Rs 8140

Operation & Maintenance Manual
RS8140
Mechanical vibratory roller
△WARNING
!
Operators and maintenance persons should read this manual carefully and
understand these instructions before use to avoid serious accident. For the
convenience of relevant people using this manual, it should be easily
accessible and kept in readable condition.
SHANDONG LINGONG CONSTRUCTION MACHINERY CO.，LTD

Operation & Maintenance Manual──RS8140 Vibratory Roller
RS8140 Hydraulic Vibratory Roller

Operation & Maintenance Manual
880×1230 mm 16# 4.5pieces
1st Edition in 2012. 12 1st Printed
SHANDONG LINGONG CONSTRUCTION

MACHINERY CO.，LTD
Address: Linyi Economic Development Zone, Shandong, 276023

Tel: (+86) 0539－8785688
Fax: (+86) 0539-8785698
Website：www.sdlg.cn
Services Tel：8008607999 4006587999 0539-8785800
Services Fax：(+86) 0539-87856
II
Corrigendum page
Correction Correction content
No. Date Reason Note
page Before After
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I
PREFACE
Thank you for purchasing RS8140Vibratory Roller produced by SDLG.
This manual is a guideline for users to operate and maintain this machine properly. Keep this
manual accessible and make all relevant people read it before use. If this manual is lost, damaged or
cannot be read, contact our company or our dealers.
If you sell the machine, be sure to give this manual to the new owners.
Information about structure, performance, repair and maintenance of RS8140Vibratory Roller is
included in this manual, and use it when you use, repair and maintain the maintenance.
RS8140Vibratory Roller produced by SDLG is improved all the time. So the contents of the manual
may be a little different from the new products. Please note this and we will not notice you
specially.
In addition, please read carefully the attached technical user manual for the diesel engine and other
functioning parts about operation, use and maintenance.
We are continually striving to improve the quality of our products, to produce more advanced and
safer engineering machine. We reserve the right to change or modify our design, but we do not
promise to apply the changes to products that are sold. We also reserve the right to change the data
and machine, and the right to maintain it. The design, operation and user information in this
document is subject to change without notice. Customer feedback is very welcomed. If you would
like to comment on any aspect of this manual or our products in general, please feel free to contact
us.
Please give us feed back about the shortcomings immediately upon using our products, so that we
can continue to improve our products to satisfy your requirements.
All rights are reserved. The contents of this publication may not be reproduced in any form, or
communicated to a third party without prior written permission of Shandong Lingong Construction
Machinery Co. Ltd.
! WARNING
△
z The wrong operation, maintenance and repair could result in injury or death.
z An operator should read this manual carefully before operation or maintenance. Never attempt to
operate, maintain or repair the machine before reading and understanding this manual.
z The operation specifications and precautions given in the manual only apply to intended uses of the
machine. If the machine is used for any unintended purpose that is not specifically prohibited, ensure
the safety of yourself and others before using.
z Any operation and actions which are in conflict with the description in this manual are prohibited.
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I
SAFETY INFORMATION
Operators should know and obey the safety criteria described in national and local laws. If there is
no such national or local criteria, please follow the rules described in this manual.
Most accidents are caused by the failure to follow fundamental safety regulations for the operation
and maintenance of machines. To avoid accidents, please read, understand and follow all
precautions and warnings in this manual about the machine before performing any operation or
maintenance.
Safety precautions are specified in SAFETY in Chapter I.
Safety information described in this manual cannot include safety precautions for every
circumstance that might involve a potential hazard in operation and maintenance. Therefore, if
procedures or actions which are not recommended in this manual are used, the safety of the operator
and machine must be confirmed. Otherwise, consult us or the dealers.
The safety precautions for operation and maintenance in this manual only apply to those conditions
specified by the machine. If the uses of the machine are not specified in the manual, users should
assume full responsibility for their actions. We will not bear any safety responsibility for the
operators or machine.
In any case, you should not engage in prohibited operations as described in this manual.
The following signs are used for identification of safety information in this manual:
△
! DANGER── This word is used in safety messages and on safety labels where there is
a high possibility of serious injury or death if the hazard is not avoided. Failing to avoid this
hazard may also result in serious damage to the machine.
△
! WARNING── This word is used in safety messages and on safety labels where there
is a potentially dangerous situation. Failing to avoid this hazard may also result in serious injury
or death. Failure to avoid this hazard may also result in serious damage to the machine.
△
! NOTICE── This word is used in safety messages and on safety labels for the hazards
that could result in minor or moderate injury if the hazard is not avoided. This word is used for
precautions that must be taken in order to avoid actions which could shorten the life of the
machine
II
Contents
Corrigendum page ...................................................................................................................................................... I
PREFACE .................................................................................................................................................................. I
SAFETY INFORMATION ....................................................................................................................................... II
CHAPTER I Product Introduction .............................................................................................................................1
1 Overview and names of other components ........................................................................................................ 1
2. Overall dimension ............................................................................................................................................. 2
3.Product model and its meaning .......................................................................................................................... 3
4. Label.................................................................................................................................................................. 3
5. Use..................................................................................................................................................................... 3
6.Features .............................................................................................................................................................. 4
7. Technical properties and parameter................................................................................................................... 5
7.1Main parameters ....................................................................................................................................5
7.2. Engine parameter.................................................................................................................................5
7.3Transmission system .............................................................................................................................6
7.4 Hydraulic vibration system ..................................................................................................................6
7.5 Brake system ........................................................................................................................................6
7.6 Steering system.....................................................................................................................................7
7.7 Electrical system ..................................................................................................................................7
7.8 The standard of product........................................................................................................................7
8 requirements of the work environment............................................................................................................... 8
9. Pasted position of safety labels and contents .................................................................................................... 8
9.1 Safety Label and Its Position................................................................................................................8
9.2 The contents of safety signs: ................................................................................................................9
CHAPTER II Monitor and control device................................................................................................................15
1. Gauge panel and switch................................................................................................................................. 15
2 Other controllers............................................................................................................................................... 21
CHAPTER III Operation Instruction .......................................................................................................................25
1. Safety regulations when operating ................................................................................................................ 25
1.1. The responsibility of operators.................................................................................................25
1.2. Safety requirement ............................................................................................................................26
2. Running-in period of the new machine ........................................................................................................... 27
2.1 The Preparing Work before Running..................................................................................................27
2.2 Unloaded Test Running (2hours)........................................................................................................28
2.3 Compaction Test Running (10 hours).................................................................................................28
2.4 Compaction Test Running (38 hours).................................................................................................28
3. Work in the dangerous area ............................................................................................................................. 29
3.1Work near the high tension cable in the air .........................................................................................29
3.2 Work in the area where there are electricity cables use by train...............................................29
3.3 Work in the area where there are buried pipes .........................................................................29
3.4 Work in the area where the space is not enough.................................................................................30
3.5 Work in other dangerous area.............................................................................................................30
4. Start the machine ............................................................................................................................................. 30
4.1. Check before starting engine .............................................................................................................30
5. Operating the machine .................................................................................................................................... 33
5.1 Check before Dispatching the Machine .............................................................................................33
5.2 The Driving of the Roller ...................................................................................................................34
5.3 Operation............................................................................................................................................37
6. After the operation........................................................................................................................................... 37
6.1 Pay Attention to the Safety of Yourself and Others............................................................................37
6.2 When Leaving Operator’s Seat...........................................................................................................38
6.3. Notice for Cold Area .........................................................................................................................38
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I
7. Stop the machine ............................................................................................................................................. 39
8 Transportation................................................................................................................................................... 40
8.1 Assemble and Disassemble the Machine............................................................................................40
8.2 Transportation on the road..................................................................................................................41
8.3 Lifting.................................................................................................................................................41
9. Tracting the machine and rescue ..................................................................................................................... 42
9.1 Dragging.............................................................................................................................................42
9.2 Notes ..................................................................................................................................................42
10 Use of a fire extinguisher ............................................................................................................................... 43
ChapterⅣ Operation Skill.......................................................................................................................................44
1 Operation regulation...................................................................................................................................... 44
1.1Notes ...................................................................................................................................................44
2. Operate at special conditions........................................................................................................................... 45
2.1 Operations under conditions of low visibility ....................................................................................45
2.2Operating in the cold weather .............................................................................................................45
CHAPTER Ⅴ SAFETY WHNE REPAIRING ......................................................................................................47
1. Repair position .............................................................................................................................................. 47
2. Climbing or going in or off machine............................................................................................................. 47
3. Safety Regulations........................................................................................................................................... 48
3.1 Avoiding the injuries of people...........................................................................................................48
3.2 Preventing damage to the machine.....................................................................................................49
3.3 Preventing the pollution of environment............................................................................................50
4. Fire Prevention ................................................................................................................................................ 51
4.1 Measures of fire prevention................................................................................................................51
4.2. Precautions when operating at high temperature...............................................................................52
4.3 Measures when the fire breaks out. ....................................................................................................53
4.4 Measures after fire..............................................................................................................................53
5.2 Heated rubber and plastics .................................................................................................................54
5.3 Heated fluorocarbon rubber................................................................................................................54
5.4 Battery ................................................................................................................................................55
CHAPTER Ⅵ MAINTENANCE ..........................................................................................................................56
1. Clean the machine. ........................................................................................................................................ 56
2. Maintenance of lacquer ................................................................................................................................. 57
3. Maintenance and repair of all the systems and components......................................................................... 57
3.1Engine..................................................................................................................................................57
3.2 Fuel oil System...................................................................................................................................58
3.3 Air Filter .............................................................................................................................................59
3.4 The Cooling System ...........................................................................................................................59
3.4.1 Check the level of coolant ...............................................................................................................59
3.4.2 Change the coolant ..........................................................................................................................60
3.5. Hydraulic System ..............................................................................................................................61
3.6 Electrical System................................................................................................................................63
4. Lubricating system .......................................................................................................................................... 67
4.1 Lubrication of roller ...........................................................................................................................67
4.2 Lubrication .........................................................................................................................................68
5 Periodic Maintenance ....................................................................................................................................... 69
5.1 Maintenance contents .........................................................................................................................69
6. Periodic replacement of major features........................................................................................................... 73
7. Choice of oil .................................................................................................................................................... 74
7.1 Detailed Rules of Using Oil, Fuel and Coolant ..................................................................................74
7.2 Selection of Fuel.................................................................................................................................75
8. Troubleshooting............................................................................................................................................... 79
ENGINE SYSTEM ..................................................................................................................................79
II
DRIVING AXLE SYSTEM.....................................................................................................................82
GEARBOX SYSTEM......................................................................................................................................... 82
VIBRATION HYDRAULIC SYSTEM ...................................................................................................82
VIBRATION WHEEL .............................................................................................................................82
STEERING SYSTEM......................................................................................................................................... 84
BRAKE SYSTEM............................................................................................................................................... 85
ELECTRIC SYSTEM ......................................................................................................................................... 86
CHAPTER V Principle Introduction........................................................................................................................89
1 engine system ................................................................................................................................................... 89
1.1 Air filter ..............................................................................................................................................89
2 Transmission system ........................................................................................................................................ 90
2.1 Clutch and Control System.................................................................................................................90
2.2 Clutch .................................................................................................................................................91
2.3 Clutch Booster....................................................................................................................................92
2.4 Clutch Base Pump ..............................................................................................................................94
2.6 Drive axle ...........................................................................................................................................98
3 Hydraulic System ........................................................................................................................................... 100
3.1 Hydraulic Vibrating System .............................................................................................................100
3.2 Hydraulic Steering System ...............................................................................................................103
4 VIBRATION WHEEL.................................................................................................................................... 104
4.1 Function............................................................................................................................................104
4.2 Structure and Operational Principle .................................................................................................104
4.3 Maintenance of Vibrate Wheel .........................................................................................................105
5 Brake System.................................................................................................................................................. 106
5.1 Parking Braking System...................................................................................................................106
5.2 Traveling Braking System ................................................................................................................106
5.3 Maintenance and Adjustment ...........................................................................................................108
6 Electrical System............................................................................................................................................ 110
6.1 Accumulator Batteries (Batteries) ....................................................................................................110
6.2 Silicon-rectifying Generator and Governor...................................................................................... 111
6.3 Starting Motor ..................................................................................................................................112
6.4 Lighting Device................................................................................................................................113
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III
Operation & Maintenance Manual──RS8140 Vibratory
Roller
CHAPTER I Product
Introduction
1 Overview and names of other components
Cab
Vibration
wheel
Engine hood
Front
Fuel tank
Hydraulic tank Rear wheel
Right
Left
Figure 1-1 Overview and names of the components of RS8140
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Roller
2. Overall dimension
Figure 1-2 Overall dimension diagram of RS8140 vibratory

roller
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Roller
3.Product model and its meaning
4. Label
The label is fixed on the left side of the rear part of front frame,
indicating the model, serial number, out-of- factory date and
manufacturer of the machine. The labels are shown in Fig.1-3.
Other labels of the components refer to 8 Technical properties
and parameters in this chapter.
Figure 1-3 Label of RS8140 vibratory roller
5. Use
RS8140 vibratory roller is an hinged, self-propelled vibratory roller,

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Roller
which has large exciting force and static pressure. The

compacting effect is good, influencing depth is large and
productivity is high. It is used to do compacting for base layer
such as non-cohesive soil, gravel, rock blasting and sub-base
layer in large program. And it is widely used to compact in
highway embankment, railway embankments, building
foundations, airport runways, ports, dams and other places.
6.Features
RS8140 is multi-purpose and self-propelled vibratory roller

vibratory, which consists of the engine system, transmission
system, hydraulic system (including vibration and steering),
vibration-wheel system, frame systems, brake systems, electrical
systems and covering panels system, etc.
Main features are as follows:
z It is equipped with Deutz Diesel Engine, vertical,
water-cooled, four strokes, direct-injection diesel engine.
z Transmission system applies three-axis simultaneous
mechanical transmission shift, which is convenient and
reliable.
z Use wide-base and low-loaders excavator tires or wide-base
low-profile tires to get greater adhesion force.
z Vibration system applies quantitative plunger vibration
pump and vibration motor to ensure the reliability of the
hydraulic system.
z Articulate the front and rear frame with gyration bearing,
full hydraulic steering, and turning radius is small, the
weight is light and the operation is flexible.
z Braking system: Travelling brake system applies
gas-supporting-liquid, caliper disc brake; parking brake
system uses a mechanical brake control, safe and reliable.
z RS8140 roller vibration systems use open systems to ensure
that the reliability of vibrating hydraulic system.
z Full-closed cab and it is equipped with a heater, spacious
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Roller
and bright, wide field of vision, easy operation.
7. Technical properties and parameter
7.1Main parameters
Model
RS8140
Items
Working weight（kg） 14000
Overall dimension（mm，
6093 × 2300 × 3140
Longth × Wide × Heigh）
Width of vibration wheel（mm） 2130
Static loading(N/cm) 322

Fixe-axis
mechanical shift
Ⅰ 0～2.8
Spe Forward
ed Ⅱ 0～4.85
(km 0～10.9
Ⅲ
/h)
0～2.8 Ⅰ 0～2.8
0～4.9 Ⅱ 0～4.9
Vibrating frequency(hz) 30
Amplitude of High Amplitude 1.8
vibration
(mm) Low Amplitude 1
Exciting force（kn） 261/145
Min turning radius(mm) 6400
Max climbing capacity 30％
Max turning angle( ° ) 35
Swing angle ( ° ) 10
Angle of departure ( ° ) 28
Min ground clearance (mm) 330
7.2. Engine parameter

RS8140
Model WP6G125E202
Rated output 2000
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Roller
Rated power 92
Style direct spraying ,4--stroke,
Direct injection, water
cooling,
Number of cylinder —Cylinder
6-105×130
Diamater ×Stroke (mm
Total displacement(mL) 6750
Max torque(N.m) 540
Lowest fuel consumption rate
≤222
（g/kw.h）
7.3Transmission system
z Clutch
Single dry, spiral spring clutch
z Gearbox
Model -Fixed shaft power shift
z Main transmission of driving axle
Model- Mesh type of spiral bevel gear
z Wheel reductor
Model- Spur gear planetary transmission
7.4 Hydraulic vibration system
z Vibration pump
Equipped with the hydraulic parts of Tianjin Bomuke,

Beijing Huade
Vibration pump P5100-F63NI3676G

Vibration motor M5100A767ADTL17-6
Vibration valve ZDF-18
z Model Open system
7.5 Brake system

z Traveling braking
Type Single-line, gas supporting

liquid, caliper disc brake
Diameter of brake disc φ440
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Roller
Brake pressure (MPa) 0.6 ~ 0.8
z Parking brake
Equipped with mechanical shift transmission Brake type

--Mechanical brake control, disc brake
7.6 Steering system

z Type Articulate with gyration bearing full hydraulic
steering
z Steering pump Number of steering cylinder- Diameter

× Stroke (mm): 2-φ90×45×325
z Type of steering BZZ1-500
z Rated working pressure (MPa) 14
7.7 Electrical system

z System voltage (V) DC-24
z Battery 6-QW-120B, two series

connection
7.8 The standard of product

Q/LGJ 002 Self-propelled rollers
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Roller
8 requirements of the work environment
The loader applies the following environment:

1 Altitude: ≤ 2000m;
2 Ambient temperature: -15 ~ 40 ℃;
3. Fording depth: ≤ 400mm.
The roller is the common construction machinery, which is used
to a variety of applications under normal conditions described in
this manual. If it is used for other purposes or in potentially
dangerous environments, such as flammable and explosive
nature of air or dust containing asbestos in the area, etc., you
must comply with specific safety requirements and must use the
machine with the appropriate device .
9. Pasted position of safety labels and

contents
△
! WARNING
Read and follow all safety precautions. Or it will result in

serious injury or death.
9.1 Safety Label and Its Position
The positions of safety labels of this machine are shown in
Fig.1-6. Please read carefully and follow the contents of all the
safety labels. Please maintain the labels when a label becomes
lost, broken or vague, immediately repair or replace the label. If
any component attached with safety labels is replaced, please
make sure the new component has the same safety label.
8
Roller
When cleaning the safety labels, please use cloth, soap and water.
Do not use chemical and gas to clean the machine.
Fig.1-7 Position of safety labels of RS8140vibatory roller

9.2 The contents of safety signs:
1.Sign for closing the door
Before operating the machine, do close the cab door
Located inside the cab
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Roller
2.Notice for reading manual.
Located in the cab.
3.The sign for hoisting lug

Located near the lug.
4. Note sign for cab door

Located outside the cab door
5. Sign for hanging

Located at the hanging point of front and rear frame
6.Vibrating warning sign

Located on the vibration wheel.
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Roller
7.Casualties warning at the hinged ,when steering
Located at the hinged points between the front and rear frame.
8.The sign for fuel tank.

