Professional Documents
Culture Documents
Repair
and
Rehabilitation
Pavni Pandya
Method of Evaluation
30 % 15 % 5% 10% 35% 5%
Structure
• Buildings
• Bridges
• Jetties
• Roads
• Water tanks
• Dams
etc ………….
What is structure ?
• A structure is a system for transferring loads
from one place to another and nature can
show examples of structures that support
loads (Seward, 1998)
• General Definitions
• Safety failure
• Functional Failure
• Ancillary Failure
Safety failure
• Examples
– Collapse of formwork during concrete placement
– Punching shear failure in flat slab concrete floor
– Slip and fall on wet floor
Functional Failure
• Examples
– Delayed construction
– Unexpected foundation problems
– Unavailability of materials
Complexity of civil structure and role of civil
Engineer
• Structure is built with different materials having different
user ages and useful life
• Natural reasons
- Unanticipated over loading (Fire, Earthquake,
Cloud burst, Floods etc.)
BRTS Bus stand
soft story
• Example of soft
story collapse
Liquefaction
Structures tend to fail during ground
shaking
• Soft story
• Structures constructed from stiff building
materials
• One weak point initiates other failures
(Domino effect)
• Irregularly shaped structures
• Structures that move into resonance
• Earth material fails
Earth material fails
RCC
Masonry
Concrete
Steel
Failure of concrete structures
Primary reasons of deterioration
• Concept – II
Process of concrete deterioration
• Concept – III
Ternary representation of damage to RCC
A water tight RCC structure containing Environmental action (Stage 1)
discontinuous cracks, microcracks and pores No visible damage
1. Weathering effects (cyclic:
Heating cooling, wetting drying)
2. load effects (cyclic loading and
impact loading)
Gradual loss of water tightness as cracks,
microcracks and pores become more
interconnected
Environmental action (Stage 2)
Initiation and progression of
damage
A. Expansion of concrete due to increase in • Penetration of water
hydraulic pressure in pores caused by : • Penetration of O2 and CO2
• Corrosion of steel • Penetration of acidic ions
• Sulphate attack on cement paste e.g. Cl -, SO4 --
• Alkali attack on aggregates
• Freezing of water
and simultaneous
B. Reduction in strength and stiffness of concrete
Moist Environment
Air (O2, CO2), So4--, Cl-
Exposure to
Presence of
aggressive agents
water
3 Material deficiency
4 Workmanship deficiency
5 Effect of environment
1 Permeability of Concrete
1 caused due to
interconnected porosity and allows penetration of
aggressive agents
Permeability affected by-
or Permeability is Function of -
1 Mainly water
cement ratio
1 Capillary Porosity
2 Air voids
3 Micro cracks
Capillary Porosity
Effect of age on porosity
Capillary Porosity
Effect of w/c ratio on porosity
Curing time required for various w/c ratios
• Sulfate attack
• Alkali silica reaction
• Corrosion of steel - due to carbonation of concrete
- due to Ingress of chloride
Sulfate Attack
• Interaction between hydrated cement paste (C3A)
and sulfite ion from environment makes ettringite
product which causes expansion and cracking of
concrete
Concrete
permeability &
Discontinuous Intermittent Depassivation penetration of
exposure to presence of of steel Cl ions & CO2
water & humid water
air
Corrosion
• Environment-
i. Becomes problematic in areas having high CO2 concentration and
moderate humidity
ii. Discontinuous exposure of water (due to rain, wetting /drying
cycle due to leakage)
iii. In fully and permanently saturated concrete diffusion of gases
does not occur or in negligible rate
iv. In fully dry concrete in absence of H2O carbonic acid does not form
• Quality of concrete -
i. Permeable concrete with low w/c ratio
ii. Concrete with high w/c ratio
iii. Inadequately moist cured concrete
Carbonation time in years for various depth of
cover and w/c ratio
0.55 3 12 27 49 76 100+
0.60 1.8 7 16 29 45 65
0.65 1.5 6 13 23 36 52
0.70 1.2 5 11 19 30 43
Chloride Penetration
• Destroys corrosion protection layer
• Source of chloride
- May be present in fresh concrete through water, cement etc.
- May penetrate from external source into hardened concrete
- Most common source is sea water
• Industrial area
Before Setting
• Plastic Shrinkage *
• Plastic Settlement *
• Differential Settlement of supports
Hardening Phase
• Early thermal movement *
• Drying shrinkage*
• Differential Settlement of supports
Moisture Changes
Building materials expand on absorbing moisture
and shrink on drying. Shrinkage in concrete or
mortar depends on a number of factors
• Cement concrete: Richer the mix greater is the
drying shrinkage.
