Professional Documents
Culture Documents
53SL6000 CONTROLLER
PN24991A
Rev. 1
MicroMod Automation, Inc.
The Company
MicroMod Automation is dedicated to improving customer efficiency by providing the most ost-effective, application-specific process solutions
available. We are a highly responsive, application-focused company with years of expertise in control systems design and implementation.
We are committed to teamwork, high quality manufacturing, advanced technology and unrivaled service and support.
The quality, accuracy and performance of the Company's products result from over 100 years experience, combined with a continuous
program of innovative design and development to incorporate the latest technology.
Use of Instructions
Ì Warning. An instruction that draws attention to the risk of ✎ Note. Clarification of an instruction or additional
injury or death. information.
❢ Caution. An instruction that draws attention to the risk of i Information. Further reference for more detailed
the product, process or surroundings. information or technical details.
Although Warning hazards are related to personal injury, and Caution hazards are associated with equipment or property damage, it
must be understood that operation of damaged equipment could, under certain operational conditions, result in degraded process
system performance leading to personal injury or death. Therefore, comply fully with all Warning and Caution notices.
Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for
any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of MicroMod
Automation, Inc.
The relevant sections of these instructions must be read carefully before proceeding.
1. Warning Labels on containers and packages must be observed.
2. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the
information given or injury or death could result.
3. Normal safety procedures must be taken to avoid the possibility of an accident occurring when operating in conditions of high
4. pressure and/or temperature.
5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling
procedures must be used.
6. When disposing of chemicals, ensure that no two chemicals are mixed.
Safety advice concerning the use of the equipment described in this manual may be obtained from the Company address on the back
cover, together with servicing and spares information.
Table of Contents
Safety Summary I
Read First II
i
53SL6000 Instruction Manual Table of Contents
ii
Table of Contents 53SL6000 Instruction Manual
iii
53SL6000 Instruction Manual Table of Contents
iv
Table of Contents 53SL6000 Instruction Manual
v
53SL6000 Instruction Manual Table of Contents
List of Tables
Table 1-1. 53SL6000 Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . 1-3
vi
Table of Contents 53SL6000 Instruction Manual
List of Figures
Figure 1-1. 53SL6000 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
vii
53SL6000 Instruction Manual Table of Contents
viii
Safety Summary
Safety Hazard
Substitution of or modification with improper replacement components
may impair the safety of this device.
Special Handling
This unit uses electrostatic sensitive devices.
READ FIRST
WARNING
INSTRUCTION MANUALS
Do not install, maintain, or operate this equipment without reading, understanding and
following the proper MicroMod Automation Inc. instructions and manuals, otherwise
injury or damage may result.
Telephone:
E-Mail:
support@micmod.com
II
Section 1. Introduction 53SL6000 Instruction Manual
1.0 Introduction
• Summation
1.1 53SL6000 Controller Overview • Setpoint Programmer
The 53SL6000 controller is a functionally robust Every control strategy is also supported with a
instrument capable of performing any one of many standard controller I/O complement that includes
control strategies. Typical control strategies that two 0/4-20 mA inputs, two digital/contact inputs,
can be readily implemented are: one 0/4-20 mA output, and two contact outputs.
• Single Loop Control with Remote Setpoint Also available for every control strategy is addi-
(PID control) tional functionality provided by optional I/O mod-
• Analog Back-up Control ules that mount externally at the rear of the
• Ratio Control (PID control) controller for easy upgrade. Available option mod-
ules are as follows:
• Auto/Manual Selector
• Single Station Cascade Control (Dual PID • RS-232 Communications Module - provides
control) personal computer communication port con-
• Single Station Override Control (Dual PID nectivity (can not coexist with the RS-485 mod-
control) ule).
• Dual Indicator with Re-Transmitted Proc-
ess Variable (PV) • RS-485 Communications Module - provides
datalink connectivity capabilities (can not co-
• Proportional Speed Floating Control (re-
exist with the RS-232 module).
quires the 2DI/2DO option module)
• Universal Analog Input Module - provides one
The complexity of learning software languages or or two isolated inputs that accept RTD, thermo-
signal interconnection schemes is eliminated, as all couple, millivolt, volt, and frequency inputs.
parameter entries are prompt-driven to configure The thermocouple and RTD inputs are auto-
a control strategy. Mnemonic prompts appear on matically linearized.
the display panel to solicit the necessary re-
sponses. • 2DI/2DO Module - provides two additional digi-
tal inputs and two digital outputs. With this
As listed below, a suite of control modifiers and option, a time proportional or three-step output
signal conditioners is provided to supplement every can be applied to the 2DO relays for propor-
control strategy. tional speed floating control.
1-1
53SL6000 Instruction Manual Section 1. Introduction
1-2
Section 1. Introduction 53SL6000 Instruction Manual
1-3
53SL6000 Instruction Manual Section 1. Introduction
1-4
Section 1. Introduction 53SL6000 Instruction Manual
General Input Types Low Level - mV, RTDs, Platinum RTDs Platinum 100 Ohm RTD
thermocouples α = 0.003850
High Level - voltage, current, -200° to +850° C
frequency, pulse (-320° to 1560° F)
1-5
53SL6000 Instruction Manual Section 1. Introduction
U Cu/Cu-Ni
Copper 53 Ohm RTD -200° to +600° C
α = 0.00427 (-325° to 1110° F)
-50° to +150° C
(-55° to 300° F) CHE Ni-Chrom/Cu-Ni (Chinese E)
-50° to +800° C
Copper 100 Ohm RTD (-50° to 1470° F)
α = 0.00427
-100° to + 260° C CHS Pt-10%Rhodium/Pt (Chinese S)
(-150° to 500° F) 0° to +1600° C
(32° to 2900° F)
Nickel RTDs Nickel 100 Ohm RTD
α = 0.00618 F 0° to +1400° C
-60° to +180° C (32° to 2550° F)
(-80° to 350° F)
G Tungsten/Tungsten-26%Rhenium
Nickel 120 Ohm RTD 20° to +2320° C
α = 0.00672 (68° to 4200° F)
-80° to +273° C
(-110° to 520° F) D Tungsten-3%Rhenium/Tungsten
-25%Rhenium
Thermocouple List 0° to +2320° C
J Fe/Cu-Ni (32° to 4200° F)
-200° to +1200° C
(-325° to 2190° F) PLII Au-Pt-Palladium/Au-Pall
(Platinel II)
K Ni-Chrom/Ni-Al -100° to +1395° C
-200° to +1370° C (-140° to 2540° F)
(-320° to 2490° F)
2DI/2DO Option Module
T Cu/Cu-Ni
-250° to +400° C Discrete Inputs 2
(-418° to 750° F)
Signal Low, Voltage 0 to 1 V dc
E Ni-Chrom/Cu-Ni
Signal High, Voltage 4 to 24 V dc
-260° to +1000° C
(−436° to 1830° F)
Input Impedance 1000 ohms
N Ni-14%Chrom-1.4%Si/Ni-4.4%Si
Signal Low Contact ≤ 100 ohms
-0.1%Mg
-200° to +1300° C Signal High Contact ≥ 5000 ohms (minimum
(-320° to 2370° F)
recognition 10 ms)
C Tungsten-5%Rhenium/Tungsten Discrete Outputs 2 (Form C Relays)
-26%Rhenium
0° to +2320° C Contact Load 250 V switching voltage,
(32° to 4200° F) ≤ 5 A switching current, and
≤ 1250 VA-ac,
R Pt-13%Rhodium/Pt
0° to +1765° C ≤ 30 W at 250 V dc, and
(32° to 3200° F) ≤ 100 W at 24 V dc
switching power
S Pt-10%Rhodium/Pt
0° to +1765° C Life Expentancy 20,000,000 mechanical switching
(32° to 3200° F) operations and 2,000,000 electri-
1-6
Section 1. Introduction 53SL6000 Instruction Manual
Control Ranges
Proportional (P) 1000% - 2%
Display
Element Type Red, green, and yellow LEDs
1-7
Section 2. Installation and Power-Up Procedures 53SL6000 Instruction Manual
2-1
53SL6000 Instruction Manual Section 2. Installation and Power-Up Procedures
Figure 2-1. Panel Cutout and Installation
2-2
Section 2. Installation and Power-Up Procedures 53SL6000 Instruction Manual
2-3
53SL6000 Instruction Manual Section 2. Installation and Power-Up Procedures
2-4
Section 2. Installation and Power-Up Procedures 53SL6000 Instruction Manual
2.6.2 Universal Analog Input Module 5. The complete assembly will reach thermal
Signal Wiring equilibrium approximately 30 minutes after the
As shown in Figure 2-7 (e.g., INSERT SCREW- controller is powered up (see Section 2.9, Ap-
DRIVER), the signal wire lug screws are accessed plying Power).
on the side of each plug.
2-5
53SL6000 Instruction Manual Section 2. Installation and Power-Up Procedures
2-6
Section 2. Installation and Power-Up Procedures 53SL6000 Instruction Manual
2-7
53SL6000 Instruction Manual Section 2. Installation and Power-Up Procedures
controller powers up in the last state it was in be- controller confidence tests when it was powered-
fore power was removed. down. Both vertical bars and all status indicator
LEDs, except the WD indicator, will be lit during the
2.9.1 Power-up Sequence controller confidence test execution.
The power-up sequence is as follows:
2-8
Section 3. Display Panel 53SL6000 Instruction Manual
3.1 Display Panel Overview Red: The red display area includes the left vertical
As shown in Figure 3-1, the controller display panel bar, upper dro, and alarm status indicators (A1,
contains three digital read-out (dro) fields, two ver- A2). This display area is assigned to the process
tical bar indicators, twelve function specific status variable input. The red vertical bar indicates the
indicators, and seven push buttons (pbs). The dis- process variable as a percent of control range and
play panel is used to alter controller settings (which the red dro is the process variable in engineering
in turn affect process operation), to monitor proc- units.
ess operation, and to configure controller function-
ality. (It is also used to commission the controller, Green: The green display area includes the right
which is described in Section 9.) Process opera- vertical bar, the dro immediately beneath it, the
tion is altered and monitored with the controller in remote/local pb with its two status indicators, and
operator mode; controller functionality is config- the setpoint up/down pbs. This display area is usu-
ured with the controller in engineer mode. ally assigned to setpoint indication and control, al-
though the green vertical bar and dro can be used
to indicate a second process variable if the se-
lected control scheme is an indicator. The green
vertical bar indicates the setpoint as a percent of
control range and the green dro is the value in
engineering units.
3-1
53SL6000 Instruction Manual Section 3. Display Panel
3-2
Section 3. Display Panel 53SL6000 Instruction Manual
Table 3-1. Operator Mode Display Items Table 3-1. Operator Mode Display Items
Item Call-Out Description Item Call-Out Description
1 PV dro It is the process variable 11 Setpoint Pressing this push button
value in engineering units. Down pb decreases the local
2 PV bar It indicates the process setpoint or ratio setpoint
variable percent of control value. See Table 3-2 for
range. setpoint mode selections.
3 PV Alarm 1 When active, it indicates 12 Out dro It is the control output as a
Status alarm 1 of the selected percent of control range.
alarm index limits (e.g. It can also be used to
high/low alarms; high, high- display an externally
high alarms; etc.) was not generated signal such as a
within tolerable limits. proportional speed
For high/low alarms, an floating control valve
active Alarm 1 LED position indication.
indicates the the PV 13 A/M It is used to select auto or
exceeded the high Push manual control. If auto is
alarmed value. Button selected and Auto Enable
4 PV Alarm 2 When active, it indicates is active, then the output is
Status alarm 2 of the selected determined by the
alarm index limits (e.g. controller PID algorithm. If
high/low alarms; low, low- manual is selected, the
low alarms; etc.) was not output is determined by
within tolerable limits. For the decrease/increase out
high/low alarms, an active push buttons.
Alarm 2 LED indicates the 14 Auto It indicates auto operation
PV fell below the low Status is selected with the A/M
alarmed value. push button. See the LED
5 Setpoint dro It is the setpoint value in chart in Figure 3-2.
engineering units or a ratio 15 Manual It indicates manual
setpoint. Status operation is selected with
6 Setpoint bar It indicates the setpoint the A/M push button. See
percent of control range. the LED chart in Figure 3-2.
It also produces a striped 16 Decrease Out When in manual
pattern when the Push operation, pressing this
controller is offline. Button push button causes the
7 R/L Generally, it is used to output to decrease.
Push select the setpoint source: 17 Increase Out When in manual
Button remote or local setpoint Push operation, pressing this
control. Remote setpoint Button push button causes the
control requires an active output to increase.
Remote Enable. For ratio 18 Multistate 1 These two indicators
control, it is used to select activate to show the
Indicators
ratio or standard control. direction of the discrete
19 Multistate 2
8 Remote It indicates remote control output.
Setpoint setpoint is selected with Indicators
Status the R/L push button. See
item 7 above and the LED
chart in Figure 3-2.
9 Local It indicates the local or
Setpoint tracking setpoint is
Status selected with the R/L push
button. See item 7 above
and the LED chart in Figure
3-2.
10 Setpoint Pressing this push button
Up increases the local
Push setpoint or ratio setpoint
Button value. See Table 3-2 for
setpoint mode selections.
3-3
53SL6000 Instruction Manual Section 3. Display Panel
Table 3-1. Operator Mode Display Items Table 3-2. Setpoint Up/Down Push Buttons
Item Call-Out Description R/L PB (7)
20 Select Mode Pressing this push Display Panel Action R LED L LED SPM*
and Loop 1/2 button in operator (8) (9)
Push Button mode with an active Alter standard SP value. Y Std
two loop control No SP control. Y Std
scheme (cASc, L.LiM, or Alter standard SP value. Y K-SP
h.LiM) selects the loop Alter ratio SP value. Y K-SP
under display panel
*SPM settings (Std or K-SP) are made in engineer
control. It toggles from
mode, which is described later in Section 3.
one loop to the other
each time it is pressed.
If this push button is 3.3 Auxiliary Operator Access
held for three seconds,
it causes engineer To facilitate operator access for auxiliary data input
and selected parameter modification, an engineer
mode to be entered.
Pressing it in engineer mode oPEr menu is provided. This menu allows
display panel entry of logical and analog signal
mode causes a return
constants, process variable alarm values, high/low
to operator mode.
output limit values, and PID values. It also pro-
21 Loop 1 These indicators are for
vides operator capabilities to execute the Easy-
Select the two loop control
Tune sequence. Access to menu items is
Indicator schemes cASc, L.LiM,
controlled through the conF-oPr enabling parame-
22 Loop 2 and h.LiM. Either one
ters. Because the oPEr menu parameters and their
Select of these two indicators
corresponding conF-oPr enabling parameters are
Indicator will activate to show
accessed in engineer mode, they are described in
which loop is under
Tables 3-3 and 3-4, which appear later as part of
display panel control
the engineer mode information.
as selected by the
Mode push button.
23 Easy-Tune This status indicator 3.4 Operator Mode Overflow/
Status blinks during Easy-Tune Underflow Indication
operation. A steady-
state-on condition Overflow indicators are plus signs (+) and under-
indicates Easy-Tune flow indicators are negative signs (-). Illustrations
terminated with an of the overflow and underflow conditions are pro-
error. It stops blinking vided in Figure 3-3. They appear in the affected
when Easy-Tune dro and are decimal point sensitive. If these indica-
completes successfully. tors repeatedly appear, the decimal point should be
repositioned with the conF-cn.1(cn.2)-dP parame-
24 Watchdog This indicator activates
ter described in Table 7-3. Adjusting this parame-
Condition whenever the
ter requires knowledge of engineer mode, which is
Indicator controller detects an
described next in this section.
internal processor
failure. When active,
all outputs are forced
to their power-off state.
Attempt to restart the
controller by cycling
power.
3-4
Section 3. Display Panel 53SL6000 Instruction Manual
3-5
53SL6000 Instruction Manual Section 3. Display Panel
3-6
Section 3. Display Panel 53SL6000 Instruction Manual
3-7
53SL6000 Instruction Manual Section 3. Display Panel
3-8
Section 3. Display Panel 53SL6000 Instruction Manual
3-9
53SL6000 Instruction Manual Section 3. Display Panel
Table 3-3. oPEr Menu Selections Table 3-3. oPEr Menu Selections
Prompt Description Dft Prompt Description Dft
Adb Alarm Deadband 2.000 oL Output Low Limit 0.0
Specifies the hystersis (gap) Specifies in percent the minimum
between alarm trigger and reset. allowable control output during
This value is used to eliminate automatic operation. This limit also
repetitive alarm triggering when affects outputs during manual
the process is fluctuating about a operations when conF-cn.1(cn.2)-
process limit. This value should be hML is turned on. (It is enabled with
set slightly larger then the peak-to- conF-oPr-hLc.E.)
peak fluctuations (noise) which are cZ Control Zone 0.0
normally present in the process Specifies in engineering units an
variable signal. (It is enabled with area around the setpoint where
conF-oPr-ALM.E.) the process variable is considered
Pb Proportional Band (see Section 8.2) 100.0 to be at setpoint (no error). When
Specifies the percent of process the process variable is within this
deviation from setpoint over the area, the control output is held
control range (conF-cn.1[cn.2]-ir) steady at the integrator value as
required to generate a full scale determined by tr and Mr. Control
output signal. For a detailed Zone is used to reduce valve wear
discussion on control and tuning, where process dynamics cause
see Section 9. Values should be output oscillations (hunting) when
limited between 2 to 1000%. (It is the process is near its setpoint. (It is
enabled with conF-oPr-Pid.E.) enabled with conF-oPr-hLc.E.)
tr Reset Time (see Section 8.3) 0.0
Specifies the time in minutes cZ cZ
required for additional corrective
response (integral action). For a
detailed discussion on control and
tuning, see Section 9. Values
should be limited between 0.02
and 200 minutes /repeat. A value
of 0.0 turns integral action off.
(It is enabled with conF-oPr-Pid.E.)
td Derivative Time (see Section 8.4) 0.0
Specifies the time in minutes that EZ? Execute Easy-Tune no
control response is advanced over Causes Easy-Tune to start
proportional only action. For a execution. During execution, the
detailed discussion on control and Easy-Tune LED flashes and tunE
tuning, see Section 9. Values appears in the green dro. Upon
should be limited between 0.01 to 8 successful completion, the Easy-
minutes. A value of 0.0 turns Tune LED stops flashing and the
derivative action off. (It is enabled green dro no longer displays the
with conF-oPr-Pid.E.) tunE mnemonic. If an error or
Mr Manual reset 50.0 warning condition occurs during
This value determines the position execution, the Easy-Tune LED
of the output element (e.g., valve) changes to a steady-state-on
when the controller is in automatic condition and a mnemonic is
mode and the error is zero. It is only displayed in the green dro that
in effect when tr is zero. (It is identifies the error or warning.
enabled with conF-oPr-Pid.E.) Pressing the mode/select push
button clears the display. After
oh Output High Limit 0.0
taking the appropriate corrective
Specifies in percent the maximum
action(s), Easy-Tune can be
allowable control output during
restarted by selecting YeS at the
automatic operation. This limit also
run? prompt in the EZ menu. (It is
affects outputs during manual
enabled with conF-oPr-EZ.E.)
operations when conF-cn.1(cn.2)-
hML is turned on. (It is enabled with EPb Easy-Tune Proportional Band 0.0
conF-oPr-hLc.E.) Resultant %PB value calculated by
Easy-Tune. (It is enabled with
conF-oPr-EZ.E.)
3-10
Section 3. Display Panel 53SL6000 Instruction Manual
Table 3-3. oPEr Menu Selections Table 3-4. Operator Enable (oPr) Prompts
Prompt Description Dft (conF Menu → oPr Module)
Etr Easy-Tune Reset Time 0.0 Prompt Description (see Datalink prompts) Dft
Resultant reset time value hLc.E oh, oL, and cZ Enables on
calculated by Easy-Tune. (It is Selections are as follows:
enabled with conF-oPr-EZ.E.) on: When selected, the oh, oL,
Etd Easy-Tune Derivative Time 0.0 and cZ prompts appear in the
Resultant derivative time value oPEr menu.
calculated by Easy-Tune. (It is oFF: When selected, the oh, ol,
enabled with conF-oPr-EZ.E.) and cZ prompts do not
appear in the oPEr menu.
EZ.E EZ?, EPb, Etr, and Etd Enables on
Selections are as follows:
on: When selected, the EZ?, EPb,
Table 3-4. Operator Enable (oPr) Prompts Etr, and Etd prompts appear in
the oPEr menu.
(conF Menu → oPr Module) oFF: When selected, the EZ?, EPb,
Prompt Description (see Datalink prompts) Dft Etr, and Etd prompts do not
di7.E Discrete Input 7 Enable on appear in the oPEr menu.
Selections are as follows:
on: When selected, di7 appears in
the oPEr menu.
oFF: When selected, di7 does not 3.9 Display Alphanumerics
appear in the oPEr menu.
Figure 3-12 illustrates all of the alphanumeric char-
di8.E Discrete Input 8 Enable on
Selections are as follows:
on: When selected, di8 appears in
the oPEr menu.
oFF: When selected, di8 does not
appear in the oPEr menu.
StP.E StEP on
Selections are as follows:
on: When selected, StEP appears
in the oPEr menu.
oFF: When selected, StEP does not
appear in the oPEr menu.
Ai.E Analog Inputs Enable on
Selections are as follows:
on: When selected, the Ai7 and
Ai8 prompts appear in the
oPEr menu.
oFF: When selected, the Ai7 and
Ai8 prompts do not appear in acters that can appear in the display prompts.
the oPEr menu. Figure 3-12. Display Alphanumerics
ALM.E Alarm Indicators Enable on
Selections are as follows:
on: When selected, the PL1, PL2
3.10 Engineer Mode Summary
and Adb prompts appear in
To facilitate configuration of the controller parame-
the oPEr menu.
oFF: When selected, the PL1, PL2
ters and path connections, all of the engineer mode
and Adb prompts do not prompt paths are illustrated in Figure 3-13.
appear in the oPEr menu.
Pid.E Pid (Pb, tr, and td Enables) on
Selections are as follows:
on: When selected, the Pb, tr, td,
and Mr prompts appear in the
oPEr menu.
oFF: When selected, the Pb, tr, td,
and Mr prompts do not
appear in the oPEr menu.
3-11
53SL6000 Instruction Manual Section 3. Display Panel
Figure 3-13. Engineer Mode Prompt Path Summary
3-12
Section 4. Functional Overview 53SL6000 Instruction Manual
4.1 Simplified Block Diagram eight digital input registers, DI1-DI8. Digital
input registers DI5-DI8 do not accept external
As shown in Figure 4-1 below, the internal opera- signals, but can be loaded with logic level val-
tions of the 53SL6000 Controller can be classified ues 0 or 1.
into nine major functional areas. An overview of
these functional areas is provided in this section;
3. Characterizer - provides four operating modes,
additional information is provided in Sections 5
three of which are used to modify input signal
through 7.
values before being passed on to the analog
math function block or control scheme block;
NOTE: Although external analog connections to the other operating mode generates a ramp
the controller are two standard inputs, two optional and hold output value. The four operating
inputs, and one output, there are in fact eight modes are as follows:
analog input registers (AI1-8) and three analog
output (AO1-3) registers available in the controller • Five third order polynomial segments
database. The discrete digital external
connections include two standard inputs, two • Twelve segment linearizer
optional inputs, two standard outputs, and two • Setpoint programmer (ramp and hold)
optional outputs. There are, however, eight
discrete input database registers (DI1- DO8) and • Digital-to-Analog converter
eight discrete output database registers (DO1-
DO8). Registers not assigned to standard or 4. Math Function Block - provides nine different
optional external I/O functions can be loaded with equations for analog input signal augmenta-
constant values to simulate known process events tion. The equations are as follows:
or hold process values for access through datalink
communications or for display. • Algebraic
• Summation
1. Analog Inputs 1-4 (AI1-4) - accept the 0/4- 20
mA input signals. Analog inputs 3 and 4 re- • Polynomial
quire the universal analog input module. The • Power
signal values are stored in the analog regis-
ters. There are eight analog input registers, • Logarithmic
AI1-AI8. Analog input registers AI5-AI8 do not
• Limiter
accept external signals, but can be loaded with
constant values. • Selector
• Linear Gas Flow Compensation
2. Discrete Inputs 1-4 (DI1-4) - accept voltages
0-1 V or 4-24 V, which are converted to logic • Square Root Gas Flow Compensation
levels 1 and 0 respectively. Digital inputs 3
and 4 require the 2DI/2DO module. There are
4-1
53SL6000 Instruction Manual Section 4. Functional Overview
5. Discrete Input Logic Blocks - two input logic ers, which are digital outputs used instead of
blocks permit discrete input signals to be event the continuous 0/4-20 mA signal. Digital out-
gated with internal controller signals according put registers DO5-DO8 have no associated
to any one of eight specified logic functions. hardware, but DO7 and DO8 serve as loop-
The eight logic functions are as follows: back registers to the math function block or
input logic blocks (the loop-back path is not
• A OR B shown in the illustration).
• A AND B
4.2 Detailed Block Diagram
• A XOR B
A more detailed functional block diagram of the
• A OR NOT B
controller is illustrated in Figure 4-2. The illustra-
• A AND NOT B tion depicts processing as divided into analog con-
trol (upper half) and discrete digital control (lower
• NOT A OR B
half). The nine major functional areas are pre-
• NOT A AND B sented with an emphasis on the available input
path selections. Additional information for each of
• NOT A XOR B
the nine functional areas is provided in Sections 5
through 7.
6. Control Scheme Block - five selectable control
scheme applications that calculate and pro-
1. Analog Inputs 1-8 (AI1-8) - the two standard
duce the necessary control output signal for
(AI1 and AI2) and two optional inputs (AI3 and
the process. The five control schemes are as
AI4) are identified. The push buttons next to
follows:
AI7 and AI8 represent operator access to
these registers via the oPEr menu. Access to
• SnGL - Single Loop
these registers must be enabled with the conF-
• cASc - Single Station Cascade oPr-Ai.E parameter; otherwise, they will not
appear in the oPEr prompt list.
• L.LiM - Low Limiter (High Override)
• h.LiM - High Limiter (Low Override) 2. Discrete Inputs 1-8 (DI1-8) - the two standard
(DI1 and DI2) and two optional inputs (DI3 and
• in.Ld - Indicator/Loader
DI4) are identified. Each DI register has two
outputs; one of the outputs is inverted and is
7. Discrete Output Logic Blocks - two output logic indicated with a slash (/) across the connection
blocks that permit internal controller signals to T-bar. The push buttons next to DI7 and DI8
be event gated according to any one of eight represent operator access to these registers
specified logic functions (see item 5, Discrete via the oPEr menu. Access to these registers
Input Logic Blocks for functions). must be enabled from the conF-oPr-di7.E and
conF-oPr-di8.E parameters; otherwise, they
8. Analog Output - there are three analog output will not appear in the oPEr prompt list.
registers, AO1-AO3. Analog output 1 (AO1) is
associated with the standard 0-100 output 3. Characterizer - is depicted as a five pin plug-
value that produces a 0/4-20 mA signal to drive able element, which can be inserted into one of
the final control element or is applied as input the track locations of the math function block or
to another controller. Analog output registers control scheme block. It intercepts the signal
AO2 and AO3 do not provide external signals, value before the math function block or control
but serve as a loop-back to the math function scheme and augments that value as deter-
block and control scheme block (the loop-back mined by the selected operating mode (except
path is not shown in the illustration). for the programmer mode, which generates an
independent signal based on time and config-
9. Discrete Outputs 1-4 (DO1-4) - there are eight ured data). The characterizer output is applied
digital output registers, DO1-DO8. DO1 and to the math function block or control scheme
DO2 provide outputs that may be used to acti- block. The intercept selections Fnc.A through
vate pumps, alarms, etc. Discrete outputs 3 cS.F are from the ProG-cS-chrA list. As shown
and 4 require the 2DI/2DO module, which pro- in the illustration, the chr.A Fnc.A - Fnc.d se-
vides relay outputs capable of higher current lections are path connections to the math func-
loads than DO1 and DO2. DO3 and DO4 are tion block inputs A-D and the cS.A - cS.F
generally sufficient as the two driver outputs
for time proportional or three step output driv-
4-2 FUNC
Section 4. Functional Overview 53SL6000 Instruction Manual
selections are path connections to the control • out - the calculated PID algorithm output or
scheme block inputs A - F. value generated from the output push but-
tons.
The digital signal selections ([1] - /do8) are
available to characterizer inputs chr.b and • PV - the process variable received on an
chr.c. These inputs are used by the charac- analog input (usually cS.A).
terizer for the digital-to-analog (dtoA) and pro-
• SP - the remote or local setpoint value.
grammer (PrGM) modes.
• dV - the deviation error as determined
The chr digital output is an indicator available
from
to all of the elements that follow the charac-
the difference between the setpoint and
terizer in the digital path.
process variable, scaled by parameter
conF-cn.1(cn.2)-ir and biased by 50.
4. Math Function Block - has four analog inputs
(A-D) and two digital inputs (E and F). Each of
The digital outputs are as follows:
the four analog input parameters (Fnc.A -
Fnc.d) has the same available connection se-
• Vup - time proportional or positive three
lections for inputs. If Ao2 or Ao3 is selected
step signal.
from the list, then the analog output register
contents are fed back as the input into the • Vdn - negative three step signal.
math function block.
• PA1 - loop 1 process alarm 1.
The digital input selections work in a manner
• PA2 - loop 1 process alarm 2.
similar to the analog input selections: the two
digital input parameters (Fnc.E and Fnc.F) • SWA - is active when auto is selected with
have the same prompt list selections ([1] - the auto/manual push button.
/do8). Discrete outputs do7 and do8 allow for
• Aut - indicates loop 1 is operating in
the looped-back digital inputs to the math func-
auto mode (use PID output).
tion block.
• SWr - is active when remote is selected
The math function block analog output (Fnc) is with the remote/local push button.
available for control scheme inputs (cS.A -
cS.F). The digital output (Fnc) is available for
• rMt - indicates loop 1 remote setpoint is
active.
the control scheme block inputs (cS.h - cS.L)
and the logic block inputs (LG1.A, LG1.b, • oVtS - indicates loop 1 output tracking is
LG2.A, and LG2.b). active (has priority over Aut).
4-3
53SL6000 Instruction Manual Section 4. Functional Overview
module; otherwise, they will not appear in the NOTE: Many different process control strategies
oPEr prompt list. can be implemented through the interconnecting
path variations, the five control schemes, and the
7. Discrete output logic blocks (Logic 3 and 4) - large array of configuration prompt selections that
p a r a m e t e r in pu ts to bo th lo gi c m od ul es are available in the 53SL6000 controller.
(LG3.A, LG3.b, LG3.A, and LG3.b) have the However, to expedite configuration, the eight
same parameter prompt list selections ([1] - control strategies mentioned in Section 1 can each
LG2). The outputs of both logic modules can be invoked very quickly by using the factory
be accessed by the do1.i - do8.i parameters of parameter default values and one of the
the discrete output registers 1 - 8 (DO1 - DO8). ProG-cS-SchM parameter selections (for example,
the factory default values and the cASc prompt
8. Analog Outputs (AO1-3) - the one analog out- from the SchM menu selects Single Station
put associated with the standard hardware is Cascade Control operation with dual PID control).
shown at Ao1. The input prompt list (nc - dV) These eight control strategies are covered in
is identical for the Ao1.i - Ao3.i parameters of Section 8.
the analog output registers 1 - 3 (AO1 - AO3).
Values in analog output registers AO2 and
AO3 can be looped-back to the math function
block and/or control scheme block.
Notice, that the input prompt list includes Ai1 -
Ai8 path connections for analog input re-trans-
mission.
• LG1.M = A OR B
• LG1.A = di1 (connects DI1 to LG1 input)
• LG1.b = 0 (so any input on LG1.A is
passed through unaltered)
• do1.i = LG1 (connects DO1 to LG1)
4-4 FUNC
Section 4. Functional Overview 53SL6000 Instruction Manual
Figure 4-2. Detailed Functional Controller Block Diagram
4-5
Section 5. Inputs/Outputs (I/O) 53SL6000 Instruction Manual
5-1
53SL6000 Instruction Manual Section 5. Inputs/Outputs (I/O)
5-2
Section 5. Inputs/Outputs (I/O) 53SL6000 Instruction Manual
5-3
53SL6000 Instruction Manual Section 5. Inputs/Outputs (I/O)
5-4
Section 5. Inputs/Outputs (I/O) 53SL6000 Instruction Manual
5-5
53SL6000 Instruction Manual Section 5. Inputs/Outputs (I/O)
Table 5-12. Discrete Output Selections Table 5-13. System (SYS) Prompts
(ProG Menu → do Module) (conF Menu → SYS Module)
Prompt Description Dft Prompt Description (see Datalink prompts) Dft
inV1 - Discrete Output Invert 1-on dLE Datalink Enable (Datalink) on
inV8 0-on: it indicates a value of zero in Selections are as follows:
the corresponding do(1-8) on: Allows controller datalink
registers and generates an communication.
inactive output (typically an oFF: The controller is not permitted
open contact). to communicate over the
1-on: it indicates a value of one in datalink.
the corresponding do(1-8) dLP Datalink Parity (Datalink) on
registers and generates an Selections are as follows:
active output (typically a on: It indicates parity generation
closed contact). and checking for even parity
serial byte protocol is enabled.
oFF: It indicates no parity protocol.
5.7 RS-232 and RS-485 Options
Both, the RS-232 and RS-485 communications op- dLS Datalink Stuffing (Datalink) on
tions provide network connectivity between a host Selections are as follows:
on: Selects F&P byte stuffing, which
device, typically a personal computer, and the con-
inserts a NULL (00) byte after
troller via the Micro-DCI Datalink protocol. every SOH (7E hex) that is not
Before communications can be established be- the beginning of a message.
tween the host and the controller, both devices This permits user written
must be set for the same data rate and protocol communications software to
options. Controller communications parameters determine the number of bytes
for network connectivity are provided in the conF- to expect in a response
SYS module described in Table 5-13. The message.
oFF: Disables datalink stuffing.
Micro-DCI Datalink protocol is covered in Appen-
Not Communications Parameters
dix C.
tAG Tag Name b-FP
Allows a 10 character tag to be
The RS-232 or RS-485 communications module
assigned to the controller. Four
plugs into the rear of the controller as shown in characters maximum can be
Figure 2-12. It is secured to the backplane with a displayed at any one time. Using
single mounting screw. the engineer mode shift right push
button, the ten character positions
are displayed as follows:
0123 3456 6789
Table 5-13. System (SYS) Prompts Characters are selected for each
position with the scroll
(conF Menu → SYS Module) forward/backward push buttons.
Prompt Description (see Datalink prompts) Dft oPtA Contains an identification code 0
iA Instrument Addrsss (Datalink) 0 provided by the module resident in
It is the address assigned to this slot A at the rear of the controller
controller on the datalink. Valid case. Codes are as follows:
addresses are from 0 - 31. No two 0: None.
controllers can have the same 192: 2DI/2DO module.
address on the datalink. 193: Single universal analog input
bAud Baud Rate (Datalink) 9600 module.
This value is set to match the data 194: Dual universal analog input
transfer rate of the datalink. Valid module.
menu selections are: oPtb Contains an identification code 0
provided by the module resident in
110 4800 slot B at the rear of the controller
300 9600 case. Codes are the same as for
600 19.2K oPtA above.
1200 14.4K
2400 28.8K
5-6
Section 6. Signal Value Modification 53SL6000 Instruction Bulletin
6-1
Micro-DCI 53SL6000 Controller
6-2
Section 6. Signal Value Modification 53SL6000 Instruction Bulletin
6-3
Micro-DCI 53SL6000 Controller
• When engineer mode is exited and run is se- output value will ramp down at the rate set by K2 in
lected, the setpoint will move to the assigned units/second. The analog output value is kept be-
value for the duration of its corresponding time tween the lower and upper limits set in K3 and K4
interval. respectively. Whenever the analog output value is
being limited, the digital output will be a logical one;
• To view the stepped sequence manually, ac-
otherwise, it is a logical zero.
cess the StEP parameter in the oPEr menu in
engineer mode.
The figure below illustrates the relationship be-
• After StEP is selected, the current time interval tween the digital inputs and resulting analog out-
number flashes in the red dro. put. The logic output limiting indicator is also
shown in the figure.
• Use the scroll forward/backward push buttons
to select a new time interval.
• After pressing the enter push button, the set-
point will jump to a new value corresponding to
the time interval number entered.
6-4
Section 6. Signal Value Modification 53SL6000 Instruction Bulletin
Table 6-2. Math Function Block Parameters Table 6-2. Math Function Block Parameters
(ProG Menu → Fnc Module) (ProG Menu → Fnc Module)
Prompt Description Dft Prompt Description Dft
Fnc.M Math Function Block Mode Select oFF Fnc.E Math Function Block Digital Inputs [1]
This mode parameter is used to Fnc.F E and F [1]
select the function to be performed Specifies connections to the digital
on the inputs of the math function inputs E and F of the math function
block. Function selections are as block. Selections are as follows:
follows: [1]: Logical one input.
oFF: No functions selected. [0]: Logical zero input.
ALG: Algebraic. di1: Discrete input 1 logic value.
SuMM: Summation. /di1: Inverted di1 logic value.
PoLY Polynomial. di2: Discrete input 2 logic value.
PoWr Exponential. /di2: Inverted di2 logic value.
LoG: Logarithmic. di3: Discrete input 3 logic value.
LiM: Limiting. /di3: Inverted di3 logic value.
SEL: Four Signal Selector. di4: Discrete input 4 logic value.
LFLo: Linear Flow. /di4: Inverted di4 logic value.
SFLo: Square Root Flow. di5: Discrete input 5 logic value.
Fnc.A Math Function Block Analog Inputs 1.0 /di5: Inverted di5 logic value.
Fnc.b A-D 1.0 di6: Discrete input 6 logic value.
Fnc.c Specifies a connection to the 1.0 /di6: Inverted di6 logic value.
Fnc.d analog A - D inputs of the math 1.0 di7: Discrete input 7 logic value.
function block. Selections are as /di7: Inverted di7 logic value.
follows: di8: Discrete input 8 logic value.
1.0: A constant value input of 1.0. /di8: Inverted di8 logic value.
0.0: A constant value input of 0.0. do7: Loop-back do7 register value.
Ai1: The standard analog input 1 /d07: Inverted loop-back do7
value or a constant value register value.
previously loaded into the Ai1 d08: Loop-back do8 register value.
register. /d08: Inverted loop-back do8
Ai2: The standard analog input 2 register value.
value or a constant value K01 - K01 through K06 are the formula 0.0
previously loaded into the Ai2 K06 constants of the math function
register. block. Valid input values for K01
Ai3: The optional analog input 3 through K06 are -999 to 9999.
value or a constant value
previously loaded into the Ai3
register. 6.3.1 ALG Mode
Ai4: The optional analog input 4
The basic algebraic functions (additon, subtraction,
value or a constant value
previously loaded into the Ai4 multiplication, and division), as well as limited com-
register. binations of them, are provided by this equation.
Ai5: A constant value previously The constants K1 through K6 provide a means of
loaded into this register. scaling the four analog inputs if required.
Ai6: A constant value previously
loaded into this register. (A + K1) (B + K2)
Ai7: A constant value previously X = K4 + K5 D + K6
loaded into this register. C + K3
Ai8: A constant value previously
loaded into this register.
Ao2: Loop-back Ao2 register value.
Ao3: Loop-back Ao3 register value. 6.3.2 SuMM Mode
The summer allows up to three inputs to be com-
bined into a single multi-component value which
may be further modified (multiplicative) by the
fourth input. The constants K1 through K6 allow
the individual inputs to be scaled to the proper
relationship for combining.