Located on the fuel tank.
9. Hydraulic oil tank

Located on the hydraulic oil tank.
10. Notice for high temperature
3
Located on the engine of engine hood
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Roller
11.Warning sign for machine
(Touch the machine when all the compoents are stopped.)
Located on the side of engine hood.
12.Warning signs for safety distance

Located on the the sides of the engine hood.
13. Notice for operation
Located on the gauge panel.
maintains
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Roller
14. Notice for driving
Located on the gauge panel.
Sitting allowed only in cab.
loading.
while in operation
15.Warning sign for starting swtich

Locate above the starting switch.
16.Sign for installation position of extinguisher

Located on the left rear column inside the cab
17/18.The sign of antifreeze solution

Located on the left side door and the filling port of water tank of engine
hood.
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Roller
19. Note sign for filling the antifreeze

Located on the left door of cab
20.The warning sign of high temperature oil or water. (Prevent

water and steam spray )
Located on the cover of water tank of engine hood.
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Roller
CHAPTER II Monitor and

control device
△
! WARNING
z Before you understand and grasp the location and function of

the controller and how to use before, do not operate the machine.
z Keep track of instrumentation and controller, and pay timely
attention to abnormal readings, and take the necessary measures to
prevent serious damage to the machine.
Before operating the vibratory road roller, you should know and
be familiar with the position and the function of every control
device, instrument and lamp. When you are at work, you should
form the habits to always observe instrument panel to find any
abnormal situation.
1. Gauge panel and switch
1、Left indicator lamp assembly 2、Engine speed gauge

3. Top indicator lamp assembly 4.Right indicator lamp
assembly 5.Engine Water temperature gauge 6. Timer 7. Fuel
level gauge
Fig.2-1. Diagram of Control Systems and Gauges of RS8140
z Left indicator lamp assembly
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Roller
Brake low pressure alarm lamp: When the brake pressure is

lower than 0.4 MPa, this lamp will be on.
Low fuel level indicator lamp: If the fuel level is too low, this
lamp will be on and the buzzer will ring.
Safety belt indicator lamp: If the safety belt is not tied, this
lamp will be on to remind the driver for spare one.
Parking Brake indicator lamp: When the brake air pressure is

normal, pull up the parking brake operation level to brake, this
lamp will be on; push down the parking brake operation level to
release brake, this lamp will be off; When the brake air pressure
is too low, this lamp will be on.
Safety lock indicator lamp: This machine will not use it.
Long beam indicator lamp: This machine will not use it.
Shift state indicator lamp: This machine will not use it.
z Engine speed gauge

It shows the engine speed.
z Top indicator lamp assembly
It shows the engine speed.
Central warning indicator lamp: Before starting, fuel pressure
and charging indicator lamp is on, this lamp will not alarm. If
other malfunctions happen, this lamp flashes.
Steering switch: This machine will not use it.
z Right Indicator lamp assembly
Low fuel pressure alarming lamp: Turn on the starting switch
and this lamp will be on; After the engine is started, this lamp
will be off. Otherwise, that means the lubricant level is too low
or the lubrication system breaks, should stop the engine and
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Roller
check it.
Charging indicator lamp: Turn on the starting switch and this
lamp will be on; After the engine is started, this lamp will be off.
Otherwise, that means the charging system of battery breaks and
check and repair it.
High coolant temperature alarming lamp: If the engine
coolant temperature≥105 ℃ , this lamp will be on, Central
warning indicator lamp will flash and the buzzer will ring for
alarming.
In case of this circumstance, please stop the engine and check it
for the reasons.
Low transmission oil pressure alarming lamp: This machine
will not use it.
Power cut-off indicator lamp: This machine will not use it.
Engine failure indicator lamp: This machine will not use it.
Preheating indicator lamp: If the cool start device is installed,

turn the starting switch on preheating position and this lamp is
on; Otherwise this lamp will be off.
Air filter blocking warning indicator lamp: When the engine

is running, this lamp is on and it means that the air filter is
blocked. Clean or replace it.
Transmission oil filter warning: This machine will not use it.
Fuel coarse filtering indicator light: This machine will not use
it.
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Roller
Water-oil separator alarm lamp: This machine will not use it.
Mute indicator lamp: Some failure happens and some sound

will alarm; Turn on the mute switch and warning sound will stop
and the indicator lamp will be on.
Hydraulic oil temperature alarming indicator lamp: This

machine will not use it.
z Rocker switch
Rocker switch includes parking brake switch, front/rear light
switch, scraper switch, and spraying bottle switch and so on, the
left rocker switch refers to the following diagram.
Front/Rear working lamp Switch

Press top end, only front working lamp will be on; Press bottom
end, both the front and the rear working lamp will not be on.
Mute switch
If the buzzer rings for alarming, press this button emergency
brake, push down this button( Signed position) to stop this
alarming sound on the guage panel.
Gear selecting switch
Press on the left to choose the gear II, press on the right to
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Roller
choose the gear I.

High /low frequency Switch
Press down this switch first before the roller starts to vibrate, and
then choose high frequency or low frequency. After pressing the
high frequency switch or low frequency switch, the roller begins
to vibrate immediately without time delay.
ᇞ
! Notice ： When starting the vibration, press down the
vibration starting switch firstly, or the vibration wheel will
not vibrate.
Front wiper switch
Press the bottom end and the front wiper begins to work; Press
the top end, the front wiper stops.
Rear wiper switch
Press the bottom end and the rear wiper begins to work; Press
the top end, the rear wiper stops.
Spraying bottle switch
Press the bottom end and the spray bottle begins to work and the
water is sprayed from the port to clean the cab; Loosen and the
switch will be turned to the original position.
Backlight switch
Press the bottom end and backlight is on; Press the top end, it is
off.
Brake rod power switch
This switch is used to prevent from operating the electric brake
rod on the engine hood wrong.
NOTE: Only the bottom end of switch is pressed, the electric
brake rod will begin to work.
Electric Brake rod switch
This switch is designed with auto resetting function, when the
top end of switch is pressed, engine hood is up; When the
bottom end of switch is pressed, engine hood is down; When the
switch is loosened, this switch is reset automatically and engine
stop at the current position.
z Cigarette Lighter
Press it down for several seconds and it will reset.
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Roller
z Emergency brake button

If emergency brake, push down this button. Before the vehicle
walking, should turn the button up the arrow direction .
ᇞ! Note: When the parking brake switch is in the state of brake,
this button can not work. If the button is pressed down, the
engine will be flameout and can’t start.
z Starting switch
It is used to start up or halt the engine.
OFF：The key can be inserted and drawn at this position. When
the key is turned to this position, the electric circuit will be
closed.
ON：When the key is turned to this position clockwise, the
charging circuitry and the electro- circuitry are turned on.
START：When the key is further turned to this position, the
starting motor works and drives the engine. Once the engine
starts, the switch should be loosen immediately and the key turns
to the “ON” position by itself.
△
! Notice：The meshing time of the starting motor cannot
overrun 30 seconds each time and the interval between two
series starting time cannot overrun 2 minutes to avoid the
damage of the starting engine.
z CD player/Radio control panel(Optional)
The control panel is located on the right part on the cab ceiling,
the operation method refers to《 CD player/Radio control panel
operation manual》.
z Adjustment handle of inclination angle of instrument
platform
After rotating and releasing this handle, adjust the inclination
angle of instrument platform, finally lock this handle.
z Horn Switch:
Press the button in the middle of the steering wheel, and the horn
will sound.
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Roller
2 Other controllers
z Brake pedal
Parking Brake Operation Handle It is used to control the driving brake to slow down or stop it.
△
! Note: When using it, the clutch should be in state of
separation.
z Accumulator pedal
It is used to control the engine accumulator, which is used for
transportation.
z Accumulator operation handle
Change the size of accumulator, enlarge the throttle forward.
Accumulator pedal z Shift operation handle
This handle is used to control the driving direction and the speed
Shift operation handle
of the machine.
△
! NOTICE: It cannot be overexerted and pulled or
pushed forcedly when shifting.
z Parking Brake Operation Handle
Pulling it up can halt the rear wheel. Pushing the handle down
can release the brake condition.
z Clutch Pedal
It is used to control the separation and junction.
NOTICE：When it is in normal running, the foot
cannot put on the pedal. To avoid burning the clutch
wearing plates and the separated bearings, the clutch cannot
keep the semi separated state long time.
z Air-conditioning
(1) Overview of panel
◇ Air-conditioning panel is on the right side of cab.
◇ Functions of operation components
A. Wind switch: System switch controls the speed of
evaporature fan, it is divided into high, neutral and low
grade and power switch so that to select proper wind
and start/ close air conditioning.
B. New wind change switch: control the wind actuators
and the cycle of inlet wind.
C. Cooling change switch：rotate it clockwise to open the
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Roller
cooling system and adjust the wind.

D. New wind starting indicator lamp
E. Cooling start indicator lamp
(2) Operation methods
a)Cooling
Start the engine.Turn on the wind switch. Turn on the
temperature control switch to COOL, and the cooling
indicator lamp is on and the system is in the state of
cooling.
Rotate wind switch to select three modes.
When the temperature is reduced to set temperature,
rotate the cooling starting change switch
counterclockwise until the indicator light 1 goes out and
compressor stops to work, and the indoor temperature is
the set value. When the indoor temperature is above this
temperature, indicator light is on, the compressor starts
! WARNING
ᇞ
z Stop the machine to a safe place and stop the engine,

when adjusting the seat.
z Adjust the seat and get the most comfortable seat
position, before changing the driver or starting the machine.
z Do not adjust the seat, when operating the machine.
automatically and the systeem begins to cool; When the
indoor temperature is below this temperature, indicator
light goes out and the system stops to work.
b)Heating
Turn off the cooling starting change switch before using
it.
Start the engine, and open the hot water valve.
Turn on the wind switch, select the shift and adjust it to
the proper wind.
Note: Turn off the hot water vave when cooling in summer;
Turn off the temperature control switch when heating in winter.
z Seat adjustment
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Roller
z Seat fore-and-aft position adjustment

Adjust the handle 1 to move the seat forward or backward.
Adjust the seat to proper position and loosen the handle 1.For
example, when excating deeply, adjust the seat forward to
improve the sight below the machine.
z Back rest adjustment
Operator sits on the seat, pull the handle 2 backward to adjust
the back rest to proper position and then loosen the handle 2.
z Handrail adjustment
1. Fore-and-aft position adjustment Right and left handrails can be adjusted to vertical position and
handle 2. Weight djustment handle move the handrail up or down, so that the machine can be
operated easily.
3.Back adjustment handle
z Ceiling light in the Cab

The light is located in the top of cab.
Press down the switch to turn on the light.
z Emergency exit
The door and rear window are the two emergency exits of the
cab. When meeting the emergency, you should use the hammer
hang on the right rear of the cab to break the glass in order to
escape, in spite of the rear window is fixed or sliding.
! Attention: Use it only on emergency conditions. If the
ᇞ
hammer is lost, please replace it.
z Power switch
This switch is located on the left side of engine hood,when
twisting the switch to “OFF”,the power of all the machine is
closed;When twisting the switch to “ON”, the power of all
the machine is open.The position in figure means the power
is off.
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Roller
z Frame lock lever

Frame lock lever is located a fixed position of front frame.
Lock the frame lock lever in the rotary hinge part when
carrying out the maintenance, repair, hanging and
tranportation(As shown in figure).
z Lid/cover with lock

1 Car door of cab.
2 Cover of oil filling port of fuel tank.
Notice! Plug key in the end, then turn the key. If the key is not
plugged in the end, the key may break off.
z Storage of 《Operation & Maintenance Manual》
There is a bag to deposit things in the side door in the cab. Place
the《Operation & Maintenance Manual》 at a place where the
manual can be used conveniently if needed.
z Installation of multifunctional scraper
If the light ray is installed, the installation of multifunctional
scraper is according to the blue illustration; If the cam is
installed, the installation of multifunctional scraper is according
to the yellow illustration.
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Roller
CHAPTER III Operation

Instruction
△
! WARNING
This chapter contains regulations about operation and safety.

These regulations must be observed in order to make sure the
machine work normally, and the regulations about
transportation, traffic safety, industry safety and work
welfare made by country, province and county is also to be
observed.
1. Safety regulations when operating
1.1. The responsibility of operators
Operator must have great responsibility for the security and safe
operation of roller. So you should be familiar with the property,
structure, operating method and the technical maintenance. Only
you conform to the security regulations strictly can the security
manufacturing be ensured and can the performance of machine
can be exerted to prolong the working life of the machine.
z Only trained and authorized people can be permitted to
operate and maintain the machine.
z The operator must observe the regulations and suggestions
from《Operation & Maintenance Manual 》 and notice the law, and the
special requirements of the work place and the dangerous notes.
z Operator must have a good rest, keep the spirits and the
body condition good and do not operate the machine after
drinking or eating pills.
z Grasp the all the regulation when operating and understand
the gesture of conductor.
z Before operating the roller, be familiar with the position and
function of all the operation devices, gauges and indicator
lamps .The position of gauges refers to “Chapter Fig.2-1 and
Fig..2-2 Diagram of operation devices and gauge panel.” You
should form the habit to check it often, so that the abnormalities
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Roller
can be found out timely.

z Operator should know the conditions of work place and
prohibit anybody standing or walking under the hoisted
excavator device, which is effective and indispensable to avoid
death ,estate loss and the fatal accidents
z Prohibit anybody stay the dangerous area 7m away from
machine. Operator must be careful when someone is in the area
and operate the machine only the he can see this person or know
his position clearly.
z If there is grease or oil in the working area, scrape it at once
in case of sliding.
z Report to leaders, when finding any abnormalities (Such as
noises, vibration, odor or the abnormal instruction of alarm
device or monitor) Do not operate the machine before the
abnormalities are corrected.
1.2. Safety requirement
z The problems or faults influencing safety must be excluded
before starting.
z Wear clothes suitable for operating safely, wear stiff hat to
strengthen the protection of head.
z Do not use the communication equipment when the machine
travels, because the signals maybe disturb the important
electronic devices in the electrical system.
z Operator should sit on the seat all the time, when starting
the engine.
z Avoid hurting hands or fingers, make the hands away from
the potential danger parts(such as cover, door ,or window)
z Sit on the seat and tie the safety belt.
z When going into or out of the machine, face to machine and
use the steps and handrails. Do not hold any operation handle or
lever. Keep three point contacted, namely two hands and one
foot ,one hand and two feet. Do not jump.
z The cab door must be closed firmly.
z The vibration is hurtful for operators when operating .The
ways of relieving the vibration are as follows:
¾ Adjust the seat and tie the safety belt.
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Roller
¾ Choose the most smooth operation surface.

¾ Adjust the speed.
z The inclination angle of one side of the machine should not
be over 10°, when traveling on the uneven ground.
z There are two path to escape from the cab: the door and
windows. Use the hammer to broke the window glass. Refer to
CHAPTER II 2 Emergency Exit.
z The check channel with non-slip matting can only be used to
climb the top of the machine. Do not climb the engine hood or
cover without non-slip matting.
z Check the handrails and steps before going up or down the
machine .Wipe the oil, grease or dust at once,if these things are
there. Keep these parts clean. Repair them if there is damage and
screw the loosed bolts.
2. Running-in period of the new machine
The new machine must carry out running in within 50 hours of

the using early days. Choose preferable roads in the period of
running in. Avoid accelerating suddenly when the engine starts.
Warm up on the spot, and starts the machine until the engine
water temperature is upper 50 ℃. Do not accelerate suddenly to
rush the slope. Avoid emergent brake and using the detent
perennially. In the periods of preceding running in, running in
and posterior running in, the maintenance work should be done
well according to the regulations.
2.1 The Preparing Work before Running
z Clean the surface of the machine.
z Check the fasteners of exposed part to find out if they are
loose, completed or damaged.
z Check the manipulation levels and pedals to find out if there
are loose connections or completed linkages.
z Check the amount and quality of the lubricating oil, brake
fluid, fuel and cooling water. Add or replace them if
necessary.
z Check the discharge state of the accumulator. Check the
thread tie-in of battery cell to find out if it is firm.
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Roller
z Check the air pressure of tires. The pressure should be

0.23Mpa. If it is lower than the request, charge it.
z Check the tension of the engine fan belt and the engine
works well or not.
z Check all of the pipelines and joints-in such as oil pipelines
and windpipes to find out if there are damage, rap and
leakiness.
z Check the brake effect and adjust it if it is not up to the
requirement.
2.2 Unloaded Test Running (2hours)
Set the shift control lever at the free position and pull the handy
brake control level to the brake position. After the engine runs
3～5 minutes at the idle speed of 700±20r/min, it can it be
accelerated and loaded successively. Check the instruments,
indicator lamps and the sound when the machine is running. Go
ahead at the 1st step, 2nd step and 3rd step in turn about one
hour and back off at the 1st step and 2nd step in turn about one
hour. Check each system to find out if there are phenomena of
water leakage, oil leakage and gas leakage. Check the brake to
find out if it is flexible. Check various instruments, lights and
signals to find if they are abnormal.
2.3 Compaction Test Running (10 hours)
z Do the compaction running test on the relatively floppy road.
The engine works at the speed of 2000r／min.
z The actions of starting vibrating, halting vibrating and
shifting should not be too urgent and sudden.
2.4 Compaction Test Running (38 hours)
z Check the road roller after the former 10 hours test running.
If it is abnormal, it can do various compaction jobs.
z The regulations of periodic technical maintenance must be
carried out during this 38 hours test running.
z When the 38 hours test running expires and each part is
abnormal after examination, the machine is allowed to entry
the normal working stage according to the regulations.
After the 50 hours running-in, the machine should be maintained
according to the periodic mechanical maintenance. Fully check
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Roller
the bolt and nut fastening condition of each part, especially the
engine cylinder head bolts, inlet pipe bolts and outlet pipe bolts,
the rear axle bolt, the connection bolts between vibratory wheel
and front frame, connection bolts of transmission axle. etc.
Clean the engine oil-filter and fuel oil-filter.
3. Work in the dangerous area
3.1Work near the high tension cable in the air
z Some person may be hit by electricity if the machine is near
the high tension cable. Though the machine maybe do not
connect with the high tension cable directly, the current can
conduct through wires .
z Prohibit people get near the machine, if the machine works
near the high tension cable.
z Before working near the high tension cable, connect with
power companies to make sure the voltage .
z The shortest distance between machine and high tension
cable is as follows, considering the safety problems.
Voltage Minimal safe distance away
from high lines
0～1kv 2m (7 feet)
1～55kv 4m (13 feet)
55～500kv 6m (20 feet)
z If the work device contact the wire, operator should stay in
the cab;if the machine can still work, the operator should try to
move the work device and make it away from the high tension
cable, and cut the circuit.
3.2 Work in the area where there are electricity cables use by
train
z Connect with the train authorities and receive the operation
permission, before the machine unloads or loads.
z Do connect the train authorities again, if the work is
disturbed and needed to restart.
3.3 Work in the area where there are buried pipes
z Connect with the departments responsible for ground cables
and channels before operating the machine and follow their
instructions.
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Roller
z When the location of cables and channels is difficult to deal

with or the operator can’t see the operating point in the working
area, the signalman is needed. The gesture is according to
ChapterⅣ 8Gesture signal.
3.4 Work in the area where the space is not enough.
z Check if the space is enough before operating.
z The operation actions should be slow.
3.5 Work in other dangerous area.
z Open the alarming lamp on the top of cab, when the
machine influences or have threats for the traffic, or the length
of connection device is over the width itself(The connector wire
is reversed, and users can choose to install it).
z The signalman is needed, when moving the machine on the
condition of hanging loads. The gesture signal is referred to
ChapterⅣ 3Gesture signal.
z The road signs should be used, when working on the road or
the side of road.
z Do be careful when working in the place marked as
dangerous place.
z Do not work near the edge of the harbour or bridge.
4. Start the machine
4.1. Check before starting engine
4.1.1 Safety of working Area
z Before starting operations, thoroughly inspect the area for
any unusual conditions that could be dangerous.
z Examine the condition of the ground and the quality of the
soil in the work area, and determine the proper and safe
method of operation.
z When working on public roads, there should be a trained
person managing the traffic. Erect the barricades and use the
sign of DON’T ENTER to ensure safety of passing traffic
and pedestrians.
z In the places where objects are buried such as water pipes,
gas pipes, or high-voltage cables, contact the responsible
companies to confirm the position of the buried objects and
take care not to damage them during operations.
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Roller
z Be sure there are good ventilation conditions when working

in a closed environment.
4.1.2 Check before Starting the Engine
z Check the machine carefully before starting work. Report to
the manager if there is any abnormal condition. Operate
only after the abnormal conditions are resolved.
z To avoid fire, check whether there are any flammable
materials such as wood chips, leaves and paper which have
accumulated on the engine.
z Check whether there is leakage of oil, or water, loose nuts,
abnormal sounds, broken or lost parts.
z Check the cab floor, rearview mirror, control lever (or
control handle), pedal and handrails for oil, grease, snow or
dirt, and clean.
z Check the level of coolant, fuel and make sure the level of
engine oil in the pan is normal and check whether the air
filter is blocked.
z Adjust the operator’s seat to the proper position for
operation. Check whether the safety belt and the fixed
equipment (if assembled) are broken. The safety belt must be
replaced with a new one every three years.
z Check if the gauges work normally and the position of
control lever.
z Clean the dirt on the cab window and all the lamps to ensure
better visibility.
z Adjust the rear-view mirror and keep the surface clean to
ensure the best view from the operator’s seat. Replace with
a new one if the mirror has been damaged.
z Don’t leave any tool or part around the operator’s seat. They
may fall because of the vibration during moving and
working, which could break the control lever (or control
handle) or switch, or move the control lever (or control
handle) which could start the working equipment and cause
an accident.
z Check whether the floodlight and signal light is normal and
repair if not.
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Roller
z Check whether the front and rear frames is unlocked.

z Clean oil from the handrail and the pedal and the silt and
sand from the shoes to avoid slippage, which may affect the
operations.
4.1.3 When Starting the Engine
z Before boarding on the machine, check the machine again to
see whether there are people or blockages on or under or
near the machine. If there are unrelated people in the
working area, ask them to leave. Do not begin work until
they leave.
z Don’t start the machine if there is the tag of “NO
OPERATION” on the control handle of the working
equipment or shift control handle.
z Sit with the safety belt locked into place (if assembled).
z Be sure the brake valve manual control handle is on the
braking position and all the operation devices are in the
neutral position.
z Sound the horn for warning.
z Start the engine.
z Only start the engine in the cab. Do not start the engine by
short circuit. It may destroy the machine if it is started from
side short circuit. This is very dangerous.
4.1.4 Check after Starting the Engine
Check after the engine is started to make sure there is no
potential danger.
z When examining the machine, park the machine in a
spacious place, and do not let unauthorized people to get
close.
z Check whether the engine runs with an abnormal sound or
shaking. If so, there may be some malfunctions; report to
the manager immediately. Operate the machine after the
malfunctions are eliminated.
z Test the control of the engine speed in the neutral gear.
z Examine the gauges, meters and warning light; Be sure they
are in the normal working range.
z Operate the control mechanism for the gears. Make sure the
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Roller
front, middle and rear gears in the correct positions. Make

sure all the control levers are easy to use.
z Examine the foot brake valve and throttle operation valve
according to the user manual to make sure that they are
normal. Check whether the left turning and right turning is
smooth at low speed.
z Be sure the parking and braking operation lever
on”UNLOCK”position.
5. Operating the machine
5.1 Check before Dispatching the Machine

5.1.1 Check before Starting Engine
z Check the engine oil level. The oil level is demanded being
between the two lines of dipstick. Check the quality of the
oil.
z The water radiator should be filled with water.
z Check the oil mass of the fuel tank. Use the filter screen
during filling oil.
z Check the oil lever of the hydraulic oil tank. Keep it higher
than half of the oil lever lens.
z Check the connecting piece at each part to find out if there
are loose parts.
5.1.2 Check before Dispatching after Starting Engine
z The indication of each instrument is normal or not. The
engine is normal or not.
z The sound of the engine running at medium speed is normal
or not.
z The headlamp, steering indicator lamp, horn, wiper, brake
lamp .etc. is normal or not.
z Turn the steering wheel to check the turning system.
z The halt brake is normal or not. Whether the clutch can joint
and separate normally.
z The working of the hydraulic vibrating system is normal or
not. The oil level of the both sides of the vibratory wheel is
normal or not.
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Roller
5.2 The Driving of the Roller

5.2.1 The Starting of the Road Roller
z Starting the road roller should be based on complete all the
checking before starting engine mentioned above.
Particularly put the high-low frequency switch and the step
control level on the medium position.
z Put the handy brake manipulation level down to release the
handy brake completely.
z Turn the starting switch to ON.
z Set the throttle handy level at the position of 1／4～3／4 of
the full stroke. Turn the switch to “ON” clockwise to put
through the starting engine.
NOTICE: After the engine is started, loosen the starting
switch to avoid bashing gears and burning the starting engine!
z The meshing time of the starting motor cannot overrun 30
seconds each time and the interval between two series
starting time cannot overrun 2 minutes to avoid the damage
of the starting engine.
z After the engine running 3～5 minutes at the idle speed of
700r/min, can it be accelerated and loaded successively. It is
strictly prohibited that accelerate and load immediately after
the diesel engine starts.
z For the detail of how to start in winter, refer to the 4.1.2
Starting at low temperature of the diesel engine maintenance
instruction book.
5.2.2 The Standing Start of the Road Roller
z Until the temperature of engine water ascends above 50℃
though idle speed running after the engine starts and the
instruments work normally, can the machine do initial step
running.
DANGER: When the brake pressure is lower than 0.6MPa,
it is not allowed to stand start.
z Look around and up-down the machine. Observe the turning
position of the vibratory wheel.
z Loosen the handy brake and look front of the machine,
around the machine, over the machine and the rearview
34
Roller
mirror to find out if there is something blocking standing

start.
z Step on the clutch pedal and choose the steering direction.
Set the step manipulate level at the 1st step. Accelerate and
loosen the clutch pedal slowly to make the machine go
forward and back off. Transfer the 2nd step after starting to
move.
z Hold the steering wheel firmly.
NOTICE：Standing start at the 2rd step is not allowed!
5.2.3 The Standing Start on Slope of the Road Roller
The road roller has better not halt and stand start on ramp. If it is
needed in faith, please manipulate it as following methods.
z Starting on uphill
After starting the engine, step on the clutch pedal and set the
step manipulation level at the forward 1st step and accelerate
properly; one hand grasp the handy brake manipulation level and
the other hand hold the steering wheel to align the direction, at
the same time loosen the clutch pedal slowly to make the
machine stand start stably. At the split second of the machine
slipping backward, pull the handy brake manipulation level at
once and step the clutch pedal at the same time to halt the
machine. Start again.
z Starting on downhill
Step the clutch pedal, then loosen the clutch pedal slowly;
loosen the handy brake manipulation level and accelerate slowly
at the same time.
5.2.4 Running and Shifting of the Road Roller
z Do not put left foot on the clutch pedal during regular
running, or make the clutch release and bearing will be worn
out in advance.
z Do not try hard to toss the clutch pedal and accelerate
suddenly to put off when the machine gets stuck. This will
aggravate the damage of the clutch and cause impactions to
the transmission system and cause the damage of gears.
z The manipulation method of changing low gear to top shift
as follows:
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35
Roller
After the road roller starts to move, accelerate gradually to

increase the speed if the condition of road and landform allows.
When the speed is suitable to shift to the higher step, push down
the handy accelerator and at the same time step the clutch pedal
until the clutch gets separated. After putting the step
manipulation level to the right step, raise the clutch pedal and
accelerate slowly.
z Changing top gear to bottom gear
Press handy accelerator operation lever and step the clutch pedal
at the same time to make the clutch separate; After putting the
step manipulation level to the bottom gear, put up the clutch
pedal with that and accelerate slowly.
z Choosing the step should base on the condition of road
surface. If the road condition is not good, put up bottom
gear in advance.
z Run slowly in bottom gear in the beginning in frost seasons.
After all parts ofter the gearing have better lubricated,
change to top gear gradually to avoid damaging the
transmission work.
z When the forward step and the back off step interconvert,
the shift should be carried through after the machine draws
up completely, or the gear may be damaged because of great
impaction.
5.2.5 Steering
This series of road roller adopt fully hydraulic steering devices,
so its manipulation is similar to common mechanical steering
devices. But please notice that when the engine rotational speed
reduces, the oil supplied by the turning oil pump will reduce and
the rotational speed will be influenced too. Especially when the
engine is shut off, the turning oil pump do not supply oil and the
turning manipulation will fail. In rapid turning, the machine
must run at low speed and at the same time the engine speed can
not be too low, especially prevent shutting off.
DANGER：Prohibit shutting off and slipping down the
slope, or steering will be out of control.Still notice
following points when steering:
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Roller
z Do not make the front frame collide other obstacles or make

the outer part of vibratory wheel exceed the road side.
z Reduce the machine’s speed. Avoid hitting out and
returning suddenly. Avoid braking especially urgent braking
at turning. Furthermore notice at the mud road and icing
road to avoid sideslip to cause the machine out of control.
z The turning of the steering wheel cannot be excessively
rapid, or the machine will be damaged.
5.3 Operation
The operation need to be carried out strictly according to the
construction technology. Before working, clean up the field to
avoid crushing and cracking up something. Check the actual
condition of the field to avoid the machine getting stuck.
Follows are some brief explanations of the work demanding:
z When the road roller runs stably, the vibrating switch can be
used to control the vibrating.
z When the work direction of the road roller needed to be
changed, the vibrating should be stopped.
z When the road roller halts, the vibrating is forbidden. When
the road roller transfers, the vibrating is forbidden too.
z The speed regulation of the road roller: the Ⅰst step and Ⅱ
step are working speed; Ⅲ step is the running speed.
z The vibrating on the hardy surface is forbidden. Avoid the
vibrating work on the place sensitive to vibrating.
z When the large and small vibrating switch, operate the
swing (frequency) conversion switch to make the road roller
stop vibrating, then press the needed swing switch to start
the vibrating work.
NOTICE：When press the swing (frequency) conversion
switch and the vibrating work starts, the engine accelerator
should be set at the highest speed position.
6. After the operation
6.1 Pay Attention to the Safety of Yourself and Others

z Park the machine on level ground. The working equipment
should be put on the ground.
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37
Roller
z Never park on a slope,narrow road or soft ground.

z Prepare the safety sign when parking the machine at night in
case of collision.
z Choose the flat ground when parking the machine.If it has to
park the machine on the slope,choose safe place and pull the
parking brake operation lever after parking.And put the shift
at 1 st,use the blocks to plug the vibratory wheels in case of
sliding.
z When stopping the engine,reduce the load gradually and
reduce the speed to 600r/min.Turn the key to OFF to stop
the engine.
△
! Attention: Prohibit stopping the machine when the
machine is in full loading.
z When parking the machine, stop the engine, pull the parking
brake switch and put it in the braking position. Lock the
engine and take down the keys. Climb down with face to the
machine slowly, according to the “3-points” method. Never
jump down to the ground.
! WARNING
△
NEVER get on or off the machine while it is moving.
6.2 When Leaving Operator’s Seat

z Always keep brake valve manual control lever on the lock
position.
z Set working equipment operation lever on Neutral position,
then stop the engine and turn off the starting switch. Set the
stop blocks on the front and rear wheels if necessary.
z Make sure the loader is locked and put the key in a safe
place.
6.3. Notice for Cold Area
z Clear the water, snow or dust attached to wires, switches,
power insert or sensor and the covers of these parts.
Otherwise, the water in these parts may be frozen and an
unpredictable accident may be caused.
z Do not charge the storage battery with frozen electrolytes,
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Roller
and do not use other power to start the engine. It is

dangerous and can cause fire.
7. Stop the machine
△! IMPORTANT: Choose a flat ground to stop the machine and
avoid the dangerous place. Put the blocks under the track if the
machine had to be stopped on the slope. Insert the bucket into
the earth as a auxiliary safety measure.
z Clean the dust or grease after operating the roller. Pay
attention to cleaning the diesel engine , generator, starting
motor, fuel injection pump and hydraulic oil pump,
hydraulic motor and hydraulic circuits.
z If the machine is not used for sometime, put it under a
shelter in case of shining or raining. If the machine is
stopped outdoor, cover it with rain fabric and stop it on the
flat and dry ground.
z Choose the place which there is no falling stones, landslide，
flooding to stop the machine.
z Notice the weather and take measures to avoid that the
machine is froze on the ground, sinking or encountered other
bad results.
z When the machine breaks down and stops, set fence signal、
banner or alarm lamps and put other indispensable signals to
make the machine seen. And make the machine、fence or
banners not hamper the traffic.
z Make sure the security lock operation lever is on the position
of “LOCK”, when stopping the machine and leaving the
machine.
z Close the windows, lock all the covers and cab, take the keys
down and put the key the required place.
z Turn off the main power switch ,refer to Chapter Ⅱ 2 Main
power switch.
IMPORTANT: The life of machine may be shortened if the
machine is not cooled and stopped directly. Do not stop the
engine at once unless there is emergency. If the engine is too
hot, firstly cool it at a low speed and then stop the machine.
z If the machine needs to be stored for a long time, clean the
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39
Roller
roller radically and fill all the filling ports with grease
once ,coat the unpainted surface with anti-dust oil. Start it
every 3 months and run it at low speed for 10~15 minutes.
! Attention: Do as follows when starting the machine
△
which is stored for a long time (More than 100 days).
Remove all the anti-rust oil on the surface.
Assemble the charged buttery and adjust the fan belt.
Fulfill the fuel tank and hydraulic oil tank until the
maximum volume level. Check the lubricant capacity and
weight of bottom crust of engine, gearbox and driving axle.
Do as shown in test running and preparing work before
running.
8 Transportation
8.1 Assemble and Disassemble the Machine

z The danger always occurs when assembling and
disassembling the machine. So keep the engine run at low
speed and make the machine travel at low speed during
loading and unloading the machine.
z Load and unload machine on level ground and remain at a
safe distance off the road.
z Secure the tires well during loading and unloading the
machine to make sure it will not move. Put a cushion under
the gangway.
z Slope boards should be strong enough with sufficient length
and width to form a safe slope. The angle with the ground
should not be larger than 15 ° . Keep a safe distance
between slope board and board, board and machine.
z Make sure the height of the two sides of the board is
uniform to ensure firm orientation.
z Keep the board surface clean, free of lubricant, oil, ice and
loose materials. Clean the dirt off the tires.
z Never turn around on the slope board. If it is necessary, turn
outside the board and then drive back.
z Lock the steering mechanism after loading, wedge the front
and back tires and tie the machine tightly with cords.
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Roller
8.2 Transportation on the road

z Obey the rules about weight, height, width and length
prescribed by national and local laws when transporting the
machine using a tow truck. Obey the traffic rules.
z Know the weight, height, width and length of machine
regulation before deciding the transport routine.
z Know the allowed limit of weight bearing when passing
bridges or private buildings. Obey the relative rules when
driving on the public roads.
z When the transportation distance is less than 20km, the
machine can be driven by driver. Do not operate the
machine at a high speed for a long time.
8.3 Lifting
Use the hook of the front and rear frame to transport the machine
to ship or train, as is shown in Figure1-2
Select proper lifting equipment according to the weight of the
loader, otherwise it is dangerous to surpass the weight limit.
Figure1-2 Lifting diagram of roller

z Notices for lifting:
Make sure the loader is in the transporting state. The
front and rear frame should be in center. Lock the
machine using the lock bar to prevent rotation of the
front and rear frame during lifting.
All the control levers (or handles) should be on the
neutral position.
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Roller
Stop the engine, lock all the equipment using keys and
then remove.
No one is allowed to stay in the operator cab.
Never lift the machine using steel wire to connect the
two hooks on the front frame.
It is allowed to lift the machine using 4 steel wires of the
same length (no shorter than 7m).
Keep the machine horizontal during lifting.
Prevent damage to hood, operator cab, and hydraulic
pipes.
No person or car is allowed to pass under the machine
during lifting.
Draw back the lock bar to turn the machine after lifting.
z Connect the turning equipment with the lock bar after lifting
onto the ship (train), wedge the tire and bind the machine
tightly to prevent movement during transportation.
9. Tracing the machine and rescue
9.1 Dragging
The roller can not be dragged unless there is no emergency. The
notice is as follows when dragging:
z When the engine can be used, make sure that the engine is
running and make sure the steering and brake can be
realized.
z If there is something wrong with steering and brake systems,
do not drag the machine.
z Do not drag the roller for a long distance. The max drag
distance should not be more than 500m.
9.2 Notes
z Use cable with enough intensity to tract the machine, and
don't use the broken, twisted one or small diameter cables.
z Forbid tracting the machine on the slope.
z During the traction, nobody is allowed to stand near the
traction cables and don't cross or close the traction cables.
z When connnecting the tracted machine, don't let anyone
into the place between the tractor and the tracted one.
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Roller
z Don't drag the cable abruptly, because it is easy to break in

this way, so drag it slowly.
z Keep the cable horizontal, straight and be parallel with
cable.
z Choose the mode of traveling at low speed .Start the
machine at low speed when dragging ing the machine.
10 Use of a fire extinguisher
Extinguisher bracket has been installed on the left column of cab

seat, please install fire extinguishers in line with national laws
and local requirements. (The dealers have some fire extinguisher
brackets and fire extinguishers for optional.)
1. Use points of fire extinguishers:

z Stand upwind side, keep an appropriate distance (2-3
meters).
z Unplug insurance sales.
z Hold nozzle by one hand and hold the handle by the other
hand.
z Spray towards the foot part of fire resource.
2 Routine inspections, fire extinguishers and precautions:
z Check the pressure of a fire extinguisher every six months.
If the pressure is in the red range, please add the fire
extinguishing agent, or replace the extinguisher.
z Carry out the hydrostatic test every five years or when
replace the filling extinguishing agents again. Ensure it is
qualified and then use it.
z The extinguisher is only used for the initial part of fire.
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ChapterⅣ Operation Skill
1 Operation regulation
1.1Notes
△
! WARNING
z Operator must be on the driver's seat, make sure there

are no people outside of upper structure, on the track and
beside the door.
First, please read Chapter Ⅲ 3 Safety regulation when
operating.
z Before operating, please check the drawings of the working
site and the local rules carefully in order to be familiar with the
conditions of the ground and the dangerous places. If necessary,
gas pipeline, power and water source should be closed, and signs
should be made on the position of the underground cables and
pipelines.
z If some people can get close to the dangerous place, put
fence outside the place and notes "DO NOT BE NEAR" should
be pasted around the machines. Pay special attention to rotating
machines.
z If the machine is out of control, first release the pedal and
operation lever, and then close the engine immediately.
z If the red light is on and the buzzer rings, stop the engine
and find the reason.
z The machine can't be equipped with other working
equipment.
z If there is fire, the main power switch should be closed if
possible(keep it on the position of "0")
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2. Operate at special conditions
2.1 Operations under conditions of low visibility
△
! WARNING
z Check whether the machine can complete the operation

safely under low visibility conditions.
z Stop to work immediately if the visibility is over the
margin of safety. When the visibility improves, park the
machine at a safe site.
z If you work at night or in the evening, do as follows:
Make sure the excavator is equipped with enough working lights
and reflector lamps.
z It is more difficult in the dark to judge distance and height,
so be careful specially when excavating at night.
z When operating on the road, the road warning signs must be
set or open the warning lamps on the top of the machine (The
interface has been reserved, and the users can install it
optionally.).
2.2Operating in the cold weather
WARNING
z Avoid contacting unprotected skin with cold metal parts in
case the skin may be frozen with it.
z The hydraulic system of the machine will reflect slowly in
extremely cold weather, so be careful before the system
reach the normal temperature, and avoid accidents.
Reading suggestions about starting, and refer to "ChapterⅢ.5
Start the machine".
Before operating, the snow and ice should be removed from the
window.
z Surface covered with snow or ice is very slip. When
walking or operating the machine, be particularly carefully and
don't operate the handles suddenly. It will make the machine
slide even on the slightest slope. Therefore, be careful when
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Roller
operating on the slope.

