Professional Documents
Culture Documents
OF
Industrial PC Rack
Performed by:
Hi-Tech House, B/H V-Murti Complex, Near Gurukul Tower, Gurukul, Ahmedabad-380 052, Gujarat,
India.
Phone: +91-794-000-3000, +91-793-014-3000
Fax : +91-794-000-3202
E-Mail: info@hitechos.com
For
DL Custom
7250 Victoria Park Ave
Markham Ontario
L3R 2M5
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TABLE OF CONTENTS
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A. LEAVE IT BLANK FOR REFERENCES SPECIFICATION OF PROJECT AND ATTACHMENTS, DL CUSTOM WILL FILL
THIS PAGE
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TABLES
1. Table 2-1 : The Industrial Rack system consists of following Components
2. Table 5-1 : Shows an overall Summary of FE Model with respect to Nodes and Elements
3. Table 5-2 shows the range of elements used in FE Model
4. Table 5-3 : Part Geometry and Weight Parameters Details
5. Table 5-4 : Material Properties
6. Table 6-1 Natural Frequencies
7. Table 7-1 Loading For Seismic Analysis (X Direction)
8. Table 7-2 Equivalent Stress due to Seismic Event (X Direction)
9. Table 7-3 Equivalent Stress due to Seismic Event (Y Direction)
10. Table 7-4 Equivalent Stress due to Seismic Event (Y Direction)
11. Table 8-1 Margins of Safety for Various Components(X Direction Spectrum)
12. Table 8-2 Margins of Safety for Various Components(Y Direction Spectrum)
13. Table 8-3 Margins of Safety for Various Components (Z Direction Spectrum)
FIGURES
1. Fig 2.1: System Description
2. Fig 2.2: Application Reference
3. Fig 5.1: Finite Element Model-Meshed
4. Fig 5.2: Coordinate System Used
5. Fig 5.3: Boundary Conditions
6. C1: Mode Shape for First Fundamental Frequency
7. C2: Maximum Deformation X for Columns( X Spectrum)
8. C3: Maximum Deformation Y for Columns( X Spectrum)
9. C4: Maximum Deformation Z for Columns( X Spectrum)
10. C5: Maximum Equivalent Stress(MPa) in Column(X Spectrum)
11. C6: Maximum Deformation X for Cross Members ( X Spectrum)
12. C7: Maximum Deformation Y for Cross Members ( X Spectrum)
13. C8: Maximum Deformation Z for Cross Members ( X Spectrum)
14. C9: Maximum Equivalent Stress(MPa) in Cross Members(X Spectrum)
15. C10: Maximum Deformation X for Bottom Parts ( X Spectrum)
16. C11: Maximum Deformation Y for Bottom Parts ( X Spectrum)
17. C12: Maximum Deformation Z for Bottom Parts ( X Spectrum)
18. C13: Maximum Equivalent Stress (MPa) in Bottom Parts(X Spectrum)
19. C14: Maximum Deformation X for Top Parts ( X Spectrum)
20. C15: Maximum Deformation Y for Top Parts ( X Spectrum)
21. C16: Maximum Deformation Z for Top Parts ( X Spectrum)
22. C17: Maximum Equivalent Stress (MPa) in Top Parts(X Spectrum)
23. C18: Maximum Deformation X for Columns( Y Spectrum)
24. C19: Maximum Deformation Y for Columns( Y Spectrum)
25. C20: Maximum Deformation Z for Columns( Y Spectrum)
26. C21: Maximum Equivalent Stress(MPa) in Column(Y Spectrum)
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Executive Summary
A detailed three-dimensional (3-D) finite element (FE) computer model was constructed for seismic Qualification
analysis of the Industrial Rack manufactured by DL Custom. This Seismic Qualification was done for Bellcore zone
4 requirements.
The analysis was performed to determine structural integrity and performance characteristics of the Industrial
Rack System under different seismic loading conditions. The objective of the work performed is to quantify the
System performance characteristics under the influence of seismic inertia loads based of specification and
applicable regulatory documents and industry standards.
The modal analysis was performed in order to determine the lowest natural Frequencies and associated mode
shapes of the Assembly. The Seismic Analysis was done using the spectrum available. It was done using
Response Spectrum Method (SPRS: Single Point Response System).
The Seismic Analysis results were obtained in terms of Deformation and Stress for the respective components of
the system.
Results indicate that all investigated components Industrial Rack Assembly will maintain their structural integrity
during and after the specified seismic events for Bellcore zone 4.
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Introduction
A detailed three-dimensional (3-D) finite element (FE) computer model was constructed for Seismic Qualification
Analysis of the Industrial Rack manufactured by DL Custom. The Seismic qualification was performed
specification required Response Spectra.
The analysis was performed to determine structural integrity and performance characteristics of the Industrial
Rack under different seismic loading conditions. The objective of the work performed is to quantify the System
performance characteristics under the influence of seismic inertia loads based of specification and applicable
regulatory documents and industry standards.
This report documents in details the technical approach, FE computer modeling, maximum seismic deflections at
different locations, maximum seismic stresses in different components and corresponding margins of safety
(M.S.).
Section 2 outlines the Industrial Rack system description. Details of the FE modeling of the Assembly and
assumptions considered are presented in Section 3.
Details of Seismic Analysis basis, calculations, and results are presented in Section 7.
Summary of Margins of Safety (M.S.) calculations for the Assembly components is presented in Section 8.
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SYSTEM DESCRIPTION
Table 2-1 : The Industrial Rack system consists of following Components
CROSS MEMBERS
TOP PORTION
FOUR PILLARS
BOTTOM PORTION
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All the components were modeled using Solid Elements with a mixed mesh containing of Tetrahedron
and Hexahedron elements.
A 3-D .STEP geometry was directly imported into ANSYS v14.5Mechanical Program.
Three different types of elements were used to create the Finite Element Mesh : Tetrahedrons, Hexahedrons,
Pyramids and Wedges with majority of elements having Tetrahedrons.
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Table 5-1 : Shows an overall Summary of FE Model with respect to Nodes and Elements
Description Quantity
Total Nodes 645181
Total Elements 469680
Total Body Elements 277627
Total Contact Elements 192053
Total Spot Weld Elements 0
Element Types 7
Coordinate Systems 0
Materials 1
Thicknesses 0
Layered Composites 0
Rod Properties 0
Bar Properties 0
Beam Properties 0
Curved Pipe Properties 0
Mass Properties 0
Spring Properties 0
Components 5
Contacts 185
Spot Welds 0
Constraint Equations 0
Constraints 2
Forces 1
Pressures 0
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Figure- 5.1 shows combinations of Tetrahedrons, Hexahedron,Wedges and Pyramids used for Meshing of
Industrial PC rack system.
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COORDINATE SYSTEM
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Object Name Cross Members Bottom Parts Top Parts Four Pillars
Coordinate System 11 11 11 11
Assignment Plain Carbon Steel Plain Carbon Steel Plain Carbon Steel Plain Carbon Steel
Compressive Yield
Strength MPa 207
Tensile Yield Strength
MPa 207
Tensile Ultimate
Strength MPa 586
Density 7.75e-006 kg mm^-3
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- Constraints are applied at the bottom surface of the Mounting. Translations and rotations are fixed at
this support.
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MODAL ANALYSIS
Modal Analysis was carried out to extract first 10 Natural Frequencies of the assembly. A Block Lancoz algorithm
was used to find the natural frequencies.
Frequency
Mode
[Hz]
1. 8.8071
2. 11.385
3. 17.684
4. 24.092
5. 35.228
6. 35.779
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SEISMIC ANALYSIS
Seismic Analysis was performed using an Equivalent Static Analysis loading case. For this, the First Natural
Frequency found out using Modal analysis was used in connection with the Spectrum to be analyzed for.
Sr Freq(Hz) G(mm/sec2)
1 0.3 1962
2 0.6 19620
3 2 49050
4 5 49050
5 15 15696
6 50 15696
Maximum Equivalent Stress induced due to Seismic Loading for all components is shown in Table7-2. It is
predicted that the induced stress is far below the yield strength of the materials.
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Y
Four Columns Spectrum 0.015 0.005 0.034 7.7
Y
Cross Members Spectrum 0.0004 0.024 0.037 13
Y
Bottom Parts Spectrum 0.0009 0.003 0.0224 1.76
Y
Top Parts Spectrum 0.05 0.09 0.32 15.85
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The Seismic analysis results presented above are used to determine minimum margins of Safety(M.S.) for
different components of the Industrial Rack System. Table below presents summary of margins of safety of the
system.
M.S.= 1 - 1/S.R.
The calculated M.S. values shall be greater than 0.0 in order to maintain structural integrity and operability of the
system during specified seismic events.
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Y
Four Columns Spectrum 0.015 0.005 0.034 7.7 0.963333333
Cross Y
Members Spectrum 0.0004 0.024 0.037 13 0.938095238
Y
Bottom Parts Spectrum 0.0009 0.003 0.0224 1.76 0.991619048
Y
Top Parts Spectrum 0.05 0.09 0.32 15.85 0.92452381
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As can be seen from the results obtained by FE Analysis, the rack manufactured by DL Customl is safe under the
conditions applied and used. The stresses produced under conditions were compared to the SSE allowable values
and all components are safe from a strength point of view.
We can conclude that the analyzed Industrial PC Rack system manufactured by DL Custom is safe (will not
collapse or disintegrate) under the specified seismic loading and hence passes the Bellcore Seismic Testing
Standard.
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