DN900107 Eber

BI012671
October 2013
Parts
Manual
MD6420 Rotary Blasthole Drill
DN900107
SAFETY.CAT.COM
BI012671
PARTS MANUAL - MD6420 S/N DN900107 REVISION 04

Product and Dealer Information
Note: For product indification plate locations, see the section “Product Identification Information” in the Operation
and Maintenance Manual.
Delivery Date:
Product Information
Model:
Product Identification Number:
Engine Serial Number:
Transmission Serial Number:
Generator Serial Number:
Attachment Serial Numbers:
Attachment Information:
Customer Equipment Number:
Dealer Equipment Number:
Dealer Information
Name: Branch:
Address:
Dealer Contact Phone Number Hours
Sales:
Parts:
Service:
Caterpillar Global Mining LLC

Mining Products Division
3501 S. FM Hwy 1417
Denison, TX 75020
For Factory Spare Parts Ordering, Contact Your Local Cat Dealer.
Technical Parts Support: + 1.903.415.4021

Technical Service Support: + 1.903.786.6455
Machine Breakdown Emergency: + 1.903.814.3744
TOC
SHEET 2
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NEW MODEL NUMBER CROSS REFERENCE GUIDE

Bucyrus to Caterpillar
This guide contains the most current information available regarding the conversion of Bucyrus products to the Cat and
Unit Rig brands. Final model names are subject to change. Check Mining.cat.com for the latest information.
SURFACEPRODUCTS
SURFACE DRILLS BUCYRUS MODEL CAT MODEL MINING TRUCKS BUCYRUS UNIT RIG
MODEL MODEL
Rotary Blasthole SKFX MD6240
SKF MD6290 ACTrucks MT3300AC MT3300
SKS MD6420 MT3700AC MT3700
SKL MD6540 MT4400AC MT4400
49HR MD6640 MT5500AC MT5500
59HR MD6750 MT6300AC MT6300
Hydraulic Track R20, R20C MD5050

R20T MD5050 T
R30C MD5075
345, 345S MD5090
SCH5000C/CL MD5125
SURFACE EX
TRAC
TION BUCYRUS MODEL CAT MODEL
Hydraulic Shovels RH40E 6015 FS

RH40E 6015
RH90C 6018 FS
RH90C 6018
RH120E 6030 FS
RH120E 6030
RH170B 6040 FS
RH170B 6040
RH200 6050 FS
RH200 6050
RH340B 6060 FS
RH340B 6060
RH400 6090 FS
Electric Rope Shovel 182M 7182

295HD 7295 HD
295HR 7295
395HR 7395
495HD 7495 HD
495HR2 7495
495HF2 7495 HF
Dragline W2000 8000

8200 8200
8750 8750
Highwall Miner SHM HW300
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DESCRIPTION SECT-PAGE
GENERAL ASSEMBLY ITEMS LIST 0-0
DECALS / FILTER ELEMENTS 1-0
OPERATOR'S CAB 2-0
MAINFRAME / CRAWLER 3-0
ENGINES / COMPRESSORS / DRIVES 4-0
DUST CONTROL 5-0
MAST 6-0
DRILLING TOOLS / ACCESSORIES 7-0
HYDRAULICS / PLUMBING 8-0
ELECTRICAL 9-0
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GENERAL ASSEMBLY ITEMS LIST
DESCRIPTION ASSEMBLY NO.

GENERAL ASSEMBLY ITEMS LIST **********
FILTER KIT, IN HOUSE - MD6420 13/16 4431852

FILTER KIT, SHIP OUT - MD6420 13/16 4431853
TAPE, FIBERGLASS - EXHAUST 431517
BIT BASKET 95956
AUTO TOOL \ DECK WRENCH JAW - 7.625", 8.625" 95566-050
COMPRESSOR, GAUGE - AIR - HIGH PRESSURE 52696
COMPRESSOR GAUGE SENDER - TEMPERATURE - HIGH PRESSURE 87210
BIT, SUB - 90 INCH - 6.0" BECO, 6.625" API 441328
PIPE POSITIONER HALF CLAM SHELL - 7.625" 407916
PIPE POSITIONER QUARTER CLAM SHELL - 7.625" 436493
PIPE RACK INSERTS (12 EA) - 7.625" OD 98326
CHOCK BARS 400680
HOLDER, DIE (2 EA) - 7 5/8 DOUBLE 99717
CLAMP DIE/INSERT (1 EA) - 7.625" OD 99716
HORSESHOE WRENCH - 7.625", 8", 8.625" 95943
HOIST PLUG (6.0" BECO) - 7.625" TO 9.25" 25577
HYDRAULIC SCHEMATIC - SKS (SEE SERVICE MANUAL FOR DRAWING) 426498
DUST COLLECTOR INLET COVER 424886
DUST SEAL, STEEL-BACKED - 7.63 DIA 1494033
ADAPTER FOR SHOCK SUB - 7.625" OD 425075
TACHOMETER, MAGNETIC PICKUP (5/8-18UNF) 413271
CAROUSEL STOP 425047
ENGINE C27 UPGRADE 800 TO 875 HP 434327
SKS-S CRITICAL FASTENER TORQUE VALUES (SEE SERVICE MANUAL FOR 1528395
INFORMATION CONCERNING GENERAL AND CRITICAL FASTENERS)
CRITICAL FASTENER ID AND INSPECTION SCHEDULE (SEE SERVICE MANUAL 1528396
FOR FASTENER IDENTIFICATION AND INSPECTION SCHEDULE)
SECT0
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SECTION 1 - DECALS / FILTER ELEMENTS
DESCRIPTION ASSEMBLY NO. SECT-PAGE

FILTER ELEMENTS 1-1
DECAL KIT, CAT YELLOW (MD6420) 4298052 1-2
DECAL KIT (WARNING) 429758 1-3
SECT1
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FILTER ELEMENTS
QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** SECTION 2 *****
***** CAB *****
***** AIR CONDITIONER *****
1 EA V012043 ELEMENT, AIR FILTER (WALL MOUNT UNIT - A/C-HEATER) 2-17

1 EA V009230 ELEMENT, AIR CLEANER/BLOWER ASSEMBLY 2-15
(A/C-HEATER)
***** SECTION 4 *****
*****ENGINE CAT27*****
1 EA V013570 Element, fuel/water separator 4-1

2 EA V013569 Element, filter - fuel 4-1
2 EA V012941 Element, filter - oil 4-1
1 EA 88249 Element, cooling system 4-1
*****ENGINE AIR CLEANER*****
2 EA 65322 ELEMENT, PRIMARY - AIR CLEANER 4-10

2 EA 65320 ELEMENT, SAFETY - AIR CLEANER 4-10
*****ENGINE COOLER*****
1 EA V009901 VALVE, THERMOSTATIC - ELEMENT, 150 DEG F. 4-20
*****COMPRESSOR*****
1 EA 401857 ELEMENT, FILTER - HYDRAULIC - COMPRESSOR 4-21
*****COMPRESSOR AIR CLEANER*****
1 EA 65322 ELEMENT, PRIMARY - AIR CLEANER 4-10

1 EA 65320 ELEMENT, SAFETY - AIR CLEANER 4-10
***** SECTION 5 *****
***** DUST CONTROL SYSTEM *****
0 EA ELEMENT, FILTER - DUST COLLECTOR

0 EA AIR LINE FILTER/REGULATOR ELEMENT
Used on machines with dust collectors.
***** SECTION 7 *****
*****DRILLING TOOLS / ACCESSORIES*****
1 EA 22390 ELEMENT, FILTER - DRILL STEM LUBE 7-13

1 EA V011270 ELEMENT, FILTER - MACHINE LUBE 7-9
***** SECTION 8 *****
*****HYDRAULIC SYSTEM*****
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FILTER ELEMENTS
QTY. U/M PART NO. DESCRIPTION SECT-PAGE

1 EA 57311 ELEMENT 8-7
2 EA 88594 ELEMENT, FILTER (MAIN RETURN) 8-8
1 EA 88594 ELEMENT, FILTER (CASE RETURN) 8-9
*****LOOP FILTERS*****
1 EA 4425744 ELEMENT, FILTER (HYDRAULIC CORELESS LOOP) 8-20

Loop filters are optional.
*****CHARGE FILTERS*****
1 EA V011135 ELEMENT, CHARGE FILTER 4-50
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DECAL KIT, CAT YELLOW (MD6420)

ASSEMBLY 4298052 REVISION A
11 10 18
18
13
3 1 18
16
18 6
11 10 2 8 20 21
14 15
13
17
9 19
1-2
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DECAL KIT, CAT YELLOW (MD6420)

ITEM QTY. U/M PART NO. DESCRIPTION

4298052 DECAL KIT, CAT YELLOW (MD6420)
1 1 EA 44507 DECAL, DIESEL FUEL
2 1 EA 95144 DECAL, HYDRAULIC FILTER - MAIN RETURN
3 1 EA 95145 DECAL, HYDRAULIC FILTER - CASE RETURN
4 1 EA 422855 DECAL, NOTICE - BATTERY
5 1 EA 79418 DECAL, PLACARD - MAINTENANCE
6 1 EA 422856 DECAL, NOTICE - COMPRESSOR
7 1 EA 337481 1417258 NAMEPLATE - MADE IN U.S.A.
8 1 EA 44506 DECAL, HYDRAULIC OIL - CLEAN
9 1 EA 44508 DECAL, WATER - PROTECT FROM FREEZING
10 2 EA 431213 DECAL, LOOP FILTER
11 2 EA 431214 DECAL, CHARGE FILTER
12 4 EA 32447 WALK, SAFETY, TYPE "B"
13 1 EA 4066033 DECAL, REAR (500 X 303)
14 1 EA 4066103 DECAL, MD6420 - RH HANDRAIL
15 1 EA 4066102 DECAL, MD6420 - LH HANDRAIL
16 2 EA 4066035 DECAL, TOWER (455 X 278)
17 1 EA 4236000 PLATE - PIN (STANDARD)
18 4 EA 409673 DECAL - LIFT POINT
19 1 EA 4136243 DECAL, WATER - H2O
20 1 EA 4136244 DECAL, HYDRAULIC OIL
21 1 EA 4136245 DECAL, FUEL - DIESEL
1-2
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DECAL KIT (WARNING)

ASSEMBLY 429758 REVISION B
5
4
4 12
7 6
11
3 4
5 12
13 2 10
7 2
3
15
11
1
8
9
1-3
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DECAL KIT (WARNING)

12 3
2
12
14
10
13
1-3
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DECAL KIT (WARNING)

5
11
7
16
1-3
SHEET 3
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DECAL KIT (WARNING)


429758 DECAL KIT (WARNING)
1 1 EA 429721 DECAL - FALLING OBJECTS (WINCH)
2 2 EA 429718 DECAL - FALLING OBJECTS (CAROUSEL)
3 2 EA 429705 DECAL - ROTATING SHAFT
4 5 EA 429738 DECAL - ROTATING FAN BLADE
5 2 EA 429715 DECAL - FALLING MAST
6 1 EA 429717 DECAL - HOT PRESSURIZED FLUID
7 2 EA 429712 DECAL - CLIMBING RAISED MAST
8 1 EA 429722 DECAL - MODIFICATION OR ALTERATION
9 1 EA 429709 DECAL - HAZARDOUS VOLTAGE
10 1 EA 429714 DECAL - RIDING ROTARY HEAD
11 1 EA 429740 DECAL - BURST HAZARD
12 2 EA 429710 DECAL - ROTATING PARTS
13 2 EA 429719 DECAL - FALLING ROTARY HEAD
14 2 EA 429720 DECAL - COMBUSTIBLE GAS
15 1 EA 429713 DECAL - COMBUSTIBLE GAS - ETHER
16 1 EA 1711918 DECAL - EXPLOSION HAZARD - INTERNATIONAL
1-3
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SECTION 2 - OPERATOR'S CAB

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS 1625124 2-1
CAB WINDOW WIPER/WASHER INSTALLATION 4371627 2-1A
WINDSHIELD WIPER SYSTEM - 24 INCH 4427735 2-1B
JUMPER SEAT WITH ATTACHING HARDWARE 89455 2-2
PANEL / GAUGES (ENGINE) 417220 2-3
PANEL / GAUGES (HYDRAULIC) 412822 2-4
PANEL / SWITCHES (DRILL FUNCTIONS) 1496510 2-5
CONTROL, MAST/JACKS 410208 2-6
INSULATION KIT, CAB - SPECIAL 439888 2-7
CAB HOSE PLUMBING 427292 2-8
CAB MODIFICATION, ELECTRIC HAND CONTROLS 423814 2-9
ROTARY OPERATOR'S SEAT 418652 2-10
SEAT BELT W/TETHER AND HARDWARE 418654 2-11
GLASS INSTALLATION, CAB (TINTED) 428316 2-12
HEATER / AIR CONDITIONER INSTALLATION 435130 2-13
HEATER / AIR CONDITIONER PACKAGE LIST 425127 2-14
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) V009225 2-15
CONDENSER, 24V 408321 2-16
WALL MOUNT UNIT W/ANGLE LOUVERS V011833 2-17
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) V009211 2-18
HOSE KIT, AIR CONDITIONER 441288 2-19
SEAT AIR ACCUMULATOR INSTALLATION 434457 2-20
SECT2
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CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 13/16

10 15 22
36
14 21
17 53
18 53
99
17 53
40
12 53
46
96 97
20
7 2 6 48 50
82 51 54
21 23
36 39
100
95 94 95 100
94
94 95 100
94 45
95
100
2-1
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57
32
60 72
60 70 71 60
66 60
60
60
67
60 60
67
60
67 70 71
60 70 71
60 70 71
34 33 31 5
41
49 52 53
44 52 53 11
13
21
36
2-1
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78 49 52 53
78 49 52 53
9 8
29
101 27
27 26
27 25
27 24
27 26
28
2-1
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58 59
68 69 58 59 58 59
68 69 68 69
22
2-1
SHEET 4
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47
2 82
47
2 82
2-1
SHEET 5
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36
37 88 89
43
93
90
91
92
2-1
SHEET 6
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10
2-1
SHEET 7
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71 71 71
71 60 70 70 70 71 71
66
60 67 60 60 60 60 67 60 60 60 60 60
70
67
70
70 61 61 61 61
74 74
60
22 14
32 62 60
12
60
57
32
60
72
57
72
62
62 60
72
60 60
79 79
46 46
2-1
SHEET 8
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102104108109
115105108
114113
124
107
120
121
116105108
22
118
119 119
122
117
123
19
103106108
2-1
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ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE

1625124 CAB ASSEMBLY W/GAUGES AND ATTACHMENTS -
MD6420 13/16
1 1 EA 410216 CAB, 2 PIECE
2 EA 1671742 cooler lock assembly
1 EA 1671271 plunger
1 EA 1671745 handle
1 EA 1671750 striker
2 1 EA 410933 FLOOR MAT, ACOUSTICAL
4 1 EA 4371627 CAB WINDOW WIPER/WASHER INSTALLATION 2-1A
5 1 EA 346748 BULB, 24 V
6 4 EA 6292 NUT, LOCK (5/16-18UNC, ELASTIC STOP)
7 1 EA 89455 JUMPER SEAT W/ATTACHING HARDWARE 2-2
8 1 EA 417220 PANEL / GAUGES (ENGINE) 2-3
9 1 KIT 412822 PANEL / GAUGES (HYDRAULIC) 2-4
10 1 KIT 1496510 PANEL / SWITCHES (DRILL FUNCTIONS) 2-5
11 1 EA 416984 BRACKET, THROTTLE - ENGINE
12 1 EA 410208 CONTROL, MAST/JACKS 2-6
13 4 EA 20998 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L)
14 1 EA 57319 VALVE, RELIEF - REMOTE PILOT
15 1 EA 1496751 DECAL, CONTROL PANEL - LH
17 3 EA 440314 CONTROL, ELECTRIC - LH/RH PROPEL &
ROTARY HOIST/PULLDOWN
18 1 EA 440315 CONTROL, ELECTRIC - ROTARY ROTATION
19 1 EA 339027 VALVE, SOLENOID
20 1 EA 425402 LEVEL, BULLSEYE
22 1 EA 342638 VALVE, HYDRAULIC RELIEF
24 2 EA 57914 CIRCUIT BREAKER, 5 AMP SINGLE POLE
25 2 EA 57912 CIRCUIT BREAKER, PB RESET 50 AMP
26 5 EA 57913 CIRCUIT BREAKER, 15 AMP SINGLE POLE
27 10 EA 57915 SEAL, RESET BUTTON
28 1 EA 429850 DECAL, CIRCUIT BREAKERS
29 2 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
31 1 EA 319415 LIGHT, DOME - INTERIOR
------- BULB, 24 V (Dome Lamp) See item 5
32 2 EA 37825 ADAPTER, STRAIGHT
33 3 EA 43196 SCREW, MACHINE, ROUND HEAD SLOT
34 3 EA 43195 NUT, HEX - GR5 (10-32UNF)
36 1 EA 424882 ENCLOSURE, ELECTRICAL - W/MODIFICATION
37 5 EA 70317 STRIP - TERMINAL - DOUBLE ROW
38 1 KIT 439888 INSULATION KIT, CAB - SPECIAL 2-7
39 8 EA 6001 NUT, HEX - GR5 (5/16-18UNC)
40 1 EA 1624175 DECAL, CONTROL PANEL - RH
41 1 EA 412427 DECAL, SELECTOR VALVE
42 1 EA 67780 ADAPTER, TEE
43 1 EA 409241 BUS BAR - 20 GANG - ELECTRICAL
44 2 EA 424706 VALVE, PROPORTIONAL PRESSURE CONTROL
1 EA VALVE V012285 Body
1 EA VALVE V012284 Cartridge
1 EA VALVE V012286 Coil
1 EA VALVE V012287 Seal Kit
2-1
SHEET 10
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45 1 EA 426233 ELECTRONICS BOARD
46 2 EA 43481 INDICATOR, FILTER SERVICE
47 6 EA 350446 SCREW, HEX WASHER HEAD - SPECIAL (10,
0.500L SELF TAP)
48 1 EA 432407 SWITCH, 2 POSITION - PUSH/PULL STOP
50 1 EA 60666 CONNECTOR, ELECTRICAL - INSULATED
51 4 EA 78138 CONNECTOR, WIRE - SLIP ON
52 25 EA 42624 WASHER, FLAT (1/4, TYPE A)
54 1 EA 306118 NAMEPLATE
55 REF EA 87210 SWITCH, PRESSURE (347072 - LOW PRESSURE;
87210 - HIGH PRESSURE)
57 2 EA 69499 SWITCH, PRESSURE
58 10 EA 95323 MOUNT, CAB
60 17 EA 37819 ADAPTER, ELBOW - 90 DEG
64 1 EA 58496 VALVE, SOLENOID - 3-WAY, 2 POSITION
1 EA 95836 Valve Cartridge
1 EA 95837 Solenoid Coil
1 EA 95838 Seal Kit
67 3 EA 84892 ADAPTER, STRAIGHT - BULKHEAD
69 10 EA 95365 MOUNT, WASHER
77 1 KIT 427292 CAB HOSE PLUMBING 2-8
78 2 EA 47840 RELAY, 24 V
82 1 EA 410934 FLOOR MAT - ACOUSTICAL
88 10 EA 77277 SCREW, MACHINE - ROUND HEAD SLOT
(10-24UNC, 1.000L)
89 10 EA 9208 NUT, LOCK (10-24UNC, ELASTIC STOP)
90 1 EA 424867 CONNECTOR, ELECTRICAL - 3/4 INCH CONDUIT
(EXTREME TEMPERATURE)
91 1 EA 424868 CONNECTOR, ELECTRICAL - 1 INCH CONDUIT
92 10 EA 424866 CONNECTOR, ELECTRICAL - 1/2 INCH CONDUIT
93 4 EA 350477 CONNECTOR, CROUSE HINGE
94 4 EA 350471 RELAY, SOCKET - 11 PIN
95 4 EA 340440 RELAY -24 VDC - 11 PIN
96 1 EA 421342 BULB, LIGHTING - MINIATURE (24V)
97 1 EA 421341 LAMP ASSEMBLY - INDICATOR
2-1
SHEET 11
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99 1 EA 423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS 2-9
100 4 EA 362713 BAR, TAPPED
101 1 EA 69681 CIRCUIT BREAKER - 10 AMP
102 6 FT 99349 WIRE, ELECTRICAL - 16 GAUGE, PINK/RED (50V)
103 4 FT 99344 WIRE, ELECTRICAL - 16 GAUGE, PINK/YELLOW
(50V)
104 6 FT 17834 WIRE, 16 2 (600V)
105 2 EA 402620 CONNECTOR, LIGHTED - TURCK W/GASKET
106 2 EA 353021 LUG, AMP
107 1 EA 302329 TERMINAL
108 6 EA 350931 CONNECTOR, ELECTRICAL - 14/16 GAUGE
109 1 EA 352952 TERMINAL LUG - 14/16 GAUGE
110 6 FT 344930 LOOM, CORRUGATED SPLIT NYLON - (3/8 INCH)
111 6 FT 344929 LOOM, CORRUGATED SPLIT NYLON - (1/4 INCH)
112 6 FT 344931 LOOM, CORRUGATED SPLIT NYLON - 1/2 INCH)
113 1 EA 98241 CONNECTOR, DIN
115 REF EA 414856 VALVE, SOLENOID - DIRECTIONAL CONTROL
116 REF EA 414855 VALVE, SOLENOID - DIRECTIONAL CONTROL
117 1 EA 46344 ADAPTER, 90 DEG (6FJIC X 6MJIC)
118 1 EA 30136 ADAPTER, STRAIGHT (6MOR X 6MJIC)
119 2 EA 31802 ADAPTER, STRAIGHT (8FJIC X 6MJIC)
120 1 EA 44554 ADAPTER, TUBE TURN - 90 DEG (4FJIC X 4MJIC)
121 1 EA 45302 ADAPTER, RUN TEE (4FJIC-4MJIC-4MJIC)
122 1 EA 84076 ADAPTER, STRAIGHT - SWIVEL (6FJIC X 6FJIC)
123 1 EA 39464 ADAPTER, STRAIGHT PLUG (8MOR)
124 1 EA 37825 ADAPTER, STRAIGHT (4FNPT X 4MJIC)
2-1
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CAB WINDOW WIPER/WASHER INSTALLATION

10 13 10 13
21 15 14 21 15 14
2-1A
SHEET 1
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10 13
21 15 14
2-1A
SHEET 2
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2 17
11
12
17
2-1A
SHEET 3
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2-1A
SHEET 4
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4371627 CAB WINDOW WIPER/WASHER INSTALLATION
10 3 EA 4427735 WINDSHIELD WIPER SYSTEM - 24 INCH 2-1B
(INCLUDES ITEMS 1 - 9)
11 3 EA 328990 SWITCH, WIPER / WASHER
12 1 EA 69681 CIRCUIT BREAKER
13 3 EA 331939 COVER WELDMENT
15 6 EA 5989 WASHER, LOCK (3/8, SPRING)
16 1 EA 1680123 HARNESS, WINDOW WIPER - REAR
18 1 EA 1680124 HARNESS, WINDOW WIPER - RIGHT SIDE
19 1 EA 1680125 HARNESS, WINDOW WIPER - LEFT SIDE
20 1 EA 1680126 HARNESS, WINDOW WIPER - FRONT TO REAR
22 3 EA 96677 LEVER, DRIVE-ARM ASSEMBLY
2-1A
SHEET 5
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WINDSHIELD WIPER SYSTEM - 24 INCH

ASSEMBLY 4427735 REVISION -
18
17 1 21
3 4
22 6
7
5
9
11 19
8 10 12
20
16
24
15 26 14 13
25
23
2-1B
SHEET 1
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WINDSHIELD WIPER SYSTEM - 24 INCH


4427735 WINDSHIELD WIPER SYSTEM - 24 INCH
1-7&16 1 EA V004859 WIPER/WASHER GROUP PART KIT
3 1 EA ------- NUT
4 3 EA ------- SCREW, FASTENING
5 1 EA ------- CONNECTING LINK
6 2 EA V004860 WASHER, SPACING
7 2 EA V004861 CLIP SPRING
8 1 EA V004862 WASHER
10 1 EA V004864 NUT
11 1 EA V004865 CAP
12 1 EA V004866 DRIVER, KNURLED
13 1 EA V004867 NUT
15 1 EA V004869 BRACKET
16 2 EA ------- SCREW
17 1 EA 342314 WIPER MOTOR
18 1 EA 342317 WASHER BOTTLE
19 1 EA 430970 WIPER ARM PANTOGRAPH
20 1 EA 342312 WIPER BLADE
21 1 EA 342318 WIPER DRIVE ARM
22 1 EA 342320 ADAPTER, WIRING HARNESS
23 1 EA 342319 PANTOGRAPH ADAPTER
24 1 EA 327750 WIPER PIVOT SHAFT
25 1 EA 342365 GROMMET
2-1B
SHEET 2
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JUMPER SEAT WITH ATTACHING HARDWARE

ASSEMBLY 89455 REVISION G
1
1
2-2
SHEET 1
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3
2
2
3
2-2
SHEET 2
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89455 JUMPER SEAT WITH ATTACHING HARDWARE
1 1 EA 85768 SEAT, JUMPER
3 4 EA 16083 WASHER, FLAT
2-2
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PANEL / GAUGES (ENGINE)

ASSEMBLY 417220 REVISION C
14
13 14 12
8 8 8 17 11
1 2 3 6 6
16
10
4 5 7
8 8 15
14
2-3
SHEET 1
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PANEL / GAUGES (ENGINE)


417220 PANEL / GAUGES (ENGINE)
1 1 EA 440387 GAUGE, OIL TEMPERATURE (COMPRESSOR)
2 1 EA 319147 GAUGE, WATER TEMPERATURE
3 1 EA 319145 GAUGE, OIL PRESSURE
4 1 EA 96193 GAUGE, FUEL - 12 V
5 1 EA 319151 GAUGE, VOLTMETER - (20-32 VDC)
6 2 EA 96192 GAUGE, HOURMETER
7 1 EA 96194 TACHOMETER, 12/24 V
8 5 EA 335245 LIGHT KIT, GAUGE - INSTRUMENT
1 EA GAUGE 401081 Light Bulb (Included with Item 8)
9 2 EA 42259 SWITCH, PUSHBUTTON - ENGINE START
10 1 EA 16864 SWITCH, KEY IGNITION
11 1 EA 86463 DECAL, ENGINE GAUGE PANEL
12 1 EA 319152 SENDER, GAUGE - OIL PRESSURE
13 1 EA 319153 SENDER, TEMPERATURE
14 3 EA 319240 RESISTOR, GAUGE
15 1 EA 335243 LIGHT, INSTRUMENT - 24 VDC
16 1 EA 83700 PLUG, PLASTIC
17 1 EA 403689 RELAY, 24 VDC - SPDT
2-3
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PANEL / GAUGES (HYDRAULIC)

ASSEMBLY 412822 REVISION D
4 3 2 1 2 3 4 1
7 4 3 2 2 3 4 6
2-4
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PANEL / GAUGES (HYDRAULIC)


412822 PANEL / GAUGES (HYDRAULIC)
1 2 EA. 33985 GAUGE, ROTARY/LT TRACK
2 12 EA. 59589 SCREW, MACH - RD HD SLOT
3 12 EA. 59590 NUT, HEX
4 12 EA. 77858 WASHER, LOCK
5 1 EA. 411699 DECAL, DRILL GAUGE PANEL
6 1 EA. 325862 GAUGE, AUX HYDR PRESS & PULLDOWN/RT TRACK
7 1 EA --------- GAUGE, AIR PRESSURE (See Compressor Group Sect 4)
2-4
SHEET 2
BI012671
PANEL / SWITCHES (DRILL FUNCTIONS)

1 2 5 4
2
3
2 1
2-5
SHEET 1
BI012671
PANEL / SWITCHES (DRILL FUNCTIONS)


1496510 PANEL / SWITCHES (DRILL FUNCTIONS)
1 11 EA 66425 SWITCH, TOGGLE - 3 POSITION
2 6 EA 65226 SWITCH, TOGGLE
3 1 EA 66424 SWITCH, TOGGLE - 3 POSITION
4 1 EA 1496509 DECAL, FUNCTION SWITCH PANEL
7 1 EA 340997 SWITCH, TOGGLE ON / OFF
8 1 EA 416873 LAMP, RED
9 1 EA 416874 LAMP, GREEN
2-5
SHEET 2
BI012671
CONTROL, MAST/JACKS
PART OF ASSEMBLY 410208 REVISION -
2-6
SHEET 1
BI012671
CONTROL, MAST/JACKS
PART OF ASSEMBLY 410208 REVISION -

NOTE: ONE SECTION SHOWN
410208 CONTROL, MAST/JACKS

1 1 EA. SECT. V004555 LEVER
2 1 EA. SECT. V004556 BELLOWS
3 1 EA. SECT. V004557 GRIP
4 1 EA. SECT. V004820 LEVER KIT
5 1 EA. SECT. V004558 PLUNGER KIT (Includes seal, plunger guide, o-ring & plunger)
6 1 EA. SECT. 86237 SEAL KIT (Not Shown)
2-6
SHEET 2
BI012671
INSULATION KIT, CAB - SPECIAL


439888 INSULATION KIT, CAB - SPECIAL
1 7 EA 439568 INSULATION, SOUND - CAB
2 1 GAL 43620 ADHESIVE
3 1 EA 410934 FLOOR MAT ACOUSTICAL
4 1 EA 410933 FLOOR MAT ACOUSTICAL
2-7
SHEET 1
BI012671
CAB HOSE PLUMBING

4
5 5
4 4 4
4 7
9 1
6
8 2
3 3
2-8
SHEET 1
BI012671
CAB HOSE PLUMBING


427292 CAB HOSE PLUMBING
1 9 EA 408026 HOSE ASSEMBLY (JCAF211-04-28)
2-8
SHEET 2
BI012671
CAB MODIFICATION, ELECTRIC HAND CONTROLS

5 6
7
2-9
SHEET 1
BI012671
CAB MODIFICATION, ELECTRIC HAND CONTROLS


423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS
2 1 EA 423812 DECAL
5 4 EA 354051 75LM54 CAPSCREW, FLANGED - GR5 (1/4-20UNC, 0.625L)
7 4 EA 350333 50AW23 NUT, WELD
2-9
SHEET 2
BI012671
ROTARY OPERATOR'S SEAT

5
3
2-10
SHEET 1
BI012671
ROTARY OPERATOR'S SEAT


418652 ROTARY OPERATOR'S SEAT
1 1 EA V009351 VINYL SEAT
2 1 EA V009352 ARMREST KIT
3 1 EA V009353 SWIVEL W/SLIDE SET
4 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE 2-11
5 1 EA 418655 RISER FOR SEAT
6 1 EA 418653 HEADREST FOR SEAT
2-10
SHEET 2
BI012671
SEAT BELT W/TETHER AND HARDWARE

2-11
SHEET 1
BI012671

2-11
SHEET 2
BI012671


418654 SEAT BELT W/TETHER AND HARDWARE
1 1 EA 418654 SEAT BELT W/TETHER AND HARDWARE
2-11
SHEET 3
BI012671
GLASS INSTALLATION, CAB (TINTED)

5 8 6 8 1 8 9 8
7 8
1 8 1 8 2 8 3 8
4 8
2-12
SHEET 1
BI012671
GLASS INSTALLATION, CAB (TINTED)


428316 GLASS INSTALLATION, CAB (TINTED)
1 3 EA 428317 GLASS (1/4 X 27 1/4 X 35 1/4)
2 1 EA 428318 GLASS (1/4 X 14 1/4 X 35 1/4)
3 1 EA 428319 GLASS (1/4 X 24 1/4 X 27 1/4)
4 1 EA 428320 GLASS (1/4 X 14 1/4 X 22 1/4)
5 1 EA 428321 GLASS (1/4 X 35 1/4 X 37 1/4)
6 1 EA 428322 GLASS (1/4 X 18 1/4 X 37 1/4)
7 1 EA 428323 GLASS (1/4 X 18 1/4 X 20 1/4)
8 87 FT 427115 GASKET, RUBBER (Specify Length needed)
9 1 EA 4436288 GLASS (1/4 X 14 29/32 X 35 1/4)
2-12
SHEET 2
BI012671
HEATER / AIR CONDITIONER INSTALLATION

ASSEMBLY 435130 REVISION H
1
1
39
33
39
1
1
12 13 12 13
33 39
37
1
2-13
SHEET 1
BI012671

10 11 12 14 33 39
47 29
2-13
SHEET 2
BI012671

9 12 13 7
12 13
12 13
7 12 13
2-13
SHEET 3
BI012671

18 16 4 19 15 12
15 12
15 12
19 17
17
19 17 12
4 16 18
17 15 18 16 4
19 17 15 12
1 1
2
17
19 17 12
17
19 17 15 12
17 15
2
2-13
SHEET 4
BI012671

22
22
2-13
SHEET 5
BI012671

2-13
SHEET 6
BI012671

3 3
2-13
SHEET 7
BI012671


435130 HEATER / AIR CONDITIONER INSTALLATION
1 1 EA 425127 HEATER / AIR CONDITIONER PACKAGE LIST 2-14
2 2 EA 435123 V-BELT
3 1 EA 441288 AIR CONDITIONER HOSE KIT 2-19
4 1 EA 435103 BRACKET - A/C AIR COMPRESSOR
7 1 EA 434892 GUARD, BELT
9 1 EA 4266000 MOUNT, GUARD - A/C COMPRESSOR
10 12 EA 56006 WASHER, FLAT (3/8, HARDENED)
11 12 EA 7972 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
13 14 EA 42567 CAPSCREW, HEXHEAD - GR5 (3/8-16UNC, 0.500L)
19 4 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
22 2 EA 57915 SEAL, RESET BUTTON - CIRCUIT BREAKER
29 4 EA 347037 STUD, WELD
30 40 FT 30211 HOSE, HEATER
33 1 EA 426174 INSULATION, A/C UNIT - MOUNT
39 2 EA 426306 SPACER, MOUNT - A/C HEATER - INSIDE CAB
41 2 EA 320176 COUPLING, PIPE (1/2")
42 1 EA 1680127 HARNESS, CIRCUIT BREAKER - A/C
48 5 EA 320354 123091 CLAMP, HOSE
2-13
SHEET 8
BI012671
HEATER / AIR CONDITIONER PACKAGE LIST


425127 HEATER / AIR CONDITIONER PACKAGE LIST
1 1 EA V009225 AIR CLEANER ASSEMBLY (A/C-HEATER 2-15
PRESSURIZER PACKAGE)
2 1 EA 408321 CONDENSER, 24V 2-16
3 2 EA 401256 MOUNT KIT, CONDENSER SHOCK
4 1 EA V011833 WALL MOUNT UNIT W/ANGLE LOUVERS 2-17
5 1 EA V009211 BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER 2-18
PACKAGE)
6 1 EA V009235 HOSE, FLEX - 3 INCH x 30 INCH LONG (Blower to
Cab Wall Unit)
7 2 EA 16894 CLAMP, HOSE - 1 7/8 - 3 3/4 INCH (Blower/Cab Wall
Unit)
8 1 EA 401255 COMPRESSOR ASSEMBLY
9 1 EA ------- ADAPTER, AIR OUTLET WELDMENT (REF)
10 2 EA V003843 CHECK VALVE
11 V004501 DRAIN HOSE - 1 @ 3 FT LONG. (Specify Length)
12 2 EA V004502 O-RING (NO. 6)
13 2 EA V004503 O-RING (NO. 8)
14 2 EA V004504 O-RING (NO. 10)
15 1 EA 441268 FITTING - SERVICE PORT (to be installed on
compressor by vendor)
16 1 EA 441269 FITTING - SERVICE PORT (to be installed on
compressor by vendor)
17 1 EA 441270 PLATE, HOLD DOWN (to be installed on compressor
by vendor)
2-14
SHEET 1
BI012671
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

ASSEMBLY V009225 REVISION -
10
6
7
2-15
SHEET 1
BI012671
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


NOTE: V009225 DOES NOT INCLUDE ITEMS 9 AND 10
V009225 AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

1 1 EA ------- AIR CLEANER BODY
2 1 EA 58987 GASKET, BODY OR CUP
3 1 EA V009228 CLAMP
4 1 EA V009230 ELEMENT, PRIMARY - EXTENDED LIFE
5 1 EA V009232 GASKET WASHER
6 1 EA V009231 WING BOLT
7 1 EA V009227 BAFFLE, METAL
8 1 EA V012558 DUST CUP
1 EA V009229 DUST CUP W/VACUATOR VALVE - VERT (Optional - Not Shown)
1 EA 43622 Vacuator Valve (Rubber) - Not Shown
9 1 EA V009236 HOOD (NOTE: Not included w/assembly V009225 - Must order
Separately)
10 1 EA 16895 CLAMP (NOTE: Not included w/assembly V009225 - Must order
Separately)
2-15
SHEET 2
BI012671
CONDENSER, 24V
26
16
24
13 2
15
23
25
1
27
10
4
22 5
7 6
19 20 12 21
8
2-16
SHEET 1
BI012671
CONDENSER, 24V

408321 CONDENSER, 24V
1 1 EA. V001504 HOUSING ASSEMBLY
2 1 EA. V001509 CONDENSER ASSEMBLY
4 1 EA. V003290 MOTOR, 24V
5 1 EA. V003291 FAN
6 1 EA. V003292 DIODE
7 1 EA. V003293 FITTING BRACKET ASSEMBLY
8 1 EA. V003294 GUARD, FAN
10 1 EA. V001529 CLAMP, HOSE, SINGLE
12 1 EA. V001532 RELAY, 24V
13 1 EA. V001511 HOSE ASSEMBLY
19 1 EA. V001505 BRACKET, MOUNTING
20 1 EA. V001506 BRACKET, MOUNTING
21 1 EA. V003295 MOUNT, MOTOR
22 1 EA. V011308 RETAINER, MOTOR
23 1 EA. V001534 BINARY SWITCH ASSEMBLY
24 1 EA. V003297 RECEIVER DRIER
25 1 EA. V001513 MOISTURE INDICATOR
26 1 EA. V001508 BRACKET, DRIER
27 2 EA. V001517 RETAINER ASSEMBLY, RUBBER HANDLE
2-16
SHEET 2
BI012671
WALL MOUNT UNIT W/ANGLE LOUVERS

23
24
21 18 19 20
25
22 26
14
4
5 9
10
17 8 11
16 12 13
15
2-17
SHEET 1
BI012671
WALL MOUNT UNIT W/ANGLE LOUVERS


V011833 WALL MOUNT UNIT W/ANGLE LOUVERS
1 1 EA V012033 HOUSING ASSEMBLY
2 1 EA V012034 COVER ASSEMBLY, CORE
3 1 EA V011325 THERMOSTAT
4 1 EA V012035 RETAINER, CORE
5 1 EA V012036 RETAINER, MOTOR
6 1 EA V012037 HEATER CORE ASSEMBLY
7 1 EA V012038 EVAPORATOR CORE ASSEMBLY
8 1 EA V012051 BLOWER ASSEMBLY
9 1 EA V012052 BLOWER ASSEMBLY
10 2 EA V012039 ENTRY RING
11 2 EA V012040 BLOWER WHEEL
13 1 EA V012041 MOTOR, 24 V
14 1 EA V011329 RESISTOR, SPEED CONTROL
15 1 EA V012042 VALVE, WATER - CABLE OPERATED
16 1 EA V011328 VALVE, EXPANSION
17 1 EA V012043 ELEMENT, AIR FILTER
19 1 EA V012044 PLENUM ASSEMBLY, CONTROL PANEL - 24V
20 1 EA V012045 WRAP ASSEMBLY, PLENUM
21 4 EA V012046 AIR DIFFUSER ASSEMBLY
22 2 EA V012047 ROTARY ACTUATOR ASSEMBLY
24 1 EA V012048 SWITCH, MODE - OFF/ON/ON - 24V
25 1 EA V012049 SWITCH, RCKR - FAN - ON/ON/ON
26 2 EA V012050 KNOB, CONTROL - DEEP RECESS
2 EA V014809 CABLE, CONTROL - FOR WATER VALVE AND FRESH AIR DUCT
(NOT SHOWN)
2-17
SHEET 2
BI012671
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)

1
4
2
11
3
10 5
9 7
12 14
2-18
SHEET 1
BI012671
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)


V009211 BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)
1 1 EA V009212 BLOWER HOUSING ASSEMBLY
2 1 EA V009213 MOUNT ASSEMBLY, MOTOR (See Note)
3 8 EA V009214 SCREW, METRIC
4 1 EA V009215 BLOWER WHEEL (STEEL)
5 1 EA V009216 CLAMP, MOTOR
6 1 EA V009217 MOTOR, 24V
7 1 EA V009221 SEALANT, HEAT RESISTANT (See Note)
8 2 EA V009218 NUT
9 1 EA V009219 CLAMP, BLOWER MOUNT
10 1 EA V009220 MOUNT ASSEMBLY, BLOWER (See Note)
11 1 EA ------- LABEL, QUALITY AUDITED
12 1 EA V009222 GASKET, ENTRY RING
14 1 EA V009223 GASKET, PRESSURIZER - MOTOR
NOTE: Apply heat resistant sealant (Part No. V009221) around 5.38 dia
hole on blower housing assembly (both sides) prior to screwing on item 2
motor mount assembly & item 10 blower mount assembly.
2-18
SHEET 2
BI012671
HOSE KIT, AIR CONDITIONER

