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Abstract: The study is aimed to investigate the combination of nanocrystalline γ- and χ- alumina that
displays the attractive chemical and physical properties for the catalytic dehydration of ethanol. The
correlation between the acid density and ethanol conversion was observed. The high acid density apparently
results in high catalytic activity, especially for the equally mixed γ- and χ- phase alumina (G50C50). In order
to obtain a better understanding on how different catalysts would affect the ethylene yield, one of the most
powerful techniques such as X-ray photoelectron spectroscopy (XPS) was performed. Hence, the different O
1s surface atoms can be identified and divided into three types including lattice oxygen (O, 530.7 eV),
surface hydroxyl (OH, 532.1 eV) and lattice water (H2O, 532.9 eV). It was remarkably found that the large
amount of O 1s surface atoms in lattice water can result in increased ethylene yield. In summary, the
appearance of metastable χ-alumina structure exhibited better catalytic activity and ethylene yield than γ-
alumina. Thus, the introduction of metastable χ- alumina structure into γ- alumina enhanced catalytic
activity and ethylene yield. As the result, it was found that the G50C50 catalyst exhibits the ethylene yield
(80%) at the lowest reaction temperature ca. 250℃ among other catalysts.
Key words: ethanol dehydration, XPS analysis, solvothermal method, mixed phase alumina
*
Correspondence to: Bunjerd Jongsomjit, Center of Excellence on Catalysis and Catalytic Reaction Engineering, Department of
Chemical Engineering, Faculty of Engineering, Chulalongkorn University, Bangkok 10330, THAILAND
E-mail: bunjerd.j@chula.ac.th
Accepted April 11, 2017 (received for review February 2, 2017)
Journal of Oleo Science ISSN 1345-8957 print / ISSN 1347-3352 online
http://www.jstage.jst.go.jp/browse/jos/ http://mc.manusriptcentral.com/jjocs
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J. Janlamool and B. Jongsomjit
geneous catalysis because of its fine particle size, high 2.2 Nanocrystalline aluminapreparation
surface area, surface catalytic activity, high mechanical re- Nanocrystalline alumina having different chi and gamma
sistance, excellent thermal stability, and wide range of phases( Table 1)were prepared by the solvothermal
chemical, physical, and catalytic properties13−15). Several method according to the procedure described by Meephoka
studies attempt to synthesize alumina that has uniform et al.21). 25 g of aluminium isopropoxide(AIP, 25g)was dis-
mesoporous distribution. Besides, the surface area and solved in 100 ml with different ratios of mixed solvent
pore structure also play important roles in the catalytic ac- (butanol and toluene as shown in Table 1)in a test tube.
tivity. The nanocrystalline Al2O3 has been generally synthe- The autoclave was purged with nitrogen after that it was
sized by the sol-gel16), precipitation17), flame spray pyroly- heated up to the desired temperature(300℃)at the rate of
sis 18)and solvothermal 13−15)methods. The solvothermal 2.5℃ min−1 and the temperature was held for 2 h. The
synthesis attracts the most attention because this applica- precipitated powder was collected after the autoclave had
tion gives products with small uniform morphology, homo- been cooled to room temperature. The white powder was
geneous chemical composition, and narrow size distribu- repeatedly washed with methanol and dried at room tem-
tion19). perature. The synthesized alumina was subsequently cal-
The nanocrystalline Al 2 O 3 having mixed γ- and cined with a heating rate of 10℃/min at the temperature
χ-crystalline phases, which is prepared from the thermal raised to 600℃ and held on that temperature for 6 h using
decomposition of aluminium isopropoxide(AIP)in organic an air flow rate of 100 Ml/min. The obtained alumina cata-
solvent exhibits high thermal stability. The nanocrystalline lysts consisting of single γ-phase, 30%, 50% χ-phase and
χ-Al2O3 is one of the metastable polymorphs based on the single χ-phase are denoted as G100, G70C30, G50C50 and
hexagonal close packing(hcp)of the oxygen atom20). The C100, respectively as confirmed by the XRD measurement.
previous studies show that highly stable nanocrystalline
Al2O3 with mixed γ- and χ-crystalline phases prepared by 2.3 Catalyst characterization and reaction test
the solvothermal method resulted in interesting outcomes. The prepared alumina catalysts were characterized by
It can be employed as catalyst supports in many catalytic several techniques as follows;
reactions such as CO oxidation21), and propane oxidation22). 2.3.1 Surface area and porosity
The goal of this research was to present the outstanding N 2 physisorption(N 2 adsorption at −196℃ in a Mi-
properties of the nanocrystalline alumina comprising of cromeritics ASPS 2020)was performed to determine
mixed γ- and χ-crystalline phases for catalytic behaviors via surface areas, pore size and adsorption isotherm of the dif-
vapor phase ethanol dehydration. The mixed γ- and ferent alumina catalysts.
χ-crystalline phase alumina was prepared using the solvo- 2.3.2 X-ray diffraction(XRD)
thermal method. The results obtained from catalytic be- XRD was used to determine the phase composition of
haviors are used to evaluate the role of the different char- the different mixed phase alumina using Bruker D8
acteristics on the overall reaction activity and product Advance X-ray diffractometer with Cu-Kα radiation(λ=
selectivity. 1.54056 Å)with Ni filter in the 2θ range of 20-80 degrees
with resolution of 0.04°.
2.3.3 Scanning electron microscopy(SEM)and dispersive
X-ray spectroscopy(EDX)
2 Experimental SEM(JEOL mode JSM-5800LV)and EDX (Link Isis Series
2.1 Materials 300) were used to determine the morphology and elemental
Chemicals as follows were used; aluminium isopropoxide distribution of the catalyst particles. The morphology of
98%(Aldrich), methanol(commercial grad), 1-butanol alumina samples was observed using JEOL-JEM 200CX
(Fischer scientific), toluene( Fischer scientific), and transmission electron microscope operated at 100 kV.
99.9% ethanol(VWRPROLABO) .
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J. Oleo Sci. 66, (9) 1029-1039 (2017)
Catalytic Ethanol Dehydration to Ethylene over Nanocrystalline χ- and γ-Al2O3 Catalysts
(a) (a)
(b) (b)
The SEM images of prepared catalysts containing the Fig. 3 SEM micrographs of prepared pure γ- phase and
single γ-phase( G100), the mixed-phase( G50C50)and χ-phase alumina catalysts(a)G100,(b)G50C50,
χ-phase(C100)are shown in Figs. 3a-3c, respectively. It (c)C100.
can be observed that the catalyst particles are the second-
ary agglomerated catalyst particles of the prepared single using the temperature-programmed desorption of NH 3
γ-phase and single χ-phase alumina resulting in the pres- (NH 3-TPD). The bimodal desorption peaks obviously
ence of large micron sized granules. reveal that the catalyst samples occupy a heterogeneous
It is well known that the acidity on the surface of distribution of two different strength types of acid sites.
alumina catalysts importantly influences on their catalytic Two distinguish desorption peaks are according to the
properties. The acidity and acid strength were investigated temperature range between 40 to 250 and 250 to 500℃ as
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J. Oleo Sci. 66, (9) 1029-1039 (2017)
Catalytic Ethanol Dehydration to Ethylene over Nanocrystalline χ- and γ-Al2O3 Catalysts
Table 4 Conversion and reaction rate of ethanol dehydration for all prepared catalysts.
Rate of ethanol consumption
Ethanol Conversion (%)
Temperature (℃) (gethanol×(gcat×h)–1)
G100 G70C30 G50C50 C100 G100 G70C30 G50C50 C100
200 29.3 43.4 47.0 40.0 2.5 3.7 3.9 3.4
225 50.4 54.2 68.2 67.0 4.2 4.6 5.7 5.6
250 70.7 72.6 87.3 83.7 5.9 6.1 7.3 7.0
275 86.6 86.5 97.2 95.1 7.3 7.3 8.2 8.0
300 97.0 96.2 100.0 99.5 8.2 8.1 8.4 8.4
350 100.0 100.0 100.0 100.0 8.4 8.4 8.4 8.4
400 100.0 100.0 100.0 100.0 8.4 8.4 8.4 8.4
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J. Oleo Sci. 66, (9) 1029-1039 (2017)
J. Janlamool and B. Jongsomjit
were ranged between 96.2 to 100% in accordance with the ylene and diethyl ether formation depends on acidity. The
−1
ethanol consumption rate of 8.1 to 8.4 (gEthanol×(gcat×h) ) , catalytic process may occur via two reaction pathways.
respectively. The catalytic activity decreased in the order: One possible pathway includes diethyl ether acts as a reac-
G50C50>C100>G70C30>G100 during the reaction tem- tion intermediate, which is subsequently decomposed to
perature around 200 to 300℃. Moreover, it can be observed ethylene and ethanol26, 27)as seen in Scheme 1. A bimolecu-
that the catalytic activity of the mixed of γ- and χ-alumina lar nucleophilic substitution mechanism is preferred with
(G70C30 and G50C50)and single χ-phase alumina(C100) two adjacent ethanol molecules which probably co-adsorb
exhibited remarkably higher catalytic conversion than the on two nearby neighboring sites and react to form an
single γ-phase alumina (G100) at the temperature of 200℃. ethanol dimeric species(diethyl ether) at low temperature.
During the reaction temperature between 225 to 275℃, it The shorter distances between two nearby neighboring
was attractively observed that G50C50 and C100 still acid sites(high acid density)probably lead to rapidly react
present distinctly high catalytic conversion, whereas to form diethyl ether as seen in Scheme 1. This rationale
G70C30 was not significantly different in the catalytic ac- can be used to clarify the fact that why diethyl ether selec-
tivity with G100. In a number of researches, they were ob- tivity is dominant at low temperature5, 10).
served that the acidity over solid catalysts predominantly Ethanol conversion can be catalyzed by acidic or basic
plays an important role on alcoholic dehydration. The site, therefore the yield of desired products can be easily
presence of strong acid sites on alumina catalysts increases related to the characteristics of the surface. Besides, the
the alcoholic conversion14, 23, 24). The result indicated that measurement of elemental composition on the catalyst
the dehydration activity was independent of the amount of surface such as XPS is famous as one of the most powerful
acid sites on the catalyst. Evidently, this is consequence of techniques that can be also applied to obtain the informa-
an effect of phase composition on alumina catalysts as tion of the oxidation state and chemical environment of the
being observed from the result that C100 exhibits higher elements on the surface of the catalyst. The XPS analysis,
catalytic activity thanG100 in spite of its lower acidity. that has the depth of ca. 10 Å, convinces the external
Moreover, the effect of different morphologies on the phys- surface elemental concentrations influencing on the cata-
icochemical, surface and catalytic properties of γ-alumina lytic activity. The XPS data for all alumina catalysts are
was also explained25). Interestingly, this catalytic observa- given in Table 5. The Al 2p and O 1s peaks were detected
tion displayed the ethanol conversions and reaction rate at the binding energy between 74.10 to 75.05 eV and
(μmol NH3/m2)
related to the acid density10) as mentioned in 531.00 to 531.95 eV, respectively. As seen from XPS
Table 3. The obtained highest activity of G50C50 was in ac- results, the atomic ratio of Al 2p over O 1s is slightly lower
cordance with the largest total acid density (7.7 μmol NH3/ than the expected composition of Al2O3, which has the
m2), while the lowest activity of G100 was corresponding value of 0.67. It was observed that the atomic ratios of Al
to the least total acid density(4.4 μmol NH3/m2). The im- 2p over O 1s were ranged from 0.478 to 0.530. Moreover,
portant factor is difficult to understand, while the mecha- this ratio slightly decreased with increasing the quantity of
nistic detail of ethylene formation remains unclear. In a χ-phase. This reason becomes apparent from the possessed
number of experiments, it was demonstrated that the eth- defect spinel lattices, which are slightly tetragonal distort-
Scheme 2 The conceptual pathway for acid site formation on alumina surface by dehydroxylation process1).
ed that can be pronounced for γ-alumina25). Hexagonal that the G100 catalyst exhibited the highest area fraction
χ-alumina seems to possess a layer structure. The arrange- of the lattice oxygen about 77.4% from the total atomic
ment of anions inherited from gibbsite, whereas the alumi- oxygen, while the G50C50 catalyst displayed the maximum
num cations occupy octahedral sites within the hexagonal value of the lattice water ca. 22.6% from the total atomic
oxygen layer28). oxygen.
In principle, the transition alumina generally from alumi- The alumina catalysts predominantly lead to the forma-
num monohydroxide and trihydroxide. As the dehydration tion of ethylene and diethyl ether either with minor
process of transition alumina in air takes place, the loss of amount of acetaldehyde for ethanol dehydration. The
water by desorption of physisorbed water or by condensa- process involves the unimolecular dehydration of ethanol
tion of hydroxyl group occurs. The dehydroxylation condi- leading to ethylene formation, while the bimolecular reac-
tion predominantly presents that the condensation of two tion produces diethyl ether. The yield towards ethylene in-
nearby surface hydroxyls forms water molecule on the creased with rising reaction temperature, while the yield
surface during the formation of alumina catalysts as seen towards diethyl ether apparently decreased(Table 6). At
in Scheme 21). low temperature, ethanol dehydration is predominantly a
As mentioned above, the O 1s spectra show the presence bimolecular reaction whilst the unimolecular reaction route
of three different oxygen species. The spectra analysis of prevails at high temperature30). On the contrary, the mech-
XPS core level spectra focusing on O 1s was used to identi- anism of ethylene formation has been expected from the
fy the oxygen species on the surface of all alumina catalysts decomposition of diethyl ether at higher temperature31, 32).
as seen in Figs. 5a-5d. The deconvolution of the O 1s The yield towards ethylene reaches around 88.4 to 97.9%
spectra, separated and fitted into three signals can be gen- at 300℃. The obtained yield of ethylene for all catalysts
erally attributed to the different species of atomic oxygen was approximately completed at the reaction temperature
such as H 2O, OH and O on the surface. Normally, the range between 300 to 350℃. It decreased in the following
crystal structure of corundum has lattice oxygen(O), order: G50C50>C100>G70C30>G100 as observed at the
which is in the form of aluminium oxide in accordance with reaction temperature between 200 to 300℃. This result
binding energy of 530.7 eV 29). Besides, the corundum can likely be illustrated as the dehydration of ethanol to
structure of alumina contains O 1s peak including surface ethylene corresponded to the amount of lattice water
hydroxyl(OH)and lattice water( H 2O)corresponded to (Brønsted acid)on the surface, which was evaluated from
532.1 and 532.9 eV, respectively. The atomic concentra- the O 1s core level spectra as shown in Table 5. The H2O
tions of each O 1s species for all catalysts were fitted and fraction decreased in the following order: G50C50 (22.6%)
determined as mentioned in Table 5. This result presents > C100(20.5%)> G70C30(14.6%)> G100(2.3%). The
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J. Janlamool and B. Jongsomjit
(a) (c)
(b) (d)
Table 6 Yield to ethylene, diethyl ether and acetaldehyde of ethanol dehydration for all prepared catalysts.
Temperature Ethylene yield (%) Diethyl ether yield (%) Acetaldehyde yield (%)
(℃) G100 G70C30 G50C50 C100 G100 G70C30 G50C50 C100 G100 G70C30 G50C50 C100
200 7.18 18.86 25.12 19.61 18.26 22.94 20.29 19.04 3.86 1.60 1.60 1.35
225 26.50 40.22 54.52 51.71 19.08 11.46 11.48 12.46 4.82 2.53 2.20 2.83
250 54.04 62.52 78.12 75.85 10.28 6.13 5.66 3.83 6.38 3.95 3.52 4.03
275 75.71 78.72 91.08 89.85 2.67 2.66 0.73 0.74 8.22 5.11 5.39 4.51
300 88.35 91.24 97.92 95.93 0.71 0.46 0.00 0.05 7.94 4.50 2.08 3.52
350 97.99 99.09 99.50 98.72 0.00 0.00 0.00 0.00 2.01 0.91 0.50 1.28
400 99.55 99.58 99.71 99.61 0.00 0.00 0.00 0.00 0.45 0.42 0.29 0.39
predominant concentration of lattice water on the surface moderate surface acid site of ZSM-5 seems to be suitable
of G50C50 was received while the highest efficient yield of for bioethanol to ethylene reaction34). In addition, C100 has
ethylene was detected. This relation is in good agreement a higher yield of ethylene than that of G100. This attractive
with the Brønsted acid, that being active sites as the direct observation is an effect of phase composition on alumina
conversion of ethanol into ethylene via elimination reac- catalysts. Moreover, the possible pathway including diethyl
tion8). Recently, the appearance of lattice water in hydrated ether formation and decomposition leads to ethylene pro-
AgPW salts plays important role in generation of protons, duction as mentioned before. The higher efficiency of
which needed for an acidic type reaction 33). Moreover, a diethyl ether formation probably took place to higher eth-
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J. Oleo Sci. 66, (9) 1029-1039 (2017)
Catalytic Ethanol Dehydration to Ethylene over Nanocrystalline χ- and γ-Al2O3 Catalysts
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