You are on page 1of 13

377

HYDRAULIC PLANT AND MACHINERY GROUP

MIXING OF MISCIBLE BUT DISSIMILAR LIQUIDS


IN SERIAL FLOW IN A PIPELINE

By J. E. Austin, RA.* and J. R. Palfrey, RSc. (Eng·)t

New formulae for determining the length of an interface that occurs during consecutive flow of fluids through
a single pipeline are deduced in this paper.
They result from an analysis carried out using data obtained from pipes varying from t inch to 40 inches in
diameter, and from a few feet to hundreds of miles in length.
Whilst previous theory, that the volume of mixing varies to an extent with diameter of pipe and distance
travelled by the interface, is confirmed, it is also shown that there are two distinct regions of commingling in
turbulent flow for each pipe diameter. The transition from one region to the other occurs quite sharply at
different Reynolds number for each diameter of pipe. Below these critical values for Reynolds number com-
mingling will increase rapidly as the Reynolds number decreases, even though flow may nominally still be well
within the turbulent range.
An explanation for this phenomenon-which hitherto appears to have received little or no attention-is
attempted.
The work is of practical significance for the oil industry in the field of 'products pipelines' design.

INTRODUCTION To acquaint the general reader with some idea of the


AMONG THE MORE RAPID DEVELOPMENTS associated with the problem and what is involved, it seems appropriate here to
oil industry over the past few years has been that of 'face- set down a few remarks concerning multi-product pipeline
to-face' pumping through the same pipeline of products operation. Such an operation involves the transportation
having different characteristics. The swiftness of the of a wide variety of petroleum products'through a single
development has been such, in fact, that hardly any line over distances that may extend from a few to several
major products pipeline is built today where the use of hundred miles. All the different products are dispatched
this operating technique is not envisaged. through the line in continuous succession with no medium
One of the problems which has arisen in the operation employed to separate or segregate the several groups or
of a multi-products pipeline system is the estimation of the grades. Under these conditions there is always a mixing at
commingling, or mixing, that occurs at the interface(s) of the boundary of two adjacent streams, and a slug of con-
the liquids being pumped. This is a prerequisite both for taminated material is formed between batches of different
economic design of the pipeline and associated tankage, uncontaminated products. This slug of contaminated
and in order to facilitate disposal of the contaminated material gradually increases in length as the two streams
stocks which arise during passage of products through the flow along the line in the direction of the receiving point(s).
system. The effect of this mixing is shown diagrammatically in
The MS. of this paper was first received at the Institution on 27th Fig. 1.
December 1962 and in its revised form, as accepted by the Council The economic significance attaching to an accurate
for publication, on 9th June 1963. For a report of the meeting at
which this paper was presented, seep. 396. calculation in advance of the length of the intermixing
* Co-ordinator (Transportation and Operations), Distribution distance will doubtless be apparent when it is realized that
Engineering Branch, The British Petroleum Company Ltd. today's major oil pipelines are up to about 40 inches in
t Section Head (Transportation), Distribution Engineering Branch,
The British Petroleum Company Ltd. diameter, that each foot length of such diameter pipe holds
Proc Instn Mech Engrs 1963-64 Vol 178 Pt 1 No 15

Downloaded from pme.sagepub.com at Monash University on November 22, 2015


378 J. E. AUSTIN AND J. R. PALFREY
LENGTH OF PIPELINE L _
PRODUCT A
(LEADS)

Jl>-I-ST-A-T-IO-N----------O-----------~~:-:-- o
STATION
o
STATION
PRODUCT B I 1
2 3
(FOLLOWS) I
I
I
I ~LE~~TH~
1 iIXTUR' PRO:UCT PRODUCT
A

_ _ _ _ PRODUCT
B

Fig. 1. When one product A is followed by another B a zone of mixing is formed: the length
of the mixture increases as it moves along the pipeline

approximately 54 imperial gallons of product, and that the of opinion as to which of the several formulae will yield
all-in costs of a pipeline system, depending upon the area the best results.
or country in which installed, are likely to range between The present paper derives from a study of the whole
£2,000 and £3,000 per inch of diameter per mile run of problem of multi-products handling carried out by the
pipe. Bearing these figures in mind it will be appreciated authors with the basic intention of establishing the most
that a large error in the calculations could easily result in acceptable formula by which the length of an interface
considerable financial loss to the pipeline operator, one under normal operating conditions might be determined.
way or another-for example, too large a size of line for In the outcome, the study has led to new formulae being
actual product handling requirements, or a failure to meet deduced covering interfacial commingling in 'products
optimum product quality requirements through 'cutting' pipelines'. These new formulae, it is felt, will not only give
the interface at the wrong point or, for the same reason of greater accuracy, but will also permit of simple graphical
wrong point interface cut, a 'throw-away' of valuable solution to problems of multi-products pipeline design.
material through too great a downgrading of the higher
quality product.
There have been a number of papers and articles written ACCEPTANCE OF PUBLISHED DATA
already on interfacial product-mixing in pipelines. In In undertaking this re-examination of the problem, it was
several of these an attempt has been made, both experi- decided that all the factors which might have a bearing on
mentally and using a theoretical approach-the intermix- the length of intermingled product (interface) should be
ing of two adjacent fluid streams being considered as a investigated; and graphical plots made where possible,
diffusion phenomenon-to investigate systematically the using one independent variable at a time, to establish
conditions in the intermixing zone; and a mathematical empirically any relationships between them.
formula or formulae has been set down aimed at enabling A review of the already published work on the mixing of
a prior estimation to be made of the amount of fluid products during serial pumping indicated that there was
commingling that occurs. A comprehensive theory, how- sufficient material available to enable this to be done with-
ever, including all the factors and confirmed by practical out the necessity for setting up a further test programme
field measurements, does not yet appear to exist. to accumulate additional data.
This lack of a proven comprehensive theory has, with However, many of the earlier data derived from experi-
justifiable reason, led to some misgiving among pipeline ment or in practice seemed to be inaccurate, owing either
operators as to which one, among the existing formulae, is to inadequacies in the measuring instruments or because
most likely to give the best prediction; and whilst there the pipelines from which they were obtained possessed
have recently been attempts at rationalization between features which had a detrimental effect on the interface.
predictive theory and actual practice-articles by A prime requirement at the commencement of the present
Levenspeil and Weyer in particular might be noted investigation was thus to eliminate any data which were
here (1)* (z)-there still remains, nevertheless, a divergence obtained in abnormal conditions, or which seemed un-
* References are given in Appendix III. reliable through doubtful methods of measurement. In
Proc Instn Mech Engrs 1963-64 Vol 178 Pt I No 15

