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Dental Materials (2006) 22, 560–568

www.intl.elsevierhealth.com/journals/dema

The effects of common errors on sealing ability


of total-etch adhesives
Masanori Hashimotoa,*, Franklin R. Tayb, Nadia R. Svizeroc, Anton J.
de Geed, Albert J. Feilzerd, Hidehiko Sanoe, Masayuki Kagaa, David
H. Pashleyf
a
Division of Pediatric Dentistry, Hokkaido University, Graduate School of Dental Medicine, Kita 13, Nishi 7,
Kita-ku, Sapporo 060-8586, Hokkaido, Japan
b
Paediatric Dentistry and Orthodontics, Faculty of Dentistry, University of Hong Kong, Hong Kong SAR,
China
c
Department of Operative Dentistry, University of Sacred Heart, Bauru, SP, Brazil
d
Department of Dental Materials Sciences, Academic Centre for Dentistry Amsterdam (ACTA), Universiteit
van Amsterdam and Vrije Universiteit, Amsterdam, The Netherlands
e
Division of Cariology and Endodontology, Graduate School of Dental Medicine, Hokkaido University, Japan
f
Department of Oral Biology and Maxillofacial Pathology, School of Dentistry, Medical College of Georgia,
USA

Received 27 January 2005; received in revised form 22 May 2005; accepted 16 June 2005

KEYWORDS Summary Objectives: This study evaluated the effect of errors commonly made in
Air-drying; using total-etch adhesives, on the resulting bond strength, fluid movement and
Solvent removal; nanoleakage of resin dentin bonds.
Water permeability; Methods: Two total-etch adhesives were used for bonding to dentin according to the
Microtensile bond manufacturers’ recommendations, with meticulous solvent evaporation (control), or
strength; with the introduction of common bonding errors—wet bonding without solvent
Nanoleakage evaporation (no evaporation), and dry bonding.
Results: The 24-hour bond strength of the control was significantly higher than the
other groups (p !0.05). For all groups, the higher initial permeability declined
significantly after 24 h. The fluid movement across bonded dentin was similar in the
control and dry bonding for both adhesives, whereas significantly higher permeability
(p!0.05) was recorded for the no evaporation groups even after 24 h. Extensive
silver impregnation within hybrid layers was seen by TEM in the no evaporation and
dry bonding specimens after 24 h. Dry bonding caused collapse of the collagen matrix
and interfered with resin infiltration. In contrast, inadequate solvent evaporation
and/or residual water during dentin bonding results in dilution or incomplete
polymerization of the resin, leading to severe nanoleakage formation.
Significance: Increased permeability associated with incomplete solvent

* Corresponding author. Tel.: C81 11 706 4292, fax: C81 11 706 4307.
E-mail address: masanori-h@mue.biglobe.ne.jp (M. Hashimoto).

0109-5641/$ - see front matter Q 2005 Published by Elsevier Ltd on behalf of Academy of Dental Materials. All rights reserved.
doi:10.1016/j.dental.2005.06.004
The effects of common errors on sealing ability of total-etch adhesives 561

evaporation in total-etch adhesives may lead to poor bond strength.


Q 2005 Published by Elsevier Ltd on behalf of Academy of Dental Materials. All rights
reserved.