• Water content: More water in mix induces
greater shrinkage
• Aggregates : Large aggregates with good grading
has less shrinkage for same workability as less
water is used
• Curing: If proper curing starts as soon as initial set
has taken place and continued for 7 to 10 days
shrinkage is comparatively less
• Excessive fines: More fines in aggregate requires
more water for same workability and hence more
shrinkage.
• Temperature: Concrete made in hot weather
needs more water for same workability.
Initial Expansion
An example of cracks of wall due to initial expansion
of bricks is given in fig
Thermal Movement
• The cracking of a typical structure due to thermal
movement is given in fig
•In case of framed buildings due to thermal movement,
frames are distorted and cracks may appear as shown in fig
Prevention of Thermal Cracks
To prevent thermal cracks expansion joints, control joints
and joints in case of change of shape and direction of wing
in a structure are to be provided
General guide lines to provide movement joints
Type of Structure Movement of Joints
b Supports for RCC slabs 4 to 6M Provide slip joint between slab and bearing wall.
length
Fe
Fe3O4
Fe(OH)2
Fe(OH)3
Fe(OH).3nH2O
1 2 3 4 5 6
Volume
Foundation movement and settlement of soil
Building on expansive clays are extremely crack prone. The
soil movement in such clay is more upto a depth of 1.5 to
2m and this causes swelling and shrinkage and develops
crack in the structure. The cracks due to settlement are
usually diagonal in shape. Crack appearing due to swelling
is vertical
Cracking due to vegetation
Large trees growing in the vicinity of buildings cause damage in all
type of soil conditions. If the soil is shrinkable clay cracking is severe
Structural Cracks
Structural cracks mainly occur due to:
a) Defective design and defective load assumptions
and perception of behavior of the structure.
b) Incorrect assessment of bearing capacity of
foundation soil and soil properly.
c) Defective detailing of joints of components like roof
with brick wall, corner joints of walls
d) Defective structural detailing of steel
reinforcement.
e) Lack of quality control during construction.
Characteristics of Flexural Cracks
Deficiency in design
Under assessment of loading
Over loading of section
Poor quality of concrete
TOP FLEXURE CRACKS IN SLAB
• Objective
1 To identify - causes of distress & their sources
• Objective
1 To assess and collect necessary information for
thoughtful planning
-Back ground history of distressed structure from
client, occupant and general public etc.
- Record of earlier repair , if carried out
- All possible relevant data and information
- Practical restrictions in conducting field survey
and work out the method to overcome the same
1. Preliminary Inspection
- Safety requirements
- Necessary site preparations including access,
scaffolds, working platforms etc., if required
-Extent and quantum of survey work
- Approximate time required
- Requirement of field testing equipments and tools
for sampling
2 To advice the client in regard to immediate safety
measures if required , if necessary
3 To define the scope of work of field investigation in
consultation with the client
1. Preliminary Inspection
• Kind of basic information gathered
1 Period of construction
2 Construction detail including architectural ,structural and as built
drawings
3 Exposure condition of structure
4 Designated use of structure
5 Present use of structure
6 Previous changes if any
7 Record of first occurrence of deterioration
8 Record of structural changes made if any
9 Details of repair carried out in the past
10 Reports of previous investigation or condition survey if carried out
11 Apparent cause of distress as to be ascertained from the client
12 Photographs of distressed portion structure
1. Preliminary Inspection
• Photographic Records
• Photographs taken during preliminary survey can be
used as reference during analysis done away from
the site
• Can be used for planning condition survey
• Symptoms of distressed can be related to the age of
structure
• Can be useful in understanding cause of distress
Diagnosis of defects and deterioration
2. Planning Stage
What is worksheet?
Documents in form of drawing plans, charts and statistical
formats to record data, observations, locations, quality , type
and extent (severity) of damage
Why it is required?
• To study damage pattern and its extent
• Bill of quantities of various repair items
2. Planning Stage
• Main framing system and its bracing should be looked for structural
stability and soundness of structural system
• Corrosion initiation
• Stains and cracks
• Radial fracture
• Pop-outs
• Longitudinal cracks
• Delamination
• Spalling
• Exposure
Symptoms of corrosion in RCC
What visual inspection include?
