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Journal of Oleo Science

Copyright ©2017 by Japan Oil Chemists’ Society


doi : 10.5650/jos.ess17026
J. Oleo Sci. 66, (9) 1029-1039 (2017)

Catalytic Ethanol Dehydration to Ethylene over


Nanocrystalline χ- and γ-Al2O3 Catalysts
Jakrapan Janlamool and Bunjerd Jongsomjit*
Center of Excellence on Catalysis and Catalytic Reaction Engineering, Department of Chemical Engineering, Faculty of Engineering,
Chulalongkorn University, Bangkok 10330, THAILAND

Abstract: The study is aimed to investigate the combination of nanocrystalline γ- and χ- alumina that
displays the attractive chemical and physical properties for the catalytic dehydration of ethanol. The
correlation between the acid density and ethanol conversion was observed. The high acid density apparently
results in high catalytic activity, especially for the equally mixed γ- and χ- phase alumina (G50C50). In order
to obtain a better understanding on how different catalysts would affect the ethylene yield, one of the most
powerful techniques such as X-ray photoelectron spectroscopy (XPS) was performed. Hence, the different O
1s surface atoms can be identified and divided into three types including lattice oxygen (O, 530.7 eV),
surface hydroxyl (OH, 532.1 eV) and lattice water (H2O, 532.9 eV). It was remarkably found that the large
amount of O 1s surface atoms in lattice water can result in increased ethylene yield. In summary, the
appearance of metastable χ-alumina structure exhibited better catalytic activity and ethylene yield than γ-
alumina. Thus, the introduction of metastable χ- alumina structure into γ- alumina enhanced catalytic
activity and ethylene yield. As the result, it was found that the G50C50 catalyst exhibits the ethylene yield
(80%) at the lowest reaction temperature ca. 250℃ among other catalysts.

Key words: ethanol dehydration, XPS analysis, solvothermal method, mixed phase alumina

1 Introduction character2, 3). However, the relationship between catalytic


At present, ethylene as one of the most important activity and the characteristic of acid type, which is evalu-
olefins, is increasingly attracting more attention. It has ated by NH3-TPD, is unclear. Nowadays, the most widely
been used as the major feedstock in many petrochemical used catalyst in this application is still γ-Al2O31, 4).Although,
industries. In general, ethylene is mainly produced by some other catalysts such as zeolite5, 6), heteropolyacid7),
thermal cracking of naphtha. Many efforts have been done transition metal oxides8), acid carbon9)and montmorillonite
to explore an alternative route to produce ethylene from clays10)are also investigated.
other carbon resources using cleaner technology. The Recently, the advanced solid materials have been attrac-
biomass is considered as one of the most important renew- tive due to their structures that are organized into na-
able energy resources. The fermentation of biomass is noscale. The nanoscale HZSM-5 zeolite catalyst exhibits
famous as one of the most powerful technologies that can better catalytic stability and selectivity for ethylene during
be applied to produce bio-ethanol. It has been well known ethanol dehydration than microscale HZSM-5 zeolite cata-
that the advantage of renewable biomass is that the lyst11). Moreover, the activated alumina-based catalyst has
biomass can be converted to green bio-ethanol. The use of good stability, and the purity of produced ethylene product
bio-ethanol to ethylene has greater development potential based on such a catalyst is also high. However, the concen-
and broad application prospects. Ethanol can be dehydrat- tration of raw material of ethanol should not be too low, or
ed through intramolecular route to produce ethylene or via it can make the ethanol dehydration reaction, which re-
intermolecular pathway to obtain diethyl ether(DEE)1). quires higher temperature and lower space velocity, that in
Many studies have been investigated on the correlation turn leads to higher energy consumption. In addition, the
between the catalyst properties and catalytic performances nanocrystalline γ-Al2O3 has been well known as a bifunc-
in ethanol dehydration. The catalytic ethanol dehydration tional oxide comprising acidic and basic sites12). It is the
has been well known that using solid catalysts with acidic most widely used inert carrier for metal catalysts in hetero-