6-5
Micro-DCI 53SL6000 Controller
(K3B + K4)
6.3.5 LoG Mode
X = K5C + K6 [ K1A + K2] +D The logarithm equation produces a base 2 logarith-
mic value of the algebraic function of the four ana-
log inputs. The constants K1 through K5 provide
An important use of the exponential equation is scaling for the input values. Constant K5 is a mul-
calculating flow values using weirs and Parshall tiplier which can be used to convert the base of the
flumes as measuring elements. The table below logarithm. For example:
gives the required assignments for three types of
weirs: rectangular, cipolletti, and triangular based Log 10 (x) = 0.301 Log 2 (x)
on the weirs dimensions (Length - feet, height -
inches, and x - degrees). Analog output is in gal- Log e (x) = 0.6932 Log 2 (x)
lons per minute (gpm).
(A + K1) (B + K2)
X = K5 Log 2 K4 + D + K6
C + K 3
6-6
Section 6. Signal Value Modification 53SL6000 Instruction Bulletin
X = K1
[ 1 − K2 AB ] √A [ K3
B − K4
C + K5
]
+ K6
6-7
Micro-DCI 53SL6000 Controller
Table 6-3. Logic Block Parameters Table 6-3. Logic Block Parameters
(ProG Menu → LG Module) (ProG Menu → LG Module)
Prompt Description Dft Prompt Description Dft
LG1.M Logic Blocks 1 - 4 Mode Select oFF LG3.A A and B Inputs for Logic Blocks 3 [1]
LG2.M These mode parameters are used to oFF LG3.b and 4 [1]
LG3.M select the logical operation to be oFF LG4.A Specifies the connections for the A [1]
LG4.M performed on the inputs of the logic oFF LG4.b and B inputs of logic blocks 3 and 4. [1]
blocks. Function selections for each Input selections are as follows:
block are as follows: [1]: Logical 1 input.
oFF: No logical operation [0]: Logical 0 input.
performed. PA1: cn.1 AL1 active.
or: A OR B. PA2: cn.1 AL2 active.
/or: NOT A OR B. Vup: Floating control valve up.
And: A AND B. Vdn: Floating control valve down.
/And: NOT A AND B. SWA: Auto switch.
Xor: A EXCLUSIVE OR B. SWr: Remote switch.
/Xor: NOT A EXCLUSIVE OR B. Aut: Loop 1 is in auto control.
or/: A OR NOT B. rMt: Remote.
And/: A AND NOT B. oVtS: Output track status.
LG1.A A and B Inputs for Logic Blocks 1 [1] SPtS: Setpoint track status.
LG1.b and 2 [1] PA1.2: cn.2 AL1 active.
LG2.A Specifies the connections for the A [1] PA2.2: cn.2 AL2 active.
LG2.b and B inputs of logic blocks 1 and 2. [1] Aut.2: Loop 2 is in auto control.
Input selections are as follows: Fnc: Math function block digital
[1]: Logical one input. output.
[0]: Logical zero input. chr: Characterizer output.
di1: Discrete input 1 logic value. LG1: Logic block 1 output.
/di1: Inverted di1 logic value. LG2: Logic block 2 output.
di2: Discrete input 2 logic value.
/di2: Inverted di2 logic value.
di3: Discrete input 3 logic value.
/di3: Inverted di3 logic value. Table 6-4. Discrete Logic Block Functions
di4: Discrete input 4 logic value.
/di4: Inverted di4 logic value. A OR B (or) A AND NOT B (And/)
di5: Discrete input 5 logic value. A B LG1-4 A B LG1-4
/di5: Inverted di5 logic value. 0 1 1 0 1 0
di6: Discrete input 6 logic value. 1 1 1 1 1 0
/di6: Inverted di6 logic value.
di7: Discrete input 7 logic value. 0 0 0 0 0 0
/di7: Inverted di7 logic value. 1 0 1 1 0 1
di8: Discrete input 8 logic value. A AND B (And) NOT A OR B (/or)
/di8: Inverted di8 logic value. A B LG1-4 A B LG1-4
do7: Loop-back do7 register value. 0 1 0 0 1 0
/d07: Inverted loop-back do7
1 1 1 1 1 0
register value.
d08: Loop-back do8 register value. 0 0 0 0 0 1
/d08: Inverted loop-back do8 1 0 0 1 0 0
register value. A XOR B (Xor) NOT A AND B (/And)
Fnc: Math function block digital A B LG1-4 A B LG1-4
output.
0 1 1 0 1 1
chr: Characterizer output.
1 1 0 1 1 0
0 0 0 0 0 1
1 0 1 1 0 1
A OR NOT B (or/) NOT A XOR B (/Xor)
A B LG1-4 A B LG1-4
0 1 0 0 1 0
1 1 1 1 1 1
0 0 1 0 0 1
1 0 1 1 0 0
6-8
Section 7. Control Scheme Block 53SL6000 Instruction Manual
When used in conjunction with the path selections, 7.3 Control Scheme Control Signals
configuration parameters, characterizer block,
math function block, discrete logic blocks 1-4, and Table 7-1 describes the operations for the logic
I/O blocks, the five control schemes are able to control signals contained in control modules cn.1
address most standard control applications. Each and cn.2. These signals are derived from both,
of the control schemes, with the exception of the digital input logic values and push button. They
indicator/loader (in.Ld), have a setpoint generator control analog signal switches which in turn affect
with deviation calculator, a PID algorithm, and an the operations and thus the outputs of the control
auto/manual output selector. The in.Ld control modules. Also provided, is Figure 7-2, which illus-
scheme does not implement the setpoint generator trates the interrelationships between digital inputs,
or the PID algorithm, as its primary functions are push buttons entries, control scheme switches, and
signal display, selection, signal re-transmission, other control signals. As shown in the figure, the
and manual output control. control signal priorities are oVtS having prece-
dence over Aut, and SPtS having precedence over
Control scheme information presented in this sec- rMt. The control signals are depicted in hexagons.
tion covers the cS.A - cS.L input signal selectors Other analog signal switches are controlled by the
for each of the control schemes, the control conF-cn.1(cn.2) module parameters, which are de-
scheme logic, the three major parts (SP generator, picted as circled inputs; and the ProG-cS module
PID, A/M selector) of a control scheme with SnGL, parameters, which are depicted as diamond inputs.
cASc, L.LiM, and h.LiM exceptions noted, and the
in.LD control scheme.
7-1
53SL6000 Instruction Manual Section 7. Control Scheme Block
Figure 7-1. Input Signal Designators by Control Scheme
7-2
Section 7. Control Scheme Block 53SL6000 Instruction Manual
Table 7-1. Control Signal Descriptions Table 7-1. Control Signal Descriptions
Signal Description Signal Description
Aut Auto Status oVtS.2 Output Track Status (Loop 2)
For SnGL, cASc, L.LiM, and h.LiM control For the cASc control scheme, oVtS.2
schemes, Aut selects the PID algorithm forces the loop 2 (primary) output to
result instead of the output push buttons match the loop 1 (secondary) setpoint
to be directed to the control scheme’s whenever loop 2 is not controlling the
primary output (out). setpoint of loop 1. This provides for
bumpless transfer from local or setpoint
In the in.Ld scheme, the B input scaled by tracking to remote setpoint (cascade)
conF-cn.1(cn.2)-K1 and conF-cn.1(cn.2)- operation.
b1 is used in place of the PID algorithm
result as the primary output (out). When the oVtS.2 signal is active, it is
indicated with a flashing loop 2 manual
For the Aut signal to become active, the LED.
H input must be a logical one value and
the A/M push button activated. When oVtS.2 does not apply to other control
the Aut signal is active, the automatic schemes and is forced to an inactive
indicator LED lights and the manual value.
indicator LED is off. rMt Remote Setpoint Status
Remote setpoint status selects the
When the H input is not a logical one, setpoint from a source other than the
and the A/M push button is activated, setpoint push buttons. For the SnGL
the automatic indicator LED will flash control scheme, this source is the B input.
while the manual indicator LED will For the cASc control scheme, the source
remain lit. is the output of loop 2. For the L.Lim and
Aut.2 Auto Status (Loop 2) h.LiM control schemes, the source is the
For cASc, L.LiM, and h.LiM control conF-cn.1-bi parameter (conF-cn.1-K1 =
schemes, Aut.2 selects the loop 2 PID 0.0), which can be thought of as a fixed
algorithm result instead of the loop 2 secondary setpoint.
output push buttons to be used as the
loop 2 output which is applied to loop 1. The rMt signal is available as a digital
output from the control scheme block.
The Aut.2 signal is available as a digital For the rMt signal to become active, the J
output from the control scheme block. input must be a logical one value and
the R/L push button activated (in remote -
The Aut.2 signal is activated by the loop 2 R). When the rMt signal is active, the
A/M push button. When Aut.2 is active, remote indicator LED lights and the local
the loop 2 automatic indicator LED and indicator LED is off.
the manual indicator LED is off.
oVtS Output Track Status When the J input is not a logical one and
For all control schemes, oVtS selects the D the A/M push button is activated, the
input value to be directed to the control remote indicator LED will flash and the
scheme’s primary analog output (out), manual indicator will remain lit.
thus bypassing the PID and output push
button values.
7-3
53SL6000 Instruction Manual Section 7. Control Scheme Block
7-4
Section 7. Control Scheme Block 53SL6000 Instruction Manual
Figure 7-2. Control Signal Logic Paths
7-5
53SL6000 Instruction Manual Section 7. Control Scheme Block
7-6
Section 7. Control Scheme Block 53SL6000 Instruction Manual
7-7
53SL6000 Instruction Manual Section 7. Control Scheme Block
Figure 7-3. SnGL, cASc, L.LiM, and h.LiM Signal Paths
7-8
Section 7. Control Scheme Block 53SL6000 Instruction Manual
7-9
53SL6000 Instruction Manual Section 7. Control Scheme Block
7-10
Section 7. Control Scheme Block 53SL6000 Instruction Manual
7-11
53SL6000 Instruction Manual Section 7. Control Scheme Block
7-12
Section 7. Control Scheme Block 53SL6000 Instruction Manual
7-13
53SL6000 Instruction Manual Section 7. Control Scheme Block
7-14
Section 7. Control Scheme Block 53SL6000 Instruction Manual
Figure 7-12. Pb, td, tr, and FF PID Paths with EXrF
7-15
53SL6000 Instruction Manual Section 7. Control Scheme Block
7-16
Section 7. Control Scheme Block 53SL6000 Instruction Manual
7-17
53SL6000 Instruction Manual Section 7. Control Scheme Block
7-18
Section 7. Control Scheme Block 53SL6000 Instruction Manual
7-19
53SL6000 Instruction Manual Section 7. Control Scheme Block
7-20
Section 7. Control Scheme Block 53SL6000 Instruction Manual
Figure 7-18. in.Ld Control Scheme Auto Input with Digital Output
7-21
53SL6000 Instruction Manual Section 7. Control Scheme Block
7-22
Section 7. Control Scheme Block 53SL6000 Instruction Manual
7-23
53SL6000 Instruction Manual Section 7. Control Scheme Block
7-24
Section 7. Control Scheme Block 53SL6000 Instruction Manual
7-25
53SL6000 Instruction Manual Section 7. Control Scheme Block
7-26
Section 7. Control Scheme Block 53SL6000 Instruction Manual
7-27
53SL6000 Instruction Manual Section 7. Control Scheme Block
7-28
Section 7. Control Scheme Block 53SL6000 Instruction Manual
Figure 7-21. Control Schemes Signal Connector Pin Assignments
7-29
Section 8. Eight Control Strategies 53SL6000 Instruction Manual
8-1
53SL6000 Instruction Manual Section 8. Eight Control Strategies
8.1.1 AI1 - Process Variable Input 8.1.6 DI2 - Remote Enable Contact
This analog input signal value is compared to the Input
control setpoint to determine the control output This is a low active signal (0-1 V dc). When a 0-1
value. V dc signal is present on this input, the operator
can select the Remote Setpoint input at AI2 as the
Applicable parameters that may require configura- setpoint value with the R/L push button. The Re-
tion changes: mote LED flashes if the R/L push button is pressed
Section 5.2, conF-Ai.1-(SPan, ZEro, SQrt, bASE, and this signal is not low to enable remote setpoint
dFLt). control.
For PV alarms:
Section 7.7, conF-cn.1-(AiX, PL1, PL2, Adb). Applicable parameter that may require configura-
tion change:
8.1.2 AI2 - Remote Setpoint Input None.
This analog input signal value is used as the con-
trol setpoint when remote (R) operation is selected 8.1.7 AO1 - Control Output
with the display panel push button and remote set- This is the 4-20 mA signal that drives the final
point is enabled (closed) by DI2. control element.
Applicable parameters that may require configura- Applicable parameters that may require configura-
tion changes: tion changes:
Section 5.2, conF-Ai.2-(SPan, ZEro, SQrt, bASE, Section 7.7, conF-cn.1-(oh, oL, hML, oSr, rSW,
dFLt). rSV).
Section 7.7, conF-cn.1-(Sh, SL, SSr). For control related prompts:
Section 7.7, conF-cn.1-(ir, iLr, Mr).
8.1.3 DO1 - PV High Alarm Contact Sections 7.7, 9.2, 9.3, and 9.4, conF-cn.1-(Pb, tr,
Out td).
D01 is closed (on) when the process variable value
is not within the alarm limit 1 (PL1) setting. 8.1.8 SchM Selection
Single loop control is implemented with the control-
Applicable parameter that may require configura- ler default settings and SnGL (single loop) selected
tion change: from the SchM prompt of the cS module.
Section 5.6, ProG-do-inV1.
Applicable parameter that may require configura-
8.1.4 DO2 - PV Low Alarm Contact Out tion changes:
D02 is closed (on) when the process variable value Section 7.6, ProG-cS-SchM.
is not within the alarm limit 2 (PL2) setting.
8-2
Section 8. Eight Control Strategies 53SL6000 Instruction Manual
8-3
53SL6000 Instruction Manual Section 8. Eight Control Strategies
8-4
Section 8. Eight Control Strategies 53SL6000 Instruction Manual
8-5
53SL6000 Instruction Manual Section 8. Eight Control Strategies
Applicable parameter that may require configura- Applicable parameter that may require configura-
tion change: tion changes:
Section 5.6, ProG-do-inV2. Section 7.6, ProG-cS-SchM.
8-6
Section 8. Eight Control Strategies 53SL6000 Instruction Manual
8-7
53SL6000 Instruction Manual Section 8. Eight Control Strategies
8-8
Section 8. Eight Control Strategies 53SL6000 Instruction Manual
8-9
53SL6000 Instruction Manual Section 8. Eight Control Strategies
8-10
Section 8. Eight Control Strategies 53SL6000 Instruction Manual
8-11
53SL6000 Instruction Manual Section 8. Eight Control Strategies
8-12
Section 8. Eight Control Strategies 53SL6000 Instruction Manual
For PV alarms:
Section 7.7, conF-cn.1-(AiX, PL1, PL2, Adb).
8.7 Dual Indicator with
Re-Transmitted PV 8.7.2 AI2 - PV2 Input
The Dual Indicator allows two process variables to Process Variable 2 is a displayed analog signal
be displayed and either one to be selected as the that can be re-transmitted as the selected control-
output at AO1. The process variables are input ler output.
into AI1 and AI2. A dual indicator application is
illustrated in Figure 8-14. Applicable parameters that may require configura-
tion changes:
This application is implemented with the controller Section 5.2, conF-Ai.2-(SPan, ZEro, SQrt, bASE,
default settings and the in.Ld control scheme. dFLt).
8-13
53SL6000 Instruction Manual Section 8. Eight Control Strategies
8-14
Section 8. Eight Control Strategies 53SL6000 Instruction Manual
control element, the period should be set to • Enter a value into conF-cn.1-Pb between 0.02
match the end-to-end travel time of the ele- and 1000. The %Pb is determined from the
ment. To operate the digital outputs in a time speed factor, which is calculated as follows:
proportioning manner, much shorter cycle
% inputdeviation
times are required. Because each cycle period Speed Factor= X 100
is divided into 0.05 second pieces, the resolu- % output dutycycle
tion of the output is determined by the length of
the cycle period.
or Speed Factor = % deviation required for
For example: If dcP is 10 seconds, then the maximum motor speed.
period will contain 200 pieces (10/0.05 = 200),
each being 0.5% of the 10 second period. If Because the controller operates as a devia-
the controller output (OUT) value is 27.65 (%) tion-to-duty cycle converter and the motorized
at the start of the period, then the VuP logic will control valve provides the integral action, the
remain a "1" for 2.8 seconds (27.65% rounded total integral gain depends not only on the con-
to the closest 0.5% = 28.1 or 28%; 0.28 x 10 troller Pb setting but also on the speed of the
seconds = 2.8 seconds). 2.8 seconds is valve. Integral gain is expressed as follows:
equivalent to 56 pieces. The cycle period will
be a "0" for the remainder of the period, which
Speed Factor of Controller
is 7.2 seconds (144 pieces). The dcp value IntegralGain = full stroke travel ti m e of valve in seconds
affects the discrete output pulse repitition fre-
quency. A dcp of 0 turns off VuP and Vdn. • Enter a control zone value to reduce motor
hunting in conF-cn.1-cZ. The peak-to-peak
• Enter a minimum manual time in conF-cn.1- value of noise or fluctuation of the process
MMt. This value designates the mode of man- signal must be smaller than the control zone
ual operation associated with the VuP and Vdn for stable operation. A control zone as wide as
logic signals. When MMt = 0, VuP and Vdn are possible should be entered to extend the serv-
always a pulse width modulated (PWM) repre- ice life of the motorized valve operator.
sentation of the control OUT signal. The PWM
period is determined by the dcP parameter. • Select the desired controller output-to-process
When MMt = non-zero, VuP and Vdn are PWM variable relationship (dir/rEV) with conF-cn.1-
representations in automatic operation; how- rSW.
ever, in manual operation, they are only active
• Scale the slide wire analog input 2 signal with
when either the of the output push buttons is
conF-cn.2-(SPAn, ZEro) as follows:
pressed. A non-zero value entered for MMt
represents in percent the minimum duty cycle The limit switches in the valve operator should
period the logic values VuP and Vdn will be a 1 be properly adjusted. Refer to the appropriate
whenever the output push buttons are momen- manufacturer’s instructions for details. In
tarily depressed or when a networked device manual operation, depress and hold the con-
generates an associated push button opera- troller’s increase output or decrease output
tion. push button. Check that the final control ele-
ment operates in the proper direction and that
Non-zero operation: the slide wire valve indicator (yellow dro)
moves in the proper direction (0% represents
OUT fully closed, 100% represents fully open). En-
PB sure the valve indicator tracks the valve posi-
tion.
VuP
Drive the valve fully closed and adjust the Ai.2
module conF-cn.2-ZEro parameter for 0% me-
dcP
ter position.
Sec. Drive the valve fully open and adjust the Ai.2
module conF-cn.2-SPAn parameter for 100%
0 1 2 3 4 25 26 27 28 29 30 meter position.
dcP = 30 seconds
8-15
53SL6000 Instruction Manual Section 8. Eight Control Strategies
8-16
Section 9. Commissioning 53SL6000 Instruction Manual
9.0 Commissioning
must remain at its new position to keep the PV at
10. With disturbance 2, an error of identical magni-
9.1 Overview tude (3) is created; the process control element will
Commissioning is an iterative process of refining not move because it is already resting at its
the proportional band - Pb (Pb.2), integral or reset spanned value for that output signal level even
time - tr (tr.2), and derivative time - td (td.2) pa- though the process has not been restored to the
rameter values for each active control module. desired setpoint of 10. The cumulative effect on
Collectively, these three control action parameters process control of this inherent deficiency of pro-
are called the PID and can be accessed from the portional action is called offset error (off from set-
oPEr menu if they are enabled for display with the point).
conF-OPr-Pid.E parameter or they can be ac-
cessed from the conF-cn.1(cn.2) module. The val- Disturbance SP PV Error Output Action
ues enter ed for these three parameters are quiescent 10 10 0 no none
dependent upon the process application and de- change
sired controller response to disturbances. It is not 1 10 7 3 new change
necessary to have all three parameters active for value process
every process application. If a control strategy is control
implemented that uses both control modules (cn.1 element
and cn.2), then the PID parameters for each control position
module may require configuring. quiescent 10 10 0 same as none
for 1
2 10 7 3 same as none
9.2 Proportional Action (Pb) for 1
Because it is the process itself that provides the 9.3 Integral Action (tr)
feedback as the process variable, the controller
output must be correctly spanned to the maxi- Integral action (conF-cn.1[cn.2]-tr) augments pro-
mum/minimum swing of the process control ele- portional action to cause the controller to drive the
ment, and it is assumed the output signal sent to process control element until the process deviation
the the process control element will positionally is nulled. It is sometimes called reset, which
alter it to null the calculated deviation error. means return to setpoint. Integral action produces
a signal value that is a function of the deviation
Process dynamics can therefore adversely affect from setpoint and the %PB setting. For example, if
correct process control element positioning. For setpoint was at 500°F and the controlled process
example, two process disturbances that cause the temperature dropped down to 400°F, there would
same calculated deviation error will not necessarily be a 100°F deviation. If %PB had been set at 10%,
cause a repositioning of the process control ele- then the integral action in the first repetition interval
ment. As shown in the table, Disturbance 1 caused would be 10% x 100° or 0.1 x 100° = 10°. The
an error of 3. The process control element position process control element would be moved until tem-
was changed to overcome the error and restore PV perature increased an additional 10° from 400° to
back to setpoint, but the cause of the disturbance 410°. In the second repetition interval, integral ac-
was not removed; therefore, the controller output tion would be 10% x 90° or 0.1 x 90° = 9°. The
9-1
53SL6000 Instruction Manual Section 9. Commissioning
process control element would be moved until tem- mately 1.5 times the value attained in steps 8
perature increased an additional 9° from 410° to through 10.
419°. Integral action would continue at each repe- 12. Introduce integral action slowly by decreasing
tition interval until setpoint was reached. In this the conF-cn.1(cn.2)-tr parameter until cycling
way integral action sneaks-up on setpoint. The starts.
time between repetition intervals can be set from 13. B a c k o f f t h e i n t e g r a l p a r a m e t e r c o n F -
0.02 minutes/repeat (maximum integral action) to cn.1(cn.2)-tr to a safe margin about 1.5 times
200 minutes/repeat (minimum integral action); 0 is the value attained in step 12.
off.
9.6 Proportional Cycle Tuning
9.4 Derivative Action (td) Method
Derivative action (conF-cn.1[cn.2]-td) is used for The proportional cycle tuning method is an expedi-
quick attainment of stability after sudden process ent procedure for slow processes. The steps to
disturbances. It augments proportional action by perform this method are as follows:
responding to the rate of change of the process
variable. If the error does not change, the output is 1. Set the process to approximately normal condi-
proportional only. The rate of change is the incre- tions with the controller in manual mode.
mental difference in the error with respect to an 2. Set the integral parameter conF-cn.1(cn.2)-tr
incremental amount of time, which is the slope (rise first to 0.02 for several moments, then set it to
over run) of the error. Derivative action is entered 200 to lock in a fixed reset value.
as time from a minimum value of 0.01 minutes to a 3. Set the proportional band parameter conF-
maximum value of 8 minutes; 0 is off. cn.1(cn.2)-Pb to 1000.
4. Set the derivative parameter conF-cn.1(cn.2)-
9.5 Trial and Error Tuning Method td to 0.01.
5. Switch to auto mode.
The trial and error tuning method is usually pre- 6. Slowly reduce the proportional band parameter
ferred for process loops that respond quickly, re- conF-cn.1(cn.2)-Pb from 1000 until process cy-
quiring no waiting to determine steady cycling cling starts.
process conditions. The steps to perform the trial 7. When a slight cycle is repeatedly established,
and error tuning method are as follows: measure the peak-to-peak period of oscillation
and record it as T minutes.
1. Set the process to approximately normal condi- 8. Observe the proportional band parameter
tions with the controller in manual mode. conF-cn.1(cn.2)-Pb setting and record it as P.
2. Set the integral parameter conF-cn.1(cn.2)-tr 9. Using the multipliers provided, compute the
first to 0.02 for several moments, then set it to best settings as follows:
200 to lock in a fixed reset value.
3. Set the proportional band parameter conF- • Proportional and integral (PI): Pb = 2P; tr
cn.1(cn.2)-Pb to 1000. = 0.8T.
4. Set the derivative parameter conF-cn.1(cn.2)-
td to 0.01. • Proportional and derivative (PD): Pb =
5. Switch to auto mode. 0.8P; td = 0.12T.
6. Slowly reduce the proportional band parameter • P ropor tional, integral, and derivative
conF-cn.1(cn.2)-Pb from 1000 until process cy- (PID): Pb = 1.5P; tr = 0.5T; td = 0.12T.
cling starts.
7. Incr ease the derivative parameter conF-
cn.1(cn.2)-td slowly from 0.01 until process cy- 9.7 Step Response Tuning Method
cling stops. (Ziegler-Nichols)
8. Reduce the proportional band parameter conF-
cn.1(cn.2)-Pb until process cycling starts The step response tuning method is another expe-
again. dient procedure for slow processes. The step re-
9. Incr ease the derivative parameter conF- sponse tuning curve is illustrated in Figure 9-1 and
cn.1(cn.2)-td again until cycling stops. the steps to perform this method are as follows:
10. Repeat steps 8 and 9 until no improvement can
be made when the derivative parameeter 1. Set the process to approximately normal condi-
conF-cn.1(cn.2)-td is increased. tions with the controller in manual mode.
11. Increase the proportional band parameter 2. Introduce a 10% (approximate) step change to
conF-cn.1(cn.2)-Pb to a safe margin approxi- the controller output signal. Observe the mag-
9-2
Section 9. Commissioning 53SL6000 Instruction Manual
nitude of the step in percent of full signal span also made as the process step response curve
A. Also plot a graph of the resulting transient decays after the second step change is removed.
curve traced by the controlled variable. The values for Tp, Wp, and Kp, are then applied to
3. Draw a straight line tangent to a point on the the ITAE (Integral Time Absolute Error) equations
curve having the greatest slope (most linear). given in Table 9-1. The equation results can be
4. Measure the apparent dead time Wp in min- previewed or allowed to be automatically entered
utes as shown in Figure 9-1. into the tuning constants P, I, D for the selected
5. Measure Tp, the product of the slope and dead loop. Values entered into the tuning constants are
time as shown in Figure 9-1. This value should limited to controller specifications as follows:
be expressed in percent of full scale span.
6. Using the multipliers provided, compute the Proportional (EPb) 1000 - 2
best settings as follows: Integral (Etr) 200 - 0.02, 0 (off)
Derivative (Etd) 8 - 0.01, 0 (off)
• Proportional (P): Pb = (100Tp)/A.
• Proportional and integral (PI): Pb = Before executing Easy-Tune the following must be
(100Tp)/A; tr = 3Wp. considered:
• P ropor tional, integral, and derivative 1. For slow processes, be sure the process vari-
(PID): Pb = (80Tp)/A; tr = 2Wp; td = able is steady before executing Easy-Tune.
0.5Wp. 2. Disturbance of the process during Easy-Tune
execution may result in a false process charac-
terization.
3. Feed forward control must be OFF.
4. If the ratio of process dead-time Wp and the
process time lag Tp is greater than 0.5, it is
recommended that the PID control mode be
used (e.g., cM = PID in Table 9-2).
5. Processes that act as pure integrators can not
be tuned by Easy-Tune because those proc-
esses have no self regulation, as only one
value of the controller output is able to cause a
steady state process.
6. In rare cases, a process response may not be
satisfactorily approximated as a first order time
lag with gain and dead-time.
for the time lag (Tp) and dead-time (Wp) values are *Empirical estimates not based on ITAE method.
9-3
53SL6000 Instruction Manual Section 9. Commissioning
9-4
Section 9. Commissioning 53SL6000 Instruction Manual
The secondary process variable should not 1. Press and hold the mode/select pb to enter
overshoot the input setpoint from the primary by engineering mode.
more than 5 percent. 2. Press the scroll forward pb until the conF
prompt appears in the green dro.
After the secondary is tuned, ensure the tuned 3. Press the select pb.
values conF-cn.1-Pb, conF-cn.1-tr, and 4. Press the scroll forward pb until the EZ prompt
conF-cn.1-td are entered before the primary loop appears in the yellow dro.
(conF-cn.2-[Pb, tr, td]) is tuned. 5. Press the select pb; the first parameter prompt
(cM) appears in the green dro (it replaces
The primary loop is selected in operator mode conF), and its value (P) appears in the red dro.
before Easy-Tune is executed. 6. Press the select pb; the value in the red dro
starts blinking.
7. Press the scroll forward pb to alter/edit the red
dro value.
8. Press the select pb to enter the value.
9. Repeat steps 5 through 8 to alter the remaining
parameters listed in Table 9-2. Selecting YeS
to the run? prompt, which is the last parameter
in Table 9-2, causes Easy-Tune to start exe-
cuting.
9-5
53SL6000 Instruction Manual Section 9. Commissioning
9-6
Section 9. Commissioning 53SL6000 Instruction Manual
conF → EZ conF → EZ
Prompt Description Dft Prompt Description Dft
cM Control Mode P run? Run Select no
Select the desired control action(s) for During execution, the Easy-Tune LED
the process: flashes and tunE appears in the green
P, PI, PID, PD dro. Upon successful completion, the
If previous Easy-Tune results indicated Easy-Tune LED stops flashing and the
the ratio of process dead time - Wp green dro no longer displays the tunE
(WP) to the process time lag - Tp (tP) mnemonic. If an error or warning
was greater than 0.5, then PID should condition occurs during execution,
be selected for control mode. the Easy-Tune LED changes to a
tLiM Limiting Settling Time 0.0 steady-state-on condition and a
It is set to the time in seconds allowed mnemonic is displayed in the green
for the process to settle and the pre- dro that identifies the error or warning.
liminary step response to be detected. Pressing the mode/select push button
dPV PV Excursion Limit 0.0 clears the display. After taking the
It is a percentage entered as a nu- appropriate corrective action(s), Easy-
meric value that prevents excessive Tune can be restarted by selecting
changes in PV. YeS at the run? prompt in the EZ menu.
dout Output Step 0.0
It is set to the size of the output
change in percent that is used during 9.8.2 Easy-Tune Determined Values
the tuning operation. This value can The Easy-Tune calculated values can be viewed at
be positive or negative, depending the prompts listed in Table 9-3. If conF-EZ-APLd
on the direction of the output change (in Table 9-2) was left at the default value (oFF),
selected with the reverse parameter
then conF-EZ-EPb, Etr, and Etd values will not be
(conF-cn.1-rSV). The value entered
should be large enough to cause automatically written into the PID constants.
significant, but allowable PV changes
in the process.
Table 9-3. Easy-Tune Determined Values
dPPV Preliminary PV Step Disturbance 2.0
It is set to the change in PV required conF → EZ
to complete the preliminary step Prompt Description Dft
operation. This value should be KP Easy-Tune calculated gain. 0.0
approximately 1/4 th the expected tP Easy-Tune calculated first order time 0.0
change caused by the setting of constant.
dout. (This value is not 1/4 th of dout
WP Easy-Tune calculated dead-time. 0.0
because the expected PV change is
dependent upon process gain and EPb Resultant %PB value calculated by 0.0
dout.) Easy-Tune.
PLiM Parameter Modify oFF Etr Resultant reset time value calculated 0.0
Selecting on allows Easy-Tune to by Easy-Tune.
modify the characterization values in Etd Resultant derivative time value 0.0
a conservative direction: that is, calculated by Easy-Tune.
overshoot is reduced compared to
control operation using the ITAE
calculated values. 9.8.3 Easy-Tune Status Responses
APLd Automatic Tuning Parameter Entry oFF If Easy-Tune responds with an error or warning
The default, oFF, indicates the
condition during execution, the tune LED changes
calculated tuning values for
parameters conF-cn.1(cn.2)-Pb, tr, from a flashing to a steady-state-on condition and a
and td will not be automatically mnemonic appears in the green dro that identifies
entered, but available for review in the error or warning.
conF-EZ-EPb, Etr, and Etd (see Section
9.8.2, Easy-Tune Determined Values). The Easy-Tune responses are provided in the sec-
Change to on for automatic entry. tions that follow. After taking the appropriate cor-
rective action(s) for the error or warninig condition,
Easy-Tune can be restarted by selecting YeS at the
run? prompt in the EZ menu.
9-7
53SL6000 Instruction Manual Section 9. Commissioning
9-8
Appendix A. Glossary 53SL6000 Instruction Manual
Appendix A: Glossary
Additive This analog input signal is Auto/Manual A control strategy whereby
Feed added to the PID result to Selector the controller acts as a signal
Forward form the control scheme out- pass-through device when in
(FF) put value when auto opera- auto, with capabilities to
tion is active. manually provide a control
output if necessary. This
Analog A control strategy whereby c o n t r o l s t r a t e g y i s i m p le-
Back-up the controller acts as an auto- mented in the 53SL6000 con-
Control matic back-up device in the troller with the factory default
event a host computor con- settings and by selecting the
trolling the process fails. This in.Ld prompt for the ProG-cS-
c o n t r o l s t r a t e g y i s i m p le- SchM parameter.
mented with the factory de-
fault settings, by selecting the Bar An LED ladder used to dis-
SnGL prompt for the ProG- or play percent. The 53SL6000
cS-SchM parameter, and with Vertical controller has two vertical
p at h c on ne ct io ns used to Bar bars, each containing 40
drive the final element output LEDs: red, which is used pri-
selector. marily to display the process
variable; and green, which is
Analog An input that accepts a 0-20 used primarily to display the
Input (AI) mA or a 4-20 mA signal. The setpoint.
53SL6000 controller has two
standard analog inputs and Characterizer A 53SL6000 functional unit
can accept two optional ana- that provides signal value
log inputs via the universal modification via any one of
analog input module. four operating modes: third
order polynomial, twelve seg-
Analog Analog input registers 1-4 re- m en t l in ear , setpoint pro-
Input ceive their hardware input grammer, and digital-to-
Register analog values after signal analog converter.
(Ai) conditioning has been applied
t o t h e a n a l o g i n p ut s 1 - 4. Controller Refers to the 53SL6000 con-
(Hardware input to analog in- tr ol unit described in this
puts 3 and 4 requires the op- manual. Primarily, it is a de-
tional universal analog input vice used to maintain process
module.) Constant values quiescence at a predeter-
can be entered into all of the mined setpoint level.
analog registers 1-8; how-
ever, if the register has an ac- Control The control scheme is the
tive hardware input, the Scheme fundamental functionality
constant value will be over- needed to calculate and pro-
written. duce the necessary output
control signal. There are five
Analog A standard 0-20 mA or 4-20 control schemes provided in
Output (AO) mA analog signal is trans- the 53SL6000 controller that
mitted by the controller can be used as the basis for
through analog output 1. It is many control strategies.
defined as a percent of output Each control scheme applies
value (percent of final control to a unique area of process
element excursion from mini- control:
mum to maximum).
SnGL - for control strategies
A-1
53SL6000 Instruction Manual Appendix A. Glossary
A-2
Appendix A. Glossary 53SL6000 Instruction Manual
A-3
53SL6000 Instruction Manual Appendix A. Glossary
A-4
Appendix A. Glossary 53SL6000 Instruction Manual
A-5
53SL6000 Instruction Manual Appendix A. Glossary
A-6
Appendix B. Maintenance and Parts List 53SL6000 Instruction Manual
PARTS B-1
53SL6000 Instruction Manual Appendix B. Maintenance and Parts List
B-2 PARTS
Appendix B. Maintenance and Parts List 53SL6000 Instruction Manual
PARTS B-3
53SL6000 Instruction Manual Appendix B. Maintenance and Parts List
• TEST-FLGS.0 - KEYS
• TEST-FLGS.1 - ROM and RAM
• TEST-FLGS.2 - COMM
• TEST-FLGS.3 - AIO
• TEST-FLGS.4 - DIO
Figure B-3. Confidence Test Connections
• TEST-FLGS.5 - WDOG
• TEST-FLGS.6 - OPTA
• TEST-FLGS.7 - OPTB
B-4 PARTS
Appendix B. Maintenance and Parts List 53SL6000 Instruction Manual
PARTS B-5
53SL6000 Instruction Manual Appendix B. Maintenance and Parts List
B.5 Defaulting the Database screens to display the Ai1, Ai2, and Ao1 biAS and
GAin prompts. Using the SL6 configurator, enter
The database can be restored to the factory set the values from the calibration sheet into these
default values by entering a 098 into the ProG-cS- prompts.
FiX parameter using the following procedure:
The calibration values for the universal analog in-
NOTE: Pass-keys will not be preserved if the put module can be validated and altered from the
database is defaulted. controller display panel. See Table 5-8 for a list of
the calibration prompts and see Section 3 for dis-
1. Enter engineer mode by pressing and holding play panel procedures in engineer mode.
the mode pb. OPEr appears in the green dro.
2. Press the scroll forward pb until ProG appears NOTE: The factory set calibration constants for
in the green dro. the analog inputs and analog outputs were
3. Press the enter pb to accept the ProG menu. recorded on the instrument calibration sheet
4. If cS does not appear in the yellow dro, press provided with the controller. As stated in the note
the scroll forward pb until it does. on the Trademarks page in the front of the book,
5. Press the enter pb to accept the cS prompt; this sheet should have been retained in the event
SchM (scheme, the first parameter) appears in one or more of the constants was inadvertently
the green dro and the control scheme prompt changed to the wrong value, necessitating field
that was active (e.g., SnGL for single loop) recalibration.
appears in the red dro.
6. Press the scroll forward pb until the end of the B.7 Watchdog LED
cS prompt list is reached, which is indicated by
the FiX prompt. Each time the scroll forward The location of the watchdog LED on the controller
pb is pressed, a new parameter name appears faceplate is illustrated in Figure B-4. When active,
in the green dro and its default setting appears all outputs are forced to their power-off state. The
in the red dro. watchdog LED will activate for any one of three
7. Press the enter pb to accept the FiX prompt; conditions:
the first digit in the red dro starts blinking.
8. Use the scroll forward pb to make the first digit 1. Central Processing Unit (CPU) failure on the
a 0. display board or any other controller failure
9. Press the shift right pb so that the second digit that manifests itself as a CPU failure by caus-
starts blinking. ing the CPU to malfunction.
10. Use the scroll forward pb to make the second 2. Electrical input is not within the stated specifi-
digit a 9. cations provided in Section 1.3.
11. Press the shift right pb so that the third digit 3. Environmental specifications stated in Section
starts blinking. 1.3 are exceeded.
12. Use the scroll forward pb to make the third digit
an 8. 098 now appears in the red dro, but the
8 is still blinking.
13. Press the enter pb to accept the 098. Three
zeros appear in the red dro. The green dro still
contains FiX and the yellow dro still contains
cS. The setpoint vertical bar indicates a
stopped condition with four separately lit areas
(no continuous bar).
14. Press the mode pb; oFF starts blinking in the
red dro. Press the scroll forward pb to change
oFF to run and press the enter pb to exit engi-
neer mode.
B-6 PARTS
Appendix C. Datalink Protocol 53SL6000 Instruction Manual
C-1
53SL6000 Instruction Manual Appendix C. Datalink Protocol
00010000 11111100
HI ADD LRC
C-2
Appendix C. Datalink Protocol 53SL6000 Instruction Manual
C-3
53SL6000 Instruction Manual Appendix C. Datalink Protocol
C-4
Appendix C. Datalink Protocol 53SL6000 Instruction Manual
C-5
53SL6000 Instruction Manual Appendix C. Datalink Protocol
C-6
Appendix C. Datalink Protocol 53SL6000 Instruction Manual
C-7
53SL6000 Instruction Manual Appendix C. Datalink Protocol
C-8
Appendix D. Prompt List 53SL6000 Instruction Manual
D-1
53SL6000 Instruction Manual Appendix D. Prompt List
D-2
Appendix D. Prompt List 53SL6000 Instruction Manual
D-3
53SL6000 Instruction Manual Appendix D. Prompt List
D-4
The Company’s policy is one of continuous product improvement and the right
is reserved to modify the information contained herein without notice, or to
make engineering refinements that may not be reflected in this bulletin.
Micromod Automation assumes no responsibility for errors that may appear in
this manual.
© 2004 MicroMod Automation, Inc. Printed in USA