Downloaded from pme.sagepub.com at Monash University on November 22, 2015


MIXING OF MISCIBLE BUT DISSIMILAR LIQUIDS IN SERIAL FLOW IN A PIPELINE 379

certain cases, where the information given was incomplete, (8) The relative roughness in the pipe.
this also was excluded from the study. (9) The curvature of the pipe.
Two aspects of the problem were accepted at the outset (10) The intensity of turbulence in the stream flow.
of this work as having been established by previous in- (11) The scale of the turbulence.
vestigators. These were: (12) The molecular diffusion coefficient of the product
(1) The kinematic viscosity to be used in calculating the mixture.
Reynolds number (one of the factors influencing product All these factors have been given consideration in the
mixing) is that of the mixture of equal volumes of the two present study, and the relationship with interface length,
products being serially pumped. as far as possible, established. With those factors where the
(2) The order in which any two products are serially investigation showed no correlation to exist, or where there
pumped has no effect on the length of the interface (3). were insufficient data to enable a correlation to be estab-
lished, detailed discussion has been omitted in subse-
Results of the present study later proved that these were quent paragraphs.
not unreasonable assumptions.
In making use of the acceptable data it was considered
necessary to have a strict definition of the length of the
interface. This has been taken to be the distance between Effect of interface travel
two points in the interface where sampling indicates a Sufficient evidence from both theoretical studies and
change in composition from 99 per cent purity of one experimental work is already available to show that the
product to 99 per cent purity of the other. As a result, interface length, C, increases with the distance, L,
interface lengths given to 97 or 98 per cent end purity travelled by the interface, if all other variables are kept
were increased to lengths equivalent to 99 per cent purity constant. This relationship has been set down by various
to obtain a uniform basis of comparison. The correction writers as:
factor used for this purpose was the ratio of the inverse Co: L00482 up to C o: LO'62 (Appendix II).
error function for the purities concerned.
Only in one case, however, that given by Birge (4) when
The practical requirement underlying the present study
dealing with a gasoline-gasoline mix, is the power of L less
-the need to find a suitable formula which could easily be
than 0-5. In this case, since no account was taken of the
put together with other data for rapid assessment of
considerable variations in both diameter of pipe and
'contamination', and so assist towards most economic velocity of flow, the relationship is suspect.
design of a pipeline and tankage system for specified
Figs 2a, b, and c have been prepared from data con-
conditions-suggested a limitation of the scope of the tained in Tables 7-14 (Appendix I). The interface length,
investigation to the turbulent flow region in pipes, since
C, is plotted against the distance, L, travelled by the inter-
for the majority of commercial systems carrying products face-both dimensions in the same units. Each series of
in the viscosity range up to light fuel oils it is always aimed
plotted points represents the results obtained from a single
to maintain the flow pattern in this region. This is because
pipeline at constant velocity and constant Reynolds
in turbulent flow the intermixing of two immediately
number. Except in three cases of plots obtained from a
adjacent product streams is much less than in the case of
2-in laboratory pipeline system (3), a graph of slope 0-5
streamline, or laminar, flow where the velocity along the
has been drawn for each of the series of points.
axis of the pipe is twice that of the mean velocity in the The actual slope of each series of plotted points is given
cross-section.
in Table 1.
It will be seen from this table that with few exceptions
CONSIDERATION OF FACTORS AFFECTING the slope compares with that drawn. The more notable
INTERFACE LENGTH deviations from the slope of 0-5, apart from the 2-in line
The following factors, separately or together, have been already mentioned, exist with a 20-in diameter field pipe-
reviewed by previous workers in the field of product line (5) and, in a lesser degree, with a 10-in diameter
mixing concerning their possible effect on the length of the pipeline. A slight deviation only occurs with the i-in
interface formed by two products flowing successively in diameter pipe.
a pipeline: A possible explanation for the deviations in the large
diameter lines might lie in the operation of the respective
(1) The distance travelled by the interface.
pipeline systems. Experience has shown that several factors
(2) The mean velocity of flow in the pipeline.
are capable of accelerating product mixing and causing an
(3) The internal diameter of the pipe.
increase in the length of the interface over what would
(4) The Reynolds number.
normally be expected as the minimum in a pipeline. These
(5) The kinematic viscosity of the product mixture
are:
(50-50 mixture by volume).
(6) The difference in specific gravity of the flowing (1) Laminar flow at the commencement of pumping.
products. (2) Slow valve switching from one product to the other
(7) The pipe friction coefficient. at the beginning of the pipeline.
Proc Instn Mech Engrs 1963-64 Vol 178 Pt I No 15

Downloaded from pme.sagepub.com at Monash University on November 22, 2015


380 J. E. AUSTIN AND J. R. PALFREY

10000 Table 1. Slope of graphs expressing the relationship between


8 interface length and distance travelled, for constant
1 ..fJ'!:Y
+'
<J
6 ·0
velocity flow
<J 5
~x x ./". /
T 4
I Reynolds I Slope I Reynolds I Slope
k::::== ~ ~
o
"i-" .... Diameter, Diameter,

.>: >
3 inches No. (R) inches No. (R)
V »:
2
/ V ~ 0·124 3000 0·5 6·0 143000 0·5
V ~:

1000
10000
~x
V ;::;~ a
0·124
0·313
0·313
0·375
5000
4000
5000
19300
0·5
0·5
0·5
0·46
8'0
8·0
8'0
10·0
49000
86700
218800
24000
0·5
0·5
0·5
0·5
8 2·0 6000 0·5 10·0 485000 0·40
7
6 .- 2·0 8000 0·5 12·0 585000 0·5
5 ~ 2·0 14160 0·62 20'0 135000 0·31
2'0 24420 0·62 20·0 265000 0'5
4
~
....----- V 2·0 121000 0'62
3 ./ ~
....
2 x""'-= ~ r5
A ~
V
+'
<J (3) Complicated pipework at depot and pump-station
~ 1000
I manifolds,
o 8
7 (4) Passage of the interface through filters (laminar
6 effect).
2 in
5
4
• 2-in diarne ter- x lO-in diam e t er
The effect of any of these features would be more pro-
3 + 6-in diame t er c 12- in dlarne ter- - nounced at the start of a pipeline and this has been con-
6 a-in diarnet er- o zo-In di ame ter
2
firmed by actual field tests. The resultant plotted data
would give a slope less than 0'5.
b Although one or other of these factors might be the
reason for the deviation in the 20-in and 10-in pipelines,
2 3 4 5 678 106 2 3
L-f.... t the same arguments cannot be put forward in the case of
the 2-in laboratory line. Here the curvature of the pipe-
work or passage through the pumps of the flowing media
2 might have had some influence on the interface length. It
Ir has been established experimentally that when a fluid is
flowing in a coiled pipe, the Reynolds number at which
10·0
" ..... transition from laminar to turbulent flow occurs depends
8
7 ,.... ... .,.'
.
. ."
-.:' ".
upon the ratio of the radius of curvature of the coil to the
pipe radius. As this ratio decreases, the transition Reynolds
6
5
... ... V
Y K number increases (6). In the laboratory pipeline, the bends
4 - 7-/./
.;...... at each end of the building had an effective ratio of
3
/' approximately 100, and an expected transition Reynolds
2
1/10" number of 4800. Sir Geoffrey Taylor, in his paper dealing
.... ./
with turbulent flow through a pipe (7), makes reference
~ V
I
01·0 V also to the importance of the curvature of the pipe axis. He
showed, in experiments with a i-in pipe, that the effect
8 was to increase the value of the virtual coefficient of
7
6 diffusion (K), and hence the dispersion characteristics
5 of the flowing substance. Another effect of pipe curvature
4
is that the friction coefficientin both laminar and turbulent
3 flow is increased. In the paper just mentioned the pipe
C
2
friction coefficient is, in fact, adjudged to be the principal
• 0·124-in diameter factor determining fluid diffusion. If the effects so noted
x 0'313-in diamatar
o 0'375-in diamatar were present in the 2-in laboratory pipe system, it seems
o·13 4 5 67810 2 3 4 5678100 2 3
most probable that the interface lengths were increased
L-f.... t consistently either by an extended region of laminar flow
or by an increase in the friction factor in the system bends.
Fig. 2. Relationship between length of interface C and Considering all the points noted above and their effects,
distance travelled L at constant velocity of flow and it seems a fair proposition to state that for a simply de-
constant Reynolds number signed and reasonably long straight pipeline system, the
Proc Instn Mech Engrs 1963-64 Vol 178 Pt 1 No 15

Downloaded from pme.sagepub.com at Monash University on November 22, 2015


MIXING OF MISCIBLE BUT DISSIMILAR LIQUIDS IN SERIAL FLOW IN A PIPELINE 381

relationship between interface length and distance Examination of all the plotted points shows that for
travelled, for constant velocity of flow, is C oc LO.5. each pipe diameter there are two distinct regions in each
That is, C2/L = constant. of which the points are grouped on a straight line.
(1) 'Flat region': here the factor C2/dL increases slowly
Effect of Reynolds number, pipe diameter, viscosity as Reynolds number decreases, the slope of the graph
and density being -0,2. In this region the curve can be expressed by
the equation:
Previous investigators have established that the length of C2
the interface is a function of the Reynolds number. - - 138R-0-2 (1)
In Fig. 3, which is based on data contained in Tables 3- dL -
12 (Appendix I), the factor C2/dL-all units consistent, (2) 'Steep region': the same direct relationship, how-
and d = pipe diameter-is plotted against Reynolds ever, does not exist in the steep region of the curves.
number, R. Whenever possible the values of C2/dL have Although there is a discrete relationship between C2 /dL
been established from the plots in Fig. 2. This reduces the and d, the expression C2/dL = constant for a constant
effect, previously referred to, of induced interface spread- Reynolds number no longer holds, and the curves are
ing caused by slow valve switching or bad manifolding. expressed by the following equation:
For the 2-in diameter pipe, data (3) for Reynolds C 2
numbers greater than 11 000 conform to the relationship dL = 3·38 X 10 8 X R-l'8 e2-43d O• 8 • (2)
C cc LO.62, whereas when the Reynolds number is less
than 8000 they obey the relationship C o: LO·5. As dis- The last term on the right-hand side of this equation re-
cussed above, the relationship C cc LO'62 is thought to presents the effect of a progressively larger value for the
arise from the effects of the unusual arrangement of the term C2/dL as the diameter of the pipe increases. As it
experimental line, and these should be less the shorter the stands, the constant in this term has the dimension L -to
distance travelled by the interface. Thus, data valid for the From these two equations the value of C, for the 'flat'
present investigation should be obtained by considering a region and 'steep' region respectively of the curves, can be
length L = 2500 ft, which is a half circuit in the laboratory obtained from the following expressions:
rig (between pumps). Smith and Schultz do not quote C = 11·75 dO' 5L o'5R - o'1
results for L = 2500 ft, hence the values of C applicable and C = 18420 d O•5L o·5R - o·g el.21dOo8
at L = 2500 ft have been calculated from their curve for
L = 100000 ft using the relationship C oc LO'62 for where C is the interface length, d is the pipe diameter, L
R> 11 000 and C a: LO'5 for R < 8000. The data so is the distance travelled by the interface, all in feet, R is
obtained have been listed in Table 3 (Appendix I). The the Reynolds number of a 50 per cent-50 per cent mixture
values of C.l/dL lie on a smooth curve which is consistent of the two products in serial flow, and e is the Naperian
with the rest of the published data that has been con- base.
sidered, and they are included in Fig. 3. In drawing:the series of parallel lines of slope -1,8
100
8
8
7 • 0-124-;n dismatar A 8-in diamatar
6 ' , \ i n * 10 in X 0-313-in diamatar + 10·in diamatllr
• 8 in\ 1\ c 12-in diamatar
,
5 o 2 -o-In dlarneter-
4
\ 1\ v 4-0-in dlarne ter- .q. 20';n diamatllr
+ 6'0-;n dlame ter-
3
\ 1\
Ii 40';n diam atar

f- 0'124 -'In" -"

2 I---
0-313 in--' ~. 1\ I\~
.~ 1\

c2
(J[
100
9
f\~ 1\ ~,
x
e
7
6
5
~
~,
"
1'\
4
\ \i\
1'\
3
\ 1\-"

2
~~ '\ l'\.
~ ~~ ~ f"
Nt ~ ~.-io.
T
.I> .6 I'r~1
10
103 2 3 4 5 6 8 10 4 2 3 4 56 8 10 5 2 3 5 06/
1\ ~
REYNOLDS NUMBER

Fig. 3. Relationship between longitudinal dispersion factor C2/dL and Reynolds number
Proc lnstn Mech Engrs 1963-64 Vol 178 Pt 1 No 15

