Professional Documents
Culture Documents
IM 11G02Q02-01EN
IM 11G02Q02-01EN
6th Edition
<PREFACE> i
u PREFACE
We are grateful for your purchase of Yokogawa’s Infrared Gas Analyzer, Model: IR202. Read this
instruction manual carefully.
The related documents are as follows.
General Specifications: GS 11G02Q02-01EN
User’s Manual: IM 11G02Q02-01EN (this manual)
IM 11G02Q02-51EN Communication Functions (MODBUS)
IM 11G00E01-01EN ZX8D Zirconia Oxygen Analyzer
IM 11G00E02-01EN K9350LE NO2/NO Converter
IM 11G00E02-02EN K9350LF NO2/NO Converter
The “EN” in the document number is the language code, meaning English
An exclusive User’s Manual might be attached to the products whose suffix codes or option
codes contain the code “Z” (made to customers’ specifications). Please read it along with this
manual.
WARNING
This unit is not explosion-proof type. Do not use it in a place with explosive gases to prevent
explosion, fire or other serious accidents.
CAUTION
• For installation, observe the rule on it given in the instruction manual and select a place where
the weight of gas analyzer can be endured. Installation at an unsuited place may cause turnover
or fall and there is a risk of injury.
• During installation work, care should be taken to keep the unit free from cable chips or
otherforeign objects. Otherwise, it may cause fire, trouble or malfunction of the unit.
WARNING
In piping, the following precautions should be observed. Wrong piping may cause gas leakage.
If the leaking gas contains a toxic component, there is a risk of serious accident being induced.
Also, if combustible gas is contained, there is a danger of explosion, fire or the like occurring.
• Connect pipes correctly referring to the instruction manual.
• Exhaust should be led outdoors so that it will not remain in the locker and installation
room.Exhaust from the analyzer should be relieved in the atmospheric air in order that an
unnecessary pressure will not be applied to the analyzer. Otherwise, any pipe in the analyzer
may be disconnected to cause gas leakage.
• For piping, use a pipe and a pressure reducing valve to which oil and grease are not adhering. If
such a material is adhering, a fire or the like accident may be caused.
Media No.IM 11G02Q02-01EN 6th Edition :Apr. 26, 2019 (YK) IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00
All Rights Reserved Copyright © 2017, Yokogawa Electric Corporation
<PREFACE> ii
CAUTION
• Wiring work must be performed with the main power set to OFF to prevent electric shocks.
• Enforce construction of class-D grounding wire by all means. If the specified grounding
construction is neglected, a shock hazard or fault may be caused.
• Wires should be the proper one meeting the ratings of this instrument. If using a wire which
cannot endure the ratings, a fire may occur.
• Be sure to use a power supply of correct rating. Connection of power supply of incorrect rating
may cause fire.
WARNING
• Do not smoke nor use a flame near the gas analyzer. Other wise, a fire may be caused.
• Do not allow water to go into the gas analyzer. Otherwise, hazard shock or fire in the instrument
may be caused.
WARNING
• Purge not only inside of IR202 but all measuring gas lines with zero gas sufficiently, when you
provide maintenance or inspection on IR202 with its cover or door open. Otherwise it may
cause hazardous accidents such as gas leakage, fire and explosion.
CAUTION
• Do not operate the analyzer for a long time with its cover or door left open. Otherwise, dust,
foreign matter, etc. may stick on internal walls, thereby causing faults.
CAUTION
• Be sure to observe the following for safe operation avoiding the shock hazard and injury.
• Replacement parts such as a maintenance part should be disposed of as incombustibles. For
details, follow the local ordinance.
l Inspection of product
On receipt of the product, inspect the package and note it has no damage caused by the delivery.
Confirm the specification of the product comforms with your order and accessories are all
delivered. Check the product code labeld on a model plate is correct. See 2.2 Model and Suffix
Code and 2.3 Standard Accessories
u Safety Precautions
n Safety, Protection, and Modification of the Product
• This manual is intended for the following personnel :
• Engineers responsible for installation, wiring, and maintenance of the equipment
• Personnel responsible for normal daily operation of the equipment.
• In order to protect the system controlled by the product and the product itself and ensure
safe operation, observe the safety precautions described in this user’s manual. We assume
no liability for safety if users fail to observe these instructions when operating the product.
• If this instrument is used in a manner not specified in this user’s manual, the protection
provided by this instrument may be impaired.
• If any protection or safety circuit is required for the system controlled by the product or for
the product itself, prepare it separately.
• Be sure to use the spare parts approved by Yokogawa Electric Corporation (hereafter
simply referred to as YOKOGAWA) when replacing parts or consumables.
• Modification of the product is strictly prohibited.
• The following safety symbols are used on the product as well as in this manual.
WARNING
This symbol indicates that an operator must follow the instructions laid out in this manual
in order to avoid the risks for the human body and health including risk of injury, electric
shock, or fatalities. or the damages to instruments. The manual describes what special
care the operator must take to avoid such risks.
CAUTION
This symbol indicates that the operator must refer to the instructions in this manual in
order to prevent the instrument (hardware) or software from being damaged, or a system
failure from occurring.
The following are signal words to be found only in our instruction manuals.
CAUTION
This symbol gives information essential for understanding the operations and functions.
NOTE
This symbol indicates information that complements the present topic.
n Drawing Conventions
Some drawings may be partially emphasized, simplified, or omitted, for the convenience of
description.
Some screen images depicted in the user’s manual may have different display positions or
character types (e.g., the upper / lower case). Also note that some of the images contained in this
user’s manual are display examples.
n Trademark policy
• All names of company, brand of product used in this manual are registered trademarks.
• TM or ® to signify brand or trademarks are not used in this manual.
After-Sales Warranty
Do not modify the product.
Yokogawa warrants the product for the period stated in the pre-purchase
quotation. Yokogawa shall conduct defined warranty service based on its
standard. When the customer site is located outside of the service area, a fee
for dispatching the maintenance engineer will be changed to the customer.
During the warranty period, for repair under warranty carry or send the
product to the local sales representative or service office. Yokogawa will
replace or repair any damaged parts and return the product to you.
Before returning a product for repair under warranty, provide us with the model name
and serial number and a description of the problem. Any diagrams or data explaining the
problem would also be appreciated.
If we replace the product with a new one, we won’t provide you with a repair report.
Yokogawa does not warrant conformance with the specific application at the
user site. Yokogawa will not bear direct/indirect responsibility for damage due
to a specific application.
Yokogawa will not bear responsibility when the user configures the product
into systems or resells the product.
Maintenance service and supplying repair parts will be covered for five years
after the production ends. For repair this product, please contact the nearest
sales office described in this instruction manual.
CE marking products
n Authorized Representative in EEA
The Authorized Representative for this product in EEA is Yokogawa Europe B.V. (Euroweg 2,
3825 HD Amersfoort, The Netherlands).
n Identification Tag
This manual and the identification tag attached on packing box are essential parts of the product.
Keep them together in a safe place for future reference.
n Users
This product is designed to be used by a person with specialized knowledge.
NOTICE: The symbol above means they shall be sorted out and collected as ordained in ANNEX II in
DIRECTIVE 2006/66/EC.
