Professional Documents
Culture Documents
This folder contains all necessary technical information about the maintenance and
repair of FW 28 radio remote controls. The documents are divided into two sections:
Part I contains all documents required for the costumer service on the spot. This
also includes a list of those spare parts, tools and metering instruments, which must
necessarily be part of the equipment carried along.
Part II provides you with additional and extended documents, which shall help you in
cases that the repair cannot be carried out on spot because of its extent, but in the
service workshop only.
Of course, this classification does not exclude the possibility to take the information
from part II into consideration for the en route service. For example, you will find de-
tails for the device mounting in the section “assembly drawings”, which are much
more detailed than in the short version of part I.
If there will arise any need of support while doing service works at the FW 28 con-
trols, we would always be happy to help you. Please, do not hesitate to contact us:
TELETEC GmbH
Tel.: ++49(0)30 612 40 45
Fax: ++49(0)30 611 50 39
email: info@teletec-gmbh.de
Contents
The documents compiled in part I contain all necessary information for a service on
the spot. For an appropriate service you will additionally need the metering instru-
ments and spare parts listed in section 5. Equipped in such a way you will be able to
execute effectively most of the service works concerning the radio remote control FW
28 directly at the customers’.
These documents are based on the fault description of the customer whose details
can be classified in some fault groups. Four faults can occur regarding the radio re-
mote controls respectively two concerning the cable hand-held controls. Three addi-
tional fault groups can arise for controls with the option back indication.
Therefore, you should act on the corresponding fault indicated in the summary (sec-
tion 2) after the customer has explained his problem and you have checked this in-
formation.
As soon as the fault is detected look for the corresponding paper (section 3, cases 1
to 9) and begin with the point “START”. After it, a first question must be answered.
As the case may be yes or no, please, follow the arrows and you will reach a table
with one instruction or more. Execute one after the other. While doing this, it is very
important to check after each taken measure if the error is already corrected. Only if
this is not the case you should start the next measure.
Almost each instruction is accompanied by a note (see appendix 1, 2 ...”). These ap-
pendices contain details mostly furnished with a lot of figures about how to execute
the corresponding measure. This technical document is the gist of the first part of the
folder and helps you precisely how to execute the corresponding measure properly.
In section 4 you will find a summary in table form about the individual controls nam-
ing the fitting description in the technical document.
The last service task should always be the final testing of the control. While doing this
unexceptionally all functions of the repaired or replaced control must be checked
considering the reactions of the concrete pumps and the display indication, respec-
tively.
1. Asking the customer for the fault description and checking the information.
2. Detecting the fitting fault (section 2).
3. Consecutively processing the check list corresponding to the fault (section 3)
and using the individual appendix named in section 4 of the technical docu-
ment.
4. Final testing of all functions of the control due to the reactions of the concrete
pumps.
no function of the
no function of the no display function cable hand-held
radio remote control control
fault 5
fault 1 fault 8
In the following you will find a list about how to find a fault or to remove it. It is neces-
sary to follow step by step and after each taken measure, please, check if the fault is
corrected. Only if the fault keeps on existing you should undertake the next step by
following the next instruction of the table.
At least a final check of all device functions (also emergency-off!) must be run: While
doing this, please, observe the corresponding reactions of the concrete pumps and
check the display indication, respectively.
symbol definition
ü execute the test measure and take further action if necessary...
2 detailed description about the necessary measure due to appendix …
S how to decide, branch if necessary …
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START
yes
s
ü Check the transmitting power and radio frequency with the frequency meter.
5
2 see appendix 1
yes
2 see appendix 3
exchange assembly S28-MC, keep the transmitter
ü module ADF-S
3
2 see appendix 4
START
yes
ü check every pump function of the transmitter with the diagnostic system TDS
1
2 see appendix 3
according to the faulty functions check the corresponding operating elements (switches/joysticks) and the position of
ü the connector, replace the parts if necessary
2
2 see appendix 4
no
1 ü replace the battery and insert it into the charger case with the right polarity
ü measure the voltage at the contacts in the battery case (nominal approx. 11 V)
2
2 see appendix 5
ü open the radio receiver, check if the ribbon cable to the upper part is attached and locked
3
2 see appendix 5
START
yes
ü test the nominal value and the transmitting power with the frequency meter in switch position HF1 and HF2
1
2 see appendix 1
ü check the antenna connection inside the transmitter FW28-S, test transmitting power again, if necessary
2
2 see appendix 4
ü change transmitter module ADF-S, test frequencies and transmitting power again
3
2 see appendix 1 and appendix 4
ü Is the antenna plug attached to the receiver? Check the vehicular antenna
4
2 see appendix 5 and appendix 6
START
yes
yes
yes
testing the receiver for back indication RME in the radio transmitter
What to do …
2 ü switch on again the radio receiver with HF1 and HF2, respectively
ü replace the assembly RME-MC, if necessary. Remove the display liner before inserting the new assembly
3
2 see appendix 4
START
yes
testing the receiver for back indication RME in the radio transmitter
What to do …
ü in case of faulty EEProm data (STX – error code F9) replace the RF-module
3
2 see appendix 4
in case of faulty firmware (STX – error code F2) reprogram the latest firmware for the back indication assembly RME-
ü MC with the diagnostic system TDSW
4
2 see appendix 3
replace the assembly RME-MC without the RF-module, if necessary. Remove the display liner before inserting the new
ü assembly.