z As regards to the iced ground, it will become soft when the
weather is warmer, which will cause overturning of the machine.
z If the machine goes into deep snow, it is likely to be in risk
of overturning or being trapped in it. Do not leave the shoulder
of road ,or the machine will be trapped in snow.
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Roller
CHAPTER Ⅴ SAFETY
WHNE REPAIRING
△
! WARNING
z If the machine had to be repaired or maintained before
cooling, be careful specially to avoid be scalded by
thermal fluids and components.
This section covers general safety regulations which should be
observed when doing the vehicle inspection and maintenance
The manual also describes the safety regulations and warnings
that should be noted in the process of operating vehicles.
1. Repair position
Before carrying out any maintenance work, stop the machine on
a flat ground, and prepare according to the illustrations as
follows:
z Stop the machine on the firm and flat level ground.
z Stop the engine and take down the keys.
z Make sure the security lock operation lever is on the
position of “LOCK”.
z Release pressure of pipelines and vessels gradually in
order to avoid danger.
z Cool the machine.
2. Climbing or going in or off machine
△
! WARNING
Be careful all the time!

z Before mounting or dismounting the machine, check the
handrail and ladder. If there is oil, grease or mud on the handrail
or ladder, clean them immediately in case of sliding.
z Never hold any operation levers when getting on or off the
machine.
z Never jump on or off the machine. Never get on or off a
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Roller
moving machine.
z When getting on or off the machine, use the handrails and
pedal to balance yourself. Keep three-point contact (two
hands-one foot or one hand-two feet) with the handrails and
steps to ensure safety.
z When getting on or off the machine, face the machine all the
time.
z The handle A is used to close the door.Do not use this
handle as support when leaving the cab.
3. Safety Regulations
3.1 Avoiding the injuries of people
z Using an incorrect repair method is very dangerous. Make
sure you have the adequate knowledge of machine maintenance,
correct information, proper tools and equipment. Please read all
the marks, signs and《Operation & Maintenance Manual 》.Every
illustration contains important information about machine.
z When working on the machine, do not wear loose clothing,
such as scarves or the jewels, which may be caught and cause
injury.
z Wear clothes suitable for operating safely, wear stiff hat to
strengthen the protection from head.
z Ventilation equipment should be enough when starting the
engine inside.
z Do not stay in front or back of machine, when the engine is
working.
z Before opening hood of engine, shell of radiator .etc, stop
the engine and make ensure there are on other tool or objects
which can cause damages to machine left inside it.
z Be very careful to open all the pressure vessels, and release
any residual pressure. When the engine is stopped, there is still
residual pressure accumulated in the system. If opening it before
releasing the pressure, the liquid will be ejected under high
pressure. Similarly, leakage connection and the tightness of
joints are checked when the pressure of system is released
radically.
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Roller
z When finding the leakage, it should be with paper or

wooden plates rather than directly by hand.
z Make sure there are not oil, diesel fuel, dust or ice on the
trampling surface, handrails and non-slip surface. Do not tread
on the surface of the machine that should not be treaded.
z Stop the engine when repairing, unless there is special
illustration in the manual.
z Do not use mechanical tools without permission of Lingong
Construction Machinery Co., Ltd. or Lingong Construction
Machine agents. Using unauthorized work machine may have
security problems, which is not favorable to the normal
operation of the machine and shorten its life. If accidents and
machine damages caused by the use of unauthorized equipments,
Lingong Construction Machinery Co., Ltd will not take the
response.
3.2 Preventing damage to the machine
z Using an incorrect method of maintenance is very
dangerous. Make sure you have the adequate and necessary
knowledge of machine maintenance, correct information, proper
tools and equipment.
z When lifting or supporting machine or machinery parts , the
equipment should have enough lifting or hanging capability .
z All hoist devices must conform to relevant provisions of
hoisting devices.
z Shandong Lingong Construction Machinery Co., Ltd will
not take the response if the hoisting instruments, tools or
hoisting methods are not used.
z Release the pressure in the hydraulic system before
working.
z When he machine is used in contaminated areas (polluted
environment and / or insanitary area), special methods should be
used for vehicle repair and maintenance. In addition, comply
with special security requirements in the process of maintaining
of such vehicles.
z When doing the repair and replacement job, use the repair
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Roller
parts specified by Shandong Lingong Construction Machinery

Co., Ltd. When maintaining, use the grease and oil specified by
Shandong Lingong Construction Machinery Co., Ltd. Select the
appropriate viscosity of the oil and grease, according to the
environment temperature.
z Forbid mixing the oil with different brands of oil . If only
one kind of oil is different from the used oil, then replace all the
oil that is being used.
z When emptying or draining oil or fuel, avoid overflowing.
When the liquid can’t be directly drained to container, use a
pump or a soft hose so that the liquid is drained safely. The oil
spilt to the ground will pollute the environment, and leads to a
fire. The used oil and other liquids should always be treated by
authorized waste treating company.
z Make sure all the covers on the machine covered firmly.
z The welding measures please refer to Chapter Ⅵ 3.6.3.
The points for precautions during welding.
3.3 Preventing the pollution of environment.
It should be considered whether the environment is
contaminated when repairing and maintaining. Oil and other
liquid that is hurtful to environment can’t be directly drained.
Note: All wastes should be offered to the waste companies
that have relevant qualifications to deal with.
z When draining oil and liquids, a suitable container must be
used to collect them and take measures to prevent splashing. All
waste should be offered to the waste companies to deal with.
z Batteries contain substances that are harmful to the
environment and healthy, used batteries should not be
abandoned and should be offered to waste companies to deal
with.
z It is harmful to environment to abandon the oily rags, gloves
and bottles, which should be offered to waste companies to deal
with.
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4. Fire Prevention
4.1 Measures of fire prevention
△
! WARNING
z If a vehicle is used in the environment that fire is apt

to break out, such as easy-to-explosion environment,
special equipment should be equipped with.
z If high pressure nozzle is used to clean, be very
careful, because the electrical elements and wires may also
be damaged even at very low water pressure and
temperature. Apply appropriate method to protect
electrical elements and wires. Stop the engine an turn off
the main power switch.
The following fluids are flammable and must be kept away from
high heat and fire engine: lubricant for loader engine, hydraulic
oil for hydraulic system, hydraulic pressure shafting oil and gear
oil for transmission system, brake fluid and antifreeze fluid for
heat elimination system. Observe the following:
z Watch for the danger of catching fire. Learn to use the fire
extinguisher, and know its stowed position clearly so that it can
be found easily if needed.
z When filling the fuel or fuel tank is opened, forbid smoking
next to the machine and make sure there is no fire around the
machine.
z Diesel fuel is combustible, so it can’t be used to clean the
machine. Use an approved solvent.
z Some solvents can cause skin rashes, and constitute a fire
hazard. Do not breathe such solvents steam.
z Keep the maintenance place clean. Cleanliness is critical for
all the systems of machine to run normally. Oil or water will
make ground and steps slippery, and it is dangerous for related
electrical systems and the electric tools. The oil soaked clothing
or oily cloth is a serious fire hazard.
z Inspect machines and equipment per day, and make there
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Roller
are no oil and acne dirt on all kinds of guard plates which can
reduce the risk of fire, but also it is more likely to detect failure
or loosening parts.
z When working in sensitive environments (such as sawmills,
garbage collection or similar place), keep the machine clean
especially. When operating in this environment, operation, the
machine should be equipped with appropriate equipment (such
as silencers cover, radiator barrier, great power fans or pre-filter,
etc.) in order to reduce the accumulation of combustion material.
z Any fire fighting equipment of machine should be in
working condition. Some additional equipment can also be used
for fire protection. In the event of fire, the operator can use it.
However, these devices can’t replace the fire prevention work
that the operator should do.
z Check the wires, particularly the wires which are not
connected to the fuse .Confirm that they are not damaged caused
by friction and they will be not damaged due to friction.
z After the wires which are not connected to the fuse is
opened, check them and make sure their connection and the
model of clamping will not receive friction. The wires which are
not connected to the fuse can not be against the oil and fuel
pipelines.
z Check the fuel soft hoses, hydraulic systems and brake soft
hose, make sure they are not damaged due to friction
z Welding and grinding work should only be carried out in a
clean place, but it should not be allowed in the place full of
compressed air or combustible liquids (as the fuel tank,
hydraulic lines, etc.) Be careful when welding and grinding in
the place near combustibles. Operators should prepare with fire
extinguishers at any time.
z Batteries, plastic goods and other materials that may
endanger the environment should not be abandoned simply, and
ensure that treatment does not pollute the environment.
4.2. Precautions when operating at high temperature
z Just after turning off the engine, the coolant, engine oil and
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Roller
hydraulic oil are at high temperature and still under high

pressure. The attempt to remove the cap, drain the oil or
water, or replace filters may lead to serious burns. Always
wait for the temperature to go down, and follow the
specified procedures when performing these operations.
z Stop the engine, wait for the water to become cool, and then
loosen the cap slowly to relieve the inner pressure before
removing the cap of radiator.
4.3 Measures when the fire breaks out.
The measures should be taken when the fire is tiny:
z Run the machine to a safe place in case of the spread of fire
z Turn the starting switch to “OFF” and leave the cab.
z Close the main power switch.
z Try to put out the fire. If necessary, call the firefighter.
4.4 Measures after fire
When dealing with the machine after fire or heat damage,
take the following protective measures:
z Wear thick rubber gloves and goggles.
z Do not touch parts with hands directly to prevent burns,
apply lime water to clean the machine radically.
z Deal with hot fluorocarbon rubber, refer to Chapter Ⅴ5.3
Heated fluorocarbon rubber heating.
5. Deal with hazardous materials
5.1 Heated paint
△
! WARNING
Heated paint will release toxic gases, therefore it is

hazardous to health for working long time in this
environment.
Heated paint will release poisonous gas, so clean 10cm（4 in）
area around working point before welding, winding, gas cutting,
or this will not only influence the wealth ,but also influence the
welding quality.
5.1.1 Notes and methods of removing paint
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Roller
z Strong wind. When using this method, you should wear
respiratory protection equipment and goggles.
z Paint remover or other chemicals. Using this method, you
should use a portable extractor，respiratory protection equipment
and goggles.
z Grinding machine. When using this method to remove paint,
you should use a portable extractor, respiratory protection
equipment, protective gloves and protective goggles. Do not
discard them, and give them to qualified department for
processing.
5.2 Heated rubber and plastics
Attention! Polymeric materials may form compounds that
are hurtful to health and environment when heated.
z If there is no insulation protection for polymeric materials in
advance, do not weld or cut near the polymeric materials (plastic
and rubber parts) .
z When scraping the polymeric materials, do not make it burn.
z Be careful when dealing with the vehicles burning or
exposed to strong heat.
z Use gloves, goggles and respiratory protection equipment
all the time.
5.3 Heated fluorocarbon rubber
△
! WARNING
When fluorocarbon rubber is heated to high temperature, it
will be decomposed into hydrogen fluoride and hydrofluoric
acid, which are very corrosive to skin and respiratory tract.
Take a series of measures to treat the machine that were
destroyed by fire or subjected to high temperatures:
z Wear thick rubber gloves and goggles.
z If the rubber gloves, rags and others contact with heated
fluorocarbon rubber, wash them with lime water and then
discard them.
z After the parts that may be made by the carbon-fluorine
rubber are heated, use hydrated lime to eliminate pollution
around them completely and fully.
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z As a precaution, all seals (O-rings or seals) should be treated
as fluorocarbon rubber.
z After the fire, hydrofluoric acid may remain on the machine
for several years.
z If there are edema, redness or pricking sensation after
contacting with the heated fluorocarbon rubber, you should go to
hospital for treatment immediately.
Note: Any symptom may appear after several hours.
z Hydrofluoric acid can’t be washed away from the skin and
should be treated with drugs, and then go to the hospital for
treatment.
5.4 Battery
△
! WARNING
Batteries contain sulfuric acid, which is strong corrosive to
the skin.
z Battery will release an explosive gas, so do not smoke near
the battery.
z Ensure that metal objects (such as tools, rings, bracelets, etc.)
are not connected with the battery poles, or this will cause fire or
injuries.
z Make sure that the battery is always equipped with
protection elements.
z The batteries should not be inverted and laid .And it can not
be subjected to any mechanical shock and stress.
z Do not connect the discharged battery with charged battery
in series, which has the risk of explosion.
z When removing the battery, first disconnect the grounded
line. When installing, connects to the grounded line finally to
reduce the risk of sparks.
z Battery charge, refer to "Chapter VI 3.6 Electrical system”.
z Batteries contain substance hazardous to health and
polluting the environment. So, The abandoned batteries should
be handled appropriately in accordance with the relevant local /
national regulations.
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CHAPTER Ⅵ
MAINTENANCE
1. Clean the machine.
Machine should be cleaned periodically.
Importance! In the process of cleaning, avoid using caustic
cleanser or chemical in order to protect oil paint of machine.
Attention! Everyday clear the parts where tenders such as
sawdust、leaves、paper accumulate, clean the fuel、lubricant oil
on the machine, and make sure that oilcloth or other
inflammables do not exist.
In the process of cleaning machine, pay attention to the
following items:
z Water temperature does not exceed 60°.
z Use soft sponge.
z After washing, lubricate the machine again.
z If necessary, mend lacquer.
When the machine works in dusty environment or the
environment having fire potentials, the cab should be cleaned
radically.
When operating in other environment, check the machine at least
once a week.
△
! WARNING
z When cleaning the cab,the engine should not be

started,because the comoponents will cause damages.
z Cleaning can be done after the daily management and before
parking the machine.
z Use the goggle,gloves and mask ,or ther protective
equipment.
z After the cleaning,check and repair all the leakage.
z Close all the covers or hood.
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2. Maintenance of lacquer
The damp and caustic condition make the machine rusted.
Accordingly suggest that the lacquer surface of machine should
be maintained every six months.
3. Maintenance and repair of all the
systems and components
3.1Engine
3.1.1 Check the oil level of engine
Check the oil level of engine everyday.
z Place the machine on the location of maintenance, and stop
the engine. Refer to “Chapter Ⅴ1 The Position Of Repair”
z Open the engine hood.
z Pull out dipstick, insert it after cleaning, and then pull out
(at least twice).
z Check if oil level gets to the highest oil level “H”.If the oil
level flushes with “L”, refuel defined oil through engine oil filler.
Choose the oil referring to “Chapter Ⅵ 7 Choice of Oil”.
z If the oil level is normal, put the dipstick back, and cover
the engine hood.
Importance! If check the oil level after engine working, , and
check it 10 minutes later after stopping the engine. If the
machine is tilted, adjust the machine horizontal.
3.1.2 Replace the engine oil and filter element of oil filter.
Do the maintenance according to Diesel Operation &
Maintenance Manual. If the machine is working in the condition
with a amount of dust and acidity, shorten the cycle of replacing
engine oil and filter element. Oil filter is one-off, which can’t be
washed and must be replaced.
! WARNING
△
z Be careful when replacing oil, your skin maybe
scalded by hot engine oil without any safeguard.
z Place the machine on the location of maintenance .Start the
engine, and make it run idly. Then stop the engine when the oil
temperature is up to 80°.
z Place the machine on the location of maintenance, and stop
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the engine. Refer to “Chapter Ⅴ1 The Position Of Repair”

