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3
Content
Knurling Wheels Form Knurling Tools Cut Knurling Tools Special Tools
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range of high precision ZEUS quality of ZEUS form knurling cut knurling tools. knurling tools according to your
knurling wheels for form and tools. specifications.
cut knurling tools. ZEUS: For excellent visual quality
ZEUS: For all applications the knurl profile. ZEUS: Individuality is our strength
ZEUS: Customer specific perfect tool.
solutions? Rely on us.
Marking Tools
4
Application Examples
Knurling Technique
6
Knurling Techniques Characteristics
Features • Work piece diameter is increased through • No major change in diameter after knurling
displacement • Minimal surface compression
• Surface is compressed • Excellent visual knurling profile
• More strain on machine compared to cut knurling • Less strain on machine compared
to form knurling
Handling • Preparation of work piece generally not required • Precise setting of work tool and fine
adjustment required
• Easy tool handling
• Precise setting of work piece required
7
Material Displacement through Form Knurling
Our experience values for the increase in material diameter through form knurling
Knurling profile according to DIN 82: RBL 30°/RBR 30° (Profile on work piece)
Knurling wheels according to DIN 403: BR 30°/BL 30° (Profile for knurling wheels) RBL 30 RBR 30
Pitch 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,2 1,5 1,6 1,8 2,0
Material Work Piece-ø Increase in work piece diameter-ø in mm
Free-cutting Steel 5 0,11 0,15 0,20 0,24 0,28 0,34 0,38 0,45 0,55 - - - -
15 0,11 0,15 0,22 0,26 0,30 0,35 0,42 0,45 0,52 0,67 0,73 0,75 0,85
25 0,11 0,14 0,23 0,25 0,28 0,36 0,42 0,45 0,56 0,70 0,72 0,78 0,90
Stainless Steel 5 0,09 0,14 0,19 0,25 0,31 0,34 0,39 0,45 0,52 - - - -
15 0,12 0,20 0,23 0,31 0,35 0,40 0,45 0,51 0,62 0,66 0,73 0,85 0,97
25 0,12 0,18 0,24 0,27 0,37 0,39 0,43 0,49 0,59 0,80 0,84 0,93 0,96
Brass 5 0,10 0,14 0,20 0,23 0,24 0,28 0,30 0,33 0,37 - - - -
15 0,10 0,15 0,21 0,23 0,24 0,31 0,36 0,41 0,47 0,53 0,55 0,64 0,63
25 0,11 0,15 0,22 0,22 0,25 0,30 0,35 0,40 0,45 0,55 0,61 0,62 0,68
Aluminium 5 0,12 0,14 0,21 0,24 0,29 0,34 0,39 0,41 0,51 - - - -
15 0,12 0,18 0,23 0,26 0,36 0,40 0,43 0,50 0,56 0,56 0,61 0,74 0,75
25 0,12 0,16 0,25 0,28 0,37 0,39 0,46 0,50 0,58 0,77 0,82 0,84 0,96
Knurling profile according to DIN 82: RGE 30° (Profile on work piece)
Knurling wheels according to DIN 403: BR 30° + BL 30° (Profile for knurling wheels) RGE
Pitch 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,2 1,5 1,6 1,8 2,0
Material Work Piece-ø Increase in work piece diameter-ø in mm
Free-cutting Steel 5 0,12 0,16 0,20 0,25 0,33 0,41 0,45 0,55 0,65 - - - -
15 0,13 0,22 0,30 0,32 0,35 0,41 0,43 0,52 0,62 0,67 0,81 0,86 0,95
25 0,12 0,18 0,28 0,32 0,35 0,38 0,43 0,55 0,67 0,77 0,87 0,98 0,98
Stainless Steel 5 0,11 0,20 0,25 0,30 0,36 0,39 0,41 0,55 0,55 - - - -
15 0,10 0,14 0,21 0,24 0,29 0,34 0,40 0,43 0,53 0,66 0,72 0,70 0,88
25 0,11 0,13 0,20 0,25 0,28 0,32 0,41 0,44 0,52 0,67 0,70 0,71 0,83
Brass 5 0,12 0,13 0,16 0,20 0,24 0,28 0,30 0,32 0,38 - - - -
15 0,12 0,16 0,18 0,24 0,28 0,30 0,37 0,39 0,40 0,48 0,52 0,55 0,63
25 0,12 0,17 0,22 0,23 0,27 0,30 0,34 0,38 0,41 0,48 0,50 0,63 0,63
Aluminium 5 0,10 0,15 0,21 0,25 0,33 0,36 0,41 0,50 0,57 - - - -
15 0,11 0,14 0,20 0,25 0,28 0,33 0,39 0,43 0,54 0,67 0,71 0,76 0,89
25 0,11 0,15 0,22 0,25 0,29 0,34 0,40 0,44 0,53 0,68 0,69 0,71 0,88
NOTE: These values are guidelines only. Minor deviations may occur depending on material. Applies only to form knurling.
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Approximate Values for Speed and Feed Rate
Cut Knurling
Material Work Piece-ø Knurling Wheel Vc [m/min] f [mm/rev.]
ø [mm] Radial Axial
Pitch
from to from to > 0,3 < > 0,5 < > 1,0 < > 1,5 <
0,5 1,0 1,5 2,0
Free-cutting < 10 10 / 15 40 70 0,04 0,08 0,14 0,09 0,06 0,05
Steel 10 - 40 15 / 25 50 90 0,05 0,10 0,20 0,13 0,10 0,07
40 - 100 25 / 32 / 42 65 110 0,05 0,10 0,25 0,18 0,12 0,08
100 - 250 25 / 32 / 42 65 110 0,05 0,10 0,30 0,20 0,13 0,09
> 250 32 / 42 80 100 0,05 0,10 0,32 0,21 0,14 0,10
Stainless < 10 10 / 15 22 40 0,04 0,08 0,12 0,08 0,05 0,04
Steel 10 - 40 15 / 25 30 50 0,05 0,10 0,17 0,11 0,09 0,06
40 - 100 25 / 32 / 42 35 60 0,05 0,10 0,21 0,15 0,10 0,07
100 - 250 25 / 32 / 42 35 60 0,05 0,10 0,26 0,17 0,11 0,08
> 250 32 / 42 45 55 0,05 0,10 0,27 0,18 0,12 0,09
Brass < 10 10 / 15 55 100 0,04 0,08 0,15 0,09 0,06 0,05
10 - 40 15 / 25 70 125 0,05 0,10 0,21 0,14 0,11 0,07
40 - 100 25 / 32 / 42 90 155 0,05 0,10 0,26 0,19 0,13 0,08
100 - 250 25 / 32 / 42 90 155 0,05 0,10 0,32 0,21 0,14 0,09
> 250 32 / 42 115 140 0,05 0,10 0,34 0,22 0,15 0,11
Aluminium < 10 10 / 15 70 120 0,04 0,08 0,18 0,11 0,08 0,06
10 - 40 15 / 25 80 150 0,05 0,10 0,25 0,16 0,13 0,09
40 - 100 25 / 32 / 42 110 160 0,05 0,10 0,31 0,23 0,15 0,10
100 - 250 25 / 32 / 42 110 160 0,05 0,10 0,38 0,25 0,16 0,11
> 250 32 / 42 130 150 0,05 0,10 0,40 0,26 0,18 0,13
Form Knurling
Material Work Piece-ø Knurling Wheel Vc [m/min] f [mm/rev]
ø [mm] Radial Axial
Pitch
from to from to > 0,3 < > 0,5 < > 1,0 < > 1,5 <
0,5 1,0 1,5 2,0
Free-cutting < 10 10 / 15 20 50 0,04 0,08 0,20 0,13 0,08 0,07
Steel 10 - 40 15 / 20 25 55 0,05 0,10 0,28 0,18 0,14 0,10
40 - 100 20 / 25 30 60 0,05 0,10 0,35 0,25 0,17 0,11
100 - 250 20 / 25 30 60 0,05 0,10 0,42 0,28 0,18 0,13
> 250 25 30 60 0,05 0,10 0,45 0,29 0,20 0,14
Stainless < 10 10 / 15 15 40 0,04 0,08 0,14 0,09 0,06 0,05
Steel 10 - 40 15 / 20 20 50 0,05 0,10 0,20 0,13 0,10 0,07
40 - 100 20 / 25 25 50 0,05 0,10 0,25 0,18 0,12 0,08
100 - 250 20 / 25 25 50 0,05 0,10 0,29 0,20 0,13 0,09
> 250 25 25 50 0,05 0,10 0,31 0,21 0,14 0,10
Brass < 10 10 / 15 30 75 0,04 0,08 0,22 0,14 0,09 0,08
10 - 40 15 / 20 40 85 0,05 0,10 0,31 0,20 0,15 0,11
40 - 100 20 / 25 45 90 0,05 0,10 0,39 0,28 0,18 0,12
100 - 250 20 / 25 45 90 0,05 0,10 0,46 0,31 0,20 0,14
> 250 25 45 90 0,05 0,10 0,49 0,32 0,22 0,15
Aluminium < 10 10 / 15 25 60 0,04 0,08 0,12 0,08 0,05 0,04
10 - 40 15 / 20 30 65 0,05 0,10 0,17 0,11 0,08 0,06
40 - 100 20 / 25 35 70 0,05 0,10 0,21 0,15 0,10 0,07
100 - 250 20 / 25 35 70 0,05 0,10 0,25 0,17 0,11 0,08
> 250 25 35 70 0,05 0,10 0,27 0,18 0,12 0,08
NOTE: These values are approximate values only.
Sufficient cooling and lubrication is necessary to prevent chips from being rolled in and to increase tool life of knurling wheels.
9
Knurling Profiles on Work Piece (DIN 82)
Possible manufacturing methods
Illustration with knurling wheels according to DIN 403
Work piece
RAA
Knurling wheel AA
Knurl with straight pattern
Work piece
RBL
Knurl, left-hand spiral Knurling wheel AA swivelled 30°
Work piece Knurling profile RBL
Knurling wheel BR
Work piece
Work piece
Work piece
Knurling wheel BL
Work piece
Knurling wheel AA swivelled 30°
Explanation of symbols: Profile can only be produced in radial tool direction (plunge knurling)
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Knurling Profiles on Work Piece (DIN 82)
Possible manufacturing methods
Illustration with knurling wheels according to DIN 403
Work piece
RGE
Knurling wheel GV
Diamond knurl/left hand/right-hand knurl,
points raised (male), 30°
Knurling wheel BR
RGV
Diamond knurl, left hand/right-hand knurl,
points indented (female), 30°
Knurling profile RGV
Work piece
Knurling wheel GE
Work piece
Explanation of symbols: Profile can only be produced in radial tool direction (plunge knurling)
Profile can only be produced in axial tool direction (feed knurling)
11
Knurling Profiles on Work Piece (DIN 82)
Possible manufacturing methods
Illustration with knurling wheels according to DIN 403
RKE
Cross-knurl, points raised (male), 90°
Work piece
Knurling wheel KV
Work piece
RKV
Cross knurl, points indented (female), 90°
Knurling profile RKV
Work piece
Knurling wheel KE
Work piece
Explanation of symbols: Profile can only be produced in radial tool direction (plunge knurling)
12
Tool Characteristics
L = left
Sliding head auto lathes (screw machines) and small auto lathes –
CNC and conventional – centre height is integrated
View x
View x
13
Knurling Applications
Allocation of the ZEUS knurling tool type to the knurling profile on the work piece (DIN 82)
Knurling Tool Type Tool Direction Knurling profile on work piece (DIN 82)
RAA RBL RBR RGE RGV RKE RKV
Knurling Tool Type Tool Direction Knurling profile on work piece (DIN 82)
RAA RBL RBR RGE RGV RKE RKV
Note:
Knurling profiles marked with x cannot be produced with this tool type or in this machining plane.
Conical knurls, certain profiles and markings can only be produced through axial machining with form knurling.
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Knurling Applications
Pictogram Knurling Techniques / Comment Tool Direction ▲ Knurling profile Tool No.
(DIN 82)
1 Form Knurling Radial RAA, RBL, RBR 130, 131, 141, 151, 161
2 Form Knurling Radial RGE, RGV, RKE, RKV 130, 131, 141
, 151, 161
3 Form or Cut Knurling / Axial RAA, RBL*, RBR* 130, 131, 141, 151, 161,
Pattern starts at work piece 192, 231*, 391
4 Form or Cut Knurling / Axial RGE 141, 151, 161, 192, 240,
Pattern starts at work piece 241, 251, 291, 391
5 Cut Knurling / Pattern starts in the middle Axial RAA, RBL*, RBR* 231*
of the work piece (groove required)
6 Cut Knurling / Pattern starts in the middle Axial RGE 240, 241, 251
of the work piece (groove required)
7 Form Knurling / Pattern starts in the Radial and Axial RAA, RBL, RBR 130, 131, 141, 151, 161
middle of the work piece
8 Form Knurling / Pattern starts in the Radial and Axial RGE 141, 151, 161
middle of the work piece
9 Form Knurling / Knurling to a shoulder Radial RAA, RBL, RBR 132, 142
10 Form Knurling / Knurling to a shoulder Radial RGE, RGV, RKE, RKV 132, 142
11 Form Knurling / Knurling to a shoulder Radial and /or Axial RAA, RBL, RBR 132, 142, 192
12 Form Knurling / Knurling to a shoulder Radial and /or Axial RGE 142, 192
13 Form Knurling / Conical knurling profile Radial or Axial RAA, RBL, RBR 311, 312
14 Form Knurling / Conical knurling profile Radial or Axial RGE, RGV 311, 312
15 Form Knurling / Face knurling Axial RAA, RBL, RBR 311, 312
17 Form Knurling / Knurling pattern Radial and /or Axial RAA, RBL, RBR 330
within a bore
18 Form Knurling / Knurling pattern Radial RGE, RGV, RKE, RKV 330
within a bore
▲ Tool direction see page 6 “Knurling Techniques”
* When cut knurling, restrictions can apply; see page 38/39 Only suitable for RGE
15
Knurling Wheels
The Knurling Wheel – DIN 403
GV Cross-knurling wheel, points down 30° female KE Square knurling wheel, crossed, points up 90° male
17
Knurling Wheels DIN 403 – Form Knurling
HSS = High Speed Steel, PM = Powder-Metallurgy Steel, HM = Carbide * Chamfer 60° for tool No 192 – (only types AA /BL/BR)
18
Knurling Wheels DIN 403 – Form Knurling
19
Knurling Wheels DIN 403 – Form Knurling
GV 30 GV 45° KV
20
Knurling Wheels DIN 403 – Cut Knurling
21
Knurling Wheels to Customer Design
HE HHE HV HHV
Knurling With/without HSS /PM Type Ø x width x bore Full angle Pitch p Profile angle
wheels chamfer d1 x b1 x d2 ß° a
No. 70 KAA
KBL
KBR
KGE
KGV
C DL DR E FL FR
Knurling With/without HSS /PM Type Ø x width x bore Radius R Pitch p Profile angle
wheels chamfer d1 x b1 x d2 a
No. 80 C
DL
DR
E
FL
FR
22
Knurling Wheels to Customer Design
Knurling wheels With/without HSS /PM Type Ø x width x bore b2 d3 b3 d4 Pitch p Profile angle
chamfer d1 x b1 x d2 a
No. 90
23
Form Knurling Tools
Form Knurling Tools RD 1
Knurling profile
on work piece
DIN 82
RAA RBL RBR RGE RGV RKE RKV
L = left R = right
Knurling profile
on work piece
DIN 82
RAA RBL RBR RGE RGV RKE RKV
26
Form Knurling Tools RD 1
Knurling profile
on work piece
DIN 82
RAA RBL RBR RGE RGV RKE RKV
131-85U343814 8 - 200 3/4“ 20 114,5 24,5 29 2,5 3/4“ x 3/8“ x 1/4“ 06TER0989
Name: Housing
Material: Brass (CuZn39Pb3)
Knurling profile on work piece (DIN 82): RGV 0,6 (30°) / RAA 0,6
Application: Plunge knurling, without swarf removal
Speed rate m/min: 78
Feed rate mm/rev: 0,09
Machine: Index G200
Tool: Knurling tool 131-20U250806
Knurling wheel GE30° 25x8x6 P0,6 /
AA 25x8x6 P0,6
27
Form Knurling Tools RD 1
L = left
R = right
Knurling profile
on work piece
DIN 82
RAA RBL RBR RGE RGV RKE RKV
Name: Housing
Material: Stainless Steel (1.4305)
Knurling profile on work piece (DIN 82): RGV 0,6 (30°)
Application: Plunge knurling, without swarf removal
Speed rate m/min: 22
Feed rate mm/rev: 0,05
Machine: Star SR16
Tool: Knurling tool 132-16R150611
Knurling wheel GE30° 15x6x6/11 P0,6
28
Form Knurling Tools RD 1
L = left R = right
Knurling profile
on work piece
DIN 82
RAA RBL RBR RGE RGV RKE RKV
Name: Housing
Material: Brass (CuZn39Pb3)
Knurling profile on work piece (DIN 82): RGV 0,8 (30°)
Application: Plunge knurling, without swarf removal
Speed rate m/min: 75
Feed rate mm/rev: 0,08
Machine: Index ABC
Tool: Knurling tool 132-20R200813
Knurling wheel GE30° 20x8x6/13 P0,8
29
Form Knurling Tools RD 2
L + R
ZEUS Knurling Tool No. 141-08/10/12/16
Application: Form knurling (without swarf removal), Plunge and feed knurling
For knurling on work piece according to DIN 82: RAA; RGE 30°; RGE 45°
Knurling Wheels: RAA – 2 pieces AA
RGE 30° – 1 piece BL 30° / 1 piece BR 30°
RGE 45° – 1 piece BL 45° / 1 piece BR 45°
Type of Machine: • Sliding head auto lathes (screw machines) and small auto lathes
• CNC and conventional
• Centre height is integrated
Features: • Modular system – universal knurling tool
for both left and right hand orientation
• Easy handing by moving the knurling head to the reverse side
• With flexible centering
• Knurl pins and pivot pin fixed by a screw –
for a quick replacement of knurling wheels / knurling head
• Special surface hardening for longer tool life time
• Carbide pins:
– higher speed rates
– faster production
– prolonged life
Knurling profile
on work piece
DIN 82
RAA RGE
Name: Bushing 2
Material: Aluminium (AlMgSiPb)
Knurling profile on work piece (DIN 82): RGE 0,3 (30°)
Application: Plunge and feed knurling,
No. 1 2 3
without swarf removal 141-08M100404 21BHR0366 21BHR0367 06TER0377
Speed rate m/min: 38
Feed rate mm/rev: 0,05 / 0,1 141-10M100404 21BHR0369 21BHR0367 06TER0377
Machine: Tornos ENC 164 141-12M100404 21BHR0370 21BHR0367 06TER0377
Tool: Knurling tool 141-12M10404
Knurling wheel BL30° 10x4x4 P0,3 141-16M150604 21BHR0475 21BHR0372 06TER0378
Knurling wheel BR30° 10x4x4 P0,3
30
Form Knurling Tools RD 2
L + R
ZEUS Knurling Tool No. 141-20/25/80/85/90
Application: Form knurling (without swarf removal),
Plunge and feed knurling
For knurling on work piece according to DIN 82: RAA; RGE 30°; RGE 45°
Knurling Wheels: RAA – 2 pieces AA
RGE 30° – 1 piece BL 30° / 1 piece BR 30°
RGE 45° – 1 piece BL 45° / 1 piece BR 45°
Type of Machine: • Lathe machines and auto lathes
• CNC and conventional
• Centre height is integrated
Features: • Modular system – universal knurling tool
for both left and right hand orientation
• Easy handing by moving the knurling head to the reverse side
• With flexible centering
• Knurl pins and pivot pin fixed by a screw –
for a quick replacement of knurlling wheels/knurling head
• Special surface hardening for longer tool life time
• Carbide pins:
– higher speed rates
– faster production
– prolonged life
Knurling profile
on work piece
DIN 82
RAA RGE
2
Name: Union Nut
Material: Brass (CuZn39Pb3) No. 1 2 3
Knurling profile on work piece (DIN 82): RGE 0,8 (30°)
Application: Plunge and feed knurling, 141-20M200806 21BHR0477 21BHR0377 06TER0381
without swarf removal 141-25M250806 21BHR0479 21BHR0382 06TER0381
Speed rate m/min: 82
Feed rate mm/rev: 0,08 / 0,18 141-80M581414 21BHR0481 21BHR0400 06TER0378
Machine: Weiler – Lathe machine 141-85M343814 21BHR0483 21BHR0401 06TER0381
Tool: Knurling tool 141-20M200806
Knurling wheel BL30° 20x8x6 P0,8 141-90M343814 21BHR0485 21BHR0401 06TER0381
Knurling wheel BR30° 20x8x6 P0,8
31
Form Knurling Tools RD 2
L + R
ZEUS Knurling Tool No. 142-16/20/25/80/85/90
Application: Form knurling (without swarf removal),
Plunge and feed knurling
For knurling on work piece according to DIN 82: RAA; RGE 30°; RGE 45°
Knurling to a shoulder
Knurling Wheels: RAA – 2 pieces AA
RGE 30° – 1 piece BL 30° / 1 piece BR 30°
RGE 45° – 1 piece BL 45° / 1 piece BR 45°
Type of Machine: • Lathe machines and auto lathes
• CNC and conventional
• Centre height is integrated
Features: • Modular system – universal knurling tool
for both left and right hand orientation
• Easy handing by moving the knurling head to the reverse side
• With flexible centering
• Knurl pins fixed by a screw – for a quick replacement of knurling wheels
• Special surface hardening for longer tool life time
• Fitting of the knurling wheels on the pin adjustable
Knurling profile
on work piece
DIN 82
RAA RGE
No. 1 2 3
142-16M150611 21BHR0476 21BHR0374 06TER0378
3
142-20M200813 21BHR0478 21BHR0379 06TER0381
1 142-25M200813 21BHR0480 21BHR0379 06TER0381
142-80M150611 21BHR0482 21BHR0374 06TER0378
142-85M200813 21BHR0484 21BHR0379 06TER0381
2 142-90M200813 21BHR0486 21BHR0379 06TER0381
32
Form Knurling Tools RD 2
L = left R = right
Knurling profile
on work piece
DIN 82
RAA RGE
Name: Pin
Material: CuBe
Knurling profile on work piece (DIN 82): RGE 0,5 (30°)
Application Plunge and feed knurling,
without swarf removal
Speed rate m/min: 89
Feed rate mm/rev: 0,11
Machine: Strohm M125
Tool: Knurling tool 151-08L100404
Knurling wheel BL30° 10x4x4 P0,5
Knurling wheel BR30° 10x4x4 P0,5
33
Form Knurling Tools RD 2
L = left R = right
Knurling profile
on work piece
DIN 82
RAA RGE
Name: Spindle
No. 1 2
Material: Stainless Steel (1.4104) 161-08L100404 21BHR0556 21BHR0563
Knurling profile on component (DIN 82): RAA 0,4
Application: Plunge knurling, 161-08R100404 21BHR0534 21BHR0564
without swarf removal 161-10L100404 21BHR0559 21BHR0563
Speed rate m/min: 23
Feed rate mm/rev: 0,1 161-10R100404 21BHR0560 21BHR0564
Machine: Traub TNL 161-012L100404 21BHR0561 21BHR0563
Tool: Knurling tool 161-12L100404
Knurling wheel 10x4x4 P0,4 161-12R100404 21BHR0562 21BHR0564
34
Form Knurling Tools RD 2
L = left
Knurling profile
on work piece
DIN 82
RAA RGE R = right
No. 1 2 No. 1 2
161-16L200606 21BHR0567 21BHR0577 161-20L250606 21BHR0550 21BHR0579
161-16R200606 21BHR0568 21BHR0578 161-20R250606 21BHR0551 21BHR0580
1 161-16L250606 21BHR0569 21BHR0579 161-25L200606 21BHR0573 21BHR0577
161-16R250606 21BHR0570 21BHR0580 161-25R200606 21BHR0575 21BHR0578
2 161-20L200606 21BHR0537 21BHR0577 161-25L250606 21BHR0574 21BHR0579
161-20R200606 21BHR0523 21BHR0578 161-25R250606 21BHR0576 21BHR0580
35
Form Knurling Tools RD 3
Knurling profile
on work piece
DIN 82
RAA RGE
AB2
36
Cut Knurling Tools
Bezeichnung: Überwurfmutter
Werkstoff: Messing (CuZn39Pb3)
Rändelprofil am Werkstück (DIN82): RGE 0,8 (30°)
Anwendung: Einstich- und Längsrändeln
- spanlose Umformung
Schnittgeschwindigkeit: 82
Vorschub: 0,08 / 0,18
Maschine: Weiser - Drehmaschine
Eingesetztes Werkzeug: Rändelwerkzeug 141-20M200806
Rändelrad BL30° 20x8x6 T0,8
Rändelrad BR30° 20x8x6 T0,8
35
Cut Knurling Tools RF 1
L = left
R = right
Knurling profile
on work piece
DIN 82
RAA RBL RBR
Name: Housing
Material: Stainless Steel (1.4305)
Knurling profile on work piece (DIN 82): RAA 0,6
Application: Feed knurling, swarf removal
Speed rate m/min: 25
Feed rate mm/rev: 0,08
Machine: Citizen C16
Tool: Knurling tool 231-10L100306
Knurling wheel BL30° 10x3x6 P0,6
38
Cut Knurling Tools RF 1
L = left R = right
Knurling profile
on work piece
DIN 82
RAA RBL RBR
2 1
39
Cut Knurling Tools RF 2
Knurling profile
on work piece
DIN 82
RGE
Name: Nut 1
Material: Brass (CuZn39Pb3) 2
Knurling profile on work piece (DIN 82): RGE 0,8 (30°)
Application: Feed knurling, swarf removal
Speed rate m/min: 90
Feed rate mm/rev: 0,14
Machine: Gildemeister NEF No. 1 2
Tool: Knurling tool 240-20M250608 240-16M150408 21BHR0442 21BHR0513
Knurling wheel 2xAA 25x6x8 P0,8
240-20M250608 21BHR0012 21BHR0518
40
Cut Knurling Tools RF 2
Knurling profile
on work piece
DIN 82
RGE
Name: Roll
Material: Steel ST56
Knurling profile on work piece (DIN 82): RGE 1,6 (30°)
Application: Feed knurling, swarf removal
Speed rate m/min: 71
Feed rate mm/rev: 0,2
Machine: Böhringer V6
Tool: Knurling tool 240-40M321316
Knurling wheel 2xAA 32x13x16 P1,6
41
Cut Knurling Tools RF 2
L = left R = right
Knurling profile
on work piece
DIN 82
RGE
42
Cut Knurling Tools RF 2
Knurling profile
on work piece
DIN 82
RGE
1
2
43
Cut Knurling Tools RF 2
Knurling profile
on work piece
DIN 82
RGE
No. Working area Suitable for pitch size a d e f g h Knurling wheels Spare
ø mm mm ø mm mm mm mm mm mm size mm part set
241-30L250608 10 - 250 0,4 - 2,0 30 83 70 58 68 55 25 x 6 x 8 21BHR0506
2
1
Name: Nut
No. 1 2
Material: Brass (CuZn39Pb3) 241-30L250608 21BHR0145 21BHR0518
Knurling profile on work piece (DIN 82): RGE 0,8 (30°)
Application: Feed knurling, swarf removal 241-30R250608 21BHR0146 21BHR0518
Speed rate m/min: 110 241-40L250608 21BHR0147 21BHR0518
Feed rate mm/rev: 0,13
Machine: Okuma 241-40R250608 21BHR0148 21BHR0518
Tool: Knurling tool 241-30R250608 241-50L250608 21BHR0149 21BHR0518
Knurling wheel 2xAA 25x6x8 P0,8
241-50R250608 21BHR0150 21BHR0518
44
Cut Knurling Tools RF 2
L = left R = right
Knurling profile
on work piece
DIN 82
RGE
Name: Housing
Material: Brass (CuZn39Pb3)
Knurling profile on work piece (DIN 82): RGE 0,6 (30°)
Application: Feed knurling, swarf removal
Speed rate m/min: 118
Feed rate mm/rev: 0,18
Machine: Gildemeister GLD 20
Tool: Knurling tool 251-12R100306
Knurling wheel BL30° 10x3x6
Knurling wheel BR30° 10x3x6
45
Cut Knurling Tools RF 3
Knurling profile
on work piece
DIN 82
RGE
AB2 25 - 55 20 70 74 50 14 16 70 25 15 x 4 x 8 21BHR0504 2
Your individual 1
tool measurements:
No. 1
291-12M100306 21BHR0521
291-15M150408 21BHR0522
291-20M150408 21BHR0522
46
Special Tools
45
Special Tools RS
R = right R = right
Knurling profile
on work piece
DIN 82
RAA RBR RBL RGE RGV
Enquiry Form:
(Please tick/complete as required)
48
Special Tools RS
Knurling profile
on work piece
DIN 82
RAA RBL RBR RGE RGV RKE RKV
49
Special Tools RS
Knurling profile
on work piece
DIN 82
RAA RGE
Enquiry Form:
(Please tick/complete as required )
Application for variable work piece-Ø (Preturn Ø of work piece provided by Hommel + Keller):
Note: Measurement “a” depends partly on work piece diameter. Please submit work piece drawing!
Name: Bolt
Material: Stainless Steel (1.4305)
Knurling profile on work piece (DIN 82): RGE 0,5 (30°)
Application: Feed knurling, swarf removal
Speed rate m/min: 18
Feed rate mm/rev: 0,11
Machine: Eubama – Rotary transfer machine
Tool: Knurling tool 391-25
Knurling wheel 2xBL30° 10x4x4 P0,5
Knurling wheel 1xBR30° 10x4x4 P0,5
50
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51
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