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New Brushless Driver User Manual

Driver Model No. MB-1330H, 1330M, 1350L

Controller Model No. DO-1390C


For automatic screw fastening machines
Ver. 107
1.Overview

This user manual describes FUJITEC brushless drivers (MB-1330H, 1330M, 1350L) and controller DO-1390C.
The DO-1390C controller is designed to control up to 32 channels (CH1 to CH32) of operation by setting the
torque and speed separately for each channel.
The controller allows operation in 3 modes: OUT mode, IN mode, and PROGRAM mode.
OUT mode allows selecting the channels from CH1 to CH32 to perform operations by start input.
IN mode performs constant operation using CH1 only.
PROGRAM mode allows operation using up to 32 programs. Each program from PROG1 to PROG32 can be
set by specifying the order of CH1 to CH32. When a program is started, it performs sequential operation
according to the specified order. When finished, a "completion signal" is output.
For optimum screw fastening, the torque and speed can be varied, and the number of revolutions, torque
control (rotates until the specified torque is reached), and angle control (angle setting) can be specified.
Each mode outputs a "completion signal" when the operation is finished.

The basics of tightening screws include a slow-start during bite-in and the speed & torque during
intermediate screw-in. Also specifying a slow speed & torque during screw seating is essential.
See below for examples of tightening screws.

What it can do !

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2.Basic specifications
Driver section(MB-1330H, 1330M, 1350L)
<Dimensional outline (mm)>

Specifications
Model No.
MB-1330H MB-1330M MB-1350L
Calculated output torque (N·m) 0.4 to 1.5 0.3 to 2.3 1.0 to 5
Rotational speed with no load (rpm) 20 to 1060 170 to 640 10 to 450
Weight (g) Approx. 750
Output axis diameter (mm) 8 (standard), 6 (option)
Gripper outer diameter (mm) 37±0.1

Controller section (DO-1390C) for MB-1330H, 1330M, 1350L

<Dimensional outline (mm)>

Input voltage 100 to 240 V AC


Rated current 6A
Display 7-segment display
Start input
External I/O Stop input: 2 points
Completion signal output
Weight Approx. 1500 g

The following functions are included:


Constant voltage, high voltage, and overcurrent detection functions
Error display function such as for rotational speed error, angle not reached,
open-circuit fault, and no program setting

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3. Connectors
(1) Hall element (input) connector

Type No. D1FB-6ES-2.5RC


CN1
Maker Hirose Electric Mating housing
No. Signal name Remarks DF1B-6EP-2.5RC
1 + 5V Hall IC power
2 GND Hall IC GND Mating contact
3 H1 Hall IC U DF1B-2428PC
4 H2 Hall IC V
5 H3 Hall IC W
6 E Ground

(2) Torque sensor (input) connector

Type No. SMP-06V-B


CN2
Maker J.S.T. Mfg. Co., Ltd. Mating housing
No. Signal name Remarks SMR-06V-B
1 + 12V Torque sensor power
2 0V Torque sensor GND Mating contact
3 - 12V Torque sensor power SYM-001T-P0.6
4 Zero reset (Output)
5 Torque input
6 0V Torque input GND

(3) Start / Completion signal (input/output) connector

Type No. SMP-07V-B


CN2
Maker J.S.T. Mfg. Co., Ltd. Mating housing
No. Signal name Remarks SMR-07V-B
1 Start input Contact input
2 COM 24G Mating contact
3 NC SYM-001T-P0.6
Completion
4 Normally open
output
Completion
5 Normally closed
output
6 COM Contact output (COM)
7 NC

(4) Stop signal (input) connector

Type No. SMP-04V-B


CN1
Maker J.S.T. Mfg. Co., Ltd. Mating housing
No. Signal name Remarks SMR-08V-B
1 Stop 1 Stop input ①
2 COM 24G Mating contact
3 Stop 2 Stop input ② SYM-001T-P0.6
4 COM 24G
5 Alarm reset Normally open input (5V)
6 COM 5G
7 EMG stop Normally closed input (5V)
8 COM 5G

