Professional Documents
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Always follow the operating instructions in this publication. This ensures trouble-free operation and fulfillment of
any rights to claim warranty. Read these instructions before starting any installation or maintenance. These
instructions contain important information about servicing and maintaining your HPTO. Always keep them in a safe
and clean location.
The following notes appear throughout the publication. Please take a moment to review and understand them.
Electrical hazard
Possible consequences: Severe or fatal injuries
Hazardous situation
Possible consequences: Severe or fatal injuries
Important information
Possible consequences: Damage to drive or voiding of warranty
Safety
Proper installation, maintenance and operation procedures must be followed due to the possible danger to
person(s) or property from accidents that may result from the use of machinery. PT Tech will not be responsible
for personal injury resulting from careless maintenance and working practices.
Safety devices and guards that may be specified in safety codes should be provided. These devices are not
provided or the responsibility of PT Tech.
To prevent accidental starting of the engine or electronic damage when performing maintenance,
disconnect battery cables from battery and remove ignition key from switch. Proper lockout/tagout
procedures should also be closely followed.
PT Tech has made provisions for attaching lifting bolts. The holes provided are of adequate size and
quantity to safely lift the product itself. These lifting points must not be used to lift anything other than the
PT Tech product. Lifting excessive loads at these points could result in property damage or personal injury.
Select lifting eyebolts to obtain maximum thread engagement with bolt shoulder tight against housing. Bolts
should not be long enough to bottom out in lifting hole.
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Wet HPTO Rebuild Instructions
Recommended Tools/Materials
Flat head screwdriver Bearing heater/oven
Large and small retaining ring pliers Lint-free towels
Piston ring pliers (Snap-On P/N PRS-8) Flashlight
Torque wrench (10 – 175 lb-ft)(13.6-237 N-m) Mobilfluid 424 oil
Ratchet (3/8” & ½” drive) Lubriplate or similar grease
Socket set Brake cleaner (Non-chlorinated)
Medium size dead-blow hammer High Strength threaded rod (5/8-11, ½-13, 3/4-10)
Ball peen hammer Permanent thread-locker (Loctite 262)
Inch-size wrenches Retaining Compound (Loctite 609)
3
/8-16, ½-13, 5/8-11 & ¾-10 eyebolts Slotted “T”-bar
Overhead hoist Bearing puller
Arbor press Enerpac (Open Center Bottle Jack) 10 Ton
Acetylene Torch
SK-793
SK-842
Model #
FX Housing ● ● ●
VG Housing ● ● ●
SK-792 SK-793
Locking Pin Bearing Tool
SK-842
Bearing Fixture
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Wet HPTO Rebuild Instructions
SK-649-0
SK-547
SK-548
SK-627
SK-718
SK-726
SK-754
SK-755
SK-756
SK-758
SK-760
SK-761
SK-763
SK-840
SK-845
Model #
HPTO14DD ● ● ● ● ● ● ● ● ●
HPTO14TD ● ● ● ● ● ● ● ● ●
HPTO15DD ● ● ● ● ● ● ●
HPTO15TD ● ● ● ● ● ●
HPTO21DD ● ● ● ● ● ● ● ●
HPTO21TD ● ● ● ● ● ● ● ●
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Wet HPTO Rebuild Instructions
These guidelines apply to entire procedure. Please make sure all guidelines are understood before
assembly.
Threaded fasteners, retaining rings, and other assembly hardware should be discarded upon disassembly.
Bearings and bearing spacers may need to be heated to aid in disassembly. Care should be taken to not
overheat surrounding components. Discoloration of metal indicates overheating and can result in a loss
of material strength. If a part is discolored (gold, blue, etc.) it should not be reused.
All parts should be thoroughly inspected for cracks, abnormal wear, etc.
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Wet HPTO Rebuild Instructions
Install orange hex head cap screws to lock up the disc pack. NOTE:
Hand-tighten evenly and progressively; DO NOT USE PNEUMATIC
IMPACT.
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The following figures are only provided to make it easier to assign components to the disassembly drawings.
Discrepancies may occur depending on the HPTO size and version.
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Match mark and remove pump pads using pusher holes and set aside for
rebuild.
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Use 2 screws in the pusher holes next to dowel pins to break loose the
bell housing.
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Match mark pump pads, remove using pusher holes and set aside for
rebuild.
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Wet HPTO Rebuild Instructions
Flip housing over to loosen and remove socket head cap screws.
Use 2 screws in the pusher holes next to dowel pins to break loose the seal
cover.
Holes provided in cover to use punch and dead-blow hammer to remove the
seal from the cover.
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Use overhead hoist & an eyebolt to remove the input shaft assembly.
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Remove bearings from input shaft using Enerpac and bearing press
fixture SK-842. NOTE: Bearings may need to be heated prior to removal.
Discard bearings.
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Use eyebolt and bearing tool SK-793 to remove idler gear assembly.
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Wet HPTO Rebuild Instructions
These guidelines apply to entire procedure. Please make sure all guidelines are understood before
assembly.
Threaded fasteners must have permanent thread-locker applied to threads unless otherwise specified.
All o-rings and seals should be lubed with Mobilfluid 424 or another PT Tech approved oil before installation
unless otherwise specified.
Bearings and bearing spacers should be pre-heated to 300°F (150°C) maximum unless otherwise specified.
Bearings should be held against shoulders/stops until cooling occurs and must be checked with a feeler
gauge to ensure that they have not moved during cooling.
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Wet HPTO Rebuild Instructions
The following figures are only provided to make it easier to assign components to the assembly drawings.
Discrepancies may occur depending on the HPTO size and version.
Install retaining ring into idler gear side opposite bearing lead.
Use press fixture with arbor to install bearing to the proper depth.
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Wet HPTO Rebuild Instructions
Slide eyebolt through bearing sleeve into press fixture for lifting.
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Large o-ring slips to the bottom of the retainer near the hex.
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Use overhead hoist to lower idler gear assembly into flex housing.
Remove eyebolt and press fixture then slide idler gear into position
shown.
Use bearing retainer with washer and nut to hold in position. Tighten nut
to 140 lb-ft/190 N-m.
Hex of retainer should slip into milled pocket on housing and gear should
spin freely.
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Slide heated angular contact bearing down to step on shaft with brass cage
facing up.
Slide second heated angular contact bearing down on shaft with brass cage
facing down.
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Lip must face up.
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Align pump pad gaskets with bolt holes on housing for pump pads.
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Lower clutch body into housing aligning splines with input shaft.
Attach clamp plate to end of input shaft using socket head cap screws.
Use locking pin (SK-792) in speed pickup hole to lock clutch body in position.
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Wet HPTO Rebuild Instructions
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Wet HPTO Rebuild Instructions
Align pump pad gaskets with bolt holes on housing for pump pads.
Install pump pads using flathead socket cap screws, pay attention to
match marking from disassembly.
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Align the bell housing with the dowel pins in the housing.
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Wet HPTO Rebuild Instructions
These guidelines apply to entire procedure. Please make sure all guidelines are understood before
disassembly.
Threaded fasteners, retaining rings, and other assembly hardware should be discarded upon disassembly.
Bearings and bearing spacers may need to be heated to aid in disassembly. Care should be taken to not
overheat surrounding components. Discoloration of metal indicates overheating and can result in a loss of
material strength. If a part is discolored (gold, blue, etc.) it should not be reused.
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Wet HPTO Rebuild Instructions
Clutch Disassembly Procedures
The following figures are block diagrams. Their purpose is only to make it easier to assign components to
the assembly drawings. Discrepancies may occur depending on the clutch size and version.
Remove residue
retaining compound.
Slightly compress seal cover with fixture SK-840 and remove retaining ring
with a flathead screwdriver.
A punch and dead-blow hammer can be used to remove the shaft seal from
cover.
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Wet HPTO Rebuild Instructions
Loosen and remove center hex head cap screw & washer.
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Install (2) ½-13 UNC pieces of threaded rod 180o apart into the output
hub.
Use “T”-bar, washers, nuts, and an Enerpac to pull the output hub off
the shaft. NOTE: It may be necessary to heat the key with a torch.
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Wet HPTO Rebuild Instructions
Use over head hoist to lift assembly slightly out of table fixture.
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Wet HPTO Rebuild Instructions
Flip shaft over and heat inner bearing race to remove and discard.
Heat bearing spacer with torch to remove, set aside for rebuild.
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Sidewalls of hook ring grooves should be smooth and free of steps. The
edges should not be rounded; shaft should be replaced if these are worn.
Seal surface should be smooth and free of scratches and blemishes. It may
be repairable with a speedy sleeve otherwise the shaft will need to be
replaced.
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Wet HPTO Rebuild Instructions
Check brake plate surface with a straight edge. Use feeler gauges to
determine if material has been worn off. If the face is worn more than
.010” / .254 mm end cover should be replaced.
If hook ring grooves are more than .001” deep, discard the housing or hone
back to 50 micro-inches. If bore diameter measures greater than 3.252” /
82.6 mm housing cannot be reused.
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Wet HPTO Rebuild Instructions
These guidelines apply to entire procedure. Please make sure all guidelines are understood before
assembly.
Threaded fasteners must have permanent thread-locker applied to threads unless otherwise specified.
All o-rings, rubber balls and seals should be lubed with Mobilfluid 424 or another PT Tech approved oil
before installation unless otherwise specified.
Friction discs and brake plates must be soaked in Mobilfluid 424 or another PT Tech approved oil for at least
30 minutes. They may be stored for up to one month in a sealed container without re-soaking.
Bearings and bearing spacers should be pre-heated to 300°F (150°C) maximum unless otherwise specified.
Bearings should be held against shoulders/stops until cooling occurs and must be checked with a feeler
gauge to ensure that they have not moved during cooling.
Hook ring end gap must be checked with hook ring squarely placed in hook ring bore of clutch end cover.
A fine-tooth file can be used to increase hook ring end gap to within specifications.
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Wet HPTO Rebuild Instructions
The following figures are block diagrams. Their purpose is only to make it easier to assign components to
the assembly drawings. Discrepancies may occur depending on the clutch size and version.
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Wet HPTO Rebuild Instructions
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Wet HPTO Rebuild Instructions
Insert eyebolts into end cover, use overhead hoist to lower end cover onto
shaft.
A hydraulic power pack may be needed to pull shaft completely into end
cover.
Ensure hooked piston rings lead into end cover without binding.
Remove eyebolts.
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Wet HPTO Rebuild Instructions
Lube this
Lubesurface.
this surface.
Align key in shaft with output hub assembly and use Enerpac
(Open Center Bottle Jack) to install.
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Wet HPTO Rebuild Instructions
Insert (8) large yellow die springs into paired holes in output hub.
Small (8) yellow die springs fit inside the larger ones.
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Wet HPTO Rebuild Instructions
Use shim plug, washer, & hex head cap screw to pull endplate
down & compress springs. Tighten to 148 lb-ft/200.7 N-m.
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Wet HPTO Rebuild Instructions
Insert both orange hex head cap screws into end cover. Tighten
bolts evenly and progressively to lock up the disc pack.
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Wet HPTO Rebuild Instructions
Align the clutch assembly with the dowel pins on the housing.
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Install (2) o-ring washers and (2) button head cap screws.
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HPTO14VG-68-100
HPTO14VG-68-102
HPTO15FX-64-100
HPTO15FX-64-101
HPTO15FX-68-100
HPTO15FX-68-102
HPTOFX-60-100
HPTOFX-61-100
HPTOFX-61-101
HPTOFX-61-102
HPTOFX-61-103
HPTOFX-62-100
HPTOFX-63-100
HPTOFX-65-100
HPTOFX-65-101
HPTOFX-66-100
HPTOFX-67-100
HPTOFX-67-101
Detailed Kits Parts List – Pump Drive Housing
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HPTO14VG-68-100
HPTO14VG-68-102
HPTO15FX-64-100
HPTO15FX-64-101
HPTO15FX-68-100
HPTO15FX-68-102
HPTOFX-60-100
HPTOFX-61-100
HPTOFX-61-101
HPTOFX-61-102
HPTOFX-61-103
HPTOFX-62-100
HPTOFX-63-100
HPTOFX-65-100
HPTOFX-65-101
HPTOFX-66-100
HPTOFX-67-100
HPTOFX-67-101
Detailed Kits Parts List – Pump Drive Housing
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Wet HPTO Rebuild Instructions
HPTO14DD-63-101
HPTO14DD-60-100
HPTO14DD-63-100
HPTO15DD-63-100
HPTO15DD-63-101
HPTO14TD-60-100
HPTO14TD-63-100
HPTO14TD-63-101
HPTO15TD-61-101
HPTO15TD-63-100
HPTO15TD-63-101
HPTO15-60-100
Detailed Kits Parts List - Clutch
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