Professional Documents
Culture Documents
where:
1
A = weight of the liquid mix, and
This specification is under the jurisdiction of ASTM Committee F26 on Food
Service Equipment and is under the direct responsibility of F26.03 on Storage and
Dispensing Equipment.
Current edition approved March 10, 2002.. Published April 2002. Originally
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published as F 1604 – 95. Last previous edition F 1604 – 95. Available from NSF International, P.O. Box 130140, Ann Arbor, MI 48113-
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Annual Book of ASTM Standards, Vol 01.03. 0140.
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Annual Book of ASTM Standards, Vol 15.09. Available from American National Standards Institute, 11 W. 42nd St., 13th
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Annual Book of ASTM Standards, Vol 15.07. Floor, New York, NY 10036.
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Available from Underwriters Laboratories, Inc., 333 Pfingsten Rd., Northbrook, Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700
IL 60062. Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
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F 1604
B = weight of same volume of frozen product. 5.1.5 If sampling and inspection procedures are required,
3.4 recovered materials—materials that have been collected see 10.2;
or recovered from solid waste and reprocessed to become a 5.1.6 Level of preservation and packing required if other
source of raw materials, as opposed to virgin raw materials. than as stated in Practice D 3951 (see 15.1);
5.1.7 When mounting options are required (see 5.4);
4. Classification 5.1.8 When Federal/Military procurement is required, re-
4.1 General—Ice cream freezers covered by this specifica- view and implement the applicable supplementary require-
tion are classified by type, size, group, style, class, and grade. ments (see Supplementary Requirements S1 and S2);
4.2 Type: 5.1.9 Type of refrigerant, insulation, and other manufactur-
4.2.1 Type I—Commercial soft-serve freezer. ing processes required (see 7.5); and
4.2.2 Type II—Commercial shake freezer. 5.1.10 When a certification report is required.
4.2.3 Type III—Combination commercial soft-serve and 5.2 Freezer Selection and Application—Prior to the use of
shake freezer. Section 4classifications, the purchaser will ensure the user is
4.3 Size: not restricted by some aspect of the freezer design such as
4.3.1 Size 1—1.0 to 4.9 gal/h (3.8 to 18.6 L/h) finished weight or external dimensions that would prevent the unre-
product output.9 stricted use of the classifications listed in Section 4.
4.3.2 Size 5—5.0 to 9.9 gal/h (18.9 to 37.5 L/h) finished 5.3 Freezer Availability—Although Section 4 lists a wide
product output.9 range of sizes, classes, groups, and styles for commercial types
4.3.3 Size 10—10.0 to 14.9 gal/h (37.9 to 56.4 L/h) finished of freezers, not all combinations may be available.
product output.9 5.4 Mounting Options (see 5.1.7):
4.3.4 Size 15—15.0 to 19.9 gal/h (56.8 to 75.3 L/h) finished 5.4.1 Casters.
product output.9 5.4.2 Legs.
4.3.5 Size 20—20.0 to 29.9 gal/h (75.7 to 113.2 L/h) 5.4.3 Brackets.
finished product output.9 5.4.4 Seals.
4.3.6 Size 30—30.0 to 39.9 gal/h (113.6 to 151.0 L/h) 5.5 Supplementary Requirements—The supplementary re-
finished product output.9 quirements shall apply only when specified by the purchaser in
4.3.7 Size 40—40.0 to 99.9 gal/h (151.4 to 378.1 L/h) the contract or order.
finished product output.9
6. Materials
4.4 Group:
4.4.1 Group 1—One freezing cylinder. 6.1 General—Freezers shall conform to the applicable
4.4.2 Group 2—Two freezing cylinders. documents listed in Section 2. Materials used shall be free from
4.4.3 Group 3—Three freezing cylinders. defects that would affect the performance or maintainability of
4.4.4 Group 4—Four freezing cylinders. individual components or of the overall assembly. Materials
4.5 Style: not specified herein shall be of the same quality used for the
4.5.1 Style 1—Floor. intended purpose in commercial practice. Unless otherwise
4.5.2 Style 2—Countertop. specified herein, all equipment, material, and articles incorpo-
4.6 Class: rated in the work covered by this specification are to be new or
4.6.1 Class 1—Air-cooled condenser. fabricated using materials produced from recovered materials
4.6.2 Class 2—Liquid-cooled condenser. to the maximum extent possible without jeopardizing the
4.6.3 Class 3—Remote air-cooled condenser. intended use. None of the preceding shall be interpreted to
4.7 Grade: mean that the use of used or rebuilt products are allowed under
4.7.1 Grade 1—Nonheat-treatment freezer. this specification unless otherwise specified.
4.7.2 Grade 2—Heat-treatment freezer (see 3.2). 6.2 Hardware and Fittings—Unless otherwise specified
(see 5.1), all hardware and fittings shall be corrosion-resistant
5. Ordering Information or suitably processed to resist corrosion in accordance with the
5.1 Ordering Data—Purchasers shall select the preferred manufacturer’s standard practice.
options permitted herein and include the following information 6.3 Threaded Parts—All threaded parts shall conform to
in procurement documents: ANSI B1.1.