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(5) Channel switching / Start input connector
Type No. SMP-07V-B
CN2
Maker J.S.T. Mfg. Co., Ltd. Mating housing
No. Signal name Remarks SMR-12V-B
1 + 24V External power input 24V
2 + 24V External power input 24V Mating contact
3 1 SYM-001T-P0.6
4 2
5 4
6 8
7 16
8 NC
9 Start input Contact input
10 COM 24G
11 COM 24G
12 COM 24G

(6) Power switching (External/Internal power switching) connector

Type No. OTB-750-M-2P-C


CN1
Maker OSADA Co., Ltd.
No. Signal name Remarks Uses controller's internal power supply. 1-2 : Short
1 Signal name
2 COM 24G

(7) Motor signal (output) connector

Type No. 172159-1


CN7
Maker TE Technology Mating housing
No. Signal name Remarks 172167-1
1 U-phase
2 V-phase Mating contact
3 W-phase 170366-1
4 E Ground

(8) Communication connector

Type No. D1FB-4ES-2.5RC


CN8
Maker Hirose Electric Mating housing
No. Signal name Remarks DF1B-4EP-2.5RC
1 + 5V Communication Power
2 RXD Mating contact
3 TXD DF1B-2428PC
4 GND Communication GND

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WIRING DIAGRAM

POWER CORD(4P) 910040035

MOTOR CONTROLLER

3 1

2 2

1 3

4 4

SIGNAL CABLE(6P) 910060035

MOTOR CONTROLLER

1 1

2 2

3 3

4 4

5 5

6 6
shielded

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4. Switching the operation mode: IN mode, OUT mode, or Program mode
While simultaneously holding down the DOWN and MODE keys,
turn on the POWER key to switch the operation mode.
(See the figure on the right.)

Power ON While simultaneously holding down the DOWN


and MODE keys, turn on the POWER key.

Displays "V 104" (software version).

Operation is normal if "A out" is displayed.

Normal IN mode

Use the UP and DOWN


keys to switch the
operation mode.

OUT mode

PROG mode

After the operation mode is switched to IN or OUT or PROG mode, turn the power off and then back on.

IN Can be used for channel 1 only.

OUT Can be used from channel 1 to channel 32.


Specify the channel from an external unit and start the screwdriver by "start
input" and turn off the start input by "completion" signal.

PRO When PRO (Program) mode is set, the CH switching for CN-5 changes to programs 1 to 32.

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Setting Mode setting

When any setting is changed, it is saved and written in EEPROM.

▲ ▼
UP DOWN

▲ ▼
UP DOWN

Setting Not currently used.

① With torque senor

▲ ▼
UP DOWN

① Without torque sensor

EMG stop
Setting 2 setting
① EMG stop switch enabled
When any setting is changed, it is saved and written in EEPROM.

While simultaneously holding down the four keys of


UP, DOWN, MODE and SET on the front of the ▼

controller, turn on the POWER key to switch the UP DOWN
operation mode.

Enable this setting when remotely canceling


emergency stop and alarm at the time of an error.
(Enables or disables No. 5 and No.7 of CN4.) ② EMG stop switch disabled

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1) IN mode When operation indicated by bold arrow is done, the settings are saved and written in EEPROM.

Torque Direction of
Torque Speed holding timer rotation
SET key SET key SET key

Screwdriver
Mode
model Angle Torque Speed Direction of
setting setting rotation
SET key SET key SET key
SET key SET key

No. of
Torque Speed Direction of
revolutions
rotation
SET key SET key SET key

Follow the steps below to enter the settings.

& Blinking Screwdriver model display and IN mode display

Use UP and DOWN to select the screwdriver model. Press SET key to set the model.
▲UP ▼DOWN 33H or 33M or 35L SET

& Blinking Select the mode.

Use UP and DOWN to select the mode.


▲UP ▼DOWN SET Press SET key to store the mode.

& Blinking Use UP and DOWN to set the torque from 1 to 100 %.

▲UP ▼DOWN SET Press SET key to store the setting.

