Caterpillar JLG Parts Manual

Illustrated Parts Manual
Model
TL943
S/N TBL00100 & After
P/N - 31200256
Revised
June 29, 2007
EFFECTIVITY PAGE
October 20, 2006 - A - Original Issue of Manual

November 9, 2006 - B - Revised Manual
February 23, 2007 - C - Revised Manual
June 29, 2007 - D - Revised Manual
TL943 31200256 i
EFFECTIVITY PAGE
-ii 31200256 TL943

TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 –
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Axle Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-3 Outrigger Mounting, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
SECTION 2 –
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 Bearing Pads, Spacers & Shims, (First Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-3 Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-5 Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-6 Bearing Pads, Spacers & Shims, (Third Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-7 Push Beam/Extend Chain & Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-8 Quick Coupling Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2-9 Hydraulic Quick Coupling Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
SECTION 3 –
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 50” & 72” Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 Winch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-4 Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-5 50” & 72” Side Tilt Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-6 Fork Clamp Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-7 Crane Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-8 100 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
SECTION 4 –
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Assembly, LH View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 Engine Assembly, RH View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 Cat Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-4 Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-5 Radiator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-6 Air Cleaner & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4-7 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-8 Transmission - ZF Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4-9 ZF - Transmission Converter & Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-10 ZF - Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4-11 ZF Transmission - Reversing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
4-12 ZF Transmission - Reverse Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
4-13 ZF Transmission - 1st Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
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4-14 ZF Transmission - 2nd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30

4-15 ZF Transmission - 3rd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4-16 ZF Transmission - 4th Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
4-17 ZF Transmission - Power Take-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
4-18 ZF Transmission - Control Unit & Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
4-19 ZF Transmission - Gearshift System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
4-20 ZF Transmission - Oil Pump, Filter & Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42
4-21 ZF Transmission - Transfer Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
SECTION 5 –
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 Front Axle Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 Front Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 Front Gear Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-6 Front Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-7 Front Double Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-8 Front Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-9 Front Wheel Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-10 Front Reduction Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-11 Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-12 Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5-13 Rear Axle Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5-14 Rear Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5-15 Rear Gear Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5-16 Rear Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5-17 Rear Double Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
5-18 Rear Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
5-19 Rear Wheel Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
5-20 Rear Reduction Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
5-21 Drive Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
5-22 Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
SECTION 6 –
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-3 Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-4 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-5 Heating Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-6 Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
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SECTION 7 –
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Accelerator Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Steering Column & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 Brake Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-4 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7-5 Hydraulic Controller-Outrigger & Sway/Aux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
SECTION 8 –
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Priority Valve Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8-3 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8-4 Service/Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8-5 Boom Joystick Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8-6 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8-7 Crowd Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
8-8 Tilt & Tilt Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8-9 Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8-10 Outrigger Cylinders, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
8-11 Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8-12 Outrigger Joysticks, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
SECTION 9 –
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Crowd Cylinder - Iowa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9-3 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
9-4 Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
9-5 Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9-6 Outrigger Cylinder, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9-7 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
9-8 Outrigger Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
9-9 Tandem Implement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
9-10 Hydraulic Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
9-11 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
9-12 Brake Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
9-13 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32
9-14 Quick Coupler Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
9-15 Outrigger Control Valve, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
SECTION 10 –
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Battery & Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
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10-2 Battery Disconnect Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4

10-3 Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10-4 Transmission Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
10-5 Auxiliary Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
10-6 A/C Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
SECTION 11 –
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
11-2 Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
SECTION 12 –
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12-1 Block Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
12-2 8” Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
12-3 Winch Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
12-4 Pressure Reducer Valve, 1360 PSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-10
12-5 Pintle Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12
12-6 Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14
12-7 Work Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16
12-8 Beacon Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-24
12-9 Boom Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26
12-10 Skylight Wiper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-28
12-11 Road Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-30
12-12 Cold Weather Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-34
SECTION 13 –
RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
vi TL943 31200256
SERVICE KITS
Section Page No. Part No. Description
5 5-13 299-0234 Differential Kit

5 5-21 Planet Carrier Kit
5 5-41 Planet Carrier Kit
7 7-9 299-0498 Boom Joystick Seal Kit

7 7-9 299-0966 Bent Lever Kit
7 7-9 299-0953 Cardan Kit
9 9-3 299-0515 Lift Cylinder Seal Kit

9 9-5 299-0516 Crowd Cylinder Seal Kit
9 9-7 299-0529 Tilt Cylinder Seal Kit
9 9-9 299-0530 Compensating Seal Kit
9 9-11 299-0517 Sway Cylinder Seal Kit
9 9-16 299-0523 MCV Section Seal Kit
9 9-16 299-0524 MCV Main Relief Seal Kit
9 9-16 299-0526 MCV Spool Seal Kit
9 9-16 299-0527 MCV Remote Seal Kit
9 9-33 303-8565 Steer Select Seal Kit
12 12-9 304-3190 Winch Motor Seal Kit

31200256 TL943 vii

SERVICE KITS
Section Page No. Part No. Description
viii TL943 31200256

SECTION 1
FRAME & ATTACHING PARTS
31200256 TL943
Figure 1-1 Frame Shrouding & Trim
11
65
95
94
50 67
83
51
52
53
105
54 106
107
48 110
111 MACHINES EQUIPED
WITH OUTRIGGERS
39 42 104
38
10
26 9 75
87
FRAME 108
MOUNT 109 18 82
WELDMENT CAB 12
WALL
103 8
27 101
28 102
77
31 SHOWN WITH
5
WORK LIGHT
3
30 4
29 1
UPPER CAB MOUNT 6 76
4 2
41
CAB
75 59
32 MOUNT 7 88 60
78 WELDMENT
75 11 36
88 33 46
34 65
15
18 14
FRAME
35 44 MOUNT 67
WELDMENT 11
66 67
46 81
18 13
46 25 63 25
11 68 90 78
93 80
67
15 20
68 37 78 80 93 16
44
78
14 64
24
92 17
25 18
19
44
89
21 79 90
22 64
23 PAL1941
1-2 TL943 31200256

Figure 1-1 Frame Shrouding & Trim

Item Part Number Qty. Description Rev.
1 298-1536 1 ENGINE COVER, (includes items 2, 3, 4, 6, 7, 8, 9, 33, 36, 37, 59, 60, 75 thru 77
& 87)
2 303-8660 23 HEX HD CAPSCREW, 8X3/4
3 303-8669 2 PROP BRACKETS
4 303-8567 4 PROP CLIPS
5 305-5500 2 MIRROR MOUNT BACK PLATE
6 303-8661 2 GAS PROP
7 303-4981 2 BALL STUD, (13mm)
8 305-5497 1 HINGE, 34”
9 6 SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4
10 299-0334 1 MIRROR
11 297-7032 5 HEX HD CAPSCREW, 3/8-16 X 1-1/4, GR5
12 298-8641 1 MIRROR BRACKET WELDMENT
13 298-6870 1 HORN
14 298-1586 3 LOCKWASHER, 5/16
15 298-7991 3 HEX HD CAPSCREW, 5/16-18X3/4, GR5
16 298-8205 1 LATCH CATCH BRACKET
17 298-8124 1 LATCH MOUNTING BRACKET
18 305-6019 18 FLAT WASHER, 3/8
19 298-8049 4 HEX NUT, 3/8-16
20 298-7897 4 WHIZ-LOCK SCREW, 3/8-16X1-1/2
21 298-7923 4 HEX HD CAPSCREW, 1/8X8-1/2
22 298-7875 4 WASHER
23 303-4989 1 COUNTERWEIGHT
24 298-7293 1 BACK-UP ALARM
25 298-8048 6 HEX NUT, 5/16-18
26 298-8034 6 SOCKET BUTTON HD CAPSCREW, 3/8-16X3/4
27 298-1746 2 REBOUND WASHER
28 298-8053 2 HEX NUT, 7/8-9
29 298-8581 4 SHOCK MOUNT
30 298-1750 2 HARDENED WASHER
31 298-7845 2 HEX HD CAPSCREW, 7/8-9X5, (torque to 530-565 ft.lbs.)
32 303-4744 4 HEX HD CAPSCREW, 3/4-10X3-3/4, (torque to 340-365 ft.lbs.)
33 305-6030 6’ BULB SEAL
34 298-7030 4 CAB ISOLATOR MOUNT
35 298-1740 4 TAIL WASHER
36 303-8654 13’ BULB SEAL
37 298-7993 3 HEX HD CAPSCREW, 5/16-18X1, GR5
38 299-0402 1 CAB FENDER
39 298-7840 4 WHIZ-LOCK BOLT, 3/8-16X1
41 298-7363 10 LOCKWASHER, 1/4
42 299-0549 1 ACCESS COVER
44 298-8052 8 HEX LOCKNUT, 3/4-10
45 Not Used
46 303-4798 5 LOCKWASHER, 3/8
Not Used
48 300-6118 1 RISER WELDMENT
31200256 TL943 1-3

Figure 1-1 Frame Shrouding & Trim (Continued)

49 Not Used
50 Ref SUSPENSION SEAT w/2” SEAT BELT, (see Figure 6-3 for details)
51 298-7372 10 FLAT WASHER, 1/4
53 304-2566 1 MANUAL CASE
54 Ref CAB ASSY, (see Figure 6-1 for details)
55 thru 58 Not Used
59 303-4836 1 LATCH ASSY, (includes 41 & 60)
5P8500 1 KEY
60 303-4779 4 LOCKNUT
61 thru 62 Not Used
63 303-8670 1 FRAME WELDMENT, (no outriggers)
305-2021 1 FRAME WELDMENT, (with outriggers)
64 298-8011 4 HEX HD CAPSCREW, 3/4-10X4-1/2, (torque to 240-255 ft.lbs.)
65 298-8267 1 FRONT COVER, (no outriggers)
303-4890 1 FRONT COVER, (with outriggers)
66 298-8268 1 MAIN VALVE COVER
67 298-1609 9 TINNERMAN NUT
68 298-7363 9 FLAT WASHER, 5/16
69 thru 74 Not Used
75 305-5499 1 3 PC SCREEN KIT, (adhesive not included)
76 305-5498 1 6 PC SCREEN KIT, (adhesive not included)
77 298-7905 2 LOCKWASHER, M6
78 298-7976 20 HARDENED WASHER, 3/4
79 303-4965 1 ENGINE POD WELDMENT
80 297-7084 8 HEX HD CAPSCREW, 3/4-10X2, (torque to 240-255 ft.lbs.)
81 298-8797 1 COVER PLATE
82 298-7847 2 HEX HD CAPSCREW, M6X1X20, GR8
83 299-0354 1 TILT GAUGE, (w/adhesive)
84 thru 86 Not Used
87 298-1628 6 WHIZ-LOCK NUT, 3/8-16
88 304-2618 1 ADHESIVE KIT, (includes 3 tubes & applicator), (enough to do 6 pc screen kit)
89 298-8241 1 OIL PAN COVER
90 297-7040 8 HEX HD CAPSCREW, 1/2-13X1 1/8
91 299-0387 60” TRIM-LOK
92 298-8281 1.8’ BULBSEAL
93 AR LOCTITE
94 298-7374 4 FLATWASHER, 3/8
95 298-7380 4 LOCKWASHER, 3/8
96 to 100 Not Used
315-3423 1 LH MIRROR INSTALLATION, (includes items 101 thru 111) A
101 315-3422 1 MIRROR BRACKET
102 1 MIRROR MOUNT ARM ASSY
103 1 MIRROR HEAD
104 A/R DOUBLE SIDED TAPE
105 315-3424 1 BOLT, 1/2-13
106 298-7375 1 WASHER, 1/2
107 298-7382 1 LOCKWASHER, 1/2
108 2 HEX HEAD CAP SCREW, M6X1X14mm GR8.8
1-4 TL943 31200256

Figure 1-1 Frame Shrouding & Trim (Continued)

109 2 LOCKWASHER, M8
110 298-8050 1 HEX NUT, 1/2-13
111 298-1755 1 SPACER
31200256 TL943 1-5

Figure 1-2 Axle Mounting
3 PAL2330
1-6 TL943 31200256

Figure 1-2 Axle Mounting

1 Ref FRONT AXLE ASSY, (see Figure 5-1 for details)
2 Ref REAR AXLE ASSY, (see Figure 5-11 for details)
3 16 HEX HD CAPSCREW, 7/8-9X5-1/2
4 298-7852 16 WASHER, 7/8
31200256 TL943 1-7

Figure 1-3 Outrigger Mounting, (if equipped)
12
13
15
16
5
15
16 7
5
14
11 4
8 12 15
16
15 10
16
PAL3390
1-8 TL943 31200256

Figure 1-3 Outrigger Mounting, (if equipped)

1 OUTRIGGER ASSEMBLY, (includes all items) C
1 Not Used
2 299-0277 2 ARM WELDMENT
3 299-0278 2 OUTRIGGER SHOE
4 Ref OUTRIGGER CYLINDER & VALVE, (see Figure 9-6 for details)
5 298-6891 4 BUSHING
6 298-8429 2 OUTRIGGER CYLINDER PIN
7 298-8430 2 ARM PIN
8 298-8431 2 SHOE PIN
9 298-6849 2 KEEPER
10 297-7036 2 HEX HD CAPSCREW, 3/8-16X4-1/4, GR5
12 298-0541 4 HEX LOCKNUT, 3/8-16
13 298-0574 2 SOCKET HD CAPSCREW, 3/8-16X4-1/2, GR8
14 298-7382 4 LOCKWASHER, 1/2
15 298-1612 4 LUBE FITTING, STRAIGHT, 1/8
16 AR LOCTITE, #242
17 Ref HOSE ASSEMBLY, (not shown), (see Figure 8-10 for details)
31200256 TL943 1-9

This Page Intentionally Left Blank
1-10 TL943 31200256

SECTION 2
BOOM
31200256 TL943
BOOM
Figure 2-1 First Boom Section
6
26
28
27
4 5
3 7
1 2
8
23
9
29 10
22
1
21
24
11
20
25
1
19 12
18
16 13
15
17
14
PAL1881
SERVICE NOTE:
COAT ANCHOR ROD BOLT THREADS ON ITEMS 2 & 12 WITH
MOLYBDENUM. TIGHTEN TO COLLAPSE WASHERS.
2-2 TL943 31200256

BOOM
Figure 2-1 First Boom Section

1 303-4809 1 FIRST BOOM SECTION
2 Ref CHAIN CLEVIS ROD, (see Figure 2-7, item 4 for details)
3 298-8619 1 STRONG BACK
4 298-1843 6 BELLEVILLE WASHER, 1-1/4
5 298-8055 1 HEX NUT, 1-1/4-7, (torque to 100-110 ft.lbs.)
7 298-8238 1 REAR COVER
8 Ref CYLINDER PIN, (see Figure 9-2 for details)
9 298-1593 8 FLAT WASHER, 3/4
10 298-8010 8 HEX HD CAPSCREW, 3/4-10X2, GR5, (torque to 240-265 ft.lbs.)
11 298-8259 1 BOOM PIVOT PIN
12 Ref CHAIN ANCHOR, (see Figure 2-3, item 12 for details)
13 298-8234 1 ANCHOR PLATE
15 298-1630 4 FLAT WASHER, 1/2
16 298-8064 1 HEX JAM NUT, 3/4-16, (torque to 100-110 ft.lbs.)
17 Ref SECOND BOOM SECTION, (see Figure 2-3 for details)
18 298-8060 1 HEX NUT, 3/4-16
19 298-1842 14 BELLEVILLE WASHER, 3/4
20 298-8263 2 BOOM PIVOT BUSHING
22 Ref PUSH BEAM, (see Figure 2-7 for details)
23 298-6831 2 RETAINING RING
24 298-8028 1 HEX HD CAPSCREW, 3/4-10X6.5
25 298-1577 1 STOVER NUT, 3/4-10
26 298-7380 4 LOCK WASHER, 3/8
27 298-8058 1 HEAVY HEX JAM NUT, 1-1/4-7
28 298-7374 2 WIDE WASHER, 3/8
29 2 SCREW FLHDC 3/8-20NCX1.25 GR5
31200256 TL943 2-3

BOOM
Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)
16
20
13
14
11 15
5
12
10
9
8
17
1
7 19
2
18
2 3 4
PAL1890
SERVICE NOTES:
1. ADD BEARING PAD SHIMS & SPACERS AS REQUIRED TO SHIM BOOM TO WITHIN 1/16” OF A TIGHT
FIT. WHENEVER A SHIM IS USED WITH A PAD, A SPACER MUST BE INSERTED BETWEEN PAD &
SHIM. NO PADS SHALL SIT DIRECTLY ON SLOTTED SURFACE OF SHIMS.
2. THE LENGTH OF PAD BOLTS DEPEND ON THE AMOUNT OF SHIMS USED. BOLT CANNOT EXTEND
PAST CHAMFER ON BEARING PAD.
3. ADD GREASE, TO ALL BEARING PAD SLIDE AREAS.
4. USE LOCTITE, ON ALL BOLT THREADS.
2-4 TL943 31200256

BOOM
Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)
1 Ref FIRST BOOM SECTION, (see Figure 2-1 for details)
3 298-8021 6 HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 ft.lbs.)
4 298-8006 4 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5,
6 298-8261 2 BEARING PAD
7 298-8230 1 MOUNT PLATE
8 298-1732 2 SPACER
9 298-1736 AR SHIM
298-1737 AR SHIM
11 298-8014 8 HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 28-30 ft.lbs.)
13 298-1787 AR SHIM
298-1788 AR SHIM
14 298-1728 4 SPACER
18 298-1840 AR SHIM
298-1841 AR SHIM
19 298-1839 2 SPACER
20 298-1592 4 FLAT WASHER, 7/16
31200256 TL943 2-5

BOOM
Figure 2-3 Second Boom Section
SERVICE NOTE:
USE LOCTITE 277, P/N 1440-4102, ON ALL FASTENERS.
3
2
21
5
20
22 19
20
23
19
18
17 6
9 7
10 8
11
16 1
15
9
14
13
12 10
11
PAL2360
NOTE: THRUST WASHERS, (item 19), ARE TO BE USED AS REQ’D TO

NOTE: SHIM THE HOSE SHEAVE & RETRACT CHAIN SHEAVE WITHIN
FOR PART NUMBER AND MOUNTING 1/16” OF A TIGHT FIT. AT LEAST (1) THRUST WASHER IS TO
HARDWARE OF ITEM 13 REFER TO BE USED AT EACH AREA INDICATED. CHAIN SHEAVE IS TO
FIGURE 2-1, ITEMS 13, 14 & 15. BE CENTERED BETWEEN MOUNTING PLATES.
2-6 TL943 31200256

BOOM
Figure 2-3 Second Boom Section

1 303-4810 1 SECOND BOOM SECTION
2 298-6862 2 PUSH BEAM PIN
4 298-7382 2 LOCKWASHER, 1/2
5 299-6680 1 HOSE RETAINER, (includes the following items)
298-8235 1 L.H. HOSE RETAINER
298-8256 1 PAD
298-8030 4 SOCKET FLAT HD CAPSCREW, #10-24X5/8
298-8067 4 HEX NUT, #10-24
6 298-8252 1 RETRACTION SHEAVE PIN
9 298-8623 1 LEAF CHAIN 834
10 298-8279 2 CHAIN PIN
11 298-7312 4 COTTER PIN, 1/16X3/4
12 303-4932 1 CHAIN ANCHOR
13 Ref ANCHOR PLATE, (see Figure 2-1, item 13 for details)
14 Ref THIRD BOOM SECTION, (see Figure 2-5 for details)
15 Ref EXTENSION CHAIN 1066, (see Figure 2-7, item 1 for details)
16 Ref CLEVIS 1066-834, (see Figure 2-7, item 8 for details)
17 298-7380 1 LOCKWASHER, 3/8
18 298-7930 1 HEX HD CAPSCREW, 3/8-16X4-1/4
19 298-1741 AR THRUST WASHER
298-1742 AR THRUST WASHER
20 298-8576 2 SEAL
21 298-8809 1 RETRACT ROLLER ASSY, (includes items 20 & 22)
22 298-8251 1 BUSHING
23 298-7245 1 HOSE SHEAVE
31200256 TL943 2-7

BOOM
Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)
11
12 13
8 9
10
5
2 6
3
7
18
20
13
5
19 14
18
18
19 18 3
23 19
8
21
9
4
1
12
2 3
11
22 17
18 16
10
19 15
PAL2380
SERVICE NOTES:
1. ADD BEARING PAD SHIMS & SPACERS AS REQUIRED TO SHIM
BOOM TO WITHIN 1/16” OF A TIGHT FIT. WHENEVER A SHIM IS
USED WITH A PAD, A SPACER MUST BE INSERTED BETWEEN PAD
& SHIM. NO PADS SHALL SIT DIRECTLY ON SLOTTED SURFACE OF
SHIMS.
2. THE LENGTH OF PAD BOLTS DEPEND ON THE AMOUNT OF SHIMS
USED. BOLT CANNOT EXTEND PAST CHAMFER ON BEARING PAD.
2-8 TL943 31200256

BOOM
Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)
1 Ref SECOND BOOM SECTION, (see Figure 2-3 for details)
5 298-1839 4 SPACER
6 298-1840 AR SHIM
298-1841 AR SHIM
8 298-1787 AR SHIM
298-1787 AR SHIM
9 298-1728 6 SPACER
12 298-7367 8 FLAT WASHER, 1/2
16 298-1834 2 SPACER
17 298-1724 AR SHIM
298-1835 AR SHIM
21 298-1732 2 SPACER
23 298-1736 AR SHIM
298-1737 AR SHIM
31200256 TL943 2-9

BOOM
Figure 2-5 Third Boom Section
11
10
3
4
15
2
11
5 8
3 3
7
13
1 12
11
SERVICE NOTES:
SHIMS.
16
PAL1950
2-10 TL943 31200256

BOOM
Figure 2-5 Third Boom Section

1 298-8720 1 THIRD BOOM SECTION
3 298-7380 7 LOCKWASHER, 3/8
4 298-8232 1 GUIDE BAR
5 298-8254 1 PUSH BEAM BEARING PAD
6 298-8233 1 CHAIN RETAINER
8 Ref CLEVIS 1066-834, (see Figure 2-7, item 8 for details)
10 Ref PUSH BEAM ASSY, (see Figure 2-7 for details)
11 Ref EXTEND CHAIN, (see Figure 2-7, item 101 for details) B
12 298-8621 1 ANCHOR PIN
14 Not Used
15 298-1628 2 HARD WASHER, 3/8
16 298-7054 4 BUSHING
31200256 TL943 2-11

BOOM
Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)
12
11
5
15
7
14
13
2 8
9
10
PAL2390
SERVICE NOTES:
SHIMS.
2-12 TL943 31200256

BOOM
Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)
3 298-1839 2 SPACER
4 298-1840 AR SHIM
298-1841 AR SHIM
8 298-1789 AR SHIM
298-1790 AR SHIM
9 298-1730 2 SPACER
11 297-7056 4 HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 ft.lbs.)
13 298-1836 2 SPACER
15 298-1837 AR SHIM
298-1838 AR SHIM
31200256 TL943 2-13

BOOM
Figure 2-7 Push Beam/Extend Chain & Roller Assembly
17
NOTE: THE CHAIN CLEVIS ROD (item 4)

ATTACHES TO THE STRONG 20
BACK (item 3), ON FIGURE 2-1.
4
21
10
301 102
NOTE: SEE FIGURE 2-5 FOR PUSH

BEAM, CHAIN RETAINER &3
BEARING PADS.
101
12
15 3 103
16 22 101 104
9 7
6
NOTE: THE CLEVIS (item 8), SEATS IN THE

REAR OF THE THIRD BOOM SECTION,
14 1 ILLUSTRATED ON FIGURE 2-5.
203 5
18
201
202 NOTE: ADD ITEMS 21 & 22 TO AS NECESSARY TO SHIM EXTEND CHAIN
ROLLER WITHIN 1/16” OF A TIGHT FIT. EXTENDED CHAIN ROLLER IS
203 8 TO BE CENTERED BETWEEN PUSH BEAM PLATES. AT LEAST (1)
WASHER IS TO BE USED ON EACH SIDE OF CHAIN SHEAVE.
13 19
2 PAL1960
11
2-14 TL943 31200256

BOOM
Figure 2-7 Push Beam/Extend Chain & Roller Assembly

305-3765 1 PUSH BEAM ASSY, (includes items 1 thru 22) A
1 AR LOCTITE #242
2 AR LOCTITE #545
3 304-3167 1 EXTEND CHAIN INSTALL, (includes items 101 thru 105)
4 305-3764 1 CHAIN CLEVIS BAR INSTALLATION
5 297-7039 2 HEX HAD CAPSCREW, 1/2-13X1, GR5
6 298-7382 2 LOCKWASHER, 1/2
7 AR NEVER SEEZ LUBE
8 AR MYSTIK TETRIMOLY GREASE
9 298-8056 1 HEX NUT, 1-3/8-6,(torque to 155-195 ft. lbs.)
10 298-7313 2 SNAP RING
12 298-1650 AR WASHER, (shim)
13 298-1651 AR WASHER, (shim)
14 298-6920 1 KEEPER
16 304-3823 1 TAB WASHER
17 Ref CROWD CYLINDER, (see Figure 9-2 for details)
18 298-8620 1 EXTEND CHAIN ROLLER ASSY, (includes items 201 thru 203)
19 298-8253 1 EXTEND SHEAVE PIN
20 298-8257 14’ UHMW TAPE
21 298-8278 1 CHAIN PIN
22 299-0535 1 PUSH BEAM WELDMENT
23 to 100 Not Used
101 298-8622 1 EXTEND CHAIN
102 303-4938 1 CHAIN CLEVIS
103 298-8278 1 CHAIN PIN
104 298-7313 2 SNAP RING
105 AR ANTISEIZE LUBE
106 to 200 Not Used
201 305-2117 1 EXTEND CHAIN ROLLER
202 1 BUSHING
203 298-7032 2 SEAL
204 to 300 Not Used
301 Ref ANCHOR PIN, (see Figure 2-5 for details)
31200256 TL943 2-15

