Paint & Coating

Saudi Arabian Co. Ltd.
XXXXX-PLANT (SGCP) PIPELINES

PAINT AND COATING SPECIFICATIONS
CONTRACT NO. 00000000000 JOB: 000000 BI-00-00000-0000

CUSTOMER: N/A Doc no. 000-XX-X-0000
PLANT LOCATION: XXXXX – SAUDI ARABIA Sh. 1 of 43 Rev. 0
000-ZA-E-09026
CLIENT APPROVAL
0 Issued for Review M1 M2 PQM PM PD 00/00/0000
Rev Description Prepared Checked Approved Date
[This document has been prepared by Saudi Arabian Contractor Co. Ltd for Saudi Aramco.
It contains information that is Confidential and such information is intended to be for the exclusive use of the individual or entity named above.
It shall be neither shown to third parties nor used for purposes other than those for which it has been disclosed.] Page 1 of 43

Revision Summary
Approved Revision Approved

Issue Date Section/Page Revised Description of Revision
Date No. By
00/00/0000 0 N/A Issued for Review & Approval

TABLE OF CONTENT
1 General................................................................................................................................................... 4
2 References ............................................................................................................................................. 4
3 Project Description & Scope of Work ............................................................................................... 5
4 Quality Requirements .......................................................................................................................... 5
5 Surfaces to be Coated ......................................................................................................................... 5
6 Surfaces Not to be Coated .................................................................................................................. 6
7 Protection of Surface........................................................................................................................... 6
8 Coating Systems and Materials ........................................................................................................... 7
9 Items Basic Colour ..............................................................................................................................21
10 Surface Preparation ...........................................................................................................................22
11 Coating Application ............................................................................................................................24
12 Inspection and Testing (per SAES-H-001) .......................................................................................26
13 Field-Erected Equipment ..................................................................................................................27
14 Field Repair of Coated Surfaces ......................................................................................................27
15 Galvanizing ..........................................................................................................................................27
16 Repair of Galvanized Surfaces .........................................................................................................27
17 Coating Schedule ................................................................................................................................28
18 Particular Quality Requirements .....................................................................................................28
APPENDIX A ..................................................................................................................................................29
APPENDIX B...................................................................................................................................................33
ATTACHMENTS ..............................................................................................................................................34

1 GENERAL
1.1 SCOPE
This document defines the requirements for the painting and coating of above
ground & buried piping and accessories, steel structures/ equipment, and
miscellaneous steel items for Project name.
The painting and coating as mentioned above shall adhere strictly to the mandatory
Client Standards as well as applicable Industry Codes and Standards. These
specifications shall take precedence over the relevant International Codes.
1.2 ABBREVIATIONS
 Client = Client Project Management Team
 PM = Project Manager
 TM = Technical Manager
 ARO = Abrasive Resistant Overlay
 APCS = Approved Protective Coating System
1.3 DEFINITIONS
COMPANY: XXX
CONTRACTOR/AFFILIATED CONTRACTOR: XXXX
PROJECT: SOUTH GAS COMPRESSION PLANT (SGCP) PIPELINES
2 REFERENCES
Client Engineering Standards and Modifications (SAES)
SAES-H-001 Coating Selection and Application Requirements for Industrial Plants
and Equipment
SAES-H-002 Internal and External Coatings for Steel Pipelines and Piping
SAES-H-002V Approved Client Data Sheets for the Pipeline and Piping Coatings
SAES-H-003 Protective Coatings for Industrial Concrete Structures
SAES-H-101V Approved Client Data Sheets - Paints and Coatings
SAES-H-102 Safety Requirements for Coating Applications
SAES-H-200 Storage, Handling and Installation of Externally Coated Pipe
SAES-H-201 General Specifications for Over-the-Ditch External and Internal FBE
Coating of Field Girth Welds
SAES-B-067 Safety Identification and Safety Colors
Client Material System Standards (SAMSS)
09-SAMSS-035 Aluminum Pigmented Alkyd Coating System (APCS-4)
09-SAMSS-060 Packing Requirements for Coatings
Industry Code and Standards

SIS 05-59-00 Pictorial Surface Preparation Standard for Painting Steel Surfaces-1988
Contractor Document
000-ZA-E-09600 Project Quality Plan
3 PROJECT DESCRIPTION & SCOPE OF WORK

CLIENT is installing gas compression facilities at Haradh & Hawiyah Saudi Arabia
under the Southern Area Energy Efficiency Program comprised of BI-10-01996 (Field
Gas Compression-Haradh) and BI-10-02029 (Field Gas Compression-Hawiyah).
The purpose of the gas compression facilities is to increase production by reducing
the wellheads backpressure from above 600 psig to about 300 psig. The Haradh field
wellheads pressure of 300 psig will be boosted to the inlet design feed pressure of
the Haradh Gas Plant (HDGP) at 500 psig and to Hawiyah Gas Plant (HGP) at 575 psig
in both summer and winter cases, by installing gas compression facilities and the
required piping to the existing gas gathering network.
Nine new Gas Compression Plants (GCPs), along with seven Liquid Separation Stations
(LSS’s) and other supporting infrastructure/facilities will be installed and executed
simultaneously under multiple contracts in the Haradh and Hawiyah Field, as part of
the Field Gas Compression Projects.
4 QUALITY REQUIREMENTS
Surface preparation and coating shall be in accordance with the SAES-H series
standards, related 09-SAMSS series specification and project specification. The work
shall result in properly coated surfaces free from pinholes, voids, skips, runs, sags, thin
spots, dirt and abrasive inclusions, and other evidence of poor workmanship. Every
effort shall be exercised to prevent damage to the coated surfaces during handling and
shipping.
5 SURFACES TO BE COATED
The following surfaces shall be prepared and coated in accordance with the applicable
SAES-H series standards. The following list indicates typical items and is not intended
to be all inclusive. Surface not listed below shall be prepared and coated with the
applicable SAES-H series standard.
 Aboveground items including: Pipe; Flanges & Fittings; Valves; Valve Actuators;
Vent Valves; Saddles & Wear Pads; Scraper Trap; Pipe, Flanges, Fittings, Valves,
Girth Weld (J/O Bypass)
 Buried items which includes Pipes; Flanged & Fittings; Valves; Valve Extensions;
Flange Joints & Stud Bolts W/ Nuts; Stainless Steel Pipes; Girth Welds (Tie-In and
Non Tie-In); Transition from Buried to Above Ground; and Road Crossings Pipes
(Asphalt, Marl & Rail Roads).

 Structures which include Stairs, Platforms, Steel Pipe Supports, Scraper Handling
Unit and Jib Crane.
 Miscellaneous items which include guard rails/posts, scraper passage indicator
enclosure, aboveground concrete surfaces, buried concrete surfaces, instrument
and junction box stands, pipe anchor flange/sleeve in anchor block, fire hose
cabinets and firewater monitors.
 All transition areas (buried to above ground pipe sections) shall be protected
with the buried service coating and supplemented with an approved protective
laminate/wrapping system. This system shall start at least 1m below ground and
extend above ground as follows:
a) For sharp angles (46 to 90 degrees), the laminate coating shall extend at
least 1 m above ground.
b) For shallow angles (45 degrees or less), the laminate coating shall extend at
least 8 m above ground. If a support on an existing pipe is encountered at a
distance less than 8 m along the pipe, and it cannot be removed, the
laminate coating shall terminate at the support. In-active sand control,
pipeline coating may stop at the first weld, provided that the pipe is 3-pipe
diameter above the grade level where the plant coating will take over.
6 SURFACES NOT TO BE COATED

The following surfaces shall not be coated unless otherwise instructed by this
specification or the technical specification for the particular item to be coated.
 Galvanized stair treads, grating and cladding
 Nameplates or identification tags of any kind
 Valve stems or other machined contact surfaces
 Contact surfaces of structural steel members to be joined with friction type
connections using high strength bolts. (Note – these surfaces shall be blast
cleaned and inorganic zinc primed only, in accordance with APCS-17A/B. No
other paint is permitted)
 Metallized surfaces
 Plastics, rubber, transited or wood
7 PROTECTION OF SURFACE
TEMPORARY COVERINGS
All surfaces that are not to be coated shall be protected from damage or coating by
adequate temporary coverings during all operations of surface preparation and
coating application.
Surfaces to be protected include such items as following:
 Surfaces that are not to be painted (as list in Section 6 of this specification).
 Previously painted surfaces.
 Roadway markings.

 Adjacent structures and equipment, electrical cables, switches, panels etc.
8 COATING SYSTEMS AND MATERIALS

The coating systems described in the following tables and in SAES-H-101 shall be used
on this project. Only coating materials that have been approved by Client shall be used.
Approved products shall be used for all coating performed in Saudi Arabia and every
effort shall be made to use these same approved products on items coated outside of
Saudi Arabia. Alternatives to these already approved products may be used on items
coated outside Saudi Arabia subject to prior review and approval. When requesting
permission to use alternate materials, a detailed description of the proposed coating
system shall be submitted to Client Responsible Standardization Agency representative
(RSA) including:
 The reason approved materials cannot be used.
 Product technical data sheets and application instructions for coating products
being proposed.
 Degree of surface preparation, profile range, number and sequence of coats, dry
film thickness range of each coat, total dry film thickness range of the completed
system.
 Material Safety Data Sheets (MSDS) including those of the solvents and thinners.
Alternative coating system that are comparable to the specified system or can be shown
to be suitable for intended service of the equipment may be accepted if they can be
maintained with Client’s standard coating systems.
All coating materials shall be in the manufacturer’s original unopened containers
bearing the manufacturer’s name, RAL number, batch number, date of manufacture
and shelf life. Material that has exceeded its shelf life, in containers that have been
damaged to the point that they have leaked or the lid seal has been broken, shall not
be used. All paints used in one coating system, shall be from the same manufacturer.
Substitution or intermixing of coating products from different manufacturers is not
permitted.
Coatings and thinners shall be stored in well-ventilated buildings at storage
temperatures as recommended by manufacturer’s data sheet. They may be covered
with tarpaulins or equivalent for a maximum of fourteen (14) days at the application
site. Temperature sensitive and self-polymerization coating material must be stored in
air conditioned area to maintain temperature as per manufacturer’s recommendation
as per SAES-H-001. The date and manufacture shall be clearly marked on each
container.
The flanges on prefabricated spools externally coated with APCS-104 shall be pre-
heated to remove any temperature differential with the pipe prior to coating.

APPROVED PROTECTIVE COATING SYSTEM (APCS) INDEX
APCS-1B Epoxy Coating System for Atmospheric Service (with Epoxy Primer)
APCS-1C Epoxy Coating System for Atmospheric Service (with Zinc-Rich Epoxy
Primer)
APCS-104A Shop-Applied Fusion Bonded Epoxy (External) for Pipelines and Piping
APCS-104B Shop-Applied Fusion Bonded Epoxy (External) for High Temperature
Pipelines and Piping
APCS-10 Bituminous Paint for Moderate Temperature, Buried or Immersion Service
(Self-Priming)
APCS-113A Liquid Epoxy Coatings with 85 to 100% Volume Solids for Renovation of
Buried Pipelines
APCS-113C Visco-Elastic Coating System for Buried Pipeline Rehabilitation
APCS-102C Shop-Applied Fusion Bonded Epoxy for Internal Coating of Sour/Sweet Gas
Pipelines
APCS-102A Shop-Applied Fusion Bonded Epoxy for Internal Coating of Treated
Seawater and Potable Water Pipelines
APCS-26 Epoxy Mastic Coating (Self-Priming) for Mildly Corrosive Atmosphere
APCS-26T Epoxy Mastic/Polyurethane Coating System for Highly Corrosive
Atmosphere (non-mildly)

APCS-1B
Use: Aboveground concrete surfaces at mild atmosphere environment.
Surface Preparation: Sa 2-1/2 (SSPC-SP10)
Profile: 40-65 microns (
TOPCOAT
Type Epoxy Topcoat
Dry Film Thickness

110-150 microns per coat, min-max
(microns)
Total System Two coats of 220-300 microns, min-max
APPROVED
MATERIALS:
International Intergard 410
Carboline Carboguard 893SG
Sherwin Williams Macropoxy 646 Fast Cure Epoxy
Tnemec Tnemec Series 66

APCS-1C
Use: Aboveground concrete surfaces for severe atmospheric exposures.
Surface Preparation: Sa 2-1/2 (SSPC-SP10)
Profile: 25-40 microns (1-1.6 mills) min-max
TOPCOAT
Type Epoxy Topcoat
Dry Film Thickness

105-150 micron per coat, min-max
(microns)
Total System Two coats 210-300 microns, min-max
APPROVED
MATERIALS:
International Intergard 410
Carboline Carboguard 893SG

APCS-10
Use: Buried and immersed steel. Resistant to water and acidic fumes. Not generally
recommended for shop applications or when handling is required after coating.
Surface Preparation: St 3 (SSPC-SP3)
Profile: Not Critical
TOPCOAT
Type Bituminous Coating: Self-Priming
Dry Film Thickness

350 micron, per coat
(microns)
Buried: 750 micron, (min. 3 coats)

Total System
Immersed: 1150 micron, (min. 4 coats)
APPROVED
MATERIALS:
Koppers Super Service Black

Arabian Danish
30255
Fosam Nitoproof 120

APCS-104A
Use: External coating for onshore buried service. Also, suitable for subsea service
in conjunction with weight coating. Operating temperature not exceeding
65°C (149 °F), in Subkha soil or subsea, or up to 93°C (199 °F) in dry soil
condition.
Surface Preparation: Near white metal Sa 2-1/2 or SSPC (SP10)
Profile: 50-100 microns (2 - 4 mils), min-max
TOPCOAT
Type Shop-Applied Fusion Bonded Epoxy (External)
575-750 micron (23-30 mils), min-max

Dry Film Thickness
(microns) 575-750 micron (23-30 mils), min-max (at field girth weld
areas)

Total System 575-750 micron (23-30 mils), min-max (at field girth weld
areas)
APPROVED
MATERIALS:
Nap-Gard 7-2500; Nap-Gard 7-2501;

AXALTA
Nap-Gard Gold DPS (7-2500 or 7-2501+7-2504)
3M Scotchkote 206N; 226N or 226N+
KCC Karumel EX4413-F103
Manifa EY211
Akzo Nobel Resicoat R-105 (HEF04R)
Valspar Pipeclad 2000
Note: Touch-up by epoxy patch compound at field according APCS-104B.

APCS-104B
Use: External coating for onshore buried service carbon steel (CS) pipes, fittings,
valves and other associated components. Operating temperature not
exceeding 90°C (194 °F), in Subkha soil or subsea, or up to 125°C (257 °F) in
dry soil condition.
Surface Preparation: Near white metal Sa 2-1/2 or SSPC (SP10)
Profile: 50-100 microns (2 - 4 mils), min-max
TOPCOAT
Type Shop-Applied Fusion Bonded Epoxy (External)

Dry Film Thickness
(microns) 575-750 micron (23-30 mils), min-max (at field girth weld
areas)

Total System 575-750 micron (23-30 mils), min-max (at field girth weld
areas)
APPROVED
MATERIALS:
KCC Karumel
3M Scotchkote
Akzo Nobel Resicoat R-556
Note: Touch-up by epoxy patch compound at field according APCS-104B.

APCS-113A
Use: External coating for buried stainless steel SS piping, fittings, valves and other
associated components.
Surface Preparation: Near white metal Sa 2½ or SSPC (SP10)
Profile: 50-100 microns (2-4 mils), min-max
TOPCOAT
Type Very High Volume Solids Epoxy
Dry Film Thickness 600-1000 microns (24-40 mils) applied in wet-on-wet single
(microns) coat application
Total System One coat 600-1000 micron, min-max
APPROVED
MATERIALS:
Hempadur XP 87550
Hempels
Hempadur 87540
International Interzone 485
Sipco Sipoxy Shield 656
Sigma Sigmaline 2000
Note: Touch-up will be applied at field according APCS-113A.

APCS-113C
Use: Primarily used as an external protective coating system for renovation of buried
pipelines. It shall be used, as a corrosion protection, for all transition areas
(buried to aboveground pipe sections) over FBE coating.
Surface Preparation: Commercial blast (SSPC-SP6 or equivalent)
Profile: Not critical
Non-curing (Visco-Elastic) Mastic-based Coating System

Type:
with a Backing Tape
Components: a) Adhesive
b) Wrapping band / Visco-elastic inner layer
- the overlap shall be 20% of the width of the tape for
pipes with diameters up to 10", and 15 mm for pipes
with diameters larger than 10".
- For girth weld application:
- For pipe diameter up to 12”, the overall bandwidth
of the visco-elastic coating system shall be 3 times the
bandwidth of the girth weld bare area (cutback on both
sides of the weld). For pipe diameter more than 12”,
the overall bandwidth of the visco-elastic coating
system shall be 4 times the bandwidth of the girth weld
bare area.
c) Outer wrap - 0.8mm thick, min
- the overlap shall be 50% of outer wrap width.
d) Sheathing / lamination – 1.0mm thick, min
APPROVED
MATERIALS:
STOPAQ Visco-Elastic Coating System
Canusa - CPS CPS Wrapid Bond™ System
VISCOTAQ Non-Curing Visco Elastic Coating System

1
APCS-102A
Use: Internal coating for above-ground pipe, flanges, fittings, valves, girth welds
(J/O bypass).
Surface Preparation: Typically, near white metal blast, >Sa 2-1/2 (SSPC-SP10). Use
garnet or coal slag abrasives.
Profile: 40-100 microns (1.6-4 mils)
TOPCOAT
a) TYPE Internal FBE Coating for Treated Seawater Services
DFT (microns) 380-1,270 micron (15-50 mils), min-max
Total System 380-1,270 micron (15-50 mils), min-max
APPROVED MATERIALS:
1. Scotchkote 345 + Scotchkote XC-6171;

3M
2. Scotchkote 500N + Scotchkote XC-6171
AkzoNobel Resicoat Primer 596301 + Resicoat HMH09QF
KCC PP100 + Karumel IC4888
NOV-Tuboscope TK-8007 Primer + TK-226 (for Valves & Pumps only)
b) TYPE Internal FBE Coating for Potable Water Service
DFT (microns) 200-750 micron (8-30 mils), min-max

Total System 200-750 micron (8-30 mils), min-max
APPROVED MATERIALS:
2
3M Scotchkote 206N
1. Nap-Gard 7-2500;
AXALTA
2. Nap-Gard 7-2501
AkzoNobel Resicoat RT 9000 R4
Jotun EP-F 5001

APCS-102A sht.2
c) TYPE Internal FBE Coating for Girth Weld
APPROVED MATERIALS:
3M Scotchkote XC-6259
AXALTA Nap-Gard 7-0009
KCC Karumel IG4848
d) TYPE Repair Materials
3M Scotchkote 323/323i (For repair of Scotchkote XC-6171)

KCC Kopatch PC270 (For repair of KCC’s IC4888 and IG4848)
Note:
1. Refer to SAES-H-002V for further details in the coating manufacturer’s product data
sheets.
2. For approved coatings without an Approved Client Data Sheet, the Coating manufacturer’s
product data sheets shall be used.

1
APCS-102C
Use: Internal coating for above-ground pipe, flanges, fittings, valves, girth welds
(J/O bypass).
Surface Preparation: Typically, near white metal blast, >Sa 2-1/2 (SSPC-SP10). Use
garnet or coal slag abrasives.
Profile: 50-100 microns (2-4 mils)
TOPCOAT
a) TYPE Internal FBE Coating for Sour Gas Services

APPROVED MATERIALS:
1. Scotchkote 345 + Scotchkote XC-6171;
3M
2. Scotchkote 500N + Scotchkote XC-6171
AkzoNobel Resicoat Primer 596301 + Resicoat HMH09QF
KCC PP100 + Karumel IC4888
NOV-Tuboscope TK-8007 Primer + TK-226 (for Valves & Pumps only)
b) TYPE Internal FBE Coating for Girth Weld

APPROVED MATERIALS:
KCC Karumel IG4848

Approved Liquid 1. SP-9888 (SPC)
Coatings under APCS-120 2. Scotchkote 162HB (3M)
c) TYPE Repair Materials

3M Scotchkote 323/323i (For repair of Scotchkote XC-6171)
KCC Kopatch PC270 (For repair of KCC’s IC4888 and IG4848)
Note:
1. Refer to SAES-H-002V for further details in the coating manufacturer’s product data
sheets.
2. For approved coatings without an Approved Client Data Sheet, the Coating manufacturer’s
product data sheets shall be used.

APCS-26
Use: External coating for aboveground carbon steel CS pipes, fittings, valves, piping
supports, vessels with operating temperature up to 120°C (248°F) located at
*mildly corrosive atmosphere.
Surface Préparation: Sa 2½ or SSPC (SP5)
Profile: 40-65 microns, min-max
PRIMER AND FINISH
Type Self-Priming Epoxy Mastic
Dry Film Thickness

One coat 150 - 200 micron, min-max
(microns)
Minimum of two coats of

Total System
300 - 400 micron, min-max
APPROVED
MATERIALS:
International Interseal 738
Carboline Carboguard 890
Tnemec Tnemec Series 135
Note: Touch-up will be applied at field according APCS-26.

* All areas to be considered as mildly corrosive atmosphere except for the areas mentioned in
APCS-26T.

APCS-26T
Use: External coating for carbon steel CS and/or galvanized surfaces operating
temperature up to 80°C and located at *highly corrosive atmosphere.
Surface Preparation : Sa 2-1/2 or SSPC (SP5)
Profile : 40-65 microns (1.6-2.6 mils), min-max
PRIMER TOPCOAT
Type Epoxy Mastic Polyurethane
Dry Film Two or more coats, One coat,

Thickness
(microns) 250-300 micron, min max 40–60 micron, min-max
Total System Minimum three coats of 290 -360 micron, min - max
APPROVED
MATERIALS:
International Interseal 738 Interthane 990
Carboline Carboguard 890 Carbothane 834
Sherwin
Macropoxy 646 Fast Cure Epoxy Hi-Solids Polyurethane
Williams
Tnemec Tnemec Series 135 Tnemec Series 73
Note: Touch-up will be applied at field according APCS-26T.

* The atmospheric condition is subjected to and classified as Highly Corrosive within 300m of
the following areas:
1) Water Spray (Cooling Towers or other sources)
2) Polluted gases from stacks, pits or other sources (directly down-wind)
3) Corrosive chemicals and emissions from sulfur plant, waste water & water treatment
plants and RO plant

9 ITEMS BASIC COLOUR

In addition to the Safety Colour Designation specified in SAES-B-067, the following are
the basic required colour codes of various Items:
EXTERNAL SURFACE COLOUR RAL
Piping, pipeline, saddles, wear pads Aluminium 9006

Scraper Trap Aluminium 9006
Scraper Handling Unit Black 9005
Shelter, Sunshade Aluminum 9006
JIB Crane Yellow 1023
Valves Handwheel (firewater system is excluded) Aluminum 9006
Manual Valves Silver 7001
Control Valves Silver 7001
Actuators (MOV) Silver 7001
Actuators (GOV) Aluminum 9006
Vent Valves Aluminum 9006
Fire Hose Cabinets, Firewater Monitor Red 3000
Instrument and Electrical Junction Box Secondary
Aluminum 9006
Stands / Panel Supports
Pressure Relief Valve Inlet & Outlet Maintenance
Orange
Block Valves ( Ref: SAES-B-067, para 4.2.4)
Steel Pipe Supports Aluminium 9005
Handrails, ladders, ladder cages Yellow 1018
Concrete Embedded Steel Aluminum 9006
Stair & Platforms (excl. galv. steel grating) Black 9005
Guard rail/post ( alternating 150 mm bands) Yellow / Black 1018 / 9005
Lifting Beams Yellow 1018
Aboveground concrete surfaces Traffic Grey 7042
Buried concrete surfaces Black 9005
Notes:
1. Fire system equipment, like fire hose cabinets and monitors, shall be externally coated by
Vendor. Numbering and identification colour of equipment, shall be finalized at site.
a. Scraper trap tag number shall be painted by the contractor at an elevation visible to
operator. Letters shall be a size easy to read from normal approach direction and
distance.
2. All buried piping and components shall be coloured as per manufacturer’s standards.

3. Coating of Structural Steel & Supports, Scraper Handling Unit, Jib Crane, and other
miscellaneous steel items shall varies according to atmospheric condition as clarified in SA
response (TR-01996-006-00024/19-SAI) to Contractor TQ (SGCP-CV-Q-0114).
10 SURFACE PREPARATION
GENERAL
10.1.1 The type of abrasive to be used shall be determined by the degree of
cleanliness and surface profile requirements. Silica sand as abrasive
material is prohibited in Client.
10.1.2 When required, solvent cleaning shall be carried out in accordance with
SSPC-SP1. Do not use kerosene, diesel or other degreasers that leave an oily
film unless the surface is subsequently cleaned with a non-greasy solvent or
cleaner.
10.1.3 The reference standards for abrasive blasting shall be SIS 05-59-00 and SSPC
Vis 1.
10.1.4 The reference standard for profile measurement shall be the Clemtex
Anchor Pattern Standards. This does not preclude the use of other
techniques providing they agree with the reference standard.
10.1.5 Compressed air supply equipment, hoses and fittings shall be free of oil,
moisture and contamination. The inspector shall check and approve the air
quality at the start and mid-point of each 8-hour period. This shall be
conducted and determined as follows:
Attach a piece of blotter paper to a clip board, then hold it approximately
45 – 60 cm in front of the blast nozzle during air flow only, with a nozzle
pressure of 388 kPa (50 psig) for approximately one minute. The satisfactory
results shall be no water or oil contamination on the blotter paper, and
therefore operation is allowed to start or continue. In case of unsatisfactory
results, i.e., contaminants are evident the equipment deficiencies shall be
corrected and air stream shall be tested.
The blast system shall be operated for at least 5 minutes under actual field
conditions at the specified pressures prior to making the blotter test. A
properly sized dehumidifier can be connected downstream of the
compressor during periods of high relative humidity to improve moisture
removal from the air stream.
10.1.6 The operational remote control valve (Dead-man) shall be securely attached
to the nozzle. Minimum nozzle pressure acceptable for blasting steel shall
be 620 kPa (90 psig) measured at the nozzle side.
10.1.7 High intensity floodlight or spotlights shall be installed in vessels for
inspection purposes.
10.1.8 Sufficient dust suction blowers (exhaust fans) shall be fitted adequately to
remove dust and fine blasting debris during the blasting operation.

ABRASIVE MATERIALS
10.2.1 Abrasive shall be kept dry and clean. Regardless of the type of abrasive, the
sulfate content shall be less than 50 PPM, the chloride content shall be less
than 50 PPM, and calcium carbonate shall be 1.0% by weight.
10.2.2 The use of reclaimed slag abrasives is prohibited. The use of reclaimed
garnet is permitted for pre-blasting work provided it meets the
requirements of paragraph 10.2.1.
10.2.3 The use of sand as a blasting abrasive is prohibited.
10.2.4 For spot removal of existing coating for inspection purposes, use other non-
silica abrasive such as garnet, grit and slag. The affected areas shall be re-
blasted with suitable abrasive prior to re-coating. Approved blasting
abrasive shall be used.
The approved coal slag abrasives are:
- Eurogrit (from Eurogrit)
- Indogrit (from KMC Corp.)
- Asilikos (from Asikos Strahlmittel GmbH)
- Straalgrit (from De Kleijn B.V.)
The approved garnet abrasives are:
- GMA Garnet (from Garnet International Resources)
- Bengal Bay (from Western Garnet International / Transworld)
REQUIREMENTS BEFORE ABRASIVE BLASTING

10.3.1 The substrate shall not contain oil, grease or lubricant.
10.3.2 Prior to blasting, rough welds and sharp edges shall be ground to a minimum
radius not less than 3 mm to ensure proper coating application.
10.3.3 Abrasive blasting shall be carried out only when the steel surface is at least
3°C above the dew point.
10.3.4 After blasting, test the substrate for the chloride content. Residual chloride
shall not exceed 40 mg/m². Wash down the surface with sweet water to
remove chloride contamination. Chloride test shall follow the water wash
down until the correct value is achieved.
10.3.5 Cover all coated areas near to the defective area before commence repair
or patching up. Use heavy duty textile or fabric adhesive tape.
CLEANING THE SUBSTRATE AFTER ABRASIVE BLASTING
10.4.1 Spent abrasive shall be removed from the cleaned surfaces by dry brushing
or blowing down with clean, dry compressed air. Internal surfaces shall be
dry brushed and vacuum cleaned.

10.4.2 Cleaned surfaces shall be primed or coated before the surface condition
degrades below the specified cleanliness level requirement.
10.4.3 Abrasive blast cleaned surfaces shall be re-inspected prior to priming or
coating if the surfaces are held for more than 4 hours after blasting.
Correction shall be done and retested before coating application.
11 COATING APPLICATION
COATING PREPARATION
11.1.1 Coatings, which have gelled, shall not be used.
11.1.2 Coating skins shall be cut and removed before application on recently
opened and partially used containers. If any skinning is found on previously
unopened coating, the cans should be set aside and not used unless
authorization to the contrary is given by the RUS.
Prior to application, all coating shall be thoroughly mixed until it is
homogeneous. For quantities over 5L, a power stirrer shall be used.
Exception:
For thick catalyzed coatings with filler, splash zone compounds and all
thixotropic coatings, a power mixer shall be used regardless of the
quantity. If sludge has formed in the bottom of the coating container,
stirring to mix shall be continued until the coating is fully homogeneous
mix. If sludge cannot be dispersed, the coating shall not be used.
11.1.3 If thinning is required, the thinner type and quantity to be added shall be
as given in the Client Data Sheet (provided in SAES-H-101V). Two-pack
coatings and all coatings in quantities over 5L shall be mixed with a power
stirrer/mixer during adding the thinner. Thinner shall be added only when
the coating is homogeneously mixed.
11.1.4 All coating materials for each coating system shall be supplied by the same
Manufacturer unless otherwise approved by Consulting Services Department.
The Manufacturer shall also either supply the thinner or approve the thinner
being used with his products.
11.1.5 Partial mixing in a two-component and multi-component coatings is
prohibited.
11.1.6 Coating materials used at the start of work or project should not be replaced
with coating materials from another manufacturer except on the following
conditions:
Exceptions:
a) Technical/quality issues on the existing coating product;
b) Insufficient inventory of existing material; or
c) Existing product is delaying the project completion schedule

COATING APPLICATION
11.2.1 Coating shall not be applied if one or more of the following conditions exist
unless the coating is specifically formulated for the averted condition:
a) The substrate temperature is less than 10°C or more than the temperature
limit given in the applicable Client Data Sheet.
b) The substrate contains oil, grease, dirt, loose coating, loose rust, or other
surface contaminants.
c) The substrate temperature is less than 3°C (5°F) above the dew point.
d) Adverse weather conditions exist such as, but not restricted to, the
following:
1) Wind is strong enough to blow sand, salt spray, or other foreign matter
onto the surface being coated.
2) Wind is strong enough to cause dry spray or to otherwise seriously disturb
the spray pattern when application is by spray gun.
11.2.2 In multi-coat applications, primer, intermediate coat, and topcoats shall be
of contrasting colors and from the same coating manufacturer.
11.2.3 All weld lines, edges, bolts, nuts and rivets shall be given a brush applied
stripe coat prior to all coating applications. Special attention shall be given
to structures and equipment in offshore and immersion services. When
inorganic zinc is used stripe coating should be applied after the first coating.
11.2.4 When using inorganic zinc primer, the Contractor shall check for surface
zinc oxide formation immediately prior to applying an epoxy topcoat. Any
oxide formation shall be removed by high pressure cleaning using sweet
water (with maximum chloride contents of 50 PPM and maximum TDS of 500
PPM), or by sweet water hosing followed by scrubbing with stiff brushes to
remove zinc salts. The surface shall be allowed to dry thoroughly prior to
applying the topcoat. To avoid pinholes and bubbles occurring in the
intermediate coat of epoxy, a mist-coat thinned 10-20% should first be
applied to the inorganic zinc primer.
11.2.5 Recoating intervals shall be as given in the Client Data Sheet. (See definition
in SAES-H-101V). In stringent application conditions, the latest Materials
Technical Data Sheet of the manufacturer shall be used as a supporting
document to the Client Data Sheet given in SAES-H-101.
11.2.6 The finished coating film shall have the following characteristics:
a) The dry film thickness shall be within the minimum and maximum limits
allowed in the applicable APCS. Dry film thickness shall be checked in
accordance with SSPC-PA 2.
b) Generally free of application related defects such as runs, sags, drips, dry
spray or foreign matter.
c) Uniform in appearance.
11.2.7 In case of brush application, the maximum brush size used shall be 125 mm.

11.2.8 Coatings to be sprayed shall be filtered through a 30 to 60-mesh screen prior

to use and shall be continuously agitated with a low-speed stirrer during
application.
11.2.9 All onshore buried coated pipes shall be 100% holiday free and all holidays
shall be repaired prior to burial. If the pipe is bent, it should be holiday
tested again to determine any damage to the coating during bending.
12 INSPECTION AND TESTING (per SAES-H-001)

QUALITY CONTROL EQUIPMENT
The coating contractor shall have the quality control equipment listed in (Attachment
A) on site for the inspection of surface preparation and coatings application.
QUALITY CONTROL RECORDS
12.2.1 Quality Control Equipment Check Sheet (Attachment B)
This form shall be completed by the contractor prior to job start-up. It shall
be completed and signed by the coating contractor supervisor and then
signed by the Client Inspector. No work shall be allowed until this form is
completed.
12.2.2 Daily Job Log
The coating contractor supervisor shall fill out a log, on a daily basis,
recording all problem areas, delays, non-compliances, and corrective
actions taken for Client inspector witnessing and surveillance.
12.2.3 In-process Inspection Sheet (Attachment C)
This form shall be completed and signed every work-day by the contractor
supervisor. The Client inspector shall initial each item marked with an
asterisk before work is allowed to begin on subsequent items.
12.2.4 Coatings and Equipment Log (Attachment D)
This form shall be completed and signed by the coating contractor supervisor
and verified and signed by the Client inspector.
12.2.5 Final Acceptance Report
The final acceptance report shall include the 4 quality control documents
described above.
12.2.6 Non Conformance Report
The non-conformance report shall be issued by the Contractor whenever any
defect is resulted by coating materials deficiencies or/and application
malfunctioning. Remedial action and method of repair shall be defined and
agreed. The Client inspector shall ensure that report copies have been
routinely circulated and remedial actions have been implemented correctly.

ADDITIONAL INSPECTION REQUIREMENTS APPLICABLE TO PURCHASE ORDERS

Client Form 175-091900 applies whenever this Standard is referenced in a Purchase
Order. The same form is issued by the contractor when items like vessels, piping,
pipeline and associated appurtenances & fittings are shop-coated.
13 FIELD-ERECTED EQUIPMENT
Where the Contractor is responsible for field-erection of equipment, including coating
that equipment, his responsibility includes field touch-up of all bare and damaged
areas. These areas include field-welded seams, abraded areas resulting from removal
of temporary erection braces, shipping and handling damage, erection damage, and all
other areas that do not satisfy the requirements of this specification. The repaired areas
shall receive surface preparation and coating equal to the original coating.
14 FIELD REPAIR OF COATED SURFACES

Except as described above, the field coating contractor shall repair all damaged areas
and field weld connection areas of shop coated surfaces with the same coating system
used in the initial coating. Substitution of an organic zinc primer for inorganic zinc is
permitted for field repairs when the operating temperature of the equipment is
sufficiently low. No substitution of the required top coats is permitted. The repaired
areas shall have the same corrosion resistance as the original coating.
15 GALVANIZING
All steel surfaces specified to be hot dip galvanized shall be chemical cleaned before
galvanizing. Welded areas shall be blast-cleaned in accordance with Sa 2 or SSPC-SP6,
Commercial Blast Cleaning, prior to chemical cleaning. After cleaning, the steel
surfaces shall be hot-dip galvanized in accordance with ASTM Specifications A123 and
A385. Galvanizing shall be done after completion of all cutting, drilling, forming,
punching, and welding operations performed in the shop, but before any assembly by
bolting. Warped or twisted shapes resulting from the galvanizing process are not
acceptable and shall be straightened prior to shipment.
High-strength bolts, nuts, and washers conforming to ASTM A325 shall be mechanically
galvanized in accordance with Class 50 of ASTM B695. A307 bolts, nuts and washers shall
be galvanized as A325 bolts or they may be hot-dip galvanized in accordance with ASTM
specification A153. Galvanizing shall be done after threads have been rolled or cut, and
all nuts shall be retapped after the coating process is complete. These requirements
for galvanizing do not apply to pressure bolting.
16 REPAIR OF GALVANIZED SURFACES

Welds, cuts, abrasions, or other damaged areas of galvanized surfaces shall be repaired
prior to shipping using a zinc-based solder galvanizing compound, flame-spray
galvanizing. Aerosol sprayed cold galvanizing compounds are not permitted. Surface
preparation and application shall be in accordance with the manufacturer’s

recommendation and Annex A1 of ASTM A780, Standard Practice for Repair of Damaged
Hot Dip Galvanized Coatings.
Field repair of damaged galvanizing shall be performed using liquid applied coatings in
accordance with 12-SAMSS-007 para 5.2.6, para 5.3 and this specification.
17 COATING SCHEDULE
The Coating Schedule, Appendix A of this specification, defines the criteria to be used
in selecting the proper coating system for particular items. The Coating Schedule
divides items requiring coating into five (5) broad categories. Typical examples of the
items included in each of these broad categories are given. These examples are not to
be considered in all inclusive. The Coating Schedule further subdivides each of these
broad categories by the item’s intended service and operating temperature. For a
particular item, under a particular set of service conditions, the Coating Schedule
defines the APCS to be used.
The APCS are detailed in Section 8.0 of this specification. A description sheet is included
for each APCS referred to in the Coating Schedule. These description sheets define the
surface preparation, number of coats, sequence of coats, dry film thicknesses, and
approved coating products.
The APCS detailed in Section 8.0 are indicated in Appendix A as prescribed by SAES-H-
001, SAES-H-002 and SAES-H-003 by letters number, e.g. APCS-10.
18 PARTICULAR QUALITY REQUIREMENTS

Within 30 days from confirmation of the order the Supplier of all items shall issue a
painting procedure describing all coating treatments and painting that are to be applied
at the shop by the Supplier and his Sub-Vendors and/or at Site by Contractor
This painting procedure will be submitted for approval and shall obtain the Contractor
written authorization.
The Contractor review does not relieve in any contractor’s or supplier obligations under
the contracts or purchase order.

APPENDIX - A
COATING SCHEDULE
1 PLAN STRUCTURES (Structural Steel)
1.1. Stair and Platforms, Pipe Supports, Scraper Handling Unit, JIB Crane.
Coating System Remarks:

Description Temperature Shop Field Steel to be
1
HDG prior
3
Primer 2
Topcoat Touch-up to coating
Mild Industrial
Atmospheric Up to 80 °C APCS-26 APCS-26 APCS-26 Yes
Exposure
Non-Mild
Industrial
Atmospheric Up to 80 °C APCS-26T APCS-26T APCS-26T Yes
Exposure (highly
corrosive)
Notes:
1
Structural Steel to be hot-dipped galvanized (HDG) as per ASTM A123/123M.
2
Top coating shall be applied to non-fireproof structural steel, while;
3
Prime coating, APCS 1B, shall be applied only to structural steel subjected to fireproofing.
1.2. Handrails, Ladders, Ladder Cages
Coating System
Description Temperature Shop Field Remarks
Primer Topcoat Touch-up
Service Temp.
77 °C APCS-26 APCS-26 APCS-26
up to 120 °C

2 SCRAPER TRAP
Coating System
Service Temp.
77 °C APCS-1B APCS-1B APCS-1B
up to 120 °C
Scraper Passage Indicator

APCS-113A APCS-113A APCS-113A
Enclosure
* From SA response (TR-01996-006-00263/18-SAI) to proposed coating system by Contractor (TQ

#SGCP-PI-Q-0036).
** From SA response (TR-01996-006-00556/18-SAI) to clarification made by Contractor (TQ #SGCP-
PI-Q-0112), the coating system shall be carried out as follows:
Case 1 for pipe to be thrust bored in sandy, soft soil condition, use:
APCS-104B (first layer) + APCS-113A (top layer);
Case 2 for pipe to be thrust bored in rocky and hard soil condition, use:
APCS-104B (first layer) + Approved ARO composite system (top layer)
3 BURIED
3.1. (Concrete Supports, Slabs, Fence Footing, anchor blocks, etc.)
Coating System
Topcoat Touch-up
Buried or
Immersion Up to 60 °C APCS-10 APCS-10
Service
3.2. EQUIPMENT BASE (as per SAES H-003, para 6.2)

Chemical Injection Skid

3.3. CONCRETE FLOOR (as per SAES H-003, para 6.3)

Chemical Storage Area
3.4. Basin, Sump, Trench, Pit Interior (as per SAES H-003, para 6.4)
Waste Water, Sewage, Chemical Neutralization Pit
4 MISCELLANEOUS
4.1. GUARD RAILS / POSTS
Coating System
Topcoat Touch-up
Mild Industrial
Atmospheric Up to 80 °C APCS-26T APCS-26T
Exposure
4.2. INSTRUMENT AND JUNCTION BOX SECONDARY STANDS
Coating System
Mild Industrial
Atmospheric Up to 80 °C APCS-26T APCS-26T APCS-26T
Exposure
4.3. FIRE PROTECTION SYSTEM (Monitors, hose reel cabinets)
Coating System
Alkyd Enamel See notes at

Up to 70 °C APCS-6 APCS-6 APCS-6
Coating System Sec. 8.0.

4.4. CONCRETE EMBEDDED STEEL (Plates, Anchor Lugs, Ladder Rung)
Coating System
Epoxy Coating
Up to 60 °C APCS-1C APCS-1C APCS-1C
System

APPENDIX - B
PAINTING/COATING WORK EXECUTION AT SHOP AND ON SITE
Coating
Surface
Pos AP ITEMS System Primer Intermed. Finish
Preparation
(Sec. 8.1)
A/G CS PIPES/ FITTINGS

1 3.1 APCS-1B Shop Shop Shop
External Coating; up to 77°C Shop / Site
A/G CS PIPES/FITTINGS APCS-102C/
2 3.2 Shop / M Shop / M Shop / M Shop / Site
Internal Coating APCS-102A
CS PIPES/FITTINGS
3 3.3 APCS-113A Shop / M Shop / M Shop / M Shop / Site
Transition from A/G-Buried
CS PIPES/FITTINGS Buried; APCS-104B

4 3.4 Shop / M Shop / M Shop / M Shop / Site
External Coating APCS-113C
SS PIPES/ FITTINGS APCS-104A

5 3.5 Shop Shop Shop Shop / Site
External; Coating APCS-113C
PIPE ANCHOR FLANGE/ SLEEVE

6 3.2 APCS-113A Shop / M Shop / M Shop / M Shop
IN ANCHOR BLOCK
7 3.1 VALVES (Up to 77°C) APCS-1B Shop / M Shop / M Shop / M Shop
Hotdip
STRUCTURAL STEEL
8 1.1 Galvanized Shop Shop Shop Shop
(up to 80°C)
(HDG)
CS PIPING SUPPORTS
9 3.1 APCS-1B Shop / Site Shop / Site Shop / Site Shop / Site
(Up to 170°F)
SCRAPER TRAP
10 2 APCS-1B Shop / M Shop / M Shop / M Shop
(up to 77°C)
FIRE MONITOR HOSE REEL

11 5.3 APCS-26T Shop / M Shop / M Shop / M Shop
CABINET
CONCRETE SURFACES
12 4.1 APCS-1B Site Site Site Site
Aboveground
CONCRETE SURFACES
13 4.2 APCS-10 Site Site Site Site
Buried
APCS-26/
14 5.1 GUARD RAIL POST Shop / Site Shop / Site Shop / Site Shop / Site
APCS-26T
15 5.4 CONCRETE EMBEDDED STEEL HDG Shop Shop Shop Shop / Site
HANDRAILS, LADDERS, LADDER HDG + APCS-

16 1.2 Shop Shop Shop Shop
CAGES 26
INSTRUMENT AND JUNCTION APCS-26

17 5.2 Shop Shop Shop Shop
SECONDARY STAND APCS-10
LEGEND/ DEFINITION: SHOP/M = MFR’S SHOP SITE = SITE APPLICATION

Notes: 1) The indicated paint systems shall be used according to APPENDIX A
2) Ladders and platforms shall be finished at the Manufacturer’s shop

3) Legs and saddles (coated) shall be finished at the Manufacturer’s shop
ATTACHMENTS:
Attachment A – Quality Control Equipment Kit
1. SAES-H-100, the Applicable APCS Sheet(s) from SAES-H-101, and the Approved
Client Data Sheet(s) from SAES-H-101V.
2. Quality Control Equipment Check Sheet (Attachment B)
3. In-Process Inspection Sheet (Attachment C)
4. Anchor Pattern Measurement Device(s)
5. Wet Film Thickness Gage
6. 6 Dry Film Thickness Gage (with a range appropriate for the Coating)
7. High Intensity Battery Powered Light for Internal Coatings
8. Coveralls
9. Lint-Free Gloves
10. Rubber-Soled Shoes
11. Thermometer for Air Temperature
12. Humidity Gage or Sling Psychrometer
13. Contact Thermometer for Metal Temperature
14. Sharp Knife
15. Hypodermic Needle Pressure Gage
16. Disposable Dust Covers for Shoes
17. SSPC-PA 2, “Paint Thickness Measurement”

Attachment B - Quality Control Daily Check List
Date: / /
Coating Contractor: ________________________________________________
Location: _____________Plant #______________Equipment #______________
1. Environment:
Weather Condition
Rain Clear High Wind Cloudy
Dew Point Reading

Time
Air Temp.
Steel Temp.
Rel. Humidity
Dew Point
2. Surface Preparation:
Chemical Cleaning
Solvent
Detergent
Steam Cleaning
Grinding
Air Blasting
Water Washing
Water Blasting
3. Cleanliness & Profile: 4. Abrasives:

SA-2 Grit
SA-2.5 Garnet
SA-3 Hand and/or Power Tools
Profile Others

Attachment B – (Cont’d)
5. Air Compressor:
Size
Nozzle Pressure
Nozzle Size
Moisture Traps
6. Blaster Safety:
Dead Man Handles

Hose Anti-Static
Purifiers
Air Hose, Air Hood
7. Coating System Specification:

(Primer/Intermediate/Top Coatings)
Mfg. Date
Base Batch Number
Curing Batch Number
Color
AMS Stock Number
Thinner Number
Thinner %
Wet Film Thickness
Dry Film Thickness
Coating Applied By
8. Application Method:
Brush
Roller
Conventional

Airless
Attachment B – (Cont’d)
Comments: _________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
Crew Supervisor
Name: __________________________ Signature: ____________________
Client Inspector
Name: __________________________ Signature: ___________________

Attachment C – In Process (Inspection Sheet)
Date: _______________________
Time: __________To __________
Saudi
Crew Supvr. Aramco Insp.
(Init. Line) (Init. Line)
1. Surface Preparation
A. Chemical Cleaning
1. Required? (Circle) Yes No ________ ________

1.1 If Required, Check The Type
Solvent Clean ___________
Detergent Wash _________
Steam Clean ___________
1.2 If Required, Acceptable? (Circle) Yes No ________ ________
1.3 Chloride Residue Cleaning (Circle) Yes No ________ ________
B. Grinding
1. Required? (Circle) Yes No ________ ________

1.1 If Required, Acceptable? (Circle) Yes No ________ ________
Remarks:
_____________________________________________________________________
_____________________________________________________________________
C. Abrasive Blasting
1. Dew Point - Start __________, Mid Point ________ ________

2. Substrate Temp-Start ______, Mid Point ________ ________
3. Nozzle Press. - Start _______, Mid Point ________ ________
4. Anchor Pattern-Start _______, Mid Point ________ ________
5. Degree of Cleanliness:
Start (Sa) _____________ ________ ________
Mid Point (Sa) _________ ________ ________

Remarks:
_____________________________________________________________________
_____________________________________________________________________
Attachment C – (Cont’d)
Saudi
D. Pre-Priming Cleanliness
1. Dust and Abrasive

Removed By Brushing? (Circle) Yes No ________ ________
2. Substrate Vacuumed (Circle) Yes No ________ ________
* 3. Acceptable For Priming (Circle) Yes No ________ ________
2. Painting
A. Prime Coat
* 1. Ensure All Non-Explosion Proof

Lighting Has Been Disconnected
Prior to the Start and During Painting ________ ________
2. Ventilation Acceptable? (Circle) Yes No ________ ________
3. Mixing Acceptable? (Circle) Yes No ________ ________
4. Ratio of Thinning (If Req): ________ ________
5. Dew Point:Start _________, Mid Point ________ ________ ________
6. Substrate Temp:Start _____, Mid Point ________ ________ ________
7. Average Wet Film Thickness: ____________ ________ ________
8. Average Dry Film Thickness: ____________ ________ ________
* 9. Prime Coat Acceptable (Circle) Yes No ________ ________
Remarks:
_____________________________________________________________________
_____________________________________________________________________

Saudi
B. Intermediate Coat


Remarks:
_____________________________________________________________________
_____________________________________________________________________

Saudi
C. Top Coat


Remarks:
_____________________________________________________________________
_____________________________________________________________________
* Indicates Mandatory Client Inspection Points

Attachment D – Paints/Coatings and Equipment Log
PLANT NO. _________________________ PLANT NAME _________________________

Equipment No. _______________________ Type ______________________________
Service Fluid ________________ Working Pressure ____________Temp. ___________
Previous Coating ________________ Shop/Field Applied _______________
CONTRACTOR ORGANIZATION:
Name __________________________ Reg. No. ____________ Phone No. __________
Work Started ____________________ Work Completed _________________________
ABRASIVE BLAST: Sa ________

Started __________ AM/PM Date ________ Finished ________ AM/PM Date ________
Compressor Size _______________ (CFM/1000LPM, etc.) Nozzle Size______________
Moisture-Oil Separator Size ________________________________________________
Grit SAMS Stock No. ___________________ Amount at Job Site __________________
Air Hose Size ________ Length ________ Blast Hose Size ________ Length _________
COATING SPECIFICATION: APCS __________________

Primer Prod. No. ___________________ Topcoat Prod. No._____________________
Mfgr. Date ________________________ Mfgr. Date ___________________________
Batch No. ________________________ Batch No. ___________________________
Color ____________________________ Color _______________________________
SAMS Stock No. ___________________ SAMS Stock No. ______________________
Amount at Job Site _________________ Amount at Job Site ____________________
STORAGE TEMPERATURE: ___________ °C Max
COATING APPLIED BY (Brush-Airless-Conventional) _____________________________
Remarks:
________________________________________________________________________
________________________________________________________________________
CREW SUPERVISOR: Name ________________________ Signature ________________

Client INSPECTOR: Name ____________________ Signature _______________
Mailing Address ___________________________________ Phone No. ______________

Paint &amp; Coating

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Paint &amp; Coating

Uploaded by

Copyright:

Available Formats

Saudi Arabian Co. Ltd.

XXXXX-PLANT (SGCP) PIPELINES

CONTRACT NO. 00000000000 JOB: 000000 BI-00-00000-0000

PAINT AND COATING SPECIFICATIONS

0 Issued for Review M1 M2 PQM PM PD 00/00/0000

Rev Description Prepared Checked Approved Date

CONTRACT NO. 00000000000 JOB: 000000 BI-00-00000-0000

Approved Revision Approved

CONTRACT NO. 00000000000 JOB: 000000 BI-00-00000-0000

CONTRACT NO. 00000000000 JOB: 000000 BI-00-00000-0000

CONTRACT NO. 00000000000 JOB: 000000 BI-00-00000-0000

3 PROJECT DESCRIPTION & SCOPE OF WORK

CONTRACT NO. 00000000000 JOB: 000000 BI-00-00000-0000

6 SURFACES NOT TO BE COATED

CONTRACT NO. 00000000000 JOB: 000000 BI-00-00000-0000

 Adjacent structures and equipment, electrical cables, switches, panels etc.

8 COATING SYSTEMS AND MATERIALS

CONTRACT NO. 00000000000 JOB: 000000 BI-00-00000-0000

APPROVED PROTECTIVE COATING SYSTEM (APCS) INDEX

CONTRACT NO. 00000000000 JOB: 000000 BI-00-00000-0000

Use: Aboveground concrete surfaces at mild atmosphere environment.

Surface Preparation: Sa 2-1/2 (SSPC-SP10)

Profile: 40-65 microns (

Type Epoxy Topcoat

Dry Film Thickness

Total System Two coats of 220-300 microns, min-max

International Intergard 410

Carboline Carboguard 893SG

Sherwin Williams Macropoxy 646 Fast Cure Epoxy

Tnemec Tnemec Series 66

CONTRACT NO. 00000000000 JOB: 000000 BI-00-00000-0000

Use: Aboveground concrete surfaces for severe atmospheric exposures.

Surface Preparation: Sa 2-1/2 (SSPC-SP10)

Profile: 25-40 microns (1-1.6 mills) min-max

Type Epoxy Topcoat

Dry Film Thickness

Total System Two coats 210-300 microns, min-max

International Intergard 410

Carboline Carboguard 893SG

Sherwin Williams Macropoxy 646 Fast Cure Epoxy

CONTRACT NO. 00000000000 JOB: 000000 BI-00-00000-0000

Surface Preparation: St 3 (SSPC-SP3)

Profile: Not Critical

Type Bituminous Coating: Self-Priming

Dry Film Thickness

Buried: 750 micron, (min. 3 coats)

Koppers Super Service Black

Fosam Nitoproof 120

CONTRACT NO. 00000000000 JOB: 000000 BI-00-00000-0000

Surface Preparation: Near white metal Sa 2-1/2 or SSPC (SP10)

Profile: 50-100 microns (2 - 4 mils), min-max

Type Shop-Applied Fusion Bonded Epoxy (External)

575-750 micron (23-30 mils), min-max

575-750 micron (23-30 mils), min-max

Nap-Gard 7-2500; Nap-Gard 7-2501;

3M Scotchkote 206N; 226N or 226N+

KCC Karumel EX4413-F103

Akzo Nobel Resicoat R-105 (HEF04R)

Valspar Pipeclad 2000

Note: Touch-up by epoxy patch compound at field according APCS-104B.

CONTRACT NO. 00000000000 JOB: 000000 BI-00-00000-0000

Surface Preparation: Near white metal Sa 2-1/2 or SSPC (SP10)

Profile: 50-100 microns (2 - 4 mils), min-max

Type Shop-Applied Fusion Bonded Epoxy (External)

Paint & Coating

Paint & Coating