Introduction evaluate microtensile bond strengths, water per-


meability and nanoleakage of resin-dentin bonds
The use of contemporary total-etch adhesives made with two total-etch adhesives, using the wet
involves a degree of technique sensitivity that bonding technique, versus the two common errors
may compromise bonding efficacy and marginal of wet bonding. The null hypothesis tested was that
seal of these adhesives [1,2]. Excessive air-drying there are no differences in bonding and sealing
and incomplete adhesive solvent removal are under the conditions of excessive air-drying or
common errors associated with wet bonding on incomplete solvent removal.
vital dentin [3]. The air-drying of acid-etched
dentin (dry bonding) prevents optimal resin infiltra-
tion within the demineralized collagen network [4, Materials and methods
5]. Water has the highest solubility parameter for
hydrogen bonding among polar resin solvents [6,7]. Test teeth
Water molecules form hydration clusters around
the functional groups on collagen peptides [8–10] Unerupted, caries-free human third molars were
and proteoglycans [11], resulting in the full collected after the patients’ informed consent had
expansion of interfibrillar spaces that are used for been obtained under a protocol reviewed and
permeation of resin monomers. Conversely, inter- approved by the Human Assurance Committee of
peptide or peptide-proteoglycan hydrogen bonding the Medical College of Georgia, Augusta, Georgia,
that develops during air-drying causes collapse of USA. The teeth were stored in thymol-saturated
interfibrillar spaces in the demineralized matrix isotonic saline at 4 8C to inhibit microbial growth,
[12–15]. Incomplete evaporation of solvents results and used within two months following extraction.
in dilution [16,17], poor polymerization [18], or Each tooth was sectioned perpendicular to its
phase separation of the resin components [19]. longitudinal axis using a diamond disk (Isomet,
Recent total-etch adhesives contain high concen- Buehler Ltd., Lake Bluff, IL, USA) under water, to
trations of water or organic solvents [20,21]. After expose a flat bonding surface in the mid-coronal
light-curing of the adhesives, residual water or dentin. Each dentin surface was ground with 600-
solvents may become pathways for water move- grit silicon carbide paper under running water for
ment within the hybrid or resin layers [22,23], 30 s just prior to bonding.
increasing the permeability of the resin-dentin
interfaces [24], and their subsequent susceptibility Test materials and bonding procedures
to degradation via resin hydrolysis [25,26] and
collagen degrading enzymes [27,28]. Although Two commercially available total-etch adhesives
both bonding efficacy and the seal of bonded dentin (Excite/EX, Ivoclar Vivadent, Schaan, Liechtenstein
may be compromised by excessive air-drying or and OptiBond Solo Plus/OP, Kerr Corp., Orange, CA,
incomplete solvent evaporation, it is not known USA) were used in this study (Table 1). The
whether these variables are affected to the same prepared dentin surfaces were acid-etched with
extent by these two common errors of wet bonding. phosphoric acid (37% for EX and 37.5% for OP) for
Therefore, the purpose of this study was to 15 s and then thoroughly washed using a water spray

Table 1 Compositions of the two simplified total-etch adhesives investigated.


Material (manufacturer) Etchant Adhesive
Excite (Ivoclar Vivadent, Schaan, 37% phosphoric acid gel Bis-GMA, HEMA, ethanol, water,
Liechtenstein) filler, CQ
OptiBond Solo Plus (Kerr Corp., 37.5% phosphoric acid gel Bis-GMA, GPDM, GDM, HEMA,
Orange, CA, USA) ethanol, water, filler, CQ
Bis-GMA, bisphenol A-glycigyl methacrylate; HEMA, 2-hydroxyethyl methacrylate; GPDM, glycerophosphate dimethacrylate; GDM,
glycerol dimethacrylate; CQ, dl-camphorquinone.
562 M. Hashimoto et al.

for 10 s. Three subgroups were designated for each with a light output not less than 550 mW/cm2 for
adhesive that differed in: (a) whether the acid- all groups. Composite build-up was then per-
etched dentin was left moist before adhesive formed using five 1-mm thick increments of a
application, and (b) whether the adhesive solvent resin composite (AP-X; Kuraray Medical Inc.,
was removed after adhesive application. Osaka, Japan) that were individually light-cured
For the control groups, a wet bonding technique for 60 s.
was performed in which excess water was blot-
dried from the acid-etched dentin with an absor-
Microtensile bond test
bent pellet, leaving the surface visibly moist. Each
adhesive was applied to the entire dentin surface
After the specimens were stored in distilled
and the solvent was removed by gentle air-drying water at 37 8C for 24 h, they were sectioned
for 10 s at a distance of 1 cm from the bonding perpendicular to the adhesive interfaces with the
surface, to create a slightly shiny adhesive film. diamond saw (Fig. 1) to produce resin-dentin
Two consecutive coats of each adhesive were used beams, each with an adhesive area of approxi-
with solvent evaporation performed after the mately 1.0 mm2. Three teeth were used for each
application of each adhesive coat. group and six to eight beams were obtained per
For the Dry Bonding subgroups, the acid-etched tooth, generating a total of 19–22 beams for
dentin was intentionally air-dried for 10 s with oil- each group. The beams were then attached with
free compressed air, by keeping the air syringe tip cyanoacrylate adhesive to a testing jig, and a
at a distance of 1 cm away from the dentin surface. tensile load was applied with a universal testing
Subsequent bonding procedures were conducted in machine (Vitrodyne V1000, Chatillon, Green-
the same manner as the control groups, including sboro, NC, USA) at a crosshead speed of
solvent evaporation. For the No Evaporation sub- 0.6 mm/min until failure to obtain the ultimate
groups, bonding to the acid-etched was performed tensile strength. The exact dimensions of each
via the wet bonding technique previously described tested beam were measured with a digital
for the control groups. Two coats of adhesive were micrometer (Sylvae Ultra-Cal 2, Fomuler Inc.,
also applied, but intentionally, without solvent Newton, MA, USA) after bond failure. Beams that
evaporation between the applications of each failed prematurely during specimen preparation
adhesive coat. For each resin application, excess were assigned null bond strength values and
adhesive resin was blot-dried from the dentin with were included in the statistical analysis. The
an absorbent pellet. bond strength data were evaluated by a two-way
After the final application, the adhesive layer ANOVA design (adhesive vs. bonding condition)
was irradiated for 10 s with a light-curing unit followed by Fisher’s PLSD multiple comparison
(Curing Light XL 3000, 3M ESPE, St Paul, MN, USA) tests, with statistical significance set at pZ0.05.

Figure 1 A schematic representation of the experimental setup employed in this study.


The effects of common errors on sealing ability of total-etch adhesives 563

Evaluation of the permeability of adhesive- Subsequently, the fluid flow of the resin-dentin
bonded dentin interface was re-measured for another 6 min at
20 cm H2O. The same measurement was also con-
Seventy-two human third molars with bonding ducted 24 h after bonding. Two-way ANOVA and
surfaces in mid-coronal dentin were similarly Fisher’s PLSD tests were used to compare fluid
prepared by grinding the cut surfaces with 600- movement for the six sub-groups of each adhesive
grit SiC paper under running water. An additional (i.e. control, dry-bonding and no evaporation at 0
cut was made parallel to the bonding surface, using and 24 h), with statistical significance set at pZ0.05.
the diamond saw under water cooling, to create
0.3 mm thick dentin disks, measured to the nearest Nanoleakage evaluation of TEM
one-hundredth of a millimeter using the digital
micrometer. Twelve dentin disks were used for Twelve additional 0.3 mm thick dentin disks were
each of the six groups. similarly prepared. Two dentin disks were used for
The pulpal side of each dentin disk was acid- each of the three subgroups within each adhesive
etched with 37% H3PO4 for 15 s to remove the smear group, and were bonded in the manner as previously
layer, leaving the smear layer on the coronal described. After storing in distilled water at 37 8C
surface intact. After rinsing with water, the disk for 24 h, a 1 mm wide slab containing the resin-
was placed in a split-chamber [29]. Each disk was dentin interface was prepared from the widest
bordered by identical rubber ‘O’-rings from the portion of each bonded disk. Each slab was coated
upper and lower surfaces, giving a testing surface with nail varnish that was applied 1 mm away from
area of 0.28 cm2 in dentin (Fig. 1). Fluid flow was the bonded interfaces. They were immersed in a
measured using an automated apparatus (Flodec, 50 wt% ammoniacal silver nitrate tracer solution for
DeMarco Engineering, Geneva, Switzerland) incor- 24 h, according to the silver impregnation protocol
porating a glass capillary tube with an internal for nanoleakage examination reported by Tay and
diameter of 0.7 mm [30]. Fluid movement was Pashley [22]. After reduction of the diamine silver
recorded by following the movement of an air ions, the silver-impregnated slabs were processed
bubble created inside the capillary tube, using an for TEM examination without demineralization.
infrared beam that passed through one side of the Ninety nanometer thick, epoxy resin-embedded
tube. A photosensitive diode, positioned on the sections were prepared and examined unstained
opposite side of the tube, detected any movement [22], using a TEM (CM100, Philips, Eindhoven, The
of the air bubble. Permeability was calculated as: Netherlands) operating at 80 kV.
PZ Jv/APt, where Jv Z fluid flow in mL, AZbonding
surface area in cm2, and tZtime in min. The
reduction in dentin permeability after dentin Results
bonding was expressed as a percentage of the
fluid flow through unbonded, acid-etched dentin Microtensile bond strengths
using the following equation: [water permeability
of resin-bonded dentin/water permeability of Fig. 2 represents the bond strength for the three
unbonded acid-etched dentin] !100. test groups (control, dry bonding, and no evapor-
The experimental design involved measurements ation). For both adhesives, the tensile bond
of fluid flow under a physiological hydrostatic strengths of the control groups (EXZ50.0G
pressure gradient [30] of 20 cm H2O for 6 min. 15.4 MPa; OPZ55.8G17.9 MPa) were significantly
First, the coronal sides of the dentin disks were higher (p !0.05) than those of the dry bonding
etched with phosphoric acid (37% for EX and 37.5% groups (EXZ11.9G10.8 MPa; OPZ3.6G5.3 MPa)
for OP) for 15 s without a simulated pulpal pressure and the no evaporation groups (EXZ17.8G
(0 cm H2O) and rinsed with water. Then the water 14.5 MPa; OPZ12.3G9.1 MPa/OP).
permeability was measured for 6 min with water
covering the top of the dentin to prevent any Permeability of the bonded dentin
evaporation fluid loss. After 6 min, the adhesives
were applied to the dentin within the split chamber The percentage reductions in fluid flow through the
in a same manner as previously described. After bonded dentin for the three Excite subgroups are
light-curing the adhesive for 10 s, about 10 mm3 of shown in Fig. 3A, and those for the OptiBond Solo
a flowable resin composite (Protect Liner F, Kuraray Plus subgroups in Fig. 3B. Similar trends were seen
Medical Inc.) was placed on all of the resin-covered with both adhesives. For all groups, the higher
dentin surfaces and then light-cured for 60 s. initial permeability recorded for adhesive-bonded
564 M. Hashimoto et al.