5.1.1 Title, number, and date of this specification; 7. Design and Construction
5.1.2 Type, size, group, style, class, and grade of freezer
required (see 4.1); 7.1 Electrical Requirements:
5.1.3 When hardware and fittings are to be other than as 7.1.1 Nominal Input Power—Unless otherwise specified
specified (see 6.2); (see 5.1), the freezer shall be designed to operate on one of the
5.1.4 Voltage and frequency (hertz) of input power (see following:
7.1.1); 7.1.1.1 120 V, 60 Hz, single phase;
7.1.1.2 208 V, 60 Hz, single phase;
7.1.1.3 240 V, 60 Hz, single phase;
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Per freezing cylinder. Combination freezers may require two size ratings, for 7.1.1.4 208 to 240 V, 60 Hz, single phase;
example: 15 soft serve/20 shake. 7.1.1.5 208 V, 60 Hz, three phase;
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7.1.1.6 240 V, 60 Hz, three phase; continuously produce frozen product at a given rate. If a
7.1.1.7 208 to 240 V, 60 Hz, three phase; and production rate is not stated by the manufacturer, the freezer
7.1.1.8 480 V, 60 Hz, three phase. should meet the minimum rate of the appropriate ASTM size
7.1.2 Electric Motors—All electric motors shall have bear- (see 4.3).
ings that require no additional lubrication. 11.2 Test Preparation:
7.2 Steel Fabrication—The steel used in fabrication shall be 11.2.1 Ambient air temperature should be 75 to 80°F (24 to
free from kinks, sharp bends, and other conditions that would 27°C) for air-cooled freezers. Inlet cooling water shall be 80°F
be deleterious to the finished product. Manufacturing processes (27°C) minimum for water-cooled freezers.
shall not reduce the strength of the steel to a value less than 11.2.2 Test mix formulations shall contain 32 to 37 % solids
intended by the design. Manufacturing processes shall be done for softserve and 24 to 28 % solids for shake. Mix temperature
neatly and accurately. All bends shall be made by controlled should be 40 to 42°F (4 to 6°C) when put into the freezer.
means to ensure uniformity of size and shape. 11.2.3 Finished product parameters for the capacity test
7.3 Lubrication—All bearings (unless lifetime lubricated), shall be within this range:
gears, and sliding parts shall have provision and instructions Softserve 18 to 20°F (−8 to − 7°C) 50 % max overrun
for lubrication. Bearings or parts in the food zone requiring Shake, without syrup 26 to 29°F (−3 to − 2°C) 60 % max overrun
lubrication shall be identified in the operator’s manual and 11.2.4 The freezer shall be set up in accordance with the
acceptable food grade lubricants shall be specified by the manufacturer’s instructions. Start the initial freeze down and
manufacturer. allow the unit to cycle off. Draw approximately one pint of
7.4 Interchangeability—All units of the same classification product to start a refrigeration cycle. Begin the capacity test
furnished with similar options under a specific contract shall be when the freezer cycles off.
identical to the extent necessary to ensure interchangeability of 11.2.5 Draw product into an 8-oz (237-mL) container for
component parts, assemblies, accessories, and spare parts. Size 1 and 5 freezers. For all other freezers use a 16-oz
7.5 Use of ozone-depleting chemicals must comply with (473-mL) container. Determine the draw rate by dividing 225
national regulations. by the manufacturer’s rating (finished volume gallons per hour
7.5.1 Refrigerants—Unless otherwise specified (see 5.1), (litres per hour)) when drawing an 8-oz sample. Divide 450 by
shall be the manufacturer’s standard chemical(s). the manufacturer’s rating (finished volume gallons per hour
7.5.2 Insulation—Unless otherwise specified (see 5.1), shall (litres per hour)) when drawing a 16-oz sample. See Table 1 for
be the manufacturer’s standard chemical(s). typical rating samples.
7.5.3 Other—Unless otherwise specified (see 5.1), shall be 11.2.6 Record finished product temperature and overrun
cleaned or processed using the manufacturer’s standard chemi- percentage in accordance with Table 2.
cal(s). 11.2.7 The capacity test shall be conducted for one hour.
8. Performance Requirements Additional mix at 40 to 42°F (4 to 6°C) may be added to the
mix reservoir during the test.
8.1 Operation—When tested in accordance with Section 11, 11.3 Precision and Bias:
the freezers shall operate without failure of the major func- 11.3.1 No statement is made about either the precision or
tional components. bias of the test method in 11.2.5for measuring the gallons per
NOTE 1—Performance Profile: A new standard is to be developed for hour (litres per hour) capacity since the result merely states
an energy-consumption profile. whether there is conformance to the criteria for success
specified in the procedure.
9. Workmanship, Finish, and Appearance
9.1 All components and assemblies of the freezer shall be 12. Inspection
free of dirt and other extraneous materials, burrs, slivers, tool 12.1 Inspection of the material shall be agreed upon be-
and grind marks, dents, and cracks. Castings, molded parts, and tween the purchaser and the supplier as part of the purchase
stampings shall be free of voids, sand pits, blow holes, and contract.
sprues. External surfaces shall be free of sharp edges and
corners. All sheet metals used in the fabrication of the freezer 13. Rejection and Rehearing
shall be free from kinks, dents, and other deformities. Forming 13.1 Material that fails to conform to the requirements of
and welding shall not cause damage to the metal and shall be this specification may be rejected. Rejection should be reported
done neatly and accurately.
10. Sampling TABLE 1 Typical Rating Examples
10.1 A representative production model shall be selected for Gallons per Hour Litres per Hour Sample Size, oz Seconds per Sample
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TABLE 2 Criteria for Recording Finished Product Temperature dent laboratory acceptable to the purchaser indicating that the
and Overrun Percentage freezer has been tested and conforms to ANSI/NSF Standard
Size 1 = every draw No. 6.
Size 5 through 20 = once/minute
Size 30 and up = every third draw
14.2.2 ANSI/UL—Acceptable evidence of meeting the re-
quirements of ANSI/UL No. 621 shall be the ANSI/UL listing
mark or a certified test report from a recognized independent
to the producer or supplier promptly and in writing. In case of testing laboratory, acceptable to the purchaser, indicating that
dissatisfaction with the results of the test, the producer or the freezer offered conforms to the applicable requirements of
supplier may make claim for a rehearing. ANSI/UL Standard No. 621.
14. Certification 15. Product Marking
14.1 General—When specified in the purchase order or 15.1 Each freezer shall be provided with an identification
contract, the purchaser shall be furnished certification that plate(s) securely affixed to the item, in compliance with
samples representing each lot have been either tested or ANSI/UL No. 621.
inspected as directed in this specification and the requirements 16. Instruction Materials and Manuals
have been met. When specified in the purchase order or
16.1 Format and content of applicable manuals shall be as
contract, a report of the test results shall be furnished. See
indicated in Specification F 760.
5.5.5.
14.2 Codes And Standards—The freezer(s) shall conform to 17. Packaging and Package Marking
the requirements of ANSI/UL 621 and ANSI/NSF Std. 6. as 17.1 Unless otherwise specified (see 5.1), the complete
applicable unless otherwise specified herein. freezer shall be packaged and marked in accordance with
14.2.1 ANSI/NSF—Acceptable evidence of meeting the re- Practice D 3951. In addition, the package shall be marked
quirements of ANSI/NSF shall be one of the following: showing the model number, serial number, and manufacturer’s
14.2.1.1 A current ANSI/NSF listing and display of the name.
ANSI/NSF mark on the freezer.
14.2.1.2 A certification for the freezer issued by ANSI/NSF 18. Keywords
under their one-time contract evaluation/certification service. 18.1 foodservice equipment; freezers; frozen yogurts; ice
14.2.1.3 A certified test report from a recognized indepen- cream; shake; soft serve
SUPPLEMENTARY REQUIREMENTS
These requirements apply only to Federal/Military procurement, not domestic sales or transfers.
S1. Preservation, Packaging, and Package Marking— S2.4 Mounting—Provisions shall be made to mount the
When other than commercial practice or conformance to freezers on a horizontal surface. The frame shall be provided
Practice D 3951 is desired, the preservation, packaging, and with four drilled or threaded bosses or retaining nuts for this
package marking requirements shall be stated in the purchase purpose. The minimum mounting bolt sizes, using four stan-
order or contract. dard bolts, shall be 1⁄2-in. (12-mm) bolts for equipment not over
S2. Naval Shipboard Requirements: 400 lb (181 kg), and 5⁄8-in. (16-mm) mounting bolts for
S2.1 Power Compatibility—Unless otherwise specified (see equipment not over 700 lb (318 kg). The threaded boss or
5.1), all types of freezers shall be compatible with shipboard retaining nut shall provide a thread engagement not less than
Type I, 60-Hz, 440-Vac, 3-phase, 3-wire, ungrounded or the bolt diameter, plus one thread.
115-Vac, 60-Hz, single-phase, alternating current as specified S2.5 Inclined Operation—Freezers shall operate satisfacto-
in MIL-STD-1399/300. rily when cycled through a 15° roll each side of the vertical in
S2.2 Environmental Suitability—Freezers shall be capable each of two vertical planes at right angles to each other, with no
of withstanding vibration and motion of ships. Controls, spillage of fluid or product when tested as specified in S2.7.2.
switches, moving parts, and electrical circuits shall operate S2.6 Label Plates—Freezers shall be provided with data
under shipboard conditions without malfunction, binding, ex- nameplates, instruction plates, and high-voltage warning plates
cessive looseness, or damage. When required, freezers shall be
(for 440-Vac models).
tested as specified in S2.7.3.
S2.6.1 Data Nameplates—Freezers shall be provided with
S2.3 Access—Freezers for naval surface vessels shall pass
through a 26-in. (66-cm) wide shipboard hatch without major data nameplates readily visible to the operator during normal
disassembly. Freezers for submarines shall pass through a operating use and so as to not adversely affect the life and
25-in. (64-cm) diameter circular hatch without major disassem- utility of the unit. Plates shall be attached to the front of the
bly. When establishing accessibility requirements, both physi- unit. The plate shall contain the following information:
cal and visual access must be provided along with access for S2.6.1.1 National Stock Number.
any tools, test equipment, or replacement parts needed. S2.6.1.2 Government Approved Manual Number.
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F 1604
S2.6.2 Instruction Plate—An instruction plate shall be at- of the vertical in each of two vertical planes at right angles to
tached to the front of the freezer. The instruction plate shall each other. This test shall be run for 30 complete cycles in each
bear instructions for start-up, operation, and shutdown. of the two vertical planes. Any nonconformance with the
S2.6.3 High-Voltage Labels (440 Vac)—A “Danger High specified requirements of S2.5 shall constitute failure of this
Voltage” label shall be affixed to the equipment’s outer case test.
assembly, on or adjacent to each service access cover, and S2.7.3 Shipboard Environmental Test—When specified (see
adjacent to one of the fasteners that secures the cover. A 5.1) the freezer, under normal operating conditions, shall be
voltage warning label shall also be placed near the high voltage tested in accordance with MIL-STD-167/1, Type I equipment.
components inside the equipment. The label shall include but is The freezer shall be secured to the test machine in the same
not limited to the following warnings: manner that it will be secured on shipboard. Failure of the
S2.6.3.1 A warning of high voltage. freezer to perform its function during or after testing shall
S2.6.3.2 Power supply must be disconnected before servic- constitute failure of this test. The government reserves the right
ing. to witness all tests of freezers procured for naval shipboard use,
S2.6.3.3 Access covers must be in place during use. whether performed by the supplier or an independent testing
S2.6.3.4 Servicing should be done by authorized individu- agency.
als.
S2.7 Quality Assurance Provisions: S2.7.4 Capacity Test for Class 1 Freezers—After comple-
S2.7.1 EMI Control Tests—When specified (see 5.1), freez- tion of Section 11, the ambient temperature shall be raised to a
ers shall be tested by the contractor in accordance with the minimum of 100°F (38°C). When the test unit temperature
requirements of MIL-STD-461 for surface ships and subma- reaches equilibrium, Section 11 shall be repeated. Capacity
rines. The first article or the initial production unit, as appli- shall be no less than 67 % of rated capacity as determined in
cable, shall be tested. The contractor shall furnish written accordance with 11.2.5.
certification that the equipment meets the requirements of S2.7.5 Manufacturer’s Certification—If the manufacturer
MIL-STD-461. Nonconformance with the requirements speci- has successfully furnished the same equipment on a previous
fied shall constitute failure of the test. contract within the past three years, further inspection will not
S2.7.2 Inclined Operational Test—Bolt the freezer to a test be required. The manufacturer shall certify in writing that the
platform with its base level. The freezer shall then be operated equipment to be furnished is the same as that previously
with product for a 60-s cycle (30 s to reach each 15° incline) furnished and approved, and that no major design changes have
as the test platform is slowly inclined (rolled) 15° to each side been made to the equipment.
APPENDIX
(Nonmandatory Information)
X1.1 Most manufacturers offer additional features that pumps, separate hopper refrigeration, and standby controls.
extend the versatility of the freezers. The variety of options are
impossible to list but a good source of general information can X1.2 Typically, these options are added to basic models at
be found in the literature available at restaurant or food service additional cost. Any additional options that are required can be
equipment dealers. Some of the more common and popular written into the procurement contract as desired.
options are faucets, syrup rails, spinners, foot pedals, air mix
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