Professional Documents
Culture Documents
Gireesh Madan
Manager (Monitoring & Evaluation)
Project Management Cell
New Delhi
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What is Rolling ?
Rolling - a process
Where in metal is formed to the desired shape
gradually through a pair of revolving rolls ( plain or
grooved) barrels.
Repeater Mills
Layouts Semi-continuous Mills
Single Strand
Continous
Multi strand
Hot Rolling:---- above the recrystalization
temperature
Temperature
Cold Rolling:---- below the recrystalization
temperature
ROLLS
•FUNCTIONS
Production
– ECONOMIC DISATSTER
– PRODUCTION LOSSES
•GENERAL REASONS
• DEFECTIVE MATERIAL
• SPALLING
• COLD MATERIAL
ROLL REQUIREMENT
HARDNESS
• BLEND OF &
STRENGTH
THERMAL CRACKING
• RESISTANCE TO SHOCK LOADING
WEAR
ROLL CLASSIFICATION
BASED ON APPLICATION
TUBES
PERIODIC PROFILES
MACHINE PARTS
PLATES SECTIONS
SHEETS MERCHANT PRODUCTS
SKELPS (Patra) WIRE RODS/ROUNDS
ROLL CLASSIFICATION
BASED ON PROPERTIES
SOFT BHN 150-250 SH 25-35
BASED ON GRADE
IRON ROLLS
STEEL BASED ROLLS
OPEN
• PASS DESIGN CLOSED
MANUAL
• MILL CONFIGURATION SEMICONTINUOUS
CONTINUOUS
SELECTION CRITEREA
• TYPE OF STANDS
2 Hi, 3 Hi, ALTERNATE 2 Hi, HOUSINGLESS
• ROLLING TEMPERATURE
• ROLL COOLING
WITH COOLING TOWER / WITHOUT COOLING TOWER
• PRODUCITON RATE
ROLL MANAGEMENT
FACTORS TO BE CONSIDERED
• ORDERING – SPECIFICATIONS
(Hardness/tensile strength/composition/structure/chill depth)
• TEST CERTIFICATES
(Demand certificates/documentary evidence wherever possible)
Top Roll
Header made of
Steel Sheet
Entry Side
Exit Side
Bottom Roll
• COMPOSITE ROLLS
Tungusten/HSS rings on Nitrided shaft with adequate clamping system
• Roll management is the key requisite for
the survival of the rerolling industry in this
globally competitive market scenario