z Remove the cover below the engine. Screw down the
draining oil plug at the lateral part of engine. Drain the oil and
catch it with vessel.
Attention! When dealing with the used oil and liquid, pay
attention to protecting environment!
z Open the gas cap to drain the oil engine faster.
z After used oil is drained, screw the oil draining plug.
z Remove the oil filter cartridge with apt instrument. Remove
the filter. Store the oil with container.
z Clean the installing surface of oil filter.
z Fully fill filter element with oil, and place the gasket on oil
filter, at the same time, coat the surface of the gasket with an
appropriate amount of engine oil. Install the oil filter on the
engine with hands, until the surface of oil filter contacts with
washers. And then screw it for 1/2～1 circle with hands.
Importance! Screwing oil filter mechanically too severely
may damage bolts or sealing performance of filter.
Importance! After changing the filter, the engine must have
been running for 1 minute at idle in order to make sure that
the engine has been lubricated before running.
z Add defined oil through refueling hole, about 17L,and screw
the oil inlet cap.
z Make the engine running for 5 minutes at idle, then stop it,
and check whether the oil filter and draining plug are leaking.
z Check the oil level after the engine is stopped for 10 minutes
and add oil if lack.
3.2 Fuel oil System
Importance! Clean fuel is essential for engine to avoid
malfunction.
Importance! Be careful to clean the surrounding of inlet oil
cap before removing it. Avoid spraying fuel while filling oil.
Keep oil tank full in cold season to prevent that condensate
water appears in oil tank.
3.2.1 Fill the fuel and check oil level
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Stop the machine on the flat ground. Operators can check the
fuel level according to oil gauge of the monitor. If the needle of
indicator falls down to red zone, add defines fuel. Before adding,
turn the upper frame for appropriate angle relative to the lower
frame in order that workers can add fuel standing on caterpillar
band after stopping the machine. Choice of fuel refers to
“ChapterⅥ 7 Choice of Oil”, the same below.
3.3 Air Filter
Air filter can prevent dust and other impurities from entering
engine, the cleanliness of inlet air decides degree of wear of
engine to a large extent. So check the air filter periodically and
maintain it properly.
Important! Do not start engine without the filter or with
destroyed filter in any case.
Check whether the air inlet hoses and pipes that connecting air
filter with the engine have leakage.
Prepare an air filter in reverse, and protect it in dust-proof place.
3.4 The Cooling System
If the level of coolant is normal and the temperature of engine
becomes high, the radiator must be cleaned.
Importance! Be careful not to destroy the chips of the radiator.
3.4.1 Check the level of coolant
Check the level of coolant every day.
△
！ WARNING
z After the operation of engine is over, the coolant is very
hot, open the cover of the radiator until the coolant
becomes cool. Open the cover of radiator slowly to
relieve the inner pressure.
z Add the coolant to defined level from the filling port.
Importance! Apply clean soft water, rain or running water
as coolant, and the well water or spring water can be used
only after heated in case of scale to influence the radiating
performance.
Importance! Fill the antifreeze into coolant when the
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temperature is below 0℃.If there is no antifreeze in the

coolant, drain the coolant radically and fill it again next
time.
z Tighten the cover of filling port.
Importance! Do not fill cold coolant to the heated engine,
which may cause fracture of cylinder body and cylinder cover.
3.4.2 Change the coolant
△
！ WARNING
The coolant is combustible, and avoid sparks.
Importance! Different coolant can not be mixed, or the engine
is destroyed.
Importance! The coolant is poisonous, when removing the
drain plug, pay attention not to spaying coolant with the
antifreeze on your body. If the coolant splashes into your eyes,
wash them with clean water and go to see doctor.
z Remove the cover below the radiator.
z Place a vessel under the draining valve 2 on the bottom of
radiator in order to store coolant, and loosen the filler cover of
radiator 1. And open the draining valve 2 to drain the coolant.
z Open the draining plug on the engine body to drain the
coolant, and contain the coolant with container
z After draining the coolant, shut off the draining valve, and
fill the radiator with clean soft water fully.
z Start the engine and keep it running at idle for 10 minutes.
z Stop the engine, open the draining valve2 and drain the
coolant radically.
z Clean the radiator with degreasing solvent, and the method
of cleaning refers to the introduction of degreasing solvent.
z After cleaning, shut off the draining valve. Open the water
pipe, and fill the radiator again fully.
z Start the engine, and keep it running at idle. Open the
draining valve .Wash it until effluent water becomes clear.
Importance！During washing ,do not make the water output
more than water supply, because oil cylinder body must been
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filled with water all the time.

z Stop the engine, close the water pipe, drain the cooling
system radically, shut off the draining valve , and wrap the
draining plug with sealing strip and tighten it.
z Fill the coolant to make the level get to the middle of
sight window from the sight window B on the radiator.
z Keep the engine running for 5 minutes at low-speed idle,
and then keep the engine running for 5 minutes at middle-speed
idle to drain the air that is contained in the coolant. (At the same
time, do not cover the filling port of radiator.)
z Assemble the bottom cover of the radiator, and check
whether there is leakage for radiation system.
Importance! During draining the coolant, pay attention to
protecting the environment.
3.4.3 Clean the radiator, the cooler of oil and condenser
Clean all the core every 500 working hours.
△
！ WARNING
When cleaning with compressed air, wear goggles and mask.
z Open the engine hood and the cover of the battery at the rear
part of the machine.
z Clean the mud, dust and leaves adhered to cooling pins of
radiator and cooling pins of oil cooler. At the same time, clean
the guard net on the front part of oil cooler, and clean the pins
of air conditioner condenser.
z Check the rubber hose. If the hose has cracks or hardening
because of aging, change it with new hose.
Otherwise, check whether the clip of hose is loose.
Importance！During using compressed air, keep some distance
with the core in order that the core is destroyed. If the core is
destroyed, there may be the phenomena of leakage and
overheating. In the working condition with a large amount of
dust, check every day whether it has been working for the whole
maintaining cycle.
3.5. Hydraulic System
Importance! All the operations done on the hydraulic system
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must keep high cleaness. Even tiny particle can cause the
damage or blocking of system.
3.5.1 Check the level of hydraulic oil
Check the level of hydraulic oil every day.
zPlace the machine on the solid, flat, level ground.
zOperate the handle of left and right working mechanism to the
end on the every direction in order to release inner pressure of
hydraulic circuit.
zPull the security lock handle to “Lock”.
zCheck the level of hydraulic oil by the level meter.
z If the oil level stays at the middle of the circular dipstick, it
shows that the level is normal. If the oil level is lower than the
1/2 range, open the filling cover on the top of oil tank, and fill
defined hydraulic oil, the choice of hydraulic oil refers to “This
chapter 7 Choice of Oil” as the same below.
Importance! During filling hydraulic oil, do not exceed the
normal level, overfull hydraulic oil may overflow or destroy
the hydraulic circuit.
Importance! The hydraulic oil with different brand can’t be
mixed.
3.5.2 Change hydraulic oil
Change hydraulic oil every 1200 hours.
△
! WARNING
Be careful during changing oil, hot oil scalds your skin
without safeguard.
z Place the machine on the solid, flat, level ground.
z Stop the engine, pull the operating handle of security lock.
z Relieve the pressure in the hydraulic oil tank by ventilating
filter2.
z Remove the cover under hydraulic tank.
z Place a vessel under oil draining plug.
z .Remove oil draining plug, connect the drainage soft hose,
drain the hydraulic oil and use a container to store oil.
z Screw down the oil filling filter2. Accelerate the progress
of draining oil.
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z Drain all hydraulic oil radically, and assemble the oil

draining plug.
z Clean the filter and reinstall it.
z Fill hydraulic oil (almost 200L), and tighten the filling
cover.
z Check the oil level, fill oil if it is lack.
3.5.3 Change the filter of hydraulic oil returning filter
Change the filter element of oil-returning filter after 2000
working hours for the first time.
z Screw down all bolts 1. Pull filter element out.
z Install new filter element of filter and all parts.
3.5.4 Relieve the pressure of hydraulic oil tank and hydraulic
circuit
Importance! In the hydraulic circuit, inner pressure exists
always. Before releasing the pressure, do not fill or drain oil,
and also do not maintain and check the machine. When
screwing down the cover of hydraulic oil tank and hose
joints, standing side to loosen them slowly.
z Release the pressure of hydraulic circuit.
Rotate the start switch to the “ON” location, operate the handle
to the end in all direction for several times respectively, and
relieve the pressure of hydraulic circuit.
z Release the inner pressure of oil tank, press the air filter
9several times. Release the pressure of oil tank.
3.6 Electrical System
3.6.1 Electrical system maintenance rules
z If the wire is in a damp environment or insulation is
damaged, the electrical system is easy to leakage, and
results in dangerous accidents.
z Maintenance of components associated with the electrical
system:
1) Check the fan belt tension and damage;
2) Check the electrolyte level in the electrolyte cell.
z Do not arbitrarily remove any assembled electrical
components.
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z In addition to my company regulations, it is not allowed to

add any electrical components.
z When cleaning the whole machine or operate in the rain and
snow, maintain the electrical system dry.When operating at
the beach, prevent corrosion caused by sea water torwards
the electrical system.
3.6.2Charge the storage battery
△
! WARNING
z When charge the storage battery rapidly, firstly remove
the hood of the battery. When charging the battery,
explosive nitrogen-hygrogen mixture may appear, short
circuit, flame nearby may cause powerful explosion.
There is an indicator lamp showing electric charging status of
battery on the cover of storage battery. When the indicator lamp
becomes green, the battery is normal. When the indicator lamp
becomes black, the battery should be charged. When the
indicator lamp becomes white, the battery should be changed
instantly. While charging the battery, if dealing with it wrong,
the battery suffers from the danger of explosion. So operate
according to the stated procedure of dealing with storage battery
and relevant stated procedure in the operation instruction, and
comply with the following points for attention:
zDuring charge the storage battery generates hydrogen and
nitrogen, once the gas meets with flame or the vent is blocked,
the explosion will happen. So the storage battery should be far
away from flame, and avoid short circuit.
z During charging, remove all screw plugs in order to make
ventilation better. Be not close to fire or spark to prevent
explosion.
z During charging the positive pole of charger should connect
with the positive pole of storage battery, the negative pole of
charger should connect with the negative pole, reverse
connection is forbidden.
z During charging the battery generates gas, vent hole should
be checked regularly in case that the hole is blocked and the
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battery explodes.
z When the temperature of electrolyte exceed 45°C in the
progress of charge, reduce the voltage and electric current of
charge accordingly to prevent that too high temperature makes
the electrolyte spray.
z Before charging, get down the wire from negative pole of
battery, or high voltage appears and destroys the alternator.
z The positive pole of the charger connects with the positive
pole of storage battery, the negative pole of the charger connects
with the negative pole of storage battery. Do not charge the
battery in series (24V)
z Suggest to use the charger of constant voltage 16.0 V (do not
exceed 16.2V, or a amount of water is electrolyzed, and the level
drops, the indicator becomes white, and the battery is discarded)
and limiting the electric current 25 A charges until the charge
electric current is less than 2A and the indicator becomes green.
zIf in the progress of charge, the vent hole of storage battery
spray a amount of acids, stop charging instantly and find the
cause.
z In the progress of additional charge, check the indicator once
an hour. If the indicator of storage battery becomes green, the
storage battery is fully charged and stop charge.
z The voltage of battery that is charged just now may be more
than 13 V, but it is electrical floatation, let it on standing for
several days or discharge it several times, and the electrical
floatation will disappear.
z After additional charge and tested qualification, it is
suggested to coat the grease on the end column to prevent
electrical erosion.
z After charging, turn down the charger. Excessive charge may
cause the following situation: the storage battery is very hot;
electrolyte is lack; the battery plate is destroyed.
3.6.3.The points for precautions during welding
Welding should be operated by welder with relevant
qualification and skills on the location with relevant equipments.
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Welding generates gas, and fire and electrical shock may happen
during working, so the worker without relevant qualification is
forbidden to operating. Comply with the following points for
attention during welding:
z Turn off the main power switch before welding.
z Cut the terminal of the storage battery to prevent explosion
of it.
z For the wheel loader with ZF control unit, the plug terminal
of computer’s control panel of gear should be disconnected to
prevent that impulse current damages the computer’s control
panel during welding; after repair, make sure that plug terminal
of computer’s control panel connects well according to the
requirement, or the machine can not start and running.
z Clear the paint on the location of (the radius of the circle
around welding spot is 10cm at least) to prevent harmful gases.
If welding on the hydraulic equipments or pipes or the very
close location, the combustible steam and sparks are generated
in the danger of burning or explosion, so avoid welding on the
above locations mentioned.
● When welding, splashing spark directly drop on the rubber
hoses, wires or pipes with pressure, and the pipes may be
ruptured suddenly, the insulating skin of wires may be destroyed,
so cover them with fire resisting shield.
z Wear protective clothing during welding.
z The ventilation of welding place should be fine.
z Clear up all the combustible materials, and prepare fire
extinguisher on working place.
z The changes can not affect the performance, safety and
strength of the vehicles and working devices.
3.6.4 Change the fuse
Importance! During changing the fuse, turn the key of
starting switch to the position “OFF”, and make sure that
the specification of the fuses are same.
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4. Lubricating system
4.1 Lubrication of roller
The correct lubrication can decrease the friction resistance of the
machine components and the abrasion of parts enormously. And
it can ensure service performance of the machine and increase
the service life. The working oil is also lubricant and cooling oil
in the hydraulic system and vibration wheel of the road roller. So,
refueling oil and changing oil period have especially important
significance to the regular service of the road roller.
Lubricating parts and periodic table: refer table 1.
Instructions：
Refuel and change the oil period according to the periodic table
besides the routine checking and refueling before dispatching the
machine everyday. The lubricating cycle is divided into four
types of every 50 hours service, every 200 hours service, every
600 hours service and every 1200 hours service. If the oil has
metamorphosed after check-up, it should be replaced at once. If
the oil metamorphoses in a short period after change, find out
the reason and deal with it in time.
z The particular method of the engine lubrication please refers
to the engine instruction book.
z Inject the lithium base grease into the four joint bearings at
the gyroscopic bearing articulate frame individually though
the four M10×1 oil cups to lubricate. After the injection,
leave a bit of grease on the oil cups to prevent dust coming
into and pollute the grease. If the grease can not come into
the bearing, use the lifting jack to decrease the load of the
bearing, and then inject the grease.
z Signs：
△ The first changing oil after the new machine running in.
◎ The season character changing oil.
○ Check the oil level and refuel the oil.
▲ Add grease.
● Replace fresh oil.
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Table 1. Lubrication parts and lubrication parts table

Table 1. Lubrication parts and lubrication parts table
Number of Lubrication cycle
Number of
Lubrication parts lubrication Every Every Every Every
lubricant kinds
points 50 hours 250 hours 600 hours 1200 hours
Crankcase 1
Engine Diesel oil
Injection pump 1
Engine oil When carrying out the maintenance and repair, please
Speed controller booster 1 observe to the requirements of Operation &
Water pump and fan Maintenance Manual-diesel engine.
1
spindle bearing Grease
Charge generator 2
Main drive 1 ᇞ ○ ●
Drive
Gear oil
axle
wheel reductor 2 ᇞ ○ ●
Mechanical shift gearbox 1 Gear oil ○ ●

Power-shift gearbox 1 Hydraulic oil ○ ●
Hydraulic oil tank 1 Hydraulic oil ○ ●
Turning oil cylinder
Vibrication rear and front 4 Grease ▲
device and pedestal bearing
hydraulic
system Vibration wheel Diesel oil
2 ᇞ ○ ●
Vibration bearing Engine oil
All control level series points under

Some Grease ▲
the control box
Engine hood hinge and cylinder pin
2 Grease ▲
shaft
4.2 Lubrication
Lubrication is the important part of maintenance. If lubricating
the machine in correct method, the service time of the washer,
bearing, bearing pin extend greatly. Lubricating chart can make
the lubrication easier, and reduce the risk of forgetting the
lubricating location. The lubrication can supply the bearing
lubricating grease to reduce the wear and tear between bearing
pin and bearing bush; replace the used, dirty grease. Importance!
Before filling the grease, clean the grease filling mouth and
grease fun to prevent that the sand and dirt are contained during
filling.
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5 Periodic Maintenance
5.1 Maintenance contents
The periodic maintenance is divided into five grades of every 10
hours service, every 50 hours service, every 250 hours service,
every 600 hours service, every 1200 hours service and every
2400 hours service.
5.1.1 EVERY 10 HOURS (DAILY) SERVICE
z Check the fuel level in the fuel tank and the water level
in the water tank, and fulfill them.
z Check hydraulic oil level and add according to the
requirement.
z Check that if there are leakage phenomena of oil, water
and gas.
z Check the fixation and sealing of engine, gearbox, oil
pump, motor, vibration wheel and hydraulic redirector.
And check that if there is overheating phenomenon.
z Check the bolts at the driving axle and pin to find out if
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it is loose or lost.
z Do the necessary cleaning work to remove the greasy
dirty, clay and sundries .etc. outside the machine.
z Check that if there are exceptional sound or other
abnormal phenomena when all the parts run.
z Check that if the manipulation handle and the turning of
pedal are flexible and check that if there is free stroke.
z Check the parts of brake and turning system .etc. related
to the running safety.
5.1.2 EVERY 50 HOURS（WEEK） SERVICE
Carry out the periodic maintenance of every 10 hours with this
maintenance operation at the same time.
z Add and replace the oil according to the lubrication
table.
z Clean the engine oil coarse strainer, fuel coarse strainer
and air cleaner.
z Check the tension of fan belt and engine belt.
z Check the oil level in injection pump and speed
controller.
z Check that the discharge of the storage battery.
z Check the abrasion status of the brake block of
disk-type arrester gear. Then ensure if the brake of the
running brake system needs to exhaust.
z Check if the step manipulation level and handy brake
manipulation level are abnormal and flexible. And
check if the parking brake is credible.
z Check the fastening bolts of vibration damper and tire
retaining nuts.
z Clean the dust on the radiating flange (Do this job
especially in the dirty working condition.)
z Check and refuel the oil of clutch power system.
5.1.3 EVERY 250 HOURS (MONTH) SERVICE
Carry out the periodic maintenance of every 10 and 50 hours
with this maintenance operation at the same time.
z Check the pressure and wear of tire.
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z Clean the fuel filter in the hydraulic oil tank.

z Add grease to the bearing and driving axle .etc. of water
pump according to the lubrication table.
z Change the diesel engine fuel according to the quality of oil
and the service condition of the engine.
z Check the oil level in driving axle and gearbox .etc.
according to the lubrication table.
z Check the oil level and quality of the lubricant of vibratory
wheel ( First checking is carried out after 20 hours of the
running in period).
z Check and tighten the fastening bolt of rear axle wheel hood
and the brake.
z Check if the important structures have damaged，check
connection of bolt.
z Check and tighten the attachment bolt on the bearing base of
vibration roller, damper block and side places.
5.1.4 EVERY 600 HOURS（SEASON） SERVICE
Carry out the periodic maintenance of every 10, 50 and 250
hours with this maintenance operation at the same time.
z Check the electric devices, wires and joints.
z Clean the fuel tank and fuel pipes.
z Check, wash and dredge the entire air plugs and holes.
z Check the parts of the running brake system and adjust, repair it if
necessary.
z Check the service condition of the steering cylinder and repair it if
necessary.
z Check if the rubber damping blocks of vibration wheel have been
damaged.
z Replace the diesel engine oil on both sides of vibration wheel.
z Remove, wash and check the main clutch pump and actuator. And
change the oil of the clutch actuator system.
5.1.5 EVERY 1200 HOURS（HALF A YEAR） SERVICE