Correspondence to: Bunjerd Jongsomjit, Center of Excellence on Catalysis and Catalytic Reaction Engineering, Department of
Chemical Engineering, Faculty of Engineering, Chulalongkorn University, Bangkok 10330, THAILAND
E-mail: bunjerd.j@chula.ac.th
Accepted April 11, 2017 (received for review February 2, 2017)
Journal of Oleo Science ISSN 1345-8957 print / ISSN 1347-3352 online
http://www.jstage.jst.go.jp/browse/jos/  http://mc.manusriptcentral.com/jjocs

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J. Janlamool and B. Jongsomjit

geneous catalysis because of its fine particle size, high 2.2 Nanocrystalline aluminapreparation
surface area, surface catalytic activity, high mechanical re- Nanocrystalline alumina having different chi and gamma
sistance, excellent thermal stability, and wide range of phases( Table 1)were prepared by the solvothermal
chemical, physical, and catalytic properties13−15). Several method according to the procedure described by Meephoka
studies attempt to synthesize alumina that has uniform et al.21). 25 g of aluminium isopropoxide(AIP, 25g)was dis-
mesoporous distribution. Besides, the surface area and solved in 100 ml with different ratios of mixed solvent
pore structure also play important roles in the catalytic ac- (butanol and toluene as shown in Table 1)in a test tube.
tivity. The nanocrystalline Al2O3 has been generally synthe- The autoclave was purged with nitrogen after that it was
sized by the sol-gel16), precipitation17), flame spray pyroly- heated up to the desired temperature(300℃)at the rate of
sis 18)and solvothermal 13−15)methods. The solvothermal 2.5℃ min−1 and the temperature was held for 2 h. The
synthesis attracts the most attention because this applica- precipitated powder was collected after the autoclave had
tion gives products with small uniform morphology, homo- been cooled to room temperature. The white powder was
geneous chemical composition, and narrow size distribu- repeatedly washed with methanol and dried at room tem-
tion19). perature. The synthesized alumina was subsequently cal-
The nanocrystalline Al 2 O 3 having mixed γ- and cined with a heating rate of 10℃/min at the temperature
χ-crystalline phases, which is prepared from the thermal raised to 600℃ and held on that temperature for 6 h using
decomposition of aluminium isopropoxide(AIP)in organic an air flow rate of 100 Ml/min. The obtained alumina cata-
solvent exhibits high thermal stability. The nanocrystalline lysts consisting of single γ-phase, 30%, 50% χ-phase and
χ-Al2O3 is one of the metastable polymorphs based on the single χ-phase are denoted as G100, G70C30, G50C50 and
hexagonal close packing(hcp)of the oxygen atom20). The C100, respectively as confirmed by the XRD measurement.
previous studies show that highly stable nanocrystalline
Al2O3 with mixed γ- and χ-crystalline phases prepared by 2.3 Catalyst characterization and reaction test
the solvothermal method resulted in interesting outcomes. The prepared alumina catalysts were characterized by
It can be employed as catalyst supports in many catalytic several techniques as follows;
reactions such as CO oxidation21), and propane oxidation22). 2.3.1 Surface area and porosity
The goal of this research was to present the outstanding N 2 physisorption(N 2 adsorption at −196℃ in a Mi-
properties of the nanocrystalline alumina comprising of cromeritics ASPS 2020)was performed to determine
mixed γ- and χ-crystalline phases for catalytic behaviors via surface areas, pore size and adsorption isotherm of the dif-
vapor phase ethanol dehydration. The mixed γ- and ferent alumina catalysts.
χ-crystalline phase alumina was prepared using the solvo- 2.3.2 X-ray diffraction(XRD)
thermal method. The results obtained from catalytic be- XRD was used to determine the phase composition of
haviors are used to evaluate the role of the different char- the different mixed phase alumina using Bruker D8
acteristics on the overall reaction activity and product Advance X-ray diffractometer with Cu-Kα radiation(λ=
selectivity. 1.54056 Å)with Ni filter in the 2θ range of 20-80 degrees
with resolution of 0.04°.
2.3.3 Scanning electron microscopy(SEM)and dispersive
X-ray spectroscopy(EDX)
2 Experimental SEM(JEOL mode JSM-5800LV)and EDX (Link Isis Series
2.1 Materials 300) were used to determine the morphology and elemental
Chemicals as follows were used; aluminium isopropoxide distribution of the catalyst particles. The morphology of
98%(Aldrich), methanol(commercial grad), 1-butanol alumina samples was observed using JEOL-JEM 200CX
(Fischer scientific), toluene( Fischer scientific), and transmission electron microscope operated at 100 kV.
99.9% ethanol(VWRPROLABO) .

Table 1 Detail of different alumina catalysts and nomenclatures.


the gap between the test
Phase % Dissolved solvent (ml)
Catalysts tube and autoclave wall (ml)
χ- phases γ- phases Toluene 1-Butanol Toluene 1-Butanol
G100 0 100 0 100 0 30
G70C30 30 70 30 70 9 21
G50C50 50 50 50 50 15 15
C100 100 0 100 0 30 0

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2.3.4 Ammonia temperature programmed desorption(NH3-


TPD)
The acidity of alumina was investigated by temperature
programmed desorption of ammonia using a Micromeritics
Chemisorp 2750 with a computer. First, 0.10 g of the
alumina sample was placed in a glass tube and pretreated
at 500℃ with flowing of helium for 1 h. Then, the sample
was saturated with 15% NH3 in He at room temperature.
After saturation, the physisorbed ammonia was desorbed
in a He flow for 3 h. Then, the sample was heated from 30
to 500℃ with a heating rate of 10℃/min. The effluent
amount of ammonia was measured via TCD signal as a
function of time.
2.3.5 X-ray photoelectron spectroscopy (XPS)
The XPS analysis was performed originally using an
AMICUS spectrometer equipped with a Mg Kα X-ray radia-
tion. For a typical analysis, the source was operated at Fig. 1 XRD patterns of all prepared catalysts.
voltage of 15 kV and current of 12 mA. The pressure in the
analysis chamber was less than 10−5 Pa. Moreover, with the use of mixed solvent between toluene
Ethanol dehydration was performed to determine the and 1-butanol, the characteristic diffraction peak of
overall activity and desired product yield of the catalysts. χ-phase nanocrystalline alumina was remarkably appeared
Typically, 0.05 g of catalyst was packed in the middle of the at 43°. Certainly, the higher intensity of peak area at 43°
glass microreactor. The catalyst sample was pre-treated in can be attributed to the increase of χ-phase present in the
situ in flowing Ar(50 mL/min)at 200℃ for 1 h prior to catalysts. In addition, the γ- and χ-phase compositions of
ethanol dehydration. Ethanol was introduced into the alumina catalysts were determined by the area of charac-
reactor by bubbling Ar as a carrier gas through the satura- teristic peak at 43°from the calibration curve obtaining
tor, while the temperature was kept at 45℃ to maintain the from the XRD patterns of the physical mixture between
partial pressure and hence the composition of the feed. A single γ- and χ-phase with different contents according to
flow rate of Ar was kept at 50 mL/min with WHSV of 8.4 Meephoka et al.21)
[g Ethanol ×(g cat ×h)−1 ]. The reaction temperature was The effect of phase composition on the pore size and
ranged between 200 to 400℃ at atmospheric pressure. The pore size distribution of catalysts measured by the nitrogen
product gas samples were analyzed by gas chromatography adsorption-desorption is shown in Figs. 2a and 2b. The
[Flame ionization detector(FID) , where the DB-5 capillary isotherms of all catalysts are in the classical shape of the
column was used for separation of ethanol(C 2H 5OH), typical Type IV isotherms that refer to mesoporous materi-
ethylene(C2H4), diethyl ether(C2H5OC2H5), and acetalde- als as described by the IUPAC. As seen in Fig. 2a, the iso-
hyde (C2H4O)]. therms of the G70C30, G50C50, and C100 catalysts reveal
the H1 hysteresis loops occurred at a relative pressure
range(P/P0) of 0.55 – 0.95. The H1 hysteresis loop is often
associated with porous materials indicating a broad pore
3 Results and discussion size distribution with a uniform cylindrical-like pore. In the
3.1 Characteristics contrary, the isotherm of G100 catalyst was quite different
The physical properties of the catalysts were obtained indicating that the H3 hysteresis loop does not exhibit any
from the N2 physisorption and XRD data. The compositions limiting adsorption at high relative pressure. This behavior
of γ- and χ-phases of nanocrystalline alumina were pro- can be for instance caused by the existence of non-rigid
duced depending on the different types and amounts of aggregation of wrinkled sheet-like particles or agglomera-
solvents, such as 1-butanol and toluene employed during tion of slit-shaped pores. The pore size distribution present
the synthesis. In fact, the mixed γ- and χ-phases of nano- here confirms isotherm assertion and mesoporous struc-
crystalline alumina was controllably obtained by mixing ture for all prepared catalysts as seen in Fig. 2b. The struc-
solvents between 1-butanol and toluene with desirable tural parameters of all alumina catalysts derived from these
composition as shown in Table 1. The phase identification isotherms are summarized in Table 2. The BET surface
of all catalysts was carried out on the basis of data obtained area of the catalysts decreased from 257 to136 m2/g with
from XRD measurement as shown in Fig. 1. The G100 cata- the larger quantity of χ-phase being present from 0 to
lyst, exhibits the diffraction peak at 32 37, 39, 45, 61 and 100%, whereas the average pore diameter was rather
66°as proven that G100 catalyst is the single γ-phase. similar for the different catalysts.
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J. Janlamool and B. Jongsomjit

(a) (a)

(b) (b)

Fig. 2 N2 physisorption profiles of all prepared catalysts (c)


(a)adsorption-desorption isotherm and(b)pore
size distribution profiles.

Table 2 B ET surface area, pore volume and pore


diameter of all prepared catalysts.
ABET Vp DBJH
Catalysts
(m2/g) (cm3/g) (nm)
G100 257 0.84 8.27
G70C30 254 0.87 8.19
G50C50 168 0.37 5.46
C100 137 0.55 10.42

The SEM images of prepared catalysts containing the Fig. 3 SEM micrographs of prepared pure γ- phase and
single γ-phase( G100), the mixed-phase( G50C50)and χ-phase alumina catalysts(a)G100,(b)G50C50,
χ-phase(C100)are shown in Figs. 3a-3c, respectively. It (c)C100.
can be observed that the catalyst particles are the second-
ary agglomerated catalyst particles of the prepared single using the temperature-programmed desorption of NH 3
γ-phase and single χ-phase alumina resulting in the pres- (NH 3-TPD). The bimodal desorption peaks obviously
ence of large micron sized granules. reveal that the catalyst samples occupy a heterogeneous
It is well known that the acidity on the surface of distribution of two different strength types of acid sites.
alumina catalysts importantly influences on their catalytic Two distinguish desorption peaks are according to the
properties. The acidity and acid strength were investigated temperature range between 40 to 250 and 250 to 500℃ as
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Catalytic Ethanol Dehydration to Ethylene over Nanocrystalline χ- and γ-Al2O3 Catalysts

acid sites determined either per mass of catalysts or per


surface area is practically equal for all catalysts as given in
Table 3. The total acid sites for all catalysts were ranged
from 804 to 1,332 μmol NH 3/g. It can be observed that
mainly the acid sites distribution was consistent upon the
moderate to strong acid sites. In addition, if the NH3 de-
sorption data are expressed in per unit surface area, the
density of surface acid sites for all alumina catalysts will
approximately range between 4.4 to 7.7 μmol NH3/m2. The
G70C30 catalyst exhibited the highest concentration of the
acid sites at 1,332 μmol NH3/g, while the G50C50 catalyst
displayed the highest acid density on the surface of the
catalyst at 7.7 μmol NH3/m2. This crucial characteristic will
be used to explain the catalytic behaviors for all catalysts
during ethanol dehydration reaction.
Fig. 4 NH3-TPD profiles of all prepared catalysts.
3.2 Ethanol dehydration reaction
In order to determine the catalytic behaviors of all pre-
seen in Fig. 4. This can be generally assigned to the overlap pared catalysts, the conversion of ethanol and the yield of
of two desorption steps of weak acid sites and moderate to products such as ethylene, diethyl ether and acetaldehyde
strong acid sites. The weak acid sites are probably defined as a function of temperature were investigated in vapor
as Lewis acid site on aluminum oxide at lower tempera- phase ethanol dehydration. The experiment was performed
ture1). It was found that the fraction of weak acid sites for with the same catalyst weight. The dehydration activity is
all catalysts was ranged between 22.5 to 36.4%. On the already significant at ca. 200℃ and total at 400℃ as dis-
contrary, the moderate to strong mode of interaction is played in Table 4. Typically, ethanol conversion increases
perhaps defined as the Brønsted acid sites at higher tem- as the reaction temperature is raised. The obtained cata-
perature1). However, the identity of acid type, which was lytic activity for all catalysts can be achieved completely
evaluated by NH3-TPD, was unclear. The total amount of for ethanol conversion at 300℃. The resulting conversions

Table 3 NH3 TPD analysis of all prepared catalysts.


Acidity (µmol NH3/g) Acid site density (µmol NH3/m2)
Catalysts Moderate to Total acid Moderate to
Weak Weak Total
Strong site Strong
G100 393.82 743.17 1136.99 1.53 2.89 4.42
G70C30 533.08 799.31 1332.39 2.09 3.15 5.24
G50C50 356.53 936.36 1292.89 2.12 5.58 7.70
C100 180.80 623.22 804.02 1.32 4.55 5.87

Table 4 Conversion and reaction rate of ethanol dehydration for all prepared catalysts.
Rate of ethanol consumption
Ethanol Conversion (%)
Temperature (℃) (gethanol×(gcat×h)–1)
G100 G70C30 G50C50 C100 G100 G70C30 G50C50 C100
200 29.3 43.4 47.0 40.0 2.5 3.7 3.9 3.4
225 50.4 54.2 68.2 67.0 4.2 4.6 5.7 5.6
250 70.7 72.6 87.3 83.7 5.9 6.1 7.3 7.0
275 86.6 86.5 97.2 95.1 7.3 7.3 8.2 8.0
300 97.0 96.2 100.0 99.5 8.2 8.1 8.4 8.4
350 100.0 100.0 100.0 100.0 8.4 8.4 8.4 8.4
400 100.0 100.0 100.0 100.0 8.4 8.4 8.4 8.4

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J. Janlamool and B. Jongsomjit

were ranged between 96.2 to 100% in accordance with the ylene and diethyl ether formation depends on acidity. The
−1
ethanol consumption rate of 8.1 to 8.4 (gEthanol×(gcat×h) ) , catalytic process may occur via two reaction pathways.
respectively. The catalytic activity decreased in the order: One possible pathway includes diethyl ether acts as a reac-
G50C50>C100>G70C30>G100 during the reaction tem- tion intermediate, which is subsequently decomposed to
perature around 200 to 300℃. Moreover, it can be observed ethylene and ethanol26, 27)as seen in Scheme 1. A bimolecu-
that the catalytic activity of the mixed of γ- and χ-alumina lar nucleophilic substitution mechanism is preferred with
(G70C30 and G50C50)and single χ-phase alumina(C100) two adjacent ethanol molecules which probably co-adsorb
exhibited remarkably higher catalytic conversion than the on two nearby neighboring sites and react to form an
single γ-phase alumina (G100) at the temperature of 200℃. ethanol dimeric species(diethyl ether) at low temperature.
During the reaction temperature between 225 to 275℃, it The shorter distances between two nearby neighboring
was attractively observed that G50C50 and C100 still acid sites(high acid density)probably lead to rapidly react
present distinctly high catalytic conversion, whereas to form diethyl ether as seen in Scheme 1. This rationale
G70C30 was not significantly different in the catalytic ac- can be used to clarify the fact that why diethyl ether selec-
tivity with G100. In a number of researches, they were ob- tivity is dominant at low temperature5, 10).
served that the acidity over solid catalysts predominantly Ethanol conversion can be catalyzed by acidic or basic
plays an important role on alcoholic dehydration. The site, therefore the yield of desired products can be easily
presence of strong acid sites on alumina catalysts increases related to the characteristics of the surface. Besides, the
the alcoholic conversion14, 23, 24). The result indicated that measurement of elemental composition on the catalyst
the dehydration activity was independent of the amount of surface such as XPS is famous as one of the most powerful
acid sites on the catalyst. Evidently, this is consequence of techniques that can be also applied to obtain the informa-
an effect of phase composition on alumina catalysts as tion of the oxidation state and chemical environment of the
being observed from the result that C100 exhibits higher elements on the surface of the catalyst. The XPS analysis,
catalytic activity thanG100 in spite of its lower acidity. that has the depth of ca. 10 Å, convinces the external
Moreover, the effect of different morphologies on the phys- surface elemental concentrations influencing on the cata-
icochemical, surface and catalytic properties of γ-alumina lytic activity. The XPS data for all alumina catalysts are
was also explained25). Interestingly, this catalytic observa- given in Table 5. The Al 2p and O 1s peaks were detected
tion displayed the ethanol conversions and reaction rate at the binding energy between 74.10 to 75.05 eV and
(μmol NH3/m2)
related to the acid density10) as mentioned in 531.00 to 531.95 eV, respectively. As seen from XPS
Table 3. The obtained highest activity of G50C50 was in ac- results, the atomic ratio of Al 2p over O 1s is slightly lower
cordance with the largest total acid density (7.7 μmol NH3/ than the expected composition of Al2O3, which has the
m2), while the lowest activity of G100 was corresponding value of 0.67. It was observed that the atomic ratios of Al
to the least total acid density(4.4 μmol NH3/m2). The im- 2p over O 1s were ranged from 0.478 to 0.530. Moreover,
portant factor is difficult to understand, while the mecha- this ratio slightly decreased with increasing the quantity of
nistic detail of ethylene formation remains unclear. In a χ-phase. This reason becomes apparent from the possessed
number of experiments, it was demonstrated that the eth- defect spinel lattices, which are slightly tetragonal distort-

Scheme 1 The conceptual pathway for ethanol conversion.


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Catalytic Ethanol Dehydration to Ethylene over Nanocrystalline χ- and γ-Al2O3 Catalysts

Table 5 XPS analysis of all prepared catalysts.


Atomic Atomic O 1s peak area fraction O 1s atomic concentration
BE for Al BE for O
Catalysts concentration (%) ratio (%O 1s) (%)
2p(eV) 1s(eV)
Al 2p O 1s Al/O H 2O OH O H 2O OH O
G100 74.10 531.00 34.61 65.39 0.530 0.023 0.203 0.774 1.52 13.28 50.59
G70C30 74.30 531.70 34.37 65.63 0.524 0.146 0.477 0.378 9.56 31.29 24.79
G50C50 75.05 531.95 32.95 67.05 0.491 0.226 0.518 0.256 15.14 34.74 17.17
C100 74.90 531.80 32.36 67.64 0.478 0.205 0.457 0.338 13.86 30.93 22.85

Scheme 2 The conceptual pathway for acid site formation on alumina surface by dehydroxylation process1).

ed that can be pronounced for γ-alumina25). Hexagonal that the G100 catalyst exhibited the highest area fraction
χ-alumina seems to possess a layer structure. The arrange- of the lattice oxygen about 77.4% from the total atomic
ment of anions inherited from gibbsite, whereas the alumi- oxygen, while the G50C50 catalyst displayed the maximum
num cations occupy octahedral sites within the hexagonal value of the lattice water ca. 22.6% from the total atomic
oxygen layer28). oxygen.
In principle, the transition alumina generally from alumi- The alumina catalysts predominantly lead to the forma-
num monohydroxide and trihydroxide. As the dehydration tion of ethylene and diethyl ether either with minor
process of transition alumina in air takes place, the loss of amount of acetaldehyde for ethanol dehydration. The
water by desorption of physisorbed water or by condensa- process involves the unimolecular dehydration of ethanol
tion of hydroxyl group occurs. The dehydroxylation condi- leading to ethylene formation, while the bimolecular reac-
tion predominantly presents that the condensation of two tion produces diethyl ether. The yield towards ethylene in-
nearby surface hydroxyls forms water molecule on the creased with rising reaction temperature, while the yield
surface during the formation of alumina catalysts as seen towards diethyl ether apparently decreased(Table 6). At
in Scheme 21). low temperature, ethanol dehydration is predominantly a
As mentioned above, the O 1s spectra show the presence bimolecular reaction whilst the unimolecular reaction route
of three different oxygen species. The spectra analysis of prevails at high temperature30). On the contrary, the mech-
XPS core level spectra focusing on O 1s was used to identi- anism of ethylene formation has been expected from the
fy the oxygen species on the surface of all alumina catalysts decomposition of diethyl ether at higher temperature31, 32).
as seen in Figs. 5a-5d. The deconvolution of the O 1s The yield towards ethylene reaches around 88.4 to 97.9%
spectra, separated and fitted into three signals can be gen- at 300℃. The obtained yield of ethylene for all catalysts
erally attributed to the different species of atomic oxygen was approximately completed at the reaction temperature
such as H 2O, OH and O on the surface. Normally, the range between 300 to 350℃. It decreased in the following
crystal structure of corundum has lattice oxygen(O), order: G50C50>C100>G70C30>G100 as observed at the
which is in the form of aluminium oxide in accordance with reaction temperature between 200 to 300℃. This result
binding energy of 530.7 eV 29). Besides, the corundum can likely be illustrated as the dehydration of ethanol to
structure of alumina contains O 1s peak including surface ethylene corresponded to the amount of lattice water
hydroxyl(OH)and lattice water( H 2O)corresponded to (Brønsted acid)on the surface, which was evaluated from
532.1 and 532.9 eV, respectively. The atomic concentra- the O 1s core level spectra as shown in Table 5. The H2O
tions of each O 1s species for all catalysts were fitted and fraction decreased in the following order: G50C50 (22.6%)
determined as mentioned in Table 5. This result presents > C100(20.5%)> G70C30(14.6%)> G100(2.3%). The
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J. Janlamool and B. Jongsomjit

(a) (c)

(b) (d)

Fig. 5 XPS analysis for O 1s spectra of all prepared catalysts(a)G100,(b)G70C30,(c)G50C50,(d)


C100.

Table 6 Yield to ethylene, diethyl ether and acetaldehyde of ethanol dehydration for all prepared catalysts.
Temperature Ethylene yield (%) Diethyl ether yield (%) Acetaldehyde yield (%)
(℃) G100 G70C30 G50C50 C100 G100 G70C30 G50C50 C100 G100 G70C30 G50C50 C100
200 7.18 18.86 25.12 19.61 18.26 22.94 20.29 19.04 3.86 1.60 1.60 1.35
225 26.50 40.22 54.52 51.71 19.08 11.46 11.48 12.46 4.82 2.53 2.20 2.83
250 54.04 62.52 78.12 75.85 10.28 6.13 5.66 3.83 6.38 3.95 3.52 4.03
275 75.71 78.72 91.08 89.85 2.67 2.66 0.73 0.74 8.22 5.11 5.39 4.51
300 88.35 91.24 97.92 95.93 0.71 0.46 0.00 0.05 7.94 4.50 2.08 3.52
350 97.99 99.09 99.50 98.72 0.00 0.00 0.00 0.00 2.01 0.91 0.50 1.28
400 99.55 99.58 99.71 99.61 0.00 0.00 0.00 0.00 0.45 0.42 0.29 0.39

predominant concentration of lattice water on the surface moderate surface acid site of ZSM-5 seems to be suitable
of G50C50 was received while the highest efficient yield of for bioethanol to ethylene reaction34). In addition, C100 has
ethylene was detected. This relation is in good agreement a higher yield of ethylene than that of G100. This attractive
with the Brønsted acid, that being active sites as the direct observation is an effect of phase composition on alumina
conversion of ethanol into ethylene via elimination reac- catalysts. Moreover, the possible pathway including diethyl
tion8). Recently, the appearance of lattice water in hydrated ether formation and decomposition leads to ethylene pro-
AgPW salts plays important role in generation of protons, duction as mentioned before. The higher efficiency of
which needed for an acidic type reaction 33). Moreover, a diethyl ether formation probably took place to higher eth-
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Catalytic Ethanol Dehydration to Ethylene over Nanocrystalline χ- and γ-Al2O3 Catalysts

ylene formation rate.


The formation of diethyl ether begins around 18.3 to
22.9% at 200℃(Table 6). The obtained yield of diethyl
ether for all catalysts was absolutely disappeared at the re-
action temperature of 300℃. It decreased in the following
order: G100>G70C30>C100>G50C50during the reaction
temperature between 200 to 300℃. The yield of diethyl
ether is disproportional to the yield of ethylene. The
highest ethylene yield of G50C50 was obtained, while the
lowest efficient yield of diethyl ether was found. The for-
mation towards acetaldehyde can be observed at the reac-
tion temperature around 200 to 350℃. It decreased in the
following order: G100>G70C30>C100>G50C50. More-
over, the yield of acetaldehyde from the mixed phase of γ-
and χ-alumina(G70C30 and G50C50)and single χ-phases
alumina(C100) remarkably displayed the low yield at 1.6%, Fig. 6 Ethylene yield of all prepared alumina catalysts.
while the single γ-phase alumina(G100)exhibited 3.9% at
the reaction temperature of 200℃. This evidence can be from XPS analysis is crucial. The effect of phase composi-
alternatively used to suggest that the appearance of tion and crystallographic orientation on alumina displays
χ-phases promoted the inhibition of dehydrogenation reac- the distinct activity of acid site. The appearance of meta-
tion. Nevertheless, the suitable temperature of the acetal- stable χ-alumina structure based on hexagonal close
dehyde formation was seen around 275℃. The basic cata- packing(hcp)exhibits better catalytic conversion and eth-
lysts are responsible for the dehydrogenation of ethanol to ylene yield than γ-alumina based on cubic close packing
produce acetaldehyde35). (ccp), in spite of its lower acidity. The resulting catalytic
It should be noted that the appearance of metastable activity in ethanol dehydration was dependent on the
χ-alumina structure based on hexagonal close packing sample acidity. This behavior can be explained by the com-
(hcp)exhibited better catalytic activity and ethylene yield bination of samples acid density and surface adsorbed
than γ-alumina with the cubic close packing( ccp). water. This work highlights on both adsorbed water and
However, to compare the performance for ethylene pro- acid density that must be considered in the evaluation of
duction, the ethylene yield at 80% is considered for this the overall activity of the catalysts.
framework alumina catalyst. Thus, the plot of ethylene
yield as a function of temperature was shown in Fig. 6. For
the reaction temperature at 200℃, the ethylene yield of
G50C50 is 3.5, 2.7 and 2.6 times higher than that of G100, Acknowledgement
C100 and G70C30, respectively. In addition, the tempera- The authors thank the Royal Golden Jubilee Ph.D. schol-
ture at which ethylene yield reaches at 80% is designated arship from the Thailand Research Fund, Grant for Inter-
as T80. The obtained T of G50C50, C100, G70C30 and G100 national Research Integration: Chula Research Scholar,
catalysts is 252, 257, 277 and 284℃, respectively. It indi- Ratchadaphiseksomphot Endowment Fund, Grant for Re-
cated that the G50C50 distinctly exhibits the best perfor- search: Government Budget, Chulalongkorn University
mance in ethylene production, even at the reaction tem- (2017), and the National Research Council of Thailand
perature lower than 300℃. (NRCT) for the financial support of this project.

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