BOOM
Figure 2-8 Quick Coupling Assembly
7 6
9
101
8
5
102
3 1
8
7
9
PAL1250
SERVICE NOTES:
USE LOCTITE, ON ALL BOLT THREADS.
2-16 TL943 31200256

BOOM
Figure 2-8 Quick Coupling Assembly

304-3176 1 QUICK COUPLER INSTALLATION, (includes items 1 thru 9) B
1 303-4926 1 QUICK ATTACH COUPLER ASSY
2 298-8734 1 HEAD PIN ASSY
3 298-8724 1 PIN ASSY
4 299-0305 1 PIN
5 298-7057 1 PIN WELDMENT
6 298-1612 2 GREASE FITTING, STRAIGHT
7 297-7039 2 HEX HD CAPSCREW, 1/2-13X1
8 298-7375 2 FLAT WASHER, 1/2
9 AR LOCTITE, #242
10 to 100 Not Used
102 Ref TILT CYLINDER, (see Figure 9-3 for details)
31200256 TL943 2-17

BOOM
Figure 2-9 Hydraulic Quick Coupling Assembly
14
102
105
19
2
13
8
12
15
15
8 17
9 10 11 18
1 12 20
4 15 21
103 101
104
106
108
109
106
107
110
16 6
5 202 201 7
PAL1200
2-18 TL943 31200256

BOOM
Figure 2-9 Hydraulic Quick Coupling Assembly

304-2595 1 HYDRAULIC QUICK COUPLER ASSEMBLY, (includes items 1 thru 21) B
1 303-4926 1 QUICK COUPLER ASSEMBLY
2 298-8734 1 HEAD PIN ASSEMBLY
3 Not Used
4 298-7228 1 CYLINDER COVER
5 298-7356 2 CONNECTOR
6 298-0408 2 DOWEL PIN
7 298-0407 2 QUICK ATTACH PIN
9 298-1358 2 SERRATED WASHER HD SCREW, (whiz-lock), 3/8-16X3/4
10 298-7057 1 WELDMENT PIN
11 299-6623 AR FLEX TRIM SHIELD
12 298-7375 2 FLAT WASHER, 1/2
13 298-1612 2 GREASE FITTING, (straight), 1/8
14 299-1349 1 QUICK COUPLER VALVE ASSEMBLY, (includes items 101 thru 110) D
15 AR LOCTITE, #242
16 299-1351 1 QUICK COUPLER CYLINDER ASSEMBLY, (includes items 201 thru 202) B
17 298-7437 1 CLAMP SET
19 298-0413 2 HOSE ASSEMBLY
21 299-6624 AR FLEX TRIM SHIELD
22 to 100 Not Used
101 299-0307 1 QUICK COUPLER VALVE
102 298-7355 2 CONNECTOR
103 298-0466 2 CONNECTOR
104 298-0414 2 SWIVEL ADAPTER
105 298-0416 2 STRAIGHT THREAD REDUCER/EXPANDER
106 300-6095 2 ELBOW, 90 DEGREES
107 300-6078 1 QUICK DISCONNECT COUPLING, FEMALE
108 300-6079 1 QUICK DISCONNECT COUPLING, MALE
109 300-6103 1 DUST CAP
110 300-6084 1 DUST PLUG
111 to 200 Not Used
201 Ref QUICK COUPLER CYLINDER, (see Figure 9-14 for details)
202 299-0308 1 CHECK PILOT VALVE
299-0285 1 SEAL KIT
31200256 TL943 2-19

BOOM
2-20 TL943 31200256

SECTION 3
ATTACHMENTS
31200256 TL943
ATTACHMENTS
Figure 3-1 50” & 72” Carriage Assembly
1 3
4
5
1 3
4 5
2
PAL0730
3-2 TL943 31200256

ATTACHMENTS
Figure 3-1 50” & 72” Carriage Assembly

301-9757 1 50” CARRIAGE ASSY, (includes items 1 thru 6) A
301-9758 1 72” CARRIAGE ASSY, (includes items 1 thru 6) A
2 303-4782 2 LOCKNUT, 5/8
3 303-4957 1 FORK PIN, (50” carriage)
303-4958 1 FORK PIN, (72” carriage)
4 303-4988 2 COLLAR
5 305-3783 1 50” CARRIAGE WELDMENT
305-3784 1 72” CARRIAGE WELDMENT
6 305-3785 1 50” CARRIAGE SERIAL NO. PLATE
305-3786 1 72” CARRIAGE SERIAL NO. PLATE
7 to 100 Not Used
101 Ref FORK, (see Figure 3-2 for details)
31200256 TL943 3-3

ATTACHMENTS
Figure 3-2 Forks
PAL1210
3-4 TL943 31200256

ATTACHMENTS
Figure 3-2 Forks

301-9752 2 48” CUBING FORK, 2X2, 3,880 lbs. A
301-9755 2 48” PALLET FORK, 2.36X4, 10,950 lbs. A
301-9753 2 48” PALLET FORK, 2.36X5, 13,700 lbs. A
301-9754 2 60” LUMBER FORK, 2.36X6, 16,300 lbs. A
301-9756 2 60” LUMBER FORK, 1-3/4X7, 10,800 lbs. A
311-2854 2 DUAL TAPER FORKS, 2X6X72, 11,300 lbs. A
NOTE:
FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY
DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF
THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR
MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S
CAPACITY.
NOTE:
PLEASE CONSULT THE LOCAL CATERPILLAR DEALER TO DETERMINE
THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE
ASSEMBLY AND APPLICATION.
31200256 TL943 3-5

ATTACHMENTS
Figure 3-3 Winch Installation
1 9
8 11
9 12
11 9
11
13
20
B B
3
A
17 10
19 14
21 15
5 19
27
28 24
18 29
6 19 19
2
4
VIEW A-A
7
AUXILIARY LINE
AUXILIARY LINE
A
"DOWN/LEFT"
"UP/RIGHT"
21 10 25 26 24
22
20 PAL0740
VIEW B-B
3-6 TL943 31200256

ATTACHMENTS
Figure 3-3 Winch Installation

305-3768 1 WINCH INSTALLATION, (includes all items) A
1 303-4999 1 WINCH MOUNTING PLATE
2 303-4898 1 WINCH HOOK STOWAGE
3 Ref WINCH W/MOTOR, (see Figures 12-2 & 12-3 for details)
4 299-0362 1 HOOK & BALL
5 298-7055 1 CABLE
6 298-6832 1 WIRE ROPE CLIP, 7/16
7 298-1660 1 CAUTION DECAL
10 Ref PRESSURE REDUCER VALVE, 1360 PSI, (see Figure 12-4 for details)
11 298-8051 6 HEX NUT, 5/8-11
15 298-1586 2 FLAT WASHER, 5/16
16 Not Used
17 300-6078 1 FEMALE QUICK DISCONNECT
18 300-6079 1 MALE QUICK DISCONNECT
19 304-2581 2 HOSE ASSY
20 304-2582 1 HOSE ASSY
21 304-2583 1 HOSE ASSY
22 298-0475 2 ELBOW, 90 DEGREES, (includes o-ring)
23 Not Used
26 298-0497 1 SWIVEL NUT RUN TEE, 1/2 TUBE
28 298-7365 4 FLAT WASHER, 3/8
29 298-8049 4 HEX NUT, 3/8-16
31200256 TL943 3-7

ATTACHMENTS
Figure 3-4 Fork Mounted Platform
1
2
10 12
17 11
4
16
7
14
15
13
PAL3230
3-8 TL943 31200256

ATTACHMENTS
Figure 3-4 Fork Mounted Platform

1 FORK MOUNTED PLATFORM, (includes all items) A
1 304-2566 1 MANUAL STORAGE BOX
2 1 MANUAL DECAL
3 8 LANYARD ATTACH. DECAL
4 1 MANUAL DECAL
5 2 SELF CLOSING HINGE
6 1 LATCH
7 3 SQUARE TUBE PLUG
8 1 GATE WELDMENT
9 Not Used
10 1 MANUAL DECAL
11 1 MANUAL DECAL
12 2 HAIR PIN
13 4 CAP PLUG 2 X 3
14 1 WORK PLATFORM
15 1 BASE WITH RAILS
16 2 SUPPORT PIN
17 1 S/N PLATE
31200256 TL943 3-9

ATTACHMENTS
Figure 3-5 50” & 72” Side Tilt Carriage Assembly
22
15
18
24
5
11
14
2
3
7
8
23
21
19
20 12
13
3
9
10
FRONT VIEW
22 16 OF CARRIAGE
17
15 4
18
24
2
11
5
14
3
7
8
23
21
19
20 PAL3220
3-10 TL943 31200256

ATTACHMENTS
Figure 3-5 50” & 72” Side Tilt Carriage Assembly

309-4315 1 50” SIDE TILT CARRIAGE ASSEMBLY, (includes items 1 thru 24) D
309-4316 1 72” SIDE TILT CARRIAGE ASSEMBLY, (includes items 1 thru 24) D
4 309-4320 1 50” CARRIAGE
309-4321 1 72” CARRIAGE
5 303-4782 2 NYLON COLLAR LOCKNUT, 5/8-11
6 303-4957 1 FORK PIN, (50” carriage)
303-4958 1 FORK PIN, (72” carriage)
7 309-4322 2 CYLINDER PIN
8 309-4323 2 KEEPER, 1/2
9 298-7392 1 FLAT WASHER, 1/2
11 303-4988 2 FORK COLLAR
12 309-4311 2 WEAR PAD ASSEMBLY
13 309-4312 2 SHIM
14 309-4313 1 CARRIAGE PIVOT BASE
15 309-4317 1 HYDRAULIC CYLINDER
16 309-4318 1 BEARING
17 309-4319 1 PIN
18 298-7358 2 CONNECTOR, (includes o-ring)
19 2 HOSE ASSEMBLY
20 300-6078 1 QUICK DISCONNECT, (female)
21 300-6079 1 QUICK DISCONNECT, (male)
22 1 S/N PLATE
23 2 CONNECTOR
31200256 TL943 3-11

ATTACHMENTS
Figure 3-6 Fork Clamp Installation
PAL3210
3-12 TL943 31200256

ATTACHMENTS
Figure 3-6 Fork Clamp Installation

310-6250 1 FORK CLAMP INSTALLATION, (includes all items) A
1 310-6251 4 FORK CLAMP
2 4 HEX HD CAPSCREW, 5/8-18X1-1/2
31200256 TL943 3-13

ATTACHMENTS
Figure 3-7 Crane Hook
7
4
PAL3450
3-14 TL943 31200256

ATTACHMENTS
Figure 3-7 Crane Hook

1 CRANE HOOK, (includes all items) A
1 1 CRANE HOOK WELDMENT
2 1 HOOK
3 2 COTTER PIN
4 2 PIN WELDMENT
5 1 SPRING BUSHING
6 1 CHAIN SHACKLE
7 1 SERIAL NUMBER PLATE
31200256 TL943 3-15

ATTACHMENTS
Figure 3-8 100 Degree Swing Carriage
3-16 TL943 31200256

ATTACHMENTS
Figure 3-8 100 Degree Swing Carriage

1 100 DEGREE SWING CARRIAGE, (includes all items) A
1 1 SWING CARRIAGE
2 1 SWING WELDMENT
3 1 FORK PIN
4 2 FORK PIN RETAINER
5 4 LOCKWASHER, 1/2
6 4 HEX HD CAPSCREW, 1/2X1-1/4
7 1 SWING POST
8 2 LUBE FITTING, 1/8
9 2 BEARING
10 2 THRUST WASHER
11 1 CASTLE NUT
12 1 COTTER PIN
13 5 HEX HD CAPSCREW, 3/4-3
14 5 HEX LOCKNUT, 3/4-16
15 2 CYLINDER
16 2 SPACER
17 4 LOCKING PIN
18 4 FLAT WASHER, 3/8
19 4 LOCKWASHER, 3/8
20 4 HEX HD CAPSCREW, 3/8X1
21 2 ELBOW, 90 DEGREES
22 2 ELBOW, 90 DEGREES
23 2 HOSE ASSY
24 2 HOSE ASSY
25 2 RUN TEE
26 2 HOSE ASSY
27 2 CONNECTOR
28 1 FEMALE QUICK COUPLER
29 1 MALE QUICK COUPLER
30 1 WARNING DECAL, HIGH PRESSURE
31 1 MADE IN USA DECAL
32 2 PINCH POINT DECAL
33 1 S/N PLATE
34 2 STOP BLOCK
35 4 HEX HD CAPSCREW, 3/4X2-1/4, GR8
4 LOCKWASHER, 3/4
31200256 TL943 3-17

ATTACHMENTS
3-18 TL943 31200256

SECTION 4
ENGINE & ATTACHING PARTS
31200256 TL943
Figure 4-1 Engine Assembly, LH View
SERVICE NOTES: A
1) USE LOCTITE 242, ON ALL BOLT THREADS. 209 A
2) USE LOCTITE 545, 305-2029, ON ALL FITTINGS. 244 210
275 243 112
6 280
1
105
260 205
238 232 306
280
315
305
251 250 301

322
325
226 327
209 102
251 408
278 104
279 402 107
109 305
405
414
412
413
403
201
227
264 277
3 216
280 4
101
110 237
111 258
103
106 113
109 108 114
STARTER
219
202 208 224 239
226 235
280 211 226 207
214 217 231 233
215 278 276
279 501 280
252 502
280
503
GLOW PLUG
VIEW A-A 246
212
203
218
234
254
280
213
253 PAL1911
4-2 TL943 31200256


1 299-6614 1 ZF TRANSMISSION, (includes items 101 thru 114) B
2 Not Used
3 Ref ENGINE, (see Figure 4-3 for details) B
4 300-6082 1 ENGINE ASSEMBLY, (includes items 201 thru 280 on figure 4-1 and all items on C
figure 4-2)
5 Not Used
6 Ref RADIATOR ASSEMBLY, (see Figure 4-5 for details) C
7 to 100 Not Used
101 AR LOCTITE, #242
102 297-7092 4 HEX HD CAPSCREW, 10-1.50X25mm, GR8.8, (torque to 26-29 lb-ft)
105 Ref ZF AUTOMATIC TRANSMISSION, (see Figure 4-8 for details)
106 298-7368 6 FLAT WASHER, 5/8
107 298-7386 12 FLAT WASHER, 10mm
108 299-0271 1 TRANSMISSION BRACKET
109 AR LOCTITE, # 242
110 298-8410 1 FITTING
111 298-8412 1 TRANSMISSION TEMPERATURE SENSOR
112 Ref TRANSMISSION HARNESS, (see Figure 10-4 for details)
113 298-0475 1 ELBOW, 90 DEGREES
114 303-4763 1 CAP NUT
115 to 200 Not Used
204 Not Used
205 297-7104 2 HEX HD CAPSCREW, 10-1.50X25mm, GR8.8
206 Not Used
208 304-2567 1 ELECTRIC RELAY BRACKET
209 299-0309 4 BAND CLAMP
210 298-1633 1 LAMP CLAMP
211 303-4769 1 HOSE FITTING
212 298-0516 1 FITTING
213 298-0517 1 FITTING TEE
214 303-4951 1 FUSE HOLDER
215 303-4952 1 FUSE, 50 AMP
216 298-0532 AR FUEL LINE
217 303-4953 1 HOSE
218 303-4774 1 HEX NUT, 3/8-16
219 303-4776 2 HEX LOCKNUT, 3MM-1/2
220 to 223 Not Used
224 303-4785 2 POSI-DRIVE MACHINE SCREW, 3MM-.5X16
225 Not Used
226 298-7364 4 FLAT WASHER, 5/16
227 298-7378 2 LOCKWASHER, 1/4
228 to 230 Not Used
231 298-7387 2 SPRING LOCKWASHER, 8mm
31200256 TL943 4-3


234 303-4789 2 WASHER, 3/8
235 303-4790 5 RIPPBOLT, 6-36X10mm
236 Not Used
237 303-4753 1 LOCKWASHER, .500
238 Not Used
239 299-0326 2 RELAY
240 to 242 Not Used
243 299-0378 1 FUEL STRAINER
244 298-1666 1 SUPPORT CLAMP
245 Not Used
246 299-0390 1 OIL PRESSURE SENSOR
247 to 249 Not Used
250 298-8732 1 R.H. ENGINE MOUNT
251 298-8733 1 L.H. ENGINE MOUNT
252 Ref RELAY, (Fuel Pump), (see Figure 10-3 for details)
253 298-0402 1 OIL PRESSURE SENDER
254 303-4821 1 MOUNT PLATE BRACKET
255 to 257 Not Used
258 303-4826 1 CAB GROUND CABLE
259 Not Used
260 298-0419 1 TURBO INTAKE BRACKET
261 to 263 Not Used
264 298-0425 1 THROTTLE INTAKE BRACKET
265 to 274 Not Used
281 to 300 Not Used
301 AR DIELECTRIC GREASE
302 to 304 Not Used
305 298-0467 5 CONNECTOR
306 Ref IMPLEMENT PUMP, (see Figure 9-9 for details)
307 to 314 Not Used
315 303-4758 1 ELBOW, 90 DEGREES
316 to 321 Not Used
323 to 324 Not Used
325 298-7392 3 WASHER, 1/2
326 Not Used
327 298-7890 1 O-RING
328 to 401 Not Used
403 298-0559 4 HEX LOCKNUT, 1/2-13
404 Not Used
4-4 TL943 31200256


405 298-7375 4 FLAT WASHER, 1/2
406 to 407 Not Used
408 Ref BATTERY, (see Figure 10-1 for details)
409 to 411 Not Used
412 298-8379 4 ENGINE MOUNT SHIM
413 298-8380 4 ENGINE MOUNT WASHER
414 298-8435 4 ENGINE MOUNT RUBBER
415 to 500 Not Used
310-8508 1 OIL DRAIN INSTALLATION, (includes items 501 thru 503) A

501 303-8599 1 CLAMP
502 310-8507 1 OIL DRAIN VALVE
503 298-7290 AR HOSE
31200256 TL943 4-5

Figure 4-2 Engine Assembly, RH View
70 20
21
29
76 30
71
57
55
56 4
31
7 85
33
67
32
85
6 84 86
5
28
66
45
62
5
32
85
86
63
HEAT SHIELD
SHOWN TRANSPARENT
FOR CLARITY
PAL1022
4-6 TL943 31200256

Figure 4-2 Engine Assembly, RH View

300-6082 1 ENGINE ASSEMBLY, (includes items 201 thru 280 on Figure 4-1& all items on F
Figure 4-2)
1 to 3 Not Used
4 297-7102 1 HEX HD CAPSCREW, 8X25, GR8.8
8 to 19 Not Used
20 303-4777 1 HEX NUT, M5X0.8
21 303-4778 1 HEX NUT, M6X1
22 to 27 Not Used
28 298-7386 3 FLAT WASHER, 10mm
34 to 44 Not Used
45 303-4827 1 ENGINE TEMPERATURE SENSOR
46 Not Used
47 to 54 Not Used
55 Ref NEGATIVE BATTERY CABLE, (see Figure 10-1 for details)
57 Ref POSITIVE BATTERY CABLE, (see Figure 10-1 for details)
58 to 60 Not Used
61 Ref EXHAUST INSTALLATION, (see Figure 4-7 for details)
62 298-0424 1 OUTLET ADAPTER
63 299-0303 1 ELBOW
64 to 65 Not Used
66 298-8737 1 MOUNTING BRACKET
67 298-8738 1 HEAT SHIELD
68 to 69 Not Used
71 Ref AIR CLEANER, (see Figure 4-6 for details)
72 298-7343 1 BAND CLAMP
73 to 75 Not Used
77 to 79 Not Used
80 AR LOCTITE, #242
81 to 83 Not Used
84 312-3285 2 HEX HD CAPSCREW, M10X40
85 298-7365 3 FLAT WASHER, 3/8
86 3 HEX NUT, M10X1.5
31200256 TL943 4-7

Figure 4-3 Cat Engine
PAL0980
4-8 TL943 31200256

Figure 4-3 Cat Engine

284-4636 1 CAT ENGINE, 99HP, (includes all items) B
268-0867 1 SHORT BLOCK
1R1804 1 FUEL FILTER
130-1161 1 DIPSTICK
124-7702 1 DIPSTICK TUBE
7W2326 1 OIL FILTER
268-3633 1 STARTER MOTOR
225-3141 1 ALTERNATOR
254-2267 1 THERMOSTAT
9L0895 1 FAN BELT
103-5916 1 FAN
31200256 TL943 4-9

Figure 4-4 Fuel Tank & Lines
8 1
4 3
9
7
308
319 320
316 6
321
320
319
310 204 201

402 401 202
7
402 401 203 201 PAL0581
NOTE: USE LOCTITE 30512 #1 GASKET RETURN LINE, SUCTION LINE,

(from LH side (to RH side of
SEALANT; P/N 0100093, ON ALL
PIPE TREADS; EXCEPT FILLER
CAP, OR AS NOTED.
4-10 TL943 31200256

Figure 4-4 Fuel Tank & Lines

299-1340 1 FUEL TANK ASSY, (includes items 1 thru 9) F, 3
1 298-1540 1 FILLER NECK
2 298-7224 1 LOCKING FUEL TANK CAP
3 AR LOCTITE, 30512 #1 GASKET SEALANT
4 298-7243 1 FUEL TANK HOOD
5 Not Used
6 298-7251 1 FUEL TANK
7 298-7254 1 FUEL GAUGE HARNESS
8 298-8042 5 WHIZ-LOK BOLT, 5/16-18X5/8
9 310-7936 1 FUEL LEVEL SENDER
10 to 200 Not Used
201 304-3797 2 ELBOW, 90 DEGREES
202 304-3810 1 HOSE BARB
203 304-2652 1 HOSE BARB
204 303-4805 1 HEX SOCKET PIPE PLUG, 1/2
205 to 307 Not Used
308 299-0400 1 FUEL TANK HOLD DOWN
309 Not Used
310 298-8250 1 FUEL TANK STRAP WELDMENT
311 to 315 Not Used
317 to 318 Not Used
319 298-7374 5 FLAT WASHER, 3/8
320 298-7380 5 LOCKWASHER, 3/8
322 to 400 Not Used
401 298-7980 2 HOSE CLAMP
402 Ref FUEL LINE, (see Figure 4-1 for details)
31200256 TL943 4-11

Figure 4-5 Radiator Assembly
USE LOCTITE 242 ON ALL BOLT THREADS.

