JOB NO. DOC NO. REV.

TGS-DS-20-002-A4
0
PREP'D Joko Trisnanto JOKO
PT. WIJAYA KARYA
CHK'D Rudi Setyawan RDS
DIVISI FABRIKASI BAJA APP'D Achsin Sulfathoni ACH

TANJUNG SEKONG LPG TERMINAL

BANTEN

DIESEL FUEL STORAGE

Strength Calculation

REV DATE PAGES DESCRIPTION PREP'D CHK'D APP'D COMPANY

0 15-Dec-10 ALL ISSUED FOR APPROVAL JOKO RDS ACH
 STRENGTH CALCULATION Rev. = 0
PT. WIJAYA KARYA
DIESEL FUEL STORAGE Date = 15-Dec-10
DIVISI FABRIKASI BAJA TANJUNG SEKONG LPG TERMINAL By = JOKO
LAYOUT

1. DESIGN DATA
CODE: ASME VIII Div. 1
Tank Inside Diameter ID 1,600 mm 62.99 in
Length (Tangent to Tangent, T/T) L 3,050 mm 120.08 in
High Liquid Level HLL 1,350 mm 53.15 in
Low Liquid Level LLL 0.2 mm 0.01 in
Saddle to Tangent Line A 971 mm 38.23 in
Service DIESEL FUEL
Viscosity μ 4.04 cP
Specific Gravity SG 0.87
Fluid Density 870 kg/m3 54.31 lb/ft3
Vapor Pressure Pv 0.01 Barg 0.15 psig
Flash Point > 38 °C 100.4 °F
Design Pressure Pi 2.10 Barg 30.46 psig
Operating Pressure ATM
Design Temperature T 60 °C 140 °F
Operating Temperature 30 °C 86 °F
Min Design Metal Temperature °C 32 °F
Corrosion Allowance CA 3 mm 0.12 in
Wind Speed V 25.30 m/s 56.59 mph
Seismic Zone 3
Site Coefficient 0.15 g
Networking Capacity 18 kL
Radiography SPOT

2. MATERIAL SPECIFICATION

Stress (See attachment)

Yield Strength (psi) Tensile Strength (psi) Allow. Stress (psi)
Head A-283-C 30,000 50,000 15,700
Shell A-283-C 30,000 50,000 15,700
Reinf. Pad A-283-C 30,000 50,000 15,700
Nozzle Flange A 105 36,000 70,000 20,000
Nozzle Pipe A 106-B 35,000 60,000 17,100
Saddle/Struktur A-36 36,000 58,000 16,600
Fittings A 234 WPB
Bolting A 193-B7 / A 194-2H
 PT. WIJAYA KARYA STRENGTH CALCULATION Rev.
DIVISI FABRIKASI BAJA DIESEL FUEL STORAGE Date
TANJUNG SEKONG LPG TERMINAL By
Shell Design Description

Dimensions Do
63.46 Do [in] - outside diameter
0.24 t [in] - nominal wall thickness
120.08 L [in] -length t
0.12 Corr [in] - corrosion allowance

Material and Conditions

Length
SA-283 GrC Material

Long Seam
15,700.00 S [psi] - allowable stress

0.85 El - long seam efficiency (circ stress)

0.85 Ec - circ seam efficiency (long stress)
0.00 UTP [%] - undertolerance allowance
30.46 P [psi] - interior pressure

Variables
UT [in] = t*UTP 0.24*0 =
nt [in] = t-Corr-UT 0.24-0.12-0 =
Ri [in] = Do/2-nt 63.46/2-0.12 =

Required Thickness: UG-27(c)(1,2)

ta [in] = P*Ri/(S*El-0.6*P) ~~ long sem 30.5*31.614/(15700*0.85-0.6*30.5) =
tb [in] = P*Ri/(2*S*Ec+0.4*P) ~~ circ seam 30.46*31.61/(2*15700*0.85+0.4*30.46) =
Treq [in] = MAX(ta,tb)+Corr ~~ required minimum thickness MAX(0.07,0.04)+0.12 =
CheckTreq = Treq <= nt+Corr 0.19 <= 0.12+0.12

Maximum Pressure: UG-27(c)(1,2)

Pint1 [psi] = (S*El*nt)/(Ri+0.6*nt) (15700*0.85*0.118)/(31.614+0.6*0.118) =
Pint2 [psi] = (2*S*Ec*nt)/(Ri-0.4*nt) (2*15700*0.85*0.12)/(31.61-0.4*0.12) =
PMax [psi] = Min(Pint1,Pint2) ~~ maximum allowed design pressure MIN(49.75,99.86) =
CheckP = PMax >= P 49.75 >= 30.46 =

Calculated Properties:
Volume [cuft] = ((Do/2-t)^2)*pi()*L/1728 ((63.46/2-0.24)^2)*PI()*120.08/1728 =
Weight [lb] = (Do-t)*pi()*L*t*40.84/144 (63.46-0.24)*PI()*120.08*120.08*40.84/144 =
 : 0
:###
: JOKO

Do
Length
Long Seam

0.24*0 = 0.00
0.24-0.12-0 = 0.12
63.46/2-0.12 = 31.61

*0.85-0.6*30.5) = 0.07
.85+0.4*30.46) = 0.04
0.07,0.04)+0.12 = 0.19
0.19 <= 0.12+0.12 Acceptable

614+0.6*0.118) = 49.75
31.61-0.4*0.12) = 99.86
N(49.75,99.86) = 49.75
49.75 >= 30.46 = Acceptable

)*120.08/1728 = 216.56
0.08*40.84/144 = 812,301.37
Elliptical Head Design

Dimensions:
24.000 Do [in] outside diameter of head
0.188 tb [in] thickness before forming
0.159 tf [in] thickness after forming (note 1)
0.010 Corr [in] corrosion allowance
2.000 Skirt [in] straight skirt length
Material and Conditions:
SA-240 304 Material
20,000 S [psi] allowable stress

1.00 E - head longitudinal efficiency

50.0 P [psi] interior pressure
Calculated Properties:
note 1: Suggested thickness after forming Approx. head weight based on steel, lbs = 43.56
0.125 in Approx. head volume including skirt, cuft = 1.52
Variables:
nt [in] = tf-Corr thickness with corrosion allowance removed 0.159-0.01 = 0.149
D [in] = Do-2*nt ID with corrosion allowance removed 24-2*0.149 = 23.701
h [in] = D/4 inside crown height 23.701/4 = 5.925
ho [in] = h+nt 5.925+0.149 = 6.075
D/2h = D/(2*h) 23.701/(2*5.925) = 2.000
Do/2ho = Do/(2*ho) 24/(2*6.075) = 1.975
K = 1.000 Interpolated value from table 1-4.1 1 = 1.000
Kone = 0.900 Interpolated value from table UG-37 0.9 = 0.900
Kzero = 1.159 Interpolated value from table UG-33.1 0.889 = 1.159
Ro [in]= Kzero*Do 1.159*24 = 27.826
Required Thickness: App. 1-4(c), UG-37(a)(1)
App1-4(f) = tf/(Kone*D) 0.159/(0.9*23.701) = 0.0075
App1-4(f)Calc = if(AND(0.0005=<App1-4(f),App1-4(f)<0.002),"Calculation Required","Calculation not required")
App. 1-4(f) Calculation Not Required
Treq [in] = (P*D*K)/(2*S*E-0.2*P)+Corr ~~ required minimum thickness
(50*23.701*1)/(2*20000*1-0.2*50)+0.01 = 0.040
CheckTreq = Treq<=tf 0.04<=0.159 = Acceptable
Maximum Pressure: App. 1-4(c), UG-37(a)(1)
Pmax [psi] = (2*S*E*nt)/(K*D+0.2*nt) ~~ maximum allowed design pressure
(2*20000*1*0.149)/(1*23.701+0.2*0.149) = 251.8
CheckPMax = Pmax >= P 251.8 >= 50 = Acceptable

App. 1-4(f) calculation is not included on this sheet

The UG-16(b) minimum thickness requirement has not been taken into consideration here.
Nozzles may be subject to a smaller required thickness depending on location in the head.
Only the knuckle required thickness is calculated on this sheet
Heads may be subject to stress relief if large elongation occurs - UCS-79(d), UNF-79(d), UHA-44(d)
Use the Weld Efficiency program to calculate E
This sheet cannot be used to check for allowable exterior pressure loads.
This sheet is for educational use only - use at your own risk.
Acceptable

Acceptable
6 Nozzle Design Tool ver E4.01 Page
7 Description

8 Shell Inputs:
9 SA-240 304 Material
10 20,000 Sv [psi] - allowable stress
11 1.00 E1 - efficiency of shell at nozzle
12 24.000 Ds [in] - inside diameter of shell
13 0.204 nt [in] - nominal shell wall thickness
14 0.125 Treq [in] - required shell wall thickness
0.063 tUG16(b) [in] - minimum thickness per UG-16 b
15 0.015 sca [in] - head or shell corrosion allowance
16 Nozzle Inputs:
17 SA-312 304 Material
18 20,000 Sn [psi] - allowable stress
19 1.00 E - nozzle efficiency
20 4.000 Do [in] - outside diameter of nozzle
21 0.160 Nwall [in] - nominal wall thickness of nozzle
22 1.000 Lp [in] - exterior projection of nozzle
23 1.000 Ip [in] - interior projection of nozzle
24 0.015 nca [in] - nozzle corrosion allowance
25 12.5% UTP [%] - undertolerance allowance
26 150.0 Pn [psi] - interior pressure
27 0.500 Leg41 [in] - fillet size
28 0.500 Leg43 [in] - fillet size
29 Variables:
30 UT [in] = Nwall*UTP 0.16*0.1 =
31 Rn [in] = Do/2 - (Nwall-nca) + UT 4/2 - (0.16-0.015) + 0.02 =
32 tn [in] = Nwall-nca 0.16-0.015 =
33 ti [in] = Nwall-2*nca 0.16-2*0.015 =
34 d [in] = Do-2*tn 4-2*0.145 =
35 h [in] = MIN(Ip-sca,2.5*nt,2.5*ti) MIN(1-0.015,2.5*0.204,2.5*0.13) =
36 fr1 = MIN(Sn/Sv,1) MIN(20000/20000,1) =
37 fr2 = MIN(Sn/Sv,1) MIN(20000/20000,1) =
38 Required Thickness: UG-27(c)(1,2)
39 TreqN [in] = (Pn*Rn)/(Sn*E - 0.6*Pn)+nca ~~ required minimum thickness
40 (150*1.875)/(20000*1 - 0.6*150)+0.015 =
trnR [in] = (Pn*Rn)/(Sn*1 - 0.6*Pn) (150*1.875)/(20000*1 - 0.6*150) =
41 CheckTreqN = TreqN <= Nwall 0.029 <= 0.16 =
UG-45:
Tstd [in] = VLOOKUP(Do,PipeWall,2) VLOOKUP(4,PIpeWall,2) =
Nact [in] = Nwall * (1-UTP) 0.16 * (1-0.1) =
UG45 [in] = Max(UG45a, UG45b) ~~ required thickness per UG-45 MAX(0.029, 0.14) =
UG45a [in] = trnR + nca 0.014 + 0.015 =
UG45b [in] = Min(UG45b3,UG45b4) MIN(0.14,0.213) =
UG45b1 [in] = Max(Treq+sca,tUG16(b)+sca) MAX(0.125+0.015,0.063+0.015) =
UG45b2 [in] = 0 0=
UG45b3 [in] = Max(UG45b1,UG45b2) MAX(0.14,0) =
UG45b4 [in] = Tstd*0.875 + nca 0.226*0.875 + 0.015 =
 CheckUG45 = UG45 <= Nact 0.14 <= 0.14 =
42 Minimum thickness per UG-45 [in] = Acceptable

43 Area Replacement:
44 Ar [in^2] = 1*d*Treq*1+2*tn*Treq*1*(1-fr1) ~~ required Area
45 1*3.71*0.125*1+2*0.145*0.125*1*(1-1) =
46 A1 [in^2] = max(d, 2*(nt+tn))*(E1*nt-1*Treq)-2*tn*(E1*nt-1*Treq)*(1-fr1)
47 MAX(3.71, 2*(0.204+0.145))*(1*0.204-1*0.125)-2*0.145*(1*0.204-1*0.125)*(1-1) =
48 A2 [in^2] = min((tn-trnR)*fr2*Min(5*nt,2*Lp) , (tn-trnR)*fr2*Min(5*tn,2*Lp))
49 MIN((0.145-0.014)*1*MIN(5*0.204,2*1) , (0.145-0.014)*1*MIN(5*0.145,2*1)) =
50 A3 [in^2] = Min(5*nt*ti*fr2,5*ti*ti*fr2,2*h*ti*fr2)
51 MIN(5*0.204*0.13*1,5*0.13*0.13*1,2*0.325*0.13*1) =

1 A41 [in^2] = Leg41^2*fr2 0.5^2*1 =

2 A43 [in^2] = (Leg43-nca)^2*fr2 (0.5-0.015)^2*1 =
3 Aa [in^2] = A1+A2+A3+A41+A43 ~~ actual area 0.293+0.095+0.085+0.25+0.235 =
4 CheckA = Aa >= Ar ~~ check area replacement 0.958 >= 0.464 =

OD Std Wall Less 12.5%

0.405 0.068 0.060
0.540 0.088 0.077
0.675 0.091 0.080
0.840 0.109 0.095
1.050 0.113 0.099
1.315 0.133 0.116
1.660 0.140 0.123
1.900 0.145 0.127
2.375 0.154 0.135
2.875 0.203 0.178
3.500 0.216 0.189
4.000 0.226 0.198
4.500 0.237 0.207
5.563 0.258 0.226
6.625 0.280 0.245
8.625 0.322 0.282
10.750 0.365 0.319
12.750 0.375 0.328
200.000 0.375 0.328
1 of 2

0.020
1.875
0.145
0.130
3.710
0.325
1.000
1.000

0.029
0.014
Acceptable

0.226
0.140
0.140
0.029
0.140
0.140
0.000
0.140
0.213
Acceptable
0.140

0.464

0.293

0.095

0.085

0.250
0.235
0.958
Acceptable
Lookup Chart Values for K App 1-4 Table 1-4.1

Table name = Table141 Table interpolation-K

D/2h K Next D/2h 2.0000 <- D/2h
1 0.5 1.1
1.1 0.53 1.2 2 <- This D2h
1.2 0.57 1.3 1 <- K this D2h
1.3 0.61 1.4
1.4 0.66 1.5 2.1 <- Next D2h
1.5 0.71 1.6 1.07 <- K Next D2h
1.6 0.76 1.7
1.7 0.81 1.8 0 <- D2h - This
1.8 0.87 1.9 0.1 <- Next - D2h
1.9 0.93 2
2 1 2.1 0.1 <- Dif
2.1 1.07 2.2 0 <- Position
2.2 1.14 2.3
2.3 1.21 2.4 1 <- Ratio This
2.4 1.29 2.5 0 <- Ratio Next
2.5 1.37 2.6
2.6 1.46 2.7 1 <- K (final)
2.7 1.55 2.8
2.8 1.64 2.9
2.9 1.73 3
3 1.83 3.01
3.01 #N/A 3.5

Lookup Chart Values for K1 Table UG-37

Table name = TableUG37 Table interpolation-K1

D/2h K1 Next D/2h 2.0000 <- D/2h
1 0.5 1.2
1.2 0.57 1.4 2 <- This D2h
1.4 0.65 1.6 0.9 <- K this D2h
1.6 0.73 1.8
1.8 0.81 2 2.2 <- Next D2h
2 0.9 2.2 0.99 <- K Next D2h
2.2 0.99 2.4
2.4 1.08 2.6 0.00 <- D2h - This
2.6 1.18 2.8 0.20 <- Next - D2h
2.8 1.27 3
3 1.36 3.01 0.20 <- Dif
3.01 #N/A 3.5 0.00 <- Position