Model IR202
Infrared Gas Analyzer
IM 11G02Q02-01E 5th Edition
CONTENTS
u PREFACE........................................................................................................i
u Safety Precautions.......................................................................................iii
After-Sales Warranty.....................................................................................v
CE marking products ..................................................................................vi
1. OVERVIEW................................................................................................. 1-1
1.1 Name and description....................................................................................... 1-2
1.2 Sampling system configuration....................................................................... 1-3
1.3 Measurement Principle..................................................................................... 1-5
2. SPECIFICATIONS...................................................................................... 2-1
2.1 Standard Specification...................................................................................... 2-1
2.2 Model and Suffix Code...................................................................................... 2-7
2.3 Standard Accessories..................................................................................... 2-13
2.4 External dimensions........................................................................................ 2-14
3. INSTALLATION.......................................................................................... 3-1
3.1 Where to install equipment............................................................................... 3-1
3.2 How to install...................................................................................................... 3-2
3.3 Piping.................................................................................................................. 3-2
3.4 Sampling............................................................................................................. 3-4
3.5 Wiring ................................................................................................................. 3-5
3.6 Solenoid valve drive signal for calibration................................................... 3-14
3.6.1 Manual calibration............................................................................. 3-14
3.6.2 Auto calibration................................................................................. 3-15
4. OPERATION............................................................................................... 4-1
4.1 Warm-up operation and regular operation...................................................... 4-1
4.2 Keys and function on Panel . ........................................................................... 4-2
4.3 Mode and screens.............................................................................................. 4-3
4.4 General operation.............................................................................................. 4-6
5. SETUP (User Mode)................................................................................... 5-1
5.1 Switch Ranges................................................................................................... 5-2
5.2 Calibration Parameters..................................................................................... 5-3
5.2.1 Calibration Value................................................................................. 5-4
5.2.2 About ZERO Calibration..................................................................... 5-5
5.2.3 About Calibration Range..................................................................... 5-6
1. OVERVIEW
This product measures the concentration of NO, SO2, CO2, CO and CH4 contained in sampling
gas on the principle that different atomic molecules have an absorption spectrum in the wave
band of infrared rays, and the intensity of absorption is determined by the Lambert-Beer law.
Since this instrument incorporates a compact O2 sensor, it allows measuring up to 4 components
simultaneously by using the built-in O2 sensor (up to 3 components if O2 measurement is
excluded).
Furthermore, use of a microprocessor and large sized liquid crystal display realizes improvement
of operability, accuracy and multi- functions.
This product is being purposely designed to be a part of large-scale fixed installations (LSFI.)
Intended uses of the product being part of LSFI are
• Combustion gas measuring / control of industrial furnaces / incinerators.
• Steel gas analysis (blast furnace, converter, thermal treatment furnace, sintering ((pellet
equipment)), coke furnace)
• Chemical analysis (petroleum refinery plant, petrochemical plant, gas generation plant)
• Environmental management and others
<Rear view> (7)Sampling gas outlet (12)Com.Connector (13) Analog input (5) Purge gas inlet
(RS-485) connector(A/O) (6)sampling gas inlet
<Rear view> (7)Sampling gas outlet
(in IR202-C, shared for
reference gas)
(6)Sampling
gas inlet (8)Reference gas inlet
(only for IR202-C)
(3)Fuse
(4)Power (5)Purge gas (11)External input
(10)Terminal block
supply inlet
(4)Power supply
(12) External input 1 to 10 from the left (3)Fuse connector(A/I)
(4)Power terminal
connector (14)Digital i/o connector M4 Terminal block type
(from the bottom (Power cable code: -NN)
<IR202-B> DIO1,DIO2, DIO3)
(2)Panel
Mounting plate for
wall mounting
(17)AUTO CAL I/O terminal
(Code”-C”)
(16)COMP2(second component)I/O terminal
(1)Power switch
(3)Fuse
(4)Power supply terminal
l Measurement of sample gas with high moisture content (2°C saturation level or NO,
SO2, CO (0-200l ppm) measurement (Excluding IR202-C)
(9)Flowmeter *2
(1)Primary filter (3)pump (12)3-way solenoid valve (10) Secondary filter
*1 : A dehumidifier must be used for NO, SO2, and CO (0-200 ppm) measurements.(approx. equal to 2°C saturation) F03.ai
*2 : Use No2/NO converter to measure NOx.
(2)Safety drain
(5) Drain
trap
pot
(6)Ball valve
*1: Make the electric dehumidifier remove the moisture so that the temperature of sample gas goes below 5°C.
The water concentration should be equalized in reference gas and sample gas.
*2: Use No2/NO converter to measure NOx.
*3: The concentration of measuring component in a reference gas determines whether a reference gas purifier
is required or not.
If the concentration level is lower than 0.1 % FS, a reference gas purifier is not required. If atmospheric air
is used as reference gas and the measuring range is lower level than the description below, the use of a
reference gas purifier is recommended. However, for measuring CO2, atmospheric air should not be used
as reference gas. NO analyzer : 0-100 ppm or less, SO2 analyzer : 0-50 ppm or less, CO analyzer : 0-1000 ppm
or less. Consult us on reference gas purifier suited to each component. F03-1.ai
Detector
Chopper Preamplifier
Signal
Indication processing
and calculation
block
Output F01.ai
motor
Solenoid
valve NC chopper
Reference gas
com NO
SV2
Magnetic field
Gas outlet
Preamplifier
LED
Permanent Photodiode
magnets Signal processing
Indication
and calculation block
Output F02.ai
2. SPECIFICATIONS
Contact input:
Model IR202-A IR202-C IR202-D
Contacts Non-voltage input*3 Voltage input contact
Applied voltage ― 12 to 24 V DC
Required max.voltage ― 15 mA
Max of input points 7 points 9 points
Isolation of the relay contacts Mutual contacts ; non isolation
and the internal circuit Isolation with photocoupler
Internal circuit: photocoupler isolation
Remote range changeover, auto calibration remote start, remote (output)
Input
hold, average value reset*4
*3: When it is ON: 0 V DC, OFF: 5 V DC, ON: 5 mA.
*4: applies only to IR202-C, IR202-D
Power supply:
Voltage rating; 100 to 240 V AC
Allowable range; 85 to 264 V AC
Frequency; 50/60 Hz
Power consumption Max. 100 W
Inlet; Conform to EN60320 Protection Class l (When IR202-A,
IR202-C, IR202-D use other than “-NN” as power cable)
Operating conditions:
Ambient temperature; -5 to 45°C (when Measurable component code -C, -G,
-H, -P is specified and you run the analyzer
with electric power of larger than 200 V, the
temperature is 40 °C max)
Ambient humidity; 95 % RH max., non-condensing
Storage conditions:
Ambient temperature; -20 to 60°C
Ambient humidity; 90%RH max., non-condensing
Dimensions (H × W × D):
IR202-A; 177 × 483 × 480 mm (19-inch rack mounting type)
IR202-B; 484 × 294 × 170 mm
IR202-C,IR202-D; 133× 483 × 382 mm
Weight: Approx. 11 kg (IR202-A, IR202-C, IR202-D, ), Approx. 7 kg (IR202-B)
n Standard Functions
Output signal hold:
Output signals is held during manual and auto calibrations by activation of holding
(turning on its setting). Indication of instantaneous values are not held. The values to be
held are the last ones indicated just before calibration mode starts or selected setting
value. Indicated values are not held.
Remote output hold: (not standard function in IR202-B)
Output signal is held at any preset value or at the last value just before contact input
signal is received while voltage is input to the terminals.
Holding is maintained while the voltage is input to the terminals. Indication of
instantaneous values are not held.
Range changeover:
Set a changeover among Auto, Manual, Remote. Only selected mode is effective during
the operation.