USE LOCTITE 545, 305-2029, ON ALL HYDRAULIC FITTING THREADS.
3 2
20
1
20
11
15
14
13
9
21
22
11
21
12
20
17
9 10
18
19
20
23 PAL1900
4-12 TL943 31200256

Figure 4-5 Radiator Assembly

300-6090 1 RADIATOR ASSY, (includes items 1 thru 11) C
1 298-8642 1 RADIATOR, (includes items 2, 3 & 4)
2 299-0912 1 RADIATOR CAP, 10 PSI
3 41” OVERFLOW HOSE
4 299-7177 1 DRAIN COCK, (not shown)
5 303-4845 1 OIL COOLER
6 303-4846 1 FAN SHROUD
7 303-4844 1 UPPER RADIATOR HOSE
8 Not Used
9 298-7840 12 WHIZ LOCK SCREW, 5/16-18X5/8
10 298-1674 4 CLAMP BAR
11 298-6833 54” GASKA-TAPE
12 298-8603 1 FAN GUARD
14 298-7380 3 LOCKWASHER, 3/8
15 298-7374 3 FLAT WASHER, 3/8
16 Not Used
17 299-0353 2 PAD MOUNTING
19 298-1579 2 HEX LOCKNUT, 3/8-16
20 298-7981 1 CLAMP
21 298-7841 2 WHIZ-LOCKNUT, 5/16-18
22 299-0373 1 SHOCK MOUNT
23 298-0421 1 LOWER RADIATOR HOSE
31200256 TL943 4-13

Figure 4-6 Air Cleaner & Installation
506
102 507
4
7 8 6
9 5
203 201
101
202
3
204
1 2
103
503
502
504
506
507
505 515
305 638
659
304
305
647
672
PAL0671 671
4-14 TL943 31200256

Figure 4-6 Air Cleaner & Installation

299-1345 Ref AIR CLEANER ASSY, (includes items 1 thru 9) A, 2
1 299-1344 1 AIR FILTER ASSY, (includes items 101 thru 103) D
2 298-1684 1 ELBOW, 90 DEGREES
3 298-7854 1 BAND CLAMP
5 298-7364 4 FLAT WASHER, 5/16
6 298-7841 4 WHIZ-LOCKNUT, 5/16-18
8 298-1586 4 LOCKWASHER, 5/16
9 AR LOCTITE, #242
10 to 100 Not Used
101 299-7099 1 SERVICE INDICATOR
102 299-0352 1 AIR INLET HOOD, (includes clamp)
103 298-8729 1 AIR CLEANER, (includes items 201 thru 204) B, 2
104 to 200 Not Used
201 206-5234 1 ELEMENT, (outer)
202 206-5235 1 ELEMENT, (inner)
203 298-8728 1 COVER ASSY
299-0842 1 VACTUATOR
204 298-0435 2 MOUNTING BAND
205 to 303 Not Used
304 298-7037 1 STRAIGHT HUMP
305 298-1696 2 BAND CLAMP
306 to 501 Not Used
502 298-8282 1 AIR INTAKE TUBE
503 298-1697 1 BAND CLAMP
504 298-8122 1 INTAKE SUPPORT BRACKET
505 298-0530 2 CLAMP
507 298-7380 4 LOCKWASHER, 3/8
508 to 514 Not Used
515 298-7374 2 FLAT WASHER, 3/8
516 to 637 Not Used
638 298-0530 1 MUFFLER CLAMP
639 to 646 Not Used
647 298-1696 1 BAND CLAMP
648 to 658 Not Used
659 298-0418 1 AIR INTAKE TUBE
660 to 670 Not Used
671 298-7229 1 AIR INTAKE ELBOW
672 298-7343 1 BAND CLAMP
31200256 TL943 4-15

Figure 4-7 Exhaust Installation
6 7 5
168
7
4 132
7 105
15
16
202 161
201 7
149
148
165 148
138
PAL0691
4-16 TL943 31200256

Figure 4-7 Exhaust Installation

1 to 3 Not Used
4 298-8156 1 MUFFLER TUBE
5 299-0392 1 MUFFLER
6 298-7066 1 TAIL PIPE
8 to 14 Not Used
16 298-7374 4 FLAT WASHER, 3/8
17 to 104 Not Used
105 297-7104 3 HEX HD CAPSCREW, 10X25
106 to 131 Not Used
132 298-7388 3 LOCKWASHER, 10mm
133 to 137 Not Used
139 to 147 Not Used
148 298-1758 2 CLAMP PIPE
149 298-8145 1 FLEX TUBE
150 to 160 Not Used
161 298-0422 1 EXHAUST TUBE
162 to 164 Not Used
165 298-0426 1 MUFFLER TUBE
166 to 167 Not Used
168 299-0304 1 METAL GASKET
169 to 200 Not Used
1 MUFFLER COVER INSTALLATION, (inccludes items 210 & 202) A

201 1 MUFFLER COVER
202 2 WORM CLAMP
31200256 TL943 4-17

Figure 4-8 Transmission - ZF Transmission
13 1
11
12
3
4
11
10
5
6
7
8
PAL1750
4-18 TL943 31200256

Figure 4-8 Transmission - ZF Transmission

299-0321 1 ZF TRANSMISSION, (includes all items)
299-0479 1 SEAL KIT, (includes all seals required for rebuild)
1 Ref TORQUE CONVERTER & INPUT, (see Figure 4-9 for details)
2 Ref GEARBOX HOUSING, (see Figure 4-10 for details)
3 Ref FORWARD GEAR GROUP, (see Figure 4-11 for details)
4 Ref REVERSE GEAR GROUP, (see Figure 4-12 for details)
5 Ref 1ST SHAFT GROUP, (see Figure 4-13 for details)
6 Ref 2ND SHAFT GROUP, (see Figure 4-14 for details)
7 Ref 3RD SHAFT GROUP, (see Figure 4-15 for details)
8 Ref 4TH SHAFT GROUP, (see Figure 4-16 for details)
9 Ref POWER TAKE-OFF, (see Figure 4-17 for details)
10 Ref CONTROL UNIT & PRESSURE REGULATOR, (see Figure 4-18 for details)
11 Ref GEARSHIFT SYSTEM, (see Figure 4-19 for details)
12 Ref OIL PUMP, FILTER & DIPSTICK, (see Figure 4-20 for details)
13 Ref TRANSFER BOX, (see Figure 4-21 for details)
31200256 TL943 4-19

Figure 4-9 ZF - Transmission Converter & Input
4-20 TL943 31200256

Figure 4-9 ZF - Transmission Converter & Input

1 298-7410 4 HEX HD CAPSCREW, M10X16, GR8.8
2 298-7411 8 WASHER
3 299-0899 2 DIAPHRAGM
4 299-0918 1 CONVERTER
5 299-0638 1 STATOR SHAFT
6 303-8560 1 BEARING BUSHING
7 299-0637 1 TURBINE SHAFT
8 N/S 2 CAPSCREW, M8X16, GR8.8
9 N/S 2 SHACKLE
11 299-0639 1 PISTON RING
12 299-0593 1 BALL BEARING
31200256 TL943 4-21

Figure 4-10 ZF - Gearbox Housing
4-22 TL943 31200256

Figure 4-10 ZF - Gearbox Housing

1 298-7257 1 PIPE
3 298-7881 8 O-RING
4 298-7256 1 PIPE
5 298-7258 1 PIPE
6 298-7239 7 PLUG
7 298-7876 7 O-RING
8 N/S 1 ORIFICE
9 N/S 1 HOUSING
10 298-7237 1 BRACKET
11 N/S 6 HEX HD CAPSCREW, M10X50, GR8.8
12 N/S 1 PLUG
13 298-7235 4 PIN
15 298-7349 5 HEX HD CAPSCREW
16 299-7091 1 SCREEN SHEET
19 298-7259 1 SUCTION TUBE
20 298-7346 2 O-RING
21 298-7260 1 PIPE
22 N/S 1 HOUSING
23 N/S 2 O-RING
24 N/S 1 HOUSING
25 N/S 6 CAPSCREW, M10X30,GR8.8
26 299-0896 1 BREATHER
27 N/S 4 GROOVED STUD, 3X5
28 N/S 1 TYPE PLATE
29 299-0469 1 SHAFT SEAL
31200256 TL943 4-23

Figure 4-11 ZF Transmission - Reversing Gear
4-24 TL943 31200256

Figure 4-11 ZF Transmission - Reversing Gear

2 299-0598 1 ROLLER BEARING
3 299-0640 1 COUPLING
4 299-0841 1 PISTON
5 299-0594 7 CUP SPRING
6 299-0599 1 SUPPORT SHIM
9 299-0641 11 FRICTION DISC
10 299-0642 11 STATIC DISC
11 298-7412 1 END SHIM
12 298-0439 AR SNAP RING, 4.0
304-2633 AR SNAP RING, 3.75
298-0440 AR SNAP RING, 3.5
304-2632 AR SNAP RING, 3.25
298-0441 AR SNAP RING, 3.0
304-2635 AR SNAP RING, 2.75
298-0442 AR SNAP RING, 2.5
304-2634 AR SNAP RING, 2.25
298-0443 AR SNAP RING, 2.0
13 299-0605 1 DISC CARRIER
14 298-0444 AR RETAINING RING, 3.20
298-0445 AR RETAINING RING, 3.10
31200256 TL943 4-25

Figure 4-12 ZF Transmission - Reverse Gear Group
4-26 TL943 31200256

Figure 4-12 ZF Transmission - Reverse Gear Group

3 299-0644 1 COUPLING
4 299-0841 1 PISTON
5 299-0594 7 CUP SPRING
6 299-0599 1 SUPPORT SHIM
9 299-0642 11 STATIC DISC
10 298-7412 1 END SHIM
11 298-0439 AR SNAP RING, 4.0
304-2633 AR SNAP RING, 3.75
298-0440 AR SNAP RING, 3.5
304-2632 AR SNAP RING, 3.25
298-0441 AR SNAP RING, 3.0
304-2635 AR SNAP RING, 2.75
298-0442 AR SNAP RING, 2.5
304-2634 AR SNAP RING, 2.25
298-0443 AR SNAP RING, 2.0
14 298-0444 AR RETAINING RING, 3.20
31200256 TL943 4-27

Figure 4-13 ZF Transmission - 1st Shaft Group
4-28 TL943 31200256

Figure 4-13 ZF Transmission - 1st Shaft Group

3 298-7238 1 COUPLING
4 299-0841 1 PISTON
5 299-0594 5 CUP SPRING
6 298-7348 1 SHIM
10 298-7412 1 END SHIM
11 298-0439 AR SNAP RING, 4.0
304-2633 AR SNAP RING, 3.75
298-0440 AR SNAP RING, 3.5
304-2632 AR SNAP RING, 3.25
298-0441 AR SNAP RING, 3.0
304-2635 AR SNAP RING, 2.75
298-0442 AR SNAP RING, 2.5
304-2634 AR SNAP RING, 2.25
298-0443 AR SNAP RING, 2.0
12 299-6620 2 ROLLER CAGE
14 1 ROLLER BEARING
31200256 TL943 4-29

Figure 4-14 ZF Transmission - 2nd Shaft Group
4-30 TL943 31200256

Figure 4-14 ZF Transmission - 2nd Shaft Group

3 299-0645 1 COUPLING
4 299-0841 1 PISTON
5 299-0594 5 CUP SPRING
6 298-7348 1 SHIM
10 298-7412 1 END SHIM
11 298-0439 AR SNAP RING, 4.0
304-2633 AR SNAP RING, 3.75
298-0440 AR SNAP RING, 3.5
304-2632 AR SNAP RING, 3.25
298-0441 AR SNAP RING, 3.0
304-2635 AR SNAP RING, 2.75
298-0442 AR SNAP RING, 2.5
304-2634 AR SNAP RING, 2.25
298-0443 AR SNAP RING, 2.0
14 304-2621 1 OUTER RING
15 304-2622 1 INNER RING
31200256 TL943 4-31

Figure 4-15 ZF Transmission - 3rd Shaft Group
4-32 TL943 31200256

Figure 4-15 ZF Transmission - 3rd Shaft Group

4 298-0439 AR SNAP RING, 4.0
304-2633 AR SNAP RING, 3.75
298-0440 AR SNAP RING, 3.5
304-2632 AR SNAP RING, 3.25
298-0441 AR SNAP RING, 3.0
304-2635 AR SNAP RING, 2.75
298-0442 AR SNAP RING, 2.5
304-2634 AR SNAP RING, 2.25
298-0443 AR SNAP RING, 2.0
5 298-7412 1 END SHIM
9 298-7413 1 WASHER
10 299-0647 7 CUP SPRING
11 299-0841 1 PISTON
12 299-0646 1 COUPLING
14 299-0643 2 PISTON BEARING
31200256 TL943 4-33

Figure 4-16 ZF Transmission - 4th Shaft Group
4-34 TL943 31200256

Figure 4-16 ZF Transmission - 4th Shaft Group

3 299-0651 1 COUPLING
4 299-0841 1 PISTON
5 299-0594 5 CUP SPRING
6 298-7348 1 SHIM
10 298-7412 1 END SHIM
11 298-0439 AR SNAP RING, 4.0
304-2633 AR SNAP RING, 3.75
298-0440 AR SNAP RING, 3.5
304-2632 AR SNAP RING, 3.25
298-0441 AR SNAP RING, 3.0
304-2635 AR SNAP RING, 2.75
298-0442 AR SNAP RING, 2.5
304-2634 AR SNAP RING, 2.25
298-0443 AR SNAP RING, 2.0
31200256 TL943 4-35

Figure 4-17 ZF Transmission - Power Take-Off
4-36 TL943 31200256

Figure 4-17 ZF Transmission - Power Take-Off

1 299-0468 1 SHAFT SEAL
2 N/S 1 HOUSING
3 298-7235 2 CYLINDRICAL PIN
6 299-0655 1 GASKET
8 299-0652 1 SHAFT
11 299-0654 1 SHAFT
31200256 TL943 4-37

Figure 4-18 ZF Transmission - Control Unit & Pressure Regulator
4-38 TL943 31200256

Figure 4-18 ZF Transmission - Control Unit & Pressure Regulator

1 299-0658 1 VALVE
2 Ref HOUSING, (see Figure 4-10 for details)
3 299-0840 3 SOLENOID VALVE
5 N/S 4 BRACKET
6 299-0660 1 COMPRESSED SPRING
7 299-0659 1 PISTON
8 299-0656 1 GASKET
9 299-6635 1 PLATE
11 299-7092 1 INTERMEDIATE SHEET
13 299-0897 1 BALL
14 Ref VALVE HOUSING, (see Figure 4-19 for details)
15 298-7344 16 WASHER
31200256 TL943 4-39

Figure 4-19 ZF Transmission - Gearshift System
4-40 TL943 31200256

Figure 4-19 ZF Transmission - Gearshift System

1 298-0456 2 HEX HD CAPSCREW, M6X25,GR10.9
2 298-7351 6 WASHER
4 299-0919 1 COVER
5 299-0662 1 GASKET
6 298-7417 1 SPACER
7 299-0606 1 VALVE ASSY, (includes items 8 thru 11)
8 2 SNAP RING
9 2 SPRING SLEEVE
10 2 COMPRESSED SPRING
11 1 PISTON
12 299-0663 1 PISTON
13 298-0451 AR WASHER, 2.0
298-0452 AR WASHER, 1.0
298-0453 AR WASHER, 0.5
298-0454 AR WASHER, 0.3
298-0455 AR WASHER, 0.2
16 299-6636 1 SLEEVE
17 299-0661 1 CONTROL PISTON
20 N/S 2 BRACKET
21 298-7239 2 PLUG, M10
22 298-7876 2 O-RING
23 N/S 2 PLUG, M24
24 304-2605 2 O-RING
26 299-0898 2 BALL
27 N/S 1 VALVE HOUSING
28 299-6621 1 ORIFICE
31200256 TL943 4-41

Figure 4-20 ZF Transmission - Oil Pump, Filter & Dipstick
4-42 TL943 31200256

Figure 4-20 ZF Transmission - Oil Pump, Filter & Dipstick

1 298-7239 2 PLUG, M10X1
2 298-7876 2 O-RING
5 298-7418 4 CAPSCREW, M12X80, GR10.9
6 299-0920 1 PUMP
7 298-7261 3 O-RING
8 298-7352 1 O-RING
9 299-0900 1 FILTER
10 299-0359 1 DIPSTICK
11 303-4987 1 DIPSTICK TUBE
12 298-7347 2 CAPSCREW, M8X16, GR8.8
13 298-7346 1 O-RING
31200256 TL943 4-43

Figure 4-21 ZF Transmission - Transfer Box
4-44 TL943 31200256

Figure 4-21 ZF Transmission - Transfer Box

2 N/S 2 TAB WASHER
3 298-7350 2 WASHER
4 303-8568 2 FLANGE
6 299-0470 3 SHAFT SEAL
7 298-7235 2 CYLINDRICAL PIN
9 303-8561 2 PLUG
10 304-2596 4 STUD, 3X5
11 N/S 1 PLATE
12 299-0591 1 BREATHER
14 N/S 1 HOUSING
16 304-2631 1 OUTPUT SHAFT
17 4 TAPERED ROLLER BEARING
311-9612 1 CUP
311-9613 1 CONE
18 Not Used
19 304-2617 1 IDLER GEAR
20 1 INPUT SHAFT
314-7795 1 INPUT GEAR
314-7798 1 SEAL
21 N/S 1 HOUSING
22 304-2615 1 HEX NUT, M16
23 304-2614 1 SLEEVE
31200256 TL943 4-45

4-46 TL943 31200256

SECTION 5
DRIVE TRAIN
31200256 TL943
DRIVE TRAIN
Figure 5-1 Front Axle Assembly
4 11
8
13 10
10 13
13 4 2
7 13
13 4
9 13
7
13 4
13
9
3
6
5
12
PAL2400
5-2 TL943 31200256

DRIVE TRAIN
Figure 5-1 Front Axle Assembly

299-1334 1 FRONT AXLE ASSY, (includes all items) A, 2
1 Ref FRONT AXLE, (see Figure 5-2 for details)
2 298-8813 1 SWAY PIVOT ASSY, (includes item 8)
3 298-8237 2 RETAINER PLATE
4 298-0498 4 BRANCH TEE, (includes o-ring)
5 298-7432 4 HEX HD CAPSCREW, 1-8X10, (torque to 545-595 ft.lbs.)
6 298-1632 7 HARDENED FLAT WASHER, 1”
7 298-0463 2 CONNECTOR, (includes item 9)
8 298-6865 2 BUSHING
9 298-1596 2 O-RING
10 298-0498 2 SWIVEL NUT BRANCH TEE, 3/8 TUBE
11 298-1393 2 HOSE ASSY
12 AR LOCTITE, #242
13 AR LOCTITE, #545
31200256 TL943 5-3

DRIVE TRAIN
Figure 5-2 Front Axle
4 3
2
1 6
5
7
PAL2410
5-4 TL943 31200256

DRIVE TRAIN
Figure 5-2 Front Axle

298-8624 1 FRONT AXLE, (includes all items)
1 Ref AXLE HOUSING ASSY, (see Figure 5-3 for details)
2 Ref STEERING COMPONENTS, (see Figure 5-4 for details)
3 Ref BEVEL GEAR SET, (see Figure 5-5 for details)
4 Ref DIFFERENTIAL, (see Figure 5-6 for details)
5 Ref DOUBLE JOINT, (see Figure 5-7 for details)
6 Ref BRAKES, (see Figure 5-8 for details)
7 Ref WHEEL HUB, (see Figure 5-9 for details)
8 Ref REDUCTION GEARS, (see Figure 5-10 for details)
31200256 TL943 5-5

DRIVE TRAIN
Figure 5-3 Front Axle Housing Assembly
NOTE: ITEM 11 IS TO BE
POSITIONED WITH
HOLES FACING UP.
5-6 TL943 31200256

DRIVE TRAIN
Figure 5-3 Front Axle Housing Assembly

299-0802 2 SUPPORT ASSY, (includes items 11, 12, 14, 15 & 23)
1 299-0219 2 AXLE CASE
2 304-3230 2 BOLT
3 298-1853 2 NUT
4 298-1854 32 NUT
5 304-3231 32 WASHER
6 305-6027 24 STUD
7 299-7156 3 PLUG
8 299-0220 3 MAGNET PLUG
9 298-8289 8 STUD
10 298-1855 4 O-RING
11 299-0221 2 THRUST BUSHING
12 299-0801 2 SUPPORT
13 305-6028 4 BOLT
14 299-7103 2 PLUG
15 299-0800 4 REDUCTION BUSHING
16 299-0799 1 HOUSING
17 Ref INTERMEDIATE COVER, (see Figure 5-8 for details)
18 299-7101 1 VENT
19 299-0941 1 INTERMEDIATE COVER
20 298-7857 1 O-RING
21 299-0821 1 CIRCLIP
22 299-7161 1 PLUG
23 298-1857 2 GREASE FITTING
31200256 TL943 5-7

DRIVE TRAIN
Figure 5-4 Front Steering Components
5-8 TL943 31200256

DRIVE TRAIN
Figure 5-4 Front Steering Components

299-0816 1 STEERING CASE ASSEMBLY, (includes item 26 & item 9 on Figure 5-7)
1 305-2050 1 CYLINDER
304-4561 1 SEAL KIT
2 298-7871 2 O-RING
3 299-7093 2 TIE ROD, (includes locknut)
4 298-7872 5 CYLINDER BOLT
5 298-1865 24 BOLT
6 to 12 Not Used
14 299-0228 2 PIVOT PIN, (includes item 13)
15 298-1860 2 SHIM
298-1861 2 SHIM
298-1862 2 SHIM
16 303-8572 4 DUST EXCLUDER
17 Not Used
18 303-8570 2 BUSHING
19 299-0223 2 BEARING
20 303-8571 2 PIVOT PIN, (includes items 16 & 19)
21 298-7868 4 NUT
22 298-1863 4 BOLT
23 to 25 Not Used
26 299-0803 1 STEERING CASE, R.H.
27 299-0804 1 STEERING CASE, L.H.
305-5426 4 STEERING ADJUST BOLT KIT, (includes items 21 & 22)
31200256 TL943 5-9

DRIVE TRAIN
Figure 5-5 Front Gear Components
5-10 TL943 31200256

DRIVE TRAIN
Figure 5-5 Front Gear Components

1 298-7861 1 NUT
3 299-0826 1 TAPER ROLLER BEARING
4 298-7863 1 SHIM
298-7864 1 SHIM
298-7865 1 SHIM
298-7866 1 SHIM
5 299-0980 1 BEVEL GEAR SET
7 298-1866 1 SHIM
298-1867 1 SHIM
298-1868 1 SHIM
298-1869 1 SHIM
298-1870 1 SHIM
8 298-1871 1 SPACER
9 299-0488 1 SEAL
10 299-7163 1 FLANGE
11 298-7862 1 O-RING
31200256 TL943 5-11

DRIVE TRAIN
Figure 5-6 Front Differential
5-12 TL943 31200256

DRIVE TRAIN
Figure 5-6 Front Differential

2 298-1872 2 RING NUT
4 298-1865 16 BOLT
5 299-0981 1 DIFFERENTIAL CARRIER
6 298-1873 2 SHIM
298-1874 2 SHIM
298-1875 2 SHIM
7 299-0230 10 DISC
8 299-0231 2 DISC
9 299-0982 2 DIFFERENTIAL SIDE GEAR
10 298-7859 4 FRICTION WASHER
11 299-0822 4 DIFFERENTIAL PINION
12 299-0232 2 PIN
13 298-1876 16 BOLT
14 299-0233 8 DISC
15 Ref BEVEL GEAR, (see Figure 5-5 for details)
299-0234 1 DIFFERENTIAL KIT, (includes items 5 thru 14)
31200256 TL943 5-13

DRIVE TRAIN
Figure 5-7 Front Double Joint
5-14 TL943 31200256

DRIVE TRAIN
Figure 5-7 Front Double Joint

1 299-0827 2 CIRCLIP
2 299-0821 2 CIRCLIP
4 299-0520 2 SEAL
5 299-0236 2 REDUCTION BUSHING, (includes items 2, 3, 4 & 5)
6 298-1877 2 O-RING
7 299-0805 2 JOINT
8 303-8573 2 SEAL
31200256 TL943 5-15

DRIVE TRAIN
Figure 5-8 Front Brakes
5-16 TL943 31200256

DRIVE TRAIN
Figure 5-8 Front Brakes

1 299-0237 2 SPRING
2 298-1855 2 O-RING
3 299-0238 2 PISTON
4 299-7165 4 BACK-UP RING
5 298-7873 4 BLEED BOLT
6 299-7103 4 PLUG
7 298-1878 4 BOLT
8 298-1879 4 SEAL WASHER
9 298-1880 2 O-RING
10 299-0983 2 BACK-UP RING
11 299-0239 2 PISTON
12 299-0240 6 SPRING
13 298-1881 6 ADJUSTING BOLT
14 299-7166 4 INTERMEDIATE BRAKE DISC
15 299-0812 6 BRAKE DISC
16 299-0811 2 SELECTOR
18 299-0241 6 SPRING
21 298-1883 4 O-RING
22 298-1884 2 SPACER
23 298-7429 2 SPACER
24 298-8292 2 SHIM
298-8293 2 SHIM
298-8294 2 SHIM
25 298-7870 4 LOCK WASHER
26 298-7867 4 NUT
27 298-8291 4 BOLT
31200256 TL943 5-17

DRIVE TRAIN
Figure 5-9 Front Wheel Hub
5-18 TL943 31200256

DRIVE TRAIN
Figure 5-9 Front Wheel Hub

1 299-0485 2 SEAL
2 299-0828 4 BEARING
3 299-7168 2 WHEEL HUB
4 298-8297 2 O-RING
5 299-0243 2 CIRCLIP
6 299-0244 2 RING GEAR
7 299-0245 2 GEAR SUPPORT
8 299-7169 2 LOCKING PLATE
9 298-8295 16 NUT
10 298-8296 16 STUD
11 298-7274 20 WHEEL STUD
299-0809 2 RING GEAR SUPPORT, (includes items 5 thru 7)
31200256 TL943 5-19

DRIVE TRAIN
Figure 5-10 Front Reduction Gears
5-20 TL943 31200256

DRIVE TRAIN
Figure 5-10 Front Reduction Gears

1 299-0246 6 CIRCLIP
2 299-0247 6 PLANETARY GEAR
3 299-0248 6 BEARING
4 305-5419 2 PLANETARY GEAR CARRIER
5 Not Used
6 299-7170 2 PLUG
7 298-8300 4 COUNTERSUNK BOLT
299-0810 2 PLANETARY CARRIER KIT, (includes items 1 thru 4 and items 4, 5 & 6
on Figure 5-9)
31200256 TL943 5-21

DRIVE TRAIN
Figure 5-11 Rear Axle Assembly
4 6
7
2 5
37 2
7
7 4
7
3
PAL2470
5-22 TL943 31200256

DRIVE TRAIN
Figure 5-11 Rear Axle Assembly

299-1335 1 REAR AXLE ASSY, (includes all items) B
1 Ref REAR AXLE, (see Figure 5-12 for details)
3 298-1596 2 O-RING
6 298-1393 1 HOSE ASSY
7 AR LOCTITE, #545
31200256 TL943 5-23