Carry out the periodic maintenance of every 10, 50, 250 and 600
hours with this maintenance operation at the same time.
z Clean the bottom shell of engine, fuel tank and its
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pipelines.
z Lubricate, clean and change oil roundly according to
the lubrication table.
z Check the abrasion status of the parking brake, adjust or
repair it.
z Check each instrument and light.
z Change the fuel filter paper filtering element.
z Check the starting motor, charging generator and
lubrication bearing. Adjust or change if necessary.
z Check each part of the engine. Update or change if
necessary.
5.1.6 EVERY 2400 HOURS(YEAR) SERVICE
Carry out the periodic maintenance of every 10, 50, 250,600 and
1200 hours with this maintenance operation at the same time.
z Change filtering element of the fuel filter paper.
z Check and measure the engine entirely and confirm the
range must be repaired according to the result.
z Check, measure, repair the driving axle and vibration
wheel or change the damaged parts according to
practice condition.
z Check and measure the parking brake system entirely.
Repair or change the damaged parts.
z Check the steering gear. Repair or change damaged
parts.
z Check the performance of complete appliance. Deal
with the problems in time.
z Change the hydraulic oil and oil filter of the hydraulic
oil tank.
5.1.7 The maintenance principles listed above are the normal
requirements. The maintenance time should be determined
by the closer one between the two the maintenance schedules.
If the working condition is very severe, please shorten the
maintenance cycle and increase the maintenance times
according to the real conditions.
5.1.8 Replace the air-storage tank after 3 years of service.
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6. Periodic replacement of major features

The periodic maintenance is necessary to keep safe when the
machine is operated or driven. In addition, the parts in the list of
periodic change parts below should be changed periodically in
order to improve the security. These parts are related to security
and fireproofing, so contact the manufacturer for change.
The materials of these parts may change as the time passes by,
thus they may be easy to wear and deteriorate. But the
application situation of these parts is difficult to estimate in the
daily maintenance, so it is required to change as long as the
fixed time comes. It is necessary to completely keep the function
of these parts.
If these parts appear abnormal despite the periodic maintenance
is undue, immediately change or remedy. If the tube clamps
appear deteriorated, change them at the same time.
In addition, check the hydraulic tubes which are not listed as
periodic change parts. Tighten or change if abnormity appears.
Change the O-rings, gaskets and other parts at the same time.
No. Important Parts Which Need Periodic Change Quantity Change

Period
1 Fuel tube (fuel tank to fuel injection pump) 2 Every 2
2 Fuel tube (fuel filter element to fuel injection pump) 1 years or
3 Overflow tube (nozzle to fuel tank) 1 4000
4 Tube（fuel injection of primary pump） 1 hours,
5 Tube（back-oil of pump） 1 take the
6 Tube(oil suction of primary pump） 1 earlier
7 Tube(lift-arms cylinder-control valve） 1 period as
8 Tube（Arm cylinder-control valve） 1 standard
9 Tube（bucket cylinder-control valve） 1

10 Tube（slewing motor-control valve） 1
11 Safety belts 1 Every 3
years.
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7. Choice of oil
7.1 Detailed Rules of Using Oil, Fuel and Coolant
△
! WARNING
z Because of bad operating conditions (high temperature
and high load) and dusty ambient circumstances, oil
easily is deteriorated. Change oil as soon as the oil
deteriorates or is mixed with many impurities.
z Add the specified volume of oil. Either too much or too
little oil may cause problems.
z Clean and replace the relative filters when changing
oil.
7.1.1 Fuel
z Fuel pump is a precision instrument. If the fuel mixes with
water or dirt, the fuel pump will not work normally.
z Never let impurities enter when changing and adding fuel.
z Strictly choose the fuel brand according to this manual.
z The fuel may be frozen at low temperatures (particularly
temperatures lower than -15℃). So it is necessary to change
the kind of fuel according to the environment temperature.
z Always fill the fuel tank full after operating to prevent the
water, which is condensed by the moisture in the air, from
entering the fuel tank.
z If the engine fails to suck fuel or the filters have been just
replaced, drain out the air in the circuit.
7.1.2 Coolant
z If the engine overheats, add coolant until the engine cools
down completely.
z Add coolant to specified level. If the level is too low, it will
cause the overheating of the engine system and the
corrosion of the cooling system.
z Antifreeze is flammable. Keep fire away when adding the
antifreeze.
z Do not use 100% antifreeze as coolant, the concentration of
the specific formula has been in the following table.
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Components ％
F
Name Ethylene
Alcohol Glycerin Water Unit p
glycol
60 40
Ethylene
55 45 Volume
glycol
50 50 ratio
antifreeze
40 60
Alcohol 30 10 60
glycerol 40 15 45 Weight ratio
antifreeze 42 15 43
7.1.3 Lubricant
z Lubricant is used to reduce noise and prevent wear on the
joint surfaces.
z Joints not included in the manual (connectors, jointing
sleeves) are treated during overhaul. So they do not need be
lubricated. When some parts become inflexible because of
long-term operation, it is necessary to add lubricant.
z Remember to wipe off the overflow lubricant when adding
it.
7.1.4 The Storage of Oil and Fuel
z Prevent water, dirt or other impurities from mixing with the
oil.
z Follow the rule, first in first out, to maintain oil quality
during long-term storage (Use the oil with the longest shell
life).
7.2 Selection of Fuel
7.2.1 Use of fuel
z Use oil according to the brand and the oil content
strictly.（Refer to the table 1.）
z When fulfilling the fuel, hydraulic system working oil
and grease, clean the greaser, container and the part of
filling oil to keep water, dirty mire, sundries from
coming into the oil.
z Refueling various oil liquids must use a filter, except
the grease.
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z Refueling the grease should not end until the clearance

of the filling oil part overflows grease. And erase the
overflow grease.
z When replace fresh oil, discharge the dirty oil after the
machine stops working; inject rinse oil and make the
machine turning for a few minutes in the condition of
no load. After the engine stops running, discharge all of
the rinse oil at each part and inject clean fresh oil again.
The engine runs at low speed, then refuel the fresh oil
to demanded oil lever. The fuel tank should be
periodically cleaned.
z Change the varieties of the working oil and lubricant
according to practical situations and operating
requirements in different seasons.（Refer to 7.2.2"Oil
reference table 1 "of this chapter.）
z When refuel various oils or check the oil content, the
road roller must be in horizontal position. The refueling
of machine parts, such as the drive axle, the vibration
cavity of vibratory wheel, transfer case, should not end
until the position of oil lever plug screw overflow oil
liquids, except the part has dipstick or designation.
Refer to figure 6-1.
Fig.6-1. Rear axle oil filter and oil lever

7.2.2 Note for using oil
z Complement the fuel of the fuel tank to prevent blotting
timely. Check once if the fuel tank is polluted and if some
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sediment is in it every month, clean the oil filter at the same time.
The diesel engine fuel must be replaced regularly, because the
mechanical impurity in the fuel will increase along with time
going. The reasons of impurities increasing are: the resultant
after oxidation and abrasion of the parts, combustion remnant in
the air cylinder and dust from the outside. When the content of
the impurity reaches 0.4～0.5％, the fuel will become black and
the physicochemical guideline will go bad. Changing fuel should
be in the hot condition.
z Check the cleanliness of the hydraulic fuel periodically. The
method is: take out a few drops of oil from the fuel tank and
drop them onto the 240-mesh filter paper. If a canary circle
appears on the paper, the fuel can keep on using. If the circle is
obvious, the fuel is polluted and need to be replaced. Adding the
fresh fuel must use the oil filter. Do not inject the fuel into the
fuel tank directly. Do not mix several kinds of hydraulic oil to
use. When changing the fuel, the former oil must be cleaned out.
7.2.3 Reference Table of Oils
Standard oil Oil
Variety Quarter Standard code Application part content
Brand
and name (L)
-50 -35
Winter GB252-2000
Engine fuel -20 -10 Fuel tank 220
Light diesel oil
Summer 0 10
Engine GB11122-2006 Diesel engine oil sump
All the year CD and over 15W/40 16
coarse oil Diesel engine oil tank
Caltex anti-wear hydraulic oils
Hydraulic
All the year Hydraulic oil 46 with Wide temperature range Turning system 200
working oil
or Mobil DTE 26
GB13895-1992
Drive axle Main gear and
All the year Over loading vehicle 85W/90 9.6×2
gear oil wheel
gear oil(GL-5)
GB12981-2003
Brake oil All the year DOT3 Parking brake system 13
Synthetic brake oil
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GB12981-2003
Clutch oil All the year DOT3 Booster system 2.0
Synthetic brake oil
Vibration champer
Gear oil All the year CKD220 85W/90 1.0
of vibratory wheel
Hydraulic
Q/SH303 064-2004 6 code hydraulic transmission
transmission All the year Gearbox 34
Hydraulic oil oil
oil
GB7324－1994 Rolling bearing and
Grease All the year 3# 3kg
Lithium base grease various ream pin
SH0521-1999
Glycol engine
Antifreeze All the year cooling fluid for Glycol engine cooling fluid Water tank 44
car and light road

engine
7.2.4 Reference Table of Foreign Oils
z Engine oil
Similar Oil Brands (classified by SAE standard)
Oil Brands
CALTEX SHELL MOBIL ESSO
Diesel Machine Oil Mobil delvac super1300
RotellaSX 40;
Excelled CD and CD Essolube XT-3;
Rotella TX 40, 20w/40; （ SAE15W-40 ）（ -15 ～ 50
15W-40 Caltex Delo Essolube XT-2
Rotella DX 40 ℃）
GB11122 Gold
Diesel Machine Oil Multigrade
Rotella SX30, 10w/30; Mobil delvac super 1300
Excelled CD and CD 15W-40
Rotella TX30; （SAE10W-30）（-20～40 Essolube XT-5
5W-30
Rotella DX30 ℃）；Villiger NO.1（≥40℃）
GB11122
z Hydraulic oil
Similar Oil Brands
Chinese Brands
CALTEX MOBIL SHELL CASTROL ESSO
Hydraulic oil L-HM46 CALTEX DTE25 （ -10 Tellus 27； Hyspin AWS 32；
（-5℃～40℃） RANDO Nuto H46
℃～40℃） Tellus 29 Hyspin AWS 46
GB11118.1 HDZ46
Hydraulic Oil L-HV46 （-25℃～40
℃） DTE15M(-26 Hydro-kinetic Hyspin AWH46； Vnivis N46
（-30℃～40℃）
℃～40℃） Tellus T27 46 Nuto
GB11118.1-1994
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z Gear oil (Axle oil)

Similar Oil Brands (classified by API standard, GL-5)
Chinese Brands
CALTEX FUCHS MOBIL ESSO SHELL
Heavy duty gear Mobil Gear oil HD80W-90 Spirax EP

Caltex Titan
oil for automobile （-20℃～40℃）； Gear oil Heavyduty
Thuban GL5 Gear
(GL-5) 85W-90 Automobile Gear oil HD85W-90 GX 85W-90 HD90
EP 90 LS90
GB13895 （-10℃～50℃） HD80w-90
z Brake fluid
Similar Oil Brands
Chinese Brands Grade
MOBIL ESSO British BP SHELL
Super
Motor vehicle brake Brake fluid
SAE performance brake
fluids HZY3 Brake fluid Disc-brake Donax B
1703C fluid
GB12981 fluid
DOT3
z Grease
Similar Foreign Oil Brands
Chinese Brands
CASTRO British SHEL
MOBIL CALTEX ESSO
L BP L
Retina
Mobile Marfak
ZG-2 or ZG-3 Lithium based Ronex MP； Energre x A；
grease multi LM grease
lubricant grease GB7324 Beacon EP 2 ase L Alvani
XHP222 Purpose
a
8. Troubleshooting
ENGINE SYSTEM
N
Problems Possible Causes Remedy
o
1. Storage battery has no enough electric 1. Charge.
power. 2. Check that if the wire is correct and
2. The starting circuit joint breaks off or reliable and clean the dust and greasy
Starting the loose contact. dirty on the contact surface.
1. diesel is 3. The starting engine carbon brush has 3. Correct and exchange carbon brush.
difficult. poor contact with the collector. Clean the collector surface with wood
4. The fuel in fuel tank is too little or its flask paper and blow down dust.
quality is too bad. 4. Add satisfactory new oil.
5. The fuel pipeline or filter is blocked. 5. Clean the sucker and filter.
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6. Air comes into the fuel system. 6. Check gas leakage parts and take air
7. Other troubles of diesel engine. exhaust measures.
7. Refer to the diesel engine specification.
1. The air temperature is low or the fuel
1. Select qualified diesel oil according to
quality is bad.
seasons.
The diesel 2. The engine overloads.
2. Eliminate overloading.
smokes 3. Air cleaner is blocked and the inflow is
2. 3. Clean the air cleaner.
largely when not free.
4. Adjust the injection advance angel.
it works. 4. The injection oil is too late.
5. Check and adjust according to the diesel
5. Other reasons, such as the abrasion of oil
engine specification.
pump, bean, valve, piston ring .etc.
The diesel is
1. The feeding or inflow is blocked. 1. Check, clean.
nerveless and
2. The accelerator cannot be pulled to the 2. Check and adjust the acceleration stick
3. cannot reach
bottom. system.
the rating
3. The trouble of diesel engine itself. 3. Examine and repair.
speed.
1. The oil level of the crankcase is too low
The water or the oil brand is not correct.
1. Adopt adequate regular fuel.
temperature 2. Thermostat is breaking-down.
2. Replace.
and the oil 3. Cooling water is not enough or the
3. Add water and check pipeline.
4. temperature circulation is minus.
4. Adjust belt tension or replace belt.
of the diesel 4. The fan belt is slack. The speed reduces.
5. Examine and repair.
engine are too The wind rate decreases.
high. 5. The thermometer or the flame state may
be breaking-down.
The 1. The free stroke of clutch pedal is long. 1. Readjust35～40mm.
separation of 2. The height of separation level is too low. 2. Adjust. Ensure that：JCL380：70±0.4.
5. clutch is not 3. The disk is warped severely. 3. Replace disk.
thorough 4. The spline gear is rust-eaten and stuck. 4. Repair, polish or replace.
5. Disoperation. 5. Training and learning.
1. The pedal has no free stroke. 1. Readjust the free stroke 35～40mm.
2. Presser-plate springs are heated 2. Replace.
The clutch is
6. annealing. 3. Replace.
slipped.
3. Presser-plate and friction disk are 4. Assemble after scouring and airing.
abraded severely. 5. Maintain or Replace.
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4. There is grease dirt on the friction disk 6. Add grease.

surface.
5. The inflow valve of control calve can
not be closed tightly. The escape hole is
blocked.
6. The lubrication of wire rope is not good.
The valve spindle can not align.
1. The disk or presser-plate is warped. 1. Replace.
2. The disk hub rivet is loose. 2. Replace disk assy.
Initial step
7. 3. The damping spring is broken. 3. Replace disk assy.
shudders.
4. The heights of separation levels are 4. Adjust regulating nut. Ensure the thrust
inconsistent. collar ending pulsation≤0.4.
The clutch 1. The free stroke is heavy. 1. Lubricate the driving parts.
8. pedal is 2. The work stroke is heavy. 2. Repair or replace booster cylinder.
heavy. 3. The brake stroke is heavy 3. Normal.
No. Problems Possible Causes Remedy

The wheel has beating 1. The clearance of rearing or gear is too
1. Adjust.
1. phenomenon when the large.
2. Fasten wheel bolts.
machine runs. 2. The fixing of the wheel shell is not good.
1. The assemblage clearance of rearing or
1. Readjust.
gear is too small.
2. Drain oil or add oil
2. The grease is too much or too little.
2. Fever properly.
3. The breath plug is blocked.
3. Clean the breather hole.
4. The sealing element is damaged and the
4. Change sealing element.
oil leaks.
1. Bridge connecting bolt and tight nut are
loose even lost. 1. Fasten or replace.
2. The lubrication is not enough and causes 2. Add grease to the require
3. The sound is abnormal.
dry friction. places.
3. The specification of grease is not correct 3. Examine and repair.
or the quantity is not enough.
1. The grease seal is damaged and aging
1. Replace grease packing.
4. Oil leakage -
metamorphosed. 81
2. Tighten.
2. The bolt is loose.
Roller
DRIVING AXLE SYSTEM
GEARBOX SYSTEM
No Problems Possible Causes Remedy

1. Gear operation handles become 1. Adjust the position of operation
The machine can not
loose. handles.
1 move. Or you can
2. The handle heads get off the 2. Put the handle heads in the
not shift gear.
transmission fork groove original position.
1. The grease is not enough.
2. The sealing element is damaged 1. Drain oil or add oil properly.
2 Fever and the oil leaks. 2. Clean the breather hole.
3. The breath plug is blocked. 3. Change sealing element
Replace new one.

3 The noise is too big. The worn of gear is too severe.
VIBRATION HYDRAULIC SYSTEM

Only big vibration and no 1. The motor is broken.
1. Replace.
1 small vibration. Or the type 2. The vibration wheel eccentric is
2. Repairs.
of vibration is in reverse blocked.
1. The oil pump internal drainage is big. 1. Replace.
2 The oil temperature is high.
2. The hydraulic oil quality is bad. 2. Change oil.
1. The sucker or filter is blocked. 1. Repair.
3 The yawp of oil pump is big.
2. There is some air in the system. 2. Add oil and exhaust.
VIBRATION WHEEL

1. The circuitry gets loose. The 1. Check the starting vibration
electromagnetic valve has no circuitry.
The Vibration Wheel
operation. 2. Check the hydraulic vibration
does not vibrate or the
1 2. The hydraulic vibration system system.
vibratory force is not
has some trouble. 3. Add qualified oil to regulated oil
enough.
3. The oil level is low and the oil level.
brand is not correct. 4. Replace the damping block.
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4. The rubber damping block aging

hardens and its elasticity
reduces.
1. The rubber damping block is
cracking.
2. The joint bolts of rubber
vibration damper, motor and 1. Replace rubber damping block.
other parts are loose and 2. Tighten bolts according to the
The vibration effect is cracked. requirement. Replace bolts.
2
bad. 3. The vibration wheel inner 3. Replace bearing.
bearing is broken. 4. Add oil or change oil.
4. The bubble in working oil is 5. Adjust the joint clearance.
much.
5. The scraper boards are jointed
too closely.
1. Add oil or drain the oil according to
1. The both sides oil of vibration
the requirement.
The vibration wheel oil wheel is too much or too little.
3 2. Replace bearing.
temperature is too high. 2. The vibration bearing is broken.
3. Replace oil according to the
3. The oil brand is not correct.
requirement.
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STEERING SYSTEM

1. The redirector coupling pin is broken off. 1. Replace.
1 Can not turn. 2. The redirector coach spring is broken. 2. Replace.
3. The turning oil pump is broken. 3. Replace.
1. The pipeline leaks and the grease seal are 1. Replace and seal，tight the
The number of broken. joint.
turning is increased 2. The oil cylinder leaks. 2. Replace the sealing element.
2
and the turning 3. The redirector rotor is worn and its 3. Replace.
torque is not enough. delivery capacity descends. 4. Adjust its pressure to
4. The turning valve pressure is too low. 9.8MPa.
1. The diesel engine rotational speed is too 1. Increase the rotational
Slowly steering and low. speed.
3
big turning force. 2. The turning pump leaks. 2. Examine and repair.
3. Insufficient lubrication in each joint. 3. Add grease.
1. The oil tank oil level is low and the oil 1. Add oil.
pump absorbs some air. 2. Repair and replace the
2. The pipeline has some cracks. Or the broken plumbing and
The steering is not
sealing element is broken and absorbs encapsulation.
4 steady and has some
some air. 3. Do some from left to right
quivers.
3. The air separates from oil and accumulates and from right to left in situ
at the top of the turning cylinder after long turning actions continually
term parking. to eject the air.
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BRAKE SYSTEM

1. Because the pipeline leaks or uses brake 1. Fine out gas leakage phenomenon
continually, the air pressure is too low. and eliminate it.
2. The assistor piston seal leaks and is 2. Replace
worn. 3. Check and repair.
3. The brake valve leaks. 4. Top up brake oil.
Brake force is not 4. The assistor brake oil is too little. 5. Check and repair.
1
enough. 5. The brake hydraulic pipeline and clamp 6. Bleed gas.
plate brake leaks. 7. Replace new filler block.
6. There is some air in the brake hydraulic
pipeline.
7. The brake filler block is worn or
saturated by oil.
1. The brake valve air exhaust is blocked. 1. Check and repair.
2. The assistor action is not good. 2. Check the assistor.
The brake cannot 3. There is some air in the brake oil circuit 3. Bleed gas.
2
loosen regularly. system. 4. Check, clean，replace and oil seal.
4. The brake upper leather bowl turns
down. The piston blocks and leaks.
1. The parts of air compressor piston and 1. Check, repair or Replace.

The air pressure
air cylinder are worn and work 2. Tighten, replace and seal.
Ascends slowly
abnormally. 3. Check and repair.
when the engine
3 2. The pipeline joint loosens and leaks. 4. Check, repair or replace.
runs and descends
3. The brake valve leaks.
rapidly when the
4. The water drain valve and security valve
machine stops.
of air cylinder leak.
1. One of the left and right wheel brakes 1. Check and repair.
Off tracking when
4 inactivates or has bad effect. 2. Check and repair.
brakes
2. One side brake assistor inactivates.
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ELECTRIC SYSTEM

1. When the machine runs, the
key does not be at the 1. Regard to turn to the position of “Switch on”.
“Switch on” position. No
charging.
2. The road roller work time is 2. Do some assistant work to make the battery
The electricity of
too short and makes the cell charge.
1 battery cell is
battery cell charge
used up soon.
insufficiently.
3. The electric system is short. 3. Look up and repair.
4. The battery cell polar plate is 4. Adjust electrolyte gravity and recharge.
vulcanized and cannot be
charged into.
The ammeter The wire joint from battery cell to
2 Loop up loosen joint and tighten.
hand fluctuates ammeter is loose.
1. The battery cell has no
The starting z Charge or replace battery cell.
3 enough power.
motor is weak. z Tighten.
2. The joints loosen.
1. Instruments or inductor are
The electric 1. Replace.
broken.
4 instruments do 2. Tighten.
2. The joints loosen.
not work. 3. Repair or replace.
3. The wire cracks and leaks.
1. Adjust belt tightness.
2. When the diesel engine runs in low speed,
The motor does
short circuit the two binding posts of adjuster,
not generate
“Fire” and ”Magnetic field” and disconnect
eclectic power or 1. The driving belt is too loose
to see the spark. If there is spark and the
the charging and slipping.
5 ammeter indicates charging, the adjuster has
current is too 2. The adjuster has some
some trouble and should change a new one.
small (storage trouble.
3. (1) Check whether the generator can
cell is under
generate electricity with a DC voltmeter.
charge )
Connect Voltmeter (+)with engine armature
terminal; connect voltage meter (-) with
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generator shell.If the engine is running

normally and voltage meter indicates an
increase of 28 volts of battery voltage, the
generator is working normally. If the voltage
meter reading is the same, the generator does
not generate electricity. (2) Check whether
the generator can generate electricity with
bulb. First remove the wires connected with
"armature" terminal and then connect fire
wire of the car light bulbs (such as the
dashboard lighting) with armature terminal,
the other terminal do not need to be
connected .When the engine is running at low
speed ,the light bulb lights up, which means
that the generator can generate electricity;if
not bright, that meams that the generator does
not generate electricity. The generator has
malfunction, and it should be repaired.
6 The swing angle 1、Carbon bush of engine connects l、Open and repair it.
of current meter imperfectly. 2、Open and repair it.
is too large. 2 、 The singeing of adjustor
connector connects imperfectly.
7 The charging l 、 The adjustment voltage of 1、Adjust to the required range.
current is too adjustor is too high. 2、Open and repair it ,or replace a new one.
large. 2 、 The adjustor connector 3、Open the adjustor to held again.
connects is broken.
3、The end of adjustor wire is off
so the adjustment function is
lost.
8 The horn is not l、The connector of horn relay is l、Replace
working. broken. 2、Repair or replace.
2、The horn wire is off. 3、Repair and restore it.
3、Circuit malfunctions.
9 Other lamps or Circuit malfunctions. 1、Check fuse.
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instructor 2、Check bulb.

lamps are not 3、Check circuits and restore.
working.
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CHAPTER V Principle
Introduction
1 engine system
The engine used in this machine is SHANGCHAI diesel engine.

Refer to 《 Diesel Engine Maintenance Manual 》 for the
performance, construction and maintaining of diesel engine
1.1 Air filter
RS8140 roller applies KLG serial air filter. The maintenance is as

follows:
z The air filter requires constant maintenance every 50 hours
after stopping. Release the bolts, ash-pan and bar clasps,
clear the ash in the ash-pan, unload the main air filter, and
blow it from outer to inner with compressed air, knock its
cap. It is forbidden to wash the air filter with oil and water.
z The air filter should be carefully checked after maintenance.
If the filter paper is broken, the cap is deluded, or the air
filter is used for 5~6 times, the air filter should be changed.
Method of changing is to soak the main air filter in hot
water, and unload the plastic paddle ring and dry it, if it is in
good condition, press it into a new main air filter without
plastic paddle ring. If the plastic paddle ring is broken, a
new main air filter with plastic paddle ring should be
changed.
z Safe air filter elements require no maintenance. When the
main air filter element is damaged, much ash on the main air
filter element or it is used for one year, change it.
z The air filter should be assembled correctly with every
component. The shell of the air filter should not be flatted.
The bolt of the bar clasp out of ash-pan should be
strengthened to seal. Be sure the plastic ash exhauster bag is
vertical, and forbid operating without plastic ash exhauster
bag.
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2 Transmission system
Running system of this series road roller is made up of clutch,

gear box, final drive shaft, back drive shaft, axle arm, tyre rim.
2.1 Clutch and Control System
The series of RS8140 roller is equipped with CF 380 clutch which
is manufactured by Heavy Truck Corporation in China. This
clutch is slice helical spring clutch. The control systems are
hydraulic control system and air actuator. The main components
are clutch, actuator and main clutch pump. See Figure 7-1.
1. Clutch assembly 2. Actuator assembly

3.Main clutch pump 4. Oil cup
Fig.7-1 Clutch and operation devices when equiping with
mechanical shift
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1. Slave platen assembly 2.Pressing-plate assembly

3. Clutch shell 4.Separating bearing
5.Hose pipe 6.Clutch fork unit
Figure7-2 CF380 clutch
2.2 Clutch
a、The clutch is used for separating or combining the power of
engine system. The function of it is as followed.
z Start the engine under no load.
z Cut off the power temporarily in order to shift. The gear will
be damaged by the impactation without the clutch.
z The vibration and the impact which is caused by initial
starting could be avoided by the clutch, at the same time the
engine system and running system are connected smoothly.
z When the transmission system is overloaded, the clutch will
slip at short time in case of the damage to transmission
system.
z The temporary power off or the power off before applying
the brake could be realized by separating the clutch. From
above mentioned, the clutch ensure the road roller’s smooth
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starting, the steady operation of the transmission system,

and limits the maximum load of the transmission system,
protects components from breaking. So the clutch is
essential part of the transmission system.
b、The Use and Maintenance of the Clutch
The function of clutch is to ensure the power could be reliably
deliver from the engine to the transmission system or separate
them.
z The clutch must be assembled in strict accordance with the
instruction, declination, unloading of the thrust ring, or
damage of the hang spring are forbidden.
z The clearance between the separation bearing and thrust
ring is 3～4mm.
z No greasy dirt at the friction surface of the clutch, picking
oil should be cleared before the assembling.
z Foreign material is not permitted to enter into the clutch unit
or the shell.
z The declutch distance of clutch is 10mm, the free stroke of
the pedal is 35～40mm.
2.3 Clutch Booster
2.3.1 Principle of Operation
When the clutch pedal is stepped on, the base pump press the
oil to piston of the actuator working cylinder20, some of the oil
push the piston 20 forward and make the pushing bar 16
connect with separating yoke when the spiral fork declutch with
the clutch. Part of the oil come through oil canal push the
control piston forward, open the rubber valve 14, make the
depressed air pass over the space which located between the
control piston 12 and front cap 10, then the oil enter into the
booster body 7, driving piston 3 to move forward, thus the
bar28 promotes piston 20 travel together and enhance the force
of declutching, finally the pressure on the clutch pedal is greatly
reduced.
2.3.2Usage, Maintenance and Ordinary Malfunction
The reliability of clutch actuator should be perfect, if anything
happens to actuator, the clutches can not separate or connect,
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leading the road roller cannot work. So correct usage and

conscientious maintenance is important.
z It is not permitted to mix different brands oil together to use.
The oil should be changed after maintenance of 600 hours.
z If there is any air in the oil canal, the performance of
actuator will be affected. So the air should be exhausted
thoroughly.
z If the pressure on the booster pedal is small and the
operation of declutch becomes slow, it means that air exists
in the oil canal. The air should be exhausted thoroughly, and
gas leakage of the oil canal should be checked.
z The wearing of lock ring of control piston can make the oil
and air mixed up, thus the depressed air come into pump
piston which leads the pushing force of the pump to
decrease and the clutch can not declutch thoroughly.
z After 600 kilometer’s working distance, the clutch actuator
should be unloaded, cleared and checked by professional
mechanic. The wear components should be changed.
1. Actuator cylinder housing 2.Lock ring 3.Piston

4.Spring 5.Lock ring 6.Air exhausting bolt
7. Actuator body 8.Double-lip lock ring 9.O shape lock ring
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10.Front cap 11. Spring 12.Control piston

13.Valve spring 14.Rubber valve 15. Ripe joint
16.Truster 17.Spiral fork 18.Dirt guard
19.Work cylinder 20.Piston 21.Double-lip lock ring
22.Double-lip lock ring 23. O shape lock ring 24.Duide sleeve
25.Oil pipe joint 26.Leather ring 27.Leather ring
28.Thruster
Figure7-3 clutch booster
2.4 Clutch Base Pump

2.4.1 Operating Principle
When the clutch pedal is stamped, the brake fluid is transferred
from base pump into clutch actuator via oil pipe and push the
actuator piston to move forward, which promotes the release
yoke to work, thus the bearing block is forced to separate from
the clutch.
2.4.2 Maintenance Attention
z Brake oil must be in accordance with the qualified brand,
and check and add oil at regular time (200h). It is forbidden
to mix different brands of brake oil to use.
z The air in the oil canal should be exhausted thoroughly,
because it affects normal operation of clutch control system.
Air-bleed bolt 6 should be strengthened after releasing air
and wrapped by safety cover.
z Oil should be cleaned. If it is mixed with sand or metal
grains, the surfaces of main cylinder, work cylinder and
piston become coarse leading to leakage.
z Synthetic brake fluid usually corrodes the surface of
aluminum piston. Above half a year of the road roller
storage period can lead the piston expanding and firm.
Check the operation system once a year to sure whether it is
perfect.
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z Declutch and clear the main cylinder and work cylinder

after 600 hours maintenance, and check the wear pattern at
the same time.
1.Oil plug 2. Body 3. Spring 4.Spring block

5.Filling valve 6.Surge valve leather cup 7. Leather cup
8. Filling pipe joint 9.Dirt guard 10.Thruster 11Thrust washer
12. Leather cup 13.Diston 14. Spring 15.Spacing bolt
Figure.7-4 Base pump of clutch
.5 Mechanical shift gearbox

z Structure
It is three-shaft mechanical gearbox, containing three forward
shifts and two backward shifts. All the shifts are equipped with
locking inertial type of synchronizer .The crust is integral.
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Figure 7-5 Transmission principle of mechanical shift gearbox

z Maintenance
Attention when using the gearbox:
The distance of the clutch pedal must be always
checked in the vehicles travel in order to sure whether
clutch separate or connect well. The condition of the
clutch affects the performance of shifting and the life of
synchronizer.
It is better to gear up as possible on the vehicles travel
in order to keep the engine in a economic rotational
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speed. These dynamics and economics of the entire

vehicle are increased by doing this.
It is not permitted to speed up sharply or snub
frequently on the vehicles travel.
When the vehicle start, the gearbox is in free position
and the clutch is engaged fully, it should keep the
engine at idle speed for 3~5 minutes. By doing this, the
gears, synchroshifter and bearings could get greased by
the oil in the gear. Otherwise the performance and
service life will be affected.
It is forbidden to make the gearbox slide in neutral.
Gear up when the vehicle travel on a descending slope.
The back wheel rotates at high speed and drive the
vehicle to move, the relative rotational speed of the gear
box is high, and if make the gearbox change to neutral,
because the connection shaft’s speed is low relative to
the other shaft, so the synchroshifter and bearings are
easy to burn for the little oil carried by gear.
The clutch pedal should be stamped thoroughly when
shifting, that is because the gearshift must to overcome
resistance to move to the needed position smoothly and
accurately.
It must to stop engine and shift gear, otherwise the
reverse gear, gear sleeve and relative components will
be damaged.
The lubrication of Gearbox
lubrication method: splash lubrication
Brand choice and use level of lubricant oil. 80W／90
（ GL-4 ） for vehicle gear of moderate duty. It is
forbidden to use bad lubricant oil or mix different
lubricant oil for use.
The oil level of main box is 14L and 8L to
supplementary box. Parked the vehicle on level road
and fill the lubricant oil. The position of oiling locates
on the lower limb of the oil filler hole. The oil should
be filled until the overflow from the oil filler hole.
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Maintenance of the Gearbox

The gearbox should be cleared and the lubricant oil
should be renewal after 50 hours’ working time. What’s
more the fastener of the gearbox unit should be checked
to make sure whether they are loose. Both the oil
leakage of connection surface and oil seal is also tested.
The gearbox should be demounted and the lubricant oil
should be renewal after 1200 hours’ working time. The
oil level should be checked at regular time. The check
should be performed after the vehicle park on level road
and the temperature become constant. After the oil filler
plug is screwed down, the oil is filled into oil filling
hole until overflow. The lubricant oil should be renewal
every 2400 hours’ of work time.
Maintenance of the Ventilating Plug
The temperature of the oil in gearbox will increase in
the travel, which leads to a draught head between the
outside and inside of gearbox. The breather plug
balance the draught head in order to avoid broking the
seal components caused by high pressure. The broken
seal components can also results in oil leakage.
Therefore it is important to keep the breather plug clean
and open. The breather plug should be always checked
and cleared to keep the plug open.
2.6 Drive axle
2.6.1 Function
The power is transferred from gearbox into drive rear axle
through transmission shaft.
2.6.2 Structural Style and Operating Principle
This vehicle is one-wheel drive; the rear axle is fixed by 8 bolts.
The rear axle is assembled by axle housing, main speed reducer,
differential mechanism, differential axle, wheel reducer and unit
assembly of tire. The axle housing is mounted on the carriage, it
transferred the load from carriage to wheels, at the same time it
is the base for main reducer, differential axle, wheel reducer.The
main reducer is assembled by spiral bevel gear, slave spiral
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bevel, differential mechanism and bracket. The main reducer is

primary reduction drive, the reduction ratio is 5.286. The main
function of the reducer is to enhance the torque of the
transmission system, reduce the rotational speed, and change the
direction of the speed by the spiral bevel gear pair. When the left
and right wheel rotates at different speed, the differential
mechanism works to reduce the wear to tire. The style of the
differential mechanism is planetary type. The differential axle,
planet gear and double differential carrier assemble the
differential mechanism. When the vehicle rides straightly, there
is no relative movement between the planet gear and differential
axle for the two axles running at same speed. Because of the
different distance traveling by two wheels at the same axle at
turning, the inside wheel and outside wheel will rotates at
different speed, thus relative movement will happen between the
planet gear and differential axle. What’s more, the different
pressure of two tires and different road condition can also cause
differential speed. The style of double axles is full floating axle.
They transfer the torque and movement from main reducer to the
wheel reducer. The wheel reducer is planetary gear mechanism;
the structure is shown in Figure.17. It consists of sun wheel,
planetary wheel, inner gear and planet carrier. The inner gear is
fixed at wheel carrying shaft. The planet carrier and tire is
mounted together. The sun wheel connects with differential axle.
The wheel reducer locates at the end of drive assembly. Its
function is to increase the torque and decrease the speed of the
drive unit in order to get the suitable working speed, thus the
force to the components before wheel reducer is decreased. The
tire assembly is the main walking arrangement. The 23.1-26
wider base low-section tire for mechanical loader is selected.
2.6.3 Maintenance
Following the lubricant requirement, the oil in main gear reducer
and wheel reducer should be filled and renewed at regular time
and the main driving axle should be filled with lubricating oil.
The lubrication condition of the driving axle should be paid
much attention.
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2.6.4 Matters Need Attention on Lubrication Filling

z Park the road roller at level place before inspiring the oil
level and filling oil.
z The type and brand of the filling oil should be in accordance
with this manual, and the oil should be kept clean after
filtering and deposition for long time.
z The renewal of oil should be performed after the engine has
worked for minutes. Pour out the dirty oil, and fill into clean
oil, let the engine carrying idler for minutes, stop the
running and pour out the cleaning oil, then fill into the new
oil and make the engine rotate at low speed until the new oil
is filled to the right oil level.
z In the filling, not only the oil filling instructors and
container but also the filler well and slider should be
cleaned. Water, soil and foreign substance are forbidden to
enter in.
z If there is an oil dipstick and oil level indicator, fill the oil
following the indication of scratch. The oil level in rear axle
housing should be on a level with the lower end of porthole.
3 Hydraulic System
3.1 Hydraulic Vibrating System

3.1.1 Function
To cause the shake wheel of the road roller to vibrate and roll the
working object tough.
3.1.2 Structure and Operational Principle
Hydraulic vibrating system is assembled by vibration pump,
vibrating motor, hydraulic oil tank, oil filter and oil pipes etc.
The engine start the vibration pump to work, the vibration pump
first convert the mechanical energy into hydraulic energy, then
transfer the hydraulic energy into mechanical energy through
motor on the vibration wheel. The vibration pump drives the
vibration shaft and vibrates the vibration wheel. When the road
roller stops working, the power of the vibration pump is not
supplied by the electronic control system, and the motor is
unloading. The vibrating system circuit is closed.
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The principle of the hydraulic system is shown in Figure7-6.
Figure7-6.Schematic diagram of mechanical driving

3.1.3 The Vibration Pump
The vibration pump is axial plunger pump which is fixed on the
motor. When the motor is working, the pump operates the
magnetic plug by two-point electric control, make the vibration
wheel vibrate to converse amplitude of vibration.
The overpower protection of the vibration system is realized by
the overload protection of the fluid pump. It is forbidden to start
the fluid pump under loading for the service life of the hydraulic
system and fluid pump. So the electric control circuit changer
must be put in zero position, and the diesel engine should rotates
at low speed, only when the temperature of the oil rise to certain
value, can the pump come to working.
Viscosity of the hydraulic oil has decreased with the increase of
the oil temperature. The temperature of hydraulic oil must be
controlled between 50℃～80℃ in case of the aging oil and the
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decreasing of volumetric efficiency.