& Blinking Set the speed (rpm). SET Press SET key to store the setting.
1330H: 20 to 1060 rpm
1330M: 170 to 640 rpm
1350L: 10 to 450 rpm

& Blinking Set the torque holding time during screw SET Press SET key to store the setting.
tightening, from 0 to 1.0 seconds in 0.1

& Blinking Set normal or nor rev SET Press SET key to store the setting.
reverse rotation.

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2) OUT mode When operation indicated by bold arrow is done, the settings are saved and written in EEPROM.

CH1 setting Torque Direction of


Model Mode Torque Speed holding timer rotation
MODE key
SET ket SET key SET key SET key SET key
CH2 Direction of
Angle Torque Speed rotation
MODE key
SET key SET key SET key
CH3 setting to Direction of
CH31 setting No. of Torque Speed
revolutions rotation

SET key SET key SET key


MODE key

CH32 setting Next CH model


setting
MODE key

Follow the steps below to enter the settings.

& Blinking Screwdriver model display and Channel display

Use UP and DOWN to select the screwdriver model.

▲UP ▼DOWN SET Press SET key to set the model.

& Blinking Select the mode.

Use UP and DOWN to select the mode.

▲UP ▼DOWN SET Press SET key to set the mode.

& Blinking Use UP and DOWN to set the torque from 1 to 100 %.

▲UP ▼DOWN SET Press SET key to store the setting.

& Blinking Set the speed (rpm). SET Press SET key to store the setting.
1330H: 20 to 1060rpm
1350M: 170 to 640rpm
1350L: 10 to 450rpm
Set the torque holding time during screw Press SET key to store
& Blinking SET
tightening, from 0 to 1.0 seconds in 0.1 the setting.
steps.
Set the torque holding time during screw Press SET key to store
SET
& Blinking tightening, from 0 to 1.0 seconds in 0.1 the setting.
steps.


・ ・
・ CH-2 ・
・ ・
・ ↓ ・
・ ・
・ CH-32 ・
・ ・

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3) PROG mode When operation indicated by bold arrow is done, the settings are saved and written in EEPROM.

CH select 3
to CH select 8
Set Set Select
CH setting Select CH 1 Select CH 2 TIMER 2 TIMER setting 3 CH 9
TIMER 1
to
SET key SET key SET key SET key TIMER setting 8 SET key
SHIFT key

PROG
setting PROG1
setting

MODE key PROG1


setting
PROG2
setting

MODE key

PROG3 setting
to PROG31
setting

MODE key

PROG32
setting

MODE key

The setting procedure is the same for OUT mode. See the preceding page.

※To make the setting for continuous channel operation.

Press SHIFT key.


C1 and O1 blink. C1 shows the step in program O1 .
The 2-digit number at the right is the CH number from 01 to 32.

When C1 and O1 blink, entering O1 at the right sets CH1 as the first step of program 01.
Use UP and DOWN to set the CH at the right. "---" indicates no setting.
After making the setting, press SET to store the setting.
Next, t1 and O1 blinks, and the timer number is displayed at the right.
The timer can be set from 0 to 99.9 seconds.
Set the timer to switch between each channel, in 0.1 second steps.
After making the setting, press SET to store the setting.
The display changes to C2 O1 , indicating that the next CH can be set as the second step of program 01.
Set the next CH number.
To increase the program number, press MODE key.
After pressing MODE key, press SET to determine the program number.
To return to the initial screen showing C1 O1 , press SHIFT key.

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5. IN mode setting
①Setting screen

After power ON, the setting screen is Setting data CH settings


displayed until start signal 1 or 2 is turned ON. Model
CH-A settings
When the start signal is turned ON, operation Operation mode
starts in the operation mode of the CH-A Torque
setting. Rotational speed
Angle
7-segment display (Switches every one second) Number of revolutions
A t r q Direction of rotation
t y 3 5 L Torque holding time

②-1 Torque mode operation

 This mode operates at a constant torque, and Setting data used Model
the output stops when the torque holding time CH-A settings Operation mode
is up. Operation is then complete. Torque
Rotational speed

7-segment display (Switches every one second) Direction of rotation


A t r q Torque holding time
A x x x
(xxx is the torque setting.)