Downloaded from pme.sagepub.com at Monash University on November 22, 2015


382 J. E. AUSTIN AND J. R. PALFREY

through the points plotted for the steep region the reli- given by the Plantation Pipeline Company as a function
ability of the data was considered. Whilst all the points for of relative density. Those curves, as drawn, suggest that
pipelines up to 2-in diameter can be considered reliable the length of the intermixing distance is in direct relation
owing to the ideal conditions in which the data were to the difference between products with regard to density.
obtained, only one point (that corresponding to R = He does point out, however, that in evaluating this set of
24000 on the 10-in diameter pipeline) can be considered curves, along with others drawn in respect of product
wholly reliable for the pipelines above 2 inches in diameter. intermixing as a function of viscosity, it is well to note that
Additional data obtained from an 8-in diameter heated the diagrams contain both factors, and never only one
black oil pipeline being operated in Britain does tend, value for either variable at a constant value of the other.
however, to confirm the slope and position of the steep In the graphical plots prepared as a basis for the present
section of the 8-in curve, though these data have not been paper, it has not been possible to establish any correlation
included here as they were not obtained under constant- as regards the two factors, viscosity and density, singly.
flow conditions. The cooling of the products during their The suggestion has nevertheless been put privately that
passage through the pipeline resulted in a progressive in- the effect of density differences at the interface during
crease in their viscosities with a consequent decrease in flow at low velocities would be very important. This has
Reynolds number. not, however, so far been seen to be the case in respect of a
A comparison of the expressions derived above for C number of products pipelines being operated by one of the
with expressions for C which are obtainable from other companies of the group to which the authors belong.
published formulae is made in Appendix II. Some ex-
planation is offered here also as to why existing formulae
CRITICAL TRANSITION ZONE
are thought not to be entirely reliable for practical use in
pipeline design and operation. It will be seen from Fig. 3 that the transition zone between
Before leaving this particular side of the subject, it the two mixing regimes occurs at a progressively higher
might be well to note that products which have kinematic Reynolds number as the diameter of the pipeline increases.
viscosities up to 100 cS and specific gravities varying from Solution of equations (1) and (2) for R in terms of d
0·5 to 1·0 are represented in the plotted points of the gives the following expression for the point of intersection
curves. Although initially Birge (4), and latterly Weyer (z), of the two straight regions:
have both put forward the hypotheses, using the data from R == 10000 el·52dO'5
the operation of Plantation Pipeline Company's 'Baton The corresponding values of d and R are given in
Rouge-Bremen' system, that viscosity and density dif- Table 2.
ferences between products are likely factors influencing These Reynolds numbers are critical, since below the
the intermixing at an interface, there appears to be little values set down product mixing, and hence interface
positive evidence, in fact, to support their contentions. length, increases rapidly with a relatively small decrease in
In connection with viscosity effect, Birge noted that Reynolds number.
when gasoline-gasoline batches and diesel-diesel batches Other data (3), though not included in the present paper,
were handled through the Baton Rouge-Bremen line, the tend towards substantiating the value of Reynolds number
measured intermixing of the diesel-diesel products was at which transition occurs in a 6-in pipeline. Nevertheless,
only half that of gasolines, although the relative viscosities it has not been practicable to use the data as positive cor-
of the two gasoline batches .and the two diesel batches were roboration of this fact; the reason being that, as Smith and
practically equal. This variation in intermixing could, he Schulze themselves were at pains to point out, their figures
suggested, only be accounted for by the difference in the were from data that used 99 per cent purity of single pro-
absolute viscosities of gasolines and diesel fuels; the duct as the end point of the mixture and at this degree of
absolute viscosity of diesel fuel being much larger than purity there could be argument regarding the degree of _
that of gasoline. Weyer, in turn, uses the same argument. accuracy of the analysis of gravitometer readings employed
As regards the effect of density differential at an inter- in checking the field samples.
face, Birge stated that a difference in density between pro-
ducts was thought to add a gravitational effect which
apparently acts to accelerate the spread of contamination, Table 2. Critical Reynolds numbers for various
a lighter product tending to be underrun by a heavier diameters of pipe
product. Such an influence, he went on, would lessen as
the mixture reached a point where the change from the d, inches R
density of one product to that of the other became very
gradual. He offered this hypothesis in explanation of the 2 18500
4 22000
fact that, as the products moved through the Plantation 6 29000
Pipeline Company's distribution systems, a diminishing of 8 34000
the 'rate of spread' was noted. 10 40000
12 46000
In his paper, Weyer has a set of curves showing the de- 20 72 000
viation of theoretical mixing lengths compared to those
Proc Instn Mech Engrs 1963-<i4 Voll78 Pt 1 No 15

Downloaded from pme.sagepub.com at Monash University on November 22, 2015


MIXING OF MISCIBLE BUT DISSIMILAR LIQUIDS IN SERIAL FLOW IN A PIPELINE 383

EFFECT OF OTHER FACTORS to be little precise evidence as yet to connect changes in the
When analysing the factors influencing mixing of products intensity of turbulence with the degree of mixing that
in a pipeline network, other dimensionless groups, in occurs at fluid interfaces in serial product flow.
addition to Reynolds number, should be considered to
establish complete hydraulic similarity between systems. CONSIDERA TlON OF DISPERSION
(1) 'Roughness factor', expressed as Bid, where E is a MECHANISMS IN THE TWO REGIONS
dimension representing the roughness of the internal pipe
Examination of the flat and steep regions of Fig. 3 suggests
wall, and d is the pipe diameter.
that there are two separate mechanisms affecting the
Taylor (7) has contended that high roughness factors-
amount of mixing. The abrupt change of slope of the curves
Ejd approaching 0'2-have the effect of increasing the
would appear to indicate that one of these is eliminated
length of an interface. Normal commercial pipelines carry-
at the critical Reynolds number.
ing products within the range of Reynolds numbers under
Although the experimental work has been reviewed and
review have, however, roughness factors which in practice
a considerable amount of literature searched in an effort to
seldom exceed 0'0005. They may thus be considered to be
find some indication of the particular mechanisms at work,
hydraulically smooth. Moreover, a study of Fig. 3 will
it must be admitted that on the basis of present know-
reveal that in the steep region of the curves, the factor
ledge the relationship expressed by the empirical
C 2jdL increases as the diameter of the pipe increases for
formula (2) seems to be inexplicable. This is not to state
constant Reynolds number. Ifit is assumed that E remains
that the formula, for this reason, must be suspect; but its
substantially constant for steel pipes, then C2jdL increases
explanation requires further research. If the authors
as Ejd (the roughness factor) decreases; which is the con-
might be permitted to say so, here perhaps is something
verse of the effect pointed out by Taylor. For the reasons
well worth the attention of future research workers in the
here stated, it is felt that roughness factor as a strong
field of fluid flow in pipes.
influence on the interfacial mixing length may, for com-
A possible starting point for such investigation could,
mercial steel pipelines, be discounted.
in the authors' opinion, lie in the theory of diffusion
(2) 'Schmidt number', expressed as kjD, where k is the
mixing along with the boundary layer theory. Taylor (7)
kinematic viscosity, and D is the molecular diffusion
has already given a classical exposition of the former, and
coefficient.
has stated that dispersion can be described by means of a
It has been determined experimentally that the product
virtual coefficient of diffusion representing the combined
Dk is very nearly constant for a wide range of hydro-
action of variation of velocity over the cross-section of the
carbons, the value for water being a little less (8). The
tube or pipe and molecular diffusion in a radial direction.
Schmidt number in these cases is thus very nearly propor-
For streamline flow conditions this virtual coefficient of
tional to k2. This being so, if the Schmidt number was a
diffusion K (dimensions L2T-l) along the pipe has been
major factor influencing mixing in the steep zone there
assigned the value
ought to be considerable scatter in the points plotted for
the 2-in pipeline, as these were all obtained over a wide d2V 2
range of viscosities. Such is not the case, and the effect of K= 192D
the Schmidt number as an influence on mixing can thus where d is the pipe diameter, V is the mean speed of flow
for practical purposes be ignored. and D is the coefficientof molecular diffusion between the
(3) 'Intensity of turbulence', expressed as UjV, where two liquids. Arranged in dimensionless form this gives the
U is the root mean square value of velocity of turbulent relationship:
motions in the direction of stream flow, and V is the mean C2 k
stream velocity. dL cc R X Sc, where Sc = D(Schmidt number)
When transition from laminar to turbulent flow occurs
(generally accepted as at R = 2100 approximately), the Hence for constant Reynolds number, the more rapid the
flow is not immediately fully turbulent. There is a region diffusion across the pipe (D increasing) the less the diffu-
over a limited range of Reynolds numbers in which the sion along the pipe.
laminar flow is interspersed with turbulent eddies in the For turbulent flow.at high Reynolds numbers, if the
direction of mean flow. Thereafter turbulent motions in- Reynolds number and kinematic viscosity are kept
crease in scale as Reynolds number increases until the constant, the product Vd is constant. Thus as the pipe
whole flow pattern has once more reached a stage of com- diameter increases (C2jL increases) the velocity of flow
plete structural equilibrium. In this condition all the fluid decreases. Accepting that under these conditions the
volumesin the pipe at a particular section of the flow, with intensity of turbulence U j V remains constant, then U will
the exception possibly of the more extreme boundary layer also decrease. The turbulent diffusion across the pipe
at the pipe wall surface, might be said to have similar would thus seem to be governed by both the diameter and
turbulent intensities. Although a great deal of experi- the root mean square velocity of the turbulent motions.
mental work (quoted by Townsend (9)) has been carried An increase in the former or decrease in the latter has
out in which the distributions of turbulent intensity across the effect of increasing the diffusion along the pipe.
a pipe section have been carefully measured, there appears Without evidence to the contrary, it would seem to be a
Proclnstn Mech Bngrs 1963-64 Vol 178 Pt 1 No 15