DRIVE TRAIN
Figure 5-12 Rear Axle
4 3
2
1 6
5
7
PAL2480
5-24 TL943 31200256

DRIVE TRAIN
Figure 5-12 Rear Axle

298-8625 1 REAR AXLE, (includes all items)
1 Ref AXLE HOUSING ASSY, (see Figure 5-13 for details)
3 Ref BEVEL GEAR SET, (see Figure 5-15 for details)
4 Ref DIFFERENTIAL, (see Figure 5-16 for details)
5 Ref DOUBLE JOINT, (see Figure 5-17 for details)
6 Ref BRAKES, (see Figure 5-18 for details)
7 Ref WHEEL HUB, (see Figure 5-19 for details)
8 Ref REDUCTION GEARS, (see Figure 5-20 for details)
31200256 TL943 5-25

DRIVE TRAIN
Figure 5-13 Rear Axle Housing Assembly
NOTE: ITEM 11 IS TO BE
POSITIONED WITH
HOLES FACING UP.
5-26 TL943 31200256

DRIVE TRAIN
Figure 5-13 Rear Axle Housing Assembly

299-0802 2 SUPPORT ASSY, (includes items 11, 12, 14, 15 & 23)
1 299-0219 2 AXLE CASE
2 304-3230 2 BOLT
3 298-1853 2 NUT
4 298-1854 32 NUT
5 304-3231 32 WASHER
6 305-6027 24 STUD
7 299-0220 3 MAGNET PLUG
8 299-7156 3 PLUG
9 298-8289 8 STUD
10 298-1855 4 O-RING
12 299-0801 2 SUPPORT
13 305-6028 4 BOLT
14 299-7103 2 PLUG
15 299-0800 4 REDUCTION BUSHING
16 299-0799 1 HOUSING
17 Ref INTERMEDIATE COVER, (see Figure 5-18 for details)
18 299-7101 1 VENT
20 298-7857 1 O-RING
21 299-0821 1 CIRCLIP
22 299-7161 1 PLUG
31200256 TL943 5-27

DRIVE TRAIN
Figure 5-14 Rear Steering Components
5-28 TL943 31200256

DRIVE TRAIN
Figure 5-14 Rear Steering Components

1 305-2050 1 CYLINDER
304-4561 1 SEAL KIT
2 298-7871 2 O-RING
3 299-7093 2 TIE ROD, (includes locknut)
5 298-1865 24 BOLT
6 to 12 Not Used
14 299-0228 2 PIVOT PIN, (includes item 13)
15 298-1860 2 SHIM
298-1861 2 SHIM
298-1862 2 SHIM
16 303-8572 4 DUST EXCLUDER
17 Not Used
18 303-8570 2 BUSHING
19 299-0223 2 BEARING
20 303-8571 2 PIVOT PIN, (includes items 16 & 19)
21 298-7868 4 NUT
22 298-1863 4 BOLT
23 to 25 Not Used
26 299-0803 1 STEERING CASE, L.H.
27 299-0804 1 STEERING CASE, R.H.
305-5426 4 STEERING ADJUST BOLT KIT, (includes items 21 & 22)
31200256 TL943 5-29

DRIVE TRAIN
Figure 5-15 Rear Gear Components
5-30 TL943 31200256

DRIVE TRAIN
Figure 5-15 Rear Gear Components

1 299-0984 1 BEVEL GEAR SET
3 298-1866 1 SHIM
298-1867 1 SHIM
298-1868 1 SHIM
298-1869 1 SHIM
298-1870 1 SHIM
4 298-1871 1 SPACER
5 299-0488 1 SEAL
6 299-7163 1 FLANGE
7 298-7861 1 NUT
10 298-7862 1 O-RING
11 298-7863 1 SHIM
298-7864 1 SHIM
298-7865 1 SHIM
298-7866 1 SHIM
31200256 TL943 5-31

DRIVE TRAIN
Figure 5-16 Rear Differential
5-32 TL943 31200256

DRIVE TRAIN
Figure 5-16 Rear Differential

2 298-1872 2 RING NUT
4 298-1865 16 BOLT
5 299-0807 1 DIFFERENTIAL
7 299-0823 2 DIFFERENTIAL SIDE GEAR
9 299-0822 4 DIFFERENTIAL PINION
10 299-0232 2 PIN
11 298-8301 15 BOLT
12 Ref BEVEL GEAR, (see Figure 5-15 for details)
299-0818 1 DIFFERENTIAL KIT, (includes items 5 thru 11)
31200256 TL943 5-33

DRIVE TRAIN
Figure 5-17 Rear Double Joint
5-34 TL943 31200256

DRIVE TRAIN
Figure 5-17 Rear Double Joint

1 299-0827 2 CIRCLIP
2 299-0821 2 CIRCLIP
4 299-0520 2 SEAL
5 299-0236 2 REDUCTION BUSHING, (includes items 2, 3, 4 & 5)
6 298-1877 2 O-RING
7 299-0805 2 JOINT
8 303-8573 2 SEAL
31200256 TL943 5-35

DRIVE TRAIN
Figure 5-18 Rear Brakes
5-36 TL943 31200256

DRIVE TRAIN
Figure 5-18 Rear Brakes

1 298-7873 2 BLEEDING BOLT
2 299-7103 2 PLUG
3 298-1878 2 BOLT
4 298-1879 2 SEAL WASHER
5 298-1883 2 O-RING
6 299-0250 2 PISTON
7 298-1880 2 O-RING
8 299-0240 6 SPRING
11 299-0612 6 BRAKE DISC
12 299-0811 2 SELECTOR
13 298-7429 2 SPACER
15 299-0241 6 SPRING
17 299-0983 2 BACK-UP RING
18 299-7165 2 BACK-UP RING
31200256 TL943 5-37

DRIVE TRAIN
Figure 5-19 Rear Wheel Hub
5-38 TL943 31200256

DRIVE TRAIN
Figure 5-19 Rear Wheel Hub

1 299-0485 2 SEAL
2 299-0828 4 BEARING
3 299-7168 2 WHEEL HUB
4 299-0243 2 CIRCLIP
5 299-0244 2 RING GEAR
6 299-0245 2 GEAR SUPPORT
7 299-7169 2 LOCKING PLATE
8 298-8295 16 NUT
9 298-8296 16 STUD
10 298-8297 2 O-RING
11 Not Used
12 298-7274 20 WHEEL STUD
299-0809 2 RING GEAR SUPPORT, (includes items 5 thru 7)
31200256 TL943 5-39

DRIVE TRAIN
Figure 5-20 Rear Reduction Gears
5-40 TL943 31200256

DRIVE TRAIN
Figure 5-20 Rear Reduction Gears

1 299-0246 6 CIRCLIP
2 299-0247 6 PLANETARY GEAR
3 299-0248 6 BEARING
4 305-5419 2 PLANETARY GEAR CARRIER
5 Not Used
6 299-7170 2 PLUG
7 298-8300 4 COUNTERSUNK BOLT
299-0810 2 PLANETARY CARRIER KIT, (includes items 1 thru 4 and items 4, 5 & 6
on Figure 5-19)
31200256 TL943 5-41

DRIVE TRAIN
Figure 5-21 Drive Shaft Assembly
2 6
2 7
PAL0380
5-42 TL943 31200256

DRIVE TRAIN
Figure 5-21 Drive Shaft Assembly

1 299-0315 1 DRIVESHAFT, (front)
2 298-8173 4 UNIVERSAL JOINT KIT
3 299-0314 1 DRIVESHAFT, (rear)
4 Ref FLANGE, (see Figure 5-15 for details)
5 Ref AXLE ASSY, (see Figure 5-11 for details)
6 298-8599 8 BEARING STRAP
7 298-1791 16 STRAP BOLT
31200256 TL943 5-43

DRIVE TRAIN
Figure 5-22 Tires & Rims
TRED PATTERNS MAY VARY
8 5
7
3
10
1
6 PAL0390
5-44 TL943 31200256

DRIVE TRAIN
Figure 5-22 Tires & Rims

4520368 1 TIRE SET, 13.00-24 BIAS A
91405035 2 R.H. TIRE & WHEEL ASSY, 13.0-24 BIAS, (includes items 1 thru 3) H
91405036 2 L.H. TIRE & WHEEL ASSY, 13.0-24 BIAS, (includes items 1 thru 3) H
4520369 1 TIRE SET, 13.0-24 BIAS, ROCK TRED A
91535017 4 TIRE & WHEEL ASSY, 13.00-24 BIAS, ROCK TRED, (includes items 2, 3 & 5) B
4520455 1 TIRE SET, 15.50-25 BIAS A
91475031 2 R.H. TIRE & WHEEL ASSY, 15.5-25 BIAS, (includes items 2, 6 & 10) C
91475032 2 L.H. TIRE & WHEEL ASSY, 15.5-25 BIAS, (includes items 2, 6 & 10) C
4520458 1 TIRE SET, 13.0-24 BIAS A
4520451 4 TIRE & WHEEL ASSY, 15.5-25 BIAS, ROCK TRED, (includes items 2, 7 & 10) A
4520374 1 TIRE SET, 13.0-24 RADIAL A

91515056 4 TIRE & WHEEL ASSY, 13.0R24 RADIAL, (includes items 2, 3 & 8) B
4520461 1 TIRE SET, 13.0-24 RADIAL A
4520453 4 TIRE & WHEEL ASSY, 15.5-25, RADIAL, (includes items 2, 9 & 10) A
4520370 1 TIRE SET, 13.0-24 BIAS, FOAM FILLED A

91475054 2 R.H. TIRE & WHEEL ASSY, 13.0-24 BIAS, FOAM FILLED, 542#, D
(includes items 1 thru 3)
91475055 2 L.H. TIRE & WHEEL ASSY, 13.0-24 BIAS, FOAM FILLED, 542#, D
(includes items 1 thru 3)
4520375 1 TIRE SET, 13.0-24 RADIAL, FOAM FILLED A
91475093 4 TIRE & WHEEL ASSY, 13.0-24 RADIAL, FOAM FILLED, 542#, E
(includes items 2, 3 and 8)
4520371 1 TIRE SET, 13.0-24 BIAS, ROCK TRED, FOAM FILLED A
91535019 4 TIRE & WHEEL ASSY, 13.0-24 BIAS, ROCK TRED, FOAM FILLED, 542#, D
(includes items 2, 3 & 5)
4520459 1 TIRE SET, 15.5-25, FOAM FILLED A
91475105 4 TIRE & WHEEL ASSY, 15.5-25, ROCK TRED, FOAM FILLED, 600# B
4520449 2 R.H. TIRE & WHEEL ASSY, 15.5-25, FOAM FILLED, G-2, A
4520450 2 L.H. TIRE & WHEEL ASSY, 15.5-25, FOAM FILLED, G-2, A
91515066 4 TIRE & WHEEL ASSY, 15.5-25, RADIAL, FOAM FILLED, 600# D
1 1 TIRE, 13.0-24 BIAS, DIRECTIONAL

2 298-7311 1 VALVE STEM
3 298-8780 1 WHEEL, 24X9
4 298-1744 10 LUG NUT
5 8780045 1 TIRE, 13.0-24 BIAS, ROCK TRED, NON-DIRECTIONAL
6 8780036 1 TIRE, 15.5-25 BIAS, DIRECTIONAL
7 8780050 1 TIRE, 15.5-25 BIAS, ROCK TRED, NON-DIRECTIONAL
8 8780264 1 TIRE, 13.0-24 RADIAL, NON-DIRECTIONAL
9 8780048 1 TIRE, 15.5-25 RADIAL, L-2
10 298-8781 1 WHEEL, 25X13
31200256 TL943 5-45

DRIVE TRAIN
5-46 TL943 31200256

SECTION 6
CAB
31200256 TL943
CAB
Figure 6-1 Cab Assembly
41
14 4
46
47
4
13 14
17
2
7
44
54 53 62
12 63
52 64
6
27
28 30 27 CLAMP MOUNT
29 28 BEHIND SEAT
26
27 3 45
28 32 49
61
33
28
34 35 36
56 59 39
25
60 40
41
101 42 28
112 43 55
37 56
57 16
58 104 38
9 106
10 15
31 103
42 102 105
105 107
107 108 106
108 107
108 111
109
110
18 4
19 24
A A 23
21
22
51 VIEW A-A
59
48
SIDE VIEW OF CAB 11
14
38 PAL2011
6-2 TL943 31200256

CAB

Ref OPEN CAB ASSY, (includes items 1 thru 43, 45, 48, 49 and items 51 thru 61)
Ref ENCLOSED CAB ASSY, (includes items 1 thru 64)
1 Ref CAB WELDMENT, (see Figure 6-2 for details)
2 299-0549 1 ACCESS COVER PLATE
3 298-8041 2 MACHINE HD SCREW, 1/4-20X5/8
4 298-7372 11 FLAT WASHER, 1/4
5 298-8266 1 TILT ON JOYSTICK CAB HARNESS, (not shown)
6 298-1770 2 SELF-TAPPING SCREW, #6X1/2
7 300-6125 1 VENT COVER PLATE, (open cab)
299-0549 1 VENT COVER PLATE, (enclosed cab)
8 Not Used
9 298-8141 1 CABLE
10 305-2028 1 LH BRACKET
11 298-1772 2 FENDER WASHER
12 298-0552 4 LOCKNUT, 5/16-18
13 Ref SUSPENSION SEAT, (see Figure 6-3 for details)
15 Ref BRAKE PEDAL ASSY, (see Figure 7-3 for details)
16 Ref ACCELERATOR PEDAL ASSY, (see Figure 7-1 for details)
17 304-2566 1 MANUAL STORAGE BOX
18 298-1738 1 DASH CLAMP
19 298-1359 2 SCREW, 3/8-16X1
20 Not Used
21 298-1659 2 FENDER WASHER, 5/16
23 298-8761 1 DASH BRACE
25 298-8608 1 DASH, (open cab)
298-8609 1 DASH, (enclosed cab)
26 1 LH VERTICAL DASH PANEL
27 298-7879 16 FLAT HD CAPSCREW, #10-24X1
28 298-7880 26 TINNERMAN NUT, #10-24
29 Ref INSTRUMENT PANEL, (see Figure 6-4 for details)
31 298-7989 3 HEX HD CAPSCREW, 1/4-20X2-1/2
32 299-0395 2 LOAD CHART BRACKET
33 Ref BOOM JOYSTICK w/TILT, (see Figure 7-4 for details)
34 303-4865 1 CONTROL PANEL, (sway)
35 298-8644 1 RH HORZ CONTROL ASSY
36 298-8149 1 CABLE
37 298-7039 1 JOYSTICK
38 298-7042 1 RH CONSOLE
39 1 RH SWAY BRACKET
40 297-7014 3 HEX HD CAPSCREW, 1/4-20X2
41 298-1585 6 LOCKWASHER, 1/4
42 298-8047 6 HEX NUT, 1/4-20
43 AR LOCTITE, #242
44 Ref HEATING COMPONENTS, (see Figure 6-5 for details)
45 298-8043 4 PAN HD SCREW, 6-32X1/2, (self tap)
31200256 TL943 6-3

CAB

46 298-7295 1 WASHER FLUID BOTTLE
47 298-7292 AR WASHER FLUID HOSE
48 299-0370 AR TRIM-LOK
49 298-7017 1 MOUNTING PLATE
50 Not Used
51 298-7373 2 FLAT WASHER, 5/16
52 298-1362 1 FLOOR MAT
53 298-7364 4 FLAT WASHER, 5/16
55 298-8133 1 COVER PANEL
56 298-7101 10 SELF TAPPING SCREW, 10X3/4
58 298-7367 2 FLAT WASHER, 1/2
60 298-1586 3 WASHER, 5/16
61 298-7286 1 RHEOSTAT TILT SWITCH
62 298-1770 2 SELF TAP SCREW, #6
64 298-1591 2 FLAT WASHER, #10
65 to 100 Not Used
101 1 LOWER CONSOLE, RH
102 1 LOWER CONSOLE MOUNTING BRACKET
103 1 LOWER CONSOLE MOUNTING BRACKET
104 297-7009 2 SOCKET BUTTON HD CAPSCREW, 1/4-20X1
106 298-7363 2 FLAT WASHER, 1/4
107 298-7372 4 FLAT WASHER, WIDE, 1/4
108 298-1585 3 LOCKWASHER, 1/4
109 298-8047 1 HEAVY HEX NUT, 1/4-20
111 298-7050 1 HEATER PLENUM
112 299-6623 14” TRIM LOC, 3/16
304-3170 1 OPEN CAB HEATER OPTION, (includes items 108 thru 111)
6-4 TL943 31200256

CAB

6-5 TL943 31200256

CAB
Figure 6-2 Cab
NOTE: APPLY LOCTITE,

ITEM 68, TO
ALL HARDWARE THAT REQUIRE
LOCKNUTS.
31200256 TL943 6-6

CAB
Figure 6-2 Cab
NOTE: APPLY LOCTITE, ITEM 68, TO

ALL HARDWARE THAT REQUIRE
LOCKNUTS.
31200256 TL943 6-7

CAB
Figure 6-2 Cab

299-7148 1 OPEN CAB, (includes items 1 thru 11) A
298-7225 1 ENCLOSED CAB, (includes items 1 thru 66) A
1 303-8618 1 RH WINDOW w/ BORDER
2 AR URETHANE
3 304-2656 AR ACTIVATOR
4 303-8579 13 SETTING BLOCK
5 N/S 1 SERIAL TAG, (open cab)
N/S 1 SERIAL TAG, (enclosed cab)
6 303-8619 1 REAR WINDOW
7 Not Used
8 303-8612 1 ROPS WARNING DECAL
9 Not Used
10 304-3181 1 PLUG, (open cab)
303-8615 1 SPACER, (enclosed cab)
11 303-8585 3 PLUG, (open cab)
303-8592 2 SCREW, 1/4-28X3/4, (enclosed cab)
12 303-8591 1 WET ARM ADAPTER
13 303-8596 1 ADAPTER KIT
14 304-3799 1 WIPER SYSTEM ASSY
15 303-8593 1 WET ARM KIT
16 303-8594 1 WIPER ARM
17 303-8595 1 WIPER BLADE, 28”
18 303-8625 1 FRONT WINDOW
19 303-8628 2 PLUG, 1-1/4
20 AR CLEAR SEALANT
21 303-8624 1 SKY LIGHT WINDOW
22 303-8627 1 HEADLINER
23 303-8630 3 RIVET, 1/8
24 303-8632 1 EXIT HAMMER w/ CABLE
25 303-8631 1 EMERGENCY EXIT DECAL
26 303-4978 1 LH SIDE REAR WINDOW
27 303-8626 1 FOAM, LH SIDE PANEL
28 303-8634 1 HEX BOLT, 3/8-16X6-1/2
29 303-8590 2 HEX BOLT, 3/8-16X4-1/2
30 303-8635 3 HEX NUT, 3/8-16
31 304-2638 1 LOWER DOOR ASSY, (includes items 44 thru 66 & items 68 and 69)
32 304-2639 1 UPPER DOOR ASSY, (includes items 2, 3, 38 thru 43 & item 68)
33 303-8597 1 DOOR STRAP
34 303-8613 1 HEX BOLT, 3/8-16X7/8
35 303-8629 2 WASHER
36 303-8582 1 STRIKER
37 303-8633 1 DOOR HOLD-OPEN, FEMALE
38 303-8581 11’ BULB SEAL
39 304-2301 2 HEX BOLT, 5/16-18X5/8
40 303-8614 2 WASHER
41 303-8649 1 SLAM LATCH
42 303-8667 1 DOOR HOLD-OPEN, MALE
43 303-8648 1 UPPER DOOR GLASS
44 304-2300 2 FLAT HD SCREW, 1/4-20X1-1/4
6-8 TL943 31200256

CAB
Figure 6-2 Cab

45 303-8642 1 GRAB HANDLE
46 303-8578 3 SCREW, M6X1X12
47 303-8638 1 PLASTIC DOOR COVER
48 303-8587 6 WHIZ-LOCK SCREW, #10-24X0.5
49 303-8588 1 INSIDE HANDLE ASSY, LH
50 303-8641 1 RELEASE LEVER, RH WINDOW/LH DOOR
51 303-8643 1 SOCKET HD SCREW, #8-32X1.12
52 303-8644 1 NUT, #8-32
53 303-8640 6 LOCKNUT, #10-24
54 303-8646 1 SLAM LATCH STIFFENER
55 303-8645 1 SLAM LATCH, LH
56 304-2645 2 RIVNUT, 1/4-20
57 303-8647 1 LOWER DOOR DRIVE BAR WELDMENT
58 304-2649 4 HEX SCREW, 1/4-20X3/4
59 304-3800 1 PADDLE LATCH, LH
5P8500 1 KEY
60 303-8581 8’ BULB SEAL
61 303-8583 1 CAM LATCH, RH
62 303-8636 1 EXTERIOR RELEASE DOOR ROD
63 303-8586 3 ROD END RETAINER CLIP
64 303-8637 1 INTERIOR RELEASE DOOR ROD
65 303-8639 1 FOAM, LOWER DOOR
66 Not Used
67 304-4580 1 SERIAL TAG, (cab enclosure kit)
68 AR LOCTITE
69 304-2640 AR BLACK VINYL TAPE, 2”
70 304-3798 1 SEAT RISER WELDMENT
71 304-2648 4 FLAT WASHER, 3/8
73 304-2637 4 LOCKWASHER, 3/8
74 303-8589 1 WIPER ARM DRIVE
75 303-8611 1 WIPER PIVOT SHAFT, 2”
31200256 TL943 6-9

CAB
Figure 6-3 Suspension Seat
5
1
2 3 4
6
7
10 PAL0700
6-10 TL943 31200256

CAB
Figure 6-3 Suspension Seat

298-8722 1 SUSPENSION SEAT, (includes all items) C
1 299-0927 1 ARMREST ASSY RH KIT, (includes items 2 & 3)
2 1 ARMREST, MOLDED KIT
3 1 ARMREST STOP ASSY
4 304-2626 1 BACK CUSHION KIT
5 299-0925 1 BACK PANEL KIT
6 299-0928 1 SEAT BELT KIT
298-8669 1 SEAT BELT, 3 IN., (California Only), (not included with 298-8722)
7 299-6637 1 TETHER KIT
8 299-0924 1 SEAT CUSHION KIT
9 299-0922 1 KNOB KIT
10 299-0921 1 SLIDE KIT
31200256 TL943 6-11

CAB
Figure 6-4 Instrument Panel
BAT-1
7
1
18
HR MTR
2
6 8
3 HORN
4 FUL GAG
5 ST RLY
6 BAT-2
7 SP-1
WIRE DESIGNATION
PIN DESIGNATION
8 SP-2
9 ALT EXC
10 SP-3
11 STR AW
12 STR CRB
13 TRANS-B
14 TRANS-A
15 TRANS-C
16 TRANS-D
11 9
17 TRANS-E
18 18
18 REV AL
15 1
17 DEUTSCH 8 PIN
RECEPTACLE
1 SHFT PWR 1
WIRING SPECIFICATIONS
2 TRANS-A
WIRE DESIGNATION
PIN DESIGNATION
KEY KEY KEY
WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE 3 SHIFT-B
DESIGNATION COLOR/STRIPE
KEY GAGE DESIGNATION COLOR/STRIPE GAGE DESIGNATION COLOR/STRIPE GAGE
ALT EXC VIOLET/RED 16 INST GND BLACK 16 SHFT PWR 1 ORANGE/RED 16
BACK LT YELLOW/ORANGE 16 KEY ACC ORANGE/GRAY 16 SHFT PWR 2 ORANGE/BLACK 16 4 SHIFT STRT
BRK SOL BLUE/TAN 16 KEY STRT RED/BROWN 16 GP SW WHITE/BLUE 16
BRK SW RED/TAN 14 KEY PWR RED 12 SHIFT-B VIOLET/TAN 16
BAT-1 RED 8 OIL GAG BLUE/BROWN 16 GP SIG WHITE/GREEN 16
5 TRANS-C
BAT-2 RED 12 PS IGN ORANGE/DK GREEN 16 SHIFT STRT RED/WHITE 16
BR SW PWR ORANGE/BLUE 16 PB LT GND BLACK 16 TR LT BLUE/WHITE 16
6 TRANS-E
CLT TMP BLUE/VIOLET 16 REV AL BLUE 16 TR LT SW BLUE/WHITE 16
FUL GAG BLUE/BLACK 16 STOP LT YELLOW/RED 12 TRANS-A VIOLET/WHITE 16
GND-1 BLACK 8 ST RLY VIOLET/ORANGE 16 TRANS-B VIOLET/TAN 16 7 TRANS-D
GND-2 BLACK 12 SP-1 GRAY/ORANGE 12 TRANS-C VIOLET/GRAY 16
GAG PWR ORANGE/TAN 16 SP-2 GRAY/YELLOW 12 TRANS-D VIOLET/DK GREEN 16 13 8 SHFT PWR 2
14
HMTR GND BLACK 16 SP-3 GRAY/BLUE 16 TRANS-E VIOLET/BLUE 16
HR MTR BLUE/RED 16 STR AW VIOLET/LT GREEN 16 WORK LT YELLOW/BLUE 12
HORN
HRN PWR
ORANGE/YELLOW
ORANGE/VIOLET
16
16
STR CRB
STR PWR
VIOLET/YELLOW
ORANGE/WHITE
16
16
16
1
1
SPARE_BAT SL_SWA WL_SWA W/W_SW

SPARE_BAT
OPT_PWR
FAN/HTR
LIGHTS
GAUGES
RELAYS
STEER
HORN
30A
10A
15A
25A
10A
10A
10A
25A
25A
25A
KEY
W/W
1 GND-1
GND3
GND2
GND1
OPT3
OPT2
OPT1
BACK LT
FAN_SW
2
HTR_SW
OPT2
OPT1
OPT3
WL2
15A
15A
10A
ACC LIGHTS W/W FAN/HTR

SL_SWB
WL_SWB
3 PLUG
4 PLUG 5 OPT AUX_ELEC2 AUX_ELEC1 WARN_LT_CK REV_ALARM
SPARE_COIL GND85 SW1-87A SW2-86 SW2-87A SW1-86
5 PLUG
6 WORK LT
GND-2
WIRE DESIGNATION
7
PIN DESIGNATION
8 STOP LT
9 PS IGN
10 OIL GAG
11 CLT TMP
12
12 PRK SOL
13 TR LT SW
14 GP SW
2 10
15 GP SIG
3
16 PLUG
PLUG
17 3
N
CO
T
BA
ST
PLUG
C
18
AC
L
RE
4 NOTE: BLACK PLASTIC PANEL NOT AVAILABLE FOR

SERVICE. MUST ORDER COMPLETE INSTRUMENT
PANEL, 298-7222, FOR REPLACEMENT.
PAL2240
6-12 TL943 31200256

CAB
Figure 6-4 Instrument Panel

1 298-7222 1 INSTRUMENT PANEL, (includes all items)
3 299-7132 2 STRAIN RELIEF, 90 DEGREES
5 299-0325 AR RELAY
6 299-0363 1 HOURMETER
7 303-8662 1 PARK BRAKE SWITCH, (includes item 18)
8 304-2644 1 4 IN 1 GAUGE
9 304-2613 1 HORN SWITCH, (includes item 18)
10 304-2643 1 IGNITION SWITCH
5P8500 1 KEY
11 298-7048 1 STEER SELECT SWITCH, (includes item 18)
12 304-3217 1 RECEPTACLE
13 298-7093 1 SMALL GAUGE BRACKET
14 298-7092 1 LARGE GAUGE BRACKET
15 304-2641 1 PRE HEAT SWITCH, (includes item 17)
16 299-0860 4 BULB
17 304-2642 1 ACTUATOR
18 304-2612 3 ACTUATOR
31200256 TL943 6-13

CAB
Figure 6-5 Heating Components
LOW
HSW BAT
HSW
MED
HSW
HIG 31
HSW NOT USED
32
33 5
34 36 18
39 35
40
423 20
19 HOSE VIEW
20
524
12
38 19
6
15
16 11 13 14
21
22
23
17 24
RETURN 3 21
VIEW OF RH CONSOLE SUPPLY 25
TO SHOW HEATER VALVE MTG
26 RETURN
27
SUPPLY
201 203
17
208
207
202
201
17
PAL2111
6-14 TL943 31200256

CAB
SW1-86 SW2-87A SW2-86 SW1-87A GND85 SPARE_COIL
REV_ALARM WARN_LT_CK AUX_ELEC1 AUX_ELEC2 OPT
F
E
D C
WL_SWB
SL_SWB
A B
FAN/HTR W/W LIGHTS ACC
OPT1
OPT2
OPT3
10A
15A
15A
HTR_SW
WL2
OPT1
OPT2
OPT3
328 GND1
GND2
GND3
SPARE_BAT
OPT_PWR
GAUGES
FAN/HTR
RELAYS
LIGHTS
STEER
HORN
W/W
10A
25A
25A
25A
25A
10A
10A
KEY
15A
10A
30A
W/W_SW WL_SWA SL_SWA SPARE_BAT
111
12+
OIL FUEL
LT GND TEMP
104
GND HSW
BAT HSW
BAT WSW
F
E
D
C
HIG WSW
B
A
LOW WSW BAT HSW

GND HSW
WAS WSW PAR WSW
PAR WSW 102 WAS WSW
LOW WSW
BAT WSW HIG WSW
FAN WIRING
HIG HWS
MED HWS
LOW HWS HIG HWS
BAT FAN
GND HWS MED HSW
LOW HWS
GND FAN
PAR
HIGH
GND HWS 109
WSW
3 1 WSW 103 112
LOW 2 B W WAS 113
WSW WSW
BAT WEATHER PACK CONNECTOR
WSW WIRING CHART
"A" GND FAN
"B" BAT FAN
BAT HSW
GND HSW GND HSW
BAT HSW
101 PAR WSW
WAS WSW
LOW WSW
PAR WSW HIG WSW
HIG WSW
LOW WSW
GND FAN
A B
BAT FAN
WAS WSW PAL2100
31200256 TL943 6-15

CAB

1 to 2 Not Used
3 298-7041 1 HEATER UNIT
4 298-7050 1 PLENUM
5 299-0333 2 AIR DIFFUSER VENT
6 298-7102 1 RECTANGULAR VENT
7 298-7077 2 3-WAY CONNECTOR
8 to 10 Not Used
11 298-7098 1 HEATER CONTROL CABLE
12 298-8584 1 HEATER CONTROL PANEL
13 298-7285 1 HEATER SWITCH
14 299-0331 1 ROTARY CONTROL
15 298-7277 1 KNOB
16 298-7296 1 HOT WATER VALVE
17 298-7290 2 HEATER HOSE
18 298-7262 AR DUCT HOSE, 2”
19 298-7263 AR AIR HOSE, 2-1/2”
20 298-7931 18 HOSE CLAMP
21 298-7977 4 HOSE CLAMP
22 298-7834 1 CLAMP HALVES SET
26 298-7372 6 FLAT WASHER, 1/4
27 298-1585 5 LOCKWASHER, 1/4
28 to 30 Not Used
31 298-8590 1 DEFROST FAN
32 298-7013 1 FAN BASE PLATE
33 298-6843 1 RUBBER GROMMET
34 298-8022 4 SOCKET HD CAPSCREW, #10-24X3/4, GR8
35 298-7844 4 WHIZ-LOCK NUT, 10-24
36 298-8589 2 VENT REDUCER
37 Not Used
38 299-6646 1 KNOB
39 298-7102 2 RECTANGULAR VENT
40 298-1770 2 SELF TAP SCREW, #6
41 to 100 Not Used
101 298-7051 1 WIPER/HEATER HARNESS
102 298-7052 1 WIPER/WASHER HARNESS
103 298-7053 1 HEATER HARNESS
104 298-7283 1 WIPER/WASHER SWITCH
105 to 108 Not Used
109 299-0341 1 SHROUD CONN
110 Not Used
111 298-7896 2 FUSE
112 298-7282 2 MALE PIN TERMINAL
113 299-0346 2 CABLE SEAL
114 to 200 Not Used
304-2565 1 HEATER ENGINE PARTS, (includes items 201 thru 208) D
201 303-8599 2 GEAR CLAMP
6-16 TL943 31200256

CAB

202 303-8600 1 HOSE BARB
203 299-0328 1 COOLANT RESTRICTER ORAFICE
204 to 205 Not Used
207 298-1633 1 LOOP CLAMP
208 303-8601 1 ELBOW, 90 DEGREES
209 to 327 Not Used
328 299-0325 1 RELAY
329 to 422 Not Used
423 298-6833 AR WEATHER STRIP TAPE
424 to 523 Not Used
524 298-6833 2 VENT WELDMENT
304-3170 1 OPEN CAB HEATER OPTION, (includes items 3, 4, 6, 11 thru 17, 18 thru 27,
29, 30, 38, 101 thru 103, 111, 201 thru 208 and 301)
31200256 TL943 6-17

CAB
Figure 6-6 Air Conditioning
202
STARTER
110
113
114
GROUND
203
TO
CIRCUIT BOARD COMPRESSOR
IN DASH
204
C
111
A/ E
SI
D
112
105
E R
AT
HE E
106
D
SI
107
104 108
201 109
4
5 5
19 15
20 19
2
22
14
5
12
19 18 8
20 20
6
21
23
5
12 1
19
PAL3440
6-18 TL943 31200256

CAB
Figure 6-6 Air Conditioning

309-6823 1 AIR CONDITIONING ASSY, ENGINE PARTS, (includes items 1 thru 23) F
1 313-5257 1 A/C COMPRESSOR BRACKET
2 305-2023 1 ADJUSTMENT BRACKET
3 Not Used
4 298-0573 1 SOCKET HEAD CAP SCREW, 3/8-16X1-1/2
5 298-0555 5 NUT, 3/8-16 GR2
6 313-5259 1 A/C DRIVE PULLEY
7 Not Used
8 311-0660 1 FAN GUARD
9, 10 Not Used
12 3 SOCKET HEAD CAP SCREW, 3/8-16X1-1/4
13 Not Used
14 303-4892 1 A/C BELT SHIELD
15 305-6013 1 SOCKET HEAD CAP SCREW, 3/8X1
16, 17 Not Used
18 2 SOCKET HEAD CAP SCREW, 3/8-16X5/8
19 298-7365 8 WASHER, 3/8
20 298-7374 4 WASHER, 3/8
21 298-1633 1 P-CLAMP, 1-3/4” ID
22 314-2893 1 A/C REFRIGERANT DECAL
23 309-6819 A/R A/C SHIM
24 to 100 Not Used
304-3171 1 AIR CONDITIONING ASSY, (includes items 101 thru 109 and 701 thru 706) E
101 313-5260 1 AIR CONDITIONING KIT, (includes items 201 thru 204) B
102, 103 Not Used
104 298-7846 1 HALF CLAMP SET
105 298-7834 1 CLAMP HALVES
106 298-7835 1 STACK BOLT
107 298-7837 1 SAFETY WASHER
108 299-0949 1 COVER PLATE
110 Ref A/C WIRE HARNESS, (see Figure 10-6 for details)
111 299-0327 1 RELAY
113 298-1359 1 SCREW, 3/8-16X1
114 303-4795 1 WHIZ-LOCK NUT, 3/8-16
115 to 200 Not Used
201 1 EVAPORATOR/HEATER UNIT
202 1 CONDENSOR
203 1 HOSE KIT
204 1 KIT
1 THERMOSTAT SWITCH
1 A/C SWITCH
31200256 TL943 6-19

CAB
6-20 TL943 31200256

SECTION 7
CONTROLS
31200256 TL943
CONTROLS
Figure 7-1 Accelerator Pedal Assembly
11
1 201
114
18 112
111
19 14
6
202
3
9 203
10 7
16
17 8
1
12
21
22
20
23 4
5
15
13
PAL1990
7-2 TL943 31200256

CONTROLS
Figure 7-1 Accelerator Pedal Assembly

299-6669 1 ACCELERATOR PEDAL ASSY, (includes all items except 13, 24 & 26) C
1 298-8031 1 SOCKET HD SHOULDER SCREW, 3/8X5/8, GR8
2 298-1634 1 WAVE WASHER
3 303-4801 1 FLAT WASHER, 3/8
4 298-7064 1 FLANGE BUSHING
5 298-8790 1 ACCELERATOR PEDAL BRACKET
6 298-8164 1 ACCELERATOR CABLE, (includes items 25, 27 & 28)
7 298-7065 1 STUD, #10-32X1-1/4
8 298-7071 2 BALL JOINT, 1/4-28
9 298-8592 1 ACCELERATOR BELL CRANK
10 298-8049 1 HEX NUT, 3/8-16
11 298-8024 1 SOCKET HD CAPSCREW, 3/8-16X1-1/2, GR8
13 298-1586 3 LOCKWASHER, 5/16
14 298-8774 1 PIVOT PIN
15 298-6852 2 BUSHING
16 300-6108 1 FLAT WASHER, 5/16
17 298-8593 1 ACCELERATOR PEDAL ARM
19 298-1581 1 LOCKNUT, 1/4-20
20 298-7010 1 PEDAL
21 298-7275 1 PEDAL PAD
22 298-7250 1 EXTENSION SPRING
23 298-1753 1 FLAT WASHER
25 304-2298 2 HEX NUT
26 298-7373 2 FLAT WASHER, 5/16
27 304-2297 1 U-BOLT
28 304-4572 1 SADDLE
31200256 TL943 7-3

CONTROLS
Figure 7-2 Steering Column & Attaching Parts
401
402
305
201
304
502
501
2
601
6 111
5
120
735
1
4
PAL0600
7-4 TL943 31200256

CONTROLS
Figure 7-2 Steering Column & Attaching Parts

299-1339 1 STEERING CONTROL ASSY, (includes items 1 thru 6) A
1 298-8745 1 STEERING CONTROL UNIT
2 298-8637 1 STEERING COLUMN, (includes item 201)
5 298-7380 4 LOCKWASHER, 3/8
7 to 110 Not Used
112 to 119 Not Used
120 298-7380 2 LOCKWASHER, 3/8
121 to 200 Not Used
201 298-1683 1 STEERING WHEEL NUT, (torque to 29-34 lb-ft)
202 to 303 Not Used
304 299-0562 1 SHIFTER, 4-SPEED, (includes items 501 & 502)
305 299-0560 1 STEERING WHEEL, (includes items 401 & 402)
306 to 400 Not Used
401 299-0913 1 CENTER CAP
402 299-6632 1 SPINNER KNOB, (includes items 6 & 7)
403 to 500 Not Used
501 2 HEX HD CAPSCREW, (torque to 30-35 lb-ft)
502 1 CLAMP SET
503 to 600 Not Used
601 Ref INSTRUMENT PANEL HARNESS, (see Figure 10-3 for details)
602 to 734 Not Used
735 298-0403 1 SHIFTER ADAPTER HARNESS
303-8610 Ref STEERING CONTROL UNIT SEAL KIT
31200256 TL943 7-5

CONTROLS
Figure 7-3 Brake Pedal Assembly
13
17
1
13
17 17
13
11
15
10
16 14
4 7
19
6
5
121 3
119
114
PAL3031
7-6 TL943 31200256

CONTROLS
Figure 7-3 Brake Pedal Assembly

307-9870 1 POWER BRAKE ASSY, (includes items 1 thru 19) B, 3
1 Ref POWER BRAKE VALVE, (see Figure 9-11 for details)
2 305-2026 1 BRAKE PEDAL BRACKET
3 305-2025 1 BRAKE PEDAL w/TAB
4 299-0208 1 PIVOT PIN
6 298-7380 1 LOCKWASHER, .38
7 298-7908 4 HEX HD CAPSCREW, M10X1.5X30
8 298-7906 4 LOCKWASHER, M10
9 Not Used
10 298-0522 1 CONNECTOR
11 300-6104 1 CONNECTOR
12 298-0500 1 CAP
13 298-0507 2 ELBOW, 90 DEGREES, (swivel nut)
14 300-6099 1 FITTING REDUCER
15 298-8280 2 ACTUATOR
16 298-8244 1 TIE BAR
17 298-1610 3 CONNECTOR
18 Not Used
19 AR MOLY PASTE
20 to 113 Not Used
115 to 118 Not Used
119 298-1586 4 LOCKWASHER, 5/16
120 Not Used
121 298-7373 4 FLAT WASHER, 5/16
31200256 TL943 7-7

CONTROLS
Figure 7-4 Boom Joystick
2
3
18
18
2&4
4
1&3
19
9 3 2
6
4 1
11 13
7
12
10 8
15 16
14
17
PAL2460
7-8 TL943 31200256

CONTROLS
Figure 7-4 Boom Joystick

298-8645 1 BOOM JOYSTICK W/ADJ. TILT, (includes all items) A
299-0498 AR SEAL KIT, (includes items 11 thru 15)
1 299-0970 1 GRIP ASSY
2 299-0966 1 BENT LEVER KIT, (includes items 3 & 4)
3 1 SPRING PIN
4 1 HEX NUT
5 299-0954 1 BOOT
6 299-0953 1 CARDON KIT, (includes item 7)
7 AR SHIM
8 298-7082 1 RETAINING PLATE
9 299-0967 1 UPPER BODY, (includes item 10)
10 1 LOWER BODY
11 1 O-RING
12 2 DOWEL PIN
13 1 O-RING
14 1 SCREW ASSY
15 1 O-RING
16 299-0960 4 PLUNGER & GUIDE KIT
17 299-0986 4 REGULATING UNIT
18 299-0209 1 SPRING, (ports 1 & 3), (pack of two)
299-0210 1 SPRING, (ports 2 & 4), (pack of two)
19 299-0834 1 GROMMET W/CABLE TIE KIT
31200256 TL943 7-9

CONTROLS
Figure 7-5 Hydraulic Controller-Outrigger & Sway/Aux
3
4
7
6
8
7
10
9
10
PAL1720
7-10 TL943 31200256

CONTROLS
Figure 7-5 Hydraulic Controller-Outrigger & Sway/Aux

299-0558 1 HYDRAULIC CONTROLLER - OUTRIGGER & SWAY/AUX, (includes all items) A
1 299-0559 1 HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
2 299-0917 1 HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
3 299-7144 2 GRIP
4 299-0976 2 RUBBER BOOT
5 299-0915 2 LEVER OPERATION KIT
6 299-0960 2 PLUNGER KIT
7 299-0916 2 REGULATING UNIT KIT
8 299-0210 2 RETURN SPRING
9 299-0635 2 O-RING
10 299-0636 1 BOLT & NUT KIT
31200256 TL943 7-11

CONTROLS
7-12 TL943 31200256

SECTION 8
HYDRAULIC CIRCUITS
31200256 TL943
HYDRAULIC CIRCUITS
Figure 8-1 Priority Valve Circuit
14 38
6 35
9
5
35
2
FROM 4
TRANSMISSION 29
37 12
28 15
34
3 10
35
3 39
27 11
36
TO TRANSMISSION 21
TO BOOM
17 JOYSTICK
16
18
22
19 22
33
25
31
30
20 26
TO STEERING
24 CONTROL UNIT
PAL1470
8-2 TL943 31200256

HYDRAULIC CIRCUITS
Figure 8-1 Priority Valve Circuit

1 Not Used
2 304-2586 1 TUBE ASSY
3 298-1422 2 HOSE ASSY
4 304-2585 1 TUBE ASSY
5 304-2588 1 TUBE ASSY
6 304-2587 1 TUBE ASSY
7 Not Used
8 Ref OIL COOLER, (see Figure 4-5 for details)
9 304-2589 1 HOSE ASSY
10 304-2584 1 TUBE ASSY
11 298-1462 1 TUBE ASSY
303-4907 1 OUTRIGGER TUBE ASSY
13 Not Used
14 Ref MAIN CONTROL VALVE, (see Figure 9-7 for details)
15 Ref CONNECTOR, (see Figure 4-5 for details)
17 298-0492 1 SWIVEL NUT RUN TEE, (includes o-ring)
18 Ref PRIORITY VALVE, (see Figure 9-12 for details)
19 Ref TANDEM IMPLEMENT PUMP, (see Figure 9-9 for details)
20 298-0464 1 CONNENCTOR, (includes o-ring
21 Ref HOSE ASSY, (see Figure 8-5 for details)
22 298-1432 1 HOSE ASSY
23 Not Used
24 298-1438 1 HOSE ASSY
27 305-6017 1 CLAMP SET
28 299-0949 1 PLATE COVER
29 297-7021 1 HEX HD CAPSCREW, 5/16-18X1-3/4
30 298-1439 1 HOSE ASSY
32 Not Used
33 298-1595 2 O-RING
34 298-1425 1 HOSE ASSY
35 298-1652 3 CUSHION CLAMP
36 298-1427 1 HOSE ASSY
31200256 TL943 8-3

HYDRAULIC CIRCUITS
Figure 8-2 Dump Circuit
3
32
31
25
4
5 30
24 6 29
19 18
7
23 28
27
20
22 10
21
FROM STEERING
CONTROL UNIT
17
26
11 8
12
15
FROM BOOM
JOYSTICK
16
14
13
PAL2810
8-4 TL943 31200256

HYDRAULIC CIRCUITS
Figure 8-2 Dump Circuit

1 Ref OIL COOLER, (see Figure 4-5 for details)
3 298-1426 1 HOSE ASSY
4 298-1461 1 TUBE ASSY
5 298-1367 1 HOSE ASSY
6 298-1457 1 TUBE ASSY
7 298-1456 1 TUBE ASSY
9 Not Used
12 298-1381 1 HOSE ASSY
15 298-1463 1 HOSE ASSY
16 305-2031 1 FITTING
17 298-1421 1 HOSE ASSY
20 299-0356 2 SPLIT CLAMP
21 298-7382 4 LOCKWASHER, 1/2
22 297-7042 4 HEX HD CAPSCREW, 1/2-13X1-1/2
23 298-7929 1 O-RING
24 314-7718 1 HOSE ASSY
25 298-0508 1 ELBOW, 90 DEGREES, (swivel nut)
27 298-7436 1 CLAMP
29 297-7013 1 HEX HED CAPSCREW,1/4-20X1 1/2
30 298-7834 1 CLAMP
32 298-7995 1 HEX HD CAPSCREW, 5/16-18 X 1 3/4
31200256 TL943 8-5

HYDRAULIC CIRCUITS
Figure 8-3 Steer Select Valve
13
11
12
4
TO REAR STEERING
4
CYLINDER
13
11
12
10
6 11
7
5 12
5 6
7 1
5
6
7
9
13
11 2 2
8
12
13
11 TO STEERING
3 CONTROL UNIT PAL2630
12
TO FRONT STEERING
CYLINDER
8-6 TL943 31200256

HYDRAULIC CIRCUITS

1 Ref STEER SELECT VALVE, (see Figure 9-13 for details)
2 298-1430 2 HOSE ASSY
3 298-1371 2 HOSE ASSY
4 298-1429 2 HOSE ASSY
7 Not Used
9 Not Used
10 298-7834 1 CLAMP
11 299-0949 5 COVER
13 298-7892 4 CLAMP
31200256 TL943 8-7

HYDRAULIC CIRCUITS
Figure 8-4 Service/Parking Brake
6
5
3 4
8 17 2
12
1
10
14
11
13
13 16
14
17
15 PAL2651
8-8 TL943 31200256

HYDRAULIC CIRCUITS
Figure 8-4 Service/Parking Brake

3 298-7266 2 TEST COUPLING
4 303-4798 4 LOCKWASHER
7 Not Used
9 298-1433 1 HOSE ASSY
11 Ref FRONT AXLE ASSY, (see Figure 5-1 for details)
12 Ref REAR AXLE ASSY, (see Figure 5-11 for details)
13 298-1434 1 HOSE ASSY
14 298-1435 1 HOSE ASSY
15 Ref ELBOW, 90 DEGREES, (see Figure 7-3 for details)
31200256 TL943 8-9

HYDRAULIC CIRCUITS
Figure 8-5 Boom Joystick Circuit
WITH
OUTRIGGERS
TO
OUTRIGGER
15
CONTROLLER, 1
(see Figure 8-12)
3
2
7
6 15
9
11
3
2
12 3
2
13 TO
14 HYDRAULIC WITHOUT
RESERVOIR, OUTRIGGERS
SUPPORT (see Figure 8-2)
IN CAB
3 4
5
3 9
10 10
FROM
6 OUTRIGGER
CONTROLLER,
4 FROM PRIORITY
VALVE,
(see Figure 8-12)
(see Figure 8-1)

7
16
8
9
WITHOUT
OUTRIGGERS PAL3371
WITH
OUTRIGGERS
8-10 TL943 31200256

HYDRAULIC CIRCUITS
Figure 8-5 Boom Joystick Circuit

3 Not Used
4 298-1464 1 HOSE ASSY
5 298-1437 1 HOSE ASSY
6 298-1444 1 HOSE ASSY
7 300-6080 1 HOSE ASSY
8 298-1436 1 HOSE ASSY
9 298-1366 1 HOSE ASSY, (no outriggers)
303-4880 2 HOSE ASSY, (with outriggers)
11 Ref BOOM JOYSTICK, (see Figure 7-4 for details)
13 298-1585 4 LOCKWASHER, 1/4
14 305-6018 4 FLAT WASHER, 1/4
15 Ref SWIVEL NUT RUN TEE, (with outriggers), (see Figure 8-12 for details)
16 Ref RUN TEE, (with outriggers), (swivel nut), (see Figure 8-12 for details)
31200256 TL943 8-11

HYDRAULIC CIRCUITS
Figure 8-6 Lift Cylinder
15
17
15
14 14
1
11 14
2
6 14
15 15
12
12
2
12
7
16
8
6
7
9 8
5 4
10
2 2
PAL2670
8-12 TL943 31200256

HYDRAULIC CIRCUITS

1 Ref LIFT CYLINDER, (see Figure 9-1 for details)
3 Not Used
4 298-1451 1 TUBE ASSY
5 298-1450 1 TUBE ASSY
6 298-1485 2 HOSE ASSY
9 298-7436 2 CLAMP SET
11 Not Used
12 298-1598 4 ELBOW, 90 DEGREES, 3/16X1/8 TUBE
13 Not Used
14 298-1612 4 LUBE FITTING, STRAIGHT, 3/16X1/8 TUBE
15 298-1597 4 MALE CONNECTOR, 3/16X1/8 TUBE
16 298-7300 2 HOSE ASSY, GREASE
17 298-7305 AR TY-RAP
31200256 TL943 8-13

HYDRAULIC CIRCUITS
Figure 8-7 Crowd Cylinder
5
2
6
1 6
7
101
11 102
12
13 7
8
11
12
13
9
10
2 PAL2680
8-14 TL943 31200256

HYDRAULIC CIRCUITS
Figure 8-7 Crowd Cylinder

1 Ref CROWD CYLINDER, (see Figure 9-2 for details)
3 Not Used
4 298-1448 1 TUBE ASSY
5 298-1449 1 TUBE ASSY
6 298-1638 2 CLAMP
7 298-1441 2 HOSE ASSY
8 298-1452 1 TUBE ASSY
9 298-1453 1 TUBE ASSY
11 Ref HEX HD CAPSCREW,5/16-18X1-3/4,GR5, (see Figure 8-6 for details)
12 Ref COVER PLATE, (see Figure 8-6 for details)
13 Ref CLAMP SET, (see Figure 8-6 for details)
14 to 100 Not Used
101 298-7249 AR NYLON HOSE SHEAVE
102 300-6101 2 TIE-STRAP
31200256 TL943 8-15

HYDRAULIC CIRCUITS
Figure 8-8 Tilt & Tilt Compensating Cylinder
26
16
17
27
30
22 12 12
23 19
18
25
28
24 20
29
21
31
11
35
31
14 36
35
34
15
9
8
32 34
33 15
13 32
20 18
19 6 8 9
19
5
2 4
2 PAL2690
8-16 TL943 31200256

HYDRAULIC CIRCUITS
Figure 8-8 Tilt & Tilt Compensating Cylinder

3 Not Used
4 298-1455 1 TUBE ASSY
5 298-1454 1 TUBE ASSY
6 298-1486 2 HOSE ASSY
7 Not Used
10 Not Used
11 Ref COMPENSATING CYLINDER, (see Figure 9-4 for details)
12 298-1657 2 CLAMP
13 Ref TILT CYLINDER, (see Figure 9-3 for details)
14 298-1442 1 HOSE ASSY
15 298-1482 1 HOSE ASSY
16 298-1479 1 TUBE ASSY
17 298-1478 1 TUBE ASSY
19 298-7437 5 CLAMP SET
20 298-7439 5 HEX HD CAPSCREW, 5/16X1-3/8
21 298-0520 2 FITTING, 90 DEGREES
22 298-0505 2 BULKHEAD FITTING, 90 DEGREES
23 303-4899 1 HOSE BRACKET
25 298-7365 2 FLAT WASHER, 3/8
26 298-1475 2 HOSE ASSY
27 299-0539 1 HOSE RETAINER
28 298-7380 2 LOCKWASHER, 3/8
29 298-8049 2 HEX NUT, 3/8-16
30 298-0502 2 BULKHEAD UNION, 9/16-16X1/2, TUBE
31 298-1476 2 HOSE ASSY
33 298-1598 2 MALE ELBOW, 90 DEGREES, 3/16X1/8 TUBE
34 298-7300 2 HOSE ASSY, GREASE
35 298-1597 2 MALE CONNECTOR, 3/16X1/8 TUBE
36 298-1612 2 LUBE FITTING, STRAIGHT, 1/8X27
31200256 TL943 8-17

HYDRAULIC CIRCUITS
Figure 8-9 Sway Cylinder
14
16
15
15
9
15 10
15
5 15 12
3 4 8
7 15 13 9
12
12 15 13
15
13 12 8
13
2
1
PAL2700
8-18 TL943 31200256

HYDRAULIC CIRCUITS

1 Ref SWAY CYLINDER, (see Figure 9-5 for details)
2 298-8157 1 SWAY CYLINDER VALVE
3 298-7988 3 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5, (torque to 530-565 lb-ft)
4 298-1585 3 LOCKWASHER, 1/4
6 Not Used
7 298-1443 2 HOSE ASSY
8 298-1447 1 TUBE ASSY
9 298-1446 1 TUBE ASSY
11 Not Used
12 298-7372 4 FLAT WASHER, 1/4
15 298-7833 4 CLAMP SET
16 298-8636 1 CABLE ADAPTER BONNET
31200256 TL943 8-19

HYDRAULIC CIRCUITS
Figure 8-10 Outrigger Cylinders, (if equipped)
18 TO
HYDRAULIC
RESERVOIR,
(see Figure 8-2)
17 16
24 23 22 13
21
20
13
23 15
14
7 6 12
3
4
3 5
4
5 11
2 19
8
9
3
2 2 4
5
1
PAL1511
8-20 TL943 31200256

HYDRAULIC CIRCUITS
Figure 8-10 Outrigger Cylinders, (if equipped)

1 Ref OUTRIGGER CYLINDER, (see Figure 9-6 for details)
2 298-1499 4 HOSE ASSY
5 298-7438 4 CLAMP
6 303-4878 1 TUBE ASSY
7 303-4875 1 TUBE ASSY
8 303-4876 1 TUBE ASSY
9 303-4877 1 TUBE ASSY
10 Not Used
11 303-4872 1 TUBE ASSY
12 303-4874 1 TUBE ASSY
13 304-4553 2 BULKHEAD FITTING
14 303-4871 1 TUBE ASSY
15 303-4907 1 HYDRAULIC RETURN TUBE
16 303-4873 1 TUBE ASSY
17 303-4762 1 SWIVEL RUN TEE
18 Ref OUTRIGGER MAIN CONTROL VALVE, (see Figure 9-8 for details)
19 305-3787 1 OUTRIGGER VALVE ASSY, (includes items 20 thru 24)
20 Ref OUTRIGGER CONTROL VALVE, (see Figure 9-15 for details)
31200256 TL943 8-21

HYDRAULIC CIRCUITS
Figure 8-11 Auxiliary Hydraulics
302
104
103
101
113 126
102
202
201
111
114 116 124
120 121
124
106
122
128
112 105
123
110
115
411 412 115

414
410 313
413 318
109 317
414
109
316
307
308
311
1
8
PAL1700
8-22 TL943 31200256

HYDRAULIC CIRCUITS

2 to 7 Not Used
8 298-0466 2 STRAIGHT THREAD CONNECTOR, (includes o-ring)
9 to 100 Not Used
299-1286 1 AUX HYDRAULICS ASSY, (includes items 101 thru 202)
101 298-1742 1 THRUST WASHER
103 298-7245 1 HOSE SHEAVE PULLY
104 299-6683 1 HOSE RETAINER ASSY, (includes the following items)
298-8239 1 HOSE RETAINER, R.H.
298-8256 1 PAD
298-8030 4 SOCKET FLAT HD CAPSCREW, #10-24X5/8
298-8067 4 HEX NUT, #10-24
305-2030 AR LOCTITE #277
106 298-7365 2 FLAT WASHER, 3/8
107 to 108 Not Used
110 298-0520 2 ELBOW, 90 DEGREES
111 299-0537 1 HOSE RETAINER
112 298-8049 2 HEX NUT, 3/8-16
113 298-1475 1 HOSE ASSY
114 298-0502 2 BULKHEAD UNION, 9/16-16X1/2, TUBE
115 298-1477 2 HOSE ASSY
116 298-0505 4 BULKHEAD FITTING, 90 DEGREES, (includes o-ring)
117 to 119 Not Used
120 303-4900 1 HOSE BRACKET
121 298-7437 4 CLAMP
122 299-6644 4 COVER PLATE
123 298-7439 4 HEX BOLT, 5/16X1-3/8
124 298-1657 2 HOSE CLAMP
128 298-7380 2 SPRING LOCKWASHER, 3/8
129 298-1741 1 THRUST WASHER
130 to 200 Not Used
201 298-1481 1 HYDRAULIC TUBE
202 298-1480 1 HYDRAULIC TUBE
203 to 301 Not Used
302 Ref PIN, (see Figure 2-3 for details)
303 to 306 Not Used
307 298-1560 1 TUBE ASSY
308 298-1559 1 TUBE ASSY
309 to 310 Not Used
311 298-8636 1 CABLE ADAPTER BONNET
312 Not Used
313 298-1534 2 HOSE ASSY
314 to 315 Not Used
316 298-7437 1 CLAMP
317 299-6644 1 COVER PLATE
318 298-7439 1 HEX BOLT, 5/16X1-3/8
8-23 TL943 31200256

HYDRAULIC CIRCUITS

319 to 409 Not Used
410 300-6103 1 DUST CAP
411 300-6078 1 FEMALE QUICK DISCONNECT
412 300-6084 1 DUST PLUG
413 300-6079 1 MALE QUICK DISCONNECT
414 300-6095 2 ELBOW, 90 DEGREES
8-24 TL943 31200256

HYDRAULIC CIRCUITS

31200256 TL943 8-25

HYDRAULIC CIRCUITS
Figure 8-12 Outrigger Joysticks, (if equipped)
4
16
16
13 9
2
5 8
17
FROM 17
JOYSTICK, TO
(see Figure 8-5) JOYSTICK,
(see Figure 8-5) 14 10
FROM
PRIORITY 1
15 VALVE, 6
19 TO
(see Figure 8-1)
7
HYDRAULIC
RESERVOIR,
20 (see Figure 8-2)
12
18
11
PAL3310
8-26 TL943 31200256

HYDRAULIC CIRCUITS
Figure 8-12 Outrigger Joysticks, (if equipped)

1 297-7012 4 HEX HEAD CAP SCREW, 1/4-20X1.00, GR5
2 297-7017 3 HEX HEAD CAP SCREW, 5/16-18X1 GR5
5 298-0498 1 CONNECTOR, BRANCH TEE, (swivel nut), (includes o-ring)
6 298-0549 4 NUT, 1/4-20 GR2
7 298-7363 4 FLAT WASHER, 1/4
8 298-7364 3 FLAT WASHER, 5/16
9 Ref CONTROLLER, (see Figure 7-5 for details)
10 303-4866 1 CONTROLLER BRACKET
11 Ref OUTRIGGER CONTROL VALVE, (see Figure 9-15 for details)
12 303-4879 4 HOSE ASSY
13 298-0493 1 CONNECTOR, BRANCH TEE, (includes o-ring)
16 298-0507 2 ELBOW, 90 DEGREES, (swivel nut), (includes o-ring)
20 298-7364 3 FLAT WASHER, 5/16
31200256 TL943 8-27

HYDRAULIC CIRCUITS
8-28 TL943 31200256

SECTION 9
HYDRAULIC COMPONENTS
31200256 TL943
20
2
19
21
3
23 9 6
24
7
10 8
5 7
11
12
13
14
1
15 16
3 4 17
18
2 18
22
20
SERVICE NOTE:
PISTON TORQUE FOR ITEMS 5.
1. TORQUE ITEM 5 IN SEQUENCE SHOWN AT 150 LB-FT
4. CHECK TORQUE IN CIRCULAR PATTERN. (MIN 2 TIMES)
23
24
PAL1730
9-2 TL943 31200256


298-8627 1 LIFT CYLINDER, (includes all items except 19 thru 24)
2 299-0995 1 HOLDING VALVE CARTRIDGE, (includes item 19), (torque to 44 lb-ft)
3 2 WEAR RING
4 1 PISTON SEAL
5 305-5474 4 CAPSCREW, (torque to 460 lb-ft)
6 305-5475 1 PISTON
7 2 BACKUP
8 1 O-RING
9 299-0212 1 CASE ASSY
10 1 SEAL
11 1 WEAR RING
12 1 STEP SEAL
13 1 U-CUP
14 1 O-RING
15 299-0211 1 HEAD
16 298-1663 1 SETSCREW
17 1 CANNED WIPER
18 305-5479 1 SHAFT ASSY
19 299-0528 1 SEAL KIT, CARTRIDGE
20 299-0251 2 BUSHING
21 298-8810 1 PIN
22 298-8811 1 PIN
23 298-7393 2 HARD WASHER, 5/8
299-0515 1 SEAL KIT, (includes items 3, 4, 7, 8, 10, 11, 12, 13, 14 & 17)
31200256 TL943 9-3

Figure 9-2 Crowd Cylinder - Iowa
1
2
3
4
5
20
4
21
1
19 6
18 7
17
16 8
15
14
13
12
11
10 9
PAL2260
9-4 TL943 31200256

Figure 9-2 Crowd Cylinder - Iowa

298-8618 1 CROWD CYLINDER, (includes all items except 20 & 21)
1 299-0215 1 CASE ASSY
2 299-0995 1 HOLDING VALVE CARTRIDGE, (torque to 44 lb-ft)
299-0528 1 SEAL KIT
3 298-1647 1 LOCK NUT, (torque to 1000 lb-ft)
4 2 WEAR RING
5 1 PISTON SEAL
6 299-0213 1 PISTON
7 1 O-RING
8 305-5488 1 SPACER
9 299-0214 1 SHAFT
10 298-1851 1 SET SCREW, (torque to 11 lb-ft)
11 1 CANNED WIPER
12 299-0216 1 HEAD, (torque to 100 lb-ft)
13 1 O-RING
14 1 U-CUP
15 1 STEP SEAL
16 1 WEAR RING
17 1 BACKUP
18 1 O-RING
19 299-7150 1 WEAR BAND
21 298-6861 1 CYLINDER PIN
299-0516 1 SEAL KIT, (includes items 4, 5, 7, 11 & 13 thru 18)
31200256 TL943 9-5

Figure 9-3 Tilt Cylinder
1
23
19
18 3
7
28
25 6
2 7
24 4
5
8
2
12
16
14
13
17
10
11
15
22
21 18
20
PAL2190
9-6 TL943 31200256

Figure 9-3 Tilt Cylinder

298-8648 TILT CYLINDER, (includes items 1 thru 23)
1 299-7151 1 CARTRIDGE VALVE, (torque to 44 lb-ft)
299-0499 1 SEAL KIT
2 1 CASE ASSY, (includes item 19)
3 298-7422 1 LOCKNUT, (torque to 2025-2075 lb-ft)
4 299-0686 1 PISTON ASSY, (includes items 5 thru 8)
5 299-0765 1 PISTON
6 1 PISTON SEAL
7 2 WEAR RING
8 1 O-RING
9 298-1663 1 SET SCREW
10 299-0254 1 HEAD ASSY, (includes items 11 thru 17)
11 1 HEAD, (torque to 550-600 lb-ft)
12 1 STEP SEAL
13 1 U-CUP
14 1 U-CUP
15 299-0977 1 CANNED WIPER
16 2 WEAR RING
17 1 O-RING
19 299-0861 2 BUSHING, (manganese phosphate coating)
21 299-0255 1 SHAFT ASSY, (includes item 20)
22 298-8316 1 O-RING
23 299-7183 2 PLUG, (torque to 10-15 lb-ft)
25 298-7392 1 WASHER, 1/2
26 to 27 Not Used
28 298-8651 1 PIN
299-0529 1 SEAL KIT, (includes items 6, 7, 8, 12, 13, 14, 16 & 17)
31200256 TL943 9-7

Figure 9-4 Compensating Cylinder
21
20
1
22
2
6
5
23 3
24 1 4
7
16
15
11
15
12
13
9
10
14
17
18
8
25
26 21
19
23
24 PAL2270
9-8 TL943 31200256

Figure 9-4 Compensating Cylinder

298-8649 1 COMPENSATING CYLINDER, (includes items 1 thru 21)
1 299-0256 1 CASE ASSY, (includes item 20)
2 298-1646 1 LOCKNUT, (torque to 2025-2075 lb-ft)
3 299-0257 1 PISTON ASSY, (includes items 4 thru 7)
4 1 PISTON
5 1 PISTON SEAL
6 2 WEAR RING
7 1 O-RING
8 298-1663 1 SET SCREW
9 299-0254 1 HEAD ASSY, (includes items 10 thru 16)
10 1 HEAD, (torque to 550-600 lb-ft)
11 1 STEP SEAL
12 1 U-CUP
13 1 U-CUP
14 1 CANNED WIPER
15 2 WEAR RING
16 1 O-RING
17 298-7409 1 O-RING
18 1 SHAFT ASSY, (includes item 19)
22 298-8650 1 PIN
23 298-7392 2 HARD WASHER, 1/2
25 298-8287 1 PIN
26 298-8131 1 KEEPER PLATE
299-0530 1 SEAL KIT, (includes items 5, 6, 7 & 11 thru 16)
31200256 TL943 9-9

7
17
17
1
3
4
19
3
18
5
1
15 6
13
14
13
16 12
11
10
8
9 7
17
20
19
PAL2200
9-10 TL943 31200256


298-8626 1 SWAY CYLINDER (includes all items except 18, 19 & 20)
1 305-5491 1 CASE ASSY
2 298-1653 1 LOCK NUT, (torque to 400 lb-ft)
3 2 WEAR RING
4 1 PISTON SEAL
5 305-5489 1 PISTON
6 1 O-RING
8 299-0217 1 SHAFT ASSY
9 298-1663 1 SET SCREW
10 1 CANNED WIPER
11 299-0218 1 HEAD
12 1 BACKUP
13 2 ROD SEAL
14 1 STEP SEAL
15 1 O-RING
16 1 U-CUP
17 299-0861 3 BUSHING
18 298-7035 1 SWAY CYLINDER PIN
20 298-7034 1 SWAY PIN
299-0517 1 SEAL KIT (includes items 3, 4, 6, 10 & 12 thru 16)
31200256 TL943 9-11

Figure 9-6 Outrigger Cylinder, (if equipped)
26
24
25
27
21
22
22
23 19
28
17 20
20
1
2
3
4
18
5
6
4
7
2
9 8
10
11
12
13
14
15
16
17
18
PAL0850
9-12 TL943 31200256

Figure 9-6 Outrigger Cylinder, (if equipped)

299-1323 1 OUTRIGGER CYLINDER ASSY, (includes all items) A
1 298-6909 1 OUTRIGGER CYLINDER, (includes items 2 thru 18)
2 305-2086 1 BARREL, (includes item 18)
3 305-5459 1 LOCKNUT, (torque to 1300-1350 ft.lbs.)
4 2 WEAR RING
5 1 PISTON SEAL
6 305-2088 1 PISTON
7 1 O-RING
8 1 O-RING
9 1 BACK-UP RING
10 305-5431 1 CAPSCREW
11 305-2089 1 HEAD
12 1 WEAR RING
13 1 STEP SEAL
14 1 U-CUP
15 1 CANNED WIPER
16 305-2087 1 SHAFT ASSY, (includes item 18)
18 305-2090 2 BUSHING
19 298-6906 1 OUTRIGGER CYLINDER VALVE, (includes items 20 thru 23)
20 298-1645 2 O-RING
21 298-6844 1 THERMAL RELIEF VALVE
22 299-7116 2 VALVE SEAL KIT
23 299-0852 1 CHECK CARTRIDGE
25 305-6020 2 O-RING
27 298-7380 3 LOCKWASHER, 3/8
28 299-0396 1 ORIFICE, (C2 port)
315-1126 1 SEAL KIT, (includes items 4, 5, 6, 8, 9, 10, 13, 14 & 15)
31200256 TL943 9-13

Figure 9-7 Main Control Valve
56
55
54
52
46 51 48
32
19
45 49 20
35 51
40 50
44 23
41 15 29 25
42
54 14 23
9 10 18
31 16
27
30
28
42 8
38 40
37 43 26
39
41 9
34 50
58 21
47
36 59 23 29 60
56
43 16 23
26 6 17 22
55
53 58 14 10
54 2
15 16 4 3
10 5
25 14
9 17
49 22 24
23 11 7
21
12
51 23 33
52 14
57 54 20
18 1
13
19
61
62
PAL2850
9-14 TL943 31200256

Figure 9-7 Main Control Valve

298-1363 1 MAIN HYDRAULIC CONTROL VALVE, (includes items 1 thru 59) C
1 305-5434 1 INLET COVER ASSEMBLY, (includes items 2 & 24, one of item 6 &
three of item 7)
2 299-0987 1 MAIN RELIEF VALVE, (includes items 3, 4 & 5)
3 1 GASKET WASHER
4 1 O-RING
5 1 BACK-UP RING
6 6 O-RING
7 18 O-RING
8 299-0988 1 VALVE SECTION ASSY, (lift), (includes one of items 6, 9, 11 thru 15 &
25 thru 28, two of items 17, 18, 20, 21, 22 & 29, three of item 7 and
four of items 19 & 23)
9 299-0525 4 PORT RELIEF VALVE, (includes one of items 10, 14 & 16)
10 6 BACK-UP RING
11 5 TRANSITION CHECK POPPET
12 5 CHECK SPRING
13 5 CHECK CAP
14 11 O-RING
15 305-5495 2 PORT PLUG, (includes one of items 10, 14 &16)
16 6 O-RING
17 4 SEAL
18 4 PLUG
19 8 HEX SOCKET CAPSCREW
20 4 VALVE CAP
21 4 END CAP TUBE
22 4 TUBE
23 10 SEAL
24 1 PLUG
25 3 SHOULDER BOLT
26 3 STOP TUBE
27 2 INNER SPRING
28 2 OUTER SPRING
29 4 WASHER
30 299-0989 1 VALVE SECTION ASSY, (crowd), (includes one of items 6, 9, 11 thru 15 &
31 299-0992 1 VALVE SECTION ASSY, (tilt), (includes items 41, 48 & 57, one of items 6 &
11 thru 14, two of item 9 & three of item 7)
32 305-2104 4 STUD ASSY, (includes item 33)
33 4 HEX NUT
34 4 SCREW
35 4 SCREW
36 1 SPACER
37 2 VALVE CAP
38 2 STRIPPER BOLT
39 2 RETURN SPRING
40 6 RETAINING PLATE
41 6 BACK-UP RING, (teflon)
42 4 QUAD SEAL
43 4 SPRING GUIDE
31200256 TL943 9-15

Figure 9-7 Main Control Valve (Continued)

44 305-5435 1 VALVE SECTION ASSY, (sway), (includes one of items 6, 11 thru 14 &
36 thru 39, two of items 34, 35, 41, 42 & 43 and three of items 7 & 40)
45 305-5436 1 VALVE SECTION ASSY, (aux), (includes one of items 6, 11 thru 14 &
46 305-5496 1 OUTLET COVER ASSY
47 1 SPRING
48 299-0993 1 END CAP ASSY, (includes one of items 23, 49, 50, 53 & 55,
two of items 51, 52 & 56 and four of item 54)
49 2 END CAP
50 2 RETAINER SEAL
51 4 LOCKWASHER
52 4 CAPSCREW, 1/4-20X.88
53 2 O-RING
54 8 EXPANDER PLUG
55 2 SOLENOID
56 4 CAPSCREW
57 299-0994 1 END CAP ASSY, (includes items 47,58 & 59, one of items 23, 25, 26, 49, 50,
53 & 55, two of items 51, 52 & 56 and four of item 54)
58 2 SPRING GUIDE
59 1 SPRING
60 298-8046 3 ROUND HEAD CARRIAGE BOLT, #3/8-16X4
61 298-7380 3 LOCKWASHER, 3/8
62 298-8049 3 HEX NUT, 3/8-16
299-0523 6 VALVE SECTION SEAL KIT, (includes one of item 6 & three of item 7)
299-0524 1 RELIEF SEAL KIT, (includes items 3, 4 & 5)
299-0526 2 SPOOL SEAL KIT, (includes one of items 6 & 14, two of items 41 & 42 and three
of item 7)
299-0527 2 REMOTE SEAL KIT, (includes one of items 6 & 14, two of item 17, three of
item 7 & four of item 23)
9-16 TL943 31200256

Figure 9-7 Main Control Valve (Continued)

31200256 TL943 9-17

Figure 9-8 Outrigger Main Control Valve
56
55
54
46 52
32 51 48
49 19
45 20
35 51
40 50
44 23
41 15 29 25
42 23
31 9 14
10 18
54 16
27
30
28
40 8
38
37 39 43 26
34 9
41 42 50 21
58
47
36 59 23 29 60
56
43 26 16 23
6 17 22
55 53
58 14 10
2
54
15 16
10 4 3
25 14 5
9 17
49 22 24
23 11 7
21 12
51 33
52 23
14
57 54 20
18 1
13
19
61
62
PAL2820
9-18 TL943 31200256

Figure 9-8 Outrigger Main Control Valve

304-3782 1 MAIN HYDRAULIC CONTROL VALVE, (includes items 1 thru 45) A
1 305-5434 1 INLET COVER ASSEMBLY, (includes items 2 & 24, one of item 6 &
three of item 7)
2 299-0987 1 MAIN RELIEF VALVE, (includes items 3, 4 & 5)
3 1 GASKET WASHER
4 1 O-RING
5 1 BACK-UP RING
6 6 O-RING
7 18 O-RING
8 299-0988 1 VALVE SECTION ASSY, (lift), (includes one of items 6, 9, 11 thru 15 &
9 299-0525 4 PORT RELIEF VALVE, (includes one of items 10, 14 & 16)
10 6 BACK-UP RING
11 5 TRANSITION CHECK POPPET
12 5 CHECK SPRING
13 5 CHECK CAP
14 11 O-RING
15 305-5495 2 PORT PLUG, (includes one of items 10, 14 &16)
16 6 O-RING
17 4 SEAL
18 4 PLUG
19 8 HEX SOCKET CAPSCREW
20 4 VALVE CAP
21 4 END CAP TUBE
22 4 TUBE
23 10 SEAL
24 1 PLUG
25 3 SHOULDER BOLT
26 3 STOP TUBE
27 2 INNER SPRING
28 2 OUTER SPRING
29 4 WASHER
30 299-0989 1 VALVE SECTION ASSY, (crowd), (includes one of items 6, 9, 11 thru 15 &
31 299-0992 1 VALVE SECTION ASSY, (tilt), (includes items 41, 48 & 57, one of items 6 &
11 thru 14, two of item 9 & three of item 7)
32 305-2104 4 STUD ASSY, (includes item 33
33 4 HEX NUT
34 4 SCREW
35 4 SCREW
36 1 SPACER
37 2 VALVE CAP
38 2 STRIPPER BOLT
39 2 RETURN SPRING
40 6 RETAINING PLATE
41 6 BACK-UP RING, (teflon)
42 4 QUAD SEAL
43 4 SPRING GUIDE
31200256 TL943 9-19

Figure 9-8 Outrigger Main Control Valve (Continued)

44 305-5435 1 VALVE SECTION ASSY, (sway), (includes one of items 6, 11 thru 14 &
45 305-5436 1 VALVE SECTION ASSY, (aux), (includes one of items 6, 11 thru 14 &
46 305-2105 1 OUTLET COVER ASSY
47 1 SPRING
48 299-0993 1 END CAP ASSY, (includes one of items 23, 49, 50, 53 & 55,
two of items 51, 52 & 56 and four of item 54)
49 2 END CAP
50 2 RETAINER SEAL
51 4 LOCKWASHER
52 4 CAPSCREW, 1/4-20X.88
53 2 O-RING
54 8 EXPANDER PLUG
55 2 SOLENOID
56 4 CAPSCREW
57 299-0994 1 END CAP ASSY, (includes items 47,58 & 59, one of items 23, 25, 26, 49, 50,
53 & 55, two of items 51, 52 & 56 and four of item 54)
58 2 SPRING GUIDE
59 1 SPRING
60 298-8046 3 ROUND HEAD CARRIAGE BOLT, #3/8-16X4
61 298-7380 3 LOCKWASHER, 3/8
62 298-8049 3 HEX NUT, 3/8-16
299-0523 6 VALVE SECTION SEAL KIT, (includes one of item 6 & three of item 7)
299-0524 1 RELIEF SEAL KIT, (includes items 3, 4 & 5)
299-0526 2 SPOOL SEAL KIT, (includes one of items 6 & 14, two of items 41 & 42 and three
of item 7)
299-0527 2 REMOTE SEAL KIT, (includes one of items 6 & 14, two of item 17, three of
item 7 & four of item 23)
9-20 TL943 31200256

Figure 9-8 Outrigger Main Control Valve (Continued)

31200256 TL943 9-21

Figure 9-9 Tandem Implement Pump
13
9
19
18
17
11 2
5 9
11
1 17
18
16
20
39
38
37 10
8 7
34 36
33 21
35
32
31
30
29
28
27
26
25
13
14
15
9
12
22
4
12
15
14
PAL2770
9-22 TL943 31200256

Figure 9-9 Tandem Implement Pump

299-0311 1 TANDEM IMPLEMENT PUMP, (includes all items) B
1 1 SECTION HOUSING
2 298-6846 1 GEAR HOUSING
3 1 BEARING CARRIER HOUSING
4 299-0964 1 GEAR SET
5 299-7155 1 GEAR SHAFT SET
6
8 304-2246 2 DRIVE SCREW
9 6 DOWEL PIN
10 304-2628 1 NAME PLATE
11 2 THRUST PLATE
12 305-2036 2 THRUST PLATE
13 298-8304 2 SEAL
14 299-0522 2 BACK-UP SEAL
15 299-0521 2 SEAL
16 299-0487 1 LIP SEAL
17 299-0507 2 SEAL
18 299-0500 2 BACK-UP SEAL
19 298-8310 1 SQUARE SEAL
20 304-3807 1 SPLINE ADAPTER
21 298-7973 4 WASHER
22 299-7154 1 PRIORITY VALVE ASSY, (includes items 23 thru 40)
23 1 PRIORITY PORT END
24 299-0848 2 BUSHING
25 298-8305 1 O-RING
26 1 PRIMARY GAUGE PORT PLUG
27 299-7098 1 PLUG
28 299-7172 1 RELIEF VALVE SPRING
29 299-7173 1 FLOATING POPPET
30 299-7174 1 BACK-UP RING
31 298-8306 1 O-RING
32 298-8307 1 SCREW W/SCREEN
33 298-8308 1 O-RING
34 298-8309 1 HEX NUT
35 1 SPOOL
36 305-5493 1 OUTER SPRING, 100PSI
37 1 INNER SPRING, 50PSI
38 305-6029 1 O-RING
39 1 SPOOL SPRING END CAP
40 305-5494 1 HEX SOCKET PLUG
31200256 TL943 9-23

Figure 9-10 Hydraulic Tank Assembly
103
102
16
17
7 9 21
101
4
18
2 19
15
10
1
3
14
109 5
108 13
12
108 11
110
107
204
203
202
201
PAL2760
9-24 TL943 31200256

Figure 9-10 Hydraulic Tank Assembly

299-1336 Ref HYDRAULIC TANK ASSY, (includes items 1 thru 20) A
1 298-8631 1 HYDRAULIC RESERVOIR
2 299-0376 1 FLUID LEVEL GAUGE, (includes mounting hardware)
3 298-1417 1 HYDRAULIC OIL FILTER
108-1153 1 FILTER ELEMENT
303-8617 1 BAR GAUGE
4 298-8588 1 FILLER CAP
6 298-8633 1 SUCTION SCREEN
7 305-2032 1 ELBOW, 90 DEGREES, (includes 0-ring)
8 Not Used
10 298-0486 1 ELBOW, 90 DEGREES
12 303-4765 1 HEX HD PLUG, (includes o-ring)
13 303-4766 1 HEX HD PLUG, (includes o-ring)
15 298-8245 1 FILTER BRACKET
17 298-7374 2 FLAT WASHER, 5/16
18 298-8035 2 SOCKET BUTTON HD CAPSCREW, 5/16-183/4
19 298-7380 2 LOCKWASHER, 3/8
20 303-4795 2 WHIZLOCKNUT, 3/8
21 to 100 Not Used
101 298-1370 1 BREATHER HOSE
103 299-0310 1 BREATHER
104 to 106 Not Used
108 298-7367 6 FLAT WASHER, 1/2
109 298-8050 3 HEX NUT, 1/2-13
110 298-7382 3 LOCKWASHER, 1/2
111 to 200 Not Used
201 305-5501 1 STRUT MOUNTING BRACKET
202 297-7031 2 HEX HD CAPSCREW, 3/8-16, GR5
203 298-7365 2 FLAT WASHER, 3/8-16
204 2 NYLOK NUT, 3/8-16
31200256 TL943 9-25

Figure 9-11 Brake Valve
21 22
20
19
18 17
16
23
14 24
49
13
50
25
15
26 14
15
17 27
28
30
31 32 33
16
22 29
51 48
47
46 32
52
41 34
35
45 43 40
39
44 38
42
37
36
1
2
3
4
6
5
8
7 9
11
10 12 13
PAL3590
9-26 TL943 31200256

Figure 9-11 Brake Valve

305-2027 1 POWER BRAKE VALVE, (includes items 1 thru 52) B
1 304-3213 1 SCREW
2 299-0192 2 PIN
3 2 SPRING
4 299-7131 2 WIPER
5 1 COVER
6 299-7130 2 WIPER
7 1 COVER
8 299-0191 2 QUAD RING
9 2 PISTON
10 2 PISTON RING
11 2 PIN
12 304-3211 2 SPRING
13 298-8175 3 BALL
14 304-3212 4 PLUG
15 298-1796 4 O-RING
16 298-1797 2 O-RING
17 299-0985 2 BACKUP RING
18 304-3214 1 DUMP PISTON
19 304-3215 1 DUMP SPOOL
20 1 SPRING
21 304-3216 1 PLUG
22 298-8303 2 O-RING
23 1 INLET SEAT
24 1 O-RING
25 1 RETAINER
26 1 SPRING
27 299-0194 1 PISTON
28 299-0193 1 SEAT
29 1 BALL
30 1 SPRING
31 1 SPRING
32 298-8302 3 O-RING
33 1 PLUG
34 2 NEEDLE ROLLER
35 2 MAKE-UP CHECK
36 304-3209 2 PLUG
37 298-1794 2 O-RING
38 2 SPRING
39 2 SPRING GUIDE
40 2 SPRING
41 2 ORIFICE
42 304-3233 2 FITTING
43 2 SPRING
44 1 PLUG
45 1 O-RING
46 1 PLUG
47 1 O-RING
48 1 ORIFICE
31200256 TL943 9-27

Figure 9-11 Brake Valve (Continued)

49 1 PLUG
50 1 PLUG
51 1 HOUSING
52 2 SPOOL
9-28 TL943 31200256

Figure 9-11 Brake Valve (Continued)

31200256 TL943 9-29

Figure 9-12 Brake Control Valve
2 3
1
4
6 5
8
7
PAL3020
9-30 TL943 31200256

Figure 9-12 Brake Control Valve

1 303-4974 1 BRAKE CONTROL VALVE, (includes all items) B
2 298-8170 1 CHECK VALVE
4 304-2260 1 COIL ASSY
5 299-7152 1 RELIEF VALVE
6 304-2261 1 REDUCING VALVE
7 304-2263 1 RELIEF VALVE
8 1 CAP
31200256 TL943 9-31

3
4
5
6
2
1
8
7
PAL0900
9-32 TL943 31200256


298-1361 1 STEERING SELECT VALVE, (includes all items) A
1 305-2102 1 STEERING MANIFOLD
3 304-2657 1 DIRECTIONAL CONTROL VALVE, (includes items 4 thru 6)
4 303-8658 2 COIL
5 305-5433 2 NUT
6 303-8565 1 SEAL KIT
31200256 TL943 9-33

Figure 9-14 Quick Coupler Cylinder
11
13
14
12
10
8
PAL2840
9-34 TL943 31200256

Figure 9-14 Quick Coupler Cylinder

299-0306 1 QUICK COUPLER CYLINDER, (includes all items)
1 1 CASE ASSEMBLY
2 thru 5 Not Used
6 2 ROD ASSEMBLY
7 Not Used
8 2 HEAD ASSEMBLY
9 2 WIPER RING
10 2 SEAL
11 2 PISTON SEAL
12 2 O-RING
13 2 O-RING
14 2 BACKRING
305-6015 1 SEAL KIT, (includes items 9 thru 14)
31200256 TL943 9-35

Figure 9-15 Outrigger Control Valve, (if equipped)
9-36 TL943 31200256

Figure 9-15 Outrigger Control Valve, (if equipped)

304-2573 1 OUTRIGGER CONTROL VALVE B
31200256 TL943 9-37

9-38 TL943 31200256

SECTION 10
ELECTRICAL
31200256 TL943
ELECTRICAL
Figure 10-1 Battery & Cables
157
156
6
7
156
10 173
157 6
174
155
174
7
PAL1450
10-2 TL943 31200256

ELECTRICAL
Figure 10-1 Battery & Cables

1 to 5 Not Used
6 298-7841 2 WHIZ-LOK NUT, 5/16-18
7 298-6850 2 HOLD DOWN STUD, 5/16-18
8 175-4390 1 BATTERY, (12 volt, 1000 amps), TOP STUD,
3/8-16 UNC THREAD, BCI GROUP 31
9 Not Used
10 298-6925 1 BATTERY HOLD DOWN
11 to 154 Not Used
155 298-0404 1 NEGATIVE BATTERY CABLE, (battery to frame)
156 298-0405 1 NEGATIVE BATTERY CABLE, (frame to starter)
157 298-0406 1 POSITIVE BATTERY CABLE
156 to 172 Not Used
173 303-4795 1 WHIZ-LOK NUT, 3/8-16
174 298-7853 2 TERMINAL NUT
31200256 TL943 10-3

ELECTRICAL
Figure 10-2 Battery Disconnect Option
EXISTING NUT, WASHER,

AND GROUND STUD.
155
156
1
3
2
4
PAL1490
10-4 TL943 31200256

ELECTRICAL
Figure 10-2 Battery Disconnect Option

304-2592 1 BATTERY DISCONNECT OPTION, (includes all items) A
1 303-4749 2 SCREW, 1/4-20X3/4
2 298-0549 2 HEX LOCKNUT, 1/4-20
3 298-7363 2 FLAT WASHER, 1/4
4 303-4828 1 BATTERY DISCONNECT SWITCH
304-4563 1 REPLACEMENT KEY
5 303-4829 1 BATTERY DISCONNECT BAR
6 303-4831 1 BATTERY DISCONNECT MOUNT
7 to 154 Not Used
31200256 TL943 10-5

ELECTRICAL
Figure 10-3 Engine Harness
16
X16 20
21 15
22 16
B A
SP1 SP2 17
16 AWG "PS IGN" TO X2 "PS IGN" TO X21 16 AWG "BRK SOL" TO X5 16 AWG
16 AWG "BRK SOL" TO X2
16 AWG "PS IGN" TO X8 "PS IGN" TO X25 16 AWG "BRK SOL" TO X12 16 AWG
C
B
A
SPLICE INFORMATION
X15
X14
1
2 X5 14
18 14 15
3 19 15
4 X12 16
16
X1
A B
B A
DIODE
X13
X2
SP2 SP1
2
3
4 DIODE
5
6
X1
CONN WIRE
COLOR GAUGE TYPE TO X6
POS
1
DESIGNATION
BAT-1 RED 8 AWG GXL X19 X3 X4
2 HR MTR BLU/RED 16 AWG GXL X21
3
4
HORN
FUL GAG
ORA/YEL
BLU/BLK
16 AWG
16 AWG
GXL
GXL
X6
X13
7 7 9
5 ST RLY VIL/ORA 16 AWG GXL X9 8 8 10
6
7
BAT-2
SP-1
RED
GRY/ORA
12 AWG
12 AWG
GXL
GXL
X19
X14 28 28 11
8 SP-2 GRY/YEL 12 AWG GXL X14
9 ALT EXC VIL/RED 16 AWG GXL X27
10 SP-3 GRY/BLU 16 AWG GXL X14
11 STR AW VIL/GRN 16 AWG GXL X4
12 STR CRB VIL/YEL 16 AWG GXL X3 X10 X11
13 TRANS-B VIL/TAN 16 AWG GXL X5 X7 10 X9
14 TRANS-A VIL/WHT 16 AWG GXL X5
12
15
16
TRANS-C
TRANS-D
VIL/GRY
VIL/DGN
16 AWG
16 AWG
GXL
GXL
X5
X5 X8 13
17 TRANS-E VIL/BLU 16 AWG GXL X5
18 REV AL BLUE 16 AWG GXL X16 X5
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
X2 1 TRANS-A VIL/WHT 16 AWG GXL X1
CONN WIRE 2 TRANS-B VIL/TAN 16 AWG GXL X1
COLOR GAUGE TYPE TO
POS DESIGNATION 3 TRANS-C VIL/GRY 16 AWG GXL X1
1
2
GND-1
BACK LT
BLACK
YRL/ORN
8 AWG
16 AWG
GXL
GXL
X17
X15
4 TRANS-D VIL/DGN 16 AWG GXL X1 X9
5 TRANS-E VIL/BLU 16 AWG GXL X1 TERM WIRE
3 PLUG - - - - COLOR GAUGE TYPE TO
6 BRK SOL BLU/TAN 16 AWG GXL SP2 # DESIGNATION
4 PLUG - - - - 7 TR LT SW BLU/WHT 16 AWG GXL X2 1 ST RLY VIL/ORA 16 AWG GXL X1 X13
5 PLUG - - - - 8 GND-9 BLACK 16 AWG GXL X17 GND-6 BLACK 16 AWG GXL X10 CONN WIRE
2 COLOR GAUGE TYPE TO
6 WORK LT YEL/BLU 16 AWG GXL X15 POS DESIGNATION
9 GND-10 BLACK 16 AWG GXL X17 GND-6 BLACK 16 AWG GXL X8
7 GND-2 BLACK 12 AWG GXL X17 A FUL GAG BLU/BLK 16 AWG GXL X1
10 GND-11 BLACK 16 AWG GXL X17 3 START SOL RED/VIL 10 AWG GXL X18
8 STOP LT YEL/RED 16 AWG GXL X15 B GND-4 BLACK 16 AWG GXL X17
11 GND-12 BLACK 16 AWG GXL X17 4 ST RLY PWR ORANGE 10 AWG GXL X19
9 PS IGN ORN/DGN 16 AWG GXL SP1 12 GND-13 BLACK 16 AWG GXL X17
10
11
OIL GAG
CLT TMP
BLU/BRN
BLU/VIL
16 AWG
16 AWG
GXL
GXL
X20
X26 X10 X14
CONN WIRE
12
13
BRK SOL
TR LT SW
BLU/TAN
BLU/WHT
16 AWG
16 AWG
GXL
GXL
SP2
X5
X6 TERM
#
WIRE
DESIGNATION
COLOR GAUGE TYPE TO POS DESIGNATION
COLOR GAUGE TYPE TO
TERM WIRE - SP-1 GRY/ORA 12 AWG GXL X1

COLOR GAUGE TYPE TO 1 GP SIG WHT/GRN 16 AWG GXL X2
14 GP SW WHT/BLU 16 AWG GXL X21 # DESIGNATION - SP-2 GRY/YEL 12 AWG GXL X1
GND-6 BLACK 16 AWG GXL X17
15 GP SIG WHT/GRN 16 AWG GXL X10 1 HORN ORA/YEL 16 AWG GXL X1 2 - SP-3 GRY/BLU 16 AWG GXL X1
16 PLUG - - - -
3 GLOW PLG ORN/RED 8 AWG GXL X24
17 PLUG - - - -
18 PLUG - - - - X7 4 GP RLY ORN/BLU 8 AWG GXL X11 X15
CONN WIRE
CONN WIRE COLOR GAUGE TYPE TO
POS DESIGNATION
X3
POS DESIGNATION
COLOR GAUGE TYPE TO
X11 A BACK LT YRL/ORN 16 AWG GXL X2
A FP PWR RED/GRN 16 AWG GXL X11 TERM WIRE
COLOR GAUGE TYPE TO B STOP LT YEL/RED 16 AWG GXL X2
CONN WIRE B FP RLY WHT/GRN 16 AWG GXL X8 # DESIGNATION
COLOR GAUGE TYPE TO C WORK LT YEL/BLU 16 AWG GXL X2
POS DESIGNATION GP PWR RED/GRN 8 AWG GXL X19
1 STR CRB VIL/YEL 16 AWG GXL X1 1 D GND-16 BLK 16AWG GXL X17
FP PWR RED/GRN 16 AWG GXL X7
2 GND-7 BLACK 16 AWG GXL X17 X8 2 GP RLY ORN/BLU 8 AWG GXL X10 X16
CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE TO CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
X4 1 (30)
2 (85)
FP RLY
GND-6
WHT/GRN
BLACK
16 AWG
16 AWG
GXL
GXL
X7
X9
X12 A REV AL BLUE 16 AWG GXL X1
CONN WIRE CONN WIRE B GND-5 BLACK 16 AWG GXL X17
COLOR GAUGE TYPE TO 3 (87A) - - - - - COLOR GAUGE TYPE TO
POS DESIGNATION POS DESIGNATION
1 STR AW VIL/GRN 16 AWG GXL X1 4 (87) FUEL PUMP WHT/VIL 16 AWG GXL X22 A BRK SOL BLU/TAN 16 AWG GXL SP2
5 (86) PS IGN ORN/DGN 16 AWG GXL SP1
2 GND-8 BLACK 16 AWG GXL X17 B GND-3 BLACK 16 AWG GXL X17 PAL1031
10-6 TL943 31200256

ELECTRICAL
Figure 10-3 Engine Harness (Continued)
GND POWER
MOLDED
TWO POSITION
CONNECTOR
TIE WRAP
MOLDED DIODE
16 DIODE
22 INSTALLATION
X21 24 (TYP) 3-PLCS
X20
25
32
X24 29
X26 X27
X28
X17
X23 X25
30 7
31 X22 8
28
X18
X19 X21
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
A HR MTR BLU/RED 16 AWG SXL X1
B PS IGN ORN/DGN 16 AWG SXL SP1
C GP SW WHT/BLU 16 AWG SXL X2
X17 X22
TERM WIRE CONN WIRE
COLOR GAUGE TYPE TO COLOR GAUGE TYPE TO
# DESIGNATION POS DESIGNATION
1 GND-1 BLACK 8 AWG GXL X2 1 FUEL PUMP WHT/VIL 16 AWG GXL X8
GND-3 BLACK 16 AWG GXL X12 2 GND-15 BLACK 16 AWG GXL X17
2
3
GND-5
GND-6
BLACK
BLACK
16 AWG
16 AWG
GXL X16
GXL X10
X23
GND-7 BLACK 16 AWG GXL X3 CONN WIRE
COLOR GAUGE TYPE TO
4 POS DESIGNATION
1 PS IGN ORN/DGN 16 AWG GXL X25
5 2 GND-14 BLACK 16 AWG GXL X17
6
GND-12 BLACK 16 AWG GXL X5 X24
GND-13 BLACK 16 AWG GXL X5 CONN WIRE
GND-14 BLACK 16 AWG GXL X23 POS DESIGNATION
GND-15 BLACK 16 AWG GXL X22 1 GLOW PLG ORN/RED 8 AWG GXL X10
8
9 GND-16 BLACK 16AWG GXL X15 X25
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
X18 PS IGN ORN/DGN 16 AWG GXL SP1
TERM WIRE 1
COLOR GAUGE TYPE TO PS IGN ORN/DGN 16 AWG GXL X23
# DESIGNATION
1 START SOL RED/VIL 10 AWG GXL X9
X26
X19 TERM
#
WIRE
DESIGNATION
COLOR GAUGE TYPE TO
TERM WIRE 1 CLT TMP BLU/VIL 16 AWG GXL X2
COLOR GAUGE TYPE TO
# DESIGNATION
ALT BAT 1 RED/WHT 8 AWG GXL X28
1
ALT BAT 2 RED/WHT 8 AWG GXL X28 X27
BAT-1 RED 8 AWG GXL X1 TERM WIRE
BAT-2 RED 12 AWG GXL X1 # DESIGNATION
ST RLY PWR ORANGE 10 AWG GXL X9 1 ALT EXC VIL/RED 16 AWG GXL X1
3
GP PWR RED/GRN 8 AWG GXL X11
X28
X20 TERM WIRE
COLOR GAUGE TYPE TO
TERM WIRE # DESIGNATION
COLOR GAUGE TYPE TO ALT BAT 1 RED/WHT 8 AWG GXL X19
# DESIGNATION
1 OIL GAG BLU/BRN 16 AWG GXL X2
1
ALT BAT 2 RED/WHT 8 AWG GXL X19 PAL1041
31200256 TL943 10-7

ELECTRICAL

298-0400 1 PERKINS ENGINE HARNESS, (includes all items) D
2 303-4983 2 NUT
3 303-4982 2 LOCKWASHER
4 303-8663 2 STRAIN RELIEF
6 298-7270 1 PLUG
8 303-8665 3 TERMINAL
10 304-2650 2 TERMINAL
11 299-0944 1 COVER
12 299-0945 1 CONNECTOR
13 303-4998 1 RELAY, (Fuel Pump)
14 299-0340 2 CONNECTOR
15 299-0349 3 TERMINAL
16 299-0486 5 SEAL
17 299-0911 1 CONNECTOR
18 299-0350 1 CONNECTOR
19 299-0348 1 LOCK CONNECTOR
20 304-2610 1 CONNECTOR
21 304-2623 1 TPA
22 299-6650 2 TERMINAL
23 Not Used
24 299-6640 1 CONNECTOR
25 299-7096 1 TPA
26 to 27 Not Used
28 304-2240 3 SEAL
29 299-6642 1 CONNECTOR
30 304-2606 1 CONNECTOR
31 305-5449 1 WEDGE
32 303-4997 1 DIODE
10-8 TL943 31200256

ELECTRICAL

31200256 TL943 10-9

ELECTRICAL
Figure 10-4 Transmission Harness
SP3 "GND-9" TO Y1 16 AWG

16 AWG "GND-9" TO X5
"GND-9" TO Y2 16 AWG
8 3
SP4 4
Y5
16 AWG "GND-11" TO X5
Y4
3
4
Y6
3
8 4
1
2
8 3
4
X5
Y2
SP3 SP4 5
6
7
X29
8 3
4
Y1
3
4
Y3
8
Y4
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
A TRANS-D VIL/DGN 16 AWG GXL X5
B GND-11 BLACK 16 AWG GXL SP4
GND POWER
MOLDED
TWO POSITION
Y5 Y1 TIE WRAP
CONNECTOR
CONN WIRE
POS DESIGNATION COLOR GAUGE TYPE TO
POS DESIGNATION
A TRANS-E VIL/BLU 16 AWG GXL X5 DIODE
A TRANS-A VIL/WHT 16 AWG GXL X5
B GND-11 BLACK 16 AWG GXL SP4 INSTALLATION
B GND-9 BLACK 16 AWG GXL SP3 (TYP) 6-PLCS
Y6 X5
CONN WIRE
Y2 CONN WIRE
COLOR GAUGE TYPE TO
COLOR GAUGE TYPE TO CONN WIRE POS DESIGNATION
POS DESIGNATION COLOR GAUGE TYPE TO 1 TRANS-A VIL/WHT 16 AWG GXL Y1
POS DESIGNATION
A BRK SOL BLU/TAN 16 AWG GXL X5
A TRANS-B VIL/TAN 16 AWG GXL X5 2 TRANS-B VIL/TAN 16 AWG GXL Y2
B GND-12 BLACK 16 AWG GXL X5
B GND-9 BLACK 16 AWG GXL SP3 3 TRANS-C VIL/GRY 16 AWG GXL Y3
4 TRANS-D VIL/DGN 16 AWG GXL Y4
5 TRANS-E VIL/BLU 16 AWG GXL Y5
6 BRK SOL BLU/TAN 16 AWG GXL Y6
7 TR LT SW BLU/WHT 16 AWG GXL X29
X29 Y3 8 GND-9 BLACK 16 AWG GXL SP3
CONN WIRE 9 GND-10 BLACK 16 AWG GXL Y3
POS DESIGNATION COLOR GAUGE TYPE TO 10 GND-11 BLACK 16 AWG GXL SP4
POS DESIGNATION
A TR LT SW BLU/WHT 16 AWG GXL X5
A TRANS-C VIL/GRY 16 AWG GXL X5 11 GND-12 BLACK 16 AWG GXL Y6
B GND-13 BLACK 16 AWG GXL X5
B GND-10 BLACK 16 AWG GXL X5 12 GND-13 BLACK 16 AWG GXL X29
PAL1050
10-10 TL943 31200256

ELECTRICAL
Figure 10-4 Transmission Harness (Continued)

303-4752 1 TRANSMISSION HARNESS, (includes all items) A
2 304-2647 1 CONNECTOR LOCK
4 303-8672 5 TERMINAL
6 304-2608 1 TERMINAL
7 304-2609 1 SEAL
8 303-4997 6 MOLDED DIODE
31200256 TL943 10-11

ELECTRICAL
Figure 10-5 Auxiliary Electrics
204
205
C
202 B
A
QC VALVE HARN. TO BOOM HARN

QC VALVE HARNESS WIRE WIRE
C
203
WIRE COLOR COLOR DESIGNATION
BLACK QC PWR
YELLOW
RED QC PWR
YELLOW NO CONN
BLUE QC GND
BROWN
ORANGE QC GND
VIEW C-C
B
206
302
QC PWR QC PWR
YELLOW YELLOW
PLUG EXTRA
F B
BLACK
A
E C
D
PLUG
QC GND
BROWN QC GND
BROWN
202
VIEW E-E
E E
105 101
104
SPARE_BAT
OPT_PWR
FAN/HTR
GAUGES
RELAYS
LIGHTS
STEER
HORN
30A
10A
15A
25A
10A
10A
10A
25A
25A
25A
KEY
W/W
GND3
GND2
GND1
1 2
OPT3
OPT2
OPT1
FAN_SW
OIL
12+
B+ FUEL
HTR_SW
OPT3
OPT2
OPT1
WL2
15A
15A
10A
ACC LIGHTS W/W FAN/HTR +

SL_SWB
WL_SWB
GRD
LT GND
G TEMP
OPT AUX_ELEC2 AUX_ELEC1 WARN_LT_CK REV_ALARM 4 3

VIEW A-A BAT

ACC
BAT
ST
IGN
IGN
IGN QA
VALVE
103
302 PACKARD METRI-PAK
TIE WRAP TO CONNECTION #1
EXISTING 8 NO CONN.
DASH HARNESS 7 GND
6
DESIGNATION
DESIGNATION
QC GND
TERMINAL #
WIRE
5 GND
VIEW D-D 4 QC GND
3 QC PWR
2 PWR
1 QC PWR
1
2
D E
** unknown **
** unknown **
4
YES
1
9112-5077
VIEW B-B PAL2831
10-12 TL943 31200256

ELECTRICAL
Figure 10-5 Auxiliary Electrics

299-1328 1 AUXILIARY ELECTRICS, (includes all items) C
1 298-8274 1 AUXILIARY FRAME WIRING HARNESS
2 298-6828 7 TIE STRAP
2 to 100 Not Used
101 300-6092 1 DASH HARNESS
102 Not Used
103 298-7221 1 CONDURA SWITCH
104 299-0325 1 RELAY
105 298-7848 1 FUSE, 10A
106 to 200 Not Used
201 Not Used
202 298-8269 1 AUXILIARY WIRING HARNESS
203 298-0434 1 QUICK CHANGE HARNESS
204 298-8265 1 FRONT AUXILIARY ELECTRIC TUBE
205 305-2034 1 FITTING
206 298-0577 1 TUBE ASSY
31200256 TL943 10-13

ELECTRICAL
Figure 10-6 A/C Harness
GND
1
GND
RLY 87
2
3 H A
GND GND 4
RLY 85 AC SW GND 5
RLY 85 6
E B
RLY 30 RLY 87 FAN SW C
RLY 30 FAN SW C
PRS SW
AC SW
C
PRS SW RLY 85 PAL3460
WIRE CHART
WIRE WIRE WIRE WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END
DESIGNATION COLOR/STRIPE GAGE G H REMARKS
A B C D E F
RLY 87 ORANGE 16 WEATHER PACK 1/4 FEMALE SPADE CONDENSOR TO RELAY
RLY 30 RED 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE DASH CIRCUIT BOARD TO RELAY
RLY 85 BLUE 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE WEATHER PACK RELAY TO PRESSURE SWITCH TO COMP. CLUTCH
PRS SW VIOLET 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE PRESSURE SWITCH TO THERMOSTATIC SWITCH
AC SW YELLOW 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE AC SWITCH TO THERMOSTATIC SWITCH
1/4 FEMALE SPADE
FAN SW C GREEN 16 AC SWITCH TO FAN C
1/4 FEMALE SPADE
GND BLACK 16 WEATHER PACK 1/4 FEMALE SPADE 1/4 FEMALE SPADE RING 3/8 SCREW RING 3/8 SCREW GROUND
10-14 TL943 31200256

ELECTRICAL
Figure 10-6 A/C Harness

298-8285 1 A/C HARNESS, (includes items 1 thru 6) E
1 299-0339 2 SHROUD
2 299-0349 2 TERMINAL
3 299-0346 2 CABLE SEAL
4 299-0341 2 SHROUD
5 298-7282 2 TERMINAL
6 299-0347 2 CABLE SEAL
31200256 TL943 10-15

ELECTRICAL
10-16 TL943 31200256

SECTION 11
DECALS
31200256 TL943
DECALS
Figure 11-1 Cab & Frame Decals
23
19 7
17 39 18
VIEW D-D
4
VIEW E-E 5
VIEW OF
LOAD CHART
16 BOOKLET
VIEW B-B 24 13
14
E E
8 A B 9156-3220 REV A
VIEW A-A
A B
USE THIS VIEW

FOR MACHINES
W/OUTRIGGERS
D
16 34
D
VIEW F-F
42
USE THIS VIEW 3

FOR MACHINES C
W/O OUTRIGGERS
F
16
C
VIEW C-C
F
31
20
20
33 21 21
28 32 30
PAL3130
OPEN CAB ENCLOSED CAB
11-2 TL943 31200256

DECALS

305-3770 1 DECAL INSTALLATION, ENGLISH, (includes all items on Figure 11-1 and all 4
items on Figure 11-2)
314-6037 1 DECAL INSTALLATION, ISO, (includes all items on Figure 11-1 and all items on 1
Figure 11-2)
1 DECAL INSTALLATION, FRENCH, (includes all items on Figure 11-1 and all 1
1 to 2 Not Used
3 1 SERIAL NO. NAME PLATE
4 313-4241 1 LUBRICATION CHART DECAL
5 313-4242 1 MAINTENANCE CHART DECAL
6 Not Used
7 1 LOAD CHART BOOKLET, W/O OUTRIGGERS, ENGLISH UNIT F
313-9315 1 COVER, ENGLISH UNIT E
1 STANDARD CARRIAGE, ENGLISH UNIT A
1 SIDE-TILT, ENGLISH UNIT A
313-9313 1 SIDE-SWING, ENGLISH UNIT A
1 SIDE-SHIFT, ENGLISH UNIT B
312-2603 1 TRUSS BOOM, ENGLISH UNIT A
313-5457 1 STANDARD BUCKETS, ENGLISH UNIT A
313-9314 1 MULTI-PURPOSE, ENGLISH UNIT A
313-5458 1 LIFTING HOOK, ENGLISH UNIT A
314-6038 1 LOAD CHART BOOKLET, W/O OUTRIGGERS, METRIC UNIT A
314-6039 1 COVER, METRIC UNIT A
314-6040 1 STANDARD CARRIAGE, METRIC UNIT A
314-6041 1 SIDE-TILT, METRIC UNIT A
314-6042 1 SIDE-SWING, METRIC UNIT A
314-6043 1 SIDE-SHIFT, METRIC UNIT A
314-6044 1 TRUSS BOOM, METRIC UNIT A
314-6045 1 STANDARD BUCKETS, METRIC UNIT A
314-6046 1 MULTI-PURPOSE, METRIC UNIT A
314-6047 1 LIFTING HOOK, METRIC UNIT A
318-1738 1 LOAD CHART BOOKLET, W/OUTRIGGERS, ENGLISH UNIT D
318-1739 1 COVER, ENGLISH UNIT C
318-1740 1 STANDARD CARRIAGE, ENGLISH UNIT A
318-1741 1 SIDE-TILT, ENGLISH UNIT B
318-1742 1 SIDE-SWING, ENGLISH UNIT C
318-1743 1 SIDE-SHIFT, ENGLISH UNIT B
318-1744 1 TRUSS BOOM, ENGLISH UNIT B
313-9316 1 STANDARD BUCKETS, ENGLISH UNIT B
313-9317 1 MULTI-PURPOSE, ENGLISH UNIT B
313-5758 1 LIFTING HOOK, ENGLISH UNIT A
314-6048 1 LOAD CHART BOOKLET, W/OUTRIGGERS, METRIC UNIT A
314-6049 1 COVER, METRIC UNIT A
314-6050 1 STANDARD CARRIAGE, METRIC UNIT A
314-6051 1 SIDE-TILT, METRIC UNIT A
314-6052 1 SIDE-SWING, METRIC UNIT A
314-6053 1 SIDE-SHIFT, METRIC UNIT A
314-6054 1 TRUSS BOOM, METRIC UNIT A
314-6055 1 STANDARD BUCKETS, METRIC UNIT A
31200256 TL943 11-3

DECALS

314-6056 1 MULTI-PURPOSE, METRIC UNIT A
314-6057 1 LIFTING HOOK, METRIC UNIT A
1 LOAD CHART BOOKLET, W/WINCH, ENGLISH UNIT A
1 COVER, ENGLISH UNIT A
1 SIDE TILT, ENGLISH UNIT A
1 SIDE-SWING, ENGLISH UNIT A
1 SIDE SHIFT, ENGLISH UNIT A
1 TRUSS BOOM, ENGLISH UNIT A
1 STANDARD BUCKETS, ENGLISH UNIT A
1 MULTI-PURPOSE, ENGLISH UNIT A
1 WINCH, ENGLISH UNIT A
1 LOAD CHART BOOKLET, W/WINCH, METRIC UNIT A
1 COVER, METRIC UNIT A
1 STANDARD CARRIAGE, METRIC UNIT A
1 SIDE TILT, METRIC UNIT A
1 SIDE SWING, METRIC UNIT A
1 SIDE SHIFT, METRIC UNIT A
1 TRUSS BOOM, METRIC UNIT A
1 STANDARD BUCKET, METRIC UNIT A
1 MULTI-PURPOSE, METRIC UNIT A
1 WINCH, METRIC UNIT A
1 LOAD CHART BOOKLET, W/OUTRIGGERS, W/WINCH, ENGLISH UNIT A
1 COVER, ENGLISH UNIT A
1 SIDE TILT, ENGLISH UNIT A
1 SIDE-SWING, ENGLISH UNIT A
1 SIDE SHIFT, ENGLISH UNIT A
1 TRUSS BOOM, ENGLISH UNIT A
1 STANDARD BUCKETS, ENGLISH UNIT A
1 MULTI-PURPOSE, ENGLISH UNIT A
1 WINCH, ENGLISH UNIT A
1 LOAD CHART BOOKLET, W/OUTRIGGERS, W/WINCH, METRIC UNIT A
1 COVER, METRIC UNIT A
1 STANDARD CARRIAGE, METRIC UNIT A
1 SIDE TILT, METRIC UNIT A
1 SIDE SWING, METRIC UNIT A
1 SIDE SHIFT, METRIC UNIT A
1 TRUSS BOOM, METRIC UNIT A
1 STANDARD BUCKET, METRIC UNIT A
1 MULTI-PURPOSE, METRIC UNIT A
1 WINCH, METRIC UNIT A
8 303-4906 1 REAR PANEL CAT DECAL
9 to 12 Not Used
13 298-8438 1 OIL LEVEL DEAL
14 303-4962 1 HYDRAULIC OIL DECAL
15 Not Used
16 303-4963 4 TIE-DOWN DECAL
17 303-4946 1 TIP OVER DECAL, ENGLISH
11-4 TL943 31200256

DECALS

314-5324 1 TIP OVER DECAL, ISO
1 TIP OVER DECAL, FRENCH
18 303-4941 1 ELECTROCUTION HAZARD DECAL, ENGLISH
314-5321 1 ELECTROCUTION HAZARD DECAL, ISO
1 ELECTROCUTION HAZARD DECAL, FRENCH
19 303-4949 1 CRUSH HAZARD WARNING DECAL, ENGLISH
314-5315 1 CRUSH HAZARD WARNING DECAL, ISO
1 CRUSH HAZARD WARNING DECAL, FRENCH
20 303-4948 1 NO RIDERS DECAL, ENGLISH
314-5316 1 NO RIDERS DECAL, ISO
1 NO RIDERS DECAL, FRENCH
21 298-0537 1 MADE IN USA DECAL
22 Not Used
23 303-4939 1 BATTERY DECAL, ENGLISH
314-5318 1 BATTERY DECAL, ISO
1 BATTERY DECAL, FRENCH
24 303-4942 1 ROTATING PARTS DECAL, ENGLISH
314-5322 1 ROTATING PARTS DECAL, ISO
1 ROTATING PARTS DECAL, FRENCH
25 to 26 Not Used
27 305-3791 1 DASH DECAL KIT, RH, (includes items 28 thru 33), ENGLISH
314-5317 1 DASH DECAL KIT, RH, (includes items 28 thru 33), ISO
1 DASH DECAL KIT, RH, (includes items 28 thru 33), FRENCH
28 303-4950 1 TIP OVER DECAL, ENGLISH
314-5320 1 TIP OVER DECAL, ISO
1 TIP OVER DECAL, FRENCH
29 Not Used
30 303-4945 1 RUN OVER DECAL, ENGLISH
314-5327 1 RUN OVER DECAL, ISO
1 RUN OVER DECAL, FRENCH
31 303-4944 1 READ MANUAL DECAL, ENGLISH
314-5323 1 READ MANUAL DECAL, ISO
1 READ MANUAL DECAL, FRENCH
32 303-4947 1 MACHINE ROLL DECAL, ENGLISH
314-5325 1 MACHINE ROLL DECAL, ISO
1 MACHINE ROLL DECAL, FRENCH
33 298-1844 1 BOOM OPERATION DECAL
34 303-4909 1 CAT IGNITION SWITCH DECAL
35 to 38 Not Used
39 299-0354 1 TILT ANGLE GAUGE
40 to 41 Not Used
42 303-4819 1 CAT LOGO DECAL
31200256 TL943 11-5

DECALS
Figure 11-2 Boom Decals
29
36 E E
37
38
29
80°
70°
60°
°
50
°
40
30°
20°
-10° 10°
0°
12 1
VIEW E-E
22
29
29
BEE
07-12-00
4
YES
.
.
4
9140-9012
.
.
-10°
PAL2250
11-6 TL943 31200256

DECALS
Figure 11-2 Boom Decals

305-3770 1 DECAL INSTALLATION, ENGLISH, (includes all items on Figure 11-1 and all 4
314-6037 1 DECAL INSTALLATION, ISO, (includes all items on Figure 11-1 and all items on 1
Figure 11-2)
1 DECAL INSTALLATION, FRENCH, (includes all items on Figure 11-1 and all 1
1 303-4885 1 TL943 CAT LH BOOM DECAL
2 303-4886 1 TL943 CAT RH BOOM DECAL
3 to 8 Not Used
9 303-4964 1 BOOM EXTEND DECAL
10 to 11 Not Used
12 298-0576 1 BOOM ANGLE DECAL
13 to 21 Not Used
22 303-4940 1 CARRY PERSONNEL DECAL, ENGLISH
314-5319 1 CARRY PERSONNEL DECAL, ISO
1 CARRY PERSONNEL DECAL, FRENCH
23 to 28 Not Used
29 303-4943 5 PINCH POINT DECAL, ENGLISH
314-5326 5 PINCH POINT DECAL, ISO
5 PINCH POINT DECAL, FRENCH
30 to 35 Not Used
36 298-8743 1 PENDULUM
37 298-7901 1 HEX NUT
38 298-7902 3 WASHER
31200256 TL943 11-7

DECALS
11-8 TL943 31200256

SECTION 12
OPTIONS
31200256 TL943
OPTIONS
Figure 12-1 Block Heater Installation
PAL1260
12-2 TL943 31200256

OPTIONS
Figure 12-1 Block Heater Installation

299-6648 1 BLOCK HEATER INSTALLATION, (includes item 1) A
1 303-4841 1 BLOCK HEATER
31200256 TL943 12-3

OPTIONS
Figure 12-2 8” Winch
12-4 TL943 31200256

OPTIONS
Figure 12-2 8” Winch

298-8596 1 WINCH, 8” DRUM, (includes all items)
1 304-2302 1 GEAR CASE
2 304-4573 1 LOCK SET A
3 304-3182 1 LOCK SET B
4 304-4577 1 CABLE DRUM, 8”
5 304-2303 1 BRAKE DRUM
6 304-2304 1 GEAR CASE COVER
7 304-4578 1 CABLE DRUM SHAFT, 8”
8 304-2305 1 WORM SHAFT
9 304-2306 1 WORM GEAR
10 304-4574 1 WORM
11 304-4575 6 CABLE DRUM SHAFT KEY
12 304-3183 1 LOCK SEAT A BUSHING
13 304-2307 2 BUSHING
14 304-2308 4 STUD BOLT, 1/2X1-1/2
15 304-2309 2 COLLAR
16 304-2310 1 BRAKE PLATE
17 304-2311 1 BRAKE HOUSING
18 304-2312 1 BRAKE DRUM
20 304-2314 1 ADJUSTING NUT
21 304-3180 1 SPRING SEAT
22 304-2653 1 ROLLER
23 304-4576 2 BRAKE LINING
24 304-2315 1 BRAKE PLATE A
25 304-2316 2 BRAKE PLATE B
26 304-2317 1 FIXING PLATE
27 304-2318 1 OIL FILL PLUG
28 304-2319 1 BEARING SHIM
29 303-8650 2 BEARING HUB GASKET
30 304-2320 1 GEAR CASE GASKET
31 304-2321 1 O-RING
32 304-2322 2 WASHER
33 304-2323 1 BUSHING
34 304-2654 2 SEAL
35 304-2324 2 WORM SHAFT KEY
36 304-2325 1 WORM SHAFT KEY
37 304-2326 1 SPRING
38 304-2655 1 BRAKE DRUM SPRING
39 304-2266 1 MOTOR MOUNT ADAPTER
40 304-3812 1 COUPLER, WINCH SHAFT
41 Not Used
42 303-8651 2 BEARING
43 304-2327 2 V.C. TYPE LOCK RING
44 304-2328 1 OIL LEVEL PLUG
45 304-2329 1 OIL DRAIN PLUG
46 304-2267 1 COUPLER SPACER
47 303-8652 2 BEARING HUB
48 303-8653 2 OIL SEAL
31200256 TL943 12-5

OPTIONS
Figure 12-2 8” Winch (Continued)

49 304-2330 8 CAP SCREW, 3/8X1-1/2
52 304-2333 5 NUT
53 304-3184 1 HEX HD CAPSCREW, 3/8X1
55 304-3186 1 HEX HD CAPSCREW, 3/8X1
56 304-3816 1 BRAKE COVER GASKET
57 304-2334 2 OIL SEAL
58 304-3817 1 LOCK SEAT GASKET
12-6 TL943 31200256

OPTIONS
Figure 12-2 8” Winch (Continued)

31200256 TL943 12-7

OPTIONS
Figure 12-3 Winch Motor
12-8 TL943 31200256

OPTIONS
Figure 12-3 Winch Motor

303-8656 1 WINCH MOTOR, (includes all items)
1 304-3192 1 DUST SEAL
2 1 SPLIT WIRE RING
3 1 METAL BACKUP SHIM
4 1 HIGH PRESSURE SEAL
5 1 METAL BACKUP SHIM
6 1 TEFLON BACKUP SHIM
7 1 SHAFT SEAL
8 304-3192 1 BODY SEAL KIT
9 1 SEAL CARRIER
10 1 THRUST WASHER
11 304-3194 1 THRUST BEARING
12 304-3195 1 DRIVE LINK
13 304-3196 1 MID MOUNT WEAR PLATE
14 304-3197 1 ROTOR KIT
15 304-3198 1 DRIVE LINK PIN
16 304-3199 1 END COVER
17 304-3200 1 BOLT SET
18 304-3201 1 HOUSING
19 304-3202 1 COOLING PLUG
20 304-3203 1 SHAFT, (includes item 21)
21 304-3204 1 KEY

304-2268 1 SEAL KIT, (includes items 9 & 10)
31200256 TL943 12-9

OPTIONS
Figure 12-4 Pressure Reducer Valve, 1360 PSI
PAL1220
12-10 TL943 31200256

OPTIONS
Figure 12-4 Pressure Reducer Valve, 1360 PSI

298-7099 1 PRESSURE REDUCER VALVE, 1360 PSI, (includes all items)
1 304-3189 1 PRESSURE REDUCING CARTRIDGE
2 304-3188 1 CHECK CARTRIDGE
3 1 O-RING
4 1 O-RING
5 1 O-RING
304-3187 1 SEAL KIT, (includes items 3, 4 & 5)
31200256 TL943 12-11

OPTIONS
Figure 12-5 Pintle Hook
1
2
3
4
PAL2170
12-12 TL943 31200256

OPTIONS
Figure 12-5 Pintle Hook

304-2660 1 PINTLE HOOK INSTALLATION, (includes all items) A
1 299-0361 1 PINTLE HOOK
3 298-7382 4 LOCKWASHER, 1/2
4 Ref COUNTERWEIGHT, (see Figure 1-1 for details)
31200256 TL943 12-13

OPTIONS
Figure 12-6 Fender Installation
1
2
1
5 1
3
1
4
6
8 9 8 7
10 10 10 14
13
11 11 11
12 12 12
PAL1560
FENDER INSTALLATION BRACKET INSTALLATION
12-14 TL943 31200256

OPTIONS
Figure 12-6 Fender Installation

305-6032 1 FENDER INSTALLATION, (includes all items) A
1 298-8604 4 ROTOMOLD FENDER
2 299-0547 1 RIGHT REAR FENDER BRACKET
3 299-0545 1 LEFT REAR FENDER BRACKET
4 299-0544 1 LEFT FRONT FENDER BRACKET
5 299-0546 1 RIGHT FRONT FENDER BRACKET
6 298-8290 16 FENDER STUD, (torque to 94-104 lb-ft)
7 298-1849 16 HEX NUT, M12X1.25
10 300-6108 24 WASHER, 5/16
11 298-7373 24 FLAT WASHER, 5/16
12 298-1578 24 LOCKNUT, 5/16-18
13 298-0565 8 PLUG
14 298-7382 16 LOCKWASHER, 1/2
31200256 TL943 12-15

Before S/N TBL00566
OPTIONS
Figure 12-7 Work Light Package
LIGHT-1
GND L
A
B
6 17 A A
1 1 9
4 GND L
4 B
A
10
11 GND L1 11 LIGHT-2
15 STOP SW
DOME LT 15 GND L
17 17
STOP LT
WORK LT WORK LT
LIGHT-1 LIGHT SW
LIGHT SW GND LT
IND LT
12
STOP LT
STOP SW
7
5 9
11 10
STOP LT
16
STOP SW
DOME LT
115 GND DL MOUNTED

2
108 8
VIEW A-A
11
13
STOPLIGHT SWITCH 14
MOUNTING ON
BRAKE ASSEMBLY
A BACK-LT
B
C
STOP-LT
WORK-LT/TAIL-LT
101
A MIRROR-LT
102
B GND GND 2 103
104
112 105
106
B A
116
401
C
B
A
GND 1
402
403
404
405
406
407
109
A
B
BACK-LT
STOP-LT 110
C TAIL-LