Glandless Pumps

Domestic Hot Water Circulating Pumps

Wilo-CircoStar

[m] 6
Gesamtkennfeld
Duty Chart
5
Wilo-CircoStar
Wilo-Star-Z range
4

St
ar
-Z
3 25
/6
DM

2
Sta
r- Z
25/
2D
Sta M
r- Z
25/
Sta 2E
M
1 r- Z
15

Star
-Z 2
0/1

0
0 0,5 1 2 3 4 [m 3 /h]
0 0,25 0,5 1,0 [l/s]
Wilo-Star-Z
Centrifugal pump Scope of Supply Accessories
Screwed-end domestic hot water pumps Pump, including packing and O&M-manual – Union connector fittings
with single-speed motor Wilo-Star-Z 15 – Thermal insulation pods for Star- Z
Identification Code Pump Star-Z 15 20/1, -Z 25/2(6)
e.g. Wilo-Star-Z 20/1 Wilo-Star-Z 15 A – Special brass union inserts with screw-
Wilo-Star-Z 15, check and ball isolating ed-end pumps: male thread outside,
Z Screwed-end service water valves solder joint inside
circulating pump Wilo-Star-Z 15 Apress
20 Connection size – Wilo-S1R-h plug-in timer module for
Pump Star-Z 15, pump body for system Wilo-Star Z 20/1, Z 25/2 EM (1-phase
/1 Pump shut-off head [m] VIEGA lock-on union connections and motor)
Fields of Application with integrated check and ball isolating – Wilo-SK 601 time switch for use in
valve
Domestic hot water circulating systems, conjunction with Wilo-SK 602 contactor
Wilo-Z 15 C
secondary circulating systems for mecha- box for Wilo-Star-Z 25/2 (3-phase
Pump Z 15, plug-in Wilo-S1h 24 h time
nical building and industrial services. motor)
switch, 1.8 m power lead with plug, check Wilo-SK 601 time switch for time-actuated
Technical Data valve, ball isolating valve. Start/Stop control of Z 25/6 pumps
Approved fluids See also catalogue section ‘Switchgear -
Pump Equipment
Domestic hot water up to +65oC Automatic Control Systems”’
– Non overloading motor, no overload protec-
Heating water to VDI 2035 up to +110 °C tion required
Water/glycol mixtures to max. 1:1 mixing ration. – Wilo-Star-Z 20/1 and Z 25/2(6) with optional Wilo-Z 15 Service-Motor
Mixtures of more than 20% glycol content left or right cable entry For super-fast replacement, also of other
rerquire reassessment of hydraulic data – Wilo-Star-Z 25/6 with manual 3-speed make pumps.
Performance control
Speed range: 1700-2700 rpm
Z 15 APress

Connection sizes: 1/2" – 1"

Wilo-Star-Z Z 25/2 EM

Z 25/2 DM
Permissible temp. range
Z 15 C
Z 15 A

Z 20/1

Z 25/6
Z 15

Domestic HW up to 18° dH Tmax. + 65 °C

Heating/chilled water –10 °C to + 110 °C Pump data
Ambient temperature Connection sizes DN Rp 1/2" Rp 1/2" Ø15 Rp 1/2" Rp 1" Rp 1" Rp 1"
max. +40 °C Max. working pressure
Electrical 10 bar







Mains power 1 ~ 230 V, 50 Hz Tolerable water temperature range:
3 ~ 400 V, 50 Hz Secondary water up to + 65 °C – – –




Motor + 20 °C to + 65 °C



1)
1) – –
Degree of protection IP 44 Heating water – 10 °C to + 110 °C – – –




Insulation class F + 20 °C to + 110 °C – – –
1)
1) – –
Interference emission EN 50081-1 Standard construction materials
Interference resistance EN 50081-2 Pump body brass


