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MANWAY DAVIT CALCULATION

(Ref. : Pressure Vessels Design Manual, Dennis R. Moss, 1989)

Job No. : JN 546-C-TSE-01 Revision : AB


Customer : CLOUGH INTERNATIONAL Date : 18/8/2005
Vessel Description : TEST SEPARATOR Prepare By : ASA

A Design Data
Weight of Blind Flange 24"NB 1500 # (incl. 100% misc. weights) w1 : 3,950 Lbs
Weight of Davit Arm w2 : 200 Lbs
Vertical Impact Factor Cv : 1.50
Horizontal Impact Factor Ch : 0.50
Size of Fillet Weld tc : 0.375 Inch
Allowable Stress of Fillet Weld f : 9,600 Psi

B Properties of Davit Arm


Material of Pipe Davit Arm : SA-106 Gr. B
Yield Stress of Davit Arm Material Ys : 35,000 Psi
Outside Diameter of Pipe Davit Arm OD : 5.563 Inch
Outside Radius of Pipe Davit Arm r : 2.78 Inch
Wall Thickness of Pipe Davit Arm tp : 0.625 Inch
Cross Sectional Area Of Pipe Davit Arm Ap : 9.696 Inch2
Moment Inertia of Pipe Davit Arm Ip : 29.972 Inch4
Section Modulus of Pipe Davit Arm Zp : 10.776 Inch3
Radius Gyration of Pipe Davit Arm rg : 1.760 Inch

C Properties of Eye Bolt


Material of Eye Bolt : SA-36
Allowable Stress of Eye Bolt Material Sb : 16,534 Psi
Diameter of Eye Bolt d : 1.181 Inch

L1 : 29.252 Inch
L2 : 24.567 Inch
L3 : 18.898 Inch
L4 : 25.945 Inch
R : 11.811 Inch
D Stress Coefficients
a = tp * R / r
2

= 0.625 x 11.811 / 2.782^2 a = 0.954


b = 6 / (5 + 6a2)
= 6 / (5 + 6 * 0.954^2) b = 0.573
K = 1 - [9 / (10 + 12a2)]
= 1 - (9 / (10 + 12 * 0.954^2)) K = 0.570

E Davit Arm Calculation


1. Load applied on davit arm
At vertical direction
fv = Cv * W1 = 1.5 x 3950 fv = 5925.000 Lbs
At horizontal direction
fh = Ch * W1 = 0.5 x 3950 fh = 1975.000 Lbs
2. Bending moment applied on davit arm at top guide or support
M1 = fv * L1 + 0.5 * W2 * L1 + fh * L2
= 5925 x 29.252 + 0.5 x 200 x 29.252 + 1975 x 24.567
M1 = 224763.125 Lbs.Inch
3. Axial load applied on davit arm
P = fv + W2 = 5925 + 200 P = 6125.000 Lbs
4. Slenderness ratio
Sr = 2.1 * L2 / rg = 2.1 x 24.567 / 1.7598 Sr = 29.317
5. Allowable axial stress of pipe davit arm
Fa = Stress value (AISC table with Sr) Fa = 20010.000 Psi
6. Allowable bending stress of pipe davit arm
Fb = 0.67 * Ys = 0.67 x 35000 Fb = 23450.000 Psi
7. Axial stress of pipe davit arm
fa = P / A p = 6125 / 9.696 fa = 631.719 Psi
8. Maximum bending moment in curved davit arm
M2 = M1 * (L2 - R) / L2
= 224763.125 x (24.567 - 11.811) / 24.567 M2 = 116704.458 Lbs.Inch
9. Bending stress on pipe davit arm
At M1
fb1 = M1 / Zp = 224763.125 / 10.7756 fb1 = 20858.477 Psi
At M2
fb2 = [M2 * r / Ip] * [2 / {3K * sqrt(3b)}]
= [116704.458 x 2.782 / 29.972] x [2 / {3 * 0.57 x sqrt. (3 * 0.573)}]
fb2 = 9659.293 Psi
10. Combined stress
At M1 = [fa / Fa] + [fb1 / Fb]
= [631.719 / 20010] + [20858.477 / 23450] = 0.921 Psi
At M2 = [fa / Fa] + [fb2 / Fb]
= [631.719 / 20010] + [9659.293 / 23450] = 0.443 Psi
11. Judgement
a. Since combined stress value at M1 less than 1.0 ADEQUATE
b. Since combined stress value at M2 less than 1.0 ADEQUATE

F Eye Bolt Calculation


1. Area available of eye bolt
Arb = p / 4 d2 = (22/7) / 4 1.181^2 Arb = 1.096 Inch2
2. Minimum area required of eye bolt
Ar1 = P / Sb = 6125 / 16534 Ar1 = 0.370 Inch2
3. Judgement
Since Arb more than Ar1 ADEQUATE
4. Length of fillet weld on eye bolt
Lw = 2 * p * d = 2 x (22/7) x 1.1811 Lw = 7.424 Inch
5. Minimum required fillet weld leg size
tc2 = P / (Lw * f) = 6125 / (7.424 x 9600) tc2 = 0.086 Inch
6. Judgement
Since tc2 less than tc ADEQUATE

G Welding Size on Plate and Pipe


1. Section modulus of weld lines
Sw = L32 / 3 = 18.898^2 / 3 Sw = 119.045 Inch2
2. Bending moment
Mb = P * L4 = 6125 x 25.945 Mb = 158913.125 Lbs.Inch
3. Bending force applied on fillet weld
Wb = Mb / Sw = 158913.125 / 119.045 Wb = 1334.902 Lbs/Inch
4. Average vertical shear force applied on fillet weld
Ws = P / 2 L3 = 6125 / 2 x 18.898 Ws = 162.054 Lbs/Inch
5. Resultante force applied on fillet weld
Rw = Sqrt (Wb2 + Ws2)
= Sqrt (1334.902^2 + 162.054^2) Rw = 1344.702 Lbs/Inch
6. Minimum required fillet weld leg size
tc1 = Rw / f = 1344.702 / 9600 tc1 = 0.140 Inch
7. Judgement
Since tc1 less than tc ADEQUATE
ADEQUATE
ADEQUATE

743 29.252
624 24.567
480 18.898
659 25.945
300 11.811

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