②-2 Angle mode operation

This mode allows rotation to a specified Setting data used Model


angle, and the output stops when the angle Operation mode
CH-A settings
is reached. Operation is then complete. Torque
Rotational speed
Angle
7-segment display (Switches every one second)
A A n q Direction of rotation
A x x x
(xxx is the angle setting.)

②-3 Rotation mode operation

This mode allows rotation up to a specified


number of revolutions, and the output stops
when the number of revolutions is reached Setting data used Model
or stop signal is turned ON. Operation is CH-A settings Operation mode
then complete. Torque
Rotational speed
7-segment display (Switches every one second)
A r o t Number of revolutions
A x x x Direction of rotation
(xxx is the specified number of revolutions.)

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③ Operation complete 

The completion signal remains ON until the start signal is


turned OFF. The "Operation complete" display appears and
the LED indicator blinks.
When the start signal is turned OFF, the completion signal
also turns OFF and the display returns to the normal
screen.
7-segment display
Fin

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6. OUT mode setting
①Setting screen

After power ON, the setting screen is Setting data Model


displayed until start signal 1 or 2 is turned CH-nn settings Operation mode
ON. Torque
When the start signal is turned ON, Rotational speed
operation starts by CH input in the operation CH input Angle
mode determined by the CH setting. Number of revolutions
CH nn
Direction of rotation
Torque holding time
7-segment display (Switches every one second)
x x 3 5 L CH input
t y 3 5 L determines the
(xxx is the channel No. being set.) channel to use.

CH setting
CH 01 setting CH 02 setting CH 03 setting CH 04 setting
CH 05 setting CH 06 setting CH 07 setting CH 08 setting
CH 09 setting CH 10 setting CH 11 setting CH 12 setting
CH 13 setting CH 14 setting CH 15 setting CH 16 setting
CH 17 setting CH 18 setting CH 19 setting CH 20 setting
CH 21 setting CH 22 setting CH 23 setting CH 24 setting
CH 25 setting CH 26 setting CH 27 setting CH 28 setting
CH 29 setting CH 30 setting CH 31 setting CH 32 setting

②-1 Torque mode operation

This mode operates at a constant torque, and Setting data used Model
the output stops when the torque holding time CH nn Operation mode
is up. Operation is then complete. Torque
Rotational speed

Direction of rotation
7-segment display (Switches every one second) Torque holding time
n n t r q
n n x x x
(nn is the channel No. in operation.)
(xxx is the torque setting.)

②-2 Angle mode operation

This mode allows rotation to a specified


angle, and the output stops when the Setting data used Model
angle is reached. Operation is then CH nn Operation mode
complete. Torque
Rotational speed
Angle
7-segment display (Switches every one second)
n n A n g Direction of rotation
n n x x x
(nn is the channel No. in operation.)
(xxx is the angle setting.)

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②-3 Rotation mode operation

This mode allows rotation up to a specified


number of revolutions, and the output stops
when the number of revolutions is reached Setting data used Model
or stop signal is turned ON. Operation is Operation mode
CH nn
then complete. Torque
Rotational speed
7-segment display (Switches every one second)
n n r o t Number of revolutions
n n x x x Direction of rotation
(nn is the channel No. in operation.)
(xxx is the specified number of revolutions.)

③ Operation complete 

The completion signal remains ON until the start signal is


turned OFF. The "Operation complete" display appears and
the LED indicator blinks.
When the start signal is turned OFF, the completion signal
also turns OFF and the display returns to the normal screen.

7-segment display
Fin

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7. PROGRAM mode setting
①Setting screen

After power ON, the setting screen is Setting data CH settings


displayed until start signal 1 or 2 is turned Model
Program nn
ON. Operation mode
CH setting of
When the start signal is turned ON, STEP X Torque
operation starts by CH input in the operation Rotational speed
mode determined by the selected CH in Angle
STEP 1 of the selected program. CH input Number of revolutions
Direction of rotation
CH nn
7-segment display (Switches every one second) Torque holding time
x x 3 5 L
t y 3 5 L CH input determines the program to use.
(xx the channel No. being set.)

