Issue 4:1005 McHale Fusion Round Baler Wrapper Page 1
N EX
DA
BM
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Page 2 McHale Fusion Round Baler Wrapper Issue 4:1005

Introduction
The McHale Fusion round baler wrapper combination which you have
EX
purchased has been developed through years of constant research and develop-
ment. Given proper care and attention the Fusion will give years of reliable and
dependable performance. However it is important that the operators manual is
read and fully understood to achieve this, before the machine is operated. As
part of this philosophy it is vital to use only genuine McHale replacement parts,
as these are manufactured to the same high standard as the original machine.
These may be obtained through your McHale dealer.
If any part of this manual is not fully understood please contact your McHale
dealer who will be able to answer any questions or queries that you may have. It
is important to quote the machine serial number when requiring spare parts or
technical assistance. Space is provided below to record the machine details:
N
DA
Serial number:
Year of manufacture:
Date of delivery:
BM
If you require further copies of this spare parts manual

please quote part number: CLT00033.
Note: Due to a policy of continuous product development and improvement, McHale Engineering
Ltd. reserve the right to alter machine specifications without prior notice.

Contents
Title Page
EX
Chassis Part 1 6
Chassis Part 2 8
Chassis/Transfer Roller Part 3 (*Serial Break @ Machine No:650541) 10
Standard Drawbar 12
German Drawbar 14
Gearbox 16
PTO Shaft (Walterscheid) 20
PTO Shaft (Bondioli&Pavesi) 22
N
Stub Axle L.H.S. 24
Wheel Assembly 24
Stub Axle R.H.S 26
Pickup Reel Part 1 28

DA
Pickup Reel Part 3 (With Slip-Clutch) 32
Pickup Reel Part 3 (With Shear Bolt) 34
Chopper Unit 42
German Chopper Unit 44
Bottom Chamber Door, Idle Side (*Serial Break @ Machine No:650620) 46
Bottom Chamber Door, Drive Side 48

BM
Front Chamber Section, Idle Side 52
Front Chamber Section, Drive Side 54
Top Chamber Door, Idle Side (Without Net Tensioner) 56
Top Chamber Door, Idle Side (With Net Tensioner) 58
Top Chamber Door, Drive Side (*Serial Break @ Machine No:650620) 62
Baling Chamber Rollers 64
Note: Parts described as left and right are done so according to the direction that the machine normally travels in.
For example, the side of the machine, where the pressure clock is located is termed as the right hand side (R.H.S).

Contents
Chains and Belts 68
EX
Net Box Assembly (With Old Net Brake Spring) 70
Net Box Assembly (With New Net Brake Spring) 72
Net Box Assembly ( *Serial Break @ Machine No:650620) 74
Netter Unit 76
Netter Unit (*Serial Break @ Machine No:650620) 80
Net Tensioner 84
Netter Clutch Assembly (Without Net Tensioner) 86
Netter Clutch Assembly (With Net Tensioner) 88
N
Front Wrapping Cradle 90
Rear Wrapping Cradle 92
Dispenser Ring 96
Dispenser Ring Drive Wheel and Suspension Unit 98

DA
Dispenser 100
Cut and Hold L.H.S. 104
Cut and Hold R.H.S. 106
Steps and Platform 108
Steps and Platform (*Serial Break @ Machine No:650529) 110
Door Panels 112
Hydraulic System; Valve Assy. Fittings 114
Hydraulic System; Hoses 118
Hydraulic Control Valve 122
Valve Assembly Knife/Floor/Pickup 126
Valve Assembly Rotation & Tip 128

BM
Valve Assembly Baler Door 130
Hydraulic Rams 132
Oil and Greaser System 142
Side-Tip 150
Decals 152
Electrical Control Circuit 156
Lighting Kit 158
Notes 160

Chassis; ACH00217, Part 1:
N EX R.H.S.
DA
BM
L.H.S.

Chassis; ACH00217, Part 2:
EX
R.H.S.
N
DA
BM
L.H.S.

Chassis/ Transfer Roller; ACH00217, Part 3:
EX
L.H.S.
N
DA
BM
R.H.S.

Standard Drawbar; ADB00027:
N EX
DA
BM

German Drawbar; ADB00037:
N EX
DA
BM

Gearbox; CMT00057:
N EX
DA
BM

Gearbox; CMT00057:
N EX
DA
BM

4:1005
PTO shaft; (Walterscheid), CMT00062:
EX
1
26
18
27
19(X6)
(27)
20
22
25
5
3
N
23
8
19
7
24
9
DA
10
11
1
1
7
15
8
12
13
13
16
14
BM
8
17
21
19
22
2
6
28
(27)

PTO shaft; (Bondioli&Pavesi), CMT00062:
N EX
DA
BM

STUB AXLE L.H.S; CAX00052:
N EX
DA
WHEEL ASSEMBLY; CWH00032:
BM

STUB AXLE R.H.S; CAX00049:
N EX
DA
BM

Pickup Reel; ACH00322, Part 1:
N EX R.H.S.
DA
BM
L.H.S.

N EX L.H.S.
DA
BM
R.H.S.

EX
With Slip-Clutch:
R.H.S.
N
DA
BM
L.H.S.

Pickup Reel; ACH00322, Part 3(a):
EX
With Shear Bolt:
R.H.S.
N
DA
BM
L.H.S.

Pickup Reel; ACH00322, Part 3(b):
EX
With Shear Bolt:
R.H.S.
N
DA
BM
L.H.S.

N EX R.H.S.
DA
BM
L.H.S.

N EX R.H.S.
DA
BM
L.H.S.

Chopper Unit; ACH00300:
N EX R.H.S.
DA
BM
L.H.S.

Chopper Unit (German); ACH00609:
N EX R.H.S.
DA
BM
L.H.S.

Bottom Chamber Door; ACH00177, Idle Side:
N EX
DA
BM

Bottom Chamber Door; ACH00177,
Drive Side, Part 1:
N EX
DA
BM

Bottom Chamber Door; ACH00177,
Drive Side, Part 2:
N EX
DA
BM

Front Chamber Section; ACH00176, Idle Side:
N EX
DA
BM

Front Chamber Section; ACH00176, Drive Side:
N EX
DA
BM

Top Chamber Door; ACH00178, Idle Side:
EX
Without Net Tensioner:
N
DA
BM

EX
With Net Tensioner, Part 1:
N
DA
BM

EX
With Net Tensioner, Part 2:
N
DA
BM

Top Chamber Door; ACH00178, Drive Side:
N EX
DA
BM

Baling Chamber Rollers:
EX
Roller, Large; ARC00034: Qty. x 1
N
DA
Roller, Long Shaft Type; ARC00028: Qty. x 3
BM

Baling Chamber Rollers:
EX
Roller, Short Shaft Type; ARC00030: Qty. x 13
N
DA
Roller Locations in baling chambers:
R.H.S.
BM
L.H.S.

Chains and Belts:
N EX
DA
L.H.S.
BM
R.H.S.

Net Box Assembly; ACH00247:
EX
With Old Net Brake Spring:
L.H.S.
N
DA
BM
R.H.S.

EX
With New Net Brake Spring:
L.H.S.
N
DA
BM
R.H.S.
*SERIAL BREAK:
MACHINE NUMBERS UP TO AND INCLUDING MACHINE No: 650620.

N EX
DA
BM
*SERIAL BREAK:
MACHINE NUMBERS AFTER AND INCLUDING MACHINE No: 650621.

Netter Unit; ACH00285, Part 1:
N EX L.H.S.
DA
BM
R.H.S.
*SERIAL BREAK:

N EX L.H.S.
DA
BM
R.H.S.
*SERIAL BREAK:

N EX
DA
BM
*SERIAL BREAK:

N EX
DA
BM
*SERIAL BREAK:

Net Tensioner; ALA00091:
N EX
DA
BM

Netter Clutch Unit; ACH00287:
EX
Without Net Tensioner:
N
DA
BM

Netter Clutch Unit; ACH00287:
EX
With Net Tensioner:
N
DA
BM

Front Wrapping Cradle; ARC00041:
N EX L.H.S.
DA
BM
R.H.S.

Rear Wrapping Cradle; ACH00419, Part 1:
EX
L.H.S.
N
DA
BM
R.H.S.

Rear Wrapping Cradle; ACH00419, Part 2:
EX
L.H.S.
N
DA
BM
R.H.S.

Dispenser Ring:
EX
BRAKE PAD SET
ABS00014 - REPLACEMENT
N
DA
BM

Dispenser Ring Drive Wheel; CWH00038:
N EX
DA
Dispenser Ring Suspension Unit; ACH00364:
BM

Dispenser; ADP00079, Part 1:
N EX
DA
BM

Dispenser; ADP00079, Part 2:
N EX
DA
BM

Cut & Hold - L.H.S; ACT00038:
N EX
DA
BM

Cut & Hold - R.H.S; ACT00039:
N EX
DA
BM

Steps and Platform:
N EX R.H.S.
DA
BM
L.H.S.
*SERIAL BREAK:

Steps and Platform:
N EX
DA
BM
*SERIAL BREAK:

Door Panels:
N EX R.H.S.
DA
BM
L.H.S.

Hydraulic System: Valve Assembly fittings
N EX
CVA00115 CVA00113
View 1 View 2
DA
F
D1
U2
B1
D2 U1
E1 E2
G3
G1 G2
E3
CVA00157
Ls C1
BM
CVA00239

Page 116
BM Hydraulic System: Fittings
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McHale Fusion Round Baler Wrapper

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Issue 4:1005
Note: Dashed Lines Indicate a Section of Steel Piping. Fittings Schematic:
EX
Hydraulic System; Hoses, Part 1.
N EX Hosing Schematic:
DA
Note: Dashed Lines Indicate a Section of Steel Piping.
BM

Hydraulic System; Hoses, Part 2:
N EX Hosing Schematic:
DA
Note: Dashed Lines Indicate a Section of Steel Piping.
BM

Hydraulic Control Valve; CVA00115:
N EX
DA
BM

Hydraulic Control Valve; CVA00115:
N EX
DA
BM

Valve Assy Knife/Floor/Pick-Up; CVA00113:
N EX
DA
BM

Valve Assy Rotation & Tip; CVA00157:
EX
1
N
2
DA
1
5
3 6
4
BM

Valve Assy Baler Door; CVA00239:
EX
2 1
N
DA
3
5
BM

Bottom Chamber Door Ram; CRA00165:
EX
*SERIAL BREAK:
N
DA
Bottom Chamber Door Ram; CRA00252:
*SERIAL BREAK:
BM

Top Chamber Door Ram; CRA00166:
EX
*SERIAL BREAK:
N
DA
Top Chamber Door Ram; CRA00253:
*SERIAL BREAK:
BM

Chopper Floor Ram; CRA00193:
N EX
DA
Rear Cradle Ram; CRA00194:
BM

Knife Actuation Ram; CRA00185:
N EX
DA
Pickup Ram; CRA00199:
BM

Cut and Hold Ram; CRA00074:
N EX
DA
Brake Actuation Ram; CRA00100:
BM

Oil and Greaser System; Components:
N EX
DA
Fittings:
BM

Oil and Greaser System ;
N EX
DA
BM

Oil and Greaser System; Schematic:
N EX
DA
SCHEMATIC SHOWING STEEL PIPING:
BM

Oil and Greaser System; Fittings at Ends:
N EX
DA
BM

Fusion Side-Tip; ABD00039:
N EX
DA
BM

Decals; CST00131:
EX
2
1 3
4
N 5 6
DA
7 8 9 10
11 12 13
BM
14 15 16
17 18 19

Decals; CST00131:
EX
20 21 22
N
23 24
25
DA
26
27
28
29
BM
30
31
32 33

Electrical Control Parts
EX
CEL00202
Door safety switch CEL00209
Rotate proximity sensor
E
Film transmitter Even

CEL00221
N
O Film break receiver
CEL00230
T
Film transmitter Odd
CEL00222
DA
Sounder CEL00220
Rotate dispenser switch
CEL00214
CEL00201
CEL00204
Rear roller safety switch CEL00031 LOOM POWER ELECTRONIC MON

CEL00203 CEL00064 LOOM COBO WHITE CON LEAD
CEL00189 CTRL EXPERT FUSION
CEL00193 MODULE CONSTANT CURRENT
CEL00196 CHAMBER SWITCH ASSY BALER
CEL00198 LOOM BALER MAIN VALVE
CEL00199 LOOM BALER EXT ARMOURED
CDL00200 RELAY BOX BALER
CEL00201 LOOM VALVE TO REAR BALER
CEL00202 SWITCH ASSY DOOR SAFETY BALER
CEL00203 SWITCH ASSY REAR ROLLER BALER
BM
CEL00204 LOOM TRANSVERSE BALER CHASSIS