2-19
SHEET 1
BI012671
HOSE KIT, AIR CONDITIONER


441288 HOSE KIT, AIR CONDITIONER
1 1 EA 426322 HOSE ASSEMBLY (5/16 x 44) - INSIDE CAB, A/C UNIT
2 1 EA 426323 HOSE ASSEMBLY (1/2 x 44) - INSIDE CAB, A/C UNIT
3 1 EA 441271 HOSE ASSEMBLY (1/2 x 369) - A/C/HEATER UNIT
4 1 EA 441272 HOSE ASSEMBLY (13/32 x 330) - A/C/HEATER UNIT
5 1 EA 426326 HOSE ASSEMBLY (5/16 x 222) - CAB A/C
2-19
SHEET 2
BI012671
SEAT AIR ACCUMULATOR INSTALLATION

ASSEMBLY 434457 REVISION F
6
5
2-20
SHEET 1
BI012671
SEAT AIR ACCUMULATOR INSTALLATION


434457 SEAT AIR ACCUMULATOR INSTALLATION
1 1 EA 434458 SEAT, AIR ACCUMULATOR KIT
2 1 EA 354235 DRAIN, COCK (1/4)
3 1 EA 305768 ADAPTER, 90 DEG
7 1 EA 438603 HOSE ASSEMBLY (JCAM2T-04-36)
2-20
SHEET 2
BI012671
SECTION 3 - MAINFRAME / CRAWLER

MAINFRAME / CRAWLER ASSEMBLY - CAT 354, FRONT COOLER 4373157 3-1
UNDERCARRIAGE ASSEMBLY 4067048 3-2
GUARD GP - TRACK GUIDE V015576 3-3
GUARD GP - TRACK MOTOR V015575 3-4
TRACK GP V015578 3-5
LINK AS - TRACK V015589 3-5A
SPROCKET GP V015579 3-6
IDLER GP - FRONT V015582 3-7
IDLER GP - FRONT (BASIC) V015588 3-7A
DRIVE GP - FINAL (A) V015581 3-8
DRIVE GP - FINAL V015587 3-8A
ROLLER AR - TRACK V015580 3-9
ROLLER GP - TRACK - SINGLE FLANGE V015586 3-9A
MAST ELEVATING CYLINDER 436573 3-10
DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST HOOD) 1490329 3-11
FUEL TANK INSTALLATION - 850 GALLON 439452 3-12
JACK INSTALLATION 424846 3-13
JACK CYLINDER ASSEMBLY, 48 INCH STROKE 421132 3-14
VALVE STAND / VALVES AND ATTACHMENTS 435482 3-15
MANIFOLD W/ATTACHMENTS (RETURN) 411455 3-16
MANIFOLD W/ATTACHMENTS (DRAIN) 411456 3-17
VALVE, JACKS/MAST CONTROL WITH ATTACHMENTS 411487 3-18
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS 410091 3-19
VALVE ASSEMBLY W/ATTACHMENTS, DIR. CONTROL 411479 3-20
(HOIST/PULLDOWN)
VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL 410665 3-21
VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL 411480 3-22
(HOIST/PULLDOWN)
VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL 410666 3-23
VALVE ASSEMBLY W/ATTACHMENTS, CONTROL - SIX STATIONS 422914 3-24
VALVE ASSEMBLY LESS/ATTACHMENTS, CONTROL - SIX 421241 3-25
STATIONS
MANIFOLD W/ATTACHMENTS 411483 3-26
VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR 435481 3-27
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) 84242 3-28
MANIFOLD, PILOT CONTROL W/ADAPTERS ATTACHED 422919 3-29
MANIFOLD, PILOT CONTROL W/REGEN. CIRCUIT 421879 3-30
MANIFOLD W/ATTACHMENTS, DRAIN (PILOT CONTROL) 422920 3-31
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION 411582 3-32
W/ATTACHMENTS
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS 410089 3-33
ATTACHMENTS
VALVE STAND/VALVES HOSE PLUMBING 428456 3-34
VALVE STAND/VALVES HOSE KIT 428405 3-35
VIEWING HATCH, DRILL DECK 423587 3-36
HYDRAULIC CYLINDER ASSEMBLY 75137 3-37
VIEWING HATCH PLUMBING 424818 3-38
SECT3
SHEET 1
BI012671
MAINFRAME / CRAWLER ASSEMBLY (CAT345, FRONT COOLER)

52
51 13
4
45 44
54 53
22 18
58 59
3 13
13 2
48
13
13 12 43 44 74 12 43 44 74
75
45 46
1
43 42 44
8 9 11 12 48
47 41
3-1
SHEET 1
BI012671

2
8 9 32 9 8
11 12 12 11
13 13
6
1 3 1
13
32
23 27 23
22
22
21
26 27
26 27
13
24
3-1
SHEET 2
BI012671

14 35
39 36 39
32
34
28 29 29 28
33 37
30 31 30 31
38
20 50 20 50
19 49 19 49
3
7 7
11 12
8 10 12
13
6
3
3-1
SHEET 3
BI012671

59 57 44 58
58 48 58 48
59 57 44 44 57 59
78 79 58
44 57 59
78 79 78 79
17 16 15
79 78
26 27
40
55 60
79 78
76 77
44 57 59
27 26
60 55 58
65 64 48
62 68 69 59 57 44 58
70 71
63 61 65 64 67 66
74 12 43 44
75 70
62
69 71 72 73
68
70
3-1
SHEET 4
BI012671


4373157 MAINFRAME / CRAWLER ASSEMBLY (CAT 345,
FRONT COOLER)
1 1 EA 4067048 CPN (389-1370) UNDERCARRIAGE ASSEMBLY - 3-2
CAT 345
2 1 EA 4354488 MAINFRAME WELDMENT - FRONT COOLER, 30
DEG
3 1 EA 406686 AXLE, FRONT - 330E
4 2 EA 433507 BUSHING, MAST PIVOT
6 1 EA 95873 PIN, AXLE - FRONT/CENTER (4.50 INCH DIA)
7 4 EA 95890 SPACER, BEARING - FRONT AXLE
8 2 EA 82682 BEARING, SPHERIC (3.0 INCH DIA)
9 2 EA 95874 PIN, AXLE - FRONT CRAWLER
10 1 EA 95953 1419435 CAPSCREW, HEX HEAD - GR8
(1/2-13UNC, 6.500L)
13 15 EA 5929 FITTING, GREASE STRAIGHT (1/8MNPT, ALEMITE)
14 1 EA 72701 ADAPTER, SWIVEL - 45 DEG (12FJIC X 12MJIC)
15 1 EA 427102 LATCH, GATE
16 1 EA 427101 PLATE, GATE SUPPORT
17 1 EA 441888 TUBE, GATE
18 2 EA 38688 BULKHEAD, TEE RUN (8MJIC X 8MJIC X 8MJIC)
19 2 EA 421824 ADAPTER, STRAIGHT - METRIC (M18 X 1.5 X
6MJIC)
20 2 EA 400340 ADAPTER, STRAIGHT - METRIC (M18 X 1.5 X
10MJIC)
21 4 EA 18565 ADAPTER, 90 DEG (8MOR X 8MJIC)
22 2 EA 436573 MAST ELEVATING CYLINDER 3-10
23 2 EA 410708 PIN, ELEVATING CYLINDER - UPPER
24 2 EA 410709 PIN, ELEVATING CYLINDER - LOWER
26 12 EA 56006 WASHER, FLAT (0.375, HARDENED)
28 16 EA 74658 CAPSCREW, HEX HEAD - METRIC (M14 X 1 3/4 LG)
30 4 EA 16600 O-RING - FLANGE (20)
31 8 EA 38724-050 ADAPTER, SPLIT FLANGE
32 1 EA 97604 BRACKET, BULKHEAD (3/4 & 1/4)
33 1 EA 69386 BRACKET, BULKHEAD (3/8)
34 1 EA 38689 ADAPTER, RUN TEE (3/4MJIC)
35 1 EA 46402-050 ADAPTER, RUN TEE (12FJIC X 12MJIC X 12MJIC)
36 1 EA 61066 ADAPTER, STRAIGHT (12FJIC X 6MJIC)
37 1 EA 41004-050 120266 ADAPTER, STRAIGHT - BULKHEAD (4MJIC
X 4MJIC)
38 1 EA 71364 ADAPTER, BRANCH TEE (4FJIC-4MJIC)
39 4 EA 56325 ADAPTER, STRAIGHT (20SF X -20MJIC, CODE 62)
40 1 EA 423758 COVER, REAR DECK
43 12 EA 5972 105167-050 CAPSCREW, HEX HEAD - GR5
(1/2-13UNC, 1.500L)
3-1
SHEET 5
BI012671


45 6 EA 81025 PIN, QUICK RELEASE
46 * FT 77784 CHAIN, PER FT (*Specify Length 4.5)
48 3 EA 87198 CABLE, STEP
49 2 EA 57728 JB7200515 ADAPTER, STRAIGHT REDUCER (6FJIC
X 4MJIC)
50 2 EA 400343 FITTING, HYDRAULIC - (5/8 FJIC X 3/4 MJIC)
51 1 EA 433506 SHAFT, MAST PIVOT
52 2 EA 433541 WASHER, THRUST - MAST PIVOT
53 2 EA 434573 RETAINER, SHAFT - SHIPPING
54 2 EA 7822 105235 CAPSCREW, HEX HEAD - GR5 (1 - 8UNC,
1.500L)
55 2 EA 326084 1404815 ALARM, AUDIBLE
56 1 EA 1490329 DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST 3-11
HOOD)
58 6 EA 424765 HANDRAIL, LADDER
59 12 EA 424766 BAR, TAPPED (1/2 X 1 1/2 X 24)
61 1 EA 432128 DECKING, RH REAR WALKWAY - CAB
62 1 EA 423797 STAIRS, CAB DECKING
63 1 EA 432135 HANDRAIL, RH WALKWAY
64 13 EA 5977 105166 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC,
1.250L)
65 20 EA 5975 121073 WASHER, LOCK (1/2, SPRING)
(3/4-10UNC, 1.750L)
68 2 EA 424027 STRAP, STAIRS - CAB DECKING
69 1 EA 424030 STEP, STRAP - CAB DECKING
70 4 EA 424031 BAR, MOUNTING - STRAP STEP
71 8 EA 5994 CAPSCREW, HEX HEAD - GR5 ((1/2-13UNC, 2.000L)
73 8 EA 5973 NUT, HEX HEAD - GR5 (1/2-13UNC)
74 2 EA 424829 MOUNT, TOOLBOX
75 1 EA 85744 TOOLBOX
78 9 EA T106109 COVER, ELECTRICAL ACCESS
3-1
SHEET 6
BI012671
UNDERCARRIAGE ASSEMBLY - CAT 345

3-2
SHEET 1
BI012671

3 9
3-2
SHEET 2
BI012671


4067048 UNDERCARRIAGE ASSEMBLY - CAT 345
1 1 EA V015576* CPN (165-6907) GUARD GP - TRACK GUIDE 3-3
2 1 EA V015575* CPN (167-9887) GUARD GP - TRACK MOTOR 3-4
3 2 EA V015578* CPN (338-8421) TRACK GP 3-5
4 2 EA V015579* CPN (394-2662) SPROCKET GP 3-6
5 1 EA 4374483 CPN (396-1577) FRAME AS - LH
6 1 EA 4374784 CPN (396-1578) FRAME AS - RH
7 1 EA V015582* CPN (396-1707) IDLER GP - FRONT 3-7
8 2 EA V015581* CPN (396-3034) DRIVE GP - FINAL (A) 3-8
9 1 EA V015580* CPN (396-3138) ROLLER AR - TRACK 3-9
* Use the Customer Part Name (CPN) noted when
ordering these specified parts.
3-2
SHEET 3
BI012671
GUARD GP - TRACK GUIDE

ASSEMBLY V015576 REVISION D
7 8 5 4 6
6 4 5 8 7
3 3
2 1 2
1
3-3
SHEET 1
BI012671

7 6 4 8 5 4 6 7
5 8
3 3
2 1 2
1
3-3
SHEET 2
BI012671


V015576 GUARD GP - TRACK GUIDE
Note: Use CPN (165-6907) when ordering complete assembly.
1 4 EA 4374691 CPN (165-8992) - GUARD AS - TRK
2 4 EA 4374692 CPN (165-8993) - GUARD AS - TRK GD
3 24 EA 4374693 CPN (4I-5068) - PIPE
4 24 EA 4374694 CPN (4I-6994) - BOLT, M24x2.5
5 48 EA 1014686 CPN (7X-2575) - BOLT - HEX HEAD - M24x3
6 48 EA 974913 CPN (8T-4123) - WASHER - HARD
7 24 EA 974914 CPN (8T-4131) - NUT - HEX - M20x2.5
3-3
SHEET 3
BI012671
GUARD GP - TRACK MOTOR

ASSEMBLY V015575 REVISION B
4 3
2
4 3 1
3-4
SHEET 1
BI012671
GUARD GP - TRACK MOTOR


V015575 GUARD GP - TRACK MOTOR
1 1 EA 4374686 CPN (172-2872) - COVER
2 1 EA 4374687 CPN (172-2873) - COVER
3 14 EA 4374689 CPN (100-3866) - BOLT - HEX HEAD - M16x2
4 14 EA 4374690 CPN (3E-9411) - WASHER - HARD
3-4
SHEET 2
BI012671
TRACK GP

V015578 TRACK GP
Note: Use CPN (338-8421) when ordering complete
assembly.
1 232 EA 4374714 CPN (150-4742) - NUT - TRACK
2 58 EA 4374715 CPN (150-4766) - SHOE - TRACK - TRIPLE
GROUSER
3 232 EA 4374716 CPN (301-2299) - BOLT - TRACK
4 1 EA V015589 CPN (330-5417) - LINK AS - TRACK 3-5A
3-5
SHEET 1
BI012671
LINK AS - TRACK

V015589 LINK AS - TRACK
Use CPN (330-5417) when ordering complete assembly.
1 114 EA 4374589 CPN (3P-0623) - RING - THRUST
2 1 EA 6Y-0454 CPN (6Y-0454) - STOPPER AS
3 57 EA 4374750 CPN (8E-4272) - PIN - TRACK
4 57 EA 4374751 CPN (227-3029) - BUSHING - TRACK
5 114 EA 4374752 CPN (250-3998) - SEAL AS
6 2 EA 4374753 CPN (251-7757) - SEAL AS - MASTER
7 2 EA 4374754 CPN (251-8364) - RING - THRUST MASTER
8 1 EA 4374755 CPN (251-8368) - BUSHING MASTER
9 1 EA 4374757 CPN (253-2740) - PIN - TRACK - MASTER
10 58 EA 4374758 CPN (305-9363) - LINK - TRACK - RH
11 58 EA 4374759 CPN (305-9364) - LINK - TRACK - LH
3-5A
SHEET 1
BI012671
SPROCKET GP
2 3
3-6
SHEET 1
BI012671
SPROCKET GP

V015579 SPROCKET GP
1 1 EA 4374674 CPN (394-2663) - SPROCKET - TRACK
2 32 EA 4374675 CPN (220-2936) - BOLT - 24x2
3-6
SHEET 2
BI012671
IDLER GP - FRONT
4 4
1 2 1 2
3-7
SHEET 1
BI012671
IDLER GP - FRONT

V015582 IDLER GP - FRONT
assembly.
1 2 EA 4374666 CPN (9Q-5691) - VALVE - GREASE INJ
2 2 EA 4374667 CPN (9Q-5692) - WASHER - VALVE
3 2 EA 200-0409 CPN (200-0409) - RECOIL GP - ADJ& - A
4 2 EA V015588 CPN (248-7151) - IDLER GP - FRONT (BASIC) 3-7A
3-7
SHEET 2
BI012671
IDLER GP - FRONT (BASIC)

7
6
2
5
3-7A
SHEET 1
BI012671
IDLER GP - FRONT (BASIC)


V015588 IDLER GP - FRONT (BASIC)
1 2 EA 4374539 CPN (109-0868) - SEAL GROUP
2 2 EA 4374660 CPN (115-6370) - BEARING
3 1 EA 4374661 CPN (124-9978) - SHAFT - IDLER
4 1 EA 4374662 CPN (264-9821) - IDLER AS - BRG
2 EA 4374665 CPN (124-9979) - bearing
5 1 EA 4374663 CPN (094-3709) - PIN
6 2 EA 4374664 CPN (2H-3934) - SEAL O-RING
7 1 EA 1030714 CPN (7H-3171) - PLUG - PIPE
3-7A
SHEET 2
BI012671
DRIVE GP - FINAL (A)

2 3
1 4
3-8
SHEET 1
BI012671
DRIVE GP - FINAL (A)


V015581 DRIVE GP - FINAL (A)
assembly.
1 1 EA V015587 CPN (392-0971) - DRIVE GP - FINAL 3-8A
2 32 EA 4374485 CPN (220-2936) - BOLT M24X2
4 15 L 5P-1228 CPN (5P-1228) - OIL
3-8
SHEET 2
BI012671
DRIVE GP - FINAL
3-8A
SHEET 1
BI012671
DRIVE GP - FINAL

V015587 DRIVE GP - FINAL
1 1 EA 4374712 CPN (394-2655) - DRIVE GP - FINAL
2 1 EA 4374713 CPN (394-2661) - MOTOR GP
3-8A
SHEET 2
BI012671
ROLLER AR - TRACK
2 3
3-9
SHEET 1
BI012671
ROLLER AR - TRACK

V015580 ROLLER AR - TRACK
assembly.
1 32 EA V015586 CPN (178-7293) - ROLLER GP - TRACK - SINGLE 3-9A
FLANGE
2 128 EA 1026279 CPN (8T-0363) - BOLT M24X3
3-9
SHEET 2
BI012671
ROLLER GP - TRACK - SINGLE FLANGE

1 3 2 7 5
4
8
3-9A
SHEET 1
BI012671
ROLLER GP - TRACK - SINGLE FLANGE


V015586 ROLLER GP - TRACK - SINGLE FLANGE
1 2 EA 4374500 CPN (175-7897) - SEAL
2 1 EA 1127705 CPN (9W-2146) - PLUG
3 2 EA 176-5331 CPN (176-5331) -SEAL GP - DUO CONE
4 1 EA 4374501 CPN (178-7294) - ROLLER AS - BRGS
5 2 EA 4374502 CPN (178-7296) - COLLAR - TCK RLR
6 1 EA 4374503 CPN (178-7297) - SHAFT - TCK - RLR
7 2 EA 4374504 CPN (179-4182) - DOWEL
8 1 LT 8C-3698 CPN (8C-3698) - OIL
3-9A
SHEET 2
BI012671
MAST ELEVATING CYLINDER

19 16 17
20
12
15
11
9
18 3 13 5
7
22 26
24
8 1 23
21
4 2
6 25
27
3-10
SHEET 1
BI012671
MAST ELEVATING CYLINDER


436573 MAST ELEVATING CYLINDER
1 2 EA -------- O-RING
2 3 EA -------- BACKUP
3 1 EA -------- O-RING
4 1 EA -------- SEAL
5 1 EA -------- WIPER
6 1 EA -------- O-RING
7 1 EA -------- SEAL
8 1 EA -------- WEAR RING
9 2 EA -------- WEAR RING
10 1 EA 1635215 SEAL KIT (Includes Items 1 Thru 9)
11 1 EA V014040 CAST IRON RING
12 4 EA 1496884 SETSCREW
13 1 EA -------- RETAINING RING
14 1 EA V007069 SETSCREW
15 2 EA V005013 LUBE FITTING
16 2 EA V013100 PORT PLUG
18 2 EA V004736 SPHERICAL BUSHING
19 2 EA V014390 COUNTERBALANCE VALVE
EA V000950 valve cartridge
20 1 EA V012944 FLOW CONTROL VALVE
21 1 EA 1514688 TUBE ASSEMBLY
22 1 EA 1635216 ROD ASSEMBLY
23 1 EA V004698 HEADCAP
24 1 EA -------- PISTON
25 1 EA -------- HEAD
26 1 EA -------- CUSHION SLEEVE
27 1 EA V010950 ORIFICE PLUG
3-10
SHEET 2
BI012671
DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST HOOD)

4
7
11
4 1 8
3
7
2
1 2
6
5
8 4
1 8
9 10 11 3
5
6
3-11
SHEET 1
BI012671
DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST HOOD)


1490329 DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST HOOD)
1 1 EA 1490328 SEAL, DUST - 30 DEG - WIDE HOOD
2 2 EA 4442424 SEAL, DUST - 30 DEG
4 2 EA 428804 STRAP, SEAL MOUNTING
5 1 EA 1490324 STRAP, SEAL MOUNTING - WIDE HOOD
6 1 EA 1490327 COVER, DUST - 30 DEG - WIDE DUST HOOD
7 1 EA 1490323 STRAP, SEAL MOUNTING - WIDE HOOD
8 2 EA 428819 STRAP, SEAL MOUNTING
10 44 EA 7972 NUT, LOCK (3/8-16UNC)
3-11
SHEET 2
BI012671
FUEL TANK INSTALLATION - 850 GALLON

ASSEMBLY 439452 REVISION L
25
22 10 19 21 19
9 14 33 1 14
14 19
36 15
14
35 19 19 35
3
14
14 36
40 27 34
32
7 4
15 33 1
9
6 8 14 19 9 14 19
20 38 34 20 38
3-12
SHEET 1
BI012671

31
30
19
18 37
29
34
28
26
16
11 17
23
5
33 12
30
39
19
13
3-12
SHEET 2
BI012671


439452 FUEL TANK INSTALLATION - 850 GALLON
1 1 EA 423724 TANK, FUEL - 450 W/HEATERS
3 1 EA 8295 PLUG, SQUARE HEAD
4 1 EA 96015 SENDER, FUEL - SPIRAL ACTION
5 1 EA 96016 FITTING ASSEMBLY, SIPHON - FUEL TANK
9 3 EA 320863 PLUG, PIPE (SQ HEAD, 3/4 NPT)
10 3 FT 1572476 HOSE, FUEL - (8 - 250 PSI)
11 1 EA 1486198 ADAPTER, 90 DEG
12 1 EA 305493 ADAPTER, STRAIGHT - SWIVEL
13 1 EA 16645 ADAPTER, 90 DEG - SWIVEL
14 7 EA 8296 PLUG, SQUARE HEAD - 2.000, IRON
15 1 EA 423725 TANK, FUEL W/HEATERS - 400 GAL
16 2 EA 346674 VALVE, CHECK - SWING
17 1 EA 355812 BUSHING
19 7 EA 320245 BUSHING, 3.000 x 2.000NPT
20 2 EA 32810 COCK, DRAIN 3/8
21 2 EA 319665 FITTING, HOSE - SWIVEL
25 * FT 15158 HOSE, FUEL (3/4 - 250 PSI, specify length - 8.75 FT)
28 1 EA 426353 VALVE, CHECK
31 2 EA 1488329 ADAPTER, RUN TEE
33 1 EA 419898 HOSE ASSEMBLY (JCA2681-32-147)
35 2 EA 401270 CAP, VENT - RAPID FILL
36 2 EA 6008 PLUG, SQUARE HEAD - 0.500, IRON
37 1 EA 72701 ADAPTER, SWIVEL - 45 DEG
39 1 EA 362768 ADAPTER, BRANCH TEE
40 1 EA T103711 CAP, TANK - WATER
3-12
SHEET 3
BI012671
JACK INSTALLATION
ASSEMBLY 424846 REVISION I
22
4 7 10
8
2 5
9 11 1 15 16
14
6 10 4
14
15 16
25 26
3-13
SHEET 1
BI012671
JACK INSTALLATION
19 19
24
24
23 23
19 19
21 18 21
17
4 7 10
4
6 10 4
5
4 7 10
4
15 16 5
3-13
SHEET 2
BI012671
JACK INSTALLATION

424846 JACK INSTALLATION
1 4 EA 421132 JACK CYLINDER ASSEMBLY, 48 INCH STROKE 3-14
2 4 EA 95194 CASING - INNER - JACK
5 4 EA 421131 CAP - CASING - OUTER
11 4 EA 1653372 NUT, LOCK - GR8 (7/8-9UNC, ELASTIC COLLAR)
14 8 EA 95204 TUBE, ASSEMBLY - HYDRAULIC
21 8 EA 70049 VALVE, HYDRAULIC COUNTERBALANCE
85391 Replacement Cartridge
V012838 body
V012839 seal kit
22 4 EA 429678 PAD, JACK - 30 INCH DIAMETER
25 4 EA 425897 TAP RING - JACK PAD RETAINER
26 48 EA 42824 CAPSCREW, SOCKET HEAD - GR8 (3/4-10UNC,
2.00L)
3-13
SHEET 3
BI012671
JACK CYLINDER ASSEMBLY, 48 INCH STROKE

15 14 13
10 4
6 8
16 11 12
3
7
5
2
1
3-14
SHEET 1
BI012671
JACK CYLINDER ASSEMBLY, 48 INCH STROKE


421132 JACK CYLINDER ASSEMBLY, 48 INCH STROKE
1 1 EA ------ WIPER
2 1 EA ------ SEAL (U-CUP - DUAL LIP)
3 1 EA V012169 O-RING
4 1 EA V012170 BACK-UP RING
5 2 EA V005371 O-RING
6 1 EA V012171 SEAL
7 3 EA ------ WEAR RING
8 2 EA V014229 WEAR RING
9 1 EA V010644 SEAL KIT, CYLINDER (Includes items 1 thru 8)
11 1 EA V010649 TUBE ASSEMBLY
12 1 EA V010650 ROD
13 1 EA V004543 HEADCAP
14 1 EA V010646 HEAD
15 1 EA V010647 PISTON
16 1 EA V010648 SPACER
3-14
SHEET 2
BI012671
VALVE STAND / VALVES AND ATTACHMENTS

15 37 17 18 16 5 29 3 13 15 38 29 23
40
18
16
9
6 11 30
1 11 12
24
4 36
35
13
15 24 22 32
16 40 15 23
7
39 21 39 20
27
39 20 39 21 28
3-15
SHEET 1
BI012671

12 2
3-15
SHEET 2
BI012671


435482 VALVE STAND / VALVES AND ATTACHMENTS
1 1 EA 411455 MANIFOLD W/ATTACHMENTS (RETURN) 3-16
2 1 EA 411456 MANIFOLD W/ATTACHMENTS (DRAIN) 3-17
3 1 EA 411487 VALVE, JACKS/MAST CONTROL WITH 3-18
ATTACHMENTS
4 1 EA 411479 VALVE ASSEMBLY W/ATTACHMENTS, DIR. 3-20
CONTROL (HOIST/PULLDOWN)
5 1 EA 411480 VALVE ASSEMBLY W/ATTACHMENTS, FEED 3-22
6 1 EA 422914 VALVE ASSEMBLY W/ATTACHMENTS, CONTROL - 3-24
SIX STATIONS
7 1 KIT 411483 MANIFOLD W/ATTACHMENTS 3-26
8 1 KIT 435481 VALVE SELECTOR ASSEMBLY W\ATTACHMENTS 3-27
9 1 EA 422919 MANIFOLD, PILOT CONTROL W/ADAPTERS 3-29
ATTACHED
11 12 EA 5970 WASHER, LOCK (1/4-20UNC, SPRING)
14 1 EA 421754 GRATING, VALVE STAND (Not Shown)
17 1 EA 422920 MANIFOLD W/ATTACHMENTS, DRAIN (PILOT 3-31
CONTROL)
21 2 EA 39931 ADAPTER, 90 DEG -TURN TUBE
22 1 EA 411582 VALVE ASSEMBLY, DUST COLLECTOR/WATER 3-32
INJECTION W/ATTACHMENTS
23 1 EA 422403 VALVE STAND
24 1 EA 1591138 MOUNT, BULK HEAD - VALVE STAND
29 4 EA 425989 STUD (5/16-18UNC, 3.000L)
32 2 EA 319937 CAPSCREW, SOCKETHEAD - GR8 (3/8-16UNC,
3.500L)
36 1 EA 428456 VALVE STAND/VALVES HOSE PLUMBING 3-34
38 2 EA 425988 STUD (5/16-18UNC, 4.000L)
40 23 EA 41004-050 ADAPTER, STRAIGHT
41 1 EA 428405 VALVE STAND/VALVES HOSE KIT 3-35
3-15
SHEET 3
BI012671
MANIFOLD W/ATTACHMENTS (RETURN)

11
6 13 8
3
9 10
7 16
14 4
13 11 5
9 10
6
1 15
12 2
14 5 16 5
3 7 4
3-16
SHEET 1
BI012671
MANIFOLD W/ATTACHMENTS (RETURN)


411455 MANIFOLD W/ATTACHMENTS (RETURN)
1 1 EA 401065 MANIFOLD, LESS ATTACHMENTS
6 1 EA 37406 ADAPTER, PLUG
11 4 EA 302449 ADAPTER, ELBOW 90 DEG
12 1 EA 404524 O-RING, BOSS PLUG
3-16
SHEET 2
BI012671
MANIFOLD W/ATTACHMENTS (DRAIN)

10 10 10 10 10 14
6
13 6 6 13 9 6 12
5
10 10
1
8
2
3
4 6 6 9 6 3
3-17
SHEET 1
BI012671
MANIFOLD W/ATTACHMENTS (DRAIN)


411456 MANIFOLD W/ATTACHMENTS (DRAIN)
1 1 EA 401065 MANIFOLD, LESS ATTACHMENTS
3 1 EA 401554 O-RING
5 1 EA 305878 ADAPTER, REDUCER
12 1 EA 39869 ADAPTER, CAP
13 4 EA 305883 ADAPTER, SWIVEL
3-17
SHEET 2
BI012671
VALVE, JACKS/MAST CONTROL WITH ATTACHMENTS

12
4 7
7
9
2 3
3
4
12
3-18
SHEET 1
BI012671
VALVE, JACKS/MAST CONTROL WITH ATTACHMENTS


411487 VALVE, JACKS/MAST CONTROL WITH
ATTACHMENTS
1 1 EA 410091 VALVE ASSEMBLY, JACKS/MAST LESS 3-19
ATTACHMENTS
3-18
SHEET 2
BI012671
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS

1 1 1 1
2
3
3-19
SHEET 1
BI012671
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS


410091 VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS
1 4 EA V004783 VALVE SECTION
2 1 EA V004784 INLET SECTION
3 1 EA V004785 END SECTION
4 1 EA V004781 TIEBOLT KIT (Includes shims, o rings, tiebolts, nuts & lockwashers
5 3 EA V004780 FACE SEAL KIT (Seal between sections including shims)
6 10 EA V004782 O-RING, INLET/END SECTION (Req's 5 each section)
3-19
SHEET 2
BI012671
VALVE ASSEMBLY W/ATTACHMENTS, DIR. CONTROL (HOIST/PULLDOWN)

ASSEMBLY 411479 REVISION E
3 9 8 3 8
4 5
1 5
5
2 2
12 6
15
10
2
12
13 14
7
2
5
3 4 13 13
13
11 3 9 13
8 3
9
3-20
SHEET 1
BI012671
VALVE ASSEMBLY W/ATTACHMENTS, DIR. CONTROL (HOIST/PULLDOWN)


411479 VALVE ASSEMBLY W/ATTACHMENTS, DIR.
1 1 EA 410665 VALVE ASSEMBLY LESS ATTACHMENTS, 3-21
DIRECTIONAL CONTROL
2 4 EA 321024 ADAPTER, SPLIT FLANGE HALF
4 2 EA 321127 ADAPTER, SPLIT FLANGE KIT
5 4 EA 36280 ADAPTER, SPLIT FLANGE
3-20
SHEET 2
BI012671
VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL

1 2 2 3
3-21
SHEET 1
BI012671
VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL


410665 VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL
1 1 EA V004809 VALVE SECTION, INLET
2 2 EA V004811 VALVE SECTION, WORKING
3 1 EA V004810 VALVE SECTION, OUTLET
1 EA V004813 Tie Bolt Kit

V004537 Seal kit, Face (Requires 3 for complete assembly)
V011278 Seal Kit, - Solenoid / Hydraulic Section
3-21
SHEET 2
BI012671
VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL (HOIST/PULLDOWN)

2 1
8
9
6 9
12
12 12
2
6
12
7
6 12 7
6
3 3 3
12 5 11
6 2 6
2
2
2 4
3
12
3
7 7
4
3-22
SHEET 1
BI012671
VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL (HOIST/PULLDOWN)


411480 VALVE ASSEMBLY W/ATTACHMENTS, FEED
1 1 EA 410666 VALVE ASSEMBLY LESS ATTACHMENTS, FEED 3-23
CONTROL
3-22
SHEET 2
BI012671
VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL

11 9 12
4 6
13
7
2 10
9
8
2
2 2 12
2
1
11
3
5
9
12
5 12
2
3-23
SHEET 1
BI012671

3-23
SHEET 2
BI012671


410666 VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL
1 1 EA V004761 BODY
2 8 EA V004762 SOCKET - HEX
3 1 EA V004763 SOCKET - HEX
4 1 EA 409206 VALVE - COUNTERBALANCE
1 EA V012415 Seal Kit, Cartridge
5 1 EA 414857 VALVE, PILOT TO OPEN - 2-WAY
6 1 EA V004765 VALVE, PILOT OPERATED - DIRECTIONAL
7 1 EA 440879 VALVE, PILOT TO OPEN - 2-WAY
8 1 EA 414860 PLUG, CAVITY
9 2 EA V004768 COIL, 24VDC
10 1 EA V005625 ORIFICE, PIPE PLUG
11 1 EA 422880 VALVE, PILOT TO CLOSE - 2-WAY
12 2 EA 414855 NORMALLY CLOSED, 1 TO 2
1 EA CART V006680 Seal Kit, Cartridge
13 1 EA 414854 PLUG, CAVITY
3-23
SHEET 3
BI012671
VALVE ASSEMBLY W/ATTACHMENTS, CONTROL - SIX STATIONS

3
4 2
1
6 8
7 9
5
6
3-24
SHEET 1
BI012671
VALVE ASSEMBLY W/ATTACHMENTS, CONTROL - SIX STATIONS


422914 VALVE ASSEMBLY W/ATTACHMENTS, CONTROL -
SIX STATIONS
1 1 EA 421241 VALVE ASSEMBLY LESS/ATTACHMENTS, 3-25
CONTROL - SIX STATIONS
9 1 EA 305275 ADAPTER, CAP
3-24
SHEET 2
BI012671
VALVE ASSEMBLY LESS/ATTACHMENTS, CONTROL - SIX STATIONS

3
4
2
1
1
1
1
3-25
SHEET 1
BI012671
VALVE ASSEMBLY LESS/ATTACHMENTS, CONTROL - SIX STATIONS


421241 VALVE ASSEMBLY LESS/ATTACHMENTS, CONTROL - SIX
STATIONS
1 4 EA 413252 VALVE SPOOL SECTION, MOTOR SPOOL
1 EA SECT V001985 Seal Kit, Valve Section - Motor Spool
1 EA SOL V004731 Seal Kit, Solenoid (End Cap & O-Ring)
2 EA SECT V002453 Coil, 24V - Motor Spool Valve (Req's 2 per Valve Sect.)
1 EA SECT 412888 CHECK VALVE (Pilot to Open) Located between 413252 and
manifold
1 EA SECT V012418 Cartridge, check valve (Pilot to Open)
4 EA SECT V012417 Capscrew, socket head - GR8 (#10-24UNC, 3.750L)
2 1 EA V004726 VALVE SPOOL SECTION, CYLINDER SPOOL
1 EA SECT V001985 Seal Kit, Valve Section - Cylinder Spool
1 EA SOL V004731 Seal Kit, Solenoid (End Cap & O-ring)
2 EA SECT V002453 Coil, 24V - Cylinder Spool Valve (Req's 2 per Valve sect.)
1 EA V010601 ADJUSTABLE VALVE / FREE FLOW CHECK (Located between
V004726 and manifold)
1 EA V010603 Cartridge, Adjustable valve / Free Flow Check
4 EA SECT V012417 Capscrew, socket head - GR8 (#10-24UNC, 3.750L)
3 1 EA V004734 PLATE, BLANKING
4 EA PLATE 319878 120349 Capscrew, socket head - GR8 (#10-24UNC, 1.00L)
4 1 EA V010604 MANIFOLD
3-25
SHEET 2
BI012671
MANIFOLD W/ATTACHMENTS
7 7
2
3
4
1
7 5
1
3-26
SHEET 1
BI012671
MANIFOLD W/ATTACHMENTS

411483 MANIFOLD W/ATTACHMENTS
1 1 EA 333017 MANIFOLD, (LESS ATTACHMENTS)
5 1 EA 305311 NUT, CAP
3-26
SHEET 2
BI012671
VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR

2 3
11 6 5
2 7
1
4 10
8
2
9
3-27
SHEET 1
BI012671
VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR


435481 VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR
1 1 EA 84242 DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) 3-28
8 1 EA DBT373644 ADAPTER, 90 DEG
9 2 EA 85721 FITTING, HYDRAULIC - 45 DEG
3-27
SHEET 2
BI012671
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY)

5
4
3
1
10
11
9
6
5
8
3-28
SHEET 1
BI012671

3-28
SHEET 2
BI012671


84242 DIVERTER VALVE ASSEMBLY (2 POS/6 WAY)
1 1 EA. V001391 PLUG
2 2 EA. V001392 CAPSCREW
3 1 EA. V001393 RING, SQUARE CUT
4 1 EA. V001394 COVER
5 2 EA. V001395 O-RING
6 2 EA. V001396 COLLAR, SPRING
7 1 EA. V001397 SPRING
8 1 EA. V001398 RETAINING RING
9 1 EA. V001399 SNAP RING
10 1 EA. V001400 COVER
3-28
SHEET 3
BI012671
MANIFOLD, PILOT CONTROL W/ADAPTERS ATTACHED

2 2
2
2 2
3-29
SHEET 1
BI012671
MANIFOLD, PILOT CONTROL W/ADAPTERS ATTACHED


422919 MANIFOLD, PILOT CONTROL W/ADAPTERS
ATTACHED
1 1 EA 421879 MANIFOLD, PILOT CONTROL W/REGEN. CIRCUIT 3-30
2 23 EA 305516 167670 ADAPTER, STRAIGHT
3-29
SHEET 2
BI012671
MANIFOLD, PILOT CONTROL W/REGEN. CIRCUIT

V16
V22 V14
V13
V17
V12
V18
V21
V09
V10
V15 V07
V05
V03 V08
V04
V06 V20
V11
V19
3-30
SHEET 1
BI012671

V03 V07
V04 V05
V19 V08 V11
V06
V09
V20
V10
V12
V13
V14
V21 V15 V16 V17
V22
V18
3-30
SHEET 2
BI012671

ITEM QTY. PART NO. DESCRIPTION

421879 MANIFOLD, PILOT CONTROL W/REGEN. CIRCUIT
V03 V004745 CARTRIDGE, AUXILIARY PUMP (Off=LS On=HI)
V005335 COIL
V010527 Seal Kit, Cartridge
V04 V010514 CARTRIDGE, SHUTTLE
V05 V010515 CARTRIDGE, AUX PRESSURE AUX PUMP RV
V06 V010515 CARTRIDGE, JACKS/MAST RAISE RV
V07 V004745 CARTRIDGE, DRILL/TRAM INTERLOCK
V005335 COIL
V08 V004747 CARTRIDGE, DRILL/TRAM SELECT (Off=Drill On=Tram)
V005335 COIL
V09 V012512 CARTRIDGE, AUTO PULLDOWN SOLENOID
V005335 COIL
V10 V014391 CARTRIDGE, ROTARY TORQUE SWITCH
V11 V010522 CARTRIDGE, SET-UP LOCK
V005335 COIL
V12 V010516 CARTRIDGE, AUTO PULLDOWN PRESSURE REDUCING
V14 V010515 CARTRIDGE, ROTARY TORQUE SAFETY RELIEF
V15 V010517 CARTRIDGE, MAX PULLDOWN RV
V16 V010515 CARTRIDGE, PULLDOWN RV
V17 V010515 CARTRIDGE, PULLDOWN REDUCTION RV
V18 V010524 CARTRIDGE, PULLDOWN REDUCTION SOL
V005335 COIL
V20 ORIFICE, 0.8MM
V21 V010517 CARTRIDGE, ROTATION CONTROL
V22 V010518 CARTRIDGE, ROTATION CONTROL
3-30
SHEET 3
BI012671
MANIFOLD W/ATTACHMENTS, DRAIN (PILOT CONTROL)

5 7 3
1
6 2
5 8 9 4
3-31
SHEET 1
BI012671
MANIFOLD W/ATTACHMENTS, DRAIN (PILOT CONTROL)


422920 MANIFOLD W/ATTACHMENTS, DRAIN (PILOT CONTROL)
1 1 EA 401426 MANIFOLD LESS ATTACHMENTS
3-31
SHEET 2
BI012671
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS

6 3 8
9 9
2
2 6 8
3
1
3-32
SHEET 1
BI012671
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS


411582 VALVE ASSEMBLY, DUST COLLECTOR/WATER
INJECTION W/ATTACHMENTS
1 1 EA 410089 VALVE ASSEMBLY, DUST COLLECTOR/WATER 3-33
INJECTION LESS ATTACHMENTS
8 1 EA 37155 ADAPTER, ELBOW
3-32
SHEET 2
BI012671
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS

2 3
3-33
SHEET 1
BI012671
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS


1 410089 VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION
LESS ATTACHMENTS
1 1 EA. V005591 VALVE SECTION
1 EA. V002191 Seal Kit, Valve Section
1 EA. SOL. V004735 Seal Kit, Solenoid (End Cap & O-Ring)
1 EA. V002454 Coil, 24V - Solenoid (Req's 2 per Valve Section)
2 1 EA. V004730 MANIFOLD, VALVE SECTION
3 1 EA. V004727 CARTRIDGE, RELIEF
1 EA. V004732 Seal Kit, Cartridge
3-33
SHEET 2
BI012671
VALVE STAND/VALVES HOSE PLUMBING

12 10
11
11 1
1
14 2
3
15 13 13 10 8 11 16 6
3-34
SHEET 1
BI012671

3-34
SHEET 2
BI012671


428456 VALVE STAND/VALVES HOSE PLUMBING
1 2 EA 1613972 HOSE ASSEMBLY (JCAG2-12-29)
2 1 EA T105136 HOSE ASSEMBLY (JCAG2-16-30)
8 1 EA 1667623 HOSE ASSEMBLY (JCAG5K-16-16)
10 2 EA 421816 HOSE ASSEMBLY (TCAF273-20-34)
11 3 EA T105139 HOSE ASSEMBLY (JCAG5K-16-17)
12 1 EA 1667627 HOSE ASSEMBLY (JCAG5K-16-22.5)
15 1 EA 4254048 HOSE ASSEMBLY (JCC2781-06-63)
3-34
SHEET 3
BI012671
VALVE STAND/VALVES HOSE KIT

30 24 25
2 22
3 4 8 8 18 5 5 5 5 5 28 29 2
9
27
15
11
12
26
19 20 21 1 1 13 23 16 20 1 23 17
3-35
SHEET 1
BI012671

3-35
SHEET 2
BI012671


428405 VALVE STAND/VALVES HOSE KIT
2 2 EA 1667025 HOSE ASSEMBLY (JCCM2T-04-35)
15 3 EA 308391 HOSE ASSEMBLY (JCD2781-04-14)
3-35
SHEET 3
BI012671
VIEWING HATCH, DRILL DECK

9 10
12
13
15 13
14
21 22 23
21 22 23
5
12
14
15
19 20
5
14
3-36
SHEET 1
BI012671

3 1
12
10 10 2
7
12
8 9
1
7
8 9
3-36
SHEET 2
BI012671


423587 VIEWING HATCH, DRILL DECK
1 1 EA 423360 DOOR, VIEWING HATCH
2 1 EA 423353 ARM, PIVOT
3 1 EA 423354 LUG, ANCHOR - CYLINDER
4 5 EA 423347 LUG, VIEWING HATCH
5 1 EA 84885 VALVE, COUNTERBALANCE
2 EA V004403 Cartridge Replacement
V004404 Seal Kit (One Per Cartridge)
7 1 EA 75137 HYDRAULIC CYLINDER ASSEMBLY 3-37
8 2 EA 7826 CAPSCREW, HEX HEAD - GR5 (1-8UNC, 4.000L)
9 2 EA 42701 NUT, LOCK (1-8UNC, ELASTIC COLLAR)
12 1 EA 81187 SWITCH, LIMIT
13 2 EA 37820 125749 ADAPTER, ELBOW - 90 DEG
16 1 EA 424818 VIEWING HATCH PLUMBING 3-38
17 1 EA 403096 ADAPTER, ORIFICE - 1/8 INCH (Not Shown, is
located in valve bank "A" port)
22 2 EA 16083 WASHER, FLAT (3/8)
23 2 EA 320405 CLAMP, HOSE SUPPORT
3-36
SHEET 3
BI012671
HYDRAULIC CYLINDER ASSEMBLY

13
5 11
20 15
10 2 16 4 18
19
17
1
6
21 8 12
3-37
SHEET 1
BI012671
HYDRAULIC CYLINDER ASSEMBLY


75137 HYDRAULIC CYLINDER ASSEMBLY
1 1 EA. ----------- WIPER
2 2 EA. ----------- SEAL
3 1 EA. V009961 O-RING
4 1 EA. V005374 O-RING
6 1 EA ----------- SEAL
7 1 EA. V013278 SEAL KIT (includes items 1 - 6)
8 2 EA. V009406 CLIP PIN
9 1 EA. V009765 LOCKNUT
11 1 EA. V002362 SETSCREW
13 1 EA. V002363 NYLON PLUG
14 2 EA. V001919 PORT PLUG
15 1 EA. ----------- TUBE ASSEMBLY
16 1 EA. V013972 ROD
17 1 EA. V001208 ROD CLEVIS
18 1 EA. ----------- HEADCAP
19 1 EA. ----------- HEAD
20 1 EA. ----------- PISTON
21 2 EA. V003839 CLEVIS PIN
3-37
SHEET 2
BI012671
VIEWING HATCH PLUMBING

1
3
2 1
1
3-38
SHEET 1
BI012671
VIEWING HATCH PLUMBING


424818 VIEWING HATCH PLUMBING
3-38
SHEET 2
BI012671
SECTION 4 - ENGINES / COMPRESSORS / DRIVES

ENGINE WITH ATTACHMENT - CAT C27 436522 4-1
COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 419519 4-2
DRIVELINE GUARD INSTALLATION - C27 1725032 4-3
ENGINE PANEL STARTUP ASSEMBLY 443230 4-4
FUEL FILTER INSTALLATION - C27 1511297 4-5
FUEL FILTER 434777 4-5A
ENGINE PRELUBE INSTALLATION - C27 4421716 4-6
ENGINE PRELUBE PUMP 423813 4-6A
COOLANT CONDITIONER FILTER ASSEMBLY 433497 4-7
ENGINE CHARGE & PILOT PLUMBING 427290 4-8
AIR CLEANER PIPING - ENGINE 4426402 4-9
AIR CLEANER ASSEMBLY 75549 4-10
ENGINE CHARGE AIR PIPING 433941 4-11
ENGINE WATER PIPING 432823 4-12
COOLER INSTALLATION (COMPRESSOR) 439458 4-13
COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR 4294273 4-14
OIL COOLER ASSEMBLY, COMPRESSOR OIL V013776 4-15
RADIATOR ASSEMBLY V013777 4-16
CHARGE AIR (AFTERCOOLER) ASSEMBLY V013778 4-17
COOLER ASSEMBLY - HYDRAULIC OIL V013779 4-18
MOTOR, FAN 419935 4-19
THERMOSTATIC VALVE ASSEMBLY 419943 4-20
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 401152 4-21
AIR CLEANER PIPING (COMPRESSOR) 423595 4-22
COMPRESSOR/AIR RECEIVER PIPING (1500/350) 423662 4-23
MAIN AIR MANIFOLD ASSEMBLY 96224 4-24
HYDRAULIC CYLINDER 439628 4-25
COMPRESSOR HOSE PLUMBING 430752 4-26
AIR COMPRESSOR WITH ATTACHMENTS (1500/350) 441077 4-27
AIR COMPRESSOR PACKAGE SERVICE ITEMS (1500/350) 423555 4-28
COMPRESSOR AIR END ATTACHMENTS V011906 4-29
RECEIVER TANK ASSEMBLY V011907 4-30
REGULATOR/CONTROL PANEL ASSEMBLY (HP DC) V011905 4-31
DISCHARGE VALVE ASSEMBLY V011900 4-32
TORSIONAL DRIVE COUPLING 89097 4-33
PUMP DRIVE ASSEMBLY 423706 4-34
PUMP DRIVE GEARBOX (4 PAD) 421997 4-35
LINESHAFT ASSEMBLY, INPUT (GEARBOX) V011215 4-36
VARIABLE DISPLACEMENT PUMP 423454 4-37
ROTARY GROUP ASSEMBLY SPARE PARTS LIST V012884 4-38
HYDRAULIC CONTROL SPARE PARTS LIST V012887 4-39
POSITIONING PISTON ASSEMBLY SPARE PARTS LIST V012888 4-40
VARIABLE DISPLACEMENT PUMP SPARE PARTS LIST V012890 4-41
INTERNAL GEAR PUMP ASSEMBLY SPARE PARTS LIST V012892 4-42
CONTROL MODULE ASSEMBLY SPARE PARTS LIST V012895 4-43
CONTROL MODULE (423454 PUMP) V012896 4-43A
PUMP, GEAR - FAN 419938 4-44
PUMP, DUST COLLECTOR/WATER INJECTION 414277 4-45
PUMP ASSEMBLY, 190 CC 410663 4-46
REGULATOR V010611 4-47
ELEMENT, CONTROL V010612 4-47A
ELEMENT, CONTROL V010613 4-47B
SECT4
SHEET 1
BI012671
SECTION 4 - ENGINES / COMPRESSORS / DRIVES

CONTROL, HYDRAULIC V010621 4-48
CONTROL, HYDRAULIC V006186 4-49
HYDRAULIC FILTER ASSEMBLY (CHARGE) 58495 4-50
MUFFLER INSTALLATION (ENGINE) - C27 432822 4-51
EXHAUST ELBOW GROUP LIST 434400 4-52
AIR CLEANER RAIN SHIELD ASSEMBLY - SG20 429697 4-53
SECT4
SHEET 2
BI012671
ENGINE WITH ATTACHMENT - CAT C27

ASSEMBLY 436522 REVISION O
60
59
58
19 57
66 5 6
14 56 26 67
5 6 61 55 1 2
4 63
7 64
15 65
79 78
80
79
77
80
4-1
SHEET 1
BI012671

72 52 75
71 51 74
34 34 73 41 46 47
32 31 40 45
31 30 39 44
38 43
6 42
24 25 16 10
66 61
5
6 23
3 4 63
2
4 7 64
48 31 15 65
5
7 33 7
6
34
50
4-1
SHEET 2
BI012671

64
7 63
65
15
4
18
11
13 17 9 10 8
12
4-1
SHEET 3
BI012671

4-1
SHEET 4
BI012671


436522 ENGINE WITH ATTACHMENT - CAT C27
1 1 EA 430734 ENGINE, C27 CAT, 800 HP
1 EA V013570 Element, fuel/water separator
2 EA V013569 Element, filter - fuel
2 EA V012941 Element, filter - oil
1 EA 88249 Element, cooling system
2 1 EA 433414 SKID, ENGINE
7 10 EA 416433 MOUNT, CENTER BONDED
9 1 EA 419519 COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 4-2
10 1 EA 411293 ADAPTER, DRIVELINE
11 12 EA 58363 NUT, HEX - GR8 (1/2-13UNC)
1.250L)
15 10 EA 416059 WASHER, TAIL ISOLATOR MOUNT
16 1 KIT 1725032 DRIVELINE GUARD INSTALLATION - C27 4-3
1.500L)
18 12 EA 4320295 STUD, SELF-LOCKING (1/2-13UNC, 4.000L)
20 1 EA 443230 ENGINE PANEL STARTUP ASSEMBLY (NOT 4-4
SHOWN)
21 1 EA 1511297 FUEL FILTER INSTALLATION - C27 (NOT SHOWN) 4-5
22 1 EA 4421716 ENGINE PRELUBE INSTALLATION - C27 (NOT 4-6
SHOWN)
23 2 EA 421544 SPACER, ENGINE
26 1 KIT 433497 COOLANT CONDITIONER FILTER ASSEMBLY 4-7
28 2 EA 42575 CAPSCREW, HEX HEAD (3/8-16UNC, 1.750L)
31 3 EA 34727 VALVE, SHUTOFF - BALL TYPE
35 1 EA 4254713 ECM BRACKET ASSEMBLY
36 3 EA 4254714 ECM SPACER
37 3 EA 4254715 ECM BOLTS
38 1 EA 58058 BOX, BREAKER
39 1 EA 1608352 MOUNT, ELECTRICAL BOX
4-1
SHEET 5
BI012671


43 2 FT 41705 CHANNEL, TERMINAL
44 1 EA 56780 CONNECTOR, ELECTRICAL (3/4 CONDUIT)
45 2 EA 56719 CONNECTOR, ELECTRICAL (1/2 CONDUIT)
46 2 EA 60666 CONNECTOR, ELECTRICAL
47 2 EA 76582 TERMINAL, STRIP
48 1 EA 98358 PLATE, SPACER
49 1 EA 427290 ENGINE CHARGE & PILOT PLUMBING (NOT 4-8
SHOWN)
53 4 EA 5972 CAPSCREW, HEX HEAD - (1/2-13UNC, 1.50L)
57 1 EA 80032 FITTING, 45 DEG
58 4 EA 84251 FITTING, END
61 1 EA 425201 MOUNT, GEARBOX - PUMP DRIVE
62 8 EA 5977 CAPSCREW, HEX HEAD (1/2-13UNC, 1.250L)
63 10 EA 423767 WASHER, ISOLATOR MOUNT
65 10 EA 37870 WASHER, BEVELED (3/4)
66 1 EA 425201-01 MOUNT, LH - GEARBOX - PUMP DRIVE
67 1 EA 435195 MOUNT, FUEL FILTER - RIGHT REAR
73 1 EA 319584 NIPPLE, PIPE
76 1 EA 1481534 TURBO COVER KIT ( NOT SHOWN)
77 3 EA 421444 ENGINE SKID, CLAMP - HOSES - LH SIDE
78 4 EA 421447 ENGINE SKID, CLAMP - HOSES - RH SIDE
79 7 EA 421448 ENGINE SKID, BAR - HOSE CLAMP
80 28 EA 421527 ROD, ALL-THREAD (3/8-16UNC, 6.50L)
4-1
SHEET 6
BI012671
COUPLING (PUMP DRIVE GEARBOX TO ENGINE)

3 4 8 9 3
2 5 6
10
4-2
SHEET 1
BI012671
COUPLING (PUMP DRIVE GEARBOX TO ENGINE)


419519 COUPLING (PUMP DRIVE GEARBOX TO ENGINE)
2 2 EA V009602 PLATE, ADAPTER - SPECIAL
3 2 EA V009608 FLANGE, BEARING
4 1 EA V009609 FLEXIBLE FLANGE (RUBBER)
5 4 EA V009615 CAPSCREW, SOCKET HEAD W/ADHESIVE
6 1 EA V009616 TUBE
8 4 EA V009618 SLEEVE, CAPSCREW
9 1 EA V009619 FLEXIBLE FLANGE (RUBBER)
4-2
SHEET 2
BI012671
DRIVELINE GUARD INSTALLATION - C27

4 5 6
1 5 6 3 5 6 2
1 5 6 2
5 7
3 5 6
4 5 6
4-3
SHEET 1
BI012671
DRIVELINE GUARD INSTALLATION - C27


1725032 DRIVELINE GUARD INSTALLATION - C27
1 1 EA 425246 GUARD, DRIVELINE
2 1 EA 411460 GUARD, BELT - ENGINE
3 1 EA 425244 PLATE, FLOOR - RH SKID
4 1 EA 425245 PLATE, FLOOR - LH SKID
4-3
SHEET 2
BI012671
ENGINE PANEL STARTUP ASSEMBLY

3
5
4 6 7
2 6 7
4-4
SHEET 1
BI012671

8 4
4-4
SHEET 2
BI012671


443230 ENGINE PANEL STARTUP ASSEMBLY
1 1 EA 443224 PANEL, ENGINE STARTUP W/THROTTLE
2 1 EA 443225 DECAL, ENGINE STARTUP W/THROTTLE
3 1 EA 416984 BRACKET, THROTTLE ENGINE
4 1 EA 421341 LAMP - INDICATOR
5 1 EA 421342 BULB, 24V
6 2 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
4-4
SHEET 3
BI012671
FUEL FILTER INSTALLATION - C27

1
7 6
2
2
8 3 10 4 3 10
9
8
5
12 3 10
11
4-5
SHEET 1
BI012671
FUEL FILTER INSTALLATION - C27


1511297 FUEL FILTER INSTALLATION - C27
1 1 EA 434777 FUEL FILTER 4-5A
3 4 EA 33375 FITTING, HOSE
4 6 FT 15146 HOSE, FUEL BULK (5/8, 250 PSI)
5 9 FT 15146 HOSE, FUEL BULK (5/8, 250 PSI)
10 4 EA 16890-050 CLAMP, HOSE
12 1 EA 70050 ADAPTER, HYDRAULIC
4-5
SHEET 2
BI012671
FUEL FILTER
14
15
9
16 10
11
17
12
13
4-5A
SHEET 1
BI012671
FUEL FILTER

434777 FUEL FILTER
1 1 EA V014005 T-HANDLE AND O-RING KIT
2 1 EA -------- LID AND GASKET KIT
3 1 EA -------- OUTER CYLINDER KIT
4 1 EA -------- RETURN TUBE KIT
5 1 EA V014006 MOUNTING BRACKET (includes bracket hardware)
6 1 EA V014004 ELEMENT, 10 micron (all replacement elements include seals)
7 1 EA V014007 VALVE, SPRING AND O-RING KIT
8 -------- NOT USED IN THIS ASSEMBLY
9 -------- NOT USED IN THIS ASSEMBLY
10 1 EA -------- BOWL (and lid) GASKET
11 1 EA -------- CHECK BALL WITH SEAL
12 1 EA -------- CENTRIFUGE/CONICAL BAFFLE
13 1 EA -------- NOT USED IN THIS ASSEMBLY
14 1 EA -------- BODY KIT
15 1 EA V014008 BOWL RING
16 1 EA V014009 CAPSCREW KIT (quantity 4)
17 1 EA V014010 CLEAR BOWL KIT (includes bowl, drain, bowl gasket and probe plug)
V014011 COMPLETE SEAL SERVICE KIT
4-5A
SHEET 2
BI012671
ENGINE PRELUBE INSTALLATION - C27

7 6 15 5 4
13
1 12 3
23
16 17 11
9
14 10
8
18 19
2
20
4-6
SHEET 1
BI012671

11
21
23
1 22 24 25
12 13
11
20
4-6
SHEET 2
BI012671

4-6
SHEET 3
BI012671


4421716 ENGINE PRELUBE INSTALLATION - C27
1 1 EA 423813 ENGINE PRELUBE PUMP 4-6A
2 1 EA 424918 HOSE ASSEMBLY (JCBF318-20-67)
7 1 EA 350502 ADAPTER, STRAIGHT - O-RING
9 1 EA 46402-050 ADAPTER, RUN TEE (12MJIC X -12FJIC)
11 1 EA 1528351 MOUNT, PRELUBE - C15/C27
13 4 EA 42627 WASHER, FLAT (1/2)
14 1 EA 4198815 MOUNT, PRELUBE - RELAY
15 1 EA 400984 CHECK VALVE (3/4)
19 4 EA 4328686 VIBRATION-DAMPING SANDWICH MOUNT
20 4 EA 9135 CAPSCREW, SOCKET (3/8-16UNC, 1.00L)
21 4 EA 4328686 FLEX-BOLT SANDWICH MOUNT
23 1 EA 4143209 MOUNT, ENGINE PRELUBE PLATE
25 4 EA 42836 WASHER, FLAT (3/8, TYPE SAE)
4-6
SHEET 4
BI012671
ENGINE PRELUBE PUMP


KIT 423813 ENGINE PRELUBE PUMP
(Includes electrical and plumbing)
1 2 EA -------- BOLT
2 2 EA -------- BOLT
3 2 EA -------- NUT
4 2 EA -------- NUT
5 4 EA -------- BOLT, METRIC
6 5 EA -------- NUT
7 10 EA -------- WASHER, FLAT
8 2 EA -------- WASHER, LOCK
11 5 EA -------- BOLT
15 1 EA -------- ADAPTER
16 1 EA -------- TEE
17 1 EA -------- WIRING HARNESS - DIAGNOSTIC
18 2 EA -------- CLAMP
19 6 EA -------- CLAMP
20 6 EA -------- CLAMP
21 1 EA -------- RELAY, 12V & 24V
22 1 EA -------- BRACKET, MOUNTING - RELAY
23 4 EA -------- CLAMP
24 1 EA -------- OIL EVAC BRACKET ASSEMBLY
25 1 EA 1510239 SWITCH, MAGNETIC
26 4 EA -------- WIRING HARNESS - ENTENSION
27 1 EA 1510261 CABLE ASSEMBLY - BLK GROUND
28 1 EA -------- CABLE ASSEMBLY
29 2 EA -------- WIRING HARNESS - EXTENSION - 72"
30 1 EA -------- WIRING HARNESS - MAIN
31 1 EA -------- CABLE ASSEMBLY
32 1 EA 1510240 WIRING HARNESS - KEY SWITCH
33 1 EA -------- CABLE TIE
34 2 EA -------- ADAPTER, ELBOW
35 1 EA -------- PLATE
36 1 EA -------- QUICK DISCONNECT
37 1 EA -------- CHECK VALVE
38 1 EA -------- REMOTE BRACKET
39 1 EA 1510238 PRESSURE SWITCH
40 2 EA -------- REMOTE BRACKET
42 1 EA -------- ADAPTER
43 1 EA -------- PLATE
44 1 EA -------- GASKET
45 1 EA -------- ADAPTER
46 1 EA -------- ADAPTER
47 1 EA -------- ADAPTER
4-6A
SHEET 1
BI012671
ENGINE PRELUBE PUMP


49 1 EA -------- SPECIAL FITTING
50 2 EA -------- HOSE FITTING
53 1 EA 4095416 MOTOR
54 60 IN -------- HOSE
55 144 IN -------- HOSE
56 1 EA -------- BOX
57 2 EA -------- BOX
4-6A
SHEET 2
BI012671
COOLANT CONDITIONER FILTER ASSEMBLY

8 5 2
7 7
5 5
8
2
4
6
12 13 14
5
3
1
4-7
SHEET 1
BI012671
COOLANT CONDITIONER FILTER ASSEMBLY


433497 COOLANT CONDITIONER FILTER ASSEMBLY
4-7
SHEET 2
BI012671
ENGINE CHARGE & PILOT PLUMBING

1
2
3
4
4-8
SHEET 1
BI012671
ENGINE CHARGE & PILOT PLUMBING


427290 ENGINE CHARGE & PILOT PLUMBING
1 1 KIT 82116 HOSE ASSEMBLY (JCAF310-12-24)
3 1 KIT 406189 HOSE ASSEMBLY (JCBF310-12-28)
4 1 KIT 406190 HOSE ASSEMBLY (JCBF310-12-40)
4-8
SHEET 2
BI012671
AIR CLEANER PIPING - ENGINE

12 28
11 5 10
10
7
4
27
6 15
8 16
9 21
20
10 10 15
19
7 27 16
1
5 22 2 15
4 16
2 21 23
17 14 14
18 15 13
16
4-9
SHEET 1
BI012671
AIR CLEANER PIPING - ENGINE


4426402 AIR CLEANER PIPING - ENGINE
1 1 EA 75549 AIR CLEANER ASSEMBLY 4-10
2 1 EA 423670 BRACKET, SUPPORT
3 1 EA 4373683 MANIFOLD ASSEMBLY
4 1 EA 4426608 PIPING, ENGINE AIR CLEANER
5 1 EA 4426730 PIPING, ENGINE AIR CLEANER
6 1 EA 47972 REDUCER, HUMP
7 2 EA 40532 HOSE, HUMP
8 2 EA 411834 CLAMP, TUBING (10.5 - 10.91)
9 2 EA 87788 CLAMP, AIR LINE (8.50 - 8.91)
10 16 EA 87786 CLAMP, AIR LINE (6.38 - 6.65)
11 1 EA 49125 BAND, STRAP
12 1 EA 426180 STRIP, RUBBER
13 1 EA 4426609 BRACKET, SUPPORT - ENGINE AIR CLEANER
16 4 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
21 1 EA 435420 BRACKET, SUPPORT - ENGINE AIR CLEANER
22 1 EA 402791 U-BOLT
23 2 EA 4325559 BRACKET, MOUNT - AIR CLEANER SUPPORT
27 1 EA 51070 ELBOW, RUBBER - 45 DEG
28 1 EA 40537 ELBOW, RUBBER - 90 DEG
4-9
SHEET 2
BI012671
AIR CLEANER ASSEMBLY

22 21
11 17
13
19
1 14
18
21
8 16
15
9 3
2
20
4
12 5
8
4-10
SHEET 1
BI012671

22
13
16
15
18
2 3
19
4 17 14
9
5
6
7
4-10
SHEET 2
BI012671


75549 AIR CLEANER ASSEMBLY
1 1 EA. ----------- BODY ASSEMBLY (INCLUDES ITEMS 20-21-22)
2 2 EA. V007527 GASKET (SHORT)
3 2 EA. V014655 GASKET (LONG)
4 1 EA. V014654 LOWER BODY ASSEMBLY
5 1 EA. ----------- O-RING
6 1 EA. 65319 CLAMP ASSEMBLY
7 1 EA. ----------- CUP ASSEMBLY
8 14 EA. ----------- BOLT
9 14 EA. ----------- NUT
11 1 EA. ----------- MARKING
12 1 EA. ----------- MARKING
13 1 EA. 65320 ELEMENT ASSEMBLY, SAFETY
14 2 EA. 45786 WASHER GASKET
15 1 EA. 65321 NUT ASSEMBLY (INCLUDES ITEM 14)
16 1 EA. ----------- PIN
17 1 EA. 65322 ELEMENT ASSEMBLY, PRIMARY
18 1 EA. 65323 NUT-WING
19 1 EA. ----------- CLIP
20 2 EA. ----------- BOLT
21 1 EA. ----------- FLANGE ASSEMBLY (INCLUDES ITEM 22)
22 EA. ----------- RESTRICTION ADAPTER, SAFETY
1 EA. 22205 FILTER KIT - AIR CLEANER ASSEMBLY
Includes Items 13-15, 17, and 18.
4-10
SHEET 3
BI012671
ENGINE CHARGE AIR PIPING

14
8 14 14 13 14
15 15 13 13 12 13
5 5 12 12 11 12
9 9 3 2 9 9
7
6
7
16 17 6
7
4 6
5 5 1 9 7
15 15 10 6
8 12
13
14
4-11
SHEET 1
BI012671

11
10
4-11
SHEET 2
BI012671


433941 ENGINE CHARGE AIR PIPING
1 1 EA 4375771 TUBE, AIR - ENGINE RETURN (CAB SIDE)
2 1 EA 433936 TUBE, AIR - ENGINE RETURN (D/C SIDE)
3 1 EA 433937 TUBE, AIR - TURBO OUTLET (D/C SIDE)
4 1 EA 433938 TUBE, AIR - TURBO OUTLET (CAB SIDE)
5 4 EA 416623 CHARGE, AIR HOSE
6 16 EA 337916 CLAMP, AIR LINE
7 4 EA 419579 CHARGE, AIR HOSE
8 2 EA 434074 ELBOW, 45 DEG - TURBO EXTENSION
9 7 EA 435304 CLAMP, MOUNTING BAND
10 1 EA 1656148 BRACKET, SUPPORT - CHARGE AIR TUBE
11 1 EA 435418 BRACKET, SUPPORT - CHARGE AIR PIPING
13 10 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
15 16 EA 355836 CLAMP, T-BOLT
4-11
SHEET 3
BI012671
ENGINE WATER PIPING

16 17
20
18
1
9
15
5 6
5 6
7 5 2
8 6
4-12
SHEET 1
BI012671
ENGINE WATER PIPING

9 14
10 11 12 13
3 5 4
5 6 19 19
6
4-12
SHEET 2
BI012671
ENGINE WATER PIPING


432823 ENGINE WATER PIPING
1 1 EA 433954 TUBE, WATER OUTLET
2 1 EA 433948 TUBE, WATER - SUCTION
3 1 EA 433951 TUBE, WATER - ELBOW
4 1 EA 433952 TUBE, WATER - INTAKE
5 * FT 412542 HOSE, RADIATOR - 4" ID (*2.5 FT)
6 20 EA 88081 CLAMP, AIR LINE
7 2 EA 411832 CLAMP, TUBING
8 * FT 412544 HOSE, RADIATOR (*0.50 FT)
9 1 EA 32820 VALVE, RADIATOR - DRAIN
10 25 FT 30213 HOSE, HEATER - RUBBER
11 2 EA 16888 CLAMP, HOSE
13 2 EA 78190 FITTING, REUSE
14 2 EA 38453 COUPLING, PIPE HALF
15 1 EA 435303 CLAMP, MOUNTING BAND
18 4 EA 42627 WASHER, LOCK (1/2, TYPE A)
19 2 EA 36830 CLAMP, MUFFLER (4 INCH)
20 8 EA 440600 STRAP, CINCH (2 IN X 3 IN)
4-12
SHEET 3
BI012671
COOLER INSTALLATION
ASSEMBLY 439458 REVISION N
11 14
5
62
1
31 42 31
42
33 57 32
34 34 34
34
18 17
18 17 18 17 17 18
10 10
54 55 56
54 55 56
26 37 40
51 43 36
25
25
3
19
21
44 41 38 21 38 41 44
4-13
SHEET 1
BI012671
COOLER INSTALLATION
53 43 27
40 26 25
25 20 29 30
4
21
28
19
20
66 29
67 65
8 19 66
24
22 16 15
12 12
13
13
23
4-13
SHEET 2
BI012671
COOLER INSTALLATION
38 41 44
62
4-13
SHEET 3
BI012671
COOLER INSTALLATION
4-13
SHEET 4
BI012671
COOLER INSTALLATION

439458 COOLER INSTALLATION
1 1 EA 4294273 COOLER ASSEMBLY W/PLUMBING 4-14
(ENGINE/CPSR/HYDR SYS)
4 1 EA 419943 THERMOSTATIC VALVE ASSEMBLY 4-20
10 2 EA 430586 VALVE, MOTOR - ANTI-CAVITY CHECK
14 1 EA 43160 BRACKET, FLOODLIGHT
19 2 EA 85598 ADAPTER, STRAIGHT REDUCER
23 1 EA 401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 4-21
26 2 EA 328296 O-RING, BOSS
27 1 EA 419924 MANIFOLD, RETURN - FAN
28 1 EA 343492 ADAPTER, PLUG - STRAIGHT
36 1 EA 403828 MANIFOLD, RETURN - CONSOLE
37 1 EA 40992 FITTING, STRAIGHT
40 2 EA 56439 ADAPTER, NUT HEX CAP NUT
62 1 EA 320415 PLUG, PIPE
67 1 EA 89007 ADAPTER, RUN TEE - SWIVEL
4-13
SHEET 5
BI012671
COOLER ASSEMBLY W/PLUMBING (ENGINE/CPSR/HYDR SYS)

32 24 3
38
40
2
36
42
40
41
29 24
34
28 27
37
40
2
4
4-14
SHEET 1
BI012671

29 24 25
29 25 24 30
7 29 24
39
8
31 25 24 30
10
24
29
31 25 24 30
11
5 23 26 16
4-14
SHEET 2
BI012671

24 25 29
9 2 12 29 24 1
33
43 44 45 28 27
4-14
SHEET 3
BI012671

18
16 17 23
19
13 14 15
20
22 21
22 21
21 22
4-14
SHEET 4
BI012671

4-14
SHEET 5
BI012671

47 46
35
22 21
4-14
SHEET 6
BI012671


4294273 COOLER ASSEMBLY W/PLUMBING
(ENGINE/CPSR/HYDR SYS)
1 1 EA V013776 OIL COOLER ASSEMBLY, COMPRESSOR OIL 4-15
2 1 EA V013777 RADIATOR ASSEMBLY 4-16
3 1 EA V013778 CHARGE AIR (AFTERCOOLER) ASSEMBLY 4-17
4 1 EA V013779 COOLER ASSEMBLY - HYDRAULIC OIL 4-18
5 1 EA V013780 SHROUD, FAN
6 1 EA V013781 MOUNT, MOTOR
7 1 EA V013788 BRACKET
8 2 EA V013783 FAN GUARD
9 1 EA V013328 CORE GUARD
10 2 EA V013784 COVER
11 2 EA V013785 COVER
12 2 EA V013786 COVER
13 4 EA V000764 NUT, HEX - GR8 (5/16-18UNC, SELF-LOCKING)
14 8 EA 4443864 WASHER, FLAT - GR8 (5/16)
16 2 EA 5975 WASHER, LOCK (1/2)
17 2 EA V009425 SPACER, MACHINED
18 12 EA V000765 NUT, HEX - GR5 (5/8-18UNF)
19 2 EA V013788 X-BRACE ROD
20 2 EA V013332 X-BRACE CLAMP
22 6 EA V002473 WASHER, FLAT (1/2)
23 2 EA 5972 CAPSCREW, HEX HEAD - (1/2-13UNC, 1.500L)
24 65 EA 56006 WASHER, FLAT (3/8)
25 32 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
26 8 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
27 12 EA V000766 WASHER, FLAT (5/16)
30 30 EA 5989 WASHER, LOCK (3/8)
33 1 EA 419935 MOTOR 4-19
34 1 EA 434227 FAN, 46" X 16 BLADE
1 EA V013875 bushing, fan
1 EA V013874 blade, fan (1 single blade)
35 2 EA 4443865 BUSHING, SH
36 1 EA 4443866 WARNING SIGN
37 2 EA 4443867 DECAL - MAX PSI 350
38 1 EA 4443868 DECAL - MAX PSI 50
39 3 EA 4443869 LABEL, HEAT EXCHANGERS
40 3 EA 4444020 DECAL, INLET
41 2 EA 4444021 TAG, FAN ROTATION
42 8 EA 4444022 RIVET, LARGE HEAD
43 16 EA 4444023 WASHER, FLAT - 1/2" - GR8
44 8 EA 4444024 NUT, HEX - SELF LOCKING - NYLON INSERT
45 8 EA 4444025 CAPSCREW, HEX - GR8 (1/2-13 x2.00 L)
46 6 EA 4444026 WASHER, FLAT (1/4")
4-14
SHEET 7
BI012671


47 6 EA 42558 CAPSCREW, HEX - GR5 (1/2-20 x 4.00 L)
1 EA V003816 BREAKER TOOL, TUBING (Not included with 416676)

(For freeing rectangular tubes from rubber grommet)
1 EA V003817 INSTALLATION TOOL, TUBING (Not included with
416676)
(For removing and installing rectangular tubes)
1 EA V003386 INSTALLATION TOOL, TUBING (Not included with
416676)
(For removing round tubes)
4-14
SHEET 8
BI012671
OIL COOLER ASSEMBLY, COMPRESSOR OIL

ASSEMBLY V013776 REVISION G
11
13
12
8 6
7 6
5
1
10 9
3
12
11
4
2
16 15
4-15
SHEET 1
BI012671
OIL COOLER ASSEMBLY, COMPRESSOR OIL

ASSEMBLY V013776 REVISION G

V013776 OIL COOLER ASSEMBLY, COMPRESSOR OIL
1 1 EA V013792 FRAME, OIL COOLER
2 1 EA V013793 BAR STABILIZER
3 1 EA V013794 BAR STABILIZER
4 24 EA 86447 STABILIZER, TUBE - CENTER
5 16 EA 86446 STABILIZER, TUBE
6 10 EA 6002 WASHER, LOCK
7 6 EA 6001 NUT, HEX
9 1 EA V013152 PLUG, SQUARE HEAD
10 364 EA V010284 TUBE, ALUMINUM
11 752 EA V007051 SEAL, CSC
12 1128 EA 86445 WASHER, CUPPED
13 376 EA 86444 RETAINER, TUBE
15 4 EA 4444022 RIVET, LARGE
16 1 EA TAG, DATA
V003386 INSTALLATION TOOL, TUBING (Not included with OIL COOLER ASSY)
4-15
SHEET 2
BI012671
RADIATOR ASSEMBLY
ASSEMBLY V013777 REVISION R
18 17
19
15
26
29
28 27 14
24
9
13
12
1
10
25 30
11
4-16
SHEET 1
BI012671
RADIATOR ASSEMBLY
3 5 7 6
21
22
22
20
16
23
4-16
SHEET 2
BI012671
RADIATOR ASSEMBLY

V013777 RADIATOR ASSEMBLY
1 1 EA V013804 RADIATOR FRAME
2 1 EA V013805 BAR, SUPPORT
4 1 EA V002424 PLUG, SQ HEAD (NOT SHOWN)
6 8 EA V007814 WASHER, FLAT
7 8 EA V007057 NUT, HEX
8 178 EA V011739 RUBBER SEAL, LOCKING
9 178 EA V011740 RUBBER SEAL
10 178 EA 4443909 TUBES, M-FIN, ITS
11 1 EA 4444080 AIR BAFFLE, BOTTOM, FELT
12 1 EA 4444081 AIR BAFFLE, TOP, FELT
13 2 EA V000760 HOSE CLIP
14 1 EA 4444084 PETCOCK, BRASS
15 1 EA 401113 SIGHT GLASS
16 3 EA V011027 ELBOW, STREET
17 4 EA V011028 FITTING
18 1 EA 4444082 HOSE
19 1 EA 4444083 HOSE
20 2 EA V013812 PLUG, SQ HEAD
21 1 EA 4444085 CAP
22 1 EA 4444086 HOSE, OVERFLOW
23 1 EA 4444087 NIPPLE
24 1 EA 4444088 ELBOW, 90 DEG
25 4 EA 4444022 RIVET, LARGE HEAD
26 1 EA 4444089 SURGE TANK
27 4 EA V002473 WASHER, FLAT - 1/2"
28 4 EA 5977 CAPSCREW, HEX - GR5 (1/2-13, 1.25" LONG
29 1 EA 4444090 HOSE CLIP
30 1 EA TAG, DATA
1 EA V003816 BREAKER TOOL, TUBING (Not included with assemblies )

1 EA V003817 INSTALLATION TOOL, TUBING (Not included with assemblies)
1 EA V003386 INSTALLATION TOOL, TUBING (Not included with assemblies)
4-16
SHEET 3
BI012671
CHARGE AIR (AFTERCOOLER) ASSEMBLY

ASSEMBLY V013778 REVISION H
3 2
8 7 9
4
4
1
6 6
6
10
11 12
4-17
SHEET 1
BI012671
CHARGE AIR (AFTERCOOLER) ASSEMBLY

ASSEMBLY V013778 REVISION H

V013778 CHARGE AIR (AFTERCOOLER) ASSEMBLY
1 1 EA V013798 FRAME, CHARGE AIR (AFTERCOOLER) ASSEMBLY
2 75 EA 4443947 TUBE, S-FIN
3 150 EA V011745 SEAL, CAC
4 2 EA V011746 RETAINER, TUBE
7 12 EA V011749 O-RING SEAL, VITON
8 12 EA V011750 FLAT WASHER, STAINLESS STEEL
9 12 EA V011751 SOCKET HEAD SCREW, STAINLESS STEEL
11 4 4444022 RIVET, LARGE
12 1 TAG, DATA
1 EA V003816 BREAKER TOOL, TUBING (Not included with AFTERCOOLER

ASSEMBLY)
1 EA V003817 INSTALLATION TOOL, TUBING (Not included with AFTERCOOLER
ASSEMBLY)
4-17
SHEET 2
BI012671
COOLER ASSEMBLY - HYDRAULIC OIL

7 6
1
2
9 10 3
6 2
4-18
SHEET 1
BI012671
COOLER ASSEMBLY - HYDRAULIC OIL


V013779 COOLER ASSEMBLY - HYDRAULIC OIL
1 1 EA V013789 FRAME, OIL COOLER
2 2 EA V013790 BAR, TUBE STABILIZER
3 3 EA 86447 STABILIZER, TUBE - CENTER
4 3 EA 86446 STABILIZER, TUBE
6 110 EA V007051 SEAL, CSC
7 165 EA 86445 WASHER, CUPPED
8 55 EA 86444 RETAINER, TUBE
11 4 EA 4444022 RIVET, LARGE
12 1 EA TAG, DATA
1 EA V003386 INSTALLATION TOOL, TUBING (Not included with OIL COOLER

ASSEMBLY)
4-18
SHEET 2
BI012671
MOTOR, FAN
3 28
4 1
27
2
18
21 20
19
16
15 17
23
22
5
5 6
13 24
14 13 25
14 7 10
26
8
9
11
4-19
SHEET 1
BI012671
MOTOR, FAN

419935 MOTOR, FAN
1 1 EA V009855 HOUSING ASSEMBLY, BARREL
2 1 EA V009856 PLATE, VALVE
3 1 EA V007420 PLUG, BLEEDER
4 1 EA V007421 WASHER, SEAL
5 1 EA V009857 HOUSING, BEARING
6 1 EA V009858 O-RING
7 1 EA V009859 O-RING
8 1 EA V009860 O-RING
9 1 EA V009861 CARRIER, SEAL
10 1 EA V009862 SEAL, SHAFT
10a 1 EA V009863 SPACER WASHER, 1MM - SHAFT (Not Shown)
11 1 EA V009864 RING, RETAINING
13 1 EA V007429 PLUG, BLEEDER
14 1 EA V007430 WASHER, SEAL
15 1 EA V009865 SHAFT
16 1 EA V007432 PIN, GUIDE
17 1 EA V009866 KEY, FLAT
18 1 EA V009867 BARREL, CYLINDER
19 1 EA V009868 SUPPORT, BARREL
20 7 EA V009869 PISTON ASSEMBLY
21 21 EA V009870 RING, PISTON
22 1 EA V009871 GEAR, RING
23 1 EA V009872 BEARING, TAPERED ROLLER
24 1 EA V009873 BEARING, TAPERED ROLLER
25 V001290 WASHER, SPACER (2,35MM) As Required
V009874 WASHER, SPACER (2,40MM) As Required
27 2 EA V009887 SHIM (0,2) As Required
2 EA V009888 SHIM (0,4) As Required
28 4 EA V009892 CAPSCREW, HEX SOCKET
1 EA 1060610 SEAL KIT
4-19
SHEET 2
BI012671
THERMOSTATIC VALVE ASSEMBLY