Program settings CH setting


STEP1  Select CH CH 01 setting CH 02 setting CH 03 setting CH 04 setting
STEP1  TIMER CH 05 setting CH 06 setting CH 07 setting CH 08 setting
STEP2  Select CH CH 09 setting CH 10 setting CH 11 setting CH 12 setting
STEP2  TIMER CH 13 setting CH 14 setting CH 15 setting CH 16 setting
STEP3 Select CH CH 17 setting CH 18 setting CH 19 setting CH 20 setting
STEP3 TIMER CH 21 setting CH 22 setting CH 23 setting CH 24 setting
STEP4 Select CH CH 25 setting CH 26 setting CH 27 setting CH 28 setting
STEP4 TIMER CH 29 setting CH 30 setting CH 31 setting CH 32 setting
STEP5 Select CH
STEP5 TIMER Program setting
STEP6 Select CH Program 01 setting Program 02 setting Program 03 setting Program 04 setting
STEP6 TIMER Program 05 setting Program 06 setting Program 07 setting Program 08 setting
STEP7  Select CH Program 09 setting Program 10 setting Program 11 setting Program 12 setting
STEP7  TIMER Program 13 setting Program 14 setting Program 15 setting Program 16 setting
STEP8  Select CH Program 17 setting Program 18 setting Program 19 setting Program 20 setting
STEP8  TIMER Program 21 setting Program 22 setting Program 23 setting Program 24 setting
STEP9 Select CH Program 25 setting Program 26 setting Program 27 setting Program 28 setting
Program 29 setting Program 30 setting Program 31 setting Program 32 setting

②-1 Torque mode operation

This mode operates at a constant


torque, and the output stops when the Setting data used
torque holding time is up. Operation is Model
then complete. Program nn Operation mode
CH setting of Torque
STEP X
Rotational speed

7-segment display (Switches every one second) Direction of rotation


n n t r q Torque holding time
n n x x x
(nn is the channel No. in operation.)
(xxx is the torque setting.)

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②-2 Angle mode operation

This mode allows rotation to a specified Setting data used


angle, and the output stops when the Model
Program nn
angle is reached. Operation is then Operation mode
CH setting of
complete. STEP X Torque
Rotational speed
7-segment display (Switches every one second) Angle
n n A n g
n n x x x Direction of rotation
(nn is the channel No. in operation.)
(xxx is the angle setting.)

②-3 Rotation mode operation

This mode allows rotation up to a


specified number of revolutions, and the Setting data used
output stops when the number of Model
Program nn
revolutions is reached or stop signal is Operation mode
CH setting of
turned ON. Operation is then complete. Torque
STEP X
Rotational speed
7-segment display (Switches every one second)
n n r o g Number of revolutions
n n x x x Direction of rotation
(nn is the channel No. in operation.)
(xxx is the specified number of revolutions.)

③ Wait for next step

Except for the last step, STEP X waits until the TIMER setting is
reached before proceeding to the next step. After the wait time
has elapsed, the next step begins in the operation mode
selected by the CH setting. (Moves to ②)
When in the last step, the operation is finished and the
completion signal turns ON.

7-segment display
Operation display for next step

④ Operation complete

The completion signal remains ON until the start signal is turned


OFF. The "Operation complete" display appears and the LED
indicator blinks.
When the start signal is turned OFF, the completion signal also
turns OFF and the display returns to the normal screen.

7-segment display
F i n

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8. Setting items
CH setting (IN mode)
Display Display
Setting item Setting range Unit Remarks
(Left 2 digits) * (Right 3 digits)
Select the screwdriver model.
Model 1330H/1330M/1350L - Ty / A 30H/30M/35L
Displays {. . . } when a backup error occurs.
Operation mode Torque/Angle/Rotation - Co / A trq/Ang/rot Select from among 3 modes.
Torque 1 to 100 - tr / A XXX Set the torque in percentage (%).
1330H: 20 to 1060 rpm Sp / A XXX Use a dot "." to set a value of 1000 or larger.
Rotational speed 1330M: 170 to 640 rpm Sp / A XXX -
1350L: 10 to 450 rpm Sp / A XXX -
Use a dot "." to set a value of 1000 or larger.
After setting the angle, press SET key to select the
Angle 10 to 1800 (in 10 steps) ° An / A XXX
"completion" signal output by entering 0, 1 or 2. See
[Note] below.
When set to 1 to 100, operation will be complete when the
set number of revolutions is reached. When set to sn1 or
sn2, operation will stop when the input signal is turned ON.
Number of 1 to 100 / Stop signal 1 / An error is displayed if the set torque is reached before the
rot ro / A XXX/Sn1/Sn2
revolutions Stop signal 2 set number of revolutions is reached. In that case, recheck
the torque setting for rolled tap or tapping.

Direction of
Normal/Reverse - dr / A nor/reV Select normal or reverse rotation.
rotation
Torque holding In torque mode, operation will be complete when the
0.1 to 1.0 sec. tt / A X.X
time set time is reached.

* : The display (left 2 digits) switches every one second, such as between Ty and A.

CH setting (OUT mode, PROGRAM mode) 1330H/1330M/1350L


Display Display
Setting item Setting range Unit Remarks
(Left 2 digits) * (Right 3 digits)
Select the screwdriver model.
Model 1330H / 1330M / 1350L - Ty / XX 30H/30M//35L
Displays {. . . } when a backup error occurs.
Operation mode Torque/Angle/Rotation - Co / XX trq/Ang/rot Select from among 3 modes.
Torque 1 to 100 - tr / XX XXX Set the torque in percentage (%).
1330H: 20 to 1060 rpm Sp / XX XXX Use a dot "." to set a value of 1000 or larger.
Rotational speed 1330M: 170 to 640 rpm Sp / XX XXX -
1350L: 10 to 450 rpm Sp / XX XXX -
Use a dot "." to set a value of 1000 or larger.
After setting the angle, press SET key to select the
Angle 10 to 1800 (in 10 steps) ° An / XX XXX
"completion" signal output by entering 0, 1 or 2. See
[Note] below.
When set to 1 to 100, operation will be complete when the
set number of revolutions is reached. When set to sn1 or
sn2, operation will stop when the input signal is turned ON.
Number of 1 to 100 / Stop signal 1 / An error is displayed if the set torque is reached before the
rot ro / XX XXX/Sn1/Sn2
revolutions Stop signal 2 set number of revolutions is reached. In that case, recheck
the torque setting for rolled tap or tapping.

Direction of
Normal/Reverse - dr / XX nor/reV Select normal or reverse rotation.
rotation
Torque holding In torque mode, operation will be complete when the
0.1 to 1.0 sec. tt / XX X.X
time set time is reached.

* : XX on the display (left 2 digits) shows the channel No.


  The display (left 2 digits) switches every one second, such as between Ty and XX.
[Note] "Completion" signal output for angle setting
0 : "Completion" signal is output when either the set torque or angle is reached.
1 : "Completion" signal is output when the set angle is reached before the set torque is reached
and an error is displayed if the set angle is not reached before the set torque is reached.
2 : "Completion" signal is output when the set torque is reached before the set angle is reached
and an error is displayed if the set angle is reached before the set torque is reached.

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PROGRAM setting (PROGRAM mode)
Display Display
Setting item Setting range Unit Remarks
(Left 2 digits) * (Right 3 digits)
When not set, the preceding step will be the last step.
Select CH 1 to 32 / --- (Not selected) - CX / XX XXX/---
Displays {. . . } when a backup error occurs.
0.0 to 99.9 (Wait until next
TIMER setting sec. tx / XX XXX -
step)

* : When selecting a channel, CX on the display (left 2 digits) shows "C + step No." and XX shows the program No.
When selecting a channel, tX on the display (left 2 digits) shows "t + step No." and XX shows the program No.
The display (left 2 digits) switches every one second.

Torque conversion table

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9. Timing diagrams

1) IN mode

①Torque mode Output starts when


  start signal turns ON.
Operates at a constant torque and the output stops when the torque is exceeded.

Start signal 1 or 2

Completion signal

Output Stop Torque control Stop Torque control Stop

Output starts when Output stops when Completion signal Output stops
start signal turns ON. torque holding time is turns OFF when when start signal
up. start signal turns turns OFF.
OFF.

A "100 revolutions error" occurs when the number of revolutions has reached 100.

Start signal 1 or 2

Completion signal

Output Stop Torque control Stop

Stops due to an error that the Completion signal remains


number of revolutions has reached OFF.

②Angle control

Rotates up to the specified angle under torque control.

Start signal 1 or 2

Completion signal

Output Stop Angle control Stop

Output starts when When the set angle is Completion signal turns OFF
start signal turns ON. reached, the output stops when start signal turns OFF.
and completion signal turns

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Stops the output when the torque is exceeded.

Start signal 1 or 2

Completion signal

Output Stop Angle control Stop Angle control Stop

Output starts when Output stops and completion Completion signal Output stops
start signal turns ON. signal turns ON when torque is turns OFF when start when start signal
exceeded. signal turns OFF. turns OFF.

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③ Number-of-revolutions control

Stop condition: Number of revolutions


Rotates at a specified speed until the set number of revolutions is reached.
Stops with an error if the torque is exceeded before reaching the set number of revolutions.

Start signal 1 or 2

Stop signal 1 or 2

Completion signal

No. of rev control No. of rev control


Output Stop Stop Stop

Output starts when When the set number Completion Stops with error Completion signal
start signal turns of revolutions is signal turns OFF because torque is remains OFF.
ON. reached, output stops when start signal exceeded.
and completion signal turns OFF.
turns ON.

Stop condition: Stop signal


Rotates at a specified speed until a stop signal is input.
A "100 revolutions error" occurs when the number of revolutions has reached 100.

Start signal 1 or 2

Stop signal 1 or 2

Completion signal

Output Stop No. of rev control Stop No. of rev control Stop

Output starts when Output stops and Completion signal Stops due to "100 Completion signal
start signal turns completion signal turns ON turns OFF when revolutions error". remains OFF.
ON. when stop signal turns ON. start signal turns
OFF.

Start signal 1 or 2

Stop signal 1 or 2

Completion signal

Output Stop No. of rev control Stop

Output starts when Output stops when


start signal turns ON. start signal turns OFF.

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2) OUT mode

Output starts with the settings of the channel that is input when start signal turns ON.
Even when the channel is changed during output, this does not affect the operation. The channel
will change when the next start signal turns ON.
The operation in each operation mode is the same as IN mode.

Start signal

Completion signal

Stop condition

CH input CH1 CH2

Output Stop CH1 output Stop CH2 output Stop

Output stops
Output starts by when start
Output starts by CH Output stops and Completion signal CH input when signal turns
input when start completion signal turns OFF when start signal turns
signal turns ON. turns ON when stop start signal turns ON.
condition is met. OFF.

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3) PROGRAM mode

Output starts with the program by CH input when start signalturns


is ON.
ON.
Even when the channel is changed during output, this does not affect the operation. The program
will change when the next start signal turns ON.
・・・・・・
Start signal

Completion signal
・・・・・・

Stop condition
・・・・・・

CH input CH1 CH2 ・・・・・・

Output Stop CH set for STEP 1 Stop CH set for STEP 2 Stop ・・・・・・

CH Stop CH selected for STEP 1 Setting time 1 CH selected for STEP 2 Setting time 2 ・・・・・・

Program Stop Pro 1 ・・・・・・

Selects program by CH Even when CH input is When stop condition is After the setting time has
input when start signal changed while start is met, output stops for the elapsed, output turns ON
turns ON. ON, this will be ignored. setting time for STEP 1 . with the channel set for
(Completion signal STEP 2.
remains OFF.)

Start signal ・・・・・

Completion signal
・・・

Stop condition
・・・・・・

CH input ・・・・・・ CH2

Output ・・・・・・ CH set for the last step Stop CH set for STEP 1 Stop

CH ・・・・・ CH selected for the last step Stop CH selected for STEP 1 Stop

Program ・・・ Pro1 Stop Pro2 Stop

Completion signal turns Completion signal Selects program by CH Program stops


ON when the last CH of turns OFF when input when start signal when start signal
program is complete. start signal turns turns ON. turns OFF.
OFF.

