Updated Relay Settings (B)

APPROVED
APPROVED EXCEPT AS NOTED:RESUBMISSION REQUIRED

NOT APPROVED, MODIFY AND RESUBMIT
FOR INFORMATION ONLY.
NOTE:
THE APPROVAL SHALL NOT RELIEVE THE
CONTRACTOR FROM HIS RESPONSIBILITY FOR
COMPLIANCE TO CONTRACT REQUIREMENTS,
DRAWING,SPECIFICATIONS & DATA SHEETS
EMPLOYER
CONTRACTORS
CONSULTANT
PROJECT
62
SIEMENS
KEPZ Extension
(132/12 kV GIS Substation)
RELAY SETTING CALCULATIONS
Date: 26.06.2018
Worked by: Seema Naseer
Checked by: Fatima Izhar
Approved by: Yousuf Mubarak
Approved by: C
*Remarks: LED configuration for all protection relays shall be made at site.
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Energy Sector Projects/Engineering EM-TS PROJECTS /A5175/Relay Settings
SIEMENS
A. 40 MVA, POWER TRANSFORMERS PROTECTION

A.1 Differential Protection(For E06 Bay) 7UT612 SIEMENS Page 5
Transformer Differential Relay
B. RESTRICTED EARTH FAULT PROTEECTION

B.1 HV REF Relay 7SJ8012 SIEMENS Page 17
B.2 LV REF Relay 7SJ8012 SIEMENS Page 20
C. OVER CURRENT PROTECTION

C.1 Outgoing Aux Trafo Feeder 12kV Circuit 7SJ8031 SIEMENS Page 25
OC relay using standard inverse characteristics
C.1A Outgoing Aux Trafo Feeder 12kV Circuit (with newly proposed CT)
OC relay using standard inverse characteristics 7SJ8031 SIEMENS Page 26
C.2 Outgoing Cable Feeder 12kV Circuit (400/5A) 7SJ8031 SIEMENS Page 27
C.2A Outgoing Cable Feeder 12kV Circuit (800/5A) 7SJ8031 SIEMENS Page 28
C.3 Outgoing Capacitor Feeder 12kV Circuit (400/5A) 7SJ8031 SIEMENS Page 29
C.4 Outgoing Capacitor Feeder 12kV Circuit (800/5A) 7SJ8031 SIEMENS Page 30
C.5 40 MVA Transformer 12kV Incomer Circuit(Trafo. LV side) 7SJ8031 SIEMENS Page 31
C.6 40 MVA Transformer 132 kV Circuit (Trafo HV side) 7SJ8011 SIEMENS Page 32
C.7 13.3 MVA, Tertiary winding 7SJ8011 SIEMENS Page 33
D. BACK UP EARTH FAULT PROTECTION
D.1 Outgoing Aux Trafo Feeder 12kV Circuit 7SJ8031 SIEMENS Page 38
EF relay using standard inverse characteristics
D.1A Outgoing Aux Trafo Feeder 12kV Circuit (with newly proposed CT) 7SJ8031 SIEMENS Page 39
D.2 Outgoing Cable Feeder 12kV Circuit (400/5A) 7SJ8031 SIEMENS Page 40
D.2A Outgoing Cable Feeder 12kV Circuit (800/5A) 7SJ8031 SIEMENS Page 41
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D.3 Outgoing Capacitor Feeder 12kV Circuit (400/5A) 7SJ8031 SIEMENS Page 42
D.3A Outgoing Capacitor Feeder 12kV Circuit (800/5A) 7SJ8031 SIEMENS Page 43
D.4 40 MVA Transformer 12kV Incomer Circuit(Trafo. LV Side) with NGR 7SJ8031 SIEMENS Page 44
D.4A 40 MVA Transformer 12kV Incomer Circuit(Trafo. LV Side) without NGR 7SJ8031 SIEMENS Page 45
D.5 40 MVA Transformer 12kV Circuit Neutral Protection (LV Side) with NGR 7SJ8011 SIEMENS Page 46
EF protection using standard inverse characteristics
D.5A 40 MVA Transformer 12kV Circuit Neutral Protection (LV Side) without NGR 7SJ8011 SIEMENS Page 47
D.6 40 MVA Transformer 132 kV Circuit(Trafo HV Side) 7SJ8011 SIEMENS Page 48
D.7 13.3 MVA, Tertiary Winding 7SJ8011 SIEMENS Page 49
TEF protection using standard inverse characteristics
D.8 40 MVA Transformer 132 kV Circuit Neutral Protection (HV Side) 7SJ8011 SIEMENS Page 50
D.9 40 MVA Transformer ,EF Relay for NGR P14N Page 51
Shanghai Xinguang
E. AVR RELAY
E.1 40MVA, PTR AVR RELAY TAPCON MR Page 55

230 EXPERT
F. CAPACITOR UNBALANCE PROTECTION
F.1 Capacitor Bank Unbalance Protection 7SJ8031 SIEMENS Page 57
G. Annexure Page 58
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Differential Protection
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40 MVA Transformer Differential Protection Setting Calculation
Data:
I ). Relay type = 7UT6121-5EB22-1AA0
II ). Transformer Rating = 40 MVA
III ). Voltage at maximum tap Umax = 151.80 kV
IV ). Voltage at minimum tap Umin = 112.20 kV
V ). Transformation Ratio = 132 /12
VI ). Tap changing Range = + 15 % to - 15 %
VII ).Vector Group = YNyn0(d11)

VIII) HV CT Ratio = 200/1 A
IX) LV CT Ratio = 2500/5 A
Calculations:
A ). Rated Current
B ). Differential Initial Setting I - Diff >
C ). Differential Bias Slope Setting SLOPE 1
D ). Differential Bias Slope Limit SLOPE 2
E ). Differential Highest Setting I - Diff >>
F ). Magnetising Inrush Restraint Level
A Load Current:
As per 7UT612 manual , If a transformer winding is regulated, then the

actual rated voltage of the winding is not used as UN for the stabilized side,but the
voltage corresponding to the average current of the regulated range. The following
applies:
UN = 2 x [(Umax x Umin) ÷ (Umax + Umin)] (Refer 7UT manual page 21)
where Umax, Umin are the voltages at the limits of the regulated range.
The voltage set on 132 kV side UHV = 2 x [(151.8 x 112.2) ÷ (151.8 +112.2)]
= 129.03 kV
HV SIDE :
Transformer Rated Current
HV regulated side = 40000 ÷ (√3 x 129.0) = 178.9817
Corresponding rated current

on secondary side of CT I N1 = 178.98172 ÷ 200/1 = 0.895
= 0.895 @ INObj
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LV SIDE :
LV unregulated side = 40000 ÷ (√3 × 12.0) = 1924.501
Corresponding maximum full load current
on secondary side of CT I N2 = 1924.5009 ÷ 2500 / 5 A = 3.849
= 3.849 @ INObj
B Differential Initial Setting I - DIFF >
Spill current calculation due to following Constant Errors:

● Tap changer regulation
● Magnetizing currents of CTs and Power transformer

at maximum tap position(1), +15%. = 40000 ÷ (√3 ×151.8 ) = 152.1
Corresponding maximum full load current at max.

tap on secondary side of CT = 152.134 ÷ 200/1 = 0.761
IN1(+15%) = 0.761 @ 0.85 I NObj
Differential current in max. tap position I Diff = IN1(+15%) − INObj (Refer 7UT manual page 34)
Differential current in max. tap position I Diff = 0.85 * I NObj - I NObj
= I NObj 0.850 -1
= -0.150 I NObj
→ Differential current at max. tap position = 0.150 I NObj = 15.0%

at minimum tap position(25) -15%. = 40000 ÷ (√3 ×112.2 ) = 205.829
Corresponding rated current at min tap

on secondary side of CT = 205.829 ÷ 200/1 = 1.029
IN1(-15%) = 1.029 @ 1.15 I NObj
Differential current in min. tap position I Diff = IN1(-15%) − INObj = 1.15 *I NObj - I NObj
Differential current in min. tap position I Diff = 1.15 *I NObj - I NObj (Refer 7UT manual page 34)
= I NObj 1.150 -1
= 0.150 I NObj
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→ Differential current at min. tap position = 0.150 I NObj
Thus tap changer regulation error is = 15.0%
CT magnetizing errors and mismatching of Cts has been considered as= 0.015 %
Maximum differential current = 15.00% + 0.02% = 15.02%
Considering safety margin based on variations of above factors due to variation in

system condition and environment, the pick up value of differential current is to be
selected as, I - Diff > = 20%
(Available settings: 0.05 … 2.00 I/I no)
C Differential Bias Slope Setting
○ Base Point 1
Considering the differential and restraining currents are equal at normal loading, therefore,
by straight line equation; m = (y2 - y1) ÷ (x2 -x1)
m= 1 - 0 ÷ 1 - 0 = 1
\
-1
tan = (m) = 45°
Since in the beginning, errors in Cts are unaccountable and differential / stabilizing
currents are balance, therefore, base point of slope 1 is to be selected as,
BASE POINT 1 = 0.00
○ SLOPE 1
● As per manufacturer's guide line, the tripping characteristic is characterized by two

slopes.
Address 1241 A Slope 1 consider current proportional error which may result from
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e.g.
○ tap changer's regulation range of power transformer and
○ CT transformation manufacturing limitations.
These errors increases with increase in load, to find the suitable slope consider I diff = 20 %
Therefore at full load, current I 1 = 1 and due to 20% errors I2= 0.8
Then according to stabilising current equation,
I stab, x = I1 + I2 = 1 + 0.8 = 1.8
(Refer 7UT manual page 258)
If the slope selected is 0.1, then

I diff, y = m.X+b ( slope equation )
= 0.10 x 1.8
I diff = 0.180
Though we have 20 % differential current but relay shall give tripping at 18%
, therefore this value is not suitable.
Now, the slope selected is 0.15 at full load

\ I stab
x, = I1 + I2 = 1 + 0.8 = 1.8
= 0.15 x 1.8
I diff = 0.270
Therefore, from the above calculations we found that slope 0.150 is better
compensated for errors.
But as per client's recommendation the slope setting is set 0.3 at full load.
\ I stab
x, = I1 + I2 = 1 + 0.8 = 1.8
= 0.30 x 1.8
I diff = 0.540
Thus Slope 1 setting SLOPE 1 = 0.30

(Available settings: 0.10 … 0.50)
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○ Base Point 2
This produces higher stabilization in the range of high currents which may lead to
current transformer saturation.
To consider base point for slope 2;
For higher load currents 25% overloading is considered, therefore,
Istab = I1 + I2 = 1.25 + 1.25 = 2.5 (Refer 7UT manual page 258)
As the CT saturation criteria starts at this value, therefore, it is to be set at the

value of = 2.5 I/Ino
○ SLOPE 2
● Address 1243 A Slope 2 provides stabilization in differential scheme in case of higher
through fault currents resulted current transformer saturation. The stability of the protec-
tion can be influenced by these settings.
To find the suitable slope consider the stabilization current, I stab y = m.X+b
For through fault current under heavy load, following satisfies
Transformer 1: If = 214247 ÷ (√3× 112 ) = 1104.4 A

In = 40000 ÷ (√3× 132 ) = 175.0 A
Since I1 = If ÷ In = 1104.43 ÷ 175.0 = 6.313

Consider that degree of differential current at this point = 50% and fault is out side the
zone, therefore,
I diff(act), y = I1 + I2  I1 − I2 (Refer 7UT manual page 258)
I diff(act), y = I1 + I2  I1 − I2 = 6.31 − 6.31 x 0.5

I diff(act), y = -3.156 @ -3.2
Istab = I1 + I2 = 6.31 + 3.16 = 9.469
Now we set slope at 0.4 and check the suitability and veryfying the relation by;
I diff(act) < I diff(set)
I diff(set), y = m.X+b at m = 0.4 X = 9.469 b = -1
= 0.40 x 9.469 - 1
I diff(set) = 2.788
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But as per client's recommendation the slope setting is set at 0.7,

I diff(set), y = m.X+b Now taken m = 0.7 x = 9.469 b= -1.75
= 0.70 x 9.469 -1.75
= 4.878
This I diff(set) value confirms the relation, I diff(act) < I diff(set) therefore the set value of
(Available settings: 0.25 … 0.95) SLOPE 2 = 0.70
D Differential Highest Setting I - DIFF >>
Rated current of transformer

at normal tap. = 178.98 A
Transformer
Percentage impedance of transformer = 18.67 %

= 0.1867 pu
\ Fault MVA at this impedance = 40 ÷ 0.187 = 214 MVA
Considering maximum fault MVA gives
maximum through fault current If = 214 × 1000 ÷ ( √3 × 112.2 )
= 1102.46 A
Corresponding current at CT secondary = 5.51 A
Through fault current with respect to I n = 5.51 ÷ 0.895 = 6.160 I/In
It is set to be as
(Available settings: 0.5 … 35 I/I no) I - Diff >> = 7.5 I/Ino
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● 1226A Trip time delay Idiff >

● 1236A Trip time delay Idiff >>
In special cases it may be advantageous to delay the trip signal of the protection.
But for this case we will not use this delay time, and relay will give tripping command
as soon as it senses differential condition above threshold.
Therefore Time delay is set zero.
E Add-on stabilization I - ADD ON STAB.

During an external fault which produces as high through flowing short circuit current
causing current transformer saturation, a considerable differential current can be
simulated, especially when the degree of saturation is different at the two measuring
points.
7UT612 provides a saturation indicator which detects such phenomena and initiates
add-on stabilization measures. The saturation indicator operates dynamically in the
area which is designated with "add-on Stabilization".
Current Transformer saturation during external faults is detected by a high initial
stabilizing current which moves the operating point briefly into the "add-on
stablization"area. In contrast, the operating point moves immediately along
the fault characteristic when an internal fault occurs since the stabilization current
will barely be higher than the differential current. The saturation indicator makes
its decision within the first half period after fault inception.
Transformer through fault current is calculated as;
Transformer : If = 214247 ÷ (√3× 112.2 ) = 1102.5 A

In = 40000 ÷ (√3× 132 ) = 174.95 A
since, (I f / I n) of I n = 1102.4583 ÷ 174.954627 = 6.3014 of I no
The Value is set as = 6.50 I/Ino

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F 2nd HARMONIC
The Inrush current can amount to a multiple of the rated current and is characterized
by a considerable 2nd harmonic content which is practically absent in the case of short-
circuit. Stabilization during inrush condition via 2nd harmonic content in differential current
is also detected by relay which just initiates blocking of the tripping.
\ Selected value = 15 %
( It is recommended by manufacturer which is sufficient in 90 % cases)
(Available settings: 10 … 80%)
G Cross blocking for 2nd Harmonic

Since the inrush stabilization operates individually per phase, the protection is fully
operative even when the transformer is switched on a single phase fault, whereby
inrush currents may possibly be present in one of healthy phases. However, it is also
possible to set the protection such that not only phase with inrush current exhibiting
harmonic content in excess of the permissible value is stabilized but also the other
phases of the differential stage I Diff> are blocked (so called "Cross block function).
This cross-block can be limited to a selectable duration and can be set from 0 to
1000 AC period. Normally this function is set ineffective, however, in abnormal inrush
condition this can be set to block in a defined ac period.
According to the inrush current report of the transformer we suggest the setting of
Cross block function Set at = 25 Cycles

(Available settings: 2 … 1000Cycle; 0; 
H nth Harmonic
Steady-state over excitation of transformer is characterized by odd harmonic
content. The 3rd or 5th Harmonic is suitable to detect over excitation as the
third harmonic is offered eleminated in the transformer windings (e.g. In a delta
connected winding group), The fifth harmonic is usually used to avoid trip during
over excitation, since the trafo is being used as distribution transformer, therefore,
nth Harmonic function is set
(Available settings: 10 … 80 % = 30%
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I. Transformer parameter settings:
○ Rated primary voltage side 1
As per 7UT612 manual section 2.1.2, If a transformer winding is regulated, then the
actual rated voltage of the winding is not used as UN for the stabilized side,but the
voltage corresponding to the average current of the regulated range. The following
applies:
UN = 2 x [(Umax x Umin) ÷ (Umax + Umin)] (Refer 7UT manual page 21)
where Umax, Umin are the voltages at the limits of the regulated range.
The voltage set on 132 kV side UHV = 2x [(151.8 x 112.2) ÷ (151.8 +112.2)]
= 129.03 kV
\ the rated primary voltage = 129.0 kV
○ Rated Secondary voltage side 2
The rated voltage of transformer side 2 in kV (phase to phase) is set under this address.
\ the rated primary voltage = 12.0 kV
○ Rated apparent power of the transformer(side 1 & 2)
The primary rated apparent power of transformer is set under this address. The power
must always be entered as a primary value, even if the device is generally configured
in secondary values.
The apparent of transformer is = 40.00 MVA
(Available settings: 0.20 to 5000.00 MVA)
○ Starpoint of transformer
the starpoint of side 1 is = Solid grounded
the starpoint of side 2 is = Resistor grounded

As the starpoint of transformer`s side 2 is earthed through NGR.
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J. CTs parameter settings:
○ CT starpoint in direction of object side 1
In order to ensure the correct polarity for the differential currents, the CT starpoint
in direction of protected object is set under this address.
Selected setting = (Towards object)
(Furhter to be confirmed at site)
○ CT rated primary current side 1
This parameter is set to the rated primary current of the CT.

Selected setting = 200
○ CT rated secondary current side 1
This parameter is set to the rated secondary current of the CT.

Selected setting = 1A
○ CT starpoint in direction of object side 2
In order to ensure the correct polarity for the differential currents, the CT starpoint
in direction of protected object is set under this address.
Selected setting = (Towards object)
(Furhter to be confirmed at site)
○ CT rated primary current side 2

This parameter is set to the rated primary current of the CT.
Selected setting = 2500
○ CT rated secondary current side 2

This parameter is set to the rated secondary current of the CT.
Selected setting = 5A
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Setting Parameters
General Data:
Address Function Value
0270 Rated Frequency 50 Hz
0271 Rated Sequence L1,L2,L3
0312 Rated Apparent Power of Trafo side.1 40MVA
0322 Rated Apparent Power of Trafo side.2 40MVA
0311 Rated Primary Voltage side.1 129kV
0321 Rated Primary Voltage side.2 12kV
0313 Starpoint of side.1 Solid Grounded
0323 Starpoint of side.2 Resistor Grounded
0314 Trafo Winding Connection Side.1 Y(Wye)
0324 Trafo Winding Connection Side.2 Y(Wye)
0325 Vector Group Numeral of Side.2 0
Towards Object
0511 CT Starpoint in direction of object side.1
(Further to be confirmed at site)
0512 CT rated Primary current Side.1 200A

0513 CT rated Seconadry current Side.1 1A
Towards Object
0521 CT Starpoint in direction of object side.2
(Further to be confirmed at site)
0522 CT rated Primary current Side.2 2500A

0523 CT rated Seconadry current Side.2 5A
Differential Protection
Address Function Value Range

1201 Differential Protection ON On,OFF,BLK
1206 Inrush with 2. Harmonic Restraint ON On,OFF
1207 n-th Harmonic Restraint 5th Harm 3.Harm,5.Harm,OFF
1221 Pickup Value of Differential Curr. 0.2 I/Ino 0.05 to 2.00
1226A T I-DIFF> Time Delay 0.00 s 0.00 to 60.00
1231 Pickup Value of High Set Trip I-DIFF>> 7.5 I/Ino 0.5 to 35.0
1236A T I-DIFF>> Time Delay 0.00 s 0.00 to 60.0
1241A Slope 1 of Tripping Characteristic 0.30 0.1 to 0.5
1242A Base Point for Slope 1 of Charac. 0.0 I/Ino 0.0 to 2.0
1243A Slope 2 of Tripping Characteristic 0.70 0.25 to 0.95
1244A Base Point for Slope 2 of Charac. 2.5 I/Ino 0.0 to 10.0
1256A Pickup for Add-on Stabilization 6.5 I/Ino 2.00 to 15.0
1257A Duration of Add-on Stabilization 15 cycles 2 to 250
1261 2nd Harmonic Content in I-DIFF 15 % 10 to 80
1262A Time for Cross-blocking 2nd Harm. 25 cycles 2 to 1000
1271 n.HARMONIC 30 % 10 to 80
1272A Time for Cross-blocking n. Harm. 0 cycles 2 to 1000
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SIEMENS
HV Restricted Earth Fault Protection
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SIEMENS
Transformer HV Restricted Earth Fault Protection
Relay Type: 7SJ8012-5EB20-1FA0
HV Bushing CT
CT Ratio: 200/1A
Class of Accuracy: 5P20
Burden: 30 VA
CT Resistance: Rct = 0.7 Ω
Knee Point Voltage: VK = 540 V
CT primary current: 200 A
Power Transformer Data:
Power Rating = 40 MVA

Percentage Impedance = 18.67 % (at Maximum tap:112.2kV)
Rated HV Voltage = U N = 112.2 kV
Trafo. Rated Current I TFL = Power Rating /(3 x Voltage)
6
= 40 x 10 / (3 x 112000)
= 205.83 A
3-phase primary fault current I F = Power Rating /(3 x Voltage x Percentage impedance)
6
= 40 x 10 / (3 x 112200 x 18.67/100) (Calculated at the highest tap: 112.2 kV)
= 1102.46 A
Maximum primary through fault current of trafo IF = 1500 A
(20 times the rated current)
7SJ8012 HV RESTRICTED EARTH FAULT SETTINGS
1 Maximum value of primary fault current for Internal Fault IF = 1500.00 A
2 Maximum value of primary through fault current for which prot must remain stable I FM = 1102.46 A
3 Trafo full load current I TFL = 205.83 A
4 Turns ratio of CT core N = 200
5 CT Secondary current I sn = 1 A
6 Rated symmetrical short-circuit current factor Kssc = 20
7 Rated CT Burden Rb = 30 Ω
8 CT knee point voltage VK = 540.00 V
9 CT Secondary Winding Resistance RCT = 0.70 Ohms
10 Lead resistance between furthest current transformer and relay RL = 0.40 Ohms
terminals
11 Relay Impedance RR VA/I R2 = 6 Ohms
12 CT core magnetizing current (secondary) at relay setting voltage (Calculated) IE = 0.02 A
13 Relay Operating Current IR = 0.090 A

(Relay setting current range) (0.001….1.4)
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14 Number of CT cores in circulating current differential circuit n = 4
15 Minimum Setting Voltage (Calculated) Vs I FM x (RCT + 2 x RL) / N = 8.27 V

(Refer Siemens Reyroll manual page 9)
16 Relay setting voltage VR = 50 V
17 Primary current required for pick-up of protection (sensitivity) IP N x (I R + n x I E + I m) = 34.0 A

(Refer Siemens Reyroll manual page 9)
Primary current required for pick-up of protection as percentage = 16.52% of I TFL
of trafo full load current
18 The theoretical voltage which would be produced across the VF I FM x (RL + RCT + Rs+ RR) / N = 9227 V
(Refer Siemens 7SJ8 High imp test page:15)
relay circuit under internal fault condition.
19 Peak voltage across relay circuit under maximum internal fault VRMAX 2√(2VK (VF - VK) = 6126.08 V
conditions. (Refer Siemens 7VH6 manual page:A-5)
20 External Metrosil required VRMAX > 2KV = Yes

(Refer 7VH60 manual page A-5)
21 Metrosil Current (calculated) Im 0.52 x(Vs xѴ2 / C)^1/β = 0.0000 A
(Refer Metrosil manual page 1)
22 Constant(given value) C = 405
23 Constant(given value) β = 0.250
24 Value of stabilizing resistor(calculated) RS VR / IR = 555.55 Ohms
(Vk>2VS and Vk<4VS)

25 Knee point Voltage must be greater than twice VK > 2VR = Yes
the relay setting voltage
26 Continuos Power rating of Stabilizing Resistor Pstab,cont (I R2 X Rs) = 14 Watt
27 RMS Voltage Developed across stabilizing resistor Vrms Vrms ( Vk3 x Rs x I fm )1/4 x 1.3 = 1426 Watt
28 Short time Power rating of Stabilizing Resistor Pstab,0.5s (Vrms2/Rs) = 1220 Watt
Setting Parameters
General Data
Adress Function Value

0214 Rated Frequency 50HZ
0209 Phase Sequence L1,L2,L3
0204 CT Rated Primary Current 200A
0205 CT Rated Secondary Current 1A
0217 IE-CT Rated Primary Current 200A
0218 IE-CT Rated Secondary Current 1A
HV REF Protection
Adress Function Value Range

3117 50 1 Ph-1 Pickup 0.090 0.001 to 1.600 A: infinity
Stabilising Resistor (Variable) Rs = 555. 55 W (0 - 2000 W Variable
Primary Operating Current, IP = 34.0
Metrosil Require = Yes
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SIEMENS
LV Restricted Earth Fault Protection
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SIEMENS
Transformer LV Restricted Earth Fault Protection
Relay Type: 7SJ8012-5EB20-1FA0
LV Bushing CT
CT Ratio: 2500/5A
Class of Accuracy: 5P20
Burden: 30 VA
CT Resistance: Rct = 0.9 Ω
Knee Point Voltage: VK = 120 V
CT primary current: 2500 A
Power Transformer Data:
Power Rating = 40 MVA

Percentage Impedance = 18.67 % (at Maximum tap:112.2kV)
Rated LV Voltage = UN = 12 kV
Trafo. Rated Current I TFL = Power Rating /(3 x Voltage)
6
= 40 x 10 / (3 x 12000)
= 1924.50 A
3-phase primary fault current I FM = Power Rating /(3 x Voltage x Percentage impedance)
6
= 40 x 10 / (3 x 12000 x 18.67/100) (Calculated at LV Voltage: 12 kV)
= 10309.28 A
Maximum primary fault current IF = 1500 A
(equal to NGR ratings)
7SJ8012 LV RESTRICTED EARTH FAULT SETTINGS
1 Maximum value of primary fault current for Internal Fault IF = 1500 A
2 Maximum value of primary through fault current for which prot must remain stable I FM = 10307.99 A
3 Trafo full load current I TFL = 1924.50 A
4 Turns ratio of CT core N 2500/5 = 500
5 CT Secondary current I sn = 5 A
6 Rated symmetrical short-circuit current factor Kssc = 20
7 Rated CT Burden Rb = 1.2 Ω
8 CT knee point voltage VK = 120.00 V
9 CT Secondary Winding Resistance RCT = 0.90 Ohms
10 Lead resistance between furthest current transformer and relay RL = 0.40 Ohms
terminals
11 Relay Impedance RR VA/I R2 = 0.83 Ohms
12 CT core magnetizing current (secondary) at relay setting voltage (Calculated) IE = 0.021 A
13 Relay Operating Current IR = 0.600 A

(Relay setting current range) (0.001….1.4)
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14 Number of CT cores in circulating current differential circuit n = 4
15 Minimum Setting Voltage (Calculated) Vs I FM x (RCT + 2 x RL) / N = 35.05 V

(Refer Siemens 7VH6 manual page:A-4)
16 Relay setting voltage VR = 50 V
17 Primary current required for pick-up of protection (sensitivity) IP N x (I R + n x I E + I m) = 342.0 A

Primary current required for pick-up of protection as percentage = 17.77% of I TFL
of trafo full load current
18 The theoretical voltage which would be produced across the VF I FM x (RL + RCT + Rs+ RR) / N = 1762 V
relay circuit under internal fault condition.
19 Peak voltage across relay circuit under maximum internal fault VRMAX 2√(2VK (VF - VK) = 1255.51 V
conditions. (Refer Siemens 7VH6 manual page:A-5)
20 External Metrosil required VRMAX > 2KV = NO

(Refer Siemens 7VH6 manual page:A-5)
21 Metrosil Current (calculated) Im 0.52 x(Vs xѴ2 / C)^1/β = 0.00004 A
(Refer Metrosil manual page 1)
22 Constant(given value) C = 540
23 Constant(given value) β = 0.250
24 Value of stabilizing resistor(calculated) RS VR / IR = 83 Ohms
(Vk>2VS and Vk<4VS)

25 Knee point Voltage must be greater than twice VK > 2VR = Yes
the relay setting voltage
26 Continuos Power rating of Stabilizing Resistor Pstab,cont (I R2 X Rs) = 30 Watt
27 RMS Voltage Developed across stabilizing resistor Vrms Vrms ( Vk3 x Rs x I fm )1/4 x 1.3 = 303 Watt
28 Short time Power rating of Stabilizing Resistor Pstab,0.5s (Vrms2/Rs) = 1105 Watt
Setting Parameters
General Data
Adress Function Value

0217 IE-CT Rated Primary Current 2500A
LV REF Protection
Adress Function Value Range

3117 50 1 Ph-1 Pickup 0.600 0.005 to 8.000 A: infinity
Stabilising Resistor (Variable) Rs = 83 W (0 - 150 W Variable
Primary Operating Current, IP = 342
Metrosil Require = NO
SIEMENS Page 22 +
SIEMENS
BACKUP OVER CURRENT PROTECTION
SIEMENS Page 23 +

SIEMENS
C. OVER CURRENT PROTECTION
C.1 Outgoing Aux Trafo Feeder 12kV Circuit

OC relay using standard inverse characteristics 7SJ8031 Siemens
C.1A Outgoing Aux Trafo Feeder 12kV Circuit (with newly proposed CT)
C.2 Outgoing Cable Feeder 12kV Circuit (400/5A)

C.2A Outgoing Cable Feeder 12kV Circuit (800/5A)

C.3 Outgoing Capacitor Feeder 12kV Circuit(400/5A)


C.5 40 MVA Transformer 12kV Incomer Circuit(Trafo. LV side) 7SJ8031
OC relay using standard inverse characteristics Siemens
C.6 40 MVA Transformer 132 kV Circuit (Trafo HV side)
C.7 13.3 MVA Tertiary winding
SIEMENS Page 24 +
SIEMENS
C.1 500 KVA Aux Transformer 12kV side Overcurrent Protection

Relay Type = 7SJ8031-5EB00-1FB0
CT Ratio = 800 / 400 / 5A
A. Plug Setting:
Considering 1.2 times overloading, the overcurrent plug setting of protected
object should be 120 % of rated current.
= 500kVA x 1.2 ÷ (√3 x 12 kV)
= 28.87 A
Corresponding secondary current = 28.87 A ÷ 400 ÷5
= 0.36 A
pickup setting = 0.36 A ≈ 7.2% x In
= 0.5 to 20 A (steps 0.01)
Recommneded Relay settings = 8.0% x In
pickup setting ≈ 0.40 A
Hence selected pickup setting ≈ 0.50 A
(Note:Due to limitation of relay range ,we propose to select Pick up value 0.5 instead of 0.4)
B. Time Multiplier Setting:
Fault Current contributed by = 500kVA x 1 ÷ (√3 x 12 kV x 0.046)
transformer = 522.96 A
Multiples of Fault Current = 523.0 ÷( 400 /5 x 0.50)
= 13.07 A
0.02
As per IEC Normal Inverse characteristic = 0.14 ÷ [(13.1) -1]
(Refer 7SJ80 manual page 384)
Operating time = 2.654 sec.
= 2.65 sec. at TMS = 1
Operating time for Auxiliary Trafo 12kV side = 0.200
Since, 2.65 x TMS = 0.200 sec.
TMS = 0.075
Available setting = 0.05 to 3.2s (steps 0.01s)
Hence the selected TMS ≈ 0.080
Operating time = 2.650 x 0.080 ≈ 0.212 sec.
C. Settings recommended :
General Data
OverCurrent Protection
1207 51 Pickup 1.25A 0.50 to 20A
1208 51 Time Dial 0.080 0.05 to 3.2 sec
1211 51 IEC Curve SI** Norm,Very,Ext,long
1202 50-2 Pickup 15A** 5.0A to 75A
1203 50-2 Delay 0 sec 0 to 60 sec
** Note:
Values has been modified as per site (GSM/GSP) recommendation.
SIEMENS Page 25 +
SIEMENS
C.1A 500 KVA Aux Transformer 12kV side Overcurrent Protection

CT Ratio = 100 / 50 / 5A
(Note:Due to limitation of relay range ,we propose 100/5A ratio. Currently both settings have been
(provided. However, 800/400/5A CT settings will be removed after confirmation)
A. Plug Setting:
= 500kVA x 1.2 ÷ (√3 x 12 kV)
= 28.87 A
= 1.44 A
= 0.5 to 20 A (steps 0.01)
pickup setting ≈ 1.45 A

Fault Current contributed by = 500kVA x 1 ÷ (√3 x 12 kV x 0.046)
= 18.03 A
0.02
= 2.35 sec. at TMS = 1
Operating time for Auxiliary Trafo 12kV side = 0.200
TMS = 0.085
General Data
1207 51 Pickup 1.45A 0.50 to 20A
1208 51 Time Dial 0.090 0.05 to 3.2 sec
1211 51 IEC Curve NI Norm,Very,Ext,long
1217 50-3 Pickup 28.7A** 5.0A to 75A
1218 50-3 Delay 0 sec 0 to 60 sec
**1.1 x (Fault current/ CT ratio) = (522.9/100/5)*1.1=28.7
SIEMENS Page 26 +
SIEMENS
C.2 12 kV Outgoing Feeder Overcurrent Protection (Settings at CT ratio 400/5 A)

