Pareto Analysis & Action Plan -For-SEPT-2018.

Sr.No. Defects Rejected Qty. % Contrbution Cummulative

1 Half shot 1192 54.7 54.7 1400 120.0
2 Shrinkage 458 21.0 75.8 1192
3 Spark 218 10.0 85.8 1200 97.6 99.0 100.0 100.0 100.0 100.0
94.4 100.0
4 Flow Mark 188 8.6 94.4 85.8
5 Crack 69 3.2 97.6 1000
75.8 80.0
6 Pin Mark 32 1.5 99.0
7 Colour Variation 21 1.0 100.0 800
8 Warpage 0 0.0 100.0 54.7

Qty.
60.0
9 Blow Holes 0 0.0 100.0
600
10 Damage 0 0.0 100.0 458
11 Silver mark 0 0.0 100.0 40.0
400
12 Damage 0 0.0 100.0
13 white mark 0 0.0 100.0 218 188
200
20.0
14 Flash 0 0.0 100.0
69
15 32 21
16 0 0.0
0 0 0

Colour Variation
Shrinkage
Half shot

Warpage

Damage
Flow Mark

Blow Holes
Pin Mark
Crack
Spark
17
18
19
Defects
20
21
Total 2178
Sr.No. Problem/Reason Root Cause Corrective Action taken Responsibility
1 Half shot Injection pressure low Air vent cleaned. Amit
2 Shrinkage No refresh training. Training to new operator. Kharat
3 Spark Contaminated material. Proper preheating of raw material.. Gadghe
Barrel temp. and injection time set as per master process
4 Flow Mark Barrel temp high,Injection time low. Gadghe
sheet.
5 Crack Moisture material. Proper preheating. Kharat
Prepared By: Approved By:
 Format no-PPL/QA/F27.
Rev N0./Date.01/01-09-17
n -For-SEPT-2018.
120.0

1192
97.6 99.0 100.0 100.0 100.0 100.0
94.4 100.0
85.8
75.8 80.0

54.7 60.0

458
40.0

218 188 20.0

69
32 21
0.0
0 0 0
Colour Variation
Shrinkage
Half shot

Warpage

Damage
Flow Mark

Blow Holes
Pin Mark
Crack
Spark

Defects

Target Dt. Remark

10/7/2018 Close
10/7/2018 Close
10/7/2018 Close

10/7/2018 Close

10/7/2018 Close
Approved By: