Professional Documents
Culture Documents
Quality Management
Audits
Status of QSD/ANAS Audit Reports and Responses
The Quality Department has carried out a total of 5 Audits on the Expressway
Programme out of the 5 planned for the month of March 2019. There were 19 CARs
and 10 Observations closed during the Follow-up Audits. No compliance audits were No. of Response Waiting Audit in Report
Response In
Projects Provided to Response from Progress by Awaited from
conducted during the reporting period. Audited QSD
Progress
SC ANAS ANAS
The Follow up Audits were conducted on the following Projects:
15 10 3 - 2
Project Audited Audit Scope
P029-C1
P003
P003 CDM Smith Follow-up Audit P007-C1
P017-C2
P015
P007-C2 EGIS Follow-up Audit
P011 Halcrow Follow-up Audit ANAS has conducted follow-up audits on Project P003, P023-C1 and P023-C4. Project P003
Follow-up Audit report has not been issued by ANAS.
P023-C3 AECOM Follow-up Audit The evidence for close out for the audit findings were reviewed by HPD Pavement team and
Supervision Consultants.
Supervision Consultant 20 18 21 42 35
International Roughness Index (IRI) Action plan to resolve the IRI non compliant
Non-Conformances on the EXW. sections of road pavement to be implemented.
Construction Contractor 8 18 7 27 46
Halcrow
Halcrow
P060
CDM Smith
CDM Smith
P023-C3
P007-C1
P007-C2
P008-C2
P008-C3
P017-C2
P023-C1
P023-C2
P023-C4
P017-C1-IN
Parsons
P007-C5-P1
P007-C7-P2
Parsons
Parsons
Parsons
AECOM
AECOM
AECOM
AECOM
KEO
P005
P012
P029-C1
Halcrow
P010
P011
P015
WSP
Parsons
Parsons
Egis
Egis
P007-C5- P017-C1-
9 Parsons 6.9 8 Halcrow 6.9
P1 IN
The performance evaluation for the Supervision Supervision Consultant’s P007-C7-
9 P017-C2 Parsons 6.9 9 Parsons 6.8
Average Overall Score P2
Consultants is conducted every 2 months.
This month, the overall performance scores of 9 P029-C1 CDM 6.9 9 P017-C2 Parsons 6.8
10.0
Supervision Consultants (SC) ranges from 46.0% to P007-C7-
10 Parsons 6.8 10 P015 Halcrow 6.0
83.0%. The overall average score of SCs is 69.0% P2
which has increased in comparison with the previous 8.0
6.8 6.8 6.8 6.6 6.6 6.9 11 P060 KEO 6.6 11 P011 Halcrow 4.9
average score achieved in January 2019.
6.0 12 P012 Parsons 5.9 12 P010 Halcrow 4.6
Ten (10) out of the sixteen (16) SCs have achieved
the minimum acceptable score of 70.0%. P007-C5-
13 P008-C3 Parsons 5.3 N/A Parsons N/A
Project P023-C4 Consultant has been excluded from 4.0 P1*
further KPI evaluations. 14 P015 Halcrow 5.2 N/A P008-C2* PB N/A
* Projects P007-C5-P1, P008-C2 and P008-C3 were 2.0
15 P011 Halcrow 4.2 N/A P008-C3* Parsons N/A
not ranked since not all functions were evaluated by
by HPD teams. 0.0 16 P010 Halcrow 4.1
Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
Average Score 6.6 Average Score 6.9
2
Expressway Programme Monthly Programme Report - Document Number EXW-GENL-0000-PM-KBR-RM-80119
monthly programme report Quality expressway programme
P015
L&T
QD-SBG
P023 C1
P008-C2
P008-C3
P017-C2
P029-C1
Daewoo
P017-C1-IN
SIX-BOOM
P007-C7-P2
Tekfen
CHEC
Al Jaber T&GC
J&P
P011
LEIGHTON-AJE
DOGUS-ONUR
QDVC-BOTC
Tekfen
P060
P005
P007 C1
Boom
CCCT
P003
J&P
P023 C2
Boom
6 P012 Al Jaber T&GC 6.6 6 P007-C1 Six - Boom JV 6.4
CCCT
P023 C3
P007C2
P012
P017-C1-
6 P060 Tekfen 6.6 7 BOOM 6.3
IN
Dogus - Onur
7 P007-C2 6.4 7 P017-C2 Tekfen 6.3
This month, the overall performance scores of Construction Contractor’s Average Overall Score JV
Construction Contractors’ (CC) ranges from 51.0% QDVC – Bin
8 P023-C2 6.3 8 P060 Tekfen 6.2
10.0 Omran JV
to 74.0%.
The overall average score of Construction 9 P011 CHEC 6.2 9 P003 Hyundai 6.1
8.0 6.4
Contractors is 64.0%, which remains same in 5.9 6.0 6.0 6.2
comparison with the previous average score 6.0 6.4 10 P003 Hyundai 6.0 10 P011 CHEC 6.0
achieved in February 2019 (64.0%). QDVC – Bin
Five (5) out of eighteen (18) Contractors have 4.0 11 P015 L&T 5.7 11 P023-C2 5.9
Omran JV
achieved the minimum acceptable score of 70.0%.
12 P010 J&P 5.1 12 P015 L&T 5.5
Project P007-C5-P1 Contractor was not evaluated 2.0
by the Supervision Consultant. 13 P023-C1 J&P (O) 5.0 13 P023-C1 J&P (O) 5.4
0.0
Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19 14 P010 J&P 5.1
Status
Road Length % Dec-18 QC KPI Scores Feb-19 QC KPI Scores Target Score
(Lane Km) 10.00
6.07
8.03
9.14
6.41
8.62
9.20
8.60
8.60
7.89
8.55
9.09
8.71
9.37
8.97
8.26
Significantly Out of
0.00
Specification Limit Road Lane 71 2%
P003
P005
P060
P017-C2
P007-C1
P007-C2
P008-C2
P008-C3
P023-C1
P023-C2
P023-C3
P029-C1
P017-C1-IN
P007-C7-P2
P007-C5-P1
Length
Balance Road Lane Length Internal Projects External Projects
(Includes WC Laid to be tested, Test Results 453 11%
awaited and WC to be placed)
The Supervision Consultants should provide an action plan to resolve and rectify the HPD Quality Department is monitoring the status of testing frequency compliance on the
non compliant sections of the road pavements and submit to HPD Pavement Team for Expressway Programme. In order to ensure that the Construction Contractors are
approval. IRI resolution plans from Project P003, P010, P011, P015, P023-C1 and P023- achieving the required Material Sampling and Testing Frequencies, as stipulated in the
C2 have been approved by the HPD and are currently being implemented. Project Specifications and QCS, each project Supervision Consultants are required to
The rideability compliance levels achieved on the Projects and status of IRI resolution provide a monthly summary to the HPD.
plans are presented in Appendix 4. An overview indicating the compliance level on the Expressway Programme for the month
of March 2019 is attached to this report.
13
11
4 3 NCRs OBS
2 2 1 1
Overall Asphalt Performance 4 Week Rolling - NCRs/10,000 Tons Trend
Settlement
Marshall
Contents
Control
Thickness
Gradation
Operations
IRI
Defects
Compaction
Surface
Bitumen
In-Place Av
Asphalt
Paving
2.0
0.9
1.0 0.8
0.5 0.5 0.9
8 0.4
0.5
No's of OBS
0.0
02-Feb 09-Feb 16-Feb 23-Feb 02-Mar 09-Mar 16-Mar 23-Mar 30-Mar
1
Note: HPD Operation and Logistics Department is no longer monitoring the Asphalt production due
to low demand levels. The above Performance Ratio / 10,000 Tons of Asphalt is as of 16th March
2019 and will not be reported further.
Paving Gradation
Operations
Weightage
P003 P005 P007-C1 P007-C2 P007-C7-P2 P007-C5-P1 P008-C2 P008-C3 P017-C1-IN P017-C2 P023-C1 P023-C2 P023-C3 P029-C1 P060
Item
Parameters
No. SIXCO- QDVC - LEIGHTON -
HYUNDAI QD-SBG DOGUS CCCT HYUNDAI DAEWOO CCCT BOOM TEKFEN J&P BOOM TEKFEN
BOOM BOTC AJE
A ASPHALT WORKS 6.66 6.66 8.76 5.69 8.31 10.00 8.84 9.10 9.08 7.54 8.53 9.19 8.90 9.36 7.55
1 NC Closure Status 6.00 6.50 9.67 4.50 9.67 10.00 9.33 10.00 10.00 7.00 6.67 9.67 8.33 10.00 7.33
Plant Control : Filler - Binder Ratio OR
2
Voids in Mineral Aggregates (New Projects Only) 30% 6.63 6.25 8.67 5.38 8.00 N/A 8.78 9.22 9.56 9.17 9.00 9.33 9.00 9.50 8.56
3 Field Control : In Situ Air Voids 5.63 5.88 7.08 6.13 8.58 N/A 8.25 8.19 8.39 6.00 9.22 8.50 9.00 8.33 5.81
Material Control : Binder Content % OR
4
Voids filled with Asphalt / Bitumen (New Projects Only) 8.38 8.00 9.63 6.75 7.00 N/A 9.00 9.00 8.38 8.00 9.25 9.25 9.25 9.63 8.50
B CONCRETE WORKS 7.00 8.27 9.42 7.70 8.36 8.48 9.79 8.43 6.34 9.88 9.67 8.50 9.50 9.42 8.82
1 Concrete NC Closure Status 5.67 6.33 9.67 6.33 7.00 7.00 9.67 10.00 3.50 10.00 9.67 10.00 9.67 10.00 8.33
2 Frequency and Failure rate 30% 5.00 8.50 10.00 8.50 10.00 10.00 10.00 10.00 7.08 10.00 10.00 10.00 8.75 10.00 10.00
Standard Deviation & Coefficient of Variation<35MPa
3
(Within Test) 10.00 9.08 9.00 8.75 8.10 9.50 9.50 6.30 7.83 9.50 9.00 6.83 9.85 9.17 9.83
Coefficient of Variation (Overall and Within Test)
4
>35Mpa 7.33 9.17 9.00 7.22 8.33 7.43 10.00 7.44 6.94 10.00 10.00 7.17 9.72 8.50 7.11
C SUBBASE CONSTRUCTION 5.32 9.05 9.13 5.96 9.27 10.00 7.77 8.23 8.43 8.60 8.89 8.12 9.56 8.30 9.00
1 NC Closure Status 3.33 10.00 10.00 3.67 10.00 10.00 5.33 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00
2 Material Properties : LL 5.00 10.00 8.50 9.00 8.50 N/A 10.00 10.00 10.00 10.00 10.00 10.00 10.00 7.00 10.00
25%
Material Control : Gradation % passing through 4.75
3
mm sieve 5.00 8.00 10.00 6.00 9.25 N/A 10.00 5.50 6.50 10.00 7.75 6.67 9.25 9.00 10.00
4 Field Control : Compaction 3.25 8.75 8.00 7.40 9.33 10.00 5.75 7.40 7.20 4.40 7.80 5.80 9.00 7.20 6.00
Material Properties : Sand Equivalent Value ( SEV)
5
(Not Applicable for new Projects) 10.00 8.50 N/A 3.75 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
D SUBGRADE CONSTRUCTION 4.30 8.63 9.35 5.99 8.69 7.71 7.14 8.56 7.72 7.81 9.39 9.18 9.71 8.43 7.33
1 NC Closure Status 10.00 10.00 10.00 3.67 10.00 5.50 5.67 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00
2 Material Properties : LL 15% 0.00 7.67 10.00 5.25 10.00 9.25 7.75 6.75 6.67 5.00 9.25 9.25 10.00 7.50 10.00
3 Material Properties : % passing 0.075 mm ( Fines) 0.00 8.33 10.00 8.25 8.75 7.50 8.75 8.50 5.00 8.25 9.50 9.25 9.25 7.00 4.50
4 Field Control : Compaction 7.20 8.50 7.40 6.80 6.00 8.60 6.40 9.00 9.20 8.00 8.80 8.20 9.60 9.20 4.80
Total Score 6.07 8.03 9.14 6.41 8.62 9.20 8.60 8.60 7.89 8.55 9.09 8.71 9.37 8.97 8.26
Testing Laboratory ACES DTL FUGRO QEL FUGRO QEL FUGRO QEL ACES QEL QEL FUGRO QEL ACES ACES DTL
Lane Length of Road applicable for IRI in
Scope
79 62 23 96 11 118 205 215 91 255 72 376 660 759 608 324
Total WC Laid 79 32 23 88 11 45 205 215 91 255 27 363 602 758 608 324
Laid To be Tested 0 2 5 20 0 0 14 0 54 0 0 35 31 0 0 3
Length of Road Lanes Tested 79 30 18 68 11 45 191 215 36 255 27 328 570 758 608 321
IRI Compliant 46 24 18 52 11 45 112 147 27 156 9 131 526 753 608 308
% IRI Out of Specification limits 39% 20% 3% 19% 0% 0% 42% 32% 14% 39% 56% 58% 4% 0% 0% 4%
IRI Action Plan Status N/A N/A N/A N/A N/A N/A N/A N/A
IRI Action Plan Status Legend Implemented With SC Under Review Rejected
Overall 2553 2155 84% 1155 1079 93% 0.9 1.5 21 15 99.4%
NCRs/10,000 Tons: 0 to 0.5 NC/10,000 T 0.6 to 1.0 NC/10,000 T Above 1.0 NC/10,000 T
* The 4 Week Rolling and NCR’s / 10,0000 Tons Asphalt Ratio is as of 16th
March 2019.
Expressway Programme Monthly Programme Report - Document Number EXW-GENL-0000-PM-KBR-RM-80119 9