1 2 3 4 5 6 7 8
4-20
SHEET 1
BI012671
THERMOSTATIC VALVE ASSEMBLY


419943 THERMOSTATIC VALVE ASSEMBLY
1 1 EA V009897 VALVE BODY
2 1 EA V009898 VALVE COVER
3 1 EA V009899 O-RING
4 1 EA V009900 SEAL, LIP
5 1 EA V009901 ELEMENT, 150 DEG F.
8 1 EA ------- NAMEPLATE
4-20
SHEET 2
BI012671
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)

4
5
4-21
SHEET 1
BI012671
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)


401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)
1 1 EA 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA 16577 O-RING
3 2 EA ---------- LOCKING SCREW
4 1 EA V008632 CANNISTER ASSEMBLY
5 1 EA 401857 FILTER ELEMENT
6 4 EA V012559 VALVE, BYPASS W/STAINLESS STEEL BALLS
4-21
SHEET 2
BI012671
AIR CLEANER PIPING (COMPRESSOR)

1 1 9
6
5
4
10 11 12 13
4 2
4 3
4 2
10 7
9 15
16
14
4-22
SHEET 1
BI012671
AIR CLEANER PIPING (COMPRESSOR)


423595 AIR CLEANER PIPING (COMPRESSOR)
1 1 EA 75549 AIR CLEANER ASSEMBLY 4-10
2 2 EA 46027 ELBOW, 45 DEG
3 1 EA 43771 ELBOW, 90 DEG
4 14 EA 87788 CLAMP, AIR LINE (8.25- 8.56)
5 1 EA 47972 REDUCER, HUMP
7 1 EA 409053 TUBE, 21 INCH LONG
8 2 EA 4062860 BRACKET, MOUNT - AIR CLEANER SUPPORT
10 2 EA 424675 TUBE, 8 INCH LONG
16 6 EA 16083 WASHER, FLAT (3/8)
4-22
SHEET 2
BI012671
COMPRESSOR/AIR RECEIVER PIPING (1500/350)

ASSEMBLY 423662 REVISION J
18 19 31
8 57 58 2 59 1 8
32 33
50 15
61
12
3 4 5 60
54
50
24 25 50
6
61 16 17 3 4 5
8 7 18 19
12 6 61 59
61
47 1
13 20 55
28
10
10 22 23
34
34 35
27 30 29 27
9 36
4-23
SHEET 1
BI012671

4-23
SHEET 2
BI012671

37
38
39
42
50 25 24 51
40 41
11 18 19 31 32 46
15 39
50
6 43 45
54
50
12
52
4-23
SHEET 3
BI012671

4-23
SHEET 4
BI012671


423662 COMPRESSOR/AIR RECEIVER PIPING (1500/350)
1 1 EA 422284 MANIFOLD, RECEIVER TANK
2 1 EA 422285 MANIFOLD, COMPRESSOR
3 1 EA 45214 GASKET, FLANGE - PIPE - 3 INCH
5 8 EA 42606 NUT, LOCK (3/4-10UNC)
6 1 EA 96224 MAIN AIR MANIFOLD ASSEMBLY 4-24
7 1 EA 401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 4-21
8 4 EA 322885 1401691 ADAPTER, SPLIT FLANGE KIT
9 1 EA 49512 VALVE, REGULATOR
1 EA V009253 Seal Kit, Valve - Regulator
10 2 EA 49635 MOUNT, REGULATOR - RIGHT HAND
11 1 EA 86895 MOUNT, MUFFLER - COMPRESSOR
12 1 EA 1639924 HOSE ASSEMBLY (JCAM500-40-255)
13 1 EA 86896 MOUNT, THERMAL BYPASS
14 1 EA 430752 COMPRESSOR HOSE PLUMBING 4-26
24 1 EA 136825 NIPPLE, CLOSE
25 1 EA 1518136 ELBOW, PIPE - 90 DEG
28 1 EA 39870 ADAPTER, HEX CAP NUT
30 1 EA 34727 VALVE, SHUTOFF - BALL TYPE
31 14 EA 16862 FLANGE, SPLIT HALF
32 7 EA 16357 O-RING
33 6 EA 36317 ADAPTER, SPLIT FLANGE - 90 DEG
47 2 EA 425048 MOUNT, ANGLE
54 1 EA 35861 COUPLING, PIPE
4-23
SHEET 5
BI012671


60 1 EA 409060 FLANGE, PIPE - 3 INCH NPT
61 3 EA 1573767 HOSE RESTRAINT
4-23
SHEET 6
BI012671
MAIN AIR MANIFOLD ASSEMBLY

10
9 4 9
3 5
7 2 2 1
6 6
8 8
9
9
7 4
5
2
8
1
6 3 6
11 12
1
11 12
10
4-24
SHEET 1
BI012671
MAIN AIR MANIFOLD ASSEMBLY


96224 MAIN AIR MANIFOLD ASSEMBLY
1 1 EA 95878 MANIFOLD, MAIN AIR VALVE
2 2 EA 31804 FITTING, HYD 90 DEG
3 1 EA 95178 VALVE, BALL
4 1 EA 439628 HYDRAULIC CYLINDER 4-25
EA 1525003 seal kit
5 1 EA 96225 HANDLE, MAIN AIR MANIFOLD
6 2 EA 36451 FITTING, BUSHING
10 1 EA 402148 MOUNT - MAIN AIR MANIFOLD
11 2 EA 6291 NUT, HEX (1/2-13UNC, ELASTIC STOP)
4-24
SHEET 2
BI012671
HYDRAULIC CYLINDER
4-25
SHEET 1
BI012671
HYDRAULIC CYLINDER

439628 HYDRAULIC CYLINDER
When ordering, please give complete nameplate data
1 1 EA V014656 ROD CLEVIS

1525003 seal kit
4-25
SHEET 2
BI012671
COMPRESSOR HOSE PLUMBING

19
5 10
5
11
12
13 20
10
18
17
14 7
21
16
15
3
4
2
2
4-26
SHEET 1
BI012671

4-26
SHEET 2
BI012671


430752 COMPRESSOR HOSE PLUMBING
1 1 EA T105092 HOSE ASSEMBLY (JCAACP-32-38)
5 2 EA T105088 HOSE ASSEMBLY (JCAM2T-04-252)
6 1 EA 436025 HOSE ASSEMBLY (JCAACP-24-48)
4-26
SHEET 3
BI012671
AIR COMPRESSOR WITH ATTACHMENTS (1500/350)

10 11 12 13
4-27
SHEET 1
BI012671

13 11 10 10 11 13
11 5
7 9
4 8
4-27
SHEET 2
BI012671


441077 AIR COMPRESSOR WITH ATTACHMENTS (1500/350)
1 1 EA 423555 AIR COMPRESSOR PACKAGE SERVICE ITEMS 4-28
(1500/350)
2 1 EA 89097 TORSIONAL DRIVE COUPLING 4-33
3 1 EA 88226 BUSHING, TAPER LOCK
6 1 EA 414417 SHIM, SET (W/3/4 SLOT 2X2)
11 6 EA 42606 NUT, LOCK (3/4-10UNC)
12 1 EA 421226 BRACKET, MOUNTING COMPRESSOR
13 4 EA 37870 WASHER, BEVELED
4-27
SHEET 3
BI012671
AIR COMPRESSOR PACKAGE SERVICE ITEMS (1500/350)

8
7
8A
14
13
1 5
12
7
6
11
16
15
10
4-28
SHEET 1
BI012671
AIR COMPRESSOR PACKAGE SERVICE ITEMS (1500/350)


423555 AIR COMPRESSOR PACKAGE SERVICE ITEMS
(1500/350)
1 1 EA V011906 COMPRESSOR AIR END ATTACHMENTS 4-29
1 EA V010557 AIR END (REBUILT)
2 1 EA V011907 RECEIVER TANK ASSEMBLY 4-30
3 1 EA V011905 REGULATOR/CONTROL PANEL ASSEMBLY (HP 4-31
DC)
4 1 EA V011900 DISCHARGE VALVE ASSEMBLY 4-32
5 1 EA 83327 TEMP SAFETY SWITCH (N.C. 250 F.)
6 1 EA V000898 TEMP SAFETY SWITCH (N.C. 265 F.) - Sender on air
line between compressor and receiver
7 1 EA 83325 TEMP GAUGE/CONNECTING TUBING/SENDER
8 1 EA 61758 GAUGE, DISCHARGE PRESSURE
8A 1 EA ------- PANEL, GAUGE
9 ------- SEE ITEM 2 DRAWING - "Receiver Tank Assembly,
Compressor"
10 1 EA 89098 VALVE ASSEMBLY, THERMAL/BYPASS - 2 INCH -
200 DEG
1 EA 86990 Element Kit, 200 Deg - Thermal Bypass
11 ------ HYDRAULIC FILTER ASSEMBLY - SEE
"Compressor/air Receiver Piping" - This Section
12 ------ MAIN AIR MANIFOLD ASSEMBLY - SEE
"Compressor/air Receiver Piping" - This Section
13 1 EA 49609 VALVE, HIGH/LOW PRESSURE SELECT
14 ------ AIR CLEANER ASSEMBLY, COMPRESSOR (SEE "Air
Compressor Group List" - This Section
15 ------ VALVE, DRAIN - SEE "Compressor/air Receiver Piping"
- This Section
16 ------ SENDER, OIL TEMP (DISCHARGE GAUGE) - SEE
"Panel/Gauges (Engine)" - Section 2
4-28
SHEET 2
BI012671
COMPRESSOR AIR END ATTACHMENTS

44 21 18 29 22 4 37 32 42 11 15 11 2 39 5 33 26 31 40 39 33
42
6 38
30
1A 8 7
28
12
22
25 38
3
10 41
43
24 42
36 9
27 30 35
16 19
27
23
13 34
1H
42 20
1J 1F 1G
14
43
4-29
SHEET 1
BI012671


V011906 COMPRESSOR AIR END ATTACHMENTS
1A 1 EA ------- TAG, WARNING
1B 1 EA 22109 SEAL, MAIN SHAFT (NOT SHOWN)
1C 1 EA 22110 SEAL, AUXILIARY SHAFT (NOT SHOWN)
1D ------- DRIVE COUPLING (See "Air Compressor with Attachments" This
Section)
1E 1 EA V010660 KEY, DRIVE COUPLING - CLASS 2 (NOT SHOWN)
1F 1 EA V006788 COUPLING ASSEMBLY (With Attachments and Gaskets)
1G 2 EA V003699 GASKET, COUPLING ASSEMBLY
1H 1 EA V010661 GASKET, AIR OUTLET
1J 1 EA V006787 GASKET, AIR INLET
2 1 EA 82264 ADAPTER, AIR INLET
3 1 EA 45947 ORIFICE, .094
4 1 EA V007134 SWITCH. PRESSURE - 90 LB.
5 1 EA ------- PLUG, CAP - PLASTIC (Shipping)
6 1 EA V010293 MOUNT, CLOSED INLET CYLINDER
7 1 EA V011409 FILTER, VENT - 10-32 UNF
8 1 EA V010294 ROD, END SPHER-RH
9 1 EA V011908 LEVER, INLET CONTROL
10 1 EA 56691 ORIFICE, CONTROL - .031
11 2 EA 44757 GASKET
12 1 EA 63200 SILENCER, AIR EJECTION
13 1 EA V011411 HOSE, 36 INCH
14 1 EA V011901 HOSE, 46 INCH
15 1 EA 64977 INLET VALVE (8 INCH W/.625 ORIFICE)
16 1 EA V010982 TUBE, SEAL - DRAIN
17 1 EA ------- NUT, CAP 37F x .25
18 1 EA 99022 VALVE, OIL STOP
1 EA 22483 Repair Kit, Oil Stop Valve
19 1 EA 61747 CYLINDER, INLET CONTROL
1 EA V011480 Spring, Cylinder
1 EA 61748 Repair Kit, Cylinder
20 1 EA 61750 BRACKET, CLEVIS AND PIN
21 1 EA ------- BUSHING, RED STL 3/8 x 1/4
22 2 EA ------- BUSHING, RED STL 1/2 x 1/4
23 1 EA V009087 PLUG, PIPE
24 1 EA V010985 CONNECTOR, TUBE
25 1 EA ------- NUT, HEX PLTD - 5/16-18
26 1 EA ------- NUT, HEX PLTD - 3/8-16
27 6 EA ------- NUT, HEX F PLTD - 5/16-18
28 1 EA ------- NUT, HEX LOCKING - 5/16-18
29 1 EA 98794 O-RING, VITON
30 1 EA V010595 CAPSCREW, FERRY HEAD
31 1 EA V011413 CAPSCREW, FERRY HEAD
32 4 EA ------- CAPSCREW, HEX GR5 - 1/2-13 x 4
33 8 EA ------- CAPSCREW, HEX GR5 - 3/4-10 x 3
34 4 EA ------- SCREW, HEX SER WASHER - 5/16-18 x 1
35 2 EA ------- SCREW, HEX SER WASHER - 5/16-18 x 1 1/4
36 1 EA ------- SCREW, HEX SER WASHER - 5/16-18 x 1 1/2
37 4 EA ------- WASHER, SPRING LOCK - 1/2
4-29
SHEET 2
BI012671


38 2 EA ------- WASHER, SPRING LOCK - REG PLTD - 5/16
40 2 EA ------- WASHER, PL-B REG PLTD - 3/4
41 1 EA ------- ELBOW, 37FL 90M 1/4 x 1/8
42 5 EA ------- ELBOW, 37FL 90M 1/4 x 1/4
43 1 EA ------- ELBOW, 37FL 90F 1/4 x 1/4
44 1 EA ------- TEE, 37FL M RN 1/4 x 1/4
4-29
SHEET 3
BI012671
RECEIVER TANK ASSEMBLY

ASSEMBLY V011907 REVISION A
38 45
10 30
14 45 30 3 36
26
18 36
46
23 36
45
13 28 35
42 35
38
32 8
7 21 17
44 28 35 43
34
25 31
4
29
42 19
2
27
16
47
45
6 47 11
42
15 1
22
47
12 20 12 12 33 39 5 41 40 37 24
4-30
SHEET 1
BI012671


V011907 RECEIVER TANK ASSEMBLY
1 1 EA 87684 STRAINER (Y LINE)
2 1 EA 87682 VALVE, MINIMUM PRESSURE
4405947 BODY, MINIMUM PRESSURE VALVE
1 EA 87683 Repair Kit, Valve - Minimum Pressure/Check
3 1 EA 52612 AIR LINE FILTER ASSEMBLY (MOISTURE SEPARATOR)
1 EA V001125 Element, Filter Assembly (Moisture Separator)
4 1 EA ------- PLUG, CAP - PLASTIC (Shipping)
5 1 EA ------- ANGLE SUPPORT (Shipping)
6 1 EA 44753 OIL FILL PLUG
1 EA 45639 O-ring (Oil fill Plug)
7 1 EA 45648 INDICATOR, SERVICE
8 1 EA 49615 VALVE, BLOWDOWN (NO)
1 EA 22100 Repair Kit, Blowdown Valve (NO)
9 1 EA 49613 VALVE, RUNNING BLOWDOWN (NC)
1 EA 22106 Repair Kit, Valve - Running Blowdown (NC)
10 1 EA ------- NUT, D-LOC 3/4-10
11 1 EA 45946 GLASS, SIGHT - 24 KT
12 3 EA 61761 GLASS, SIGHT - OIL LEVEL - 2 INCH
13 1 EA 56217 ROD, THREADED - 3/4-10 x 36
14 1 EA V007126 PLATE, SEPARATOR
15 1 EA V014020 ADAPTER, OIL FILL
16 1 EA V011909 HOSE, 27 INCH
17 1 EA ------- HOSE, 15 INCH
18 1 EA 314306 GASKET, SEPARATOR COVER (HIGH PRESSURE)
19 1 EA 81728 SILENCER, BLOWDOWN - 360 DEG
20 1 EA ------- DECAL, RECEIVER OIL FILL LEVEL
21 1 EA V003187 ORIFICE, .187
22 1 EA 83328 VALVE, SAFETY RELIEF (400 PSI)
23 1 EA 51982 ELEMENT KIT, SEPARATOR
24 1 EA V011498 AIR RECEIVER/SEPARATOR TANK WELDMENT
25 1 EA ------- COUPLING, PIPE - 3/4 300 LB.
26 1 EA ------- CROSS, PIPE 1/2" 300 LB.
27 1 EA V015336 ELBOW, PIPE - 90 DEG 1/4" 300 LB.
28 2 EA V015345 TEE, PIPE - 300 LB.
29 1 EA V009088 BUSHING, RED STL - 1/4 x 1/8
32 1 EA ------- PLUG, PIPE - 1/2" 3000 LB. STL
33 1 EA V004183 PLUG, PIPE - 3/4" 3000 LB. STL
34 1 EA V015347 NIPPLE, PIPE - XS - 1/8 x 1 1/2
35 3 EA V015348 NIPPLE, PIPE - XS 1/2 x CL
36 1 EA V015349 NIPPLE, PIPE
37 4 EA ------- NUT, HEX UNF IN - 1/2-13
38 2 EA ------- NUT, HEX UNF IN - 3/4-10
39 4 EA ------- CAPSCREW, HEX - GR5 (1/2 x 1 1/2)
41 4 EA ------- WASHER, PL-B REG PLTD - 1/2
42 3 EA V004191 CONNECTOR, 37 FL/MPT PLTD - 1/4 x 1/4
43 1 EA V015351 CONNECTOR, 37 FL/MPT PLTD - 1/2 x 1/2
4-30
SHEET 2
BI012671


44 1 EA V004193 ELBOW, 37FL 90M - 1/4 x 1/8
45 4 EA V004195 ELBOW, 37FL 90M - 1/4 x 1/4
46 1 EA V015352 ELBOW, 37FL 90M - 1/2 x 1/2
47 3 EA V015344 NIPPLE, PIPE - HEX PLTD - 1/4 x 1/4
4-30
SHEET 3
BI012671
REGULATOR/CONTROL PANEL ASSEMBLY (HP DC)

13 19 14 2 15 1 15 18
10
14
14
7
14
11 12
16
15
17
15
9 4 6
17 15 14
15 19
18
4 14
15
14
3 2 12 14 8 5 15
4-31
SHEET 1
BI012671
REGULATOR/CONTROL PANEL ASSEMBLY (HP DC)


V011905 REGULATOR/CONTROL PANEL ASSEMBLY (HP DC)
1 1 EA V010290 VALVE, REGULATOR - HP - SELF RELIEVING
1 EA V010291 Repair Kit, Valve - Regulator - HP - Self Relieving
2 4 EA ------- BRACKET, PIPE
3 1 EA 49611 VALVE, REGULATOR (LOW PRESSURE)
1 EA 22102 Repair Kit, Valve Regulator (Low Pressure)
4 2 EA 49612 VALVE, INLINE CHECK
5 1 EA 61759 VALVE, REGULATOR (HIGH PRESSURE)
1 EA 22102 Repair Kit, Valve Regulator (High Pressure)
6 1 EA V011904 HOSE, 17 INCH
7 1 EA V011902 HOSE, 21 INCH
8 1 EA V011903 HOSE, 24 INCH
9 1 EA ------- PANEL, REGULATOR/CONTROL MOUNTING
10 1 EA ------- PLUG, PIPE - 1/4" 3000 LB. STL
11 8 EA ------- NUT, HEX F PLTD - 5/16-18
12 8 EA ------- SCREW, HEX SER WASHER - 5/16-18 x 1
13 1 EA ------- CONNECTOR, 37 FL/MPT PLTD - 1/4 x 1/4
14 8 EA ------- ELBOW, 37FL 90M - 1/4 x 1/4
15 8 EA ------- NIPPLE, PIPE - XS PLT - 1/4 x CL
16 1 EA ------- NIPPLE, PIPE - XS PLT - 1/4 x 1 1/2
17 2 EA ------- ELBOW, PIPE 90 DEGREE 300 LB. PLT - 1/4"
18 2 EA ------- CROSS, PIPE - 1/4" PLT
19 2 EA ------- TEE, PIPE PLTD - 1/4
4-31
SHEET 2
BI012671
DISCHARGE VALVE ASSEMBLY

4
6
3 1
4-32
SHEET 1
BI012671
DISCHARGE VALVE ASSEMBLY


V011900 DISCHARGE VALVE ASSEMBLY
1 1 EA V011898 FLANGE KIT, NPT (kit parts not sold separately -
kit includes 1 o-ring, 4 bolts and 4 lockwashers)
2 1 EA V011897 ADAPTER, DISCHARGE VALVE
3 1 EA V010296 VALVE ASSEMBLY, DISCHARGE
4 1 EA V011899 NUT, HEX
5 1 EA 86659 GASKET
6 1 EA V010297 O-RING, VITON
7 8 EA ------- CAPSCREW, HEX HEAD - GR8 (3/4-10, 2.250L)
4-32
SHEET 2
BI012671
TORSIONAL DRIVE COUPLING

4-33
SHEET 1
BI012671
TORSIONAL DRIVE COUPLING


89097 TORSIONAL DRIVE COUPLING
1 1 EA 95090 FLANGE
2 1 EA 89422 RUBBER ELEMENT
4-33
SHEET 2
BI012671
PUMP DRIVE ASSEMBLY

54 59
64 58 55 54 58 55
3 5 5 4
59
52 51
58 56 10
61
55
65 66 9
62
25 25
56 1
1
7 8
43
21 43
20 20
67 7 8
15 34 6 24 30
40 35
35 28
28
68 26 45 46
15 34
21 2
19
7 38 42
22
8 39 14
11
12
14
24 11
14 2
42
4-34
SHEET 1
BI012671
PUMP DRIVE ASSEMBLY

52
44 51 50 47 46 45 24
24
17 18
45
49
48
22 14 12
47 20 16 24 2
58
1 4
49 48 47 46 45 55
25 9
16 20 17 13
10
18 31
4-34
SHEET 2
BI012671
PUMP DRIVE ASSEMBLY


423706 PUMP DRIVE ASSEMBLY
1 1 EA 421997 PUMP DRIVE GEARBOX ASSEMBLY 4-35
2 2 EA 423454 PUMP, VARIABLE DISPLACEMENT 4-37
3 1 EA 419938 PUMP, GEAR - FAN 4-44
4 1 EA 414277 PUMP, DUST COLLECTOR/WATER INJECTION 4-45
5 1 EA 416962 VALVE, RELIEF
1 EA V004942 Cartridge Seal Kit
6 1 EA 410663 PUMP ASSEMBLY, 190 CC 4-46
10 2 EA 437146 WASHER, FLAT (1/2)
15 1 EA 421343 FLANGE, SPLIT
21 2 EA 56488 GASKET, PUMP
25 2 EA 58426 GASKET
34 1 EA 421339 ADAPTER, PUMP
42 2 EA 51121 ADAPTER, 90 DEG - HP
43 2 EA 58495 HYDRAULIC FILTER ASSEMBLY (CHARGE) 4-50
1 EA V004939 Cartridge, Relief Valve
48 2 EA 61982 ADAPTER, SWIVEL
50 1 EA 56787 ADAPTER, STRAIGHT - SWIVEL
52 2 EA 56439 ADAPTER, HEX CAP NUT
4-34
SHEET 3
BI012671
PUMP DRIVE ASSEMBLY


64 1 KIT 419972 ADAPTER, SPLIT FLANGE
66 2 EA 437144 WASHER, FLAT (5/8)
67 1 EA 4331509 AIR FILTER
68 1 EA 68831 ADAPTER, STRAIGHT (1/32 ORIFICE)
4-34
SHEET 4
BI012671
PUMP DRIVE GEARBOX (4 PAD)

16 12
17 11
15
10
28
14 15
7 8
31 29 13
14 2 9
30
20 4
19 18 21
26 22 24
1 6 3
23 27 27 5
7 8 9
2
25 27 25 27
4-35
SHEET 1
BI012671
PUMP DRIVE GEARBOX (4 PAD)


421997 PUMP DRIVE GEARBOX (4 PAD)
1 1 EA V009581 HOUSING ASSEMBLY (4 PAD)
2 1 EA V009582 GASKET, HOUSING
3 1 EA V009583 TROUGH, OIL
4 2 EA 20998 CAPSCREW
5 3 EA V009584 GEAR, 30T
6 6 EA 21443 BEARING
7 24 EA V009585 CAPSCREW
8 24 EA V004359 NUT, HEX
10 1 EA V009586 ELBOW, 90 DEG
11 1 EA V009587 BUSHING, REDUCING
12 1 EA V009588 BREATHER, 0 PSI
13 1 EA V000415 PLUG, MAGNETIC
15 2 EA V000416 PLUG, PIPE
16 1 EA ------ PLATE, IDENTIFICATION
17 2 EA ------ SCREW, DRIVE
18 1 EA V011215 LINESHAFT ASSEMBLY, INPUT (GEARBOX) 4-36
19 1 EA V009590 ADAPTER, SAE C
20 1 EA V009591 RING, ADAPTER
21 1 EA V009592 ADAPTER, PUMP - SAE B
22 1 EA V009593 O-RING
23 1 EA V009594 DRIVE SHAFT C, 19T-8/16P M
24 1 EA V009595 SLEEVE, ADAPTER
25 2 EA V009596 DRIVE SHAFT D/E, 19T-8/16P EXT
26 1 EA V009597 O-RING
27 4 EA V009598 O-RING
28 2 EA V009599 PIN, DOWEL
29 1 EA V009600 COVER PLATE
30 1 EA 20480 O-RING
32 1 EA V015127 DIPSTICK TUBE (not shown)
33 1 EA V015128 DIPSTICK (not shown)
4-35
SHEET 2
BI012671
LINESHAFT ASSEMBLY, INPUT (GEARBOX)

5 2 7 4
8 3
4-36
SHEET 1
BI012671
LINESHAFT ASSEMBLY, INPUT (GEARBOX)


V011215 LINESHAFT ASSEMBLY, INPUT (GEARBOX)
1 1 EA 421114 SHAFT, FLANGED
2 1 EA V009605 BEARING, BALL
4 1 EA 30169 O-RING
5 1 EA V004038 RING, RETAINING - INTERNAL
6 1 EA V011216 RING, RETAINING - EXTERNAL
8 1 EA V011218 HOUSING
9 1 EA V011219 SEAL, OIL
4-36
SHEET 2
BI012671
VARIABLE DISPLACEMENT PUMP

22 22 28 5
32
13
35 31
63
63
32
32
49
37
24
33
78
35
33
48
32
63
31 13 1 10 3
32
20
22
47
21
46
26 14
4-37
SHEET 1
BI012671
VARIABLE DISPLACEMENT PUMP


In order for us to supply the correct parts for your unit,
please include all of the following information with your
parts order.
TYPE CODE (Taken from the nameplate on the pump

or motor)
TYPE NUMBER (Taken from the nameplate on the
pump or motor)
SERIAL NUMBER (Taken from the nameplate on the
pump or motor)
PART NUMBER (Taken from the parts list)
PART NAME (Pump, Variable Displacement) Taken
from the parts list
423454 VARIABLE DISPLACEMENT PUMP

1 1 EA V012884 ROTARY GROUP ASSEMBLY SPARE PARTS LIST 4-38
2 1 EA V012887 HYDRAULIC CONTROL SPARE PARTS LIST 4-39
1 EA V012888 POSITIONING PISTON ASSEMBLY SPARE 4-40
PARTS LIST
3 1 EA V012890 VARIABLE DISPLACEMENT PUMP SPARE PARTS 4-41
LIST
4 1 EA V012892 INTERNAL GEAR PUMP ASSEMBLY SPARE PARTS 4-42
LIST
5 1 EA V012895 CONTROL MODULE ASSEMBLY SPARE PARTS 4-43
LIST
10 1 EA ----------- HOUSING
13 2 EA ----------- JOINT PIN
14 1 EA ----------- DOWEL PIN
20 1 EA ----------- LOCKING SCREW
25 1 EA ----------- O-RING
28 2 EA ----------- ORIFICE
31 2 EA ----------- CLAMPING PIN
46 1 EA ----------- THREADED PIN
47 1 EA ----------- SEAL LOCK NUT
49 1 EA ----------- ORIFICE
78 1 EA ----------- THREADED INSERT KIT
98 V012501 SEAL KIT (includes items 20, 22, 24, 25, 26, 32, 33, 35,
37, 47, 48 and 63)
4-37
SHEET 2
BI012671
ROTARY GROUP ASSEMBLY SPARE PARTS LIST

26 13
31
37
39
38
14
36
32 12 1 2
17
4-38
SHEET 1
BI012671
ROTARY GROUP ASSEMBLY SPARE PARTS LIST


V012884 ROTARY GROUP ASSEMBLY SPARE PARTS LIST
1 1 EA ------- ROTARY GROUP, HYDRAULIC SECTION
2 1 EA ------- CONTROL PLATE, RIGHT HAND ROTATION
12 1 EA ------- CRADLE
13 1 EA ------- SLIDE RING
14 1 EA ------- DRIVE SHAFT
17 2 EA ------- WIRE
26 1 EA ------- BEARING LINER (PAIR)
31 1 EA ------- ROLLER BEARING
32 1 EA ------- CRADLE BEARING ASSEMBLY SET
36 1 EA ------- RETAINING RING
38 1 EA ------- SHAFT SEAL RING
98 1 EA V012886 SEAL KIT (includes items 38 and 39)
4-38
SHEET 2
BI012671
HYDRAULIC CONTROL SPARE PARTS LIST

20 30
1 4
17 31
22
21
16
22
21
4-39
SHEET 1
BI012671
HYDRAULIC CONTROL SPARE PARTS LIST


V012887 HYDRAULIC CONTROL SPARE PARTS LIST
1 1 V012888 POSITIONING PISTON ASSEMBLY
3 1 ----------- COVER
4 1 ----------- COVER
16 1 ----------- NUT, HEX
17 8 ----------- SCREW, SOCKET HEAD
20 4 ----------- O-RING
30 2 ----------- GUIDE RING
31 2 ----------- RING
98 1 V012889 SEAL KIT (includes items 17 and 20)
4-39
SHEET 2
BI012671
POSITIONING PISTON ASSEMBLY SPARE PARTS LIST

1 11 15
10
19 5
7 8 23 2 6
4-40
SHEET 1
BI012671
POSITIONING PISTON ASSEMBLY SPARE PARTS LIST


V012888 POSITIONING PISTON ASSEMBLY SPARE PARTS LIST
2 1 EA --------- ROD
5 2 EA --------- RING (7.85mm) (select correct ring)
2 EA RING (8.0mm) (select correct ring)
2 EA RING (7.95 mm) (select correct ring)
6 2 EA V014759 RETAINING RING
7 2 EA --------- COLLAR, SPRING
8 2 EA --------- BUSHING SPACER (17.35mm) (select correct spacer)
2 EA BUSHING SPACER (17.75mm) (select correct spacer)
10 2 EA V013885 SPRING, CONTROL
11 2 EA V013886 SPRING, CONTROL
19 1 EA V014165 O-RING
23 2 EA --------- COLLAR, SPRING
4-40
SHEET 2
BI012671
VARIABLE DISPLACEMENT PUMP SPARE PARTS LIST

12
3 5
26 35
11
11
13
11
7
6
9 11 43 44
4-41
SHEET 1
BI012671
VARIABLE DISPLACEMENT PUMP SPARE PARTS LIST


V012890 VARIABLE DISPLACEMENT PUMP SPARE PARTS LIST
1 2 EA V004775 RELIEF VALVE
V014167 seal kit
2 1 EA V011459 PRESSURE RELIEF VALVE
V014529 o-ring
V014530 seal lock nut
3 1 EA V004777 PRESSURE OVERRIDE VALVE
V014531 o-ring
V014532 seal lock nut
V014533 o-ring
5 1 EA ----------- PORT PLATE
6 1 EA ----------- BEARING BUSHING
7 4 EA ----------- SCREW, SOCKET HEAD
9 1 EA ----------- O-RING
11 2 EA ----------- PIN, BREAKOFF
12 1 EA ----------- SCREW, LOCKING
26 2 EA ----------- O-RING
43 1 EA ----------- BUSHING
44 1 EA ----------- BEARING BUSHING
98 1 EA V012891 SEAL KIT (includes items 9,11, 12, 13, 26, and 35)
4-41
SHEET 2
BI012671
INTERNAL GEAR PUMP ASSEMBLY SPARE PARTS LIST

4-42
SHEET 1
BI012671
INTERNAL GEAR PUMP ASSEMBLY SPARE PARTS LIST


V012892 INTERNAL GEAR PUMP ASSEMBLY SPARE PARTS LIST
1 1 EA V012893 INTERNAL GEAR PUMP (CHARGE PUMP)
1 EA pump cover
1 EA bearing bushing
1 EA stub shaft
1 EA wheel set
1 EA shaft key
1 EA snap ring
6 EA screw, socket head
1 EA o-ring
1 EA snap ring
2 1 EA V012894 WEAR PLATE
1 EA ----------- wear plate
1 EA ----------- o-ring
3 2 EA ----------- LOCKING PAD
V014152 seal kit for internal gear pump
4-42
SHEET 2
BI012671
CONTROL MODULE ASSEMBLY SPARE PARTS LIST

8 10
17 9 15 16
20 18
1 19 13
5 4 12 3
4-43
SHEET 1
BI012671
CONTROL MODULE ASSEMBLY SPARE PARTS LIST


V012895 CONTROL MODULE ASSEMBLY SPARE PARTS LIST
1 1 EA V012896 CONTROL MODULE (423454 PUMP) 4-43A
3 1 EA ----------- COVER
4 1 EA ----------- DRAW SPRING
5 1 EA ----------- GASKET
6 2 EA ----------- ASSEMBLY PIECE
10 1 EA ----------- O-RING
12 3 EA ----------- O-RING
13 2 EA V011461 PROPORTIONAL SOLENOID
15 2 EA ----------- O-RING
16 1 EA ----------- O-RING
17 2 EA ----------- O-RING
18 2 EA ----------- CUP SPRING
19 1 EA ----------- PLUG SOCKET
20 1 EA ----------- PLUG SOCKET
30 1 EA ----------- CYLINDER PIN
98 1 EA V012897 SEAL KIT (includes items 3, 4, 5, 6, 8, 9, 10, 12, 15, 16,
17,
18 and 30)
4-43
SHEET 2
BI012671
CONTROL MODULE (423454 PUMP)

22
1
4-43A
SHEET 1
BI012671
CONTROL MODULE (423454 PUMP)


V012896 CONTROL MODULE (423454 PUMP)
1 1 EA CONTROL HOUSING W/ ACCESSORIES
1 EA housing
1 EA control piston with cylinder pin
1 EA lever pair
1 EA eccentric pin
1 EA shim
1 EA double break-off pin
1 EA o-ring
5 1 EA FEEDBACK LEVER
6 1 EA SHIM (1.8 mm, select the correct shim)
1 EA SHIM (1.9 mm, select the correct shim)
22 1 EA NEEDLE ROLLER
V012897 SEAL KIT
4-43A
SHEET 2
BI012671
PUMP, GEAR - FAN

7
5
9 20
19
3 6 18
5
2
1
7
17
8
10
6
11
12
10
11
4-44
SHEET 1
BI012671
PUMP, GEAR - FAN


419938 PUMP, GEAR - FAN
1 1 EA V013366 RING, SNAP
2 1 EA V009937 BEARING, OUTBOARD
3 1 EA V009938 SEAL, SHAFT
4 1 EA V009939 COVER, SHAFT END
5 1 EA V004209 PLUG
6 4 EA V009956 BUSHING
7 2 EA V009940 SEAL, CHANNEL
2 EA V009941 SEAL, CHANNEL
8 2 EA V009942 PLATE, THRUST
9 1 EA V009943 GEAR SET, SHAFT
10 2 EA V009944 GASKET, SEAL
11 8 EA V009945 PIN, DOWEL
12 1 EA V009946 HOUSING, GEAR
17 1 EA V009947 COVER, PORT END
18 4 EA ------- STUD
20 4 EA ------- NUT
1 EA V009957 PUMP SEAL KIT, (Includes items 3, 7 & 10)
4-44
SHEET 2
BI012671
PUMP, DUST COLLECTOR/WATER INJECTION

7
5
4
9
3
6
1
2 20
5 19
18
7
8 17
12
6
10
11
4-45
SHEET 1
BI012671
PUMP, DUST COLLECTOR/WATER INJECTION


414277 PUMP, DUST COLLECTOR/WATER INJECTION
1 1 EA. 35818 SNAP RING
2 1 EA. V004207 OUTBOARD BEARING
3 1 EA. 18669 SEAL
4 1 EA. V004208 SHAFT END COVER
5 1 EA. V004209 PLUG
6 4 EA. V008634 BUSHINGS
7 2 EA. V004210 CHANNEL SEAL
2 EA. V004211 CHANNEL SEAL
8 1 EA. V004212 THRUST PLATES
9 1 EA. V007347 INTEGRAL DRIVE SHAFT AND GEAR SET
10 2 EA. V004213 GASKET SEAL
11 4 EA. V004214 DOWEL PINS
12 1 EA. GEAR HOUSING
17 1 EA V004217 PORT END COVER
18 1 EA. STUDS OR CAP SCREWS
19 1 EA. WASHERS
20 1 EA. NUTS
1 EA. V007354 SEAL KIT, PUMP (Includes items 3, 7 & 10)
4-45
SHEET 2
BI012671
PUMP ASSEMBLY, 190 CC

4 20
3
22 26
10 2
29
28
1 12
27
5 21
40 27
24 25
11
4-46
SHEET 1
BI012671
PUMP ASSEMBLY, 190 CC


410663 PUMP ASSEMBLY, 190 CC
1 1 EA V006182 ROTARY GROUP
2 1 EA V006183 PLATE, PORT WITH ACCESSORIES
3 1 EA V010611 REGULATOR 4-47
4 1 EA V010621 CONTROL, HYDRAULIC 4-48
5 1 EA V006186 CONTROL, HYDRAULIC 4-49
7 1 EA V010623 PLATE, SUPPORT - PUMP
11 4 EA V006189 PIN, JOINT
12 1 EA V006190 IMPELLER, RIGHT HAND ROTATION
20 2 EA V006191 PIN, THREADED
22 2 EA V006192 NUT, LOCK - SEAL
24 4 EA V006193 SCREW, LOCKING
25 4 EA V006194 SCREW, SOCKET HEAD
26 1 EA V006195 O-RING
28 2 EA V006197 PIN, CLAMPING
4-46
SHEET 2
BI012671
REGULATOR
10 53
52
50
54
4-47
SHEET 1
BI012671
REGULATOR

V010611 REGULATOR
2 1 EA V010612 ELEMENT, CONTROL 4-47A
3 1 EA V010613 ELEMENT, CONTROL 4-47B
10 1 EA V010614 HOUSING, CONTROL
50 5 EA V006241 CAPSCREW, SOCKET HEAD
52 5 EA V006224 PIN, DOUBLE BREAK-OFF
53 3 EA V010615 O-RING
54 1 EA V006244 O-RING
4-47
SHEET 2
BI012671
ELEMENT, CONTROL
10
1 11
3 12
2 5
4-47A
SHEET 1
BI012671
ELEMENT, CONTROL

V010612 ELEMENT, CONTROL
2 1 EA V010616 PISTON, CONTROL
3 2 EA V006256 BOLT, SPRING
5 1 EA V010617 SPRING, PRESSURE
12 1 EA V006263 O-RING
4-47A
SHEET 2
BI012671
ELEMENT, CONTROL
10
11
1
3 12
6 5
1
2
3
2
4-47B
SHEET 1
BI012671
ELEMENT, CONTROL

V010613 ELEMENT, CONTROL
2 1 EA V010618 PISTON, CONTROL
3 2 EA V010619 BOLT, SPRING
12 1 EA V006263 O RING
4-47B
SHEET 2
BI012671
CONTROL, HYDRAULIC
2 3 5 1
4-48
SHEET 1
BI012671
CONTROL, HYDRAULIC

V010621 CONTROL, HYDRAULIC
1 1 EA V010622 PISTON, POSITIONING
2 1 EA V006286 ROD
4-48
SHEET 2
BI012671
CONTROL, HYDRAULIC
2 1 3
4-49
SHEET 1
BI012671
CONTROL, HYDRAULIC

V006186 CONTROL, HYDRAULIC
1 1 EA. V006292 PISTON, RETURN
2 1 EA. V006293 ROD, RETURN
1 EA. V006294 ROD, RETURN
3 1 EA. V006297 SPRING, PRESSURE
4-49
SHEET 2
BI012671
HYDRAULIC FILTER ASSEMBLY (CHARGE)

1 2
3
4-50
SHEET 1
BI012671
HYDRAULIC FILTER ASSEMBLY (CHARGE)


58495 HYDRAULIC FILTER ASSEMBLY (CHARGE)
1 1 EA. 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA. PLUG
3 1 EA. 42399 O-RING
4 1 EA. 64695 O-RING
5 1 EA. V011135 FILTER ELEMENT (SEE NOTE)
6 1 KIT 22312 SEAL KIT (REPAIR 1 FILTER ASSEMBLY)
NOTE: Part number V011135, coreless element, comes as part of

conversion kit part number V011133.
Kit is designed so the metal core is a separate part that remains in the
filter housing after initial conversion
to coreless design. Therefore, only the coreless element needs to be
replaced. Kit V011133 replaces 40983.
For metal core only, part number is V011137.
4-50
SHEET 2
BI012671
MUFFLER INSTALLATION (ENGINE) - C27

1 1
4
17 16
3
6
3
14 18
15 5 11
11 14
6
4
4
14
14 6 15 5 11
6
4 3
17 16
4
1
10 11 3
1
4-51
SHEET 1
BI012671

7
15 5
8
9 2
4
14 3
5 5 3
1 3
19 13 12
10 11
8
4-51
SHEET 2
BI012671


432822 MUFFLER INSTALLATION (ENGINE) - C27
1 2 EA 416052 MUFFLER
2 16 EA 69318 WASHER, BEVELED
3 2 EA 416190 CAP, RAIN
5 4 EA 416193 CLAMP, MOUNTING
6 2 FT 416197 TUBE, EXHAUST
7 16 EA 5991 NUT, HEX - GR5 (3/8-16UNC)
8 4 EA 416333 BRACKET, MOUNTING
10 1 EA 423668 EXHAUST INLET PIPE
11 2 EA 421143 EXHAUST, OUTLET
13 48 EA 319562 NUT, FLEXLOCK - GR5 (3/4-10UNC)
14 2 EA 434028 ADAPTER, ENGINE EXHAUST
15 2 EA 434400 EXHAUST ELBOW GROUP LIST 4-52
16 2 EA 431517 TAPE, FIBERGLASS - EXHAUST
18 1 EA T105113 EXHAUST, INLET PIPE (to silencer- dust collector
side)
19 4 EA 1674617 GASKET, FLANGE (6 INCH)
4-51
SHEET 3
BI012671
EXHAUST ELBOW GROUP LIST


434400 EXHAUST ELBOW GROUP LIST
1 1 EA 434774 ELBOW, EXHAUST
2 1 EA 434775 CLAMP, ELBOW - EXHAUST
3 1 EA 434783 BOOT, EXHAUST
4-52
SHEET 1
BI012671
AIR CLEANER RAIN SHIELD ASSEMBLY - SG20

5
3
4-53
SHEET 1
BI012671
AIR CLEANER RAIN SHIELD ASSEMBLY - SG20


429697 AIR CLEANER RAIN SHIELD ASSEMBLY - SG20
1 1 EA 429699 CUP, DUST - QUICK RELEASE
2 1 EA 429701 SHIELD, RAIN - FRONT
3 1 EA 436239 SHIELD, RAIN - LH SIDE
4 1 EA 435127 SHIELD, RAIN - RH SIDE
5 1 EA 43622 VALVE, VACUATOR
4-53
SHEET 2
BI012671
SECTION 5 - DUST CONTROL

DUST CURTAIN ASSEMBLY (30 DEG) 1067209 5-1
DUST CURTAIN INSTALLATION 440572 5-2
DUST CURTAIN HOSE PLUMBING 423895 5-3
DUST CURTAIN ASSEMBLY - FRONT 433612 5-4
DUST CURTAIN HOSE PLUMBING - FRONT 433645 5-5
WATER INJECTION SYSTEM 423638 5-6
WATER PUMP ASSEMBLY 87252 5-7
POWER END ASSEMBLY - RH 4438207 5-8
HYDRAULIC MOTOR 43379 5-9
WATER TANK (600 GALLON) 427417 5-10
VALVE, FLOW CONTROL 81239 5-11
HOSE KIT - WATER INJECTION - 600 GAL T105101 5-12
SECT5
SHEET 1
BI012671
DUST CURTAIN ASSEMBLY (30 DEG)

15
16 4 25 26 27
4 25 26 27
4 25 26 27
14
23
1
2
15 16
5-1
SHEET 1
BI012671

28
25 26 27
17 18
4
14 13 1
20 21 22
9 8 9
8
2
19
19
3 10 11 18
5-1
SHEET 2
BI012671


1067209 DUST CURTAIN ASSEMBLY (30 DEG)
1 1 EA 75137 HYDRAULIC CYLINDER ASSEMBLY 3-37
2 1 EA 403397 WELDMENT, LEVER
3 1 EA 54808 STIFFENER, HYDRAULIC - DUST CURTAIN
4 4 EA 1621297 SUPPORT, LUG - DUST CURTAIN
(1-8UNC, 4.000L)
1.500L)
13 2 EA 30835 119438 ADAPTER, ELBOW 90 DEG (8MNPT X
-8MJIC)
14 1 EA 440572 DUST CURTAIN INSTALLATION 5-2
16 2 EA 77849 1755738 ADAPTER, 90 DEG
18 2 EA 329095 DUPF692 ADAPTER, ELBOW - 90 DEG
19 2 EA 320078 DUPF388 ADAPTER, STRAIGHT
24 1 EA 423895 DUST CURTAIN HOSE PLUMBING 5-3
27 8 EA 58363 NUT, HEX - GR8 (1/2-13UNC)
28 1 EA 4426347 LUG, SUPPORT - DUST CURTAIN
5-1
SHEET 3
BI012671
DUST CURTAIN INSTALLATION

9 4
7 8
10
11 12
1
6
2 9 3
5-2
SHEET 1
BI012671
DUST CURTAIN INSTALLATION


440572 DUST CURTAIN INSTALLATION
1 1 EA 431729 CURTAIN, DUST - FRONT
2 1 EA 431728 CURTAIN, DUST - REAR
3 1 EA 440341 CURTAIN, DUST - LH SIDE
4 1 EA 440340 CURTAIN, DUST - LH SIDE
5 1 EA 440376 RETAINER, FRONT STRIP
6 1 EA 440380 RETAINER, FRONT RIGHT
7 1 EA 440381 RETAINER, FRONT LEFT
8 2 EA 440379 RETAINER, FRONT SIDE
9 2 EA 440377 RETAINER, REAR SIDE STRIP
10 1 EA 440378 RETAINER, REAR STRIP
12 77 EA 7972 NUT, LOCK (3/8-16UNC)
5-2
SHEET 2
BI012671
DUST CURTAIN HOSE PLUMBING

1
2
2
5
3
4
5-3
SHEET 1
BI012671
DUST CURTAIN HOSE PLUMBING


423895 DUST CURTAIN HOSE PLUMBING
3 1 EA 1593227 HOSE ASSEMBLY (JCA8G2L-08-16)
4 1 EA 1593583 HOSE ASSEMBLY (JCA8G2L-08-26)
5-3
SHEET 2
BI012671
DUST CURTAIN ASSEMBLY - FRONT

4 4
12
1
4
6 6
7 7
3 10 11
5-4
SHEET 1
BI012671

4
5
13 1
12
7
3 10 11
14
5-4
SHEET 2
BI012671


433612 DUST CURTAIN ASSEMBLY - FRONT
2 1 EA 438091 WELDMENT, LEVER -DUST CURTAIN
3 2 EA 433640 STIFFENER, FRONT
4 4 EA 89260 SUPPORT, LUG
5 1 EA 433633 LUG, CYLINDER
6 2 FT 51703 CHAIN, 3/16 - WELDED
7 4 EA 52491 LINK CHAIN
11 6 EA 6293 NUT, LOCK
12 1 EA 433634 ARM, LEVER - FRONT
15 1 EA 433645 DUST CURTAIN HOSE PLUMBING - FRONT 5-5
5-4
SHEET 3
BI012671
DUST CURTAIN HOSE PLUMBING - FRONT

5-5
SHEET 1
BI012671
DUST CURTAIN HOSE PLUMBING - FRONT


433645 DUST CURTAIN HOSE PLUMBING - FRONT
1 1 EA 4427829 HOSE ASSEMBLY (JCAG2L-08-248)
2 1 EA 4427933 HOSE ASSEMBLY (JCAG2L-08-256)
5-5
SHEET 2
BI012671
WATER INJECTION SYSTEM

4
50
20
32 22 19 8 21
18
17 3 58 59 60
43
24 26
10
1
30 31
25 24 23
2
9
38 24 25
33 15 27 6 39
5-6
SHEET 1
BI012671

11 41
12
40
12 21
14 7 18 21 61
4
51 54 55
56
48 47 45 44 5 21
29
28 28 29
53 52 51
50 16 55 54
5-6
SHEET 2
BI012671


423638 WATER INJECTION SYSTEM
1 1 EA 87252 WATER PUMP ASSEMBLY 5-7
2 1 EA 43379 HYDRAULIC MOTOR 5-9
3 1 EA 426279 COUPLING, FLEXIBLE
4 1 EA 427417 WATER TANK, 600 GALLON 5-10
1 EA 30149 Cap, Tank
5 1 EA 81239 VALVE, FLOW CONTROL 5-11
7 1 EA 40349 STRAINER, WATER
9 1 EA 87579 MOUNT WELDMENT, WATER PUMP
15 8 EA 42629-050 WASHER, FLAT (5/8, TYPE A)
29 8 EA 7682 CAPSCREW, HEX HEAD - GR5 (5/8-18UNF, 1.250L)
32 1 EA 6719 PLUG, SQUARE HEAD - 0.750
33 4 EA 5978 NUT, HEX (5/8-11UNC)
38 2 EA 1500851 ANGLE, WATER PUMP ADJUSTABLE
39 2 EA 1500852 BAR, DETAIL - MOUNT
40 1 EA 400984 VALVE, CHECK - 3/4 - BRONZE SPRING
43 1 EA 404113 GUARD, WATER PUMP/COUPLING
44 1 EA 407100 BRACKET, FLOW VALVE
45 1 EA 412865 SHAFT EXTENSION, FLOW VALVE
47 1 EA 407180 COUPLING, SHAFT - 0.422" DIAMETER
48 2 EA 6413 SETSCREW, HEX SOCKET - 1/4 - 20UNC
50 2 EA 424532 PAD, WATER TANK MOUNT
51 2 EA 8314 ELBOW, PIPE STREET
53 1 EA 8370 TEE, PIPE
54 2 EA 36378 ADAPTER, STRAIGHT - AERO
55 2 EA 32104 FITTING, HOSE
56 4 FT 428108 TUBING, CLEAR
5-6
SHEET 3
BI012671


58 1 EA 426280 COUPLING, CHAIN HUB
59 1 EA 426282 COVER, CHAIN COUPLING
60 1 EA 426281 CHAIN COUPLING
61 1 EA T105101 HOSE KIT - WATER INJECTION - 600 GAL 5-12
5-6
SHEET 4
BI012671
WATER PUMP ASSEMBLY

12
6
13
22
3
16
7 4
9
14
2
18
17
23 11
10
15
20
5-7
SHEET 1
BI012671
WATER PUMP ASSEMBLY


87252 WATER PUMP ASSEMBLY
1 1 EA 4438207 POWER END ASSEMBLY - RH 5-8
2 1 EA 4438208 CYLINDER, FLUID
3 4 EA V010954 SPRING & DISC ASSEMBLY
4 4 EA 4438209 SEAT, DISC - RAISED FACE (STN. STL.)
5 2 EA V001269 UMBRELLA
6 2 EA 4438252 WASHER, UMBRELLA
7 2 EA V010957 PISTON RETAINER (CUP WASHER)
8 4 EA V010956 VALVE CAGE (STN. STL.)
9 2 EA V001267 CYLINDER
10 2 EA V010529 PISTON CUP
11 2 EA. V003547 PISTON HOLDER
12 2 EA. V004405 VALVE COVER (STEEL)
13 1 EA. 4438250 VALVE COVER CLAMP
14 4 EA. 4438251 GASKET, VALVE COVER
15 2 EA. 6109 HEX CAPSCREW (5/16-18UNC-2A, 1.500L)
16 3 EA 6406 HEX CAPSCREW - GR5(3/8-16-UNC-2A-2A, 5.00L)
17 1 EA 5972 HEX CAPSCREW - GR5 (1/2-13-UNC-2A-2A, 1.500L)
18 2 EA V009405 O-RING
19 6 EA 4438254 O-RING
20 1 EA ------- NAMEPLATE - PISTON PUMP
21 2 EA ------- TAPPING SCREW
5-7
SHEET 2
BI012671
POWER END ASSEMBLY - RH

16
5-8
SHEET 1
BI012671

12 3 8 19
4
13
17
14
15 10
7 9
11
18 6
14
5
5-8
SHEET 2
BI012671


4438207 POWER END ASSEMBLY - RH
1 1 EA V003549 POWER FRAME - IRON
2 1 EA V003710 CRANKSHAFT
3 2 EA 357179 CONNECTING ROD ASSEMBLY
4 4 EA 4438253 ROD BEARING, HALF SHELL
5 2 EA 4438255 WRIST PIN
6 2 EA V003551 CROSS HEAD (CAST IRON)
7 2 EA V009427 BALL BEARING
8 2 EA 4438256 SNAP RING
9 2 EA V012500 OIL SEAL
10 1 EA 4438257 BACK COVER, DRIVE END
11 1 EA V009432 GASKET, BACK COVER
12 1 EA ------- NAMEPLATE, PISTON PUMP
13 2 EA ------- TAPPING SCREW
14 1 EA 4438258 KEY
15 1 EA 4438259 PIPE PLUG, SQ HD - 1/4 NPT
16 1 EA V003550 PIPE PLUG, SQ HD - 3/4 NPT
17 2 EA 4438260 HEX CAPSCREW - GR5 ( 10-24-UNC, 0.750L)
18 6 EA 20998 HEX CAPSCREW - GR5 ( 3/8-16UNC, 0.750L)
19 1 EA 4438261 BOLTING STRIP - OIL SLINGER
20 1 EA 4438262 OIL SLINGER - RH
21 2 EA 4438263 NUT, NYLON INSERT
22 2 EA V009429 SLEEVE
23 6 EA 4438264 WASHER, BELLEVILLE
5-8
SHEET 3
BI012671
HYDRAULIC MOTOR
12
11 10
6 8
9
7
5
2 4
3
1
19
20
18
14 17
16
14
15 13
14
5-9
SHEET 1
BI012671
HYDRAULIC MOTOR

43379 HYDRAULIC MOTOR
1 4 EA. --------- CAPSCREW, 6 PT (E10) DRIVE (5/16-24UNF, 7/8L)
2 1 EA. --------- FLANGE, MOUNTING - 4 BOLT (3/8-16UNC)
3 1 EA. 401918 SEAL, EXCLUSION
4 1 EA. --------- WASHER, BACKUP
5 1 EA. --------- SEAL, PRESSURE
6 1 EA. 401919 SEAL
7 1 EA. 315295 RACE, THRUST BEARING
8 1 EA. 315339 BEARING, THRUST-NEEDLE
9 1 EA. --------- SHAFT, OUTPUT (1 IN DIA STR W/KEY SLOT)
1 EA. 16753 Key
10 1 EA. --------- HOUSING, 7/8-14 O-RING PORTS
1 EA. HOUSING, 1/2 NPTF PORTS
11 1 EA. --------- O-RING
12 1 EA. --------- PLUG
13 1 EA. --------- DRIVE
14 3 EA. --------- SEAL
15 1 EA. --------- PLATE, SPACER
16 1 EA. --------- GEROTOR
17 1 EA. --------- CAP, END
18 7 EA. --------- SEAL, WASHER (NOT REQUIRED W/6 POINT SCREWS)
19 7 EA. --------- CAPSCREW, 6 POINT (E10) DRIVE (5/16-24UNF)
20 1 EA. --------- PLUG/ O-RING (7/16-20 DRAIN PORT)
1 EA. O-ring for 7/16-20 Drain Port Plug
1 EA V004332 SEAL KIT
Includes items 3, 4, 5, 6, 11, 14, 18, & 20a.
5-9
SHEET 2
BI012671
WATER TANK (600 GALLON)

13
10
5 14 24 1 6 9 25 7
25
23 11
11 23
14
7
14
11 23
23 11
4 8
22 12
11 11 11 20 11 3 12 22
23 23 23 23
15 16 17 18 19
5-10
SHEET 1
BI012671

12 22
10 15 16 17 14 10
14 25
25 24 14 25 14
9 3 9
3 4 18 19
21 13
12
22 12
5 6
8
1
11 23
23 11
11 23 7
7
21 13
22 12 23 11 23 11 2 23 11 23 11 12 22
23 11 12 23 11 7 12
5-10
SHEET 2
BI012671


427147 WATER TANK (600 GALLON)
1 * FT 14183 PLATE, STEEL (*Specify Length 183.43)
7 * FT 14231 ANGLE, STEEL (*Specify Length 6.25)
9 1 EA 30150 CAP, PRESSURE
10 1 EA 30149 CAP, PRESSURE
11 4 EA 40824 FLANGE, WELD STD HEAVY FLAT TANK 2 NPT
12 5 EA 40820 FLANGE, WELD STD HEAVY FLAT TANK 3/4 NPT
13 2 EA 41441 FLANGE, WELD STD HEAVY FLAT TANK 1/2 NPT
14 3 EA 18498 PAD EYE
16 1 EA T105413 GASKET, TANK FUEL/WATER 24 X 50
21 2 EA 320865 PLUG, PIPE - SQUARE HEAD (1/2MNPT)
22 5 EA 320863 PLUG, PIPE - SQUARE HEAD
23 8 EA 320867 PLUG, PIPE - SQUARE HEAD (3MNPT)
24 1 EA 40823 FLANGE, WELD
25 2 EA 43160-050 BRACKET, FLOODLIGHT
5-10
SHEET 3
BI012671
VALVE, FLOW CONTROL

19 20
8 9 10
11
12
1 2 3 4 5 6 7 13 14 15 16 17 18
5-11
SHEET 1
BI012671
VALVE, FLOW CONTROL


81239 VALVE, FLOW CONTROL
1 1 EA V010223 PLUG, SPECIAL
2 1 EA ------- O-RING
3 1 EA V010224 SPOOL
5 1 EA V010226 PLUG, ORIFICE
6 1 EA ------- O-RING
8 1 EA V010228 STOP, SPRING
10 1 EA V010230 SPRING, COMPRESSION
11 1 EA ------- O-RING
12 1 EA V010231 PLUG, SPECIAL
13 1 EA ------- O-RING
14 1 EA ------- BACK-UP, TEFLON
15 1 EA V010232 NEEDLE, ADJUSTING
16 1 EA V010233 KNOB
17 1 EA V010234 RING, EXTERNAL RETAINING
18 1 EA V010235 DECAL, FLOW CONTROL
19 1 EA V010236 SPRING
20 1 EA V010237 PIN, DETENT
1 EA V010222 SEAL KIT (Includes Items 2, 6, 11, 13 & 14)
5-11
SHEET 2
BI012671
HOSE KIT - WATER INJECTION - 600 GAL

ASSEMBLY T105101 REVISION A
2 7
1
6
3 4 5 2 6
3 2
1
2
1
5-12
SHEET 1
BI012671

1 4 3
2
5-12
SHEET 2
BI012671


T105101 HOSE KIT - WATER INJECTION - 600 GAL
2 2 EA T105102 HOSE ASSEMBLY, JCAM2T-08-180
5-12
SHEET 3
BI012671
SECTION 6 - MAST

MAST ASSEMBLY - 16M (30 DEG) 1479598 6-1
MAST PIVOT WELDMENT 433505 6-2
HOIST AND PULLDOWN CYLINDER ASSEMBLY 426765 6-3
ROLLER ASSEMBLY, CYLINDER GUIDE 422704 6-4
CONTROL VALVE ASSEMBLY, 9 STATION - INSTALLATION T106192 6-5
CONTROL VALVE ASSEMBLY, 9 STATION 421240 6-6
CYLINDER (AUTO FEED CABLE TENSION) 423281 6-7
CLAMP (HOIST AND PULLDOWN CYLINDER) 411093 6-8
MANIFOLD, TENSIONER ASSEMBLY 4324570 6-8A
MANIFOLD TENSIONER 416113 6-9
AUTO FEED TENSIONER KIT 1484679 6-10
MAST HOSE PLUMBING 427237 6-11
HOBO WRENCH INSTALLATION - W/O TELESCOPING CYLINDER 437094 6-12
HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING 430188 6-13
HOSE KIT - HYDRAULIC OPERATED BREAKOUT WRENCH 430187 6-14
CYLINDER, 4 1/2 INCH BORE (SWING) 437090 6-15
CYLINDER, 5 INCH BORE (ROTATE/TELESCOPING) 413643 6-16
CYLINDER, 4 INCH BORE (CLAMP) 411305 6-17
WINCH INSTALLATION 422079 6-18
WINCH CASE DRAIN CONVERSION KIT 1706245 6-19
WINCH ASSEMBLY 422078 6-20
BRAKE VALVE ASSEMBLY (WINCH) V010924 6-21
WINCH PLUMBING 421808 6-22
MAST LOCK ASSEMBLY (SLEEVED) T105573 6-23
PIPE POSITIONER PLUMBING 421829 6-24
PIPE POSITIONER INSTALLATION 442197 6-25
HYDRAULIC CYLINDER ASSEMBLY - SWING 429708 6-26
PIPE POSITIONER SENSOR/COMPONENTS 435951 6-27
PIPE RACK INDEX PLUMBING 421839 6-28
PIPE RACK LOCK PLUMBING 421838 6-29
PIPE RACK SWING PLUMBING 421837 6-30
PIPE RACK INSTALLATION 423277 6-31
CYLINDER, SWING (PIPE RACK) 416627 6-32
CYLINDER, INDEX (PIPE RACK) 411473 6-33
AUTO TOOL WRENCH INSTALLATION 426766 6-34
MAST TUBING 423257 6-35
MAST LOCK INDICATOR 411200 6-36
ROTARY DRIVE ASSEMBLY 439029 6-37
ROTARY DRIVE GEARCASE ASSEMBLY 4260824 6-38
MOTOR, HYDRAULIC 95176 6-39
SHUTTLE VALVE W/TWO ORIFICES 58502 6-40
FRONT MAST REST INSTALLATION 421452 6-41
PIN RETAINER KIT - MAST ELEVATING CYLINDER 428402 6-42
PIN RETAINER KIT - HOIST AND PULLDOWN CYLINDER 428401 6-43
SECT6
SHEET 1
BI012671
MAST ASSEMBLY - 16M (30 DEG)

ASSEMBLY 1479598 REVISION M
20 81 82
83 84
19 35 17 42
39
72 73
1 40 31 32
14 15 18 16 33
40
47 89
52
90 46 45
88 51 2 4
91 90 91
88 34 35 36 28 3 10 14 15 5 6 7 8 9 10 25 44
89 26 27
47 88 89
5 6 7 8 9 10 5 6 7 8 9 10
3 10 14 15
29 30
29 30
3 10 14 15
85 2
5 6 7 8 9 10 89 88 38 93 92 25
86 29 30 37
88 21 89 27 3 10 14 15 4 5 6 7 8 9 10
87 58
45
46
6-1
SHEET 1
BI012671

78
77 76 75 74 75 76
77 78
73 84
83 71
70 71
70
71 72
70
31 32
79 4 5 6 7 8 9 10
21 22 24
6-1
SHEET 2
BI012671

62
61
60 11 12 13 11 12 13
59
10 8 9 7 7 8 9 4
2 3 14 15 10 6 5 10 6 5
37 45 37
7 8 9
37
41
10 6 5
6-1
SHEET 3
BI012671

62 65
58
69 68 67 66 63 64
79
69 68 67 66 62 65
64
63
58 58
63
64
62 65
6-1
SHEET 4
BI012671


1479598 MAST ASSEMBLY - 16M (30 DEG)
1 1 EA 1479504 MAST WELDMENT, 16M-30 DEG-SKS
433505 MAST PIVOT WELDMENT 6-2
2 2 EA 426765 HOIST AND PULLDOWN CYLINDER ASSEMBLY 6-3
3 4 EA 410715 PIN, SHEAVE CARRIAGE
4 2 EA 410710 SHEAVE CARRIAGE
5 12 EA 95045 SHEAVE
6 12 EA 95249 PIN, SHEAVE
7 12 EA 95253 BUSHING, BEARING
8 12 EA 42646 NUT, LOCK (1 1/4-12UNF, ELASTIC COLLAR)
9 12 EA T106112 PIN, SHEAVE RETAINER - SKSS
10 16 EA 5929 FITTING, STRAIGHT GREASE (1/8NPT ALEMITE)
11 4 EA 422704 ROLLER ASSEMBLY, CYLINDER GUIDE 6-4
(3/4-10UNC, 1.500L)
16 1 EA 1493561 STRAP, SEAL - REAR - DUST HOOD - 30DEG - SKS
17 1 EA 1490184 DUST HOOD, WIDE-HINGED WIPER - 30 DEG - SKS
18 1 EA 1493530 SEAL, REAR - DUST HOOD - 30 DEG - 20 WIDE -
SKS
1.250L)
20 1 EA 1493250 SEAL, NOSE - DUST HOOD - 30DEG - 20 WIDE -
SKS
21 1 EA T106192 CONTROL VALVE ASSEMBLY, 9 STATION - 6-5
INSTALLATION
25 2 EA 426086 CABLE, HOIST
26 2 EA 423281 CYLINDER (AUTO FEED CABLE TENSION) 6-7
27 2 EA 426090 CABLE, PULLDOWN - TENSION
28 2 EA 423283 ANCHOR, HOIST/PULLDOWN - TENSION
29 8 EA 96127 NUT, HEX - GR8 (2 1/4-4.50UNC)
31 2 EA 95821 STANDPIPE
32 2 EA 410721 TUBE ASSEMBLY (1 1/4 SPLIT FLANGE-ORS-132)
33 1 EA 410719 STANDPIPE WELDMENT
1.750L)
36 1 EA 16600 O-RING - FLANGE-20
37 2 EA 411093 CLAMP (HOIST AND PULLDOWN CYLINDER) 6-8
38 1 EA 4324570 MANIFOLD, TENSIONER ASSEMBLY 6-8A
39 1 EA 427237 MAST HOSE PLUMBING 6-11
41 8 EA 4434815 SHIM, MAST SHEAVE
45 6 EA 423286 PIN - HOIST/PULLDOWN
46 12 EA 320128 122142 PIN, COTTERED (0.188, 3.000L)
6-1
SHEET 5
BI012671


47 2 EA 407498 ADAPTER, FLANGE
52 2 EA 81241 120264 ADAPTER, BRANCH TEE
(-8MJIC-8MJIC-8MJIC)
58 2 EA 423677 ANCHOR, HOIST/PULLDOWN
59 1 EA 423674 PLATE, TAPPED
60 1 EA 423675 PLATE, LOCK TAB
61 3 EA 6092 CAPSCREW, HEX HEAD - GR 5 (1/2UNC, 1.000L)
63 2 EA 441980 PLATE, ANCHOR
64 2 EA 441981 ROPE TENSIONER WELDMENT
65 8 EA 9147 120571 CAPSCREW,SOCKETHEAD - GR8
(1/2-13UNC, 1.750)
66 2 EA 442069 CAPSCREW, SOCKETHEAD - GR5 (5/8-11UNC,
7.000L)
67 2 EA 5978 NUT, HEX - GR5 (5/8-11UNC)
69 2 FT 1485056 TUBE, ROUND (1.00 OD X .125W X 5 1/8L)
70 11 EA 7808 CAPSCREW, DRILLED HEAD - GR5 (3/4-10UNC,
3.000L)
71 11 EA 438682 WASHER, NORD-LOCK (3/4)
72 1 EA T106144 MOUNT, SAFETY SLING - S.P. SIDE
73 1 EA 427383 MOUNT, SAFETY SLING - VALVE SIDE
74 2 EA 427378 CHAIN, PROOF COIL (3/8 GALVANIZED)
75 4 EA 427379 SHACKLE, CHAIN BOLT
76 4 EA 427380 EYE BOLT, SHOULDER,
78 4 EA 320391 123301 PIN, COTTERED (1/8 X 1.125)
79 1 EA 419693 PLATE, SHEAVE CARRIER
81 1 EA 1493401 STRAP, SEAL - NOSE - DUST HOOD - 30 DEG - SKS
82 3 EA 362784 75LM51 CAPSCREW, FLANGEHEAD - GR5
(3/8-16UNC, 0.750L)
83 1 EA 427384 MOUNT, SAFETY SLING - STANDPIPE SIDE
84 1 EA 427383 MOUNT, SAFETY SLING - VALVE SIDE
91 4 EA 56439 ADAPTER, HEX NUT CAP
1 EA 1069083 AUTO TENSIONING FIELD KIT
6-1
SHEET 6
BI012671
MAST PIVOT WELDMENT

3
1
7 7 2
4 5 3
6
2
6-2
SHEET 1
BI012671
MAST PIVOT WELDMENT


433505 MAST PIVOT WELDMENT
1 1 EA 419433-001 BLANK-BURN
2 SQF 14187 PLATE
3 SQF 310739 PLATE
4 4 EA 35801-050 CAPSCREW, HEX HEAD - GR8 (1 1/4-7UNC, 6.500L)
5 4 EA 441081 WASHER, NORD-LOCK (1 1/4)
6 1 EA 419433-006 BLANK-BURN
7 2 EA 433553 SHIM, .003
6-2
SHEET 2
BI012671
HOIST AND PULLDOWN CYLINDER ASSEMBLY

3 6
4
8
5 13 9
11 18
12 22 2
17
20 7
21 19 10 1
6-3
SHEET 1
BI012671
HOIST AND PULLDOWN CYLINDER ASSEMBLY


426765 HOIST AND PULLDOWN CYLINDER ASSEMBLY
1 1 EA ------- O-RING
2 1 EA ------- BACKUP
3 1 EA ------- SEAL
4 1 EA ------- WIPER
5 1 EA ------- O-RING
6 1 EA ------- BACKUP
7 1 EA ------- O-RING
8 1 EA BACKUP
9 1 EA ------- SEAL
10 2 EA ------- INGRESSION RING
11 1 EA ------- SEAL
12 6 EA ------- WEAR RING
14 1 EA V014537 SEAL KIT (Includes items 1 thru 12) See item 14
15 2 EA ------- O-RING (Not Part of Seal Kit)
16 1 EA V007069 SETSCREW (Located @ thread interface of nut - Not Shown)
18 1 EA ------- ROD
20 1 EA ------- HEAD
21 1 EA V010408 NUT
6-3
SHEET 2
BI012671
ROLLER ASSEMBLY, CYLINDER GUIDE

2 3 7 5 4 6 5 6 5
3
1
2 7
2 7
3
2 3 7 5 4 6 5 6 5
6-4
SHEET 1
BI012671
ROLLER ASSEMBLY, CYLINDER GUIDE


422704 ROLLER ASSEMBLY, CYLINDER GUIDE
1 1 EA 422696 MOUNT, ROLLER
2 2 EA 422694 SHAFT, ROLLER
3 2 EA 422695 COLLAR, SHAFT
4 2 EA 40115 ROLLER
6 4 EA 40033 RING, RETAINING
7 2 EA 422706 SETSCREW, NYLON TIP
6-4
SHEET 2
BI012671
CONTROL VALVE ASSEMBLY, 9 STATION - INSTALLATION

ASSEMBLY T106192 REVISION C
5
8 8 4
6 3
9 9
7
1 3 2 1
6-5
SHEET 1
BI012671
CONTROL VALVE ASSEMBLY, 9 STATION - INSTALLATION


T106192 CONTROL VALVE ASSEMBLY, 9 STATION -
INSTALLATION
3 3 EA 37406 ADAPTER, STRAIGHT - PLUG
4 1 EA 37407 ADAPTER, STRAIGHT - PLUG
7 1 EA 421240 CONTROL VALVE ASSEMBLY, 9 STATION 6-6
8 1 EA 86242 ADAPTER, 90 DEG - LONG
6-5
SHEET 2
BI012671
CONTROL VALVE ASSEMBLY, 9 STATION

ASSEMBLY 421240 REVISION K
4 3 2 1 1B
3A
1B
1B
3A
1 2 3 4
1A
4 2 1 3 2 2 4 1 2
6-6
SHEET 1
BI012671
CONTROL VALVE ASSEMBLY, 9 STATION


421240 CONTROL VALVE ASSEMBLY, 9 STATION
1B 1 EA SECT V010601 ADJUSTABLE VALVE / FREE FLOW CHECK (Used with items 1
& 3)
1 EA SECT V010603 Cartridge, Adjustable valve / Free Flow Check

1A 1 EA SECT V010602 CHECK VALVE (Pilot to Open) Used with items 1, 2 & 3
1 EA SECT 412888 Cartridge, check valve (Pilot to Open)

1B 1 EA SECT V010601 ADJUSTABLE VALVE / FREE FLOW CHECK (Used with items 1
& 3)
1 EA SECT V010603 Cartridge, Adjustable valve / Free Flow Check
3A 1 EA V001724 VALVE, RELIEF W/HAND KNOB

2 EA SECT V002453 Coil, 24V - Motor Spool Valve (Req's 2 per Valve sect.)
5 1 EA V005836 MANIFOLD
6-6
SHEET 2
BI012671
CYLINDER (AUTO FEED CABLE TENSION)

9
16
5 6
2 7 15 13 14
4 1 12
10
6-7
SHEET 1
BI012671
CYLINDER (AUTO FEED CABLE TENSION)


423281 CYLINDER (AUTO FEED CABLE TENSION)
1 1 EA ------- SEAL
2 1 EA ------- SEAL
3 1 EA ------- WIPER/MTL
4 1 EA ------- O-RING
5 1 EA ------- O-RING
6 1 EA ------- BACKUP
8 1 EA V011725 SEAL KIT (Includes Items 1 thru 7)
9 1 EA 87883 LOCK NUT
11 2 EA V003612 PLUG, PORT (Shipping)
14 1 EA V011728 ROD ASSEMBLY
16 1 EA V011726 HEAD
6-7
SHEET 2
BI012671
CLAMP (HOIST AND PULLDOWN CYLINDER)

3 4 3 4
6-8
SHEET 1
BI012671
CLAMP (HOIST AND PULLDOWN CYLINDER)


411093 CLAMP (HOIST AND PULLDOWN CYLINDER)
1 1 EA 422429 CLAMP, TOP HALF - HP CYLINDER
2 1 EA 422430 CLAMP, BOTTOM HALF - HP CYLINDER
4 4 EA 55932 WASHER, HARDENED
6-8
SHEET 2
BI012671
MANIFOLD, TENSIONER ASSEMBLY

6 5 16
8
12 15
14
13
1 8
9
17
01 01
8
7
10 12
16 5 6
16 11 6
6-8A
SHEET 1
BI012671
MANIFOLD, TENSIONER ASSEMBLY


4324570 MANIFOLD, TENSIONER ASSEMBLY
1 1 EA 416113 MANIFOLD TENSIONER 6-9
17 1 EA 1484679 AUTO FEED TENSIONER KIT 6-10
6-8A
SHEET 2
BI012671
MANIFOLD TENSIONER
2 3 4
5
6
6-9
SHEET 1
BI012671
MANIFOLD TENSIONER
6-9
SHEET 2
BI012671
MANIFOLD TENSIONER

416113 MANIFOLD TENSIONER
1 1 EA ------- BODY
2 1 EA V007599 CARTRIDGE, VALVE - SHUTTLE
3 1 EA V002700 CARTRIDGE, VALVE - REDUCING
4 1 EA V007600 CARTRIDGE, VALVE - RELIEF
5 1 EA V007601 CARTRIDGE, VALVE - CHECK
6 1 EA V007602 CARTRIDGE, VALVE - CHECK
7 1 EA ------- SAE-4 HEX O-RING BOSS PLUG
8 1 EA ------- SAE-10 HEX O-RING BOSS PLUG
6-9
SHEET 3
BI012671
AUTO FEED TENSIONER KIT

1 6
4
3 5
6 6
3
6
6
5
6-10
SHEET 1
BI012671
AUTO FEED TENSIONER KIT


1484679 AUTO FEED TENSIONER KIT
1 1 EA 4438974 HOSE ASSEMBLY (JCB2781-06-110)
6-10
SHEET 2
BI012671
MAST HOSE PLUMBING

18
1
2
6 8 3 5
12
11 9
14
12
17
10 13 4 7
6-11
SHEET 1
BI012671
MAST HOSE PLUMBING

19
15
15
19
19
15
10 13 14
6-11
SHEET 2
BI012671
MAST HOSE PLUMBING


427237 MAST HOSE PLUMBING
1 2 EA 422962 HOSE ASSEMBLY (SCAG5K-20-485)
3 1 EA 404033 HOSE ASSEMBLY (TCCF273-20-40)
4 1 EA 4350935 HOSE ASSEMBLY (TCCFC273-20-SPB24-29)
5 1 EA 4350936 HOSE ASSEMBLY (TCCFC273-20-SPB24-26)
6 1 EA 404031 HOSE ASSEMBLY (TCCF273-20-SP-28)
9 1 EA 1572728 HOSE ASSEMBLY (TCAG5K-20-31)
6-11
SHEET 3
BI012671
HOBO WRENCH INSTALLATION - W/O TELESCOPING CYLINDER

10
23 24 25
46
48
44 45
11
38 5
14 15 16
40 27
26 7
2
47 37
5 42
12 49 21 22
19 20
29 4
1
17 18 19
6-12
SHEET 1
BI012671

30 31 32 8
28
28 41
29 33
5 7
9 37 38 42
31
31 32 35
10
6-12
SHEET 2
BI012671


437094 HOBO WRENCH INSTALLATION - W/O
TELESCOPING CYLINDER
1 1 EA 339403 JAW, BREAKOUT
2 1 EA 99555 WELDMENT, BREAKOUT ARM
3 1 EA 99594 PIVOT WELDMENT
4 1 EA 339416 JAW, CLAMPING
5 2 EA 1593120 SHIM (1.75 X .125 X 6.32)
6 1 KIT 430188 HYDRAULIC OPERATED BREAKOUT WRENCH 6-13
PLUMBING
7 1 EA 1593119 SHIM (1.75 X .125 X 4.0)
8 1 EA 339418 CLEVIS PIN
9 1 EA 339420 CLEVIS PIN
10 1 EA 437090 CYLINDER, 4 1/2 INCH BORE (SWING) 6-15
11 1 EA 413643 CYLINDER, 5 INCH BORE (ROTATE/TELESCOPING) 6-16
12 1 EA 411305 CYLINDER, 4 INCH BORE (CLAMP) 6-17
15 4 EA 350448 PIN, COTTER
16 2 EA 349567 PIN W/2 HOLES
17 1 EA 349566 PIN W/2 HOLES
20 1 EA 349578 PIN, CLEVIS
21 1 EA 349814 PIN
23 1 EA 349577 PIN - 2 HOLES
26 1 EA ------- DIE HOLDER (See General Items list, Sect 0)
27 2 EA ------- DIE HOLDER (See General Items list, Sect 0)
28 2 EA 327647 BUSHING, STEEL
29 2 EA 319005 FITTING, GREASE
32 2 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
2.750L)
3.500L)
40 2 EA 343086 SLEEVE, BAR - ROUND
41 3 EA 425186 TONG DIES
42 2 EA 42728-050 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.500L)
44 2 EA 426772 BAR, FLAT - 11 LONG
45 2 EA 426773 BAR, FLAT - 8 1/2 LONG
46 1 EA 426776 BAR, FLAT - 6 LONG
48 1 EA 347037 STUD, WELD (3/8-16UNC, 1.000L)
49 1 EA 40179 PIN, COTTER (3/8 X 3.00L)
6-12
SHEET 3
BI012671
HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING

8 8
9 10
11 13
8
20 13
11
1 4 5
15
19 14
20 20 9 10 14 19
7 6 6 7 8
18
13
16
12
3
2
6-13
SHEET 1
BI012671

1 4 5 17
2 2 3 13 18
6-13
SHEET 2
BI012671


430188 HYDRAULIC OPERATED BREAKOUT WRENCH
PLUMBING
1 1 EA. 421587 VALVE, DUAL COUNTERBALANCE
2 EA. V014410 Replacement Cartridge (Part No. V014410 is for one)
2 2 EA. 353199 VALVE, SEQUENCE
1 EA VALVE V011235 Replacement Cartridge (Adjustable)
1 EA CART. V011286 Cartridge Seal Kit (Adjustable Cartridge)
1 EA VALVE V011287 Replacement Cartridge (Non-Adjust)
1 EA CART. V007100 Cartridge Seal Kit (Non-Adjust Cartridge)
3 2 EA. 42558 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 4.000L)
4 2 EA. 16083 WASHER, FLAT
5 2 EA. 42672 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 3.750L)
6 2 EA. 18565 ADAPTER, ELBOW - 90 DEG - O-RING
7 2 EA. 47035 ADAPTER, SWIVEL
8 4 EA. 37259 ADAPTER, STRAIGHT
9 2 EA. 35435 ADAPTER, ELBOW - 90 DEG
10 2 EA. 31804 ADAPTER, ELBOW - 90 DEG
11 2 EA. 45302 ADAPTER, TEE
12 2 EA. 6293 NUT, LOCK - ELASTIC COLLAR
13 3 EA. 44554 ADAPTER, HYDRAULIC
14 2 EA. 80032 FITTING, HYDRAULIC
15 2 EA. 7972 NUT, LOCK - ELASTIC COLLAR
16 2 EA. 42624 WASHER, FLAT
17 1 EA. 430187 HOSE KIT - HYDRAULIC OPERATED BREAKOUT 6-14
WRENCH
18 1 EA. 71364 ADAPTER, TEE
19 2 EA. 45862 ADAPTER, STRAIGHT - O-RING
20 4 EA. 35630 ADAPTER, STRAIGHT
6-13
SHEET 3
BI012671
HOSE KIT - HYDRAULIC OPERATED BREAKOUT WRENCH