CEL00205 SENSOR ASSY MOTOR SPEED BALER
CEL00209 SENSOR ASSY 30MM BALER
CEL00210 LOOM PRESSURE SWITCH BALER
CEL00211 LOOM CLUTCH NET UNIT
CEL00212 LOOM BY PASS VALVE BALER
CEL00214 SWITCH ASSY DISP PARK
CEL00215 SENSOR ASSY KNIFE ANGLE BALER
CEL00220 WARNING BUZZER
CEL00221 TRANSMITTER EVEN/GEAR COVER
CEL00222 TRANSMITTER ODD/GEAR COVER CEL00205
CEL00230 RECEIVER 433 COMPLETE ASY Motor speed sensor
CEL00236 SWITCH EXTERNAL CONTROL FUSION
CEL00247 SENSOR CABLE 2250MM

EX
red
CEL00201 blue
PWM module
green
CEL00193
Pressure switch loom

Q A = cut & hold
CEL00210 B = tip bale
C = rotate
D = bottom ch. door
CEL00247 E = top door
A B C D E
Net cut sensor
N
CEL00236
Relay box
Net clutch CEL00200
CEL00211 yellow
DA
Chamber full switch CEL00198
Main loom CEL00189
2 4 6
1 3 5
CEL00196
floor knives reel
BY-pass valve
CEL00247
P
bottom ch. door up sensor
Extension loom
M
CEL00199
F
N
BM
CEL00212
G
Euro lead
CEL00064
CEL00215 K
Knives up sensor
H Power cable
CEL00031
L
Spare
R

Lighting Kit; CEL00208:
N EX
DA
BM

Notes:
N EX
DA
BM

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Page 2 McHale Fusion Round Baler Wrapper Issue 4:1005

If you require further copies of this spare parts manual

Issue 4:1005 McHale Fusion Round Baler Wrapper Page 3

Chassis/Transfer Roller Part 3 (*Serial Break @ Machine No:650541) 10

PTO Shaft (Walterscheid) 20

PTO Shaft (Bondioli&Pavesi) 22

Stub Axle R.H.S 26

Pickup Reel Part 1 28

Pickup Reel Part 3 (With Slip-Clutch) 32

Pickup Reel Part 3 (With Shear Bolt) 34

Pickup Reel Part 4 38

Pickup Reel Part 5 40

German Chopper Unit 44

Bottom Chamber Door, Idle Side (*Serial Break @ Machine No:650620) 46

Bottom Chamber Door, Drive Side 48

Front Chamber Section, Idle Side 52

Front Chamber Section, Drive Side 54

Top Chamber Door, Idle Side (Without Net Tensioner) 56

Top Chamber Door, Idle Side (With Net Tensioner) 58

Top Chamber Door, Drive Side (*Serial Break @ Machine No:650620) 62

Baling Chamber Rollers 64

Page 4 McHale Fusion Round Baler Wrapper Issue 4:1005

Net Box Assembly (With New Net Brake Spring) 72

Net Box Assembly ( *Serial Break @ Machine No:650620) 74

Netter Unit (*Serial Break @ Machine No:650620) 80

Netter Clutch Assembly (Without Net Tensioner) 86

Netter Clutch Assembly (With Net Tensioner) 88

Rear Wrapping Cradle 92

Dispenser Ring Drive Wheel and Suspension Unit 98

Cut and Hold L.H.S. 104

Cut and Hold R.H.S. 106

Steps and Platform 108

Steps and Platform (*Serial Break @ Machine No:650529) 110

Door Panels 112

Hydraulic System; Valve Assy. Fittings 114

Hydraulic System; Hoses 118

Hydraulic Control Valve 122

Valve Assembly Knife/Floor/Pickup 126

Valve Assembly Rotation & Tip 128

Valve Assembly Baler Door 130

Hydraulic Rams 132

Oil and Greaser System 142

Electrical Control Circuit 156

Lighting Kit 158

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