CT Ratio = 800 / 400 / 5A
A. Plug Setting:
Considering max. current through the circuit = 400 A
Feeder overloading considered as = 400 A x 1.0 = 400 A
= 5.00 A
Hence selected pickup setting = 5.00 A ≈ 100.0% x In
= 0.5 to 20 A (steps 0.01)
Hence selected pickup setting = 5.00 A
Fault Current contributed by = 40 MVA x 1 ÷ (√3 x 12 kV x 0.187)
Multiples of Fault Current (I/I P) = 10308 ÷( 400 /5 x 5.00)
= 25.77 A
As per trip time characteristics according to IEC, tripping times do not
decrease above I/I P > 20.
0.02
\ As per IEC Normal Inverse characteristic = 0.14 ÷ [(20.00) -1]
= 2.27 sec. at TMS = 1
Operating time for Out Going Feeder 12kV side = 0.200
For selectivity the tripping time choosen
TMS = 0.088
General Data
1207 51 Pickup 5.00A 0.50 to 20A
1208 51 Time Dial 0.090 0.05 to 3.2 sec
1217 50-3 Pickup 30A** 5.0A to 75A
1218 50-3 Delay 0 sec 0 to 60 sec
**Note: As per KE Practice, since fault current is 2400A at primary side, therefore high set will be
considered (fault current/CT ratio)=(2400/400/5)=30A at secondary side.
SIEMENS Page 27 +
SIEMENS
C.2A 12 kV Outgoing Feeder Overcurrent Protection (Settings at CT ratio 800/5 A)

CT Ratio = 800 / 400 / 5A
A. Plug Setting:
Considering max. current through the circuit = 800 A
Feeder overloading considered as = 800 A x 1.0 = 800 A
= 5.00 A
= 0.5 to 20 A (steps 0.01)
Multiples of Fault Current (I/I P) = 10308 ÷( 800 /5 x 5.00)
= 12.88 A
0.02
\ As per IEC Normal Inverse characteristic = 0.14 ÷ [(12.88) -1]
= 2.67 sec. at TMS = 1
Operating time for Out Going Feeder 12kV side = 0.200

For selectivity the tripping time choosen
TMS = 0.075
General Data
1207 51 Pickup 5.00A 0.50 to 20A
1208 51 Time Dial 0.080 0.05 to 3.2 sec
1202 50-2 Pickup 15A** 5.0A to 75A
1218 50-2 Delay 0.1 sec 0 to 60 sec
** Note:
SIEMENS Page 28 +
SIEMENS
C.3 4 MVA, 12 kV Capacitor Feeder Overcurrent Protection

CT Ratio = 800 / 400 / 5A
A. Plug Setting:
Feeder overloading considered as = 4MVA x 1.0 ÷ (√3 x 12 kV)
= 192.45 A
= 2.41 A
= 0.5 to 20 A(steps 0.01)

Fault Current contributed by = 40 MVA x1 ÷ (√3 x 12 kV x 0.187)
= 52.59 A
0.02
= 2.27 sec. at TMS = 1
Operating time for Capacitor Feeder 12kV side = 0.200
TMS = 0.088
General Data
1207 51 Pickup 2.5A** 0.50 to 20A
1208 51 Time Dial 0.080** 0.05 to 3.2 sec
1202 50-2 Pickup 15A** 5.0A to 75A
1203 50-2 Delay 0 sec 0 to 60 sec
** Note:
SIEMENS Page 29 +
SIEMENS
C.4 4 MVA, 12 kV Capacitor Feeder Overcurrent Protection

CT Ratio = 800 / 400 / 5A
A. Plug Setting:
Feeder overloading considered as = 4MVA x 1.0 ÷ (√3 x 12 kV)
= 192.45 A
= 1.20 A
= 0.5 to 20 A(steps 0.01)

= 51.54 A
0.02
= 2.27 sec. at TMS = 1
Operating time for Capacitor Feeder 12kV side = 0.200
TMS = 0.088
General Data

1207 51 Pickup 1.25A 0.50 to 20A
1208 51 Time Dial 0.090 0.05 to 3.2 sec
1217 50-3 Pickup 20.0A 5.0A to 75A
1218 50-3 Delay 0 sec 0 to 60 sec
**1.1 x (Fault current/ CT ratio) = 1.1 x (10459.24/800/5) = 71.9A
SIEMENS Page 30 +
SIEMENS
C.5 40 MVA Transformer, 12 kV Incomer Overcurrent Protection

Relay Type: = 7SJ8031-5EB00-1FB0
CT Ratio = 2500 / 5A
A. Plug Setting:
Transformer LV winding rated current = 40 MVA x 1.2 ÷ (√3 x 12 kV)
= 2309.40 A
= 4.62 A
= 0.5 to 20 A(steps 0.01)
= 4.43354
0.02
= 4.63 sec. at TMS = 1
Operating time for transformer 12kV side = 0.900 (as per Client)
= 0.900
TMS = 0.194
General Data

1207 51 Pickup 4.23A** 0.50 to 20A
1208 51 Time Dial 0.2 0.05 to 3.2 sec
1202 50-2 Pickup 20.62A** 5.0A to 75A
1203 50-2 Delay 0.4 sec 0 to 60 sec
** Note:
SIEMENS Page 31 +
SIEMENS
C.6 40 MVA Transformer, 132 kV Trafo (HV side)Overcurrent Protection

CT Ratio = 200 / 1A
A. Plug Setting:

Transformer HV winding rated current = 40 MVA x 1.2 ÷ (√3 x 112 kV)
= 247.44 A
= 0.1 to 4 A(steps 0.01)
a transformer at 132kV side = 1104.43 A

= 4.45 A
0.02
= 4.62 sec. at TMS = 1
Operating time for transformer 132kV side = 1.200 (as per Client)
TMS = 0.2597
Available settings = 0.05 to 3.2s (steps 0.01s)
General Data
1207 51 Pickup 1.24A 0.10 to 4A
1208 51 Time Dial 0.260 0.05 to 3.2 sec
1217 50-3 Pickup 6.16A** 5.0A to 75A
1218 50-3 Delay 0 sec 0 to 60 sec
**1.1 x (Fault current/ CT ratio) = 1.1 x (1120/200/1) =6.16

SIEMENS Page 32 +
SIEMENS
C.7 13.3 MVA Tertiary Winding Overcurrent Protection
Relay Type: = 7SJ8011-5EB20-1FA0

CT Ratio = 500 / 5A
A. Plug Setting:
Transformer tertiary winding rated current = 13 MVA x 1.0 ÷ (√3 x 12 kV)
= 639.90 A
= 640 / 1.732 = 370 X 1.00 A
Corresponding secondary current = 370 ÷ 500 ÷5
= 0.5 to 20 A(steps 0.01)
Fault Current = 5.1KA (Given as per manufacturer)

= 13.78 A
0.02
= 2.60 sec. at TMS = 1
for selectivity the tripping time chosen = 0.500
TMS = 0.1923
General Data
1207 51 Pickup 3.7A 0.50 to 20A
1208 51 Time Dial 0.2 0.05 to 3.2 sec
1217 50-3 Pickup 56.1A** 5.0A to 75A
1218 50-3 Delay 0 sec** 0 to 60 sec
** Note:
1.1 x (Fault current/ CT ratio) = 1.1 x (5100/500/5) = 56.1A
SIEMENS Page 33 +
SIEMENS
Results Summary Operating

Time PMS TMS
C.1 500 KVA Aux Transformer 12kV Circuit
OC relay using standard inverse characteristics 0.2 sec. 2.5A** 0.080
C.1A 500 KVA Aux Transformer 12kV Circuit(with newly proposed CT)
OC relay using standard inverse characteristics 0.2 sec. 1.45 A 0.090
C.2 Outgoing Cable Feeder 12kV Circuit (400/5A)

OC relay using standard inverse characteristics 0.2 sec. 5.00A 0.090
C.2A Outgoing Cable Feeder 12kV Circuit (800/5A)



OC relay using standard inverse characteristics 0.2sec. 2.45A 0.090
C.5 40 MVA Transformer 12kV Incomer Circuit(Trafo. LV side)

OC relay using standard inverse characteristics 0.9 sec. 4.23A** 0.2
C.6 40 MVA Transformer 132 kV Circuit (Trafo HV side)

C.7 13.3 MVA Tertiary Winding Overcurrent Protection

SIEMENS Page 34 +
SIEMENS
EARTH FAULT PROTECTION
SIEMENS Page 35 +
SIEMENS
D. BACK UP EARTH FAULT PROTECTION
D.1 Outgoing Aux Trafo Feeder 12kV Circuit

EF relay using standard inverse characteristics 7SJ8031 Siemens
D.1A Outgoing Aux Trafo Feeder 12kV Circuit(with newly proposed CT)
D.2 Outgoing Cable Feeder 12kV Circuit (400/5A)

EF relay using standard Definite characteristics 7SJ8031 Siemens
D.2A Outgoing Cable Feeder 12kV Circuit (800/5A)

EF relay using standard Definite characteristics 7SJ8031 Siemens
D.3 Outgoing Capacitor Feeder 12kV Circuit (400/5A)

D.3A Outgoing Capacitor Feeder 12kV Circuit(800/5A)

D.4 40 MVA Transformer 12kV Incomer Circuit(Trafo. LV Side) with NGR

D.4A 40 MVA Transformer 12kV Incomer Circuit(Trafo. LV Side) without NGR

D.5 40 MVA Transformer 12kV Circuit Neutral Protection with NGR (LV Side)
EF protection using standard inverse characteristics 7SJ8011 Siemens
D.5A 40 MVA Transformer 12kV Circuit Neutral Protection Witout NGR (LV Side)
D.6 40 MVA Transformer 132 kV Circuit(Trafo HV Side)

D.7 13.3 MVA, Tertiary Windig

TEF protection using standard inverse characteristics 7SJ8011 Siemens
SIEMENS Page 36 +
Energy Sector T&D Projects/Engineering EM-TS PROJECTS /A5175/Relay Settings
SIEMENS
D.8 40 MVA Transformer 132 kV Circuit Neutral Protection (HV Side)

D.9 40 MVA Transformer EF for NGR

EF protection using standard inverse characteristics P14NB16A7C0500A Shanghai
xinguang
SIEMENS Page 37 +
SIEMENS
D.1 500 KVA Aux Transformer 12kV side Earth Fault Protection

CT Ratio = 800 / 400 / 5A
A. Plug Setting:
Min. fault as percentage of rated current = 20%
Aux Trafo. rated current = 500kVA x 0.2 ÷ (√3 x 12 kV)
4.81 A
= 0.06 A
= 0.25 to 20 A (steps 0.01)
Hence Pickup setting = 0.25 A
(Note:Due to limitation of Relay range ,we propose to select Pick up value 0.25 instead of 0.06)

Fault current of a transformer at 12kV side = 1500A
(equal to NGR Rating)
Multiples of Fault Current = 1500A ÷( 400 /5 x 0.25)

= 75.00 A
0.02
\ As per IEC Normal Inverse characteristic = 0.14 ÷ [(20) -1]
= 2.27 sec. at TMS = 1
For Selectivity Operating time considered = 0.200

TMS = 0.088
General Data
Earthfault Protection
1307 51N Pickup 0.25A 0.250 to 20A

1308 51N Time Dial 0.09A 0.05 to 3.2 sec
1311 51N IEC Curve SI** Norm,Very,Ext,long
1317 50N-2 Pickup 15.0 A 0.25 to 175A
1318 50N-2 Delay 0 sec 0 to 60 sec
** Note:
SIEMENS Page 38 +
SIEMENS
D.1A 500 KVA Aux Transformer 12kV side Earth Fault Protection

CT Ratio = 100 / 50 / 5A
(Note:Due to limitation of relay range ,we propose 100/5A ratio. Currently both settings have been
(provided. However, 800/400/5A CT settings will be removed after confirmation)
A. Plug Setting:
Aux Trafo. rated current = 500kVA x 0.2 ÷ (√3 x 12 kV)
4.81 A
= 0.24 A
= 0.25 to 20 A (steps 0.01)
Hence Pickup setting = 0.25 A

Fault current of a transformer at 12kV side = 1500A
Multiples of Fault Current = 1500A ÷( 100 /5 x 0.25)
= 240.00 A
0.02
= 2.27 sec. at TMS = 1
TMS = 0.088
General Data
1307 51N Pickup 0.25A 0.250 to 20A

1308 51N Time Dial 0.090 0.05 to 3.2 sec
1311 51N IEC Curve NI Norm,Very,Ext,long
1317 50N-2 Pickup 66A** 0.25 to 175A
**1.1 x (Fault current/ CT ratio) = 1.1 x (1200/100/5) =66A
Note:As per client's comment,Definite time curve can also be consider.The operating time t=0.2 sec
will be considered for Definite time.
SIEMENS Page 39 +
SIEMENS
D.2 12 kV Outgoing Cable Feeder Earth Fault Protection (Settings at CT ratio 400/5 A)

CT Ratio = 800 / 400 / 5A
A. Plug Setting:
Feeder rated current = 400 A x 0.2 = 80 A
= 1.00 A
= 0.25 to 20 A (steps 0.01)
Fault current contributed = 40 MVA x1 ÷ (√3 x 12 kV x 0.187)
by transformer = 10307.99 A

= 128.85 A
0.02
= 2.27 sec. at TMS = 1

TMS = 0.088
General Data
1307 51N Pickup 1.00 A 0.250 to 20A

1308 51N Time Dial 0.090 0.05 to 3.2 sec
1317 50N-2 Pickup 30A** 0.25 to 175A
**Note: As per KE Practice, since fault current is 2400A at primary side, therefore high set will be
considered (fault current/CT ratio)=(2400/400/5)=30A at secondary side.
SIEMENS Page 40 +
SIEMENS
D.2A 12 kV Outgoing Cable Feeder Earth Fault Protection (Settings at CT ratio 800/5 A)

CT Ratio = 800 / 400 / 5A
A. Plug Setting:
Feeder rated current = 800 A x 0.2 = 160 A
= 1.00 A
= 0.25 to 20 A (steps 0.01)

= 64.42 A
0.02
= 2.27 sec. at TMS = 1

TMS = 0.088
General Data
1307 51N Pickup 0.5A** 0.250 to 20A
1308 51N Time Dial 0.080** 0.05 to 3.2 sec
1317 50N-2 Pickup 2.77A** 0.25 to 175A
1318 50N-2 Delay 0.1 sec** 0 to 60 sec
** Note:
SIEMENS Page 41 +
SIEMENS
D.3 4 MVA, 12 kV Capacitor Feeder Earth Fault Protection

CT Ratio = 800 / 400 / 5A
A. Plug Setting:
Feeder rated current = 4MVA x 0.2 ÷ (√3 x 12 kV)
= 38.49 A
= 0.48 A
= 0.25 to 20 A(steps 0.01)

= 257.70 A
0.02
= 2.27 sec. at TMS = 1
Operating time for 12kV Capacitor Feeder = 0.200
TMS = 0.088
General Data
1307 51N Pickup 0.25A 0.250 to 20A
1308 51N Time Dial 0.09A 0.05 to 3.2 sec
1311 51N IEC Curve SI Norm,Very,Ext,long
1317 50N-2 Pickup 2.77A 0.25 to 175A
** Note:
SIEMENS Page 42 +
SIEMENS
D.3A 4 MVA, 12 kV Capacitor Feeder Earth Fault Protection

CT Ratio = 800 / 400 / 5A
A. Plug Setting:
Feeder rated current = 4MVA x 0.2 ÷ (√3 x 12 kV)
= 38.49 A
= 0.24 A
= 0.25 to 20 A(steps 0.01)

= 257.70 A
0.02
= 2.27 sec. at TMS = 1
Operating time for 12kV Capacitor Feeder = 0.200

TMS = 0.088
General Data
1307 51N Pickup 0.25 A 0.250 to 20A

1308 51N Time Dial 0.09 0.05 to 3.2 sec
1317 50N-2 Pickup 2.77 A 0.25 to 175A
**1.1 x (Fault current/ CT ratio) = 1.1 x (10459.24/800/5) = 72A
SIEMENS Page 43 +
SIEMENS
D.4 40 MVA Transformer, 12 kV Incomer Earth Fault Protection(Trafo. LV side) With NGR

A. Plug Setting:
= 384.90 A
= 0.77 A
= 0.25 to 20 A (steps 0.01)

Fault current of a transformer at 12kV side = 1.5 kA (As per client comment)
Multiples of Fault Current = 1500 ÷( 2500 /5 x 0.80)
= 3.75 A
0.02
= 5.23 sec. at TMS = 1
Operating time for transformer 12 kV side = 1.500
TMS = 0.287
Settings recommended :
General Data
1307 51N Pickup 0.55A** 0.250 to 20A
1308 51N Time Dial 0.09** 0.05 to 3.2 sec
1317 50N-2 Pickup 2.77A** 0.25 to 175A
1318 50N-2 Delay 0.4 sec 0 to 60 sec
** Note:

SIEMENS Page 44 +
SIEMENS
D.4A 40 MVA Transformer, 12 kV Incomer Earth Fault Protection(Trafo. LV side) Without NGR

A. Plug Setting:
= 384.90 A
= 0.77 A
= 0.25 to 20 A (steps 0.01)
Fault current of a transformer at 12kV side = 40 MVA x1 ÷ (√3 x 12 kV x 0.187)
= 10307.99 A
= 25.77 A
0.02
= 2.27 sec. at TMS = 1
Operating time for transformer 12 kV side = 0.900

TMS = 0.396
Settings recommended :
General Data
1307 51N Pickup 0.8A 0.250 to 20A
1308 51N Time Dial 0.4 0.05 to 3.2 sec
1317 50N-2 Pickup 23.0A** 0.25 to 175A
1318 50N-2 Delay 0.4 sec 0 to 60 sec

SIEMENS Page 45 +
SIEMENS
D.5 40 MVA Transformer, 12 kV Circuit Neutral Protection(LV Side) with NGR

CT Ratio : = 2500 / 5A
A. Plug Setting :
= 384.90 A
≈ 0.77
Hence selected pickup setting ≈ 0.77 A ≈ 15.4% x In
= 0.25 to 20 A (steps 0.01)
Fault current of a transformer at 12kV side = 1500.0 A (As per client comment)
= 3.75 A
0.02
= 5.23 sec. at TMS = 1
Operating time of the Incomer Relay 12 kV side = 1.517
Operating time for Trafo 12kV EF = 1.517
TMS = 0.290
C. Settings recommended
General Data
1307 51N Pickup 0.8A 0.250 to 20A
1308 51N Time Dial 0.29 0.05 to 3.2 sec
1317 50N-2 Pickup 2.64A** 0.25 to 175A
1318 50N-2 Delay 0.4 sec 0 to 60 sec
**1.1 x (Fault current/ CT ratio) = 1.1 x (1200/2500/5) = 2.64A
SIEMENS Page 46 +
SIEMENS
D.5A 40 MVA Transformer, 12 kV Circuit Neutral Protection(LV Side) Without NGR

CT Ratio : = 2500 / 5A
A. Plug Setting :
= 384.90 A
≈ 0.77
= 0.25 to 20 A (steps 0.01)
Fault current of a transformer = 40 MVA x1 ÷ (√3 x 12 kV x 0.187)
at 12kV side = 10291.45 A

= 25.73 A
0.02
= 2.27 sec. at TMS = 1
Operating time of the Incomer Relay 12 kV side = 1.000
Operating time for Trafo 12kV EF = 1.000
TMS = 0.441
General Data
1307 51N Pickup 0.8A 0.250 to 20A
1308 51N Time Dial 0.45 0.05 to 3.2 sec
1317 50N-2 Pickup 23A** 0.25 to 175A
1318 50N-2 Delay 0.4 sec 0 to 60 sec
SIEMENS Page 47 +
SIEMENS
D.6 40 MVA Transformer, 132 kV Trafo(HV Side) Earth Fault Protection

CT Ratio = 200 / 1A
A. Plug Setting:
Transformer HV winding rated current = 40 MVA x 0.2 ÷ (√3 x112 kV)
= 41.17 A
≈ 0.21 A
= 0.05 to 4 A (steps 0.01)

= 1102.5 ÷( 200 /1 x 0.21)
= 26.78 A
0.02
= 2.27 sec. at TMS = 1
For selectivity to earth fault protection,
tripping time is choosen = 1.00

Hence the selected TMS ≈ 0.441 ≈ 0.450
General Data
1307 51N Pickup 0.21A 0.05 to 4A
1308 51N Time Dial 0.45 0.05 to 3.2 sec
1317 50N-2 Pickup 35 A 0.05 to 35A
1318 50N-2 Delay Blocked,infinity 0 to 60 sec
SIEMENS Page 48 +
SIEMENS
D.7 13.3 MVA Tertiary Winding Earth Fault Protection

CT Ratio : = 500 / 5A
A. Plug Setting :
Transformer tertiary winding rated current = 13 MVA ÷ (√3 x 12 kV)
= 639.90 A
= 640 / 1.732 = 370 X 0.20 A
= 74.00 A
= 0.25 to 20 A(steps 0.01)
Fault current = 5.1KA

= 68.00 A
0.02
As per IEC Normal Inverse characteristic = 0.14 ÷ [(20) -1]
= 2.27 sec. at TMS = 1
Tripping time choosen = 0.500
TMS = 0.220
General Data
1307 51N Pickup 0.75A 0.250 to 20A
1308 51N Time Dial 0.23 0.05 to 3.2 sec
1317 50N-2 Pickup 56.1A** 0.25 to 175A
1318 50N-2 Delay 0 0 to 60 sec
**1.1 x (Fault current/ CT ratio) = 1.1 x (5100/500/5) = 56.1A
SIEMENS Page 49 +
SIEMENS
D.8 40 MVA Transformer 132kV Circuit Neutral Protection(HV Side)

CT Ratio : = 200 / 1A
A. Plug Setting :
Transformer HV winding rated current = 40 MVA x 0.2 ÷ (√3 x112 kV)
= 41.17 A
≈ 0.21 A
B. TMS Setting :
Multiples of fault current = 1102.5 ÷( 200 /1 x 0.21)
= 26.78
0.02
= 2.27 sec.
Operating time = 2.27 sec. at TMS = 1
Hence operating time for EF = 1.100
= 1.100 sec.
TMS = 0.485
Selected TMS setting ≈ 0.490
Revised operating time = 2.267 x 0.490 ≈ 1.111 sec.
General Data
1307 51N Pickup 0.21A 0.05 to 4A
1308 51N Time Dial 0.49 0.05 to 3.2 sec
1317 50N-2 Pickup 35.0 A 0.05 to 35A
1318 50N-2 Delay Blocked,Infinity 0 to 60 sec
SIEMENS Page 50 +
SIEMENS
D.9 40 MVA Transformer, EF Relay for NGR
Relay Type: = P14NB16A7C0500A

CT Ratio : = 100 / 5A
A. Plug Setting :
Considering max. current through the circuit = 50 A x 0.2
= 10 A
Corresponding secondary current = 10 A ÷ 100 ÷5
≈ 0.50
Hence selected pickup setting ≈ 0.10 A ≈
= 0.05 to 4 x In (steps 0.01x In )
= 0.10 x In
Fault current of NGR = 1500.0 A

= 750.00 A
0.02
= 2.27 sec. at T = 1
Operating time of the Incomer Relay 12 kV side = 1.500 + 0.25

Operating time for NGR EF = 1.750
Since, 2.27 x T = 1.750 sec.
T = 0.771
Available setting = 0.025 to 1.2s (steps 0.005)
Hence the selected T ≈ 0.780
Function Value Range

IN1>1 Current 0.10 x In 0.05 to 4 x In
IN1>1 Time 0.78 0.025 to 1.2 sec
IN1>1 Function NI
SIEMENS Page 51 +
SIEMENS
Operating
Results Summary PMS TMS
Time
D.1 Outgoing Aux Trafo Feeder 12kV Circuit

EF relay using standard inverse characteristics 0.2 sec. 0.5A** 0.080**
D.1A Outgoing Aux Trafo Feeder 12kV Circuit(with newly proposed CT)
EF relay using standard inverse characteristics 0.2 sec. 0.25 A 0.090
D.2 Outgoing Cable Feeder 12kV Circuit (400/5A)

EF relay using standard Definite characteristics 0.2 sec. 1.0A 0.090
D.2A Outgoing Cable Feeder 12kV Circuit (800/5A)

EF relay using standard Definite characteristics 0.2 sec. 1.0A 0.090
D.3 Outgoing Capacitor Feeder 12kV Circuit (400/5A)

D.3A Outgoing Capacitor Feeder 12kV Circuit(800/5A)

EF relay using standard inverse characteristics 0.2 sec. 0.25 A 0.090
D.4 40 MVA Transformer 12kV Incomer Circuit(Trafo. LV Side) with NGR

D.4A 40 MVA Transformer 12kV Incomer Circuit(Trafo. LV Side) without NGR

EF relay using standard inverse characteristics 0.9 sec. 0.8A 0.4
D.5 40 MVA Transformer 12kV Circuit Neutral Protection with NGR (LV Side)
EF protection using standard inverse characteristics 1.5 sec. 0.8A 0.24
D.5A 40 MVA Transformer 12kV Circuit Neutral Protection Witout NGR (LV Side)
EF protection using standard inverse characteristics 1.0 sec. 0.8A 0.45
D.6 40 MVA Transformer 132 kV Circuit(Trafo HV Side)

EF relay using standard inverse characteristics 1.0 sec. 0.21A 0.45
D.7 13.3 MVA, Tertiary Windig

TEF protection using standard inverse characteristics 0.5 sec. 0.75A 0.23
D.8 40 MVA Transformer 132 kV Circuit Neutral Protection (HV Side) 1.1 sec. 0.21A 0.49
D.9 40 MVA Transformer EF for NGR 1.8 sec. 0.10 A 0.780

SIEMENS Page 52 +
SIEMENS
AVR Relay
SIEMENS Page 53 +
Energy Sector Projects/Engineering EM-TS PROJECTS/A5175/Relay settings
SIEMENS
E. AVR Relay
E.1 AVR Relay Tapcon 230 Expert MR
SIEMENS Page 54 +
SIEMENS
AVR Setting Calculation
Data:
I ). Relay type = Tapcon 230 Expert
II ). Transformer Rating = 40 MVA
III ). Voltage at maximum tap Umax = 151.80 kV
IV ). Voltage at minimum tap Umin = 112.20 kV
V ). Transformation Ratio = 132 /12
VI ). Tap changing Range = + 15 % to - 15 %
VII ).Vector Group = YNyn0(d11)
Setting Parameters
Function Value Range

Desired Voltage 100V
Bandwith 5% 0.5 to 9 %
Delay time T1 40 sec 0 to 60 sec
Control Reponse Time Linear Linear / Integral
Under Voltage 90% 60 to 100 %
Under Voltage Delay time U < 10 sec 0 to 20 sec
Over Voltage 110% 100 to 140 %
EM-TS PROJEC
SIEMENS Page 55 +
SIEMENS
Capacitor Feeder
Un Balance Protection
SIEMENS Page 56 +
SIEMENS
F.1 2x4 MVA, 12 kV Capacitor Bank Unbalance Protection

CT Ratio = 20 / 5A , 20 VA, Cl : 10P10
Capacitor Data:
▪ Rated Power = 8 MVAr
▪ Rated Voltage = 12.00 kV
▪ Rated Current = 384.90 A
▪ Frequency f = 50 Hz
General:
As per existing KE practice the unbalance setting considered

For Alarm and Trip
Neutral unbalance current setting considered for Alarm = 2A A (Secondary Current)

Unbalance time delay setting considered for alarm = 5.000 sec
Neutral unbalance current setting considered for Trip = 3.7A A (Secondary Current)
Unbalance time delay setting considered for Trip = 0.300 sec

1204 51 Pickup 2A 0.10 to 4A
1205 51 Time Dial 5 sec 0 to 60 sec
1202 50-2 Pickup 3.7A 0.10 to 35A
1203 50-2 Delay 0.3 sec 0 to 60 sec
SIEMENS Page 57 +
SIEMENS
Annexure
SIEMENS Page 58 +
132/12kV KEPZ AIS S/S
IDMT Overcurrent Curves (HV & LV Overcurrent with outgoing feeders(Aux Trafo,Capacitor,Cable)
1000
100
10 Incomer (Trafo LV)

Outgoing(Aux Trafo)
HV side
t[s]
1 Outgoing(Capacitor)
Outgoing(Cable 400/5 Tap)
1 Outgoing(Cable 800/5 Tap)
Transformer Dmage Curve
0.1
0.01
10 100 1000 10000 100000 1000000 10000000
I[A]
132/12kV KEPZ AIS S/S
IDMT Earth Fault Curves (HV & LV Earthfault with outgoing feeders(Aux trafo,Capacitor,Cable
)
1000
100
10
Incomer With NGR

t[s]
Outgoing(Aux Trafo)
HV Side
1
Outgoing(Capacitor)
Incomer Without NGR

Cable 400/5
Cable 800/5
0.1
0.01
10 100 1000 10000 100000 1000000 10000000
I[A]
132/12kV KEPZ AISS/S
IDMT Earth Fault Curves (HV & LV Neutral with outgoing feeders(Aux trafo,Capacitor,Cable)
1000
100
10
Outgoing(Aux Trafo)
t[s]
Outgoing (Cable 800/5 Tap)

1
Outgoing(Capacitor)
LV Neutral with NGR
LV Neutral Without NGR
Cable 400/5 Cable 800/5 HV Neutral

0.1
0.01
10 100 1000 10000 100000 1000000 10000000
I[A]
⇓
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6∗∋ #22418#. 5∗#.. 016 4∋.+∋8∋ 6∗∋
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⇓ ⇓

Updated Relay Settings (B)

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Updated Relay Settings (B)

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APPROVED

APPROVED EXCEPT AS NOTED:RESUBMISSION REQUIRED

RELAY SETTING CALCULATIONS

Worked by: Seema Naseer

Checked by: Fatima Izhar

Approved by: Yousuf Mubarak

A. 40 MVA, POWER TRANSFORMERS PROTECTION

B. RESTRICTED EARTH FAULT PROTEECTION

C. OVER CURRENT PROTECTION

D. BACK UP EARTH FAULT PROTECTION

E.1 40MVA, PTR AVR RELAY TAPCON MR Page 55

F.1 Capacitor Bank Unbalance Protection 7SJ8031 SIEMENS Page 57

40 MVA Transformer Differential Protection Setting Calculation

VII ).Vector Group = YNyn0(d11)

As per 7UT612 manual , If a transformer winding is regulated, then the

Corresponding rated current

B Differential Initial Setting I - DIFF >

Spill current calculation due to following Constant Errors:

Transformer Rated Current

Corresponding maximum full load current at max.

Differential current in max. tap position I Diff = 0.85 * I NObj - I NObj

→ Differential current at max. tap position = 0.150 I NObj = 15.0%

Transformer Rated Current

Corresponding rated current at min tap

→ Differential current at min. tap position = 0.150 I NObj

Thus tap changer regulation error is = 15.0%

Maximum differential current = 15.00% + 0.02% = 15.02%

Considering safety margin based on variations of above factors due to variation in

C Differential Bias Slope Setting

● As per manufacturer's guide line, the tripping characteristic is characterized by two

If the slope selected is 0.1, then

Now, the slope selected is 0.15 at full load

Thus Slope 1 setting SLOPE 1 = 0.30

Istab = I1 + I2 = 1.25 + 1.25 = 2.5 (Refer 7UT manual page 258)

As the CT saturation criteria starts at this value, therefore, it is to be set at the

Transformer 1: If = 214247 ÷ (√3× 112 ) = 1104.4 A

Since I1 = If ÷ In = 1104.43 ÷ 175.0 = 6.313

I diff(act), y = I1 + I2  I1 − I2 = 6.31 − 6.31 x 0.5

But as per client's recommendation the slope setting is set at 0.7,

D Differential Highest Setting I - DIFF >>

Rated current of transformer

Percentage impedance of transformer = 18.67 %

Through fault current with respect to I n = 5.51 ÷ 0.895 = 6.160 I/In

● 1226A Trip time delay Idiff >

E Add-on stabilization I - ADD ON STAB.

Transformer : If = 214247 ÷ (√3× 112.2 ) = 1102.5 A

The Value is set as = 6.50 I/Ino

G Cross blocking for 2nd Harmonic

Cross block function Set at = 25 Cycles

I. Transformer parameter settings:

○ Rated primary voltage side 1

○ Rated Secondary voltage side 2

○ Rated apparent power of the transformer(side 1 & 2)

the starpoint of side 1 is = Solid grounded

the starpoint of side 2 is = Resistor grounded

J. CTs parameter settings:

○ CT starpoint in direction of object side 1

○ CT rated primary current side 1

This parameter is set to the rated primary current of the CT.

○ CT rated secondary current side 1

This parameter is set to the rated secondary current of the CT.

○ CT starpoint in direction of object side 2

○ CT rated primary current side 2

○ CT rated secondary current side 2