11
5
3
1
1 6
3
10
2
7
6-14
SHEET 1
BI012671

6-14
SHEET 2
BI012671


430187 HOSE KIT - HYDRAULIC OPERATED BREAKOUT WRENCH
6-14
SHEET 3
BI012671
CYLINDER, 4 1/2 INCH BORE (SWING)

15
4
6
9 14 3
13 5
16
11 8 2 1
6-15
SHEET 1
BI012671
CYLINDER, 4 1/2 INCH BORE (SWING)


437090 CYLINDER, 4 1/2 INCH BORE (SWING)
1 1 EA. ------- WIPER
2 1 EA. ------- SEAL
3 1 EA. ------- O-RING
4 1 EA. ------- BACKUP
5 1 EA. ------- O-RING
6 1 EA. ------- SEAL
7 1 EA. ------- O-RING
8 2 EA. ------- WEAR RING
10 1 EA. V006768 SEAL KIT (Includes Items 1 thru 9)
11 1 EA. V008666 LOCK NUT
12 2 EA. V003612 PORT PLUG (Not Shown)
13 1 EA. ------- TUBE ASSEMBLY
14 1 EA. ------- ROD ASSEMBLY
15 1 EA. V006767 HEAD
16 1 EA. V004981 PISTON
6-15
SHEET 2
BI012671
CYLINDER, 5 INCH BORE (ROTATE/TELESCOPING)

12
4 5 6 2
9 11
10
13
1 3 7 8
6-16
SHEET 1
BI012671
CYLINDER, 5 INCH BORE (ROTATE/TELESCOPING)


413643 CYLINDER, 5 INCH BORE (ROTATE/TELESCOPING)
1 1 EA. V002361 NUT, LOCK
2 1 EA. V004511 RETAINING RING
3 1 EA. ------- O-RING
4 2 EA. ------- U CUP
5 1 EA. ------- O-RING
6 1 EA. ------- BACKUP
7 1 EA. ------- POLYPAK, TYPE "B"
8 1 EA. ------- WIPER
9 1 EA. V004508 TUBE ASSEMBLY
10 1 EA. V004509 ROD ASSEMBLY
11 1 EA. ------- HEAD
12 1 EA. V004510 PISTON
13 2 EA. V005013 LUBE FITTING
1 EA. 22507 CYLINDER SEAL KIT (Includes Items 1 thru 8)
6-16
SHEET 2
BI012671
CYLINDER, 4 INCH BORE (CLAMP)

3
16
8 6 14 4
17
5
15
12
11 9 1
2
6-17
SHEET 1
BI012671
CYLINDER, 4 INCH BORE (CLAMP)


411305 CYLINDER, 4 INCH BORE (CLAMP)
1 1 EA. ------- WIPER
2 1 EA. ------- SEAL
3 1 EA. ------- O-RING
4 1 EA. ------- BACKUP
5 1 EA. ------- O-RING
6 1 EA. ------- SEAL
7 1 EA. ------- O-RING
10 1 EA. V006720 SEAL KIT (Includes Items 1 Thru 9)
12 2 EA. V005013 LUBE FITTING
13 2 EA. V004488 PORT PLUG (Not Shown)
16 1 EA. V006723 HEAD
17 1 EA. V006724 PISTON
6-17
SHEET 2
BI012671
WINCH INSTALLATION
2
1 6 7 8 9
10 6
11
1
7 8 9
3 4 3 4
5 12
6 7 8 9
13
1 3 4
6-18
SHEET 1
BI012671
WINCH INSTALLATION
ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAG

422079 WINCH INSTALLATION
1 1 EA 1706245 WINCH CASE DRAIN CONVERSION KIT 6-19
2 1 EA 422093 WEIGHT, OVERHAUL BALL
5 1 EA 403096 ORIFICE
6 2 EA 422095 SHEAVE, BRONZE BUSHED
1 EA SHEAVE V010987 Bushing, Sheave
7 2 EA 410834 PIN, WINCH SHEAVE
10 1 EA 61852 HOOK, SWIVEL
11 1 EA 422101 WIRE CABLE
6-18
SHEET 2
BI012671
WINCH CASE DRAIN CONVERSION KIT

1
3 3
2
6-19
SHEET 1
BI012671
WINCH CASE DRAIN CONVERSION KIT


1706245 WINCH CASE DRAIN CONVERSION KIT
3 1 EA 422078 WINCH ASSEMBLY 6-20
6-19
SHEET 2
BI012671
WINCH ASSEMBLY
9
29 26 34 22 21 15 73 30 1 38 8 65 41 63 60 78
16
66 37 38 36
28 31 23 19 20 14 72
32 57
68
35
36
42
76
48
44
75
46
71
56
53
50
7 52
70 51
18 17 77 11 45 4 3 5 6 54 74
13 79
24 47 33 12 27 49 39 2 69
80
6-20
SHEET 1
BI012671
WINCH ASSEMBLY
57
55
60 43
60
61
58
59
64
74 43 70 69
6-20
SHEET 2
BI012671
WINCH ASSEMBLY

422078 WINCH ASSEMBLY
1 1 EA V010879 CYLINDER, BRAKE
2 1 EA 85526 SEAL
3 1 EA 85527 STAMP, PRESSURE PLATE
4 12 EA 85529 SPRING, DIE
5 5 EA 67418 DISC - FRICTION
6 6 EA 67419 DISC - BRAKE
7 2 EA 85557 SPACER
8 1 EA 85565 O-RING
9 1 EA 85566 RING, BACK-UP
11 1 EA V010880 CARRIER, PLANET - PRIMARY
12 3 EA V010881 GEAR, PLANET
13 3 EA V010882 GEAR, PLANET - PRIMARY
14 3 EA V010883 BEARING, ROLLER
15 6 EA V010884 WASHER, THRUST
16 3 EA V010885 PIN, ROLL
17 1 EA V010886 CARRIER, PLANET - OUTPUT
18 3 EA 86281 GEAR, PLANET
19 3 EA V010887 GEAR, PLANET - SECONDARY
20 6 EA 67421 BEARING, ROLLER
21 3 EA 86284 SPACER, BEARING
22 6 EA 85535 RACE, BEARING
23 3 EA 65152 PIN, ROLL
24 1 EA V010888 BASE
26 1 EA V010889 DRUM, CABLE
27 1 EA V010890 CLOSURE, CABLE DRUM
28 1 EA V010891 BEARING, BALL
30 1 EA V010893 O-RING
31 1 EA V010894 RING, SNAP
32 1 EA V010895 RING, THRUST
33 1 EA 88821 BEARING RACE, THRUST
34 1 EA V010896 WASHER, THRUST
38 10 EA V010899 WASHER, LOCK
39 1 EA 85528 RING, PISTON BACKUP
42 1 EA 85564 PLUG, VENT
43 2 EA V010909 O-RING
44 1 EA 85563 PLUG W/ORING
45 1 EA V010906 GEAR, SUN - PRIMARY
46 1 EA V010907 MOTOR, HYDRAULIC
1 EA V012963 seal kit
47 1 EA V010908 GEAR, SUN
48 1 EA V010910 SUPPORT, BEARING
49 1 EA 85567 RACE, OUTER BRAKE
50 1 EA V010911 O-RING
51 2 EA 85569 BEARING, SPRAG
6-20
SHEET 3
BI012671
WINCH ASSEMBLY

52 2 EA 85570 BEARING, THRUST
53 2 EA 85571 RING, SNAP
54 1 EA 85572 CLUTCH, SPRAG
55 1 EA 85583 ELBOW, REDUCER
56 1 EA V010912 RACE, INNER BRAKE
57 1 EA V010913 HOSE ASSEMBLY
58 1 EA V010914 ADAPTER, SPLIT FLANGE
59 1 EA 86290 ELBOW/O-RING
65 1 EA 88809 SUPPORT, MOTOR
66 2 EA V010901 SPACER, BRAKE
68 1 EA V010902 CABLE (WINCH) - 120 FT
69 1 EA 85579 ADAPTER
70 1 EA 85581 TEE, SWIVEL
73 1 EA V010905 BEARING
75 1 EA 85582 FITTING, ELBOW
76 1 EA V010920 PLUG
77 1 EA V010923 RING, THRUST
78 1 EA V010924 BRAKE VALVE ASSEMBLY (WINCH) 6-21
80 4 EA V004154 SCREW, DRIVE
6-20
SHEET 4
BI012671
BRAKE VALVE ASSEMBLY (WINCH)

19 17 18
1 3
12
20
11
6
14
16
5
8
7
13
12 9
4
10 15
2
6-21
SHEET 1
BI012671
BRAKE VALVE ASSEMBLY (WINCH)


V010924 BRAKE VALVE ASSEMBLY (WINCH)
1 1 EA V010926 HOUSING, BRAKE VALVE
2 1 EA V010927 RETAINER, VALVE SPRING
3 1 EA V010928 RETAINER, SPRING
4 1 EA 88845 PLUG
5 1 EA V010929 SPOOL
6 1 EA V010930 PISTON, DAMPER
7 2 EA V010931 O-RING
8 1 EA V010932 POPPET, CHECK VALVE
9 1 EA V010933 ORIFICE, PILOT
10 1 EA V010934 SPRING, CHECK VALVE
11 1 EA V010935 SPRING, SPOOL
12 1 EA V010936 O-RING
13 1 EA V010937 O-RING
14 1 EA V010938 O-RING
15 1 EA V010939 RING, BACK-UP
16 1 EA V010940 RING, BACK-UP
17 1 EA 52226 BALL, STEEL
18 1 EA V010941 SPRING, COMPRESSION
19 1 EA 85582 FITTING, ELBOW
20 1 EA ------ PLUG, SHIPPING
21 1 EA ------ PLUG, SHIPPING (Not Shown)
22 1 EA V010942 SHIM, VALVE SPRING (Not Shown)
6-21
SHEET 2
BI012671
WINCH PLUMBING
4
2
5
1
3 1
6-22
SHEET 1
BI012671
WINCH PLUMBING

421808 WINCH PLUMBING
2 1 EA 404450 HOSE ASSEMBLY (JCAF310-08-35.5)
6-22
SHEET 2
BI012671
MAST LOCK ASSEMBLY (SLEEVED)

ASSEMBLY T105573 REVISION -
1
3 20 21
6
2
2
6
1 5
3 20 21
18 16
6-23
SHEET 1
BI012671

1 4
3 20 21 14
15
16
5 6
7
19 17
15
14
11
8 8 10 12 13
8 10 12 13
9
1 1
6-23
SHEET 2
BI012671


T105573 MAST LOCK ASSEMBLY (SLEEVED)
2 2 EA 96440-050 PIN, MAST LOCK
3 2 EA 439064 SLEEVE, MAST LOCKING
4 2 EA 96425 LUG, CYLINDER
5 2 EA 96424 SUPPORT, PIN - MAST
6 2 EA 96423-050 SUPPORT, PIN - MAST
7 2 EA 5929 FITTING, GREASE - STRAIGHT (1/8NPT)
9 2 EA 77849 1755738 ADAPTER, 90 DEG
10 2 EA 305849 JB7200108 ADAPTER,TEE
11 2 EA 35624-050 120271 ADAPTER, ELBOW
12 2 EA 36378-050 119328 ADAPTER, STRAIGHT
13 2 EA 302112 DUPF608 ADAPTER, ELBOW
14 2 EA 329095 DUPF692 ADAPTER, ELBOW
15 2 EA 320078 DUPF388 ADAPTER, STRAIGHT
18 1 EA 435162 BAR, TAPPED - COUNTERBALANCE VALVE
20 2 EA 439065 SLEEVE, INTERMAST LOCKING PIN
21 12 EA 9128 120357 CAPSCREW, SOCKET HEAD - GR8
(1/4-20UNC, 0.750L)
6-23
SHEET 3
BI012671
PIPE POSITIONER PLUMBING

7 8
2 4
6 5
1 9
6-24
SHEET 1
BI012671
PIPE POSITIONER PLUMBING


421829 PIPE POSITIONER PLUMBING
6-24
SHEET 2
BI012671
PIPE POSITIONER INSTALLATION

12 13 36
10 11 13 33 24 13 14
7 5 3 4
15 16
8 9 1 19 15 16 34
28
29
29
30
6-25
SHEET 1
BI012671

17 2
23 22 21 18
32 31 4
19 20 27 19 19
18
18
20 20
27 27
6-25
SHEET 2
BI012671

6-25
SHEET 3
BI012671


442197 PIPE POSITIONER INSTALLATION
1 1 EA 95552 CYLINDER, HYDRAULIC
22480 cylinder seal kit
2 1 EA 429708 HYDRAULIC CYLINDER ASSEMBLY - SWING 6-26
4 1 EA 96230 BRACKET, SLIDE - PIPE POSITIONER
5 1 EA 442179 ARM, SWING - PIPE POSITIONER
7 1 EA 96317 PIN, PIPE POSITIONER
8 2 EA 96321 BEARING, JOURNAL
9 2 EA 5929 FITTING, GREASE STRAIGHT
12 2 EA 439246 PIN, CYLINDER
13 4 EA 9821 PIN, COTTER (5/32 X 1 3/4)
16 8 EA 42606 NUT, LOCK (3/4-10UNC)
18 2 EA 95567 VALVE, SEQUENCE
22 2 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
23 2 EA 42624 WASHER, FLAT (1/4,TYPE A)
24 4 EA 1651642 ADAPTER, HYDRAULIC - 90 DEG
V004403 Cartridge Replacement
31 2 EA 428127 SHIM, PIPE POSITIONER - 12 GAUGE
32 2 EA 428128 SHIM, PIPE POSITIONER - 10 GAUGE
34 4 EA 42630 WASHER, FLAT (3/4,TYPE A)
35 1 EA 435951 PIPE POSITIONER SENSOR/COMPONENTS 6-27
6-25
SHEET 4
BI012671
HYDRAULIC CYLINDER ASSEMBLY - SWING

12
4 19 11
9 7 6 20 16 17 3
13
10 5 18 14
2 1
21
6-26
SHEET 1
BI012671

6-26
SHEET 2
BI012671


429708 HYDRAULIC CYLINDER ASSEMBLY - SWING
1 1 EA V005366 WIPER
2 1 EA V005367 SEAL
3 1 EA V005374 O-RING
5 1 EA V005371 O-RING
6 1 EA V005370 SEAL
7 1 EA V005795 WEAR RING
8 1 EA V012899 SEAL KIT (INCLUDES ITEMS 1 THRU 7)
9 2 EA V009406 CLIP PIN
10 1 EA V005382 LOCK NUT
11 2 EA V000273 SETSCREW (1/4-20UNC, 2.000L)
13 2 EA V002363 NYLON PLUG
16 1 EA ----------- TUBE ASSEMBLY
17 1 EA 4003249 ROD
18 1 EA 4003270 ROD CLEVIS (ADJUSTABLE)
19 1 EA V012904 HEAD
21 2 EA V003839 CLEVIS PIN
6-26
SHEET 3
BI012671
PIPE POSITIONER SENSOR/COMPONENTS

6-27
SHEET 1
BI012671

1
5
1 3
6-27
SHEET 2
BI012671


435951 PIPE POSITIONER SENSOR/COMPONENTS
1 1 EA 81187 SWITCH, LIMIT- (2 P.D.T.) - UPPER CONTROLS
2 1 EA 416873 LAMP, RED
3 1 EA 342432 1420750 CABLE (SWITCH)
4 1 EA 1662895 BAR, FLAT PIVOT - PROXIMITY SENSOR
5 1 EA 438175 BRACKET, PIPE POSITIONER SENSOR
6-27
SHEET 3
BI012671
PIPE RACK INDEX PLUMBING

6-28
SHEET 1
BI012671
PIPE RACK INDEX PLUMBING


421839 PIPE RACK INDEX PLUMBING
6-28
SHEET 2
BI012671
PIPE RACK LOCK PLUMBING

6-29
SHEET 1
BI012671
PIPE RACK LOCK PLUMBING


421838 PIPE RACK LOCK PLUMBING
6-29
SHEET 2
BI012671
PIPE RACK SWING PLUMBING

4 3
5
2
6
6-30
SHEET 1
BI012671
PIPE RACK SWING PLUMBING


421837 PIPE RACK SWING PLUMBING
6-30
SHEET 2
BI012671
PIPE RACK INSTALLATION

57 7
47 60 2 4 6 34
25 26 27
25 26 27
1 28 29
61 7
3 5 34
25 26 27 4 6 34
37
6-31
SHEET 1
BI012671

47 51 60 62 8
57
34
12 13 58
34
46
44 51 59 63 44 51 59 63
8 34
46
61 61
42 36
39 40 41
39 40 41
38
37 13 37
38
13
36
45 13 34 53 54
49 50 51
6-31
SHEET 2
BI012671

9
1
11
57 10
7 12 13 58
2
44 51 59 63
64 65 12 13
66 57
67 61
64 65
8
66
67
8 5 47 51 60 62 44 51 59 63
6-31
SHEET 3
BI012671

9
34
11
21
23
20 10
17
12 13
15 14
16 18
8
22 19
50 51 49
13 54 34 53
45 52
55 56 52
50 51 49
6-31
SHEET 4
BI012671


423277 PIPE RACK INSTALLATION
1 1 EA 436061 PIPE RACK SUPPORT
2 1 EA 423278 CAROUSEL WELDMENT
3 1 EA 414861 CAP, BEARING - PIPE RACK
4 2 EA 96535 CAP, BEARING - CAROUSEL
5 3 EA 96391 BEARING, JOURNAL - PIPE RACK
6 2 EA 96392 BEARING, JOURNAL - PIPE RACK
7 2 EA 96421 WASHER, THRUST
8 2 EA 95550 CYLINDER, LOCK
1 EA CYL 22476 Piston Bore Kit
(Contains Wear Ring, Piston Seal & 2 Tube End Seals)
1 EA CYL 22475 Rod Seal Kit
(Contains Rod Seal, Bushing, Bushing Retainer, Rod
Wiper & Bushing O-Ring
9 2 EA 96520 PIN, CAROUSEL - LOCK
10 2 EA 96521 PIN, INSERT - CAROUSEL LOCK
11 2 EA 96519 PIN, DOWEL
15 1 EA 40159 ROLLER
17 1 EA 40217 SEAL, RETAINER - PIPE RACK ROLLER
18 2 EA 40037 RING, RETAINER
19 1 EA 40171 RETAINER, PIPE RACK
20 1 EA 40215 RETAINER, SHAFT
21 1 EA 40172 SHAFT, PIPE RACK ROLLER
25 11 EA 74373 CAPSCREW, HEX HEAD - GR8 (1 1/4-7UNC, 3.500L)
26 11 EA 73792 NUT, HEX - GR8 (1 1/4-7UNC)
27 22 EA 62041 WASHER, FLAT (1 1/4, HARDENED)
29 8 EA 56004 NUT, HEX - GR8 (3/4-10UNC)
34 10 EA 5929 FITTING, GREASE - STRAIGHT
40 2 EA 35626 ADAPTER, TEE - SWIVEL
42 1 EA 84885 VALVE, COUNTERBALANCE - DUAL
43 2 EA 41212 SUPPORT, PIPE RACK - LOWER
45 2 EA 416627 CYLINDER, SWING 6-32
47 1 KIT 418987 KIT, SHIM
49 4 EA 420861 PIN, SWING CYLINDER
6-31
SHEET 5
BI012671


53 2 EA 411493 PIN, SWING CYLINDER
57 1 EA 411477 PLATE, INDEX - LOWER - PIPE RACK SUPPORT
58 1 EA 411465 PIN, CYLINDER - INDEX
59 2 EA 411476 CAP, END - CYLINDER - INDEX
60 1 EA 411467 CAP, END - CAROUSEL - INDEX
61 1 EA 411473 CYLINDER, INDEX 6-33
6-31
SHEET 6
BI012671
CYLINDER, SWING (PIPE RACK)

8
10
15 6 11
13 16
3 4
14
5
7 2
1
6-32
SHEET 1
BI012671
CYLINDER, SWING (PIPE RACK)


416627 CYLINDER, SWING (PIPE RACK)
1 1 EA ------- WIPER
2 1 EA ------- SEAL
3 1 EA V006884 O-RING
4 1 EA V006885 BACKUP
5 1 EA ------- O-RING
6 1 EA V006887 SEAL
7 2 EA V006888 RING, WEAR
8 1 EA ------- RING, WEAR
9 1 EA V008566 CYLINDER SEAL KIT (Includes Items 1 thru 8)
10 1 EA V004886 NUT, LOCK
12 2 EA ------- PLUG, PORT (Shipping) Not Shown
14 1 EA V008569 ROD ASSEMBLY
16 1 EA V008567 HEAD
6-32
SHEET 2
BI012671
CYLINDER, INDEX (PIPE RACK)

17
7 6
15 5
4
8 18 12
16
11 9 2 1 13
6-33
SHEET 1
BI012671
CYLINDER, INDEX (PIPE RACK)


411473 CYLINDER, INDEX (PIPE RACK)
1 1 EA. V005366 WIPER
2 1 EA. V005367 SEAL
3 1 EA. V010147 O-RING
4 1 EA. V005374 O-RING
5 1 EA. V005373 BACKUP
6 1 EA. V005372 O-RING
7 1 EA. V005370 SEAL
8 1 EA. V005795 RING, WEAR
9 2 EA. V005369 RING, WEAR
11 1 EA. V010149 NUT, LOCK
12 1 EA. V005013 FITTING, LUBE
13 2 EA. V010150 BUSHING
14 2 EA. V005381 PLUG, PORT (Not Shown)
17 1 EA. V005376 HEAD
18 1 EA. V010157 PISTON
1 EA. V010148 CYLINDER SEAL KIT
(Includes items 1 Thru 9)
6-33
SHEET 2
BI012671
AUTO TOOL WRENCH INSTALLATION

6 3 5
7
2 3 4
3 5
6
8
7
9
6-34
SHEET 1
BI012671
AUTO TOOL WRENCH INSTALLATION


426766 AUTO TOOL WRENCH INSTALLATION
1 1 EA ------ JAW (See Drilling Accessories - Section 7)
3 2 EA 42701 NUT, LOCK
4 1 EA 95547 CYLINDER ASSEMBLY
1 EA 22481 Cylinder Seal Kit
7 1 EA 84885 VALVE, COUNTERBALANCE - DUAL
2 EA V004403 Cartridge Replacement
6-34
SHEET 2
BI012671
MAST TUBING

423257 MAST TUBING
1 6 EA 423256 TUBING ASSEMBLY, 1/2 INCH x 20 FT
2 6 EA 38681 119669 ADAPTER, STRAIGHT
3 12 EA 44253 CLAMP, TUBE - 1/2 INCH OD - 2 HOLE
4 2 EA 423255 TUBING ASSEMBLY, 1/2 INCH x 18 FT
6-35
SHEET 1
BI012671
MAST LOCK INDICATOR

6-36
SHEET 1
BI012671
MAST LOCK INDICATOR

1 5 6 1 5
17 16 18
19
20
6-36
SHEET 2
BI012671
MAST LOCK INDICATOR

2 3
6-36
SHEET 3
BI012671
MAST LOCK INDICATOR


411200 MAST LOCK INDICATOR
2 1 EA 416874 LAMP, LED - GREEN
3 1 EA 416873 LAMP, LED - RED
5 2 EA 411862 MOUNT, SWITCH - INDICATOR
6 2 EA 411863 PLATE, MAST LOCK INDICATOR
7 56 FT 88012 WIRE, #16 AWG, GREEN/BLACK STRIPE
8 28 EA 88010 WIRE, #16 AWG - GREEN/WHITE STRIPE
9 28 FT 99323 WIRE, SXL - 16GA, ORANGE/YELLOW
10 12 FT 325642 1404203 WIRE, 18 AWG - BLACK
11 12 FT 342692 1420931 WIRE, 18 AWG - WHITE
12 2 EA 45256 TERM, RING - 16/14 AWG - 1/4 STUD - INSULATED
13 8 EA 45261 CONN, BUTT - 16/14 AWG
14 6 EA 45259 TERM, SPADE - 16/14 AWG-#10 STUD - INSULATED
15 20 FT 54430 CONDUIT, SEALTIGHT - 1/2" PVC
16 2 EA 350473 5000673 CONDULET
17 2 EA 60666 CONNECTOR, ELECTRICAL - STRAIGHT
18 2 EA 59347 CONNECTOR, ELECTRICAL - 90 DEG
19 2 EA 319461 118470 STUD, WELD (1/4-20UNC, 0.750L)
20 2 EA 5968 NUT, HEX (1/4-20UNC)
6-36
SHEET 4
BI012671
ROTARY DRIVE ASSEMBLY

9 7
60 11
17 18 12 9
39 11 31 59 60
35 37
34 16 16 34 35 37
5 6 36 5 6 36 37
37 27 28
26
9 12 7 9 1
29
11 11 22 21 25
22
30 20
7 39 25 10
3
23 33 19
24
13 4
2
7 17 18
38 2
14 15
19
8
57 56
14 15 30
56 57
4
58
36 37
32
55 54 53 5 6 36 37
6-37
SHEET 1
BI012671
ROTARY DRIVE ASSEMBLY


439029 ROTARY DRIVE ASSEMBLY
1 1 EA 4260824 ROTARY DRIVE GEARCASE ASSEMBLY 6-38
2 2 EA 95176 MOTOR, HYDRAULIC 6-39
3 1 EA 438633 GUIDE, LH - ROTARY HEAD
4 1 EA 438634 GUIDE, RH - ROTARY HEAD
5 8 EA 410860 PAD, WEAR
6 8 EA 95541 SHIM, WEAR PAD
7 2 EA 95784 FLANGE
8 1 EA 320681 126058 COUPLING, PIPE
9 6 EA 353311 5840108 - ADAPTER, SPLIT FLANGE
12 8 EA 317936 105202 - CAPSCREW, HEX HEAD - GR5
(5/8-11UNC, 6.000L)
13 1 EA 45278 NIPPLE, PIPE (2 1/2 NPT x 3.00, SCH80, BLACK)
16 8 EA 410859 CAPSCREW, BRASS (1/2-13UNC, 1.000L)
17 4 EA 42736 CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 1.750)
19 4 EA 332710 1412316 - ADAPTER, SPLIT FLANGE
25 2 EA 320658 125985 - ELBOW, PIPE - 90 DEG
32 2 EA 400680 BAR, CHOCK
33 1 EA 427587 ADAPTER, FLANGE
35 2 EA 438594 WEAR PAD
36 16 EA 423852 CAPSCREW, HEX HEAD - BRASS (1/2-13UNC,
1.250L)
38 2 EA 58473 GASKET, 2 BOLT
53 2 EA 438593 PAD, WEAR
55 4 EA 4339680 PIN, DOWEL - HEAD GUIDE
58 1 EA 442617 RING, DUST DEFLECTOR
6-37
SHEET 2
BI012671
ROTARY DRIVE GEARCASE ASSEMBLY

22 60
19 23
17 21
20
31
18 22
43
32 48
35
52
57 33
58
11 50 59
14
26 27
49 8 34 13
40
24 25
16
15
38
6
7
24 25
27 28
9
10 30
42
3
12 65
21
6-38
SHEET 1
BI012671

63 64
36
51
44
61 1 37
46
53 54 55
39
29
62
41
61
61
6-38
SHEET 2
BI012671


4260824 ROTARY DRIVE GEARCASE ASSEMBLY
1 2 EA 38342 ADAPTER, SPLINE
2 4 EA 98894 KEY
3 1 EA V005118 SHAFT
4 2 EA 98897 SHAFT, 24T
5 2 EA V014285 GEAR, 84T
6 2 EA V014286 SHAFT, 24T
7 1 EA 98900 GEAR, 110T
8 2 EA 98902 COVER, END
9 1 EA 98903 SPACER
10 1 EA 4159874 SPACER
11 2 EA 407162 LOCK NUT
12 1 EA 4159875 PLATE, SEAL
13 1 EA 98907 CARRIER, BEARING
14 1 EA V005119 HOUSING, SEAL
15 1 EA ------- CASE
16 1 EA V012376 COVER
20 6 EA 319945 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 2.250L)
21 14 EA 5962 WASHER, LOCK - 3/8
22 19 EA 5975 WASHER, LOCK - 1/2
23 8 EA 98914 WASHER, LOCK - 5/8
24 4 EA 98915 BEARING CONE
25 4 EA 98916 BEARING CUP
27 2 EA 41137 BEARING CUP
29 2 EA 37801 BEARING, BALL
30 1 EA 98920 PIN, ROLL
31 2 EA ------- PIN, DOWEL
33 1 EA 98922 PLUG, MAGNETIC
34 2 EA 98923 PLUG, COUNTERSUNK HEX
35 1 EA 98924 PLUG/O-RING
36 1 EA ------- PLUG, MAGNETIC
37 2 EA 38355 SNAP RING ADAPTER
41 1 EA 1673470 PLUG
42 1 EA 4276640 SEAL, SPECIAL
44 1 EA 69616 WINDOW, OIL LEVEL
45 1 EA V004855 TAG, OIL EMPTY
46 2 EA 1135942 PLUG, PLASTIC (SHIPPING)
48 1 EA 98929 FITTING, BREATHER
49 2 EA 98930 SHIM SET
50 8 EA 98931 SETSCREW
6-38
SHEET 3
BI012671


51 1 EA V002476 PLUG, SQUARE HEAD
52 1 EA V012621 HOUSING, SEAL
53 5 EA V004563 SHIM, .005
54 5 EA V004564 SHIM, .007
55 6 EA V004565 SHIM, .020
57 1 EA V012622 SEAL, FACE
58 1 EA V012623 SEAL SPACER
59 2 EA V004566 SEAL
61 1 EA 4277211 FITTING, GREASE
62 2 EA ------- BEARING, BALL
64 1 EA 49149 WASHER (5/8")
6-38
SHEET 4
BI012671
MOTOR, HYDRAULIC
4 7
3 5 6
1 2
8
8
9
9
10
21 23
22
18
11
20
17 19
16
13 14 15
12
32 31 33
29 30
26
28
25
27
24
35
34
2
1
6-39
SHEET 1
BI012671
MOTOR, HYDRAULIC

95176 MOTOR, HYDRAULIC
1 2 EA V010367 PLUG, HEX SOCKET HEAD
2 2 EA V010368 O-RING
3 4 EA V010369 CAPSCREW, HEX HEAD
4 1 EA V007977 PORT BLOCK W/SHUTTLE
5 1 EA V010370 GASKET
6 1 EA V010371 PORT PLATE, BIDIRECTIONAL
7 1 EA V010372 FACE PLATE
8 5 EA V010373 PIN, FACE PLATE AND PORT PLATE
9 3 EA -------- O-RING
10 1 EA 58502 SHUTTLE VALVE W/TWO ORIFICES 6-40
13 1 EA V010375 SPRING RETAINER
14 1 EA V010376 BARREL STOP
15 12 EA V010377 DISC SPRING
16 12 EA V010378 THRUST WASHER
17 1 EA V010379 CYLINDER BARREL
18 1 EA V010380 BARREL BEARING
19 1 EA V010381 RETAINING RING (ORANGE) .075" - 1.90 MM
1 EA V010382 RETAINING RING (BLACK) .077" - 1.96 MM
1 EA V010383 RETAINING RING (RED) .079" - 2.01 MM
1 EA V010384 RETAINING RING (GREEN) .081" - 2.06 MM
1 EA V010385 RETAINING RING (YELLOW) .083" - 2.11 MM
1 EA V010386 RETAINING RING (BLUE) .085" - 2.16 MM
1 EA V010387 RETAINING RING (WHITE) .087" - 2.21 MM
20 1 EA V007108 THRUST WASHER
21 1 EA V010388 PISTON, SHOES AND RETAINER
22 1 EA V010389 CREEP PLATE
23 1 EA V010390 CAM, 19 DEG - STANDARD
24 2 EA V010391 DOWEL PIN
25 1 EA ------- HOUSING
26 1 EA V010392 CAPSCREW, SOCKET HEAD
27 1 EA V010393 SHAFT, SPLINED
28 1 EA V010394 BEARING ASSEMBLY (CONE AND CUP)
29 1 EA V010395 O-RING
30 1 EA 59234 SHAFT SEAL
31 1 EA V010396 SEAL RETAINER
32 4 EA V010397 O-RING
34 1 EA V010398 O-RING
35 1 EA V010399 RETAINER, BARREL BEARING
1 EA V002839 Seal Kit - includes items 2, 5, 9 29, 30, 32, 34 and
58502 shuttle
valve o-rings items 2 and 8)
6-39
SHEET 2
BI012671
SHUTTLE VALVE W/TWO ORIFICES

6 4 5 2 1 8 7
14
9
10
11
6-40
SHEET 1
BI012671
SHUTTLE VALVE W/TWO ORIFICES


58502 SHUTTLE VALVE W/TWO ORIFICES
1 2 EA -------- PLUG
2 2 EA -------- O-RING
3 2 EA -------- SPRING
4 2 EA -------- WASHER, SPRING CENTER
5 1 EA -------- SPOOL
6 1 EA -------- BODY
7 1 EA -------- PLUG
8 1 EA -------- O-RING
9 1 EA -------- SPRING, RELIEF VALVE
10 1 EA -------- SPRING, RELIEF VALVE
11 1 EA -------- SEAT
14 2 EA -------- SHIM WASHER
(items 2 and 8 are included in V002839 seal kit)
6-40
SHEET 2
BI012671
FRONT MAST REST INSTALLATION

1 8
4 5 6
2
2
6-41
SHEET 1
BI012671
FRONT MAST REST INSTALLATION


421452 FRONT MAST REST INSTALLATION
1 1 EA 421437 REST, 12M-15M MAST (WELDMENT)
2 2 EA 421417 PLATE, DETAIL 1 X 8 13/16 X 15 3/4
7 2 EA 4435605 SHIM, MAST REST (1 INCH THICKNESS)
8 2 EA 4435606 SHIM, MAST REST (1.5 INCH THICKNESS)
6-41
SHEET 2
BI012671
PIN RETAINER KIT - MAST ELEVATING CYLINDER

6 5
2
6 5
6-42
SHEET 1
BI012671
PIN RETAINER KIT - MAST ELEVATING CYLINDER


428402 PIN RETAINER KIT - MAST ELEVATING CYLINDER
2 2 EA 428392 PLATE, PIN RETAINER
6-42
SHEET 2
BI012671
PIN RETAINER KIT - HOIST AND PULLDOWN CYLINDER

2
6 3
1
5 4
5 4
6-43
SHEET 1
BI012671
PIN RETAINER KIT - HOIST AND PULLDOWN CYLINDER


428401 PIN RETAINER KIT - HOIST AND PULLDOWN CYLINDER
1 4 EA 428388 PLATE, PIN RETAINER MOUNTING
3 4 EA 428391 PLATE, PIN RETAINER MOUNTING
4 12 EA 38323 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.250L - DRILLED)
6-43
SHEET 2
BI012671
SECTION 7 - DRILLING TOOLS / ACCESSORIES

RAPID FILL INSTALLATION (1100 GAL) 434053 7-1
CONNECTOR KIT, RAPID FILL SYSTEM 57338 7-2
RAPID FILL PLUMBING 403823 7-3
LUBE SYSTEM INSTALLATION (MACHINE) AUTO 426699 7-4
LUBRICATION SYSTEM (MACHINE), AUTO 401271 7-5
AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) 425924 7-6
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) 426025 7-7
MONITOR / CONTROLLER (MACHINE LUBRICATION) 97523 7-8
FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE) 63133 7-9
LUBRICATOR INSTALLATION (DRILL STEM THREAD) 401973 7-10
VALVE, AIR 330617 7-11
LUBRICATOR ASSEMBLY (DRILL STEM THREAD) 337393 7-12
FILTER / REGULATOR / LUBRICATOR ASSEMBLY 337392 7-13
LUBRICATOR HOSE PLUMBING KIT 405520 7-14
ROTARY TORQUE CONTROL INSTALLATION 428412 7-15
ROTARY TORQUE CONTROL HOSE PLUMBING 428372 7-16
TACHOMETER INSTALLATION (DIGITAL), ROTARY DRIVE 418807 7-17
TRAM INTERLOCK INSTALLATION, 30 DEG (WIDE DUST HOOD) 1527382 7-18
SHOCK SUB (5 1/2 INCH API REG PIN & BOX) 424521 7-19
GUIDE BUSHING ASSEMBLY - SPECIAL 437100 7-20
AIR LINE LUBE KIT - 35 GAL (350-500 PSI) 1068446 7-21
AIR LINE LUBRICATOR TANK ASSEMBLY - 35 GAL 1501364 7-22
OIL INJECTION TANK - 36 GAL 1067372 7-22A
AIR LINE LUBRICATOR HOSE KIT - 35 GAL 1501363 7-23
SECT7
SHEET 1
BI012671
RAPID FILL INSTALLATION (1100 GAL)

1
4
8
8 12
7
6
19
14
4
3 13
7-1
SHEET 1
BI012671

21
20
2
12 1
7-1
SHEET 2
BI012671


434053 RAPID FILL INSTALLATION (1100 GAL)
1 1 EA 57338 CONNECTOR KIT, RAPID FILL SYSTEM 7-2
2 1 EA 431393 RAPID FILL WELDMENT
11 1 EA 403823 RAPID FILL PLUMBING 7-3
13 1 EA 8304 COUPLING, PIPE
14 1 EA 401270 CAP, VENT
15 1 EA 442314 COOLANT, NOZZLE / PLUG
16 1 EA 442313 NOZZLE, CRANKCASE W/PLUG - ENGINE OIL
17 1 EA 442312 NOZZLE, DIESEL FUEL
18 1 EA 442315 HYDRAULIC FLUID - NOZZLE / PLUG
19 1 EA T103711 CAP, WATER TANK
NOTE: ITEMS 15 THRU 18 SUPPLIED LOOSE TO THE CUSTOMER.
7-1
SHEET 3
BI012671
CONNECTOR KIT, RAPID FILL SYSTEM

11 12
4 5
2 1 3
7 8
7-2
SHEET 1
BI012671
CONNECTOR KIT, RAPID FILL SYSTEM


57338 CONNECTOR KIT, RAPID FILL SYSTEM
1 1 EA V003529 VENT (FUEL) - 9 PSI PRESSURE RELIEF
2 1 EA V003528 RECEIVER (FUEL) - 2 INCH NPT
3 1 EA V003530 CAP, RECEIVER (FUEL)
4 1 EA V003531 RECEIVER (CRANK CASE) - 3/4 NPT
5 1 EA V003532 CAP, RECEIVER (CRANK CASE)
6 1 EA V011426 NOZZLE ONLY (CRANK CASE) - 3/4 NPT
7 4 EA V003533 RECEIVER (HYDRAULIC) - 3/4 ANPT
8 4 EA V003534 CAP, RECEIVER (HYDRAULIC)
9 1 EA V011427 NOZZLE ONLY (HYDRAULIC) - 3/4 ANPT
10 1 EA V011429 PLUG (HYDRAULIC)
11 1 EA V003535 RECEIVER (COOLANT) - 1/2 ANPT
12 1 EA V003536 CAP, RECEIVER (COOLANT)
13 1 EA V011428 NOZZLE ONLY (COOLANT) - 1/2 NPT
14 1 EA V011430 PLUG (COOLANT)
15 1 EA V003537 CENTRAL SERVICE BOX
- - - - -NOT INCLUDED IN KIT- - - - -

1 EA V011425 NOZZLE, REFUELING
7-2
SHEET 2
BI012671
RAPID FILL PLUMBING

5
1
7-3
SHEET 1
BI012671
RAPID FILL PLUMBING


403823 RAPID FILL PLUMBING
5 1 EA 433639 HOSE ASSEMBLY (JRA1503-32-102)
7-3
SHEET 2
BI012671
LUBE SYSTEM INSTALLATION (MACHINE) AUTO


426699 LUBE SYSTEM INSTALLATION (MACHINE) AUTO
1 1 EA 401271 LUBRICATION SYSTEM (MACHINE) AUTO 7-5
2 1 EA 426566 MOUNT, MONITOR / CONTROLLER (Located in Cab
)
7-4
SHEET 1
BI012671
LUBRICATION SYSTEM (MACHINE), AUTO

7-5
SHEET 1
BI012671
LUBRICATION SYSTEM (MACHINE), AUTO

ITEM QTY. PART NO. DESCRIPTION SECT-PAGE

401271 LUBRICATION SYSTEM (MACHINE), AUTO
2 3 63138 SL-1 INJECTOR (FOUR MANIFOLD)
3 6 63137 SL-1 INJECTOR (FIVE MANIFOLD)
1 97526 SL-1 Single Injector Replacement
1 V006812 Repair Kit, SL-1 Single Injector (Includes attaching gaskets)
4 1 97521 GAUGE - 0 TO 5000 (GLY) Located on side of pump
5 31 63140 CAP - PLASTIC
6 1 425924 AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) 7-6
7 1 426025 TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) 7-7
8 1 63132 VENT VALVE ASSEMBLY
9 1 63130 COVER ASSEMBLY - DRUM
10 1 63131 PLATE - FOLLOWER
11 1 97523 MONITOR / CONTROLLER (MACHINE LUBRICATION) 7-8
12 1 63136 SWITCH - PRESSURE
13 1 63133 FILTER / REGULATOR / LUBRICATOR ASSEMBLY 7-9
(MACHINE LUBE)
14 1 97524 SWITCH - 3W 2POS NC 1/2"
15 1 97525 ROD ASSEMBLY - TIE
16 1 426026 COVER ASSEMBLY, AIR MOTOR/GREASE TUBE
7-5
SHEET 2
BI012671
AIR MOTOR ASSEMBLY (MACHINE LUBRICATION)

10
13
27
11
37
12
9
11 28
14 30
15
26
8 29
34
44
16
38
49
18 43 45
3 46
47
21
4
25
39
17
19
5
40
49
6
49 31
7
19
35 20
23
48
48
41 4
24
3
20
42 19
23
22 32
2
40
1
7-6
SHEET 1
BI012671

33
35
5
24
36 32
7-6
SHEET 2
BI012671


425924 AIR MOTOR ASSEMBLY (MACHINE LUBRICATION)
1 1 EA ------- U CUP (BUNA-N) (See Kit V011971)
2 1 EA V011972 BEARING, ROD
3 2 EA ------- SEAL, CYLINDER (BUNA-N) (See Kit V011971)
4 2 EA ------- O-RING (BUNA-N) (See Kit V011971)
5 1 EA V011973 ROD ASSEMBLY, PISTON
6 1 EA V011974 TUBE, CYLINDER
7 1 EA V011975 TUBE, AIR
8 1 EA V011976 CASTING, UPPER
9 2 EA ------- BUMPER, VALVE (See Kit V011977)
10 1 EA V011978 CAP, VALVE
12 1 EA ------- BODY, VALVE (See Kit V011979)
13 1 EA ------- SPOOL, VALVE (See Kit V011979)
14 1 EA V011980 CAP, VALVE
15 1 EA ------- GASKET (See Kit V011977)
17 1 EA V011981 VALVE, RELAY
20 2 EA V011983 VALVE, AIR SIGNAL
22 1 EA V011984 CASTING, LOWER
23 4 EA V011985 SCREW
24 1 EA V011986 BAR, PILOT
25 4 EA V011987 ROD, TIE
26 4 EA V011988 NUT
27 2 EA V011989 SCREW
28 1 EA ------- GASKET (See Kit V011990)
29 1 EA V011991 BODY, MUFFLER
30 2 EA V011992 SCREW
31 1 EA V011993 BRACKET, UPPER
32 1 EA V011994 BRACKET, LOWER
33 2 EA ------- SEAL, PISTON (See Kit V011971)
34 2 EA V011995 SCREW
36 1 EA V011996 ADAPTER
37 4 EA V011997 SCREW
38 1 EA V011998 COUPLER
39 2 EA V011999 SCREW
40 4 EA V012000 SCREW
41 4 EA V012001 ROD, TIE
42 4 EA V012002 NUT
43 1 EA ------- ELEMENT, MUFFLER (See Kit V011990)
44 1 EA V012003 NIPPLE
45 1 EA ------- ELEMENT, END (See Kit V011990)
46 1 EA V012004 PLATE, MUFFLER
47 2 EA V012005 SCREW, SELF TAPPING
7-6
SHEET 3
BI012671


1 EA V011971 Repair Kit (Includes Items 1, 3, 4 & 33)
1 EA V011977 Repair Kit (Includes Items 9, 11, 15 & 16)
1 EA V011979 Repair Kit (Includes Items 12 & 13)
1 EA V011982 Repair Kit (Includes Items 18, 19, 35, 48 & 49)
1 EA V011990 Repair Kit (Includes Items 28, 43 & 45)
1 EA V012006 PILOT BAR SUBASSEMBLY
7-6
SHEET 4
BI012671
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)

2 22
3 23
24
4
25 26
5
6
7
10
8 11
9
12
13 27
12
15 14 28
16
29
17
30
18 31
32
33
19
34
20
35
21
36
20
37
7-7
SHEET 1
BI012671
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)


426025 TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)
1 1 EA V012019 CONNECTOR, BOLT
2 1 EA V012020 NUT, COUPLING
3 1 EA V012021 ROD, PLUNGER
4 1 EA V012022 NUT, GLAND
5 1 EA ------- O-RING (POLYURETHANE) See Repair Kit/Seal Kit
6 1 EA ------- U CUP (POLYURETHANE) See Repair Kit/Seal Kit
7 1 EA ------- WASHER, PACKING (See Repair Kit/Seal Kit)
8 1 EA ------- RING, RETAINING (See Repair Kit)
9 1 EA V012023 BODY, OUTLET
10 1 EA V011188 PLUG, PRIMING
12 2 EA ------- GASKET (COPPER) See Repair Kit
13 1 EA V011183 CHECK, OUTLET
14 1 EA V011192 BALL
15 1 EA V011189 STOP, BALL
16 1 EA V011184 BODY, OUTLET
17 1 EA ------- O-RING (NITRILE) See Repair Kit
18 1 EA V012024 TUBE, PUMP/MOTOR
20 2 EA ------- PIN, COTTER (See Repair Kit)
21 1 EA V012025 ROD, CONNECTING
23 1 EA V011174 BALL
24 1 EA V011176 BALL
25 1 EA V011175 PIN
26 1 EA V012026 BUSHING & PLUNGER
27 1 EA ------- O-RING (NITRILE) See Repair Kit
28 1 EA V012027 TUBE, ADAPTER
29 1 EA ------- RING, RETAINING (See Repair Kit)
30 1 EA ------- WASHER, GUIDE (See Repair Kit)
31 1 EA V012028 BUSHING & PLUNGER
32 1 EA ------- PIN, COTTER (See Repair Kit)
33 1 EA V011180 RETAINER
34 1 EA V012029 CHECK
35 1 EA V011186 SEAT, CHECK
36 1 EA V011179 SHOVEL, PRIMING
37 1 EA V012030 TUBE, PRIMING
1 EA V012017 Repair Kit (Includes Items 5, 6, 7, 8, 12, 17, 20, 27, 29, 30 & 32)
1 EA V012018 Gland Seal Kit (Includes Items 5, 6 & 7)
7-7
SHEET 2
BI012671
MONITOR / CONTROLLER (MACHINE LUBRICATION)

5 9
8
7-8
SHEET 1
BI012671
MONITOR / CONTROLLER (MACHINE LUBRICATION)


97523 MONITOR / CONTROLLER (MACHINE LUBRICATION)
1 1 EA V011256 JUMPER SHUNT (STRIP OF 10)
2 1 EA V011257 GREEN LED, GREEN LENS & CHROME BEZEL
3 1 EA V011258 AMBER LED, AMBER LENS & CHROME BEZEL
4 1 EA V011259 RED LED, RED LENS & CHROME BEZEL
5 4 EA V011260 STANDOFF & SCREW
6 1 EA V011261 RIBBON CABLE ASSEMBLY
7 1 EA V011262 SEAL FOR SWITCHES
8 1 EA V011263 PROCESSOR BOARD ASSEMBLY
9 1 EA V011264 POWER SUPPLY BOARD ASSEMBLY
7-8
SHEET 2
BI012671
FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE)

7-9
SHEET 1
BI012671

7-9
SHEET 2
BI012671

7-9
SHEET 3
BI012671


63133 FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE)
1 1 EA V011266 FILTER ASSEMBLY
1 EA V011269 Lens Kit, Liquid Level (Includes items 35, 37, 38 & 39)
1 EA V011270 Element, Filter (Item 52)
1 EA V011271 Drain, Manual (Includes items 32, 33 & 34)
1 EA V011272 Service Kit (Includes items 39 & 54)
2 1 EA V011267 REGULATOR ASSEMBLY
1 EA V011273 Service Kit (Includes items 13, 15, 16, 17 & 18)
1 EA V011274 Cover, Tamper Resistant (Knob Adjustment Only)
1 EA V011265 Gauge, 2 Inch Dial
3 1 EA V011268 LUBRICATOR ASSEMBLY
1 EA V011275 Service Kit (Includes items 3, 7 & 39)
1 EA V011269 Lens Kit, Liquid Level (Includes items 35, 37, 38 & 39)
1 EA V011271 Drain, Manual (Includes items 32, 33 & 34)
1 EA V011276 Sight Feed Dome (Includes items 6 & 7)
7-9
SHEET 4
BI012671
LUBRICATOR INSTALLATION (DRILL STEM THREAD)

ASSEMBLY 401973 REVISION Q
33 11
29
13
14
16
34 15
20
20
6 23
19
13
22 23
28
8 24 25
7
18 18
3 4 5 21
21 15
3 4 5
7-10
SHEET 1
BI012671

8 22
29 15
20
11
14
7-10
SHEET 2
BI012671


401973 LUBRICATOR INSTALLATION (DRILL STEM THREAD)
1 1 EA 330617 VALVE, AIR - 3-WAY 7-11
1 EA 22487 Solenoid Operator Valve
3 2 EA 9179 SCREW, MACHINE - ROUND HEAD SLOT
4 2 EA 9753 NUT, HEX
5 2 EA 5982 WASHER, LOCK - SPRING
6 1 EA 337393 LUBRICATOR ASSEMBLY (DRILL STEM THREAD) 7-12
7 1 EA 337392 FILTER / REGULATOR / LUBRICATOR ASSEMBLY 7-13
8 1 EA 401536 HOLDER, GREASE BUCKET
11 1 EA 96417 NOZZLE CAP
13 2 EA 80032 FITTING, HYDRAULIC
20 5 EA 44554 ADAPTER, HYDRAULIC
22 1 EA 336672 1416254 GREASE, 5 GALLON BUCKET
32 1 KIT 405520 LUBRICATOR HOSE PLUMBING KIT 7-14
34 1 EA 1580703 BRACKET, GREASE LINE
7-10
SHEET 3
BI012671
VALVE, AIR
1
4
2
12
10
11
13
7-11
SHEET 1
BI012671
VALVE, AIR
21
22
23
24
32
33
34 26
27
35
27
40
37 26
30
36 38
29
28
39
25 34 32
39 33
7-11
SHEET 2
BI012671
VALVE, AIR
60 55
61
54
56
57
59
58
62
51
63
52
64
65
53
7-11
SHEET 3
BI012671
VALVE, AIR

330617 VALVE, AIR
2 2 EA ------- PLUG
3 EA ------- SEAT
4 2 EA ------- O-RING
5 EA ------- O-RING
6 1 EA ------- SPRING
7 1 EA ------- POPPET
8 EA RETAINER
9 2 EA ------- SEAL
10 1 EA ------- PISTON
11 1 EA ------- PUSHROD
12 1 EA ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE GREASE - DOW
CORNING 44 OR EQUIVALENT)
13 1 EA ------- BODY
14 EA ------- OPERATOR/VALVE GASKET (NOT SHOWN)
22485 SERVICE KIT INCLUDES ITEMS 4, 5, 9, 12 & 14
21 EA ------- SCREW
22 EA ------- LOCK WASHER
23 EA ------- GASKET, TOP (-01 THRU -10 TIMERS. 2 REQ'D FOR -22 TIMER)
24 EA ------- GASKET, TOP (-22, -23 & -24 TIMERS. 2 REQ,D FOR -22 TIMER)
25 EA ------- GASKET, BOTTOM (PART OF OPERATOR)
26 EA ------- VALVE, CHECK (POSITION B)
27 EA ------- PACKING (POSITION B)
28 EA ------- NUT, LOCK
29 EA ------- SCREW, ADJUSTMENT
30 EA ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE GREASE - DOW
31 EA ------- BODY (0-5 SECOND TIMERS)
32 EA ------- SNAP RING
33 EA ------- PLUG
35 EA ------- PISTON (NORMALLY CLOSED) -03 THRU -05, -22 & -24 TIMERS
36 EA ------- PISTON (NORMALLY OPEN) -09, -10, -22 & -23 TIMERS
39 EA ------- PLUG, PIPE
40 EA ------- BODY (0-60 SECOND TIMERS)
41
22486 SERVICE KIT INCLUDES ITEMS 23, 24, 25, 27, 30, 34, 37, 38
51 4 EA -------- SCREW
52 4 EA -------- LOCK WASHER
53 1 EA V004477 GASKET
54 1 EA V004476 CONNECTOR - Standard Cable Grip W/O
Indicator Light (All Voltages) Item 54 Includes Items 55 & 56
55 1 EA -------- SCREW
56 1 EA -------- GASKET
7-11
SHEET 4
BI012671
VALVE, AIR

57 1 EA V004474 COIL - 24VDC
58 1 EA V004475 SOLENOID BASE - Standard nonlocking
59 2 EA -------- SCREW
60 1 EA V004773 DIFFUSER
61 1 EA V004472 COIL RETAINING CLIP
62 1 EA -------- O-RING - LARGE
63 1 EA -------- O-RING - SMALL
64 1 EA -------- PIPE PLUG
65 1 EA -------- BASE
22487 SOLENOID OPERATOR VALVE SERVICE KIT
7-11
SHEET 5
BI012671
LUBRICATOR ASSEMBLY (DRILL STEM THREAD)

2
19
18
17
5
16
5
6 15
14
7 13
12
9
11
8
10
7-12
SHEET 1
BI012671
LUBRICATOR ASSEMBLY (DRILL STEM THREAD)


337393 LUBRICATOR ASSEMBLY (DRILL STEM THREAD)
1 1 EA 96941 NUT, COVER
2 1 EA 96942 COVER, TOP
3 1 EA 96943 CONTROL VALVE (NOT SHOWN)
4 96944 SWIVEL (NOT SHOWN)
5 2 EA 96945 ADAPTER
6 1 EA 96946 NIPPLE
7 96947 HOSE
8 4 EA ------- BOLT AND NUT, STOVE
9 4 EA ------- WASHER
10 1 EA 96948 FOLLOWER ASSEMBLY
11 1 EA 96949 COVER, DRUM
12 1 EA 96950 BUTTON, SNAP
13 4 EA ------- BOLT
14 3 EA 96951 SCREW, THUMB
15 1 EA 96952 COVER, BOTTOM
16 1 EA 96953 HANDLE
17 1 EA 96954 NIPPLE, AIR COUPLER
18 1 EA 96955 COUPLER, AIR
19 1 EA 96956 BASIC PUMP ASSEMBLY
7-12
SHEET 2
BI012671
FILTER / REGULATOR / LUBRICATOR ASSEMBLY

7-13
SHEET 1
BI012671

7-13
SHEET 2
BI012671

7-13
SHEET 3
BI012671


337392 FILTER / REGULATOR / LUBRICATOR ASSEMBLY
1 1 96937 FILTER ASSEMBLY
1 22390 KIT, FILTER ELEMENT (Includes Element & Bowl O-Ring)
2 1 96938 REGULATOR ASSEMBLY
1 V004464 KIT, REPAIR (Includes Diaphragm, Valve Stem & O-Rings)
1 96940 GAUGE (0 to 160 PSIG [not shown] used on Regulator Assembly)
3 1 96939 LUBRICATOR ASSEMBLY
1 22425 KIT, O-RING REPAIR (Includes Bowl, Fill Plug, Adjusting Screw & Sight
Dome O-Rings)
1 V004463 KIT, REPLACEMENT BOWL GUARD
1 V004465 BOWL, REPLACEMENT PLASTIC
7-13
SHEET 4
BI012671
LUBRICATOR HOSE PLUMBING KIT

6
1
7-14
SHEET 1
BI012671
LUBRICATOR HOSE PLUMBING KIT


405520 LUBRICATOR HOSE PLUMBING KIT
6 1 KIT 406780 HOSE ASSEMBLY JCAF211-04-375)
7-14
SHEET 2
BI012671
ROTARY TORQUE CONTROL INSTALLATION

3 4
7-15
SHEET 1
BI012671
ROTARY TORQUE CONTROL INSTALLATION


428412 ROTARY TORQUE CONTROL INSTALLATION
4 1 1 428372 ROTARY TORQUE CONTROL HOSE PLUMBING 7-16
7-15
SHEET 2
BI012671
ROTARY TORQUE CONTROL HOSE PLUMBING

7-16
SHEET 1
BI012671


7-16
SHEET 2
BI012671
TACHOMETER INSTALLATION (DIGITAL), ROTARY DRIVE

1 2
7-17
SHEET 1
BI012671

8
6
7
6
7-17
SHEET 2
BI012671


1 EA 418807 TACHOMETER INSTALLATION (DIGITAL), ROTARY DRIVE
1 1 EA 414898 TACHOMETER, DIGITAL
2 1 EA 4031028 SENSOR, MAGNETIC
6 2 EA 8334 BUSHING
7 1 EA 59347 CONNECTOR, ELECTRIC - LIQUID TIGHT
8 1 EA 56719 CONNECTOR, ELECTRIC - LIQUID TIGHT
7-17
SHEET 3
BI012671
TRAM INTERLOCK INSTALLATION, 30 DEG (WIDE DUST HOOD)

22 36
11
20
21
7-18
SHEET 1
BI012671

1
20
7-18
SHEET 2
BI012671

20
19 21
19
20
21
1
7-18
SHEET 3
BI012671

16
24
24
32
30 11
25
33 34
7-18
SHEET 4
BI012671

16 27
28 29
28
24 25 26 33 24 25 33
14
29
24 25 26 33
29 29
7-18
SHEET 5
BI012671


1527382 TRAM INTERLOCK INSTALLATION, 30 DEG (WIDE DUST HOOD)
1 1 EA 410482 SWITCH, PROXIMITY (MAGNETIC SENSOR)
11 1 EA 416873 LAMP, RED - ECM
14 3 EA 45261 CONN, BUTT (16/14 AWG)
16 3 EA 95125 TERMINAL, MALE
19 REF 4140202 TAPPED PAD, PROXIMITY SENSOR MOUNT (SEE NOTE)
20 1 EA 421872 MOUNT, ADJUSTABLE - PROXIMITY SWITCH
21 4 EA 319879 120350 CAPSCREW, SOCKETHEAD - GR8 (10-24UNC, 1.250L)
22 4 EA 16083 WASHER, FLAT (3/8)
24 35 FT 99312 WIRE, ELECT, SXL, 16 GAUGE, RED/BLACK 50V
25 35 FT 99315-050 WIRE, ELECT, SXL, 16 GAUGE, RED/GREEN 50V
26 10 FT 54430 CONDUIT, SEALTIGHT 1/2" PVC
27 3 EA 95127 TERMINAL, FEMALE
28 2 EA 56719 CONNECTOR, ELECT - LIQUID TIGHT (STRAIGHT)
29 4 EA 59347 CONNECTOR, ELECT - LIQUID TIGHT (90 DEG)
30 7 EA 350432 5000412 TERMINAL, LUG
32 4 FT 342692 1420931 WIRE, ELECT - 18 AWG, WHITE
33 35 FT 325642 1404203 WIRE, ELECT - 18 AWG, BLACK
34 3 EA 45256 TERMINAL, RING - 16/14 AWG, 1/4 STUD
7-18
SHEET 6
BI012671
SHOCK SUB (5 1/2 INCH API REG PIN & BOX)

1
2 10
23 4
7 17
12
5
8 11
9 14
20
13
15
14 16
17
24
2
19
18
21
7-19
SHEET 1
BI012671
SHOCK SUB (5 1/2 INCH API REG PIN & BOX)


424521 SHOCK SUB (5 1/2 INCH API REG PIN & BOX)
1 1 EA V011689 STEM, 5 1/2 INCH API REG PIN
2 2 EA V011690 POLY PACK SEAL
4 1 EA V011692 U. LOAD PLATE
6 1 EA V011694 COVER PLATE
7 1 EA V011695 WIPER SEAL
8 1 EA V011696 GUIDE RING
9 5 EA V011697 DISC SPRING
11 4 EA V011699 DRIVE BLOCK
12 8 EA V011700 DISC SPRINGS
16 1 EA V011703 L. LOAD PLATE
18 1 EA V011705 O RING
19 1 EA V011706 WIPER SEAL
20 1 EA V011707 HOUSING, 5 1/2 INCH API REG BOX
21 1 EA V011708 WASHPIPE
23 1 EA V011709 RELIEF VALVE
24 2 EA V011710 GREASE FITTING
V011711 SEAL KIT (Includes items 2, 3, 7, 8, 10, 13, 14, 17, 18 & 19 - also order
item 11, V011699 not included in kit (requires 4))
7-19
SHEET 2
BI012671
GUIDE BUSHING ASSEMBLY - SPECIAL

2 1 2
7-20
SHEET 1
BI012671
GUIDE BUSHING ASSEMBLY - SPECIAL


437100 GUIDE BUSHING ASSEMBLY - SPECIAL
1 1 EA 436698 BUSHING, GUIDE - 9 1/2" SPECIAL
2 1 EA 436705 BUSHING, INNER - 7 5/8" SPECIAL
7-20
SHEET 2
BI012671
AIR LINE LUBE KIT - 35 GAL (350-500 PSI)

4 7
4
5
6
7-21
SHEET 1
BI012671
AIR LINE LUBE KIT - 35 GAL (350-500 PSI)


1068446 AIR LINE LUBE KIT - 35 GAL (350-500 PSI)
1 1 EA 1501364 AIR LINE LUBRICATOR TANK ASSEMBLY - 35 GAL 7-22
2 1 EA 1501363 AIR LINE LUBRICATOR HOSE KIT - 35 GAL 7-23
3 2 EA 46104 CLAMP, TUBE HOSE
4 1 EA 57797 LAMP, WARNING
5 1 EA 65226 SWITCH, TOGGLE - LIGHT
6 1 EA 69681 BREAKER, CIRCUIT
7 1 EA 412428 DECAL, LUBE INJECTION
7-21
SHEET 2
BI012671
AIR LINE LUBRICATOR TANK ASSEMBLY - 35 GAL

26
26
3 2 4
1
21
11
20 7 6 20
27
13 13
8 20
11
7-22
SHEET 1
BI012671

12 5 9
12 18
16
10
17
22
23
16
9
19
12
5 12 18
7-22
SHEET 2
BI012671


1501364 AIR LINE LUBRICATOR TANK ASSEMBLY - 35 GAL
1 1 EA 1067372 OIL INJECTION TANK - 36 GAL 7-22A
3 4 EA 5968 NUT, HEX (1/4-20UNC)
4 1 EA 57641 TIMER ASSEMBLY
5 2 EA 55672 PUMP, AIR LINE OILER
8 2 EA 320040 WASHER, FENDER
9 2 EA 46104 CLAMP, TUBE HOSE
11 1 EA 19125 GAUGE, SIGHT
13 4 EA 6291 NUT, ELASTIC
21 1 EA 53352 DECAL, ROCK DRILL
22 1 EA 306239 ADAPTER, HEX PLUG - EXTERNAL PIPE
26 1 EA 347037 STUD, WELD (0.375-16UNC, 1.000L)
27 1 EA 1501362 GASKET, AIR LINE LUBRICATOR
7-22
SHEET 3
BI012671
OIL INJECTION TANK - 36 GAL

17
13
2
16
12
3
1
9
14 15
8
7
11
10
5
7-22A
SHEET 1
BI012671
OIL INJECTION TANK - 36 GAL


1067372 OIL INJECTION TANK - 36 GAL
1 * FT 14430 R852013 SHEET, ST - ASTM (A569-10GA X 20.38 X 41)(*Specify
Length 6.24)
2 * FT 14430 R852013 SHEET, ST - ASTM (A569-10GA X 20.38 X 41) (*Specify
Length 6.24)
3 * FT 14430 R852013 SHEET, ST - ASTM (A569-10GA X 13 X 48.4) (*Specify
Length 4.8)
Length 4.8)
5 2 FT 14430 R852013 SHEET, ST - ASTM (A569-10GA X 13 X 19.6)
Length 0.87)
7 * FT 14188 R842213 PLATE, ST - ASTM (A36-1 X 8 X 16.38) (*Specify Length
1.09)
8 * FT 14183 R842170 PLATE, ST - ASTM (A36-1/4 X 8 X 16.38) (*Specify Length
1.09)
9 1 EA 40821 FLANGE, WELD (1 NPT)
10 1 EA 41441 FLANGE, WELD (1/2 NPT)
11 3 EA 8305 COUPLING, PIPE (3/4 NPT)
12 1 EA 44038 NECK, FILL
13 1 EA 44037 CAP, FILL - VENTED
16 2 EA 46104 CLAMP, TUBE
17 1 EA 43160 BRACKET, FLOODLIGHT
7-22A
SHEET 2
BI012671
AIR LINE LUBRICATOR HOSE KIT - 35 GAL

4
2
7-23
SHEET 1
BI012671
AIR LINE LUBRICATOR HOSE KIT - 35 GAL


1501363 AIR LINE LUBRICATOR HOSE KIT - 35 GAL
1 2 EA 430079-006 HOSE ASSEMBLY (JCAM2T-04-180)
7-23
SHEET 2
BI012671
SECTION 8 - HYDRAULICS / PLUMBING

MAST ELEVATING PLUMBING 421453 8-1
MAST LOCK PLUMBING 421474 8-2
MAIN AIR PLUMBING 421454 8-3
JACK PLUMBING 421450 8-4
PROPEL PLUMBING 421818 8-5
FAN PLUMBING (COOLER) 420107 8-6
HYDRAULIC RESERVOIR INSTALLATION 421074 8-7
FILTER ASSEMBLY (MAIN RETURN) 88595 8-8
FILTER ASSEMBLY (CASE RETURN) 88596 8-9
TEST STATION (SYSTEM HYDRAULIC PRESSURE) 441228 8-10
TEST STATION (SYSTEM HYDRAULIC PRESSURE) HOSE KIT 440873 8-11
TEST STATION (SYSTEM HYDRAULIC PRESSURE) INSTALLATION 426487 8-12
TEST STATION HYDRAULIC HOSE PLUMBING 426504 8-13
HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING 421828 8-14
MANIFOLD ASSEMBLY W/ATTACHMENTS (SUCTION - HYDR TANK) 422311 8-15
SUCTION PRESSURE & RETURN PLUMBING 434610 8-16
CAB TO VALVE STAND PLUMBING 425185 8-17
AUTO TOOL WRENCH PLUMBING 442369 8-18
FIVE LOOP FILTER KIT T104763 8-19
FILTER ASSEMBLY, HIGH FATIGUE - REVERSE FLOW (6000 PSI) 4425746 8-20
SECT8
SHEET 1
BI012671
MAST ELEVATING PLUMBING

3 3
3
3
1
8-1
SHEET 1
BI012671
MAST ELEVATING PLUMBING


421453 MAST ELEVATING PLUMBING
8-1
SHEET 2
BI012671
MAST LOCK PLUMBING

3
2
2 1
1 2
8-2
SHEET 1
BI012671
MAST LOCK PLUMBING


421474 MAST LOCK PLUMBING
8-2
SHEET 2
BI012671
MAIN AIR PLUMBING

8-3
SHEET 1
BI012671
MAIN AIR PLUMBING


421454 MAIN AIR PLUMBING
8-3
SHEET 2
BI012671
JACK PLUMBING
5
9
11 8
4
12
5
6
7
9
11
2
8
8
4 10
1
7 6
11
8-4
SHEET 1
BI012671
JACK PLUMBING

421450 JACK PLUMBING
8-4
SHEET 2
BI012671
PROPEL PLUMBING
6 1
6
2 1
5
5
8-5
SHEET 1
BI012671
PROPEL PLUMBING

421818 PROPEL PLUMBING
8-5
SHEET 2
BI012671
FAN PLUMBING (COOLER)

10 9
5 13
14 2
4 6
3 3
12
7
11
1
8-6
SHEET 1
BI012671
FAN PLUMBING (COOLER)


420107 FAN PLUMBING (COOLER)
13 1 EA T106004 HOSE ASSEMBLY (JCAG1H-24-44)
8-6
SHEET 2
BI012671
HYDRAULIC RESERVOIR INSTALLATION

13
15 16 17 2
14 29
23
4 5 6
30
27
28
26 8 19 21 22 23 24 25
8 20 21 22 24 25
19
2 32 33 20 19 2
31
18 18
34 34
7 8 7 8
9 9
10 10
11 12 12 11
8-7
SHEET 1
BI012671
HYDRAULIC RESERVOIR INSTALLATION


421074 HYDRAULIC RESERVOIR INSTALLATION
1 1 EA 421042 HYDRAULIC RESERVOIR ASSEMBLY, 300 GAL
1 EA 67492 Cover w/gasket,fasteners & flange (Part of Item 1)
1 EA 96379 Gasket, Cover (Part of Item 1)
2 1 EA 4331509 AIR FILTER ASSEMBLY
1 EA 57311 Element
3 1 EA 57958 GAUGE, OIL LEVEL - SIGHT
4 1 EA 34053 VALVE, SHUT-OFF
8 16 EA 5975 WASHER, LOCK (1/2)
11 2 EA 33198 COUPLING, HALF MALE DISCONNECT
12 2 EA 19713 CAP, COUPLING
15 24 EA 9440 NUT, HEX (1/2-20UNF, ELASTIC COLLAR)
17 24 EA 7663 CAPSCREW, HEX HEAD - GR5 (1/2-20UNF, 1.500L)
19 2 EA 88595 FILTER ASSEMBLY (MAIN RETURN) 8-8
20 1 EA 88596 FILTER ASSEMBLY (CASE RETURN) 8-9
25 3 EA 16622 O-RING
29 1 EA 61982 REDUCER, STRAIGHT
31 REF 400346 FILTER / INDICATOR WIRING 9-12
32 REF 441228 TEST STATION (SYSTEM HYDRAULIC PRESSURE) 8-10
33 REF 426487 TEST STATION (SYSTEM HYDRAULIC PRESSURE) 8-12
INSTALLATION
34 6 EA 4030617 SPACER, TANK
8-7
SHEET 2
BI012671
FILTER ASSEMBLY (MAIN RETURN)

10
11
5 6
8 7
12
8-8
SHEET 1
BI012671
FILTER ASSEMBLY (MAIN RETURN)


88595 FILTER ASSEMBLY (MAIN RETURN)
1 1 EA HEAD (Not Sold Separately)
2 1 EA V001626 COVER ASSEMBLY, 50 PSID
3 1 EA SHELL (Not Sold Separately)
4 1 EA V001627 O-RING, UPPER COVER
5 1 EA 19728 O-RING, LOWER COVER
6 1 EA 20480 O-RING, HEAD TO RSVR
7 1 EA 88594 ELEMENT, FILTER
8 1 EA V001628 O-RING, ELEMENT
9 1 EA 64821 INDICATOR, VISUAL
10 1 EA 59208 O-RING, INDICATOR
12 1 EA V001629 ANTI-BACKFLOW ASSEMBLY
1 EA 22389 SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)
8-8
SHEET 2
BI012671
FILTER ASSEMBLY (CASE RETURN)

1
2
10
11
5 6
8 7
12
8-9
SHEET 1
BI012671
FILTER ASSEMBLY (CASE RETURN)


88596 FILTER ASSEMBLY (CASE RETURN)
1 1 EA HEAD (Not Sold Separately)
2 1 EA V001625 COVER ASSEMBLY, 50 PSID
3 1 EA SHELL (Not Sold Separately)
4 1 EA V001627 O-RING, UPPER COVER
5 1 EA 19728 O-RING, LOWER COVER
6 1 EA 20480 O-RING, HEAD TO RSVR
7 1 EA 88594 ELEMENT, FILTER
8 1 EA V001628 O-RING, ELEMENT
9 1 EA 69574 INDICATOR, VISUAL
12 1 EA V001629 ANTI-BACKFLOW ASSEMBLY
1 EA 22389 SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)
8-9
SHEET 2
BI012671
TEST STATION (SYSTEM HYDRAULIC PRESSURE)

17 5 10 16 13 15 6 13 10 16
4
4
16 13 13 16
16 13
13 16
16 13
2
14 18 13 22 13 16 18 14 22
8-10
SHEET 1
BI012671

1 6 7 8 9 5 7 8 9
11 12
4 4
29 30
2 3
4 11 12
12 11 4
3
1
8-10
SHEET 2
BI012671

18
20
18
23
18
8-10
SHEET 3
BI012671

25 25 25 25
27 27
19 19
26 26
28 28
8-10
SHEET 4
BI012671


441228 TEST STATION (SYSTEM HYDRAULIC PRESSURE)
1 1 EA 4375956 PLATE, PANEL - HYDRAULIC TEST SYSTEM
2 1 EA 403837 BOX, PANEL - HYDRAULIC TEST SYSTEM
0.50L)
4 2 EA 333459 1413311 VALVE, ISOLATOR
5 1 EA 52696 GAUGE, PRESSURE - 0-600 PSI
6 1 EA 33985 GAUGE, PRESSURE - 0-6000/7500 PSI
7 6 EA 59589 SCREW, MACHINE, ROUND HEAD SLOT
8 6 EA 59590 NUT, HEX - ZINC - GR5 (6-32UNC)
9 6 EA 77858 WASHER, LOCK (#6, SPRING)
0.750L)
19 2 EA 344091 VALVE, SHUTTLE
24 1 EA 440873 TEST STATION (SYSTEM HYDRAULIC PRESSURE) 8-11
HOSE KIT
8-10
SHEET 5
BI012671
TEST STATION (SYSTEM HYDRAULIC PRESSURE) HOSE KIT

10 2 5
3 3
7
8-11
SHEET 1
BI012671

4 4
9 9
1 3
8-11
SHEET 2
BI012671


440873 TEST STATION (SYSTEM HYDRAULIC PRESSURE) HOSE KIT
8-11
SHEET 3
BI012671
TEST STATION (SYSTEM HYDRAULIC PRESSURE) INSTALLATION

6 7 8 9 5 7 8 9
1
11 12
3
29 30
4 11 12
12 11 4
3
1
8-12
SHEET 1
BI012671

10 13
17 5 16 13 15 6 10 16
4
4
16 13 13 16
16 13
13 16
16 13 2
14 18 13 13 16 14 22
22 18
8-12
SHEET 2
BI012671

18
24
20
20
13 19
18
18 13
23
8-12
SHEET 3
BI012671


426487 TEST STATION (SYSTEM HYDRAULIC PRESSURE)
INSTALLATION
1 1 EA 403830 PLATE - PANEL - HYDRAULIC TEST STATION
2 1 EA 403837 BOX - PANEL - HYDRAULIC TEST STATION
0.500L)
4 2 EA 333459 1413311 VALVE, ISOLATOR
5 1 EA 52696 GAUGE - 600 PSI
6 1 EA 33985 GAUGE, PRESSURE
7 6 EA 59589 SCREW, MACHINE ROUND HEAD SLOT - GR5
(#6-32UNC, 0.500L)
8 6 EA 59590 NUT, HEX - GR5 (#6-32UNC)
9 6 EA 77858 WASHER, LOCK (SPRING)
0.750L)
12 8 EA 6293 NUT, LOCK - GR8 (1/4-20UNC)
17 1 EA 39465 ADAPTER - PLUG - STRAIGHT - O-RING
24 1 EA 426504 TEST STATION HYDRAULIC HOSE PLUMBING 8-13
8-12
SHEET 4
BI012671
TEST STATION HYDRAULIC HOSE PLUMBING

10 5
9 2
8
4
8-13
SHEET 1
BI012671
TEST STATION HYDRAULIC HOSE PLUMBING


426504 TEST STATION HYDRAULIC HOSE PLUMBING
8-13
SHEET 2
BI012671

13
11
2
10
14
12
1
9
1
8-14
SHEET 1
BI012671


421828 HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING
8-14
SHEET 2
BI012671
MANIFOLD ASSEMBLY W/ATTACHMENTS (SUCTION - HYDR TANK)

11 1 7
7
6 10
3 1
6
4
3
6
11
5
12 11 6
7 11
13 2 9
14 8
15
8-15
SHEET 1
BI012671
MANIFOLD ASSEMBLY W/ATTACHMENTS (SUCTION - HYDR TANK)


422311 MANIFOLD ASSEMBLY W/ATTACHMENTS (SUCTION - HYDR TANK)
1 1 EA 421334 MANIFOLD LESS ATTACHMENTS
2 1 EA 410711 NIPPLE
7 4 EA 54989 GASKET, FLANGE
8 4 EA 88081 CLAMP, (4.31- 4.59)
9 * EA 411207 HOSE, 18 INCH (*Specify Length)
11 2 EA 403030 VALVE, BUTTERFLY
13 16 EA 5984 WASHER, LOCK (5/8)
14 16 EA 42629 WASHER, FLAT (5/8)
15 16 EA 5978 NUT, HEX (5/8-11UNC)
8-15
SHEET 2
BI012671
SUCTION PRESSURE & RETURN PLUMBING

8-16
SHEET 1
BI012671

32
27
27
25
10
18
30
11
12
6
13
25
1
5
3 31
28
29
21
11
7
13
23
25
19
24
12
20 17
16
10
8-16
SHEET 2
BI012671

16
31
9
32 2
9
27
33
27 2
19 27
27
33
4 26 8
22
28
27 29
15
30
34
8-16
SHEET 3
BI012671


434610 SUCTION PRESSURE & RETURN PLUMBING
2 2 EA 1484454 HOSE ASSEMBLY (TCAF273-20-35)
5 1 EA 434651 HOSE ASSEMBLY (TCBF273-20-100)
23 1 EA 434647 HOSE ASSEMBLY (JCA2681-20-88.5)
8-16
SHEET 4
BI012671
CAB TO VALVE STAND PLUMBING

1 2
8-17
SHEET 1
BI012671
CAB TO VALVE STAND PLUMBING


425185 CAB TO VALVE STAND PLUMBING
8-17
SHEET 2
BI012671
AUTO TOOL WRENCH PLUMBING

1 3
1
2
8-18
SHEET 1
BI012671
AUTO TOOL WRENCH PLUMBING


442369 AUTO TOOL WRENCH PLUMBING
8-18
SHEET 2
BI012671
FIVE LOOP FILTER KIT

2
3
4
4
1
3
6 5
8-19
SHEET 1
BI012671
FIVE LOOP FILTER KIT


T104763 FIVE LOOP FILTER KIT
1 5 EA 4425746 FILTER ASSEMBLY, HIGH FATIGUE - REVERSE 8-20
FLOW (6000 PSI)
5 20 EA 8268-050 CAPSCREW, HEX HEAD - GR5 (7/16-14UNC, 1.000L)
8-19
SHEET 2
BI012671
FILTER ASSEMBLY, HIGH FATIGUE - REVERSE FLOW (6000 PSI)

24
25
9
26 32
32
8
11 6
26 4
3
28
27
5
29
10
8-20
SHEET 1
BI012671
FILTER ASSEMBLY, HIGH FATIGUE - REVERSE FLOW (6000 PSI)


4425746 FILTER ASSEMBLY, HIGH FATIGUE - REVERSE FLOW (6000 PSI)
1 1 EA V001647 BLEED PLUG
2 1 EA 37810 O-RING
3 1 EA V001563 BOWL (U-LENGTH)
4 1 EA V001648 SAFETY GRIP
5 2 EA LABEL
6 1 EA 4425744 FILTER ELEMENT (HYDRAULIC CORELESS LOOP)
7 1 EA V001565 O-RING
8 1 EA V001630 BACKUP RING
9 1 EA V001649 O-RING
11 1 EA ------- VALVE (- part of item 6 - not to be sold separately)
20 1 EA ------- O-RING
22 1 EA ------- O-RING
Items 20 & 22 do not apply to this assembly.
24 1 EA V001622 BLEED PLUG
25 1 EA V001623 O-RING
26 1 EA 53201 SERVICE INDICATOR
27 1 EA V001566 O-RING
28 1 EA V001621 O-RING
29 1 EA V001651 DUST COVER (P)
32 1 EA ------- HEAD
1 EA 22311 SEAL KIT (REPAIRS ONE LOOP FILTER ASSEMBLY)
Includes Items 2, 7-9, 20, 22, 25, 27, and 28.
8-20
SHEET 2
BI012671
SECTION 9 - ELECTRICAL

WIRING DIAGRAM / COMPONENTS 425138 9-1
CAB WIRING HARNESS 419305 9-2
ENGINE SKID / CAB WIRING HARNESS 419306 9-3
CAB / VALVE BANK WIRING HARNESS 410126 9-4
MAST WIRING HARNESS 96330 9-5
CAB / DRILL PROPEL VALVE WIRING HARNESS 410124 9-6
ENGINE SKID/ENGINE/AIR CONDITIONER WIRING HARNESS 419307 9-7
LIGHTS (FRONT OF MACHINE) WIRING HARNESS 89403 9-8
DUST COLLECTOR TO ENGINE WIRING HARNESS 95139 9-9
BATTERY BOX ASSEMBLY 402930 9-10
BATTERY/ENGINE DISCONNECT INSTALLATION 427520 9-11
FILTER / INDICATOR WIRING 400346 9-12
ENGINE STOP KILL SWITCH INSTALLATION (GROUND LEVEL) 4367406 9-13
PIPE RACK SWING INTERLOCK 428577 9-14
ELECTRICAL SCHEMATIC - SKS 437150 9-15
ELECTRIC HORN 96907 9-16
TRAM INTERLOCK, JACK 435465 9-17
STANDARD LED LIGHT KIT (MD6420 13/16) 4340806 9-18
EXTRA LED LIGHT KIT (MD6420 13/16) 4344675 9-19
SOUND SYSTEM INSTALLATION 4280032 9-20
SECT9
SHEET 1
BI012671
WIRING DIAGRAM / COMPONENTS

9-1
SHEET 1
BI012671

9-1
SHEET 2
BI012671

9-1
SHEET 3
BI012671

9-1
SHEET 4
BI012671

9-1
SHEET 5
BI012671


NOTE: BUBBLES ON DRAWING SHOW WIRE
LOCATIONS AND DO NOT CORRESPOND WITH
ITEMS ON THE BILL OF MATERIAL.
THIS DRAWING FOR REFERENCE ONLY. SEE

SERVICE MANUAL FOR LARGER DRAWING SIZE.
425138 WIRING DIAGRAM / COMPONENTS

1 1 EA 419305 CAB WIRING HARNESS 9-2
2 1 EA 419306 CAB/ENGINE WIRING HARNESS 9-3
3 1 EA 410126 CAB/VALVE BANK WIRING HARNESS 9-4
4 1 EA 96330 MAST WIRING HARNESS 9-5
5 4 EA 41758 BATTERY, 12 V
6 1 EA 410124 CAB/DRILL PROPEL VALVE WIRING HARNESS 9-6
7 1 EA 419307 ENGINE SKID/ENGINE A.C. WIRING HARNESS 9-7
8 1 EA 89403 LIGHTS, (FRONT OF MACHINE) WIRING HARNESS 9-8
9 1 EA 95139 DUST COLLECTOR TO ENGINE WIRING HARNESS 9-9
10 18 EA 39999 CLAMP, SUPPORT (Not Shown)
11 12 EA 35191 CLAMP, INSULATED (Not Shown)
12 2 EA 32189 SWITCH, PRESSURE - HOUR METERS
13 2 EA 402930 BATTERY BOX ASSEMBLY 9-10
14 1 EA 57913 CIRCUIT BREAKER (STARTER) - 15A
15 1 EA 57912 CIRCUIT BREAKER (ENGINE), RESET - 50A
9-1
SHEET 6
BI012671
CAB WIRING HARNESS


419305 CAB WIRING HARNESS
1 6 FT 44089 WIRE, 16 GAUGE - GRAY - TERMINAL 47 (power, temp, fuel, oil, volt)
2 6 FT 44093 WIRE, 16 GAUGE - GREEN W/YELLOW - TERMINAL 1 (compressor
temp)
3 12 FT 17816 WIRE, 16 GAUGE - WHITE - TERMINAL 2 (water temp)
4 36 FT 17821 WIRE, 16 GAUGE - BROWN - TERMINAL 3 (fuel)
5 12 FT 99329 WIRE, SXL - 16 GAUGE - BLACK/ORANGE - TERMINAL 4 (oil
pressure)
6 12 FT 17820 WIRE, 16 GAUGE - YELLOW - TERMINAL 5 (tach)
7 18 FT 17819 WIRE, 16 GAUGE - RED - TERMINAL 6 (tach)
8 12 FT 17814 WIRE, 16 GAUGE - BLUE - TERMINAL 7 (run-key)
9 6 FT 17817 WIRE, 16 GAUGE - GREEN - TERMINAL 8 (ecm diagnostic lamp)
10 12 FT 88009 WIRE, WHITE/GREEN STRIPE 16 GA - TERMINAL 9 (engine hour)
11 6 FT 88010 WIRE, #16 AWG - GREEN/WHITE STRIPE - TERMINAL 10 (drill hour)
12 6 FT 88011 WIRE, #16 AWG - GREEN/BROWN STRIPE - TERMINAL 11 (ether)
13 6 FT 88012 WIRE, #16 AWG - GREEN/BLACK STRIPE - TERMINAL 12 (key drill
hour)
14 6 FT 88013 WIRE, #16 AWG - GREEN/RED STRIPE - TERMINAL 13 (back-up
alarm power)
15 6 FT 44090 WIRE, 16 GAUGE - ORANGE - TERMINAL 14 (a/c compressor)
16 6 FT 17823 WIRE, 10 GAUGE - GREEN - TERMINAL 15 (drill light power)
17 6 FT 17824 WIRE, 10 GAUGE - RED - TERMINAL 16 (main power)
18 6 FT 35399 WIRE, 12 GAUGE - BLUE - TERMINAL 17 (starter button)
19 26 FT 88015 WIRE, #16 AWG - GREEN/GRAY STRIPE - TERMINAL 18 (front lights)
20 6 FT 99313 WIRE, SXL - 16 GAUGE - RED/WHITE - TERMINAL 19 (mast unlock)
21 6 FT 99353 WIRE, SXL - 16 GAUGE - GRAY/WHITE - TERMINAL 20 (mast lock)
22 6 FT 99351 WIRE, SXL - 16 GAUGE - GRAY/BLUE - TERMINAL 21 (main air
close)
23 6 FT 99333 WIRE, SXL - 16 GAUGE - BLUE/YELLOW - TERMINAL 22 (main air
open)
24 6 FT 99341 WIRE, SXL - 16 GAUGE - PINK/BROWN - TERMINAL 23 (dust
collector)
25 6 FT 99362 WIRE, SXL - 16 GAUGE - BROWN/WHITE - TERMINAL 24 (water
injection)
26 6 FT 99348 WIRE, SXL - 16 GAUGE - PINK/BLACK - TERMINAL 25 (pipe rack out)
27 6 FT 99330 WIRE, SXL - 16 GAUGE - BLACK/PINK - TERMINAL 26 (pipe rack in)
28 6 FT 88016 WIRE, YELLOW/WHITE STRIPE - 16 GAUGE -TERMINAL 27 (pipe
rack index cw)
29 6 FT 88017 WIRE, YELLOW/BLACK STRIPE - 16 GAUGE - TERMINAL 28 (pipe
rack index ccw)
30 6 FT 88018 WIRE, YELLOW/BROWN STRIPE - 16 GAUGE - TERMINAL 29 (pipe
positioner in)
31 6 FT 88019 WIRE, YELLOW/RED STRIPE - 16 GAUGE - TERMINAL 30 (pipe
positioner out)
32 6 FT 88020 WIRE, YELLOW/GREEN STRIPE - 16 GAUGE - TERMINAL 31 (auto
tool in)
33 6 FT 88021 WIRE, YELLOW/ORANGE STRIPE - 16 GAUGE - TERMINAL 32 (auto
tool out)
34 6 FT 88022 WIRE, YELLOW/GRAY STRIPE - 16 GAUGE - TERMINAL 33 (winch
down)
9-2
SHEET 1
BI012671
CAB WIRING HARNESS


35 6 FT 44092 WIRE, 16 GAUGE - YELLOW W/BLUE STRIPE TERMINAL 34 (winch
up)
36 6 FT 88023 WIRE, WHITE/YELLOW STRIPE -TERMINAL 35 (dust curtain down)
37 6 FT 88024 WIRE, WHITE/RED STRIPE - 16 GAUGE -TERMINAL 36 (dust curtain
up)
38 6 FT 88025 WIRE, WHITE/BLACK STRIPE - 16 GAUGE - TERMINAL 37
(drill/propel)
39 6 FT 88026 WIRE, WHITE/BROWN STRIPE - 16 GAUGE - TERMINAL 38 (oil
injection)
40 15 FT 17824 WIRE, 10 GAUGE - RED (Top of Cab) - TERMINAL16 (power to ac)
41 15 FT 44090 WIRE, 16 GAUGE - ORANGE (Top of Cab) - TERMINAL 14 (ac
compressor)
42 15 FT 88015 WIRE, #16 AWG, GREEN/GRAY STRIPE (Top of Cab) - TERMINAL
18 (top lights)
43 65 EA 45259 TERMINAL, SPADE-16/14AWG- #10 STUD
44 12 EA 45252 TERMINAL, RING-12/10AWG-1/4 STUD
45 110 EA 45257 TERMINAL, RING-16/14AWG-#10 STUD
46 3 EA 78138 CONNECTOR, WIRE SLIP ON - 1/4 STUD
47 6 FT 99320 WIRE, SXL - 16 GAUGE - ORANGE/BLACK - TERMINAL 39 (hobo
release)
48 6 FT 99321 WIRE, SXL - 16 GAUGE - ORANGE/WHITE - TERMINAL 40 (hobo
clamp)
49 6 FT 99331 WIRE, SXL - 16 GAUGE - BLUE/WHITE - TERMINAL 41 (hobo swing
out)
50 6 FT 99327 WIRE, SXL - 16 GAUGE - BLACK/WHITE - TERMINAL 42 (hobo swing
in)
51 6 FT 99328 WIRE, SXL - 16 GAUGE - BLACK/YELLOW - TERMINAL 43 (pipe rack
lock)
52 6 FT 99352 WIRE, SXL - 16 GAUGE - GRAY/RED - TERMINAL 44 (pipe rack
unlock)
53 6 FT 99339 WIRE, SXL - 16 GAUGE - PINK/BLUE - TERMINAL 45 (oil injection
light)
54 6 FT 99361 WIRE, SXL - 16 GAUGE - TAN - TERMINAL 46 (thread lube)
55 6 FT 17818 WIRE, 16 GAUGE - BLACK - TERMINAL 51 (ground)
56 6 FT 44091 WIRE, 16 GAUGE - VIOLET - TERMINAL 99 (throttle position sensor)
9-2
SHEET 2
BI012671
ENGINE SKID / CAB WIRING HARNESS


419306 ENGINE SKID / CAB WIRING HARNESS
1 24 FT 44093 WIRE, 16 GA - GREEN W/YELLOW - TERMINAL 1 (compressor temp)
2 24 FT 17816 WIRE, 16 GA - BELDEN WHITE - TERMINAL 2 (water temp)
3 24 FT 17821 WIRE, 16 GA - BELDEN BROWN - TERMINAL 3 (fuel)
4 24 FT 99329 WIRE, SXL, 16 GA - BLACK/ORANGE -TERMINAL 4 (oil pressure)
5 24 FT 17820 WIRE, 16 GA - BELDEN YELLOW -TERMINAL 5 (tach)
6 24 FT 17819 WIRE, 16 GA - BELDEN RED - TERMINAL 6 (tach)
7 24 FT 17814 WIRE, 16 GA - BELDEN BLUE - TERMINAL 7 (run-key)
8 24 FT 17817 WIRE, 16 GA - BELDEN GREEN - TERMINAL 8 (diagnostic lamp)
9 24 FT 88009 WIRE, WHITE/GREEN STRIPE - 16 GA - TERMINAL 9 (engine hour)
11 24 FT 88013 WIRE, #16 AWG - GREEN/RED STRIP - TERMINAL 13 (back-up
alarm)
13 24 FT 17823 WIRE, 10 GA - GREEN - TERMINAL 15 (light power)
14 24 FT 17824 WIRE, 10 GA - RED - TERMINAL 16 (key power)
15 24 FT 35399 WIRE, ELECTRICAL - 12 GA - BLUE - TERMINAL 17 (starter button
power)
16 24 FT 88015 WIRE, #16 AWG - GREEN/GRAY STRIPE - TERMINAL 18 (light)
17 24 FT 44090 WIRE, 16 GA - ORANGE - TERMINAL 14 (a/c compressor)
18 24 FT 44091 WIRE, 16 GA - VIOLET - TERMINAL 99 (throttle position)
20 24 FT 88058 WIRE, VIOLET/YELLOW STRIPE - 16 GA - TERMINAL - - (extra)
21 24 FT 88059 WIRE, VIOLET/GREEN STRIPE - 16 GA - TERMINAL - - (extra)
22 24 FT 88060 WIRE, VIOLET/BLUE STRIPE - 16 GA - TERMINAL - - (extra)
23 24 FT 88061 WIRE, VIOLET/WHITE STRIPE - 16 GA - TERMINAL - - (extra)
24 8 EA 45258 TERM, SPADE - 12/10AWG - #10 STUD
26 22 FT 57860 CONDUIT, ELECT.LIQUID TIGHT
27 2 EA 57854 CONNECTOR, CONDUIT - ELECT. LIQUID TIGHT
28 24 FT 96331 CABLE, WELDING - SIZE 000
30 2 EA 96332 TERMINAL, BATTERY - POSITIVE
31 2 EA 17830 BATTERY, EYE CABLE
33 12 FT 30211 HOSE, HEATER - RUBBER - 5/8" DIA
34 2 EA 96333 TERMINAL, BATTERY - NEGATIVE
35 12 FT 344931 LOOM, 1/2" CORGTD SPLT NYLON
36 12 FT 344930 LOOM, 3/8" CORGTD SPLT NYLON
37 12 FT 344929 LOOM, CORGTD SPLIT NYLON
9-3
SHEET 1
BI012671
CAB / VALVE BANK WIRING HARNESS


410126 CAB / VALVE BANK WIRING HARNESS
1 15 FT 17819 WIRE, 16 GAUGE - RED - TERMINAL 19 (mast lock)
2 15 FT 17820 WIRE, 16 GAUGE - YELLOW - TERMINAL 20 (mast lock)
3 15 FT 17817 WIRE, 16 GAUGE - GREEN - TERMINAL 21 (main air)
4 15 FT 17814 WIRE, 16 GAUGE - BLUE - TERMINAL 22 (main air)
5 15 FT 17816 WIRE, 16 GAUGE - WHITE - TERMINAL 23 (dust/water)
6 15 FT 17821 WIRE, 16 GAUGE - BROWN - TERMINAL 24 (dust/water)
7 15 EA 88023 WIRE, WHITE/YELLOW STRIPE - TERMINAL 35 (dust curtain)
8 15 FT 88024 WIRE, WHITE/RED STRIPE - 16 GAUGE - TERMINAL 36 (dust
curtain)
10 15 EA 88026 WIRE, WHITE/BROWN STRIPE - 16 GAUGE - TERMINAL 38 (oil)
11 15 FT 17818 WIRE, 16 GAUGE - BLACK - TERMINAL - - (ground)
12 9 FT 54430 CONDUIT, SEALTIGHT 1/2" PVC
13 2 EA 56719 CONNECTOR, ELECT LIQUID TIGHT
14 1 EA 350477 CONNECTOR
15 1 EA 8304 COUPLING, PIPE - 1/2 NPT 300# X-HEAVY
16 1 EA 46103 CLAMP, TUBE - 1 OD
17 16 EA 45265 DISC, FTAB - 16/14AWG-.032X.250-INSUL
18 8 EA 45259 TERMINAL, SPADE - 16/14AWG-#10STUD-INSUL
19 15 FT 99339 WIRE, SXL - 16 GAUGE - PINK/BLUE - TERMINAL (oil injection light)
9-4
SHEET 1
BI012671
MAST WIRING HARNESS

33 29
33
31
30 29
30
31
9-5
SHEET 1
BI012671
MAST WIRING HARNESS


96330 MAST WIRING HARNESS
1 26 EA 88010 WIRE, GREEN/WHITE STRIPE - #16 AWG - TERMINAL 10 (drill hour
meter)
2 26 EA 88012 WIRE, GREEN/BLACK STRIPE - #12 AWG - TERMINAL 12 (drill hour
meter)
3 26 FT 99313 WIRE, SXL - RED/WHITE - 16 GAUGE - TERMINAL 19 (mast lock)
4 26 FT 99353 WIRE, SXL - GRAY/WHITE - SXL - 16 GAUGE - TERMINAL 20 (mast
lock)
5 26 FT 99348 WIRE, PINK/BLACK - SXL - 16 GAUGE - TERMINAL 25 (pipe rack
in/out)
6 26 FT 99330 WIRE, BLACK/PINK - SXL - 16 GAUGE - TERMINAL 26 (pipe rack
in/out)
7 26 EA 88016 WIRE, YELLOW/WHITE STRIPE - 16 GAUGE - TERMINAL 27 (pipe
rack carousel)
8 26 EA 88017 WIRE, YELLOW/BLACK STRIPE - 16 GAUGE - TERMINAL 28 (pipe
rack carousel)
9 26 EA 88018 WIRE, YELLOW/BROWN STRIPE - 16 GAUGE - TERMINAL 29 (pipe
positioner)
10 26 EA 88019 WIRE, YELLOW/RED STRIPE - 16 GAUGE - TERMINAL 30 (pipe
positioner)
11 26 EA 88020 WIRE, YELLOW/GREEN STRIPE - 16 GAUGE - TERMINAL 31 (auto
tool)
12 26 EA 88021 WIRE, YELLOW/ORANGE STRIPE - 16 GAUGE - TERMINAL 32 (auto
tool)
13 26 EA 88022 WIRE, YELLOW/GRAY STRIPE - 16 GAUGE - TERMINAL 33
(breakout)
14 26 EA 44092 WIRE, YELLOW/BLUE STRIPE - 16 GAUGE - TERMINAL 34
(breakout)
15 12 EA 45265 CONNECTOR, FEMALE -16/14 AWG
16 28 EA 45259 TERMINAL, SPADE - 16/14 AWG - #10 STUD
17 18 FT 35659 CONDUIT, SEALTIGHT - 3/4" LT12 - TERMINAL 35
18 2 EA 56780 CONNECTOR, ELECTRICAL - LIQUID TIGHT - 3/4 - TERMINAL 36
19 1 EA 350477 5000718 CONNECTOR
20 1 EA 320167 122227 COUPLING, PIPE- 3/4 NPT 150#
21 1 EA 306002 JB7201123 CLAMP, HOSE - 24
22 26 EA 39999 CLAMP, HOSE - 8
23 26 FT 99320 WIRE, ORANGE/BLACK - SXL - 16 GAUGE - TERMINAL - - (hobo
clamp)
24 26 FT 99321 WIRE, ORANGE/WHITE - SXL - 16 GAUGE - TERMINAL - - (hobo
clamp)
25 26 FT 99331 WIRE, BLUE/WHITE - SXL, 16 GAUGE - TERMINAL - - (hobo swing)
26 26 FT 99327 WIRE, BLACK/WHITE - SXL - 16 GAUGE - TERMINAL - - (hobo swing)
27 26 FT 99328 WIRE, BLACK/YELLOW - SXL - 16 GAUGE - TERMINAL - - (pipe
rack lock)
28 26 FT 99352 WIRE, GRAY/RED - SXL - 16 GAUGE - TERMINAL - - (pipe rack lock)
29 2 EA 95124 CONNECTOR, 8-WAY MALE
30 2 EA 95126 CONNECTOR, 8-WAY FEMALE
31 2 EA 95129 CONNECTOR, 2-WAY MALE
32 20 EA 95125 TERMINAL,MALE
33 2 EA 95128 CONNECTOR, 2-WAY FEMALE
9-5
SHEET 2
BI012671
MAST WIRING HARNESS


9-5
SHEET 3
BI012671
CAB / DRILL PROPEL VALVE WIRING HARNESS


410124 CAB / DRILL PROPEL VALVE WIRING HARNESS
1 17 FT. 88025 WIRE, WHITE/BLACK STRIPE 16 GA - TERMINAL 37 (drill/propel)
2 14 FT. 54430 CONDUIT, SEALTIGHT - 1/2" PVC
3 2 EA. 56719 CONNECTOR, ELECT LIQUID TIGHT - 1/2
4 1 EA. 60666 CONNECTOR, ELECT - 1/2 MP X 3/8 ID
5 1 EA. 8304 COUPLING, PIPE - 1/2 NPT 300# X-HEAVY
6 1 EA. 46103 CLAMP, TUBE 1 OD
9-6
SHEET 1
BI012671
ENGINE SKID / ENGINE / AIR CONDITIONER WIRING HARNESS


419307 ENGINE SKID / ENGINE / AIR CONDITIONER WIRING HARNESS
1 18 FT 44093 WIRE, 16 GA - COLOR - GREEN W/YELLOW - TERMINAL 1
(compressor temp)
2 18 FT 17816 WIRE, 16 GA - COLOR - WHITE - TERMINAL 2 (water temp)
3 18 FT 17821 WIRE, 16 GA - COLOR - BROWN - TERMINAL 3 (fuel)
4 18 FT 99329 WIRE, ELECT, SXL, 16 GA, BLACK/ORANGE - TERMINAL 4 (oil
pressure)
5 18 FT 17820 WIRE, 16 GA - COLOR - YELLOW - TERMINAL 5 (tach)
6 18 FT 17819 WIRE, 16 GA - COLOR - RED - TERMINAL 6 (tach)
7 18 FT 17814 WIRE, 16 GA - COLOR - BLUE - TERMINAL 7 (run-key)
8 18 FT 17817 WIRE, 16 GA - COLOR - GREEN TERMINAL 8 (ecm diagnostic lamp)
9 18 FT 88009 WIRE, WHITE/GREEN STRIPE - 16 GA - TERMINAL 9 (engine hour)
11 18 FT 88013 WIRE, #16 AWG - GREEN/RED STRIPE - TERMINAL 13 (back-up
alarm power)
12 18 FT 44090 WIRE, 16 GA - COLOR - ORANGE - TERMINAL 14 (a/c compressor)
13 2 FT 17823 WIRE, 10 GA - GREEN - TERMINAL 15 (drill light power)
14 2 FT 17824 WIRE, 10 GA - RED - TERMINAL 16 (main power)
15 12 FT 35399 WIRE, 12 GA - BLUE - TERMINAL 17 (starter button)
16 26 FT 88015 WIRE, #16 AWG - GREEN/GRAY STRIPE - TERMINAL 18 (front lights)
17 12 FT 44089 WIRE, 16 GA - COLOR - GRAY - TERMINAL 47 (power/engine hour)
18 6 FT 99299 WIRE, SXL, 16 GA - BLUE/YELLOW STRIPE - TERMINAL 51 (ground)
19 15 FT 99355 WIRE, SXL - 16 GA - GRAY/YELLOW STRIPE - TERMINAL52 (dust
collector)
20 12 FT 99380 WIRE, SXL - 6 AWG - RED - TERMINAL 53 (starter 50 amp)
21 18 FT 44091 WIRE, 16 GA - COLOR - VIOLET - TERMINAL 99 (throttle position
sensor)
22 12 FT 88057 WIRE, VIOLET/RED STRIPE - 16 GA - TERMINAL - - (remote
shutdown)
23 24 FT 346854 WIRE, RED - #14 AWG - THWN/THHN - TERMINAL - - (bat+/ecm p3)
24 3 EA 350477 CONNECTOR, CABLE - 1/2 INCH
25 2 EA 45249 TERM, RING - 12/10AWG - 1/2 STUD
27 1 EA 45253 TERM, RING - 12/10AWG - -#10 STUD
28 10 EA 45257 TERM, RING - 16/14AWG - -#10 STUD
29 5 EA 45261 CONN, BUTT - 16/14AWG - 16/14AWG
32 12 EA 350398 TERMINAL, LUG - #14-16 AWG - #10 STUD
33 1 EA 416809 40 CONDUCTOR PLUG (COMES WITH CAT ENGINE - PN 23114)
34 6 EA 416811 CONNECTOR PIN (COMES WITH CAT ENGINE - PN 23114)
35 34 EA 416810 SEAL PLUG (COMES WITH CAT ENGINE - PN 23114)
36 1 EA 416808 3 CONDUCTOR RECEPTABLE (COMES WITH CAT ENGINE - PN
23114)
37 3 EA 416812 CONNECTOR SOCKET (COMES WITH CAT ENGINE - PN 23114)
9-7
SHEET 1
BI012671
LIGHTS (FRONT OF MACHINE) WIRING HARNESS

9-8
SHEET 1
BI012671
LIGHTS (FRONT OF MACHINE) WIRING HARNESS


89403 LIGHTS (FRONT OF MACHINE) WIRING HARNESS
1 15 FT 88013 WIRE - GREEN/RED STRIPE
2 23 FT 88015 WIRE - GREEN/GRAY STRIPE
3 FT-IN 54430 CONDUIT, 1/2 - SKID TO FIRST CONNECTION BOX x 10'6"
4 FT-IN 54430 CONDUIT, 1/2" - FIRST CONNECTION BOX TO SECOND
CONNECTION BOX x 2'-4 1/4"
5 FT-IN 54430 CONDUIT, 1/2" - SECOND BOX TO LIGHTS ON COOLER x 9'-0"
6 6 EA 56719 CONNECTOR, CONDUIT - 1/2"
7 4 EA 60666 CONNECTOR, CABLE - 1/2"
8 1 EA 8304 CLAMP, TUBING - 1"
9 2 EA CLAMP, STRAP
10 2 EA 64911 BOX, CONNECTOR
11 1 EA 6008 PLUG, PIPE - 1/2"
12 2 EA 45259 TERMINAL, 3/16 STUD - 16/14
13 5 EA SPLICE, BUTT
14 3 EA TERMINAL, 3/16 STUD - 16/14
15 3 EA TERMINAL, 3/16 STU - 16/14
16 2 EA 401628 COVER, ELECTRIC BOX
CONDUIT LENGTHS:
10'-6" - RIGHT BOX TO ENGINE ENCLOSURE
9'-0" - LEFT BOX TO LIGHT ON COOLER
6'-6" - LEFT BOX TO LEFT FRONT LIGHT
3'-8" - RIGHT BOX TO RIGHT FRONT LIGHT
2'- 4 1/4" - BOX TO BOX
9-8
SHEET 2
BI012671
DUST COLLECTOR TO ENGINE WIRING HARNESS


95139 DUST COLLECTOR TO ENGINE WIRING HARNESS
1 21 FT 54430 CONDUIT, 1/2"
2 1 EA 60666 CONNECTOR, CABLE-1/2"
3 1 EA 8304 UNION, PIPE-1/2"
5 3 EA 39999 CLAMP, STRAP
6 2 EA 56719 CONNECTOR, CONDUIT-1/2"
9 30 FT 17834 WIRE
9-9
SHEET 1
BI012671
BATTERY BOX ASSEMBLY

5 4 4 5
1
2
5 4 4 5
2 3
9 8 7 7 8 9
6 6
9-10
SHEET 1
BI012671
BATTERY BOX ASSEMBLY


402930 BATTERY BOX ASSEMBLY
1 1 EA 348743 199730 WELDMENT, BATTERY BOX
1 BOX 350403-050 5000223 Latch-Battery Box Weldment
2 1 EA 402929 WELDMENT, BASE
3 1 EA 402933 PAD, BATTERY
6 2 EA T104465 PLATE, BOTTOM - BATTERY BOX
8 4 EA 68999 NUT, HEX - GR8 (3/8-16UNC)
9 4 EA 56006 WASHER, FLAT (.375, HARDENED)
9-10
SHEET 2
BI012671
BATTERY / ENGINE DISCONNECT INSTALLATION

2 1
3 4 5
9-11
SHEET 1
BI012671

8 12
12 9
160 12
10 12
12 13 11 12
9-11
SHEET 2
BI012671

2 1
9-11
SHEET 3
BI012671


427520 BATTERY / ENGINE DISCONNECT INSTALLATION
1 1 EA 422208 SWITCH, DISCONNECT - MASTER - KEYED
2 1 EA 330517 CASE, BATTERY
5 4 EA 5968 NUT, HEX - GR5 (1/4-20UNC)
6 1 EA 17830 EYE, CABLE - BATTERY
7 1 EA 96333 TERMINAL, BATTERY - NEGATIVE
8 * FT 423294 CABLE, BATTERY - SIZE 000 - RED (13 FT - Specify length)
9 * FT 423294 CABLE, BATTERY - SIZE 000 - RED (15 FT- Specify length)
10 * FT 96331 CABLE, WELDING - SIZE 000 - BLACK (12 FT- Specify length)
11 * FT 96331 CABLE, WELDING - SIZE 000 - BLACK (2.2 FT - Specify length)
12 * FT 1671799 WRAP, SPIRAL (3/4 X 47.7 FT - Specify length)
13 * FT 423294 CABLE, BATTERY - SIZE 000 - RED (1.330 FT - Specify length)
160 * FT 96331 CABLE, WELDING - SIZE 000 - BLACK (5.5 FT - Specify length)
9-11
SHEET 4
BI012671
FILTER / INDICATOR WIRING

5 5 5 5 5 3 3 1 1 2 3
11 13
8
8 6 8 10 14 17 19
12
23 24
21
22
4 4 4 4 4 4 4 4 4 4 4 9
9-12
SHEET 1
BI012671

16
18
20
9-12
SHEET 2
BI012671

6 15
17
9-12
SHEET 3
BI012671


400346 FILTER / INDICATOR WIRING
4 11 EA 416873 LAMP, RED - ECM
6 1 EA 46717 BOX, BREAKER
10 11 EA 323194 1402064 CONDUIT, CONNECTOR
11 225 FT 323364 1402350 WIRE, CABLE
12 75 FT 17816 WIRE, 16 GAUGE
13 27 EA 45261 CONNECTOR, BUTT - 16/14 AWG
14 27 EA 45259 TERMINAL, SPADE - 16/14 AWG
15 4 EA 42536 105128 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L)
16 1 EA 400358 DECAL, PRESSURE SWITCH-FILTERS
17 1 EA 59346 CONNECTOR, ELECTRICAL - LIQUID TIGHT 90 DEG
18 1 EA 56780 CONNECTOR, ELECTRICAL - LIQUID TIGHT 3/4
20 10 FT 35659 CONDUIT, SEAL TIGHT
21 14 FT 99350 WIRE, ELECTRICAL - GRAY/BLACK, 16 GA
22 14 FT 99357 WIRE, ELECTRICAL - GRAY/GREEN, 16 GA
23 11 EA 404002 DIODE, MOLDED
24 11 EA 403987 PLUG, MOLDED
9-12
SHEET 4
BI012671
ENGINE STOP KILL SWITCH INSTALLATION (GROUND LEVEL)

8
2
3 4 5
1 2 4 5 6 7 8
7 6
3
1
2 1
9-13
SHEET 1
BI012671
ENGINE STOP KILL SWITCH INSTALLATION (GROUND LEVEL)


4367406 ENGINE STOP KILL SWITCH INSTALLATION (GROUND LEVEL)
1 1 EA 432407 SWITCH, OPERATOR'S - EMERGENCY KILL
2 1 EA 350377 ENCLOSURE W/PLATE
3 16 FT 17834 WIRE, 16/2
4 1 EA 60666 CONNECTOR, ELECTRIC
5 4 EA 78138 CONNECTOR, WIRE SLIP ON 1/4 ST
8 1 EA 306118 NAMEPLATE
9-13
SHEET 2
BI012671
PIPE RACK SWING INTERLOCK

2 2
15 17 18
5
17
9-14
SHEET 1
BI012671

15
13 14
12
16
10
1
5
6 7 8 9 11
11 9 8 7 6
9-14
SHEET 2
BI012671


428577 PIPE RACK SWING INTERLOCK
1 1 EA 81187 SWITCH, LIMIT (2 P.D.T.) UPPER
2 1 EA 405242 MOUNT, LIMIT SWITCH
3 1 EA 54220 BAR, FLAT
5 1 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
6 30 FT 99323 WIRE, ORANGE - ELECTRICAL - SXL - 16 GAUGE
8 8 EA 78138 CONNECTOR, WIRE SLIP ON - 1/4 ST
9 8 EA 45261 CONN, BUTT - 16/14 AWG - 16/14 AWG
10 3 FT 88012 WIRE, GREEN/BLACK STRIPE - #16 AWG
11 8 FT 54430 CONDUIT, SEALTIGHT
12 2 EA 56719 CONNECTOR, ELECTRICAL LIQUID TIGHT
13 2 EA 95125 TERMINAL, MALE
15 1 EA 350473 5000673 CONDULET, 2-WAY
16 1 EA 59347 CONNECTOR, ELECTRICAL LIQUID TIGHT
17 1 EA 347037 167530 STUD, WELD - 0.375
9-14
SHEET 3
BI012671
ELECTRICAL SCHEMATIC - SKS

9-15
SHEET 1
BI012671

9-15
SHEET 2
BI012671

9-15
SHEET 3
BI012671

9-15
SHEET 4
BI012671

9-15
SHEET 5
BI012671

9-15
SHEET 6
BI012671

9-15
SHEET 7
BI012671

9-15
SHEET 8
BI012671

9-15
SHEET 9
BI012671

9-15
SHEET 10
BI012671

9-15
SHEET 11
BI012671

QTY. PART NO. DESCRIPTION

THIS DRAWING FOR REFERENCE ONLY. SEE SERVICE MANUAL FOR LARGER
DRAWING SIZE.
437150 ELECTRICAL SCHEMATIC - SKS
9-15
SHEET 12
BI012671
ELECTRIC HORN
1 6
4
5
2
1
9-16
SHEET 1
BI012671
ELECTRIC HORN

96907 ELECTRIC HORN
1 1 EA 96908 HORN, 24 VDC
2 1 EA 42259 SWITCH, PUSHBUTTON
5 4 EA 428883 BRACKET, MOUNTING
9-16
SHEET 2
BI012671
TRAM INTERLOCK, JACK

17 16 15 13
11 15 16 17
17 16 15 14
12 15 16 17
5 2
3 4 6
9-17
SHEET 1
BI012671

8 8
11
10
7 7
10
11
11
10
8 7 8
7
10 11
9-17
SHEET 2
BI012671

27 8
9-17
SHEET 3
BI012671


435465 TRAM INTERLOCK, JACK
3 16 EA 5983 WASHER, LOCK (3/16)
4 16 EA 319918 SCREW, MACHINE - ROUND HEAD SLOT (#10-24UNC, 1.750L)
5 4 EA 5664 PLUG, PIPE - SQUARE HEAD
6 16 EA 320035 WASHER, FLAT (#10, TYPE B)
7 4 EA 403689 RELAY, 24VDC
8 4 EA 416874 LAMP, GREEN
9 1 EA 435538 BRACKET, MOUNTING - RELAY
10 4 EA 319926 SCREW, MACHINE - ROUND HEAD (1/4-20UNC, 0.500L)
12 1 EA 4344623 HARNESS, JACK INTERLOCK - FRONT LEFT
13 1 EA 4344624 HARNESS, JACK INTERLOCK - FRONT RIGHT
14 1 EA 4346958 HARNESS, JACK INTERLOCK - LR JACK
15 1 EA 1724211 HARNESS, JACK INTERLOCK - REAR RIGHT
16 3 EA 418426 ADAPTER, CONDUIT THREADED (1/2)
17 3 EA 167875 CAP, SEAL - REINFORCED
18 3 EA 4226696 GASKET, FLAT - M20 CONDUIT FITTING
27 1 EA 416873 LAMP, RED
9-17
SHEET 4
BI012671
STANDARD LED LIGHT KIT (MD6420 13/16)

1 2 4 5
1 2 4 5
5 4 3 1
1 2 4 5
5 4 3 1
5 4 2 1
1 2 4 5
9-18
SHEET 1
BI012671

5 4 2 1
9-18
SHEET 2
BI012671


4340806 STANDARD LED LIGHT KIT (MD6420 13/16)
1 8 EA 443267 WORKLIGHT, LED HEAVY DUTY
2 6 EA 4004905 LIGHT ADAPTER BRACKET, 90 DEG
3 2 EA 4004906 LIGHT ADAPTER BRACKET, 45 DEG
5 32 EA 7972 NUT, LOCK (3/8UNC, ELASTIC COLLAR)
9-18
SHEET 3
BI012671
EXTRA LED LIGHT KIT (MD6420 13/16)

11 10 9 1
11 10 9 1
1 9 10 11
9-19
SHEET 1
BI012671

4 6 7 8
11 10 9 1
11 10 9 1
9-19
SHEET 2
BI012671


4344675 EXTRA LED LIGHT KIT (MD6420 13/16)
1 5 EA 443267 WORKLIGHT, LED HEAVY DUTY
3 1 EA 57913 CIRCUIT BREAKER
4 1 EA 47840 RELAY, 24V
6 2 EA 42538 CAPSCREW, HEX HEAD - GR5 (1/4-UNC, 0.750L)
9 4 EA 4004905 LIGHT ADAPTER BRACKET - 90 DEG
9-19
SHEET 3
BI012671
SOUND SYSTEM INSTALLATION

3
1
2 2
5 6
9-20
SHEET 1
BI012671

20
9-20
SHEET 2
BI012671


4280032 SOUND SYSTEM INSTALLATION
1 1 EA 418693 STEREO KIT
2 1 EA 418694 SPEAKER KIT (Includes two Speakers)
3 1 EA 418741 ANTENNA
6 2 EA 402646 WELD STUD
7 1 EA 416868 CONNECTOR, ELECTRICAL - WEDGELOCK SOCKET
8 6 EA 416651 CONTACT, ELECTRICAL - 16 SOCKET
9 1 EA 416866 CONNECTOR, ELECTRICAL - RECEPTACLE - 4 PIN
10 1 EA 416650 CONTACT, ELECTRICAL - 16 PIN
11 1 EA 416867 CONNECTOR, ELECTRICAL PLUG - 4 PIN
12 1 EA 416869 CONNECTOR, ELECTRICAL WEDGELOCK - 4 PIN
13 4 EA 346389 CONNECTOR - BUTT SPLICE - 16
14 1 FT 17819 WIRE, 16 GAUGE - COLOR RED
15 1 FT 17818 WIRE, 16 GAUGE - COLOR BLACK
16 1 EA 425209 MOUNT, CONSOLE - RADIO (Not Shown)
17 4 EA 354039 CAPSCREW, FLANGED - GR5 (5/16-18UNC, 0.500L) (Not Shown)
18 5 EA 354042 CAPSCREW, FLANGED - GR5 (3/8-16UNC, 0.625L) (Not Shown)
19 2 EA 350339 NUT, FLANGED - GR5 (3/8-16UNC, WHIZLOCK) (Not Shown)
20 1 EA 4232033 CONVERTER, POWER - DC/DC-10 AMP (24V TO 12V)
21 4 EA 421237 CAPSCREW, FLANGED HEAD - GR5 (#10-24UNC, 0.750L) (Not
Shown)
22 8 EA 320035 WASHER, FLAT (#10, TYPE B) (Not Shown)
23 4 EA 355853 NUT, FLANGE LOCK - GR5 (#10-24UNC, WHIZLOCK) (Not Shown)
24 1 EA 420758 CONNECTOR, ELECTRICAL - PLUG - 6 PIN
25 1 EA 420759 CONNECTOR, ELECTRICAL - WEDGELOCK - SOCKET
9-20
SHEET 3
© 2013 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,”
the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of
Caterpillar and may not be used without permission.
Printed in U.S.A.

DN900107 Eber

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BI012671

PARTS MANUAL - MD6420 S/N DN900107 REVISION 04

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Contact Phone Number Hours

Caterpillar Global Mining LLC

Technical Parts Support: + 1.903.415.4021

PARTS MANUAL - MD6420 S/N DN900107 REVISION 04

NEW MODEL NUMBER CROSS REFERENCE GUIDE

Hydraulic Track R20, R20C MD5050

Hydraulic Shovels RH40E 6015 FS

Electric Rope Shovel 182M 7182

Dragline W2000 8000

Highwall Miner SHM HW300

PARTS MANUAL - MD6420 S/N DN900107 REVISION 04

PARTS MANUAL - MD6420 S/N DN900107 REVISION 04

PARTS MANUAL - MD6420 S/N DN900107 REVISION 04

GENERAL ASSEMBLY ITEMS LIST

DESCRIPTION ASSEMBLY NO.

FILTER KIT, IN HOUSE - MD6420 13/16 4431852

SECTION 1 - DECALS / FILTER ELEMENTS

DESCRIPTION ASSEMBLY NO. SECT-PAGE

QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** AIR CONDITIONER *****

1 EA V012043 ELEMENT, AIR FILTER (WALL MOUNT UNIT - A/C-HEATER) 2-17

***** SECTION 4 *****

1 EA V013570 Element, fuel/water separator 4-1

*****ENGINE AIR CLEANER*****

2 EA 65322 ELEMENT, PRIMARY - AIR CLEANER 4-10

1 EA V009901 VALVE, THERMOSTATIC - ELEMENT, 150 DEG F. 4-20

1 EA 401857 ELEMENT, FILTER - HYDRAULIC - COMPRESSOR 4-21

*****COMPRESSOR AIR CLEANER*****

1 EA 65322 ELEMENT, PRIMARY - AIR CLEANER 4-10

***** SECTION 5 *****

***** DUST CONTROL SYSTEM *****

0 EA ELEMENT, FILTER - DUST COLLECTOR

***** SECTION 7 *****

*****DRILLING TOOLS / ACCESSORIES*****

1 EA 22390 ELEMENT, FILTER - DRILL STEM LUBE 7-13

***** SECTION 8 *****

QTY. U/M PART NO. DESCRIPTION SECT-PAGE

1 EA 4425744 ELEMENT, FILTER (HYDRAULIC CORELESS LOOP) 8-20

1 EA V011135 ELEMENT, CHARGE FILTER 4-50

DECAL KIT, CAT YELLOW (MD6420)

DECAL KIT, CAT YELLOW (MD6420)

ITEM QTY. U/M PART NO. DESCRIPTION

DECAL KIT (WARNING)

DECAL KIT (WARNING)

DECAL KIT (WARNING)

DECAL KIT (WARNING)

ITEM QTY. U/M PART NO. DESCRIPTION

SECTION 2 - OPERATOR'S CAB

DESCRIPTION ASSEMBLY NO. SECT-PAGE

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 13/16

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 13/16

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 13/16

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 13/16

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 13/16

* AIR CONDITIONER *

* SECTION 4 *

ENGINE AIR CLEANER

COMPRESSOR AIR CLEANER

* SECTION 5 *

* DUST CONTROL SYSTEM *

* SECTION 7 *

DRILLING TOOLS / ACCESSORIES

* SECTION 8 *