– – – –
Materials bronze – – –




Impeller GF-PP Shaft ceramics – – –




Bearings Graphite stainless steel


– – – –
Minimum inlet pressure (m) at the pump suc- 40 °C/0.5 m 50 °C/0.5 m
tion inlet to avoid cavitation noise
at +40 °C ambient and water 65 °C/ 2 m 95 °C/ 3 m
temperatures ϑ max. : – 110 °C/ 10 m
● Standard design 1) When used in conjunction with the Wilo-S1R-h plug-in module

E.& O.E. – Subject to change without prior notice Wilo-Star-Z 143


Wilo-Star-Z
Automatic Time-Controlled Start/Stop Switchgear
Wilo-S1R-h
Wilo-Star-Z 20/1 and Z 25/2 EM pumps
are suitable to be refitted with the Wilo-
S1R-h plug-in timer module *)
Degree of protection: IP 42
The Wilo-S1R-h timer box is part of the
supply with Wilo-Star-Z 15 C pumps
*) See also section ‘Switchgear and
Automatic Pump Control Systems’
Technology
Technik im Detail:
Hollow ceramic
Durchbohrte
Keramikwelle,
Construction features
and product benefits
Wilo-Star-Z 20/1, Star-Z 20/2(6) and
Star-ZE 25/1-5 DHW circulating pumps
are equipped with a hollow oxide cera-
mic shaft and a transverse bore.
The advantage of this material is its high
resistance to corrosive fluids.
High surface hardness and good gliding
properties of the ceramic shafts used by
Wilo lead to longer life expectancies and
also prove excellent resistance in
installations handling oxygen-enriched
water.
144 Wilo-Star-Z
Glandless Pumps
Domestic Hot Water Circulating Pumps
Wilo-SK 601 Wilo-Star-Z 15 APress
Three phase pumps can be fitted with the Wilo-Star-Z 15 APress
Wilo-SK 601 time switch box in con- The first ever secondary water circulator
junction with the Wilo-SK 602 contactor with clip-on union fittings
box. *)
Installation Guide
Domestic water installations call for intel-
ligent combinations and individual soluti-
ons.
The Wilo-Star-Z 15 Apress circulator fea-
tures cold lock-on union connectors for
easy, faster and more convenient connec-
tions to the domestic water pipe system.
Bronze lock-on connector fittings (System
Viega) with integrated check and ball iso-
lating valves.
Wasser
Water
in detail:
Wilo-Star-Z Apress installation with
shaft, Star-Z
20/1,
Star-Z 20/1, Star-Z
Star-Z 25/2(6)
25/2(6) und ZEand ZE 25/1-5
25/1-5 lock-on stillson.
Construction
– Graphite bearings / ceramic shaft effect
very much quieter running.
The bored shaft design offers further
advantages:
– The steady circulation of the fluid within
the pump benefits more constant
temperature stratification reducing the
harmful calcium deposits and ensuring
a trouble-free pump operation
– An improved exchange rate of motor
heat emission to the fluid of the new
Wilo-Star-Z pumps leads to an overall
improved motor design.
E.& O.E. – Subject to change without prior notice
Glandless Pumps
Domestic Hot Water Circulating Pumps

Wilo-Star Z 15, Z 15 A, Z-15 C, Z 15 APress

Duty Graph
v
0 0,2 0,4 0,6 0,8 1,0 [m/s]
1,5
WiloStar-Z 15
Wilo-Star-Z 15
ZZ15
15 A / Z15C
A/Z 15 C
1,25 1 1~
~ 230 1/21"/2
V --Rp
230V

1,0
Z
15
H [m]

0,75
Z
15
Z

A/
15

Z
AP

15

0,5
re

C
ss

0,25
Wilo-Star-Z 15 A, Z 15 C:
Wilo Star-Z 15 A /Z 15 C:
Unit curve
(Pumpeand
(pump mitfittings)
Armaturen)
0
0 0,1 0,2 0,3 0,4 0,5 0,6 [m3/h]
0 0,05 0,1 0,15 [l/s]
0 0,5 1 1,5 2,0 [lgpm]
Q
35

30
P1 [W]

25

20

15
0 0,1 0,2 0,3 0,4 0,5 0,6 [m3/h]

Pump Diagrams
Wilo-Star-Z 15 Wilo-Star-Z 15 A Wilo-Star-Z 15 APress
Wilo-Star-Z 15 C Verschraubungen
Union fittings
(Zubehör)
(accessories)
1/2"
Rp/ 115 mm
/2 /
15iI.D. Absperrventil
Isolating valve
Absperrventil
72 Isolating valve 72

15i
Rp 1/2
72
122
115

120
140
142
84

216

84
170

164
42
41

20 41
55

72 PG 9
14 98 G1
22 98
16 98
Rückschlagventil
Check valve
Rückschlagventil
Check valve

Measurements – Weights Wiring Diagram

Weight
Wilo-Star-Z ca. kg
Single phase motor 1 ~ 230 V, 50 Hz
PN 10
Z 15 1.6
Z 15 A, Z 15 APress see Pump Diagram 1.8
Z 15 C 2.1

Motor Data
Single phase motor (EM), 2-pole - 1 ~ 230 V, 50 Hz
Wilo-Star-Z Steps/Speed Power input F.L.C. Capacitor PG Overload
n P1 I µF/VDB Cable protection
r.p.m. W A gland size

Z 15 –
2600 27 - 28 0.34 9 1)
Z 15 A, APress
Z 15 C

E.& O.E. – Subject to change without prior notice Wilo-Star-Z 145

 Glandless Pumps
Domestic Hot Water Circulating Pumps

Wilo-Star-Z 20/1

Duty Graph – Single Phase

v

0 0,5 1,0 [m/s]

1,2
Wilo-Star-Z 20/1
WiloStar-Z 20/1
11~~230 1/ 1”⁄ 2
V – -Rp
230V 2
1,0

0,8
H [m]

0,6

0,4

0,2

0
0 0,25 0,5 0,75 1,0 1,25 1,5 [m 3/h]
0 0,1 0,2 0,3 0,4 [l/s]
0 1 2 3 4 5 [lgpm]
Q

50

40
P1 [W]

30

20

10
0 0,25 0,5 0,75 1,0 1,25 1,5 [m 3/h]

Pump Diagram Wiring Diagram

b1
b3 l2 Wechselstrommotor
Single phase motor 1 ~ 230 V, 50 Hz

PG 11
b4

L N
l0
l3

l4

L N PE
G a1 l1

b2 MitWith
eingebautem
integratedKondensator
capacitor

Measurements – Weights
Wilo-Star-Z Weight
Rp G I0 I1 I2 I3 I4 a1 b1 b2 b3 b4 ca. kg
mm PN 10
Z 20/1 1/ "
2 1" 140 97 130 70 79 34 100 92.5 54 73 2.2

Motor Data
Single phase motor (EM), 2-pole - 1 ~ 230 V, 50 Hz
Wilo-Star-Z Rated power Steps/Speed Power input F.L.C. Capacitor PG Overload
P 2 max. n P1 I Cable protection
W r.p.m. W A µF/VCD gland size

Z 20/1 4 1700 36 – 38 0.18 1/400 11 1)

1) Non overloading motor - no overload protection required

Always refer to name plate data!

146 Wilo-Star-Z E.& O.E. – Subject to change without prior notice

Glandless Pumps
Domestic Hot Water Circulating Pumps

Wilo-Star-Z 25/2

Duty Graph – Single Phase Duty Graph – Three Phase

v
v

0 0,5 1,0 1,5 [m/s] 0 0,5 1,0 1,5 [m/s]

4,0 4,0
WiloStar-Z 25/2
Wilo-Star-Z 25/2 WiloStar-Z
Wilo-Star-Z 25/2
25/2
3,5 1 1~ ~230
230VV– –Rp
1"1 3,5 3 3~~400
400VV––Rp
1" 1

3,0 3,0

2,5 2,5
H [m]

H [m]

2,0 2,0

1,5 1,5

1,0 1,0

0,5 0,5

0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3/h] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3/h]
0 0,25 0,5 0,75 1,0 [l/s] 0 0,25 0,5 0,75 1,0 [l/s]
0 2,5 5,0 7,5 10 12,5 [lgpm] 0 2,5 5,0 7,5 10 12,5 [lgpm]
Q
Q

80 100

60 80
P1 [W]

P1 [W]

40 60

20 40
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3/h] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3/h]

Pump Diagram Wiring Diagram

b1
b3 l2
Single phase motor 1 ~
Wechselstrommotor 1~ 230
230 V, 50
V, 50 Hz Hz

PG 11
Non overloading - –
Blockierstromfest
L N
b4

no
keinoverload
Motorschutz
protection required
erforderlich
l0

L N PE
With integrated Kondensator
Mit eingebautem capacitor
l3

l4

Three phase motor3 3~~400

Drehstrommotor 400V,
V, 50
50 Hz
G a1 l1
PE L1 L2 L3
b2

Non overloading - –
Blockierstromfest
no
keinoverload
Motorschutz
Measurements – Weights protection
erforderlichrequired
Wilo-Star-Z Weight
Rp G I0 I1 I2 I3 I4 a1 b1 b2 b3 b4 ca. kg Mains
Netzpower
3 ~ 4003 V,~ 50
400 V, 50 Hz-Y
Hz-Y
mm PN 10
Z 25/2 EM 1" 11/2" 180 97 130 70 79 34 100 92.5 54 73 2.4
Z 25/2 DM 1" 11/2" 180 97 130 70 79 34 100 92.5 54 73 2.7

Motor Data Motor Data

Single phase motor (EM), 2-pole - 1 ~ 230 V, 50 Hz Three phase motor (DM), 2-pole - 3 ~ 400 V, 50 Hz
Wilo-Star-Z Rated power Steps/Speed Power input F.L.C. Capacitor PG Wilo-Star-Z Rated power Steps/Speed Power input F.L.C. PG
P2 max. n P1 I Cable P 2 max. n P1 I Cable
W r.p.m. W A µF/VDB gland size W r.p.m. W A gland size

Z 25/2 12 2300 38 - 49 0.22 1/400 11 Z 25/2 12 2650 55 - 72 0.16 11

Always to refer to name plate data!

E.& O.E. – Subject to change without prior notice Wilo-Star-Z 147

 Glandless Pumps
Domestic Hot Water Circulating Pumps

Wilo-Star-Z 25/6

Duty Graph – Single Phase

v
0 0,5 1,0 1,5 2,0 2,5 [m/s]
6
Wilo-Star-Z 25/6
Wilo-Star-Z 25/6
11~~230
230VV- –Rp
1"1
5

4
m
ax
.
H [m]

ec
1 o

0
0 1 2 3 4 [m3/h]
0 0,25 0,5 0,75 1 1,25 [l/s]
0 2,5 5 7,5 10 12,5 15 [lgpm]
Q
110
max.
100
90
P1 [ W ]

80
70
60
50 eco

40
0 1 2 3 4 [m3/h]

Pump Diagram Wiring Diagram

b1
Wechselstrommotor
Single phase motor 11 ~~ 230
230V,V,50
50Hz
Hz
b3 G

Pg 11

L N
l3

b4
l0

l4 L N PE
MitWith
eingebautem
integrated Kondensator
capacitor
b2 a l1

Weights – Measurements
Wilo-Star-Z Weight
Rp G I0 I1 I3 I4 a b1 b2 b3 b4 ca. kg
mm PN 10
Z 25/6 Rp 1" 11/2" 180 97 90 79 33 100 92.5 54 76 2.8

Motor Data
Single phase motor (EM), 2-pole – 1 ~ 230 V, 50 Hz
Wilo-Star-Z Rated power Step/speed Power input F.L.C. Capacitor Motor
P 2 max. n P1 I protec-
W r.p.m. W A µF/VDB tion

Z 25/6 35 max. 2700 72 – 99 0.41 2.6/400 1)

21 2500 52 – 74 0.32
12 eco 2100 39 – 49 0.22
1) Non overloading – no motor protection required
Always refer to name plate data!

148 Wilo-Star-Z E.& O.E. – Subject to change without prior notice