Types of Test
Initial Position
Preparation Phase
Loading phase
Impact
Rebound
Procedure
• Objective
To determine relative strength of concrete in the same
structure or in the other structure
• Objective
To determine - Strength and density of concrete
- Depth of carbonation
- Chemical analysis
- Water/Gas permeability
- Petro graphic analysis
- ASTO Chloride permeability test
• Direct assessment of strength
3. H/D ratio
• H/D ratio higher than 2 causes reduction in strength
4. Age of concrete
• Affects greatly
• Not possible to figure out exact number as some evidence
suggests in-situ concrete gains little strength after 28 days
whereas others suggest that under average condition increase
in strength after 28 days is 10% after 3 months & 15 % after 6
months (in case of ongoing construction)
• Also age affects in negative side due to other
distressing conditions and reduces strength of
concrete
7. Drilling operation
• Strength of core is less than that of standard
cylinders, partly as disturbance due to vibrations
during operations. This is considered as limitation of
the test & need to be kept in mind during analysis
Chemical Tests
Chemical analysis of concrete can provide extremely
useful information regarding the cause of the causes of
the failure
1. Depth of carbonation
• Carried out to determine the depth of concrete
affected due to combined attack of atmospheric
carbon dioxide & moisture causing reduction in
alkalinity
• 0.2 % solution of phenolphthalein is used as pH
indicator of concrete
• Pink colour of concrete - Good health of concrete
No change in colour - Carbonation affected concrete
• In this test hole is drilled on the surface of the
concrete surface to different depths up to cover of
concrete thickness, removing dust by air blower,
spraying phenolphthalein by injection syringe and
needle on such freshly drilled concrete observing the
colour change
• Depth of carbonation is estimated based on change
in colour
2. Chloride Content
• Can be determined from broken samples or core
samples of concrete
• Level of chloride near steel reinforcement is of prime
importance
• Chloride present in the concrete may be fixed or free
• Free chloride is important from corrosion point of
view but total chloride content is determined and
compared with limiting values specified for concrete
Method 1
• In water soluble chloride test, water extracts are
obtained and standard titration experiment is
conducted for determining the water soluble
chloride content and is expressed by weight of
concrete or cement
Method 2
• Acid soluble chloride content can be found as per
procedure described in IS 14959(III):2001
3. Method 3
(Rapid chloride test kit – 4)
• Consists of obtaining powdered samples by drilling
and collecting them from various depths (every 5
mm), mixing the sample (of about 1.5 gm) with a
special chloride extraction liquid & measuring the
electrical potential of the liquid by chloride ion
selective electrode
• With the help of calibration graph showing relation
between electrical potential & chloride content,
chloride content can be determined
Corrosion Potential Assessment
Objective
• To know about
– Homogeneity of the concrete
– Presence of cracks or voids
– Changes in the structure of concrete which may
occur with time
• The same sample can be tested again and
again which is very useful for evaluating
undergoing internal changes in concrete over
a long period of time.
• To check quality of concrete to match with
standard requirement
• To check quality of one element of concrete in
relation to another
• To know dynamic elastic modulus
• Principal
• The ultrasonic pulse is generated by electro-
acoustical transducers. The technique involves
use of sonic waves resulting in no damage to
concrete element to be tested.
• When pulse is induced into concrete from
transducers, it undergoes multiple reflections
at the boundaries of different material phases
within the concrete.
• Three major types of stress waves are
generated
– Longitudinal or compression
– Transverse or shear
– Rayleigh or surface
• Compression wave travel faster followed by
shear and then, surface
• Velocity of waves depends on elastic
properties of the material they travel through
Direct
The most accurate
Semi direct
Comparatively less accurate
Indirect
The least accurate
• Apparatus
• Electrical Pulse Generator
• Transducers
• Amplifier
• Electronic timing device
• Transducers
In general 50 to 60 KHz frequency is useful for most all around
applications
1 Surface condition
• Smooth surface – Good contact between transducers
and surface of concrete - Effective propagation of
pulse
• If uneven and rough – required to smoothen the
surface
2 Moisture content
• Increased moisture content – Higher value of pulse
velocity
• In case of low grade concrete --- effect is more
High grade concrete --- effect is less
• Saturated concrete gives about 2 % higher velocity
than dry concrete
3 Path length & Size of concrete member
• In case of laboratory testing - path length affects
• Care should be taken while choosing the transducers
4 Temperature
• Between 50 – 300 C --- No effect
• 300 - 600 C --- Reduction in Pulse velocity up to 5 %
• Below freezing point --- Increase in velocity 7.5 %
5 Influence of stress
• When concrete is subjected to abnormally high stress
—Reduction in velocity due to development of micro
cracks
6. Reinforcing Bars
• In vicinity of reinforcing bars – Increased pulse velocity
(Velocity of steel = 1.2 to 1.9 times velocity of concrete)
E = ρ ( 1 + µ) ( 1- 2µ) V2
( 1-µ )
Example
For inclined cracks
Shape of time t
b b