-24-
10. Stop and error display
1) Stop
Stop cause To erase
Meaning Description
No. displayed No.
Operation completed
Operation was successfully completed in torque
St-001 successfully (without Power off
mode (without further tightening).
further tightening)

Operation completed
Operation was successfully completed in torque
St-002 successfully (with further Power off
mode (with further tightening).
tightening)

Operation stopped Operation was stopped by torque setting in angle


St-003 because torque was mode. Power off
reached (Same action as Err-010)

Operation stopped Operation was stopped by angle setting in angle


St-004 because angle was mode. Power off
reached (Same action as Err-011)

Operation stopped by stop Operation stopped by the stop SW10N when the
St-005 Power off
SW10N SW10N setting was enabled in rotation mode.

Operation stopped by stop Operation stopped by the stop SW20N when the
St-006 Power off
SW20N SW20N setting was enabled in rotation mode.

Operation completed Operation was completed successfully in rotation


St-007 Power off
successfully mode.

When an error “Err-12” has occurred, this stop occurs


St-008 PROG not specified if power is not turned off or error is cleared. Power off
(No program and channels are set.)

-25-
1) Error list

Error No. Meaning Description Error reset


Power off or alarm reset
Err-001 Constant voltage error Input voltage is lower than 75 V AC.
input
Err-002 Overvoltage error Input voltage is higher than 250 V AC. Power off
Output current of U-phase or W-phase exceeded
Err-003 Overcurrent error Power off
7 A.
Err-004 IPM error IPM error input occurred. Power off

Number of revolutions reached 100 when stop


Number-of-revolutions Power off or alarm reset
Err-005 condition was other than angle and number of
error input
revolutions.

Operation stopped before reaching the specified


Power off or alarm reset
Err-006 Error stop number of revolutions when stop condition was
input
set to the number of revolutions.

Undefined CH (program) Undefined channel or program was selected by Power off or alarm reset
Err-007
selected CH input to start operation. input

Power off or alarm reset


Err-008 Backup data error Setting data used at startup was invalid.
input

Setting data used at startup for selecting the


Power off or alarm reset
Err-009 System data error mode (IN/OUT/PROGRAM) selection sensor
input
(yes/no) was invalid.

Operation stopped When in enable setting 1 in angle mode,


Power off or alarm reset
Err-010 because torque was operation stopped before reaching the specified
input
reached angle as the torque was reached.

Operation stopped When in enable setting 2 in angle mode,


Power off or alarm reset
Err-011 because angle was operation stopped before reaching the specified
input
reached torque because the angle was reached.

Operation was attempted with an undefined Power off or alarm reset


Err-012 PROG not specified
program. input

Position did not change at startup even after 500


[ms] have elapsed, or the hall element input
Motor sensor error
Err-013 information was not input. Power off
Short-circuit error
* This error also occurs when the motor won’t
rotate due to short-circuit.

Speed did not change at startup even after 500


Err-014 Motor won’t rotate [ms] have elapsed, or the motor cable is Power off
disconnected.

Falling edge of emergency stop signal is Detection of rising edge of


Err-015 Emergency stop
detected. emergency stop input

Backup data error


At startup, SUM check and data range check are performed on the settings of each program and channel (32
settings each) stored in the EEPROM. If an error is found, it will be displayed. After the error is restored, the
first item (Model setting in CH setting, or CH setting of STEP 1 in PROGRAM setting) of the setting where an
error was found shows ". . . " and the other items are set to the default values. Make the setting again for the
item showing ". . . ".

-26-
Model No.
 
Date of purchase
year month day

Distributor
Telephone: ( ) -

1-10-6, Ryoke, Naka-ku, Hamamatsu City, Shizuoka Pref. 430-0852,


Japan
Telephone: (81) 53-462-3636
Fax: (81) 53-462-1818

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