Downloaded from pme.sagepub.com at Monash University on November 22, 2015


384 J. E. AUSTIN AND J. R. PALFREY

reasonable assumption that this is also the main mechan- It has been shown that the length of the interface C for
ism of diffusion across the pipe for turbulent flow at low each diameter in the steep region is given by
Reynolds numbers. Such being the case, then another C ex (dL)O"R 0>1
mechanism influencing mixing in this region must be
The similarity between these two expressions suggests
operative. It is precisely in this range of Reynolds numbers that the laminar sublaycr has an appreciable influence on
that there exists an appreciable thickness of fluid near the
the length of the interface. Hence, to the main mechanism
pipe wall which is in laminar flow. This laminar sublayer,
of diffusion across the pipe in this region should be added
which is the part of the boundary layer nearest the wall, the effect (at constant Reynolds number) of the increased
is a function of pipe diameter and Reynolds number. The
thickness of the laminar sublaycr as the diameter increases.
relationship is given by
It would seem likely that the transfer of matter from the
f(thickness) xdxR-OR,S (10) laminar sublaycr into the central turbulent core is effected

-,.., I i ' , , ,
u
>-
<.?L~
I
_. -- , \\-- - r--r-
DIA'v1l TER
- 20
inch<2S

I [£fL
-

\~
z -- r-... 1\ \ 18 -
0' --- \\\
barrilis/h

- .
m<2tr<2s3
I
/n ~~
~
~.- - ,d?
I G~~_.
---
~
~

___
··;;G o
;0:>:"
v-.Jnn
L...JQ<t
---
--
1\ \
~
.\\\
\\\~
- 16
14
O' - - .

tJO cr w
\ y •?

~~~
gal/min I n. u. n, -.J \
l~
INTERFACE ~IWU~t.CE yc
~.

jZ--. 7
REYNOLDS
LENGTHf'!( TC H --- 5. -
I RA:IO
\." "
~ro
,ocj- .. q.. ---. f-. 1\--- 6 --
u.. L I .(.d· _. -
e.,C
~, - - -
I

Q''?-
",<,;
'~<v
Q'
'?-
~
0.'"
.~:>
W
>-
z>
?- ~<v
<o'",,~
_
---..
..
1- -
--f\ '\
\
'\

\
\ \ '< :0; ,2
/,
-- .-

I n addition to starting with the flow, as shown, the graph can be


u sed starting at any other point working backwards or forwards. _._. -- \ \ y\ lX", ......

20 40 100 200
barrcz.s/h
400 1000 2000 5000 10000_
\ '\
~~~ "r--'
--
:::::::::r--::::1-

----
I I I 11111 Ilt+~- - -
I I I I I I I III I I
f----
-
v- I- I'""-
mlltrlls 3/h
.. "-
4 6810 20 40 100 200 400 1000 2000 ....... i r- I-!,-
I I II I " I t-
I-~
-
REYNOLDS NUMBER
1'""-1-
gal/min I

10 20 30 50 100 200 500 1000 2000 5000 10 3 10


4
I I I 111110 5 10
- . _~ ... L_
-KINEMATIC VISCOSITY cs DIAMETER, ioc ne s -I
f-0·6
1/1/ ;>0,

B
f-
f - 0·8
r/
II .-
~ 1.0",
"- v./ II 1['.
16",,-
"
"\ qI - - 1
<,
~~ 1/ I/ V 14'1": -, !
f--1·5 -, "i"" ~ -Z
2·0 '" <,
=3·0
-, r, 80 ~ V VII
l/1/
1?
1~ ~
-,,,b. ~
+
r-, ~ t%~ /.1
1".1
- 8 ~ ~.

-4·0 "S;~
6'~
f-
f -- 6.0 "

" " ~ r/
<,
y
IY

//
./
/
/ /1/
1/

4 ~""-~ " ~/V


"/ / V

~'/
I-- "- .I
r"-..."'- ./ V V
....- - 8·0-
~ "i' rvv !
-, \
/~

~~
S( / .I
f--- :/ / ?
,
/ ,

;;
~~ / . ./ V 80 ~
10'0", / / V I' ,
~,)o( 1!
I - - 15·0 -, /.1 j 'l'~/
I--
f==. 20·0 "'>"t-.J' - /.-=

.~
;/ ".- . l-

/ /1)'
V 1/
I'J'" X
../ 1/
/'./
/
./V ...
-

./ r/ ,
VA x- t> /
h ~ /1/ r0 V V ..II' y/V V

~ ~ / 1/
V VI'
~~
V
~~ V V /1'1.1 ' ,
.J_
Fig. 4. Chart for calculating amount
Proc Instn Mcch E'IKrs /963-fJ4 Vol /78 PI/Xv /5

Downloaded from pme.sagepub.com at Monash University on November 22, 2015


.\\lXI:-';(; OF .\\lSCIllLE BUT DISSIMILAR LIQUIDS IN SERIAL FLOW 1:-'; A I'II'ELIl';'E 3W5

by residual turbulent eddies extending into the sublayer. GRAPHICAL SOLUTION TO PROBLEMS OF
The magnitude of these eddies close to the pipe wall is in- INTERFACE LENGTH
dependent of the Reynolds number, and is directly pro- To enable actual contamination of various batches of pro-
portional to the distance from the wall. The measure of the duct to be readily determined, the curves set out in Fig. 3
transfer would thus appear to be a function of the thick- may be incorporated with other data relating to fluid flow.
ness of the laminar sublayer-and so also of the diameter An example is provided in Fig. 4, which includes in-
and Reynolds number-and of the magnitude of the tur- formation concerning batch size and the point at which a
bulent eddies, which in turn is independent of both of cut in the interface may be made by valve switching at the
these factors. reception terminal. The graphs included in Fig. 4 may be
A more elaborate treatment of this subject than can be read forwards or backwards from any point in the chart.
set out in the scope of this paper is dealt with both by It must, of course, be remembered that as each batch of
Townsend (9) and by Schlichting (II). product has a preceding and following batch during serial

n
<l
w
-'

c..~
?
-
~
0
-'
_J
o: 0
u.
u,
0

100

././
././ 7
V/ V
VV /
»: V

11'/ / ....
'" '"' 50 000
/ / V 1/ V/ v r-,
V / V V / VI"-- r-. ~ 40 000

/ V/ .~ -........ 30000
~ 20 000

of commingling bcttceen products


VI / ~ 10000

\',,1 /78 1'1 J ,,",> J5

Downloaded from pme.sagepub.com at Monash University on November 22, 2015


386 J. E. AUSTIN AND J. R. PALFREY

10 it is hoped that the approach made here to the problem of


9 turbulent mixing may have clarified a number of features
8 concerning this phenomenon, particularly in the transi-
\
7 tion region between streamline and fully turbulent flows,
6
\ where boundary layer effect would seem to be of some
5
\ importance.

4
\ Several facts emerge from this analysis which are of
considerable importance from the viewpoint of the pipe-
line designer and operator. Provided the flow pattern is
3
\ maintained consistently in the turbulent region, with the

2
\ pipeline designed to eliminate those factors described
earlier and known to accelerate product mixing, these facts
are:
(I) The length of the interface is directly proportional
to the square root of the distance travelled.

\
Vl
u
I
(2) There are two distinct regions (rapid and slow
>-
t:
mixing) in turbulent flow for each pipe diameter.
Vl
o 10
(3) The transition from one region to the other occurs
u \ quite sharply at different Reynolds numbers for each
Vl 9
:> 8
\ diameter of pipe.

"r\\
u
.... 7 (4) For interproduct contamination to be kept within
< reasonable limits the velocity of flow must be maintained
~
w 6
z sufficiently high to ensure the critical transition value of
~ 5

4
-, Reynolds number in turbulent flowis exceeded at all times.
The formulae and graphs set out in this paper will, it is
hoped, enable the amount of mixing which occurs between
3
"", products in a pipeline during serial pumping to be
'\ accurately and quickly predicted.

2
r. Nevertheless, there are some features relating to the
turbulent mixing process which, in spite of the present
investigation and the formulae deduced as a result, are
still not completely explained. Reference has already been
made to the need for further research into the cause for the
change of slope of the curves at what appear to be 'critical'
Reynolds numbers. Considerably more measurements
0'1
30 40 50 60 70 80 90 100 110 120 than those at present available for pipelines of large
BLENDING INDEX diameter are desirable. The intermixing distance for
To calculate the viscosity of a mixture of two products at a given various pairs of fluids, especially those having very close
temperature, add the blending indices of individual products by specification, should be determined on a large number of
volume fraction: the resulting sum converted back on the graph
gives the viscosity of the mixture. pipes over the entire length of the distribution network.
Fig. 5. Viscosity blending chart And not least, experiments should be aimed at determin-
ing the influence on mixing lengths of those variables for
pumping, the effect of two interfaces on each batch must which, at present, little or no direct evidence is available;
be assessed if product specification is to be maintained. in particular the influence of density, viscosity and topo-
Again, it should be noted that the graphs set out in the graphy of the pipeline. The latter is probably an important
final panel of Fig. 4 may be altered to read: 'Point of cut factor, though so far all the data that has been forthcoming
(per cent) measured from rear of interface'. The resulting from the large oil companies suggest that it is an in-
contamination would then read: 'Percentage of leading significant one.
product in following batch'. The large increase in the number of products pipelines
As a means to easy calculation of the kinematic viscosity now being built or projected in many parts of the world
of the SO-SO volume mixture of two products-a feature makes it highly desirable that answers to the several queries
discussed earlier in the paper-a viscosity blending chart raised in this paper should be forthcoming as soon as
is given in Fig. S. possible.

CONCLUSIONS ACKNOWLEDGEMENTS
It is impracticable within the scope of a paper of this The authors wish to thank the Directors of the British
length to deal otherwise than very briefly with certain of Petroleum Company Ltd for permission to publish the
the more theoretical aspects of the subject. Nevertheless, paper.
Proc Instn Mech Engrs 1963-64 Vol 178 Pt 1 No 15

Downloaded from pme.sagepub.com at Monash University on November 22, 2015


MIXING OF MISCIBLE BUT DISSIMILAR LIQUIDS IN SERIAL FLOW IN A PIPELINE 387

They would also like to record, with gratitude, the Table 6


considerable help received from some of their colleagues Pipe diameter, 4 inches
at the Sunbury Research Centre of the British Petroleum
Company in preparing this paper, and to make due
acknowledgement to those whose work has been referred
Reynolds No.1 C, ft L, ft I Reference
to in the paper and Appendixes. 67000 1590 447000 16'8
165000 1530 447000 15·6 (4)
202000 1400 447000 13'2
APPENDIX I
Table 3
Pipe diameter, 0'124 inch Table 7

Reynolds No.1 C,ft L, ft C2/dL Reference Pipe diameter, 6 inches


I I
2220 25·15 105·56 577 L, ft C2/dL
2320 19·60 105'56 352
Reynolds No. C,ft
I I Reference
2380 14·06 50·25 381 90000 148 3100 Private
2530 9·27 22'00 378 (n) 14'0}
123000 143 3100 13·2 communi-
3040 14·33 105·56 189 135000 270 11 600 12'6 cation
3500 9·36 50'25 168 143000 1430 299060}
3670 10'65 50·25 218 13·2 (3)
143000 1850 517440
4290 3·26 8·13 126 183000 132 3100 11'2 Private com-
4830 2·69 8·13 86 rnunication
5650 4·02 22'00 70
I

All values have been corrected from data for 95 per cent-5 per
cent interface. Table 8
Table 4 Pipe diameter, 8 inches
Pipe diameter, 0·313 inch
Reynolds No.1 c, ft L, ft
I C'/dL
I Reference
C, ft L, ft C2/dL
Reynolds No.1
I I Reference 8000 5030 246000 155·0 (14)
2300 7·33 4·97 413 I 16000 3080 246000 57'0 (14)
3800 6·75 10·31 134 26000 2200 246000 29-1 (14)
4960 7·73 20·56 111 40000 1750 246 000 18·7 (14)
5070 6·55 20'56 80 49000 1935 292000}
5300 6·33 20·56 73 49000 2460 607000 18·3 (ra)
5440 5·52 10'31 88 49000 3310 903000
6280 4·55 15·56 50 52000 1650 246000 16·5 (14)
6570 4·48 10'31 57 (12) 86700 922 291298}
6940 5·23 20'56 50 86700 2425 606514
7530 2·74 4·97 57 15·3 (3)
86700 3080 895488
8630 3·79 10'31 42 86700 3460 1168147
9380 3·68 15·56 33 140 000 2750 140 000 11'0 (4)
9910 3·75 20·56 26'4 218800 1406 291298}
10620 3·71 20·56 25'6 218800 2070 606514
19800 3·18 20·56 18·8 10'4 (3)
218800 2520 895488
218800 3435 1 168 147
All figures except Reynolds number 2300 have been corrected 300 000 960 129500 10·6 (IS)
from data given for 98 per cent-2 per cent interface. The data I I
for Reynolds number 2300 have been calculated from values given
for 95 per cent-S per cent interface.
Table 9
Table 5
Pipe diameter, 10 inches
Pipe diameter, 2 inches

Reynolds No.1 C, ft L, ft C2/dL I Reference Reynolds No.1 c, ft L, ft C 2/dL Reference


I I
4000 356* 2500 303 8000 780 3000 244'0 (14)
5000 285* 2500 195 24000 1330 7280
6000
7000
8000
11 000
13000
14160
245*
214*
190*
143*
122*
97*
2500
2500
2500
2500
2500
2500
144
109
84
50
35·8
22·6
(3)
24000
24000
24000
24000
176000
280000
3030
4320
4400
5790
4200
3970
227000
573000
660000
970000
1885000
1650898
1 38·2

11·3
11·4
(IS)

(4)
(3)
15000 102* 2500 24·9 299000 4350 1883746 12·0 (3)
26400 89* 2500 18·7 448000 4520 1885000 13'0 (4)
121000
250000
74*
70*
2500
2500
13·2
11·8
485000
486000
2050
2510 289915}
591730
I 482000 2970 859003 12·3 (3)
* These figures have been calculated from values taken from the 485000 3460 1134250
graph giving length C (ft) at L =
100000 ft (3). The procedure for 489000 3695 1393867
the calculation used has been described in the text of the paper.
Proc Instn Mech Engrs 1963-64 Vol 178 Pt 1 No 15

Downloaded from pme.sagepub.com at Monash University on November 22, 2015


388 J. E. AUSTIN AND J. R. PALFREY

Table 10 Table 14
Pipe diameter, 12 inches
Reynolds No. Pipe dia- C,ft L, ft Reference
meter,
Reynolds No.1 C,ft
\
L, ft
I C2/dL Reference inches
375000 4600 2270000 9·4 (4) 3000 0·124 7,41*
538000 4720 2270000 9·8 (4) 3000 22'OO}
0·124 10'72* 50·25 (12)
3m~}
590000 1700 3000 0·124 15,37* 105·25
576500 2430 661109 4000 0·313 4'06*
584000 2890 1018301 4000 0·313 5,55* 4'97}
10·31
591000 3500 1402896 9·6 (3) (12)
4000 0·313 6'98* 15'56
579000 3890 1726085 4000 0·313 8'05* 20'56
579000 4350 2033803 5000 0·313 3,34*
5000 0'313 4,38* 4-97}
10·31
5000 0·313 (12)
5'58* 15·56
5000 0·313 6,45* 20·56
Table 11 5000 0'124 2'65
5000 0·124 4,44* 8'13}
22·00
Pipe diameter, 20 inches 5000 0·124 6,77* (12)
50·25
5000 0·124 9,82* 105'25
C,ft L,ft C2/dL Reference
19 300 0'375 1-10 10'55} i (7)
Reynolds No.1
I 19 300 0·375 2·30 53'50
I
140 000
136000
134000
4230
3710
4340
.WOO
420000
716000 15'0 (5)
* Interpolated for Reynolds numbers of 3000, 4000 and 5000
from data given for interface of 98 per cent-2 per cent.
134 000 4540 716000
128000 5630 1230000 APPENDIX II
~~}
274000 3310
271 000 3670 420000 COMPARISON WITH OTHER FORMULAE
264000 4680 716000 12·8 (5) (See References, Appendix III)
266000 4530 716000
254000 6530 1230000 S.S. Smith and R. K. Schulze
262000 5260 1230000
C = (1~?:"+0'55)LO'62, with C and L in feet
This is independent of diameter, and for constant Reynolds
Table 12 number reduces to C = KLo·6'.

Pipe diameter, 40 inches E. A. Birge


C = 1·93Lo.'29 (gasoline-kerosine), with C and L in feet, and
Reynolds No.1 C, ft I L, ft C'/dL Reference C = 1·84L0066' (gasoline-gasoline), with C and L in feet. It will be
noted that these are independent of diameter and Reynolds
970000 I 103'6. I 355 9·0 number.

I. Kh. Khizgilov

Table 13 -Va
V
= 4ak (d-L X 3000+60'7RO'545)0'5
L
--'--;~--
R
Pipe diameter, 2 inches where Va is interface volume, V L is the volume of the pipe, k is a
function of the instantaneous composition, and a is a correction
factor for laminar boundary layer effect. Therefore,
Reynolds No. C,ft L, ft Reference
I -C = 4akd o'5 L - 0,' (3000+60'7RO"4')0.,
6000 1500* 100 000 L R
6000 2600* 300000 For values of R > 100 000, this reduces to approximately
6000 3400* 500 000
6000 4000* 700 000 C = 32akdo. 5 LO'5 R-O'228
8000 1200* 100 000
8000 1700* 200 000 Sir Geoffrey Taylor
8000 2400* 400 000
8000 3000* 600 000 C' = 437rL (IJ)
8000 3400* 800 000
8000 3800* 1000000 where V. is friction velocity, U is mean stream velocity, r is pipe
14160 630 50000 (3)
radius.
14160
14160
950
1225
100 000
150000 J
As V = ( ~ )0" .. .
s where ylsfnctlOnfactor,andas y = 0·316R-o·25
26420 590 50000
26420 890 100 000 in Blasius region then
26420 1140 150000 C' = 218·5dLxO·199R-o.125 = 43·5dLR-o·125
26420 1340 200 000 That is, C = 6'6d o'5 LO·5 R-O'062
121000 740 100 000
121000 1140 200 000
121000 1470 300 000 F. C. Fowler and C. G. Brown
IOglO Va 1 L
* Figures taken from graph. V = P-0'4 Og10 d
L

Proc Instn Mech Engrs 1963-64 Vol 178 Pt 1 No 15

Downloaded from pme.sagepub.com at Monash University on November 22, 2015


MIXING OF MISCIBLE BUT DISSIMILAR LIQUIDS IN SERIAL FLOW IN A PIPELINE 389

where Va is interface volume, V L is volume of pipe, P is function With Taylor's formula, where d and L are also both to the power
of Reynolds number and range of instantaneous composition. 0,5, the corresponding interface lengths are given by
C = 3·88Lo·5 at R = 5000
Therefore, as ~: = ~' the equation reduces to
and C = 3·21Lo.s at R = 100 000
C = lOPLo. 6do· 4
It will be seen that these show little difference between the pre-
F. Sjenitzer dicted lengths for low and high Reynolds numbers. At the higher
Reynolds number, however, there is considerable agreement with
C = 32 100 ( rL ) O.07 (rL)O.5 i'" the formula derived in this paper. The variance is apparently due
to 'tail' effect, which has not been allowed for by Taylor. This
where f is friction factor = ~ = 0·079R-o·25 in Blasius region. causes a slight asymmetry in the mixture distribution pattern of the
interface, which must be allowed for in practice.
_ (2L)O.07 (dL) (0'079)1'8
Therefore C - 32 100 d 2" RO.., APPENDIX III
That is, C = 246do.4 3 LO'57 R-O'45 REFERENCES
D. E. Hull and J. W. Kent (I) LEVENSPEIL, O. 'Longitudinal mixing of fluids flowing in
circular pipes', Industr. Engng Chern. 195850 (3), 343.
The interface length is given as proportional to LO.5, although their (2) WEYER, M. 'The intermixing of successive flows in pipelines'
experience showed it to be proportional to LO·58. (in German), Brennst.-Wiirmekr. 1962 14 (6), 267.
In the formulae derived-Fowler and Brown, and Khizgilov being (3) SMITH, S. S. and SCHULZE, R. K. 'Interfacial mixing
exceptions-the interface length varies inversely with a constant characteristics of products in product pipelines', Petrol.
power of Reynolds number. Hence they do not predict the rapid Engr 1948 19 (Sept.), 94, and 20 (Oct.), 330.
increase in the length of an interface which has been shown to (4) BIRGE, E. A. 'Contamination control in products pipelines',
occur as the Reynolds number falls below the 'critical'. This is par- Oil GasJ. 194748,176.
ticularly so with the formulae of Smith and Schulze and of Birge, (5) KHlZGILOV, I. KH. 'The mixture content formed in pipelines
which neglect pipe-diametral effects and suggest that the length of in serial delivery of petroleum products' (in Russian), Oil
the interfacial mixture is a function solely of the length of the run. Ind., Moscow (Neft. Khoz) 196038 (12), 52.
Taking the formulae derived by Fowler and Brown, and (6) FRANKLIN, N. L. and CASS, F. H. 'Flow within Tubes and
Khizgilov, and comparing them with the formulae derived in the Ducts', Chem. Engng Pract 1957 4, 407 (Butterworths
present paper, only with that given by Khizgilov is a direct com- Pub!. Ltd).
parison possible, since only here are the powers of d and L both (7) TAYLOR, Sir G. 'The dispersion of matter in turbulent flow',
given as 0·5. Proc. roy. Soc. 1954 223, 446.
Thus,
_ dO' s
C - 4ak U'5
(3000+60·7RO'5(5)O.5
R
(8) MCCALL, D. W., DOUGLASS, D. C. and ANDERSON, E. W.
'Diffusion in liquids',J. chem. Phys. 195931 (6), 1155.
(9) TOWNSEND, A. A. The structure of turbulent shear flow, 1956
where a = 1·3 (given in reference (5» and k = 1·64 for interface
of 99 per cent-I per cent. (University Press, Cambridge).
(10) PRANDTL, L. and TIETJENS, O. Applied hydro- and aero-
For values of R = 5000 and R = 100 000 this reduces respec-
dynamics, 1957,80 (Dover Publications, New York).
tively to
(II) SCHLICHTING, Dr H. Boundary layer theory, 1960, 4th
C = 11·63do·5 LO'5 and C = 5'06d o'5 LO'5 edition (McGraw-Hill, New York; Verlag G. Braun,
which, for a 12-in diameter pipe, in turn give Karlsruhe).
C = 11·63Lo.s and C = 5·06U·5 (12) FOWLER, F. C. and BROWN, C. G. 'Contamination by
successive flow in pipelines', Petrol. Engr 1944 15 (Aug.),
These compare with the formulae now recommended forcalculat- 121.
ing interface length, for the same pipe diameter, of (13) ALLEN, C. M. and TAYLOR, E. A. 'The salt velocity method
C = 29·0Lo,s at R = 5000 of water measurement', Trans. Amer. Soc. mech. Engrs
192345,285.
and C = 3·71U·5 at R = 100000 (14) SJENITZER, F. 'How much do products mix in a pipeline?'
It will be seen that Khizgilov's formulae tend to underestimate Petrol. Engr 195830 (Dec.), D31.
the contamination length at low Reynolds numbers, but over- (IS) HULL, D. E. and KENT, J. W. 'Radioactive tracers to mark
estimate it in the higher range of Reynolds numbers. This is interfaces and measure intermixing in pipelines', Industr.
attributable to miscalculations regarding boundary layer effect. Engng Chern. 195244 (11), 2745.

Proc [nsrn Mech Engrs 1963-64 Vol 178 Pr 1 No 15

Downloaded from pme.sagepub.com at Monash University on November 22, 2015

You might also like