PV Elite 2017 145

FileName : Lifting lug T-1

Leg & Lug Analysis New Leg/Lug Item: 1 9:47a Oct 29,2018
 

Input Echo, Leg & Lug Item 1, Description: New Leg/Lug

Design Internal Pressure 0.00 bars

Design Temperature for Attachment TEMP 114.00 C

Vessel Outside Diameter OD 1912.000 mm.

Vessel Wall Thickness Ts 6.0000 mm.

Vessel Corrosion Allowance Cas 0.0000 mm.

Vessel Material SA-240 304L

Vessel Material UNS Number S30403

Vessel Allowable Stress at Design S 115.15 N./mm^2

Analysis Type: Lifting Lug

Lifting Lug Material SA-240 304L

Lifting Lug Material UNS Number S30403

Lifting Lug Yield Stress YIELD 141.40 N./mm^2

Lifting Lug Orientation to Vessel Perpendicular

Total Height of Lifting Lug w 200.0000 mm.

Thickness of Lifting Lug t 16.0000 mm.

Diameter of Hole in Lifting Lug dh 50.0000 mm.

Radius of Semi-Circular Arc of Lifting Lug r 50.0000 mm.

Height of Lug from bottom to Center of Hole h 90.0000 mm.

Offset from Vessel OD to Center of Hole off 96.0000 mm.

Minimum thickness of Fillet Weld around Lug tw 6.0000 mm.

Length of weld along side of Lifting Lug wl 32.0000 mm.

Length of Weld along Bottom of Lifting Lug wb 400.0000 mm.

Lift Orientation Vertical

Force Along Vessel Axis Fax 285.00 Kgf

Force Normal to Vessel Fn 1702.00 Kgf

Force Tangential to Vessel Ft 225.00 Kgf

Impact Factor Impfac 2.00

Occasional Load Factor (AISC A5.2) Occfac 1.00

Results for lifting lugs, Description : New Leg/Lug

PV Elite 2017 146
FileName : Lifting lug T-1
Leg & Lug Analysis New Leg/Lug Item: 1 9:47a Oct 29,2018
 
Weld Group Inertia about the Circumferential Axis ILC 177.997 cm**4

Weld Group Centroid distance in the Long. Direction YLL 22.000 mm.

Dist. of Weld Group Centroid from Lug bottom YLL_B 16.000 mm.

Weld Group Inertia about the Longitudinal Axis ILL 6404.756 cm**4

Weld Group Centroid Distance in the Circ. Direction YLC 14.000 mm.

Applying the Impact factor to the loads:

Fax = 285.00 * 2.00 = 570.00 Kgf

Ft = 225.00 * 2.00 = 450.00 Kgf

Fn = 1702.00 * 2.00 = 3404.00 Kgf

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= Sqrt( Fax^2+Ft^2+Fn^2 ) / ( (2*wl+wb) * tw )

= Sqrt(570^2+450^2+3404^2) / ( (2*32.0 +400.0 ) * 6.0000 )

= 12.26 N./mm^2

Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn*(h-YLL_B)) *YLL/ILC + (Fax*off *YLL/ILC) + (Ft*off *YLC/ILL)

= (3404 *(90.000 -16.000 )) * 22.000 /177.997 +

(570 *96.000 * 22.000 /177.997 ) +

(450 *96.000 * 14.000 /6404.756 )

= 37.26 N./mm^2

Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf

= 12.261 + 37.258

= 49.52 N./mm^2

Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear All.)

= 0.4 * 141 * 1.00

= 56.56 N./mm^2

Shear Stress in Lug above Hole [Shs]:

= Sqrt( Fax^2 + Fn^2 + Ft^2 ) / Sha

= Sqrt( 570^2 + 3404^2 + 450^2 ) / 8.000

= 42.67 N./mm^2
PV Elite 2017 147
FileName : Lifting lug T-1
Leg & Lug Analysis New Leg/Lug Item: 1 9:47a Oct 29,2018
 
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac

= 0.4 * 141 * 1.00

= 56.56 N./mm^2

Pin Hole Bearing Stress [Pbs]:

= Sqrt( Fax^2 + Fn^2 ) / ( t * dh )

= Sqrt( 570^2 + 3404^2 ) / ( 16.000 * 50.000 )

= 42.31 N./mm^2

Allowable Bearing Stress [Pba]:

= Min( 0.75 * Yield * Occfac, 0.9*Yield ) AISC Bearing All.

= Min( 0.75 * 141 * 1.00 , 127.3 )

= 106.05 N./mm^2

Bending stress at the base of the lug [Fbs]:

= Ft*off / (w*t2 / 6) + Fax*off / (w2*t / 6)

= 450 * 96.000 / (200.000 * 16.0002 / 6) +

570 * 96.000 / (200.0002 * 16.000 / 6)

= 54.68 N./mm^2

Tensile stress at the base of the lug [Fa]:

= Fn / (w * t) = 3404 / (200.000 * 16.000 )

= 10.43 N./mm^2

Total Combined Stress at the base of the lug:

= Fbs + Fa = 65.1 N./mm^2

Lug Allowable Stress for Bending and Tension:

= Min( 0.66 * Yield * Occfac, 0.75*Yield )

= Min( 0.66 * 141 * 1.00 , 106.1 ) = 93.3 N./mm^2

Summary of Results

Stress (N./mm2) Actual Allowable P/F|

PV Elite 2017 148
FileName : Lifting lug T-1
Leg & Lug Analysis New Leg/Lug Item: 1 9:47a Oct 29,2018
 
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Primary Shear Stress of Weld : 49.52 56.56 Ok |

Shear Stress above Hole : 42.67 56.56 Ok |

Pin Hole Bearing Stress : 42.31 106.05 Ok |

Total Combined Stress at the lug base : 65.11 93.32 Ok |

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