Figure 2 Microtensile bond strength results (Means


(SD)) for each test group. Groups with bond strengths that
were significantly different (p!0.05) are indicated by
different letters above the bars. The number within the
bar represents the number of specimens tested for each
group.

dentin declined significantly (p!0.05) after 24 h.


The permeability to fluid movement were similar in
the Control and Dry Bonding subgroups using both
adhesives, whereas significantly higher fluid flow
(p!0.05) was recorded for the No Evaporation
subgroups, both immediately after bonding and
after 24 h. The highest fluid movements were
recorded immediately after bonding in the No
Evaporation subgroups (EXZ83.2G19.1%; OP Z
89.5G14.5%). No significant differences between
the Dry Bonding and Control subgroups were
observed immediately after bonding (pO0.05).
However, significant differences were seen
between the Dry Bonding and the Control subgroups
after 24 h (p!0.05).

Severity of nanoleakage Figure 3 Changes in the fluid movement across resin-


bonded dentin of Excite (A), and OptiBond Solo Plus (B)
For the control wet bonding groups, both Excite immediately after and 24 h after bonding. The values
(Fig. 4A) and OptiBond Solo Plus (Fig. 5A) exhibited were expressed as percentages of fluid flow across
minimal nanoleakage (i.e. silver uptake) that was unbonded acid-etched dentin (100%; control). Values
are Means (SD)). Groups that were significantly different
predominantly observed along the basal portions of
are indicated by different letters (nZ12 for each group).
the 5 mm thick, completely demineralized hybrid
layers. Conversely, extensive nanoleakage was the No Evaporation groups of both Excite (Fig. 4B)
observed within the hybrid layers in the No and OptiBond Solo Plus (Fig. 5B). By contrast, the
Evaporation (Figs. 4B and 5B) and Dry Bonding dentinal tubules and adhesive layers were generally
groups (Figs. 4C and 5C) of both adhesives. The devoid of silver deposition in the Dry Bonding groups
nanoleakage was so severe that each entire hybrid of the two adhesives.
layer was impregnated with silver deposits, with
those in the Dry Bonding groups probably resulting
from the re-expansion of the collapsed, resin-
sparse collagen matrix after immersion in 37 8C Discussion
water for 24 h. Extensive silver deposition was
additionally observed within the dentinal tubules, The bond strengths achieved following the appli-
and between the first and second adhesive coats in cation of two consecutive adhesive coats with the
The effects of common errors on sealing ability of total-etch adhesives 565

Figure 5 TEM micrographs of the resin-dentin interface


Figure 4 TEM micrographs of the resin-dentin inter-
of OptiBond Solo Plus. C: composite; A: filled adhesive; D:
face of Excite, depicting the effect of common errors
mineralized dentin; H: hybrid layer. A. In the control,
of dentin bonding on silver deposition (nanoleakage). C:
reticular silver deposits (pointer) were only sporadically
composite; A: filled adhesive; D: mineralized dentin; H:
identified along the base of the completely demineralized
hybrid layer. A. In the control, nanoleakage of
hybrid layer (H). B. When wet bonding was performed
silver (pointer) could only be sporadically identified
without solvent evaporation, the entire demineralized
within the unstained, 5 mm thick hybrid layer (H).
collagen matrix (M) was filled with silver deposits. Silver
Nanofiller clusters (open arrowhead) were sparsely
deposits were also identified within the subjacent
distributed within the adhesive. B. When wet bonding
dentinal tubules (asterisk) and between the first and
was performed without solvent evaporation (No Evap-
second adhesive coats (open arrow). C. When specimens
oration group), the entire demineralized collagen
were bonded after air-drying of the acid-etched dentin,
matrix (M) and the subjacent dentinal tubules (asterisk)
the demineralized collagen matrix (M) was filled with
were heavily filled with silver deposits. A discontinuous
silver deposits. Filled adhesive could be observed within
band of silver (open arrow) was also observed
resin tags in the dentinal tubules (pointers).
between the first and second coat of adhesive. C.
With dry bonding, only the demineralized collagen wet bonding (controls over 50 MPa) were substan-
matrix (M) contained heavy silver deposits. Resin
tially higher than those achieved with either air-
tags completely filled the dentinal tubles. The unin-
filtrated collagen matrix probably collapsed on air- drying or incomplete solvent removal (below
drying, and re-expanded during immersion in the 20 MPa). This suggests that the bonding efficacy of
storage water. the total-etch adhesives were severely compro-
mised by these operator-dependent variables [31].
566 M. Hashimoto et al.

Although the hybrid layers in both the dry bonding within resin-dentin interfaces in dentin perfusion
and no evaporation groups were heavily impreg- studies [35], may result in dilution, incomplete
nated with silver deposits, different mechanisms polymerization, and/or phase separation of the
are probably responsible for the nanoleakage. With adhesive resin tags, further increasing the per-
dry bonding, collapse of the interfibrillar spaces meability of the bonded dentin.
resulted in a dense, collagen-rich matrix that was Although the wet bonding technique expands
almost completely devoid of resin infiltration. After acid-etched dentin matrix, the presence of this
bonding, re-expansion of the resin-sparse, col- water may inadvertently dilute the concentration
lagen-rich matrix during immersion in the storage of adhesive monomers, thereby lowering their
water created normal interfibrillar spaces that inward rate of diffusion within the demineralized
were filled with water rather than resin. When collagen matrix. The water in interfibrillar spaces
these specimens were immersed in silver nitrate can compete with the adhesive monomers for
solution, the tracer solution filled these water-filled binding sites on collagen [36]. The excess water
spaces where it was subsequently reduced to may also prevent optimal polymerization and cross-
metallic silver deposits. In specimens in the No linking of the adhesive monomers. Using a 62% Bis-
Evaporation subgroups, the interfibrillar spaces GMA/37% HEMA-based bonding agent, the effect of
contained residual water and adhesive solvents as increasing water concentration on the percent
well as porous resin, that were subsequently conversion of double bonds, bond strength and
saturated with silver tracer solution. The lack of phase changes were reported by Jacobsen and
resin infiltration within the collagen matrices is Söderholm [18]. As water was added to the bonding
thought to have resulted in the low bond strengths agent, the percent conversion fell rapidly from
observed in the Dry Bonding groups. The low bond 53.5% at 0% water, to 22.7% when 20% water was
strengths in the No Evaporation groups was added.
probably a result of poor cross-linking and conver- Phase separation of adhesive resin components
sion of the resin. has been previously reported to occur [37],
Similar to the results of previous studies [32–34], particularly in simplified adhesive formulations
a perfect seal of acid-etched dentin was not that contain hydrophobic resin components [38].
realized in either of the control groups. Never- Spencer and Wang [19] further examined the
theless, the reductions in permeability immediately amount of water necessary to produce phase
after bonding, and particularly at 24 h after bonding changes in 70% BisGMA/30% HEMA formulation
in the current study were larger than those reported solvated in 45% ethanol. This formulation exhibited
for Excite and OptiBond Solo Plus (ca. 40% phase separations at 28 vol% water. If the formu-
reduction) by others [33]. The large differences in lations were made of 30% BisGMA/70% HEMA
measured flow rates between control vs. Dry solvated in 45% ethanol, phase separations did not
Bonding or No Evaporation groups argues against occur until the water concentration reached 45%.
any leakage around the edges of the ‘O’-rings within These factors, individually or in combination, could
the split chamber device. This enables valid have contributed to the large increase in the
comparisons to be made among the permeability permeability of the bonded interfaces when wet
results of the control and experimental groups. bonding was performed without meticulous solvent
The permeability of the resin-dentin interfaces evaporation (i.e. No Evaporation subgroups).
in the Dry Bonding groups were similar to the The phenomenon of increased permeability
control groups immediately after bonding, and within resin-dentin interfaces was first reported in
were only slightly less than those of the control simplified self-etch adhesives, and was manifested
groups after 24 h. This is in sharp contrast to the morphologically as entrapment of fluid droplets
highly permeable interfaces in the No Evaporation along the surface of the polymerized adhesives [39,
groups. The seal of the resin-dentin interfaces in 40]. Water movement through the hybrid layers and
the Dry Bonding groups was compromised to a lesser adhesive layers [24,41–43] has subsequently been
extent than the No Evaporation groups, as there reported for simplified total-etch adhesives that
was better resin tag formation in the Dry Bonding lack the comparatively hydrophobic resins
groups, apart from the differences in porosities of employed in conventional multi-step adhesives
the uninfiltrated collagen matrices (Figs. 4 and 5). [44,45]. Permeability of simplified total-etch
The authors believe that differences in the quality adhesives was apparent even when wet bonding
of resin tags among the groups was responsible for was performed with meticulous solvent removal in
the large difference in permeability. Incomplete vital deep human dentin [41]. This is understand-
solvent evaporation from the No Evaporation groups able, as the results of the present in vitro study
in the present study, or the entrapment of water were generated in the absence of dentin perfusion.
The effects of common errors on sealing ability of total-etch adhesives 567

Presumably, under in vivo bonding conditions, help improve the bond strength and reduce
additional fluid shifts may occur from patent nanoleakage for total-etch adhesives.
dentinal tubules under physiologic pulpal pressures.
Thus, it is speculated that permeability may be
further aggravated when solvent removal is incom-
plete during the course of bonding of total-etch Acknowledgements
adhesives to vital deep dentin.
Within the limits of this study, the null hypoth- We graciously acknowledge the technical assistance
esis that there are no differences in dentin bonding provided by Kelli Agee and Amy Wong. The
and sealing under the conditions of inadvertent air- adhesives examined were generous gifts from
drying and incomplete solvent removal has to be Ivoclar Vivadent and Sybron Kerr. This study was
rejected. Although a collapsed collagen matrix that supported by grants DE 014911 and DE 015306 from
results from air-drying of acid-etched dentin the National Institute of Dental and Craniofacial
precludes optimal resin infiltration, permeability Research (PI. David Pashley), and RCG CERG grant
is compromised to a lesser extent than bond 10204604/07840/08004/324/01, Faculty of Dentis-
strength as there is better resin penetration within try, The University of Hong Kong. The authors are
the dentinal tubules to form resin tags. Conversely, grateful to Michelle Barnes and Zinna Pang for
incomplete solvent evaporation may result in secretarial support.
dilution, incomplete polymerization, and phase
separation of resin components. Although both of
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