5
2 see appendix 4
START
yes
ü check the antenna connection cable and the vehicular antenna – recheck the transmitting power, if necessary
2
2 see appendix 1 and appendix 5
ü check the antenna connection cable in the receiver FW28-E – recheck the transmitting power, if necessary
3
2 see appendix 5
ü replace transmitter for back indication RMS-MC – recheck the frequencies and transmitting power
3
2 see appendix 1 and appendix 5
ü Is the internal housing antenna soldered on at the receiver for back indication?
4
2 see appendix 4
1 ü the display „no radio connection“ may not even appear in case of greater distances of the pump
execute all pump functions incl. EMERGENCY-OFF with the radio transmitter and test the reaction of the concrete
2 ü pump
3 ü compare the back indication data at the display of the radio transmitter with those at the display of the Vector-control
START
yes
START
yes
ü check all functions of the concrete pump particularly with the diagnostic system TDSW
1
2 see appendix 3
in case of faulty functions check the corresponding operating elements (switches, joysticks) and the position of the
ü connector, replace parts if necessary
2
2 see appendix 4
The following table informs you about the names of the appendices 1 to 6 indicated in the check lists.
You will find all appendices being technical documents for service works, which are separated by title
pages in part I of this folder.
Service technicians working directly at the customers’ should carry along the meter-
ing instruments and spare parts listed as follows to execute the necessary repairs
directly on the spot if possible.
1. A common multimeter with the possibility to meter DC voltage and to run con-
tinuity tests (so-called “beeper” to detect disconnections and short circuits).
Beside the measuring cable an approximately 3 m long cord with pin plugs
and alligator crimps on both ends is recommended as accessories.
• 1 transmitter base completely with battery box and sealing, art. no. 10
209 694
• 1 transmitter base completely with battery box and sealing for radio
transmitter RM with signaller, art. no. 98 324 250
• 1 base for a hand-held control completely with 10 pole connector and
sealing, art. no. 10 209 695
• 2 rail side for ergonomic controls, art. no. 98 324 249
• 2 rail side frames for compact controls, art. no. 10 209 691
• 1 set rail pipe bars, art. no. 10 209 692
• 6 spring clips (uni) for the battery case, art. no. 10 061 106
• 1 receiver housing top completely with front cover, charger case and
LED assembly, art. no. 10 209 688
• 1 receiver housing base completely with 10 pole connector and an-
tenna connecting cable SMB/BNC, art. no. 98 324 259
• 1 chassis for receiver mounting, art. no. 10 209 690
(It is not very useful to hold transmitter tops and those of cable hand-held controls
ready for external work because of the type variety. If desired anyhow only com-
pletely equipped tops of the most prevalent executions can be considered, for exam-
ple art. nos. 98 324 219, 98 324 222, 98 324 213 and 98 324 227. See also the spare
part list of part II, appendix 9.)
• 1 set of screws for rail (4 rounded head screws M4 x 14 DIN 966, 4 but-
ton head screws 4x35 MsVn DIN 96, 4 flat washers, 4 self-locking nuts
M4, 4 plastic anchors S8), cat. no. GH-0062, art. no. 10 213 417
• 1 set of screws for the housings of transmitter and cable hand-held con-
trol (4 rounded head screws M5 x 30, 8 flat washers d = 5,3, 4 self-
locking nuts M5, 2 rounded head screws M4x20, 2 flat washers d = 4,3)
cat. no. GH-0068, art. no. 98 324 253
• 1 set of screws for the connector built-on housing of receiver and cable
hand-held control (4 rounded head screws M3 x 10 DIN 7985, 4 lock
washers d = 3.2 DIN 6797), cat. no. GH 0070, art. no. 10 213 425