1.00 <- Ratio This

0.00 <- Ratio Next

0.9000 <- K1 (final)

Lookup Chart Values for K0 Table UG-33.1

Table name = TableUG33 Table interpolation-Kzero
Do/2ho K Next D/2h 1.98 <- Do/2ho
1 0.5 1.2
1.2 0.57 1.4 1.8 <- This Do2ho
1.4 0.65 1.6 3.01 <- K this D2h
1.6 0.73 1.8
1.8 0.81 2 2 <- Next Do2ho
2 0.9 2.2 0.9 <- K Next Do2ho
2.2 0.99 2.4
2.4 1.08 2.6 0.18 <- D2h - This
2.6 1.18 2.8 0.02 <- Next - D2h
2.8 1.27 3
3 1.36 3.01 0.20 <- Dif
3.01 #N/A 3.5 0.88 <- Position

0.12 <- Ratio This

0.88 <- Ratio Next

1.16 <- Kzero (final)

Nominal
Pipe Outside
Size Diameter Schedule
(in) (in) 10 20 30 STD 40 60 XS 80
Wall Thickness (in)
1/8 0.405 0.068 0.068 0.095 0.095
1/4 0.54 0.088 0.088 0.119 0.119
3/8 0.675 0.091 0.091 0.126 0.126
1/2 0.84 0.109 0.109 0.147 0.147
3/4 1.05 0.113 0.113 0.154 0.154
1 1.315 0.133 0.133 0.179 0.179
1.25 1.66 0.14 0.14 0.191 0.191
1.5 1.9 0.145 0.145 0.2 0.2
2 2.375 0.154 0.154 0.218 0.218
2.5 2.875 0.203 0.203 0.276 0.276
3 3.5 0.216 0.216 0.3 0.3
3.5 4 0.226 0.226 0.318 0.318
4 4.5 0.237 0.237 0.337 0.337
5 5.563 0.258 0.258 0.375 0.375
6 6.625 0.28 0.28 0.432 0.432
8 8.625 0.25 0.277 0.322 0.322 0.406 0.5 0.5
10 10.75 0.25 0.307 0.365 0.365 0.5 0.5 0.594
12 12.75 0.25 0.33 0.375 0.406 0.562 0.5 0.688
14 14 0.25 0.312 0.375 0.375 0.438 0.594 0.5 0.75
16 16 0.25 0.312 0.375 0.375 0.5 0.656 0.5 0.844
18 18 0.25 0.312 0.438 0.375 0.562 0.75 0.5 0.938
20 20 0.25 0.375 0.5 0.375 0.594 0.812 0.5 0.938
22 22 0.25 0.375 0.5 0.375 0.875 0.5 1.125
24 24 0.25 0.375 0.562 0.375 0.688 0.989 0.5 1.219
30 30 0.312 0.5 0.625 0.375 0.5
32 32 0.312 0.5 0.625 0.375 0.688
34 34 0.312 0.5 0.625 0.375 0.688
36 36 0.312 0.5 0.625 0.375 0.75
42 42 0.5 0.625 0.375 0.75
 100 120 140 160 XXS
s (in)

0.188 0.294
0.219 0.308
0.25 0.358
0.25 0.382
0.281 0.4
0.344 0.436
0.375 0.552
0.438 0.6

0.438 0.531 0.674

0.5 0.625 0.75
0.562 0.719 0.864
0.594 0.719 0.812 0.906 0.875
0.719 0.844 1 1.125 1
0.844 1 1.125 1.312 1
0.938 1.094 1.25 1.406
1.031 1.219 1.438 1.594
1.156 1.375 1.562 1.781
1.156 1.375 1.562 1.781
1.375 1.625 1.875 2.125
1.531 1.812 2.062 2.344