3.1.4 Vibration Motor
Vibration motor is axial piston motor. The motor converses the
hydraulic energy into mechanical energy of vibration wheel.
There is a flush valve in the motor, whose function is to avoid
overheating of the closed loop circuit. The motor is required to
be able rotates at double directions. The function of the oil outlet
on the top of motor is to guide the leaking oil and washing oil to
oil tank.
3.1.5 Maintenance of Hydraulic System
z The joint of every pin roll and the binding bolts should be
always inspected. If any breakage is discovered, it must be
repaired in time.
z The deformation of the stress position and the weld joint
should be paid much attention. If any breakage is discovered,
it must be repaired in time.
z Fill every pin with lubricant oil at regular time following the
table of lubrication, and the hydraulic oil tank should be
oiled at constant time, renew the oil and clear the filter. It is
better to discharge the oil in tank and cylinder and pipe
before renewing the oil.
z The operating oil temperature should be controlled between
50℃～80℃. When the temperature is low, it is better to run
the motor for a little while to increase the oil temperature
before work. However elimination of heat should be
strengthened at summer. If the temperature is overtopping, it
is better to take a rest before work.
z The delivery capacity of vibration pump is adjusted by
factory. It must not be adjusted by consumer.
z Notice for usage of hydraulic pump
It is necessary to select hydraulic oil correctly. If the
viscosity of oil is great, the oil pump can’t inhale the oil
or cavitation erosion happens. If the viscosity of oil is
small, the leakage in the oil pump will increase and the
lubrication gets worse. In a word, the oil viscosity
relates not only the efficiency but also the service life of
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oil pump and motor.

The oil viscosity varies with the temperature; it
decreases with the increasing of temperature. Therefore
the oil temperature in the oil pump at work should be
kept under 90℃. The selected oil viscosity should be
influenced slightly by oil temperature in order to make
the oil pump work stably. What’s more, the oil should
be of good chemical stability and can resist foam.
Therefore the wear-resistant hydraulic oil is
recommended.
No mechanical admixture and erode material in oil.
Otherwise the substance will be inhale into oil pump
and hydraulic system, which may wear the oil pump
and cause the hydraulic element unreliable. Therefore it
is necessary to mount a filter in the sucker of the oil
pump to keep the oil clean.
The inlet and outlet joint of connection screw in the oil
pump should be tightened. The sealing device should be
reliable otherwise it may cause the in-breathing and oil
leakage, and then the performance of the oil pump is
affected.
3.2 Hydraulic Steering System
3.2.1 Function
Hydraulic steering system is applied in this system. The features
of the system are described as follows.
z The small dimension of the components, and compact
structure.
z It is easy and flexible to control.
z Reliable performance. All the components are
self-lubricated and of long service life.
z Simple maintenance. All the steering system needs not
special adjustment and it is easy to eliminate the failure.
△
! CAUCAUTION ：Turning before the engine cut out is
not permitted.
The steering system is assembled by steering device, steering oil
pump, steering cylinder, monostable valve and hydraulic tank,
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radiator, fuel filter etc.

3.2.2 Structure and Operational Principle
Hydraulic tank for steering is shared with hydraulic vibration
system which is amounted on the engine. Driving by engine, the
pump transfers the pressure oil to the steering service through
monostable valve.
The rotational speed of hydraulic steering device depends on the
oil discharge. So the sharp turning can generate great force, and
the great force may break the release spring, even fail or broke
the steering system.
3.2.3 Maintenance
z When the cylinder starts to use, the screwed connection
should be loosened, and rotate the oil pump at low speed to
bleed air until no foam coming out of oil.
z If the steering wheel is hard to operate or fail to work, it
should be checked carefully for reason. The steering wheel
should not be turned firmly and the steering device can not
be demounted frequently in case of broking components.
4 VIBRATION WHEEL
4.1 Function
To make the vibration wheel of the road roller vibrate in order to
roll the work object firmly.
4.2 Structure and Operational Principle
Vibration wheel 2.Bump (when assembled)

Figure7-7 Vibration wheel
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The main components of the vibration system are the vibration

wheel connected with front carriage. The vibration wheel is
integral. It is assembled by vibration round die, right and left
exciter, bearing house, spline shaft, running gear and connector
etc. The vibration round-die can rotate and run through the unit
assemblage of right-left running bearings.
When the vibration system is working, the fluid pumps export
the hydraulic oil from hydraulic oil tank to hydraulic motor, the
motor drive the left exciter through coupling and rotate the right
exciter13 through spline shaft. Thus the eccentric load in
rotating eccentric unit generates the exciting force.
The hydraulic motor can rotate in normal-reverse direction. It
make the angle between the movable eccentric mass and fixed
eccentric mass vary with the rotation, thus the centrifugal force
are superposed or decreased forming two kinds of exciting force
and amplitude. Different vibration frequency is created by
changing the motor’s rotational speed.
4.3 Maintenance of Vibrate Wheel
z The vibration damper is the key component in road roller. It
can not only ensure the vibration wheel’s movement but also
reduce the vibration influence on frame. Therefore the
damper provides the driver a comfortable environment and
reduces the breakage to components. It is no good traveling
for long distance or traveling on rough road for the road
roller because damper maybe damaged.
z Twelve vibration dampers on the side of vibration wheel are
mounted and adjusted by adjusting shim. The decrements of
the dampers are controlled at about 3mm.
z If the road roller is not used for long time, the front carriage
should be surrounded up in order to reduce the formation
caused by shearing force and prolong the damper’s service
life.
z Because the damper is a wearing part, the damper should be
used carefully and checked always. It is necessary to change
new rubber damper in the case of crack on the rubber or
dehiscence between the rubber and metal plate.
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z The lubricant oil in vibration wheel is used to oil the

vibration bearing on the side of vibration shaft. When the oil
needs to be drained, the vibration wheel should be rotated to
bottom and the plug screw 3 should be declutched. When
the oil needs to be filled, the vibration wheel should be
rotated to top and fill lubricant oil after the plug screw 3 is
dismounted.
z When the vehicle is used for first time, if the temperature of
oil in ring flange on the side of vibration wheel is high, the
oil level and oil quality should be checked. The oil level
should be checked once a month (every 200 hours).
5 Brake System
The braking system includes parking braking system and

traveling braking system.
5.1 Parking Braking System
The parking braking system is used for parking. The styles of
braking system are friction sheave and flexible shaft controlling
respectively. The brake pan is connected with output shaft of
gearbox, and the braking pin roll is fixed on the gearbox body.
When the brake bar is tightened, the generated force is
transferred to break crank through flexible shaft and make the
brake rise brake pan, the transmission shaft is stopped and the
vehicle is parked. This system is suitable to parking grade of
20%
5.2 Traveling Braking System
z The styles of traveling braking system are one-pipe, gas-cap
drive and caliper disc pan. It is assembled by air compressor,
safety valve, gas cylinder, single-barrel brake valve, assistor
pump), brake and pipes etc.
z The air compressor is mounted on the right side of engine.
When the engine works, the air compressor compresses the air
into gas cylinder through oil water separator. The set pressure of
safety valve is 0.8Mpa. When the pressure is over the value, the
safety valve will open and discharge part of compressed air.
z The brake valve connects with gas cylinder through pipe.
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When the brake pedal is stamped, the compressed air from gas
cylinder enters into the cylinder of the brake booster cylinder
which is mounted on the left side of carriage. The air push the
piston to move in right direction resisting the spring, then the
small piston in the brake oil cylinder is moved and the brake
fluid is forced to enter brake under high pressure. Because the
area of piston in gas cylinder is greater than piston in oil cylinder,
the increased pressure is as 18 times as input pressure. For
example, when the input pressure is 0.8 MPa, the output
pressure is 14.4 MPa.
1.air compressor 2.safety valve 3.gas cylinder 4.water drain valve

5.brake valve 6.Boostor 7.brake
Figure5-11 Braking system schematic plan
Figure 5-12 Booster brake pump

1. Diston 2. Spring 3.Pushing bar
4.Filling-return valve 5.Diston 6. Release valve
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The structure of brake assembly for RS8140 roller is shown

below. There are four pairs of brake which are mounted on the
two sides of the rear axle. The brake is assembled by clamp,
friction disk, piston, feeding pump cap, pin roll etc. When the
brake is working, the brake oil under high pressure from the
brake base pump enters into the oil cylinder in the main and
supplementary clamp, and move piston and top cup, thus the
brake pads is gripped and move with rear axle, therefore the
roller is stopped.
1.Clamp 2.Seal ring 3.Dirt guard 4.Seal ring

5.Friction disk assembly 6.Feeding pump cap 7.Piston
8.Bolt 9.Washer 10.Feeding pump cap 11.Pin roll
12.Deflating valve
Figure7-10 Brake unit assembly
5.3 Maintenance and Adjustment

The brake system should be kept in good condition to make the
system reliable. The main purpose of maintenance is to prevent
oil leakage. So it is necessary to fill oil, renew oil and release
part of air in brake hydraulic system.
z The brake system should be checked carefully for leakage
before every drawing-out. The oil leakage can be observed
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directly, gas leakage can be inspected by observing the gas

pressure indicator. If the engine is working, the pressure
increases slowly. However, when the engine is stopped, the
pressure decreases sharply. This case means heavy leakage.
The other method to check leakage is to coat soapy water on
the joint, braking air valve and air exhaust opening.
z The brake oil in actuator’s cup should be kept full. In the
working time, the brake oil level must be kept above one
half of oil cup. The brake oil should not be substituted by
other mineral oil or bad oil in case of damaging the rubber
seal components. If the brake oil looks dim and with water,
smelling abnormal or fells not lubricating, the oil should be
renewed. All the brake hydraulic pipes must be cleaned
thoroughly.
z It is must to discharge air after oil filling. The step is as
follows.
a、 Put the gearbox in neutral position and start the
engine, charge the gas cylinder to nominal pressure.
b、Stamp the brake valve for some times in order to
increase the pressure of the actuator, then stamp the
brake pedal and let someone loosen the brake
forceps discharge screw. If there are lots of foam in
brake oil overflowed from discharge screw and low
pressure, the screw should be tightened. Then lift
the brake pedal, repeat above step.
c、 When the brake oil overflowed from discharge
screw is clear and the pressure is high with no foam,
the discharge screw should be tightened. To clear
the surround remaining oil and fill the actuator oil
cup to full, and cover oil cap finally.
d、The operation of other brake forceps is following
the step b and c. Pay attention to self safety and
make sure the gearbox in neutral position after
strengthen brake when discharging the air.
The brake pads and brake pan should be kept clean without
of dirt. When the thickness of the backing strap is worn to 5,
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Roller
the strap should be exchanged.

z Open the water draining valve to release the water in gas
cylinder after every shift.
6 Electrical System
6.1 Accumulator Batteries (Batteries)

The machine use 6-QW-120B type accumulator batteries with 12
volt by series connection. The negative poles of the first group
batteries connect with the positive poles of the second group
batteries. The negative poles of the second group batteries
connect to earth. The positive poles of the first group batteries
connect with disaster box, and then connect with electrical
equipment. The positive poles of the batteries connect with
starting engine by heavy gage wires; therefore, electric switch
lock can start, and supply electricity to electrical equipment.
Matters need attentions on the usage of batteries are as follows.
z The batteries mounted on the both sides of the rear carriage
should be fixed tightly in order to avoid damage raised by
the thrashing in riding, and the connectors to batteries must
be jointed compactly.
z The outer of the batteries should be always kept clean and
dry in order to prevent leakage badly.
z If the batteries consume too much power, resulting in
severely falling of electro-hydraulic specific gravity, we
should charge them immediately, or take apart the batteries
and charge them. It is forbidden to lay the batteries aside for
long time to prevent corrosion to polar plate.
z It is not permitted to lay metal things on the batteries to
avoid causing short circuit. It is forbidden to check the
batteries are electrophorus by shorting directly on the pole
of the batteries with metal tools such as screwdriver or wire
and so on. Otherwise the pole of the batteries may be
damaged by the sparkle, and the capacity of the batteries
may be weakened largely.
z Before the electrical system is working or removing battery
cell wires, it is necessary to cut off the power to avoid
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Roller
causing a short circuit or a fire.

6.2 Silicon-rectifying Generator and Governor
The machine is mounted with JF2503 type interior adjuster and
silicon rectifying generator, which are both diesel engine
complements. The voltage of the generator is 28 V, and the
current is 55 A. Please refer to electrical expansion connecting
diagram for how to connect the generator and governor.
In normal conditions, the generator charges the battery, and
supplies electricity to electrical equipment at the same time.
Matters need attention on the maintenance of silicon rectifying
generator and governor are as follows.
z For the generator, the negative pole of batteries must be
connected to earth, and should not be reversely connected.
Otherwise, the diodes of the generator will be short and
discharge immediately, and may damage part of circuit.
z For the governor, the wires of the connector which are
marked with “ignition” and “magnetic field” should be
correctly connected. Otherwise, the connection point will be
burned out because of frequently cutting off load current,
which leads damage of adjuster.
z During the generator is operating, it is forbidden to connect
the “armature” connector with outer shell of the generator to
check whether the generator is generating electricity.
Otherwise the diodes may be damaged with fire.
z It is forbidden to connect the connector of the generator’s
magnetic field with iron to avoid damage to the governor.
z When checking insulating property of the generator by
220V AC or megameter, it is necessary to divide all the
bonds of the leading wires of diodes. Otherwise only by
using high countercheck of universal meter can the
generator be checked.
z After the generator has operated for about 1200 hours, it is
necessary to take apart it and inspect it. The inspection items
includes:
Clear greasy dirt of the outer and inner of the generator.
Check and clear the bearing and slip-rings. If the
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bearing is loose, replace new one. The slip-rings should

be polished by “00” type abrasive paper.
Check the condition of the carbon brush. If the carbon
brush wears badly, it is necessary to replace new one.
Check the condition of the carbon brush frame, and find
whether it is insulated with outer shell or not. If the
carbon brush’s elasticity is too weak, replace it by a
new one.
Check diodes one by one by using high countercheck of
universal meter. When the diodes are normal, the
forward value of resistance is about 10 ohm, and the
inverse value of resistance is above 10 kilo. If the
difference between the forward and inverse value is
very small or very big, the diodes are damaged and
should be replaced.
Check whether the inner connectors are fastened tightly
or not.
If the adjustor fails to work, it is necessary to open the
outer shell and check that the contactor is ablative or
not. If the contactor is ablative slightly, we may polish
them with sand paper; if the voltage of the adjustor is
too low, we should regulate it once again. The gap
length should be regulated according to rules by factory.
6.3 Starting Motor
The type of the starting engine of diesel engine is QD285KS—
24V—7.5kW. The starting engine is started up by using key
switch JK—406.
Notes for the usage of starting engine are as follows.
z Please often check condition of the connection, and make
sure the connection screws are fixed tightly.
z Please keep clean when using, and avoid entry of the water
steam.
z Please maintain starting engine at regular time and clear
away the inner greasy dirt with gasoline oil, and polish
commutator and electromagnetic switch contactor with “0”
type abrasive paper.
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6.4 Lighting Device

z The road roller is equipped with front-to-rear lights; steering
lights, overhead light in cab, turn signals.
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Fig.7-11Electrical principle diagram of RS8140 equipped with power shift gearbox
114

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Operation & Maintenance Manual

SHANDONG LINGONG CONSTRUCTION MACHINERY CO.，LTD

RS8140 Hydraulic Vibratory Roller

SHANDONG LINGONG CONSTRUCTION

Address: Linyi Economic Development Zone, Shandong, 276023

the safety of yourself and others before using.

Figure 1-1 Overview and names of the components of RS8140

Figure 1-2 Overall dimension diagram of RS8140 vibratory

3.Product model and its meaning

Figure 1-3 Label of RS8140 vibratory roller

RS8140 vibratory roller is an hinged, self-propelled vibratory roller,

which has large exciting force and static pressure. The

RS8140 is multi-purpose and self-propelled vibratory roller

and bright, wide field of vision, easy operation.

7. Technical properties and parameter

Static loading(N/cm) 322

Max turning angle( ° ) 35

Min ground clearance (mm) 330

7.2. Engine parameter

Equipped with the hydraulic parts of Tianjin Bomuke,

Vibration pump P5100-F63NI3676G

7.5 Brake system

Type Single-line, gas supporting

Diameter of brake disc φ440

Brake pressure (MPa) 0.6 ~ 0.8

Equipped with mechanical shift transmission Brake type

7.6 Steering system

z Steering pump Number of steering cylinder- Diameter

z Type of steering BZZ1-500

z Rated working pressure (MPa) 14

7.7 Electrical system

z Battery 6-QW-120B, two series

7.8 The standard of product

8 requirements of the work environment

The loader applies the following environment:

9. Pasted position of safety labels and

Read and follow all safety precautions. Or it will result in

Fig.1-7 Position of safety labels of RS8140vibatory roller

3.The sign for hoisting lug

4. Note sign for cab door

5. Sign for hanging

6.Vibrating warning sign

8.The sign for fuel tank.

9. Hydraulic oil tank

10. Notice for high temperature

12.Warning signs for safety distance

13. Notice for operation

Located on the gauge panel.

Located on the gauge panel.

Sitting allowed only in cab.

15.Warning sign for starting swtich

16.Sign for installation position of extinguisher

17/18.The sign of antifreeze solution

19. Note sign for filling the antifreeze

20.The warning sign of high temperature oil or water. (Prevent

CHAPTER II Monitor and

z Before you understand and grasp the location and function of

1. Gauge panel and switch

1、Left indicator lamp assembly 2、Engine speed gauge

Brake low pressure alarm lamp: When the brake pressure is

Parking Brake indicator lamp: When the brake air pressure is

z Engine speed gauge

Preheating indicator lamp: If the cool start device is installed,