IR202-A, hen the first range is selected, the contact output terminals are
W
closed, and when the second range is selected, they are open
for each component.
IR202-C, IR202-D, hen the first range is selected, the NO side is closed, and
W
when the second range is selected, NC side is closed for each
component.
Auto calibration: (not standard function in IR202-B)
Auto calibration is carried out periodically at the preset cycle.
When a standard gas cylinder for calibration and a solenoid valve for opening/ closing the
gas flow line are prepared externally by the customer, calibration will be carried out with
the solenoid valve drive contacts for zero calibration and each span calibration turned on/
off sequentially at the set auto calibration timing.
Auto calibration cycle setting;
Auto calibration cycle is set.
Setting is variable within 1 to 99 hours (in increments of 1 hour) or 1 to 40 days (in
increments of 1 day).
Gas flow time setting;
The time for flowing each calibration gas in auto calibration is set.
Settable within 60 to 599 seconds (in increments of 1 second)
Auto calibration remote start: (not standard function in IR202-B)
Auto calibration is carried out only once according to an external input signal. Calibration
sequence is settable in the same way as the cyclic auto calibration.
Calibration starts by opening the auto calibration remote start input terminals after short-
circuiting for 1.5 seconds or longer. Auto calibration is started when the contacts open.
Auto zero calibration: (not standard function in IR202-B)
Auto zero calibration is carried out periodically at the preset cycle.
This cycle is independent of “Auto calibration” cycle.
When zero calibration gas and solenoid valve for opening/closing the calibration gas
flow line are prepared externally by the customer, zero calibration will be carried out with
the solenoid valve drive contact for zero calibration turned on/off at the set auto zero
calibration timing.
Auto zero calibration cycle setting;
Auto zero calibration cycle is set.
Setting is variable within 1 to 99 hours (in increments of 1 hour) or 1 to 40 days (in
increments of 1 day).
Where:
C: ample gas concentration after O2 correction
Cs: Measured concentration of sample gas
Os: Measured O2 concentration (limit set 1 to 20 % O2, initial value : 20 % )
On: R
eference O2 concentration (value changeable by setting 0 to 19 %
O2, initial value : 12 % )
The upper limit value of the fractional part in this calculation is 4.
The result of calculation is indicated and output in an analog output signal.
Average value after O2 correction (when /K is selected):
The result of O2 correction or instantaneous O2 value can be output as an average value
in the determined period of time.
Moving average method is used. Sampling is carried out at intervals of 30 seconds.
(Output is updated every 30 seconds. It is updated to the averaged value of the most
recent elapsed averaging time period
Averaging time is settable within 1 to 59 minutes (in increments of 1 minute) or 1 to 4
hours (in increments of 1 hour).
Average value reset (when IR202-C specifies /K or IR202-D specifies /K):
The above-mentioned output of average value is started from the initial state by opening
the average value resetting input terminals after short-circuiting for 1.5 seconds or longer.
Output is reset by short-circuiting and restarted by opening.
IR202-B;
Interference NO analyzer SO2 analyzer CO2 analyzer CO analyzer CH4 analyzer
component
CO 1000ppm ― ≤1.0%FS ≤1.0%FS ― ≤1.0%FS
CO2 15% ― ≤1.0%FS ― ≤1.0%FS ≤1.0%FS
H2O 20°C saturation ― ― ≤1.0%FS ≤1.0%FS ≤1.0%FS
H2O 2°C saturation ― ≤2%FS ― ≤2%FS ―
CH4 1000ppm ― ≤20ppm ≤1.0%FS ≤1.0%FS ―
range mg/m3
ppm range
NO SO2 CO
3 0-140 mg/m3 0-60.0 mg/m3
0-50 ppm 0-65.0 mg/m
0-100 ppm 0-130 mg/m3 0-280 mg/m3 0-125 mg/m3
0-200 ppm 0-260 mg/m3 0-570 mg/m3 0-250 mg/m3
0-250 ppm 0-325 mg/m3 0-700 mg/m3 0-300 mg/m3
0-300 ppm 0-400 mg/m3 0-850 mg/m3 0-375 mg/m3
0-500 ppm 0-650 mg/m3 0-1400 mg/m3 0-600 mg/m3
0-1000 ppm 0-1300 mg/m3 0-2800 mg/m3 0-1250 mg/m3
0-2000 ppm 0-2600 mg/m3 0-5600 mg/m3 0-2500 mg/m3
0-2500 ppm 0-3300 mg/m3 0-7100 mg/m3 0-3000 mg/m3
0-5000 ppm 0-6600 mg/m3 0-14.00 g/m3 0-6250 mg/m3
3rd comp. CO
range
-01 -02 -03 -04 -07
2nd comp. range
-01 C C C
-02 C C C
-03 C C CD CD
SO2 -04 C C CD CD
-06 AD AD AD
-07 C C C
-08 AD
463 24
483 480 or less
Mounting hardware
Mounting plate for for panel mounting *1
Wall mounting (code: -C)
4-M6 or Φ8
70
(102)
(102)
175 70
70
294 Mounting dimensions
for Wall mounting (code: -C)
281 +2
0
Wiring port
430 +2
0
(Rubber grommets)
350
*1: 4 mounting brackets come in package for
Panel cut-out dimensions and spacing
Panel mounting (code: -B.
for Panel mounting (code: -B)
57.2 124.5
132.5
463 24 380 16
483
Fuse 4-M6
Power 57.2
External input connector supply
450 or more
(A/I)
465
Digital input/output connector (M4 Terminal Block Type)
(DIO1 to 3) (D-sub 25 pin) (Power Cable code: -NN) Rack mounting dimensions
(24.4)
365.1±0.3
15.9±0.5
19.1±0.3 505.0±0.8 F05.EPS
Reinforcement plate
Unit: mm
Slide rail mounted type Guide rail mounted type *
Rack size Rack size
101.6
101.6
100
100
or
or
450 or more 450 or more
465 EIA standard 465 EIA standard
* For the guide rail mounted type, a maintenance space (200 mm or more)
should be provided on top of the main unit.
3. INSTALLATION
WARNNING
IR202 is Non-Explosion-proof type. Do not use it in a place with explosive gases to prevent
explosion, fire or other serious accidents.
CAUTION
• Inappropriate installation may cause hazardous accident such as tipover, electric shock, fire,
and injury.
• IR202 is heavy product. It should be handled carefully to install. Otherwise it may cause
tipover, fall, injury and hazardous accident.
• During installation work, care should be taken to keep the unit free from cable chips or other
foreign objects. Otherwise, it may cause fire, trouble or malfunction of the unit.
analyzer
(when installed)
Approx.
Approx. analyzer 400mm
500mm (drawer out)
Approx.
Approx. 500mm 300mm
3.3 Piping
WARNING
In piping, the following precautions should be observed.
Wrong piping may cause gas leakage.
If the leaking gas contains a toxic component, there is a risk of serious accident being induced.
Also, if combustible gas is contained, there is a danger of explosion, fire or the like occurring.
• Connect pipes correctly referring to the instruction manual.
• Exhaust should be led outdoors so that it will not remain in the locker and installation room.
• Exhaust from the analyzer should be relieved in the atmospheric air in order that an unnecessary
pressure will not be applied to the analyzer. Otherwise, any pipe in the analyzer may be
disconnected to cause gas leakage.
• For piping, use a pipe and a pressure reducing valve to which oil and grease are not adhering. If
such a material is adhering, a fire or the like accident may be caused.
CAUTION
Piping connection must be secured. Gas inlets have several types: reference gas inlet, outlet or
purge gas inlet. When the connection is insecure or wrong, combustible, toxic, explosive gas may
be accumulated inside the analyzer or system.
<IR202-B>
Sampling gas inlet: Connect the pipe so that zero/span calibration standard gas or measured
gas pretreated with dehumidification is supplied properly.
The gas flow rate should be kept constant within the range of
1.0 ± 0.5 L/min. for IR202-A, 0.5 ± 0.2 L/min. for IR202-B,IR202-D, and
1.0 ± 0.2 L/min. for IR202-C.
Sampling gas (reference gas ) outlet: Measured gas is exhausted after measurement.
Connect the pipe so that the gas may escape through
the gas outlet into the atmosphere.
Purge gas inlet: It is used for purging the inside of the total gas analyzer. When the
analyzer must be purged, refer to Item 3.4, Purging inside Analyzer.
Use dry gas N2 or instrumentation air for purge gas. (flow rate of 1 L/min
or more should be used and no dust or mist is contained).
3.4 Sampling
See “1.2 Sampling system configuration” on page 1-3
• The dust contained in sample gas should be eliminated completely with filters. The filter at
the final stage should be capable of eliminating dust of 0.3 microns.
• The dew point of sample gas must be lower than the ambient temperature for preventing
formation of drain in the analyzer. If water vapor is contained in sample gas, its dew point
should be reduced down to about 0°C through a dehumidifier.
• If SO3 mist is contained in sample gas, the mist should be eliminated with a mist filter,
cooler, etc. Eliminate other mist in the same way.
• If a large amount of highly corrosive gas such as Cl2, F2 or HCl is contained in sample gas,
the service life of analyzer will be shortened. So, avoid such gases.
• Sample gas temperature is allowed within a range from 0 to 50°C. Pay attention not to flow
hot gas directly into the analyzer.
• Flow rate must not be changed during a measurement.
• Install a flowmeter as shown in a configuration (1.2), and check the flow rate.
3.5 Wiring
CAUTION
• Wiring work must be performed with the main power set to OFF to prevent electric shocks.
• Enforce construction of class-D grounding wire by all means, 100 Ω or less.
If the specified grounding construction is neglected, a shock hazard or fault may be caused.
• Wires should be the proper one meeting the ratings of this instrument. If using a wire which
cannot endure the ratings, a fire may occur.
• Be sure to use a power supply of correct rating. Connection of power supply of incorrect rating
may cause fire.
Terminal Terminal
Terminal
block 5
Power supply
Commun.Connector block 1 Terminal block 3Terminal Fuse
block 2
<IR202-C,IR202-D> block 4
Communication
External input connector connector (RS-485)
(A/I) Analog output connector (A/O)
Power terminal
Fuse
Power supply
Wiring port
(Rubber grommets)
n Power Supply
Connect the given power supply to the power terminal, and connect the ground wire to the
grounding terminal (P). Be sure to perform protective earth connection. Use solderless terminals
(for M4) for connection to the terminals (power and earth).
Application line diameter ø9.5 to ø10.5 mm.
M4 thread terminal Power inlet
P N L
AC 100 to 240V
Earth cable Grounding 2-pole plug
CAUTION
After wiring , be sure to place the protective cover for the M4 thread terminal blocks to assure
safety.
Noise
generating
source
l IR202-A
Applicable diameter of conducting wire is within Ø 1.9(AWG20) to Ø 2.1 mm(AWG18)
Terminal block 1 Terminal block 2
<TN1> <TN2>
CH5 output – 1 11 * O2 sensor input – 1 11
Unassigned Unassigned
(CH5_OUT) + 2 12 (O2_IN) + 2 12
Terminal block 5
<TN5>
Unassigned 1 11
*O2 sensor input is used when an external O2 analyzer is selected.
2 12
CH3 alarm output Unassigned Note: Unassigned terminals are used for internal connection.
(ALM_CH3) 3 13 So they should not be used as repeating terminals either.
4 14
5 15
CH2 alarm output Peak alarm
(ALM_CH2) 6 16 output (PEAK_ALM)
7 17
8 18
CH1 alarm output CH4 alarm output
(ALM_CH1) 9 19 (ALM_CH4)
10 20
(M3.5 screw)
(Note)Unassigned terminals are used for internal connection. So they should not be
used as repeating terminals, either.
NOTE
The analog output signals of the instrument are not isolated individually. It is recommended to
isolate the signals individually to eliminate the interference from the unnecessary signals or the
effect of external interference, especially it the cable exceeds 30 meters or leads to outdoors.
NOTE
• After connecting contact I/O signal cables, install ferrite core on each terminal stand.
• To avoid external interference, wiring of analog output signal, O2 sensor input and contact
input should be run separately from that of power supply and contact output.
• To avoid the effect of noise generated from external units, be sure to ground the analyzer
main unit.
l IR202-C, IR202-D
Connector for external input(A/I) Connector for analog output(A/O) RS-485 Connector
(for O2 input)
13 1 5 1
AI-
25 14 9 6
NOTE
The analog output signals of the instrument are not isolated individually. It is recommended to
isolate the signals individually to eliminate the interference from the unnecessary signals or the
effect of external interference, especially it the cable exceeds 30 meters or leads to outdoors.
Turn
+
To O2 sensor
-
Solder the signal cable to the terminal.
RS-485 Connector
For MODBUS protocol connection
Only when (-C) is selected.
Contact input / output (DIO) : Connector for digital input / output (DIO1,DIO2, DIO3)
Contact input signal : Voltage is applied from the external 12 to 24 V DC, max 15mA Photo-
coupler isolation (from each DI and ground)
Contact capacity : C contact relay output 24V/1A AC/DC resistive load
NOTE
• Isolated output (from each DO and ground)
To avoid external interference, wiring of analog output signal, O2 sensor input and contact input
should be run separately from that of power supply and contact output.
• To avoid the effect of noise generated from external units, be sure to ground the analyzer main
unit
Ch1to 5 Span
calibration output
off
Ch1Span calibration
output
4. OPERATION
Check that the pipes are correctly connected to the gas sampling port and drain port. Check that
the analyzer is correctly wired as specified.
1 2 3
4 5 6
Displays
Controls
7 8
Control keys
Measurement
mode
Calibration value(5.2.1)
●Changeover of Zero calibration (5.2.2)
User mode Range(5.1) Calibration range (5.2.3)
Auto calibration components / range (5.2.4)
●Setting about
Calibration(5.2)
Start time
●Alarm Setting *3 Cycle
(5.3) Flow time
ON / OFF
●Setting Auto *3 Auto calibration Run / Stop
calibration(5.4)
Start time
●Setting Auto Zero *3 Cycle
Calibration(5.5) Flow time
ON / OFF
●Setting of *2 Auto zero calibration Run / Stop
Peak Alarm(5.6)
ON / OFF
●Parameter Peak alarm value
Setting(5.7) Peak alarm count
Hysteresis
Current time
Key lock
Output Hold (5.7.1)
*1 Scroll screen on measure mode. Response time (5.7.2)
*2 only when optio code /A is selected Average period (5.7,2)
*3 not displayed on IR202-B Backlight timer (5.7.2)
Contrast(5.7.2)
Maintenance (Enter password) (5.7.3)
F0802.ai
n Measuring mode
When power turns on, always a measuring mode (see a sample below) appears.
To display more than 6 channels on a page, scroll the page with keys.
(1) (2) (1) (2)
0.0 0.0
Ch Ch
NOX
AV
NOX 1h
8
CV
0-200 ppm 0-200 ppm
0.0 0.0
Ch Ch
SO2 AV
NOX 1h
0-200 ppm 9 CV
0-200 ppm
0.0 0 0.0
Ch Ch
CO2 Scroll
AV
SO2 1h
10
CV
0-20 vol% 0-200 ppm
0.0 0.0
Ch Ch
CO AV
CO 1h
11
CV
0-200 ppm 0-200 ppm
0.0 0 0.0
Ch Ch
O2 O2 1h
12
AV
0-25 vol% 0-25 vol%
Fig5-4.ai
0-100 ppm
0-100 ppm
0-25 vol%
0.0 0
Ch
CV NOX
0-200 vol%
SO2
0.0
Ch
2 0-100 ppm
CO
0.0
Ch
4 0-25 vol%
See 6.2
0.0
Ch
CVNOX
5 0-200 ppm
0.0
Ch
CVSO2
6 0-200 ppm
0.0
Ch
CV SO2
6 0-200 ppm
0.0
Ch
CV CO
7 0-200 ppm
0.0
Ch
CV NOX 1h
8 0-100 ppm
0.0
Ch AV
SO2
9 CV 1h
0-100 ppm
0.0
Ch AV
CO 1h
10 CV
0-100 ppm
or
Switch Ranges
Calibration Parameters
Alarm Setting
Setting of Auto Calibration
Setting of Auto Zero Calibration
Peak Alarm Setting
Parameter Setting
( )
to each screen
( )
(2) Move cursor with keys. Select one out of Select method of Switch
Switch range ranges with UP/DOWN
MR, AR, or RR and press . The selected one is
and ENT. Back with ESC
inverted.. Range1
Ch1
MR 0–50.00 ppm
NOx Range2 0–500.0 ppm
Ch2 Range1 0–50.00 ppm
SO2 AR Range2 0–500.0 ppm
Ch3 Range1 0–10.00 vol%
CO2
RR Range2 0–20.00 vol%
Ch4 Range1 0–50.00 ppm
CO AR Range2 0–500.0 ppm
Ch5 Range1 0–10.00 vol%
O2 AR Range2 0–25.00 vol%
(3) When you select MR, Range1 or Range 2 are
inverted. Move cursor with keys. Select ( )
Range 1 or Range2 and press .Measuring End of Swich Ranges
starts with the selected range.
(3) The “Channel Selection” screen appears.
Press the or key until the cursor goes
to a desired Ch (component). Select range with
Switch range
UP/DOWN and ENT
Back with ESC
(4) After selection, press the key. Ch1 MR Range1 0–50.00 ppm
NOx Range2 0–500.0 ppm
Ch2 AR Range1 0–50.00 ppm
SO2 Range2 0–500.0 ppm
CAUTION Ch3 RR Range1 0–10.00 vol%
CO2 Range2 0–20.00 vol%
Regardless of how you switch ranges , the range of Ch4 MR Range1 0–50.00 ppm
CO Range2 0–500.0 ppm
O2 correction values or O2 correction average values Ch5 Range1 0–10.00 vol%
MR Range2 0–25.00 vol%
is automatically switched by changing the range of O2
corresponding component.
( )
End of Swich Ranges
( )
( )
(2) Move cursor with keys and select a Cal. Settings Select an item with UP/
Cal. Value DOWN and ENT
concentration to set. Press . then the value is Back with ESC
RANGE ZERO SPAN
inverted. Ch1 0–50.00ppm +0000. 0 0050. 0
NOX 0–500.0ppm +00000 0500. 0
Ch2 0–50.00ppm +0000. 0 0050. 0
SO2 0–500.0ppm +00000 0500. 0
Ch3 0–10vol% +00. 000 10. 000
CO2 0–20vol% +000. 00 020. 00
Ch4 0–50.00ppm +0000. 0 0050. 0
CO 0–500.0ppm +00000 0500. 0
(3) Enter concentration value of ZERO or SPAN. Enter Ch5 0–10vol% 21. 00 01. 00
O2 0–25vol% 21. 00 01. 00
numerical value in each digit with keys.
Press to shift to another digit. Cursor for setting value
CAUTION
For Zirconia O2 measurement, set the concentration value of ZERO to 21.00 ( when atmospheric
air is used). Set to the concentration value as indicated on the cylinder when cylinder air is used.
( )
(2) Move the cursor to select At Once or Each.
Cal. Settings Select each or both Ch
•Setting “each” at ZERO Calibration
ZERO Cali.
Select the Ch (component) on the manual zero
calibration screen and then perform the zero
Ch1 Range1 0–50.00ppm
calibration. NOX Range2 0–500.0ppm at once
Ch2 Range1 0–50.00ppm
•Setting “at once” SO2 Range2 0–500.0ppm at once
At a manual zero calibration, Ch (components) Ch3 Range1 0–10.00vol%
at once
CO2 Range2 0–20.00vol%
for which “at once” was selected can Ch4 Range1 0–50.00ppm
simultaneously be zero-calibrated CO Range2 0–500.0ppm at once
Ch5 Range1 0–10.00vol% each
O2 Range2 0–25.00vol%
NOTE
( )
Set “At Once” when you use cylinder or ambient air as
zero gas. End of Zero Calibration Setting
(3) After setting completion, press .to activate the designated calibration.
( )
Alarm setting
Select Alarm or
(1) Move cursor with keys. Select Alarm Hysteresis setting
No. and press .
Alarm-1
Alarm-2
Alarm-3
Alarm-4
Alarm-5
Channel Ch1
l Setting items H-Limit Range1 100.0 ppm
Range2 2000 ppm
Alarm number corresponds to the same number L-Limit Range1 000.0 ppm
of alarm contact. Range2 0000 ppm
Kind of Alarm High
Channel: Channel setting targeted for ON/OFF OFF
issuance of alarm. One Ch No.
can be selected for multiple ( )
Cursor for setting value
alarms.
H-Limit value: Sets the high limit value Select an item
(concentration) of alarm. Alarm Setting with UP/DOWN and ENT
Alarm-1 Back with ESC
Settable range is 0 to 100 % FS.
Settable on each range. Channel Ch1
L-Limit value: Sets the low limit value H-Limit Range1 100.0 ppm
Range2 2000 ppm
(concentration) of alarm. L-Limit Range1 000.0 ppm
Settable range is 0 to 100 % Range2 0000 ppm
FS.Settable on each range. Kind of Alarm High
Kind of Alarm: Select one among High limit ON/OFF OFF
alarm, Low limit alarm, and High
limit or Low limit alarm, HH limit
alarm, and LL limit alarm.
End of Alarm setting
High, HH …… Alarm contact
closes when
above H-limit alarm.
Low, LL …… Alarm contact closes when below L-limit alarm.
High or Low… Alarm contact closes when above H-limit value or below lower
limit value.
ON/OFF: Enables the alarm function if set at ON, or disables it if set at OFF.
SO2
0.0
Ch
0-100 ppm
NOTE CO2
0.0 0 3
Ch
0-10 vol%
CO
0.0
Ch
For 10 minutes after turning on power, the alarm judgment is 0-100 ppm
inactive. O2
2 1. 0 0
Ch
0-25 vol%
F0915.ai
n Hysteresis setting
To prevent chattering of an alarm output near the alarm setting values, set hysteresis.
0 to 20% of full scale [% full scale (% FS)] represents the percentage with the width of the
component measurement range regarded as 100%.
NOTE
Hysteresis is common to all alarms.
(1) Move cursor with keys. Select hysteresis. Alarm Setting Select Alarm or
and press . Hysteresis setting
Alarm-1
Alarm-2
Alarm-3
Alarm-4
Alarm-5
Hysteresis 00 %FS
( ) ENT
(2) Enter hysteresis value with keys in each
digit. Press to switch to another digit. Press Alarm Setting Select Alarm or
Hysteresis setting
.to validate the value.
Alarm-1
Alarm-2
Alarm-3
Alarm-4
Alarm-5
Hysteresis 00 %FS
ENT
Hysteresis
width
ON (conductive)
Alarm OFF (open)
F6_3_2_1.ai
CAUTION
• When an auto calibration starts, the measurement screen appears automatically.
• During Auto calibration, none of keys works other than Key Lock ON/OFF (see 5.7) or key to
stop forcedly auto calibration.
“Stop Auto Calibration” cannot be performed with the key lock to ON. To cancel auto
calibration forcedly, set the key lock to OFF and then execute “Stop Auto Calibration”.
• When power failure or power off occurs, after resuming, the auto calibration starts again at
previously-set start time and repeats on the set cycle.
Remote start
Whether the auto calibration is set at ON or OFF, an auto calibration is available by keeping the
remote start input short-circuited for at least 1.5 seconds.
With input (Hold at least 1.5 sec)
It is carried out automatically at the timing set for ZERO / SPAN calibration.
To change the setting of auto calibration, switch auto calibration setting ON/OFF to “OFF” and
change the parameter.
Auto calibration status contact output is conductive during auto calibration (NO side), and is open
in other cases.(See 3.5 Wiring)
Time:MON 12 : 34
• Start Time : S
etting at the first calibration (day of the
week, hour, minute) Start Time SUN 12 : 00
Cycle 07 day
• Cycle : A period between the start time of one Flow Time
calibration and another (unit : hour/day) ON/OFF OFF
• Flow Time : The time required for the calibration gas Time:MON 12 : 34
to be replaced in the cell
Auto Calibration Run
• ON/OFF : Auto zero calibration ON or OFF
ZERO 350 sec.
Ch1Span 350 sec.
Ch2Span 350 sec.
Ch3Span 350 sec.
Ch4Span 300 sec.
Ch5Span 300 sec.
Ex. time 300 sec.
( )
(2) Move cursor with keys. Select gas. and Set Auto Cal. Set flow item of
press . calibration gas 60 to 900
sec
ZERO 350 sec.
Ch1Span 350 sec.
Ch2Span 350 sec.
Ch3Span 350 sec.
Ch4Span 300 sec.
Ch5Span 300 sec.
Ex. time 300 sec.
NOTE
Set the flow time value of Zero / Span so that the value is five times larger than that of Response
(5.7.2)
(4) After changing values, press . Press to go back to Auto Calibration Setting.
CAUTION
• The Chs only currently being used are displayed on the screen.
• The Ex. time is the output signal hold extension time after the completion of calibration. It is
valid only when the hold setting is set to “ON.” .
ON/OFF ON
:Auto Calibration
Ch1 Ch2 Ch3 Ch4 Ch5 Replace
Zero Cal Span Ca Span Ca Span Ca Span Ca Span Cal ment time
The table (above) shows an example when Ch1 through Ch5 are set “enable” in an auto
calibration setting of item 5.2.4.
(1) In User mode, go to Set Auto Cal, and Auto Start Time SUN 12 : 00
Calibration. Press . Cycle 07 day
Flow Time
ON/OFF OFF
Time:MON 12 : 34
( )
Auto Cal Run
Set Auto Cal. ENT:Run / Stop
ESC:Cancel
(2) “Run” is highlighted and a message appears. Press
.to execute Auto Calibration or to cancel. Start Time SUN 12 : 00
Cycle 07 day
Flow Time
ON/OFF OFF
Time:MON 12 : 34
Time:MON 12 : 34
( )
Auto Cal Run
Set Auto Cal. ENT:Run / Stop
ESC:Cancel
Start Time SUN 12 : 00
Cycle 07 day
(2) “Stop” is inverted. A message appears, prompting Flow Time
you to verify that you want to cancel or continue ON/OFF OFF
auto calibration. To cancel the auto calibration
forcibly, press the . ey. If you press the key, Time:MON 12 : 34
auto calibration is cancelled (not stopped).
Auto Calibratio Stop
SO2Cal
0.3
Ch
ZERO
0-100 ppm
CO
0.0
Ch
O2
2 1. 0 2
Ch
A message, “Zero cal.” blinks at Ch1 and Ch2. 0-25 vol%
NOXCal
9 0.8
Ch
SPAN
0-100 ppm
SO2
0.0
Ch
0-100 ppm
CO2
0.0 0
Ch
0-10 vol%
CO
0.0
Ch
O2
0.0 0
Ch
NOX
0.0
Ch
0-100 ppm
SO2Cal
9 5.0
Ch
SPAN
0-100 ppm
CO2
0.0 0
Ch
0-10 vol%
• Ch2 span calibration
CO
0.0
Ch
O2
0.0 0
Ch
0-25 vol%
F0924.ai
CAUTION
• When an auto zero calibration starts, the measurement screen automatically appears.
• Any operation other than “Auto Zero Calibration Stop” (see Section 6.5.2) is not permitted
during auto zero calibration. “Auto Zero Calibration Stop” cannot be performed with the key
lock set to ON. To cancel auto zero calibration forcibly, set the key lock to OFF and then
execute “Auto Zero Calibration Stop”.
• When power is turned off (including power failure) and resumes, auto zero calibration is
carried out at the preset start time and repeats in the programmed cycle.
• If the auto calibration period and auto zero calibration period have overlapped, the auto
calibration is retained, ignoring the auto zero calibration of that period.
• When the hold setting is set to ON, the hold time of auto calibration contact and
measurement value output signal is extended after calibration for gas replacement time.
Remote start
Whether the auto zero calibration is set at ON or OFF, an auto zero calibration is available by
remote start input.
Auto zero calibration is automatically carried out when zero calibration are set.
Components for which a calibration is to be made are determined by setting of auto calibration
component in 6.2.5.
Before changing the setting of auto zero calibration, set the ON/OFF to “OFF”.
In Auto calibration status, contact output is conductive during auto zero calibration (NO side),
and is open in other cases.(See 3.5 Wiring)
l Example
Start time SUN 12:00
Cycle 12 hour
Flow time 300 sec
ON / OFF ON
when you perform Auto Zero Calibration under the condition above
300sec 300sec
time
(An example of “Ch1: through Ch5: enable,” as given in item 5.2.4 “Setting of auto calibration
components / range”)
( )
Auto Cal Run
Set Auto Cal. ENT : Run / Stop
ESC : Cancel
Start Time SUN 12 : 00
Cycle 07 day
Flow Time
ON/OFF OFF
(2) “Run” is inverted. A message appears, prompting
you to verify that you want to continue auto zero Time : MON 12 : 34
calibration. Press the to execute the auto zero Auto Zero Cal. Run
calibration, and to cancel.
Time:MON 12 : 34
( )
Auto Cal Run
Set Auto Cal. ENT:Run / Stop
ESC:Cancel
(2) “Stop” is inverted. A message appears, prompting Start Time SUN 12 : 00
you to verify that you want to cancel or continue Cycle 07 day
Flow Time
auto calibration. To cancel the auto calibration ON/OFF OFF
forcibly, press the . If you press the , auto
calibration is cancelled (not stopped). Time:MON 12 : 34
CO2
0. 0 0
Ch
0-10 vol%
CO
0.0
Ch
0-100 ppm
O2
2 1. 0 2
Ch
0-25 vol%
F0929.ai
NOTE
The peak count is not implemented during the first 10 minutes after the power is turned on.
( )
( )
End of Peak Alarm Setting
Peak concentration
Measured values
If CO concentration exceeds the alarm value, counting will begin. If the number of peaks is over
the set times per hour, a peak alarm contact output becomes closed (ON). If it is less than the set
times per hour, it is open (OFF). Since 5 times of peaks /hour is marked at (1) section from
the above graph, the peak count alarm is turned ON. Since peaks of more than 5 times per 1
hour occur at the interval between (1) and (2) , the peak count alarm remains ON. Since at
(2), peaks are reduced to 4 times per hour, it is turned OFF.
Like the hysteresis of the alarm setting , the hysteresis prevents possible chattering when
measured gas is fluctuated near the alarm value.
(1) Move cursor with to an item to set. Press User mode Parameter
.
( )
Parameter Set day of week
or
to flow gas then press to calibrate
Calibration
• Auto Calibration
Auto calibration start Auto calibration end
Calibration
• Remote hold
with input
User mode Parameter
(1) Point the cursor to Output Hold and press .
(2) “ON” or “OFF” is highlighted. Select one with Current Time 12/01/11 WED 13 : 50
keys. Key Lock OFF
Output Hold ON Pevious value
Response Time
Average Period
Backlight Timer ON 05分
Contrast
to Maintenance 0000
Mode
( )
Parameter Select Ch No.
Hold
(4) Press to go to the screen to set value. Ch1 NOX 010 %FS
Ch2 SO2 020 %FS
Ch3 CO2 015 %FS
Ch4 CO 012 %FS
Ch5 O2 022 %FS
(5) Move cursor with keys and select a Ch
(component). Press
( )
(6) A value is highlighted and changeable. Enter Parameter Set Hold value
parameter in each digit with keys. Press Hold 0 to 100 %FS
to shift to another digit. After changing parameter,
press . Ch1 NOX 010 %FS
Ch2 SO2 020 %FS
Ch3 CO2 015 %FS
Ch4 CO 012 %FS
NOTE Ch5 O2 022 %FS
The setting is expressed as 1/1 full scale range for both
respective ranges. When 0 to 1000 ppm is selected as
the range, and 10% FS is selected as hold setting, the
output equivalent to 100 ppm is held irrespective of the
measurement value at that time. End of Hold Setting
F0940.ai
n Average Period
It allows you to set an average period of the average Parameter Select Ch No
value of O2 correction. It enables you to set an average Average Period
time of 1 to 59 minutes (1-minute step) or 1 to 4 hours
(1-hour step). Ch8 AV
CU NOX 01 hour
AV
Changing the setting resets the average value of O2 Ch9 CU SO2 01 hour
AV
correction and O2 average value. (Pressing the ENT Ch10 CU CO 50 min
validates the resetting only for components whose setting
was changed.)
Average value
Time
Time F6-7graph2.ai
n Backlight Timer
Backlight of the LCD automatically turns off, whose timer you can setup.
When the specified time elapses during the measurement screen display, the backlight is
automatically turned off. Press any key to reset backlight OFF.
Only when ON is selected, the time to turn off the Parameter Select ON or OFF
backlight is displayed. Press to set time with
keys. Press to confirm.
If you select “OFF”, the backlight does not go off. Current Time 12/01/11 WED 13 : 50
Key Lock OFF
Output Hold ON Previous value
Response Time
Average Period
Backlight Timer ON 05min
Contrast
to Maintenance 0000
Mode
F0943.ai
( )
Maintenance Select operating item
mode
(3) Enter the password to go to Maintenance Mode.
Select an item to set. Move cursor to the item to 1. Sensor Input Value
set and press . 2. Error log
3. Cal.Log
4. Output Adj.
5. Other Pramameter
6. To Factory Mode
( )
To each Maintenance screen
The following shows sample images of each Maintenance Mode. Press to return.
CAUTION
“6.Factory Mode” is not for customer use, only for our service engineers
2. Error Log
Error log traces error history of the latest 14 occurrence. Maintenance ENT :Clear Error log
Error Log ESC :Bacj
Refer to “8 Error message” to know the contents of
error. ErrorNo Y M D H M Ch
To erase all error in a log, press after selecting No. 4 04 2 11 18 10 5
“Clear Error Log.” No. 1 04 1 10 12 2 1
No. 6 03 12 1 10 10 2
No. 9 03 12 1 10 10 2
No. 5 03 12 1 0 0 2
No. 9 03 12 1 0 0 2
Next Page Page1
Clear Error Log
3. Calibration Log
Calibration Log traces past calibration history. The history data include sensor input value,
concentration value, and the date when zero / span calibration was performed.
Maintenance Select Ch No
Each Ch(component) records latest 10 calibration Cal.Log
data.
R : 1 : Zero calibration (Z) of Range 1
Z Ch1 NOX
S1 : Span calibration (S) of Range 1 Ch2 SO2
Z2 : Zero calibration (Z) of Range 2 Ch3 CO2
S2 : Span calibration (S) of Range 2 Ch4 CO
Ch5 O2
Cnt : alue of measuring detector at the time of
V
calibration Clear Error Log
Con : oncentration value displayed before
C
calibration
Move the cursor to select Clear Calibration Log and
Maintenance
press to erase all of the calibration history. Cal.Log
Ch1 NOx
R Cnt Con YDHM
Z1 485231 -0.2 12111810
S1 441764 189.5 12111815
F0947.ai
CAUTION
Keep the password in safe and do not forget. Otherwise, you cannot enter the maintenance
mode. In case of lost of the password, contact us immediately.
( )
(3) Select the value to change and press . Maintenance Select range or
range set range num.
Ch1 NOx
• Settable range
MIN range 100.0 ppm
The value for range 1 and range 2 must fall within the Range 1 500.0 ppm
range from the MIN and the MAX range (including Range 2 1000. ppm
the MIN and the MAX range), and at the same MAX range 2000. ppm
time range 1 must be smaller than range 2. The
Range num. 2
number of ranges is 1 or 2.
(4) Change the value with keys. Press
to shift to another digit. Unit cannot be changed.
When decimal point is highlighted, the decimal ( )
point can move.
Maintenance
(5) After completion of the setting, press . range set
Ch1 NOx
close
DO26contact
open
close
DO27contact
open
measuring
position 1 cycle F09S4.ai
CAUTION
Gas flow time is essential value for sample switch. DO NOT CHANGE unnecessarily.
Here describes how to set up Reference Gas Measuring Time, Sample Gas Switching Time,
Sample Gas Flow Time, Sample Gas Measuring Time.
( )
Maint.Mode Set gas replacement time.
Sample Switch Setting range is from 1 to
Gas Flow time 30 seconds
(3) Press to settle each value. Reference
Gas Flow Time, Sample Gas Switching Time, Ref.gas Switching t 05 s
Sample Gas Measuring Time, Sample Gas Flow Ref.gas Measuring 05 s
Time are calculated according to the following Ref.gas Flow time 10 s
relational expression. Sample Switching 05 s
Sample Measuring 05 s
Sample Flow time 10 s
Switching time of sample gas (t1) =
Switching time of reference gas (t3)
Flow time of sample gas (Ts) = Flow time of reference gas (Tr)
Flow time of reference gas (Tr) =
Switching time of reference gas (t3) + measuring time of reference gas (t4)
Flow time of sample gas (Ts) =
Switching time of sample gas (t1) + measuring time of sample gas (t2)
1 cycle = flow time of reference gas (Tr) + flow time of sample gas (Ts)
( )
Maint. Mode Select the component to
Sample Switch be adjusted.
Interference Adj.
6. CALIBRATION
This chapter describes manual calibration.
( )
(2) Move cursor with keys to select Ch
Select Ch No. with
(component) to calibrate. Press then the zero ZERO Cal. UP/DOWN and ENT
gas will be supplied. Back with ESC
5.1, the cursor automatically moves to the range selected in “5.2.4 Setting of auto calibration
component / range” , and calibration is carried out within that range.
( )
(2) Move cursor with keys to select Ch
(component) to calibrate. Press then the span SPAN Cal. Select Ch No. with
UP/DOWN and ENT
gas will be supplied. Back with ESC
Ch1 Range1 0–50.00ppm 0.0
CAUTION NOX
Ch2
Range2
Range1
0–500.0ppm
0–50.00ppm 0.0
SO2 Range2 0–500.0ppm
For the Ch (components) in which “both” is set in 5.2.3 Ch3 Range1 0–10.00vol% 0. 00
Setting of calibration range, span calibration is carried CO2 Range2 0–20.00vol%
Ch4 Range1 0–50.00ppm 0.0
out on both ranges. CO Range2 0–500.0ppm
Ch5 Range1 0–10.00vol%
O2 Range2 0–25.00vol% 00. 00
CAUTION
For the Ch (component) for which “AR” is selected
in “Section 5.1 Changeover of range” the cursor to Measuring after Manual SPAN Cali.
automatically moves to the range selected in “5.2.4 F0602.ai
7. MAINTENANCE
WARNING
Purge not only inside of IR202 but all measuring gas lines with zero gas sufficiently, when you
provide maintenance or inspection on IR202 with its cover or door open. Otherwise it may cause
hazardous accidents such as gas leakage, fire and explosion.
CAUTION
DO NOT operate IR202 with its cover left open for a long period of time. It may have dust and
dirt, which damages the equipment.
Annual inspection — 1
CAUTION
Service personnel from YOKOGAWA will take care of the maintenance. Contact YOKOGAWA
representatives for maintenance service.
7.3.1 Disassembly and assembly of sampling cell (Pipe cell, Block cell)
There are two kinds of sampling cells, block cells (cell length: 4 mm, 8 mm, 16 mm, 32 mm) and
pipe cells (Cell length: 64 mm, 125 mm, 200 mm and 250 mm).
2-component analyzer may incorporate both sampling cells in one unit. In such a case, detach
the pipe cell and then block cell
CAUTION
Special care should be taken when assembling or disassembling the measuring cell to avoid
the application of force to the detector pipe or light source unit pipe. If the pipe is deformed or
damaged by excessive force, there is a danger of gas leak, thus resulting in faulty operation.
Screw A
Pipe cell
O-ring
(Infrared transmission)
Cell retainer Window
Detector
Light source unit
Light source
unit Screw D
Screw B
Base plate
Screw C
Light source
power board
Figure 7.2 Sample of Measuring cell (Block cell)
Light source
O-ring
unit O-ring Screw A
(Infrared transmission)
Cell retainer Window
Screw D
Detector
Screw B
Base plate
Screw C
Light source
power board
Figure 7.3 Sample of Measuring cell (Pipe cell and Block cell)
• To clean the sampling cell inside or infrared ray transmission window, first clear large dirt of
it with a soft brush and then wipe lightly with soft cloth. Do not use abrasive or paper cloth.
• If the window or the sampling cell interior is very dirty, use a soft lint-free cloth moistened
with absolute alcohol.
• If the window is corroded, rub off the scale from the window lightly with a soft cloth to which
chrome oxide powder is applied. If it is excessively corroded, it should be replaced with new
one.
• When the sampling cell or window cleaning is completed, assemble according to the
sampling cell disassembly and assembly procedures. Assemble the pipe carefully. If it
becomes bent or damaged, replace it with a new part.
• Do not wash the sample cell components with water.
8. ERROR MESSAGE
Error display Error contents Probable causes
Error No.1 Light source or motor rotation is • Infrared ray light source is faulty.
faulty. • Sector motor rotation is faulty or stopped.
• Amplifier circuit is faulty.
Error No.2 Detector failure. • Detector voltage circuit is faulty.
• Detector element is broken or faulty.
• Amplifier circuit is faulty
Error No.3 A/D error • A/D conversion circuit is faulty.
Error No.4 Zero calibration is not within the • Zero gas is not supplied.
allowable range. • Zero point is deflected much due to dirty cell.
• Detector is faulty.
Error No.5 A amount of zero calibration
(indication value) is over 50% of full
scale.
Error No.6 Span calibration is not within the • Gas is not supplied long enough.
allowable range. • Span gas is not supplied.
• Calibrated concentration setting does not match
Error No.7 A amount of span calibration
cylinder concentration.
(difference between indication
• Zero calibration is not performed properly.
value and calibrated concentration)
• Span is deflected much due to dirty cell.
is over 50% of full scale.
• Detector sensitivity is deteriorated.
Error No.8 Measured values fluctuate too • Calibration gas is not supplied.
much during zero and span • Time for supplying calibration gas is short.
calibration.
Error No.9 Calibration is abnormal during auto • Error corresponding to No. 4 to No. 8 occurred during
calibration. auto calibration.
Error No.10 Output cable connection is • DIO circuit is failure.
improper. • Internal wiring to the DIO circuit is broken.
When one of those errors among No.1 to No.3 or No.10 occurs, instrument error (FAULT) contact output is closed.
When one of those errors among No.4 to No.9 occurs, calibration error contact output is closed.
n Trouble shooting
When Error No. 1 occurs,
remove the top cover of the analyzer and check the LED on the light source power PCB. If
the LCD light is turned off, light source is disconnected.
When Error NO.1 to No.3 or No.10 occurs,
the analyzer is faulty. Contact us immediately.
When Error No.4 to No.8 occurs,
the calibration procedure may be wrong. Check the following again. If the error is still
indicated, contact us immediately.
• Is the calibration gas supplied in the analyzer?
• Does the calibration operation match the supplied gas? (For example, zero calibration is
performed while flowing the span gas by mistake.)
• Does the supplied gas concentration match the gas concentration set at the calibration
concentration setting?[
Also, when Error No.5 or NO.7 occurs,
you can perform calibration forcibly by following the procedure described in the next section.
Use it as fault recovery when calibration fails and calibration contents are missed.
0-200 ppm
CO2
0.0 0
Ch
0-200 ppm
0-25 vol%
● Gas flowing time is short.
● delete error display. ● Setting concent. is different from gas concent.
● Even after pressing if trouble shooting ● Lower sensitivity due to sample cell contamination.
is not completed, error is displayed again.
● When more than two errors occur at a time,
press to move to another error display.
Calibrated
forcedly
Calibration is continued. Unless another Ch
NOx
0-25 9 0.8 ppm
CO2
0.0 0
Ch
0-10 vol%
CO
0.0
Ch
0-200 ppm
O2
0.0 9
Ch
0-25 vol%
Revision Information
Title: Model IR202 Infrared Gas Analyzer
Manual No.: IM 11G02Q02-01EN
6th Apr. 2019 Revised (p. 2-8, 2-9, 2-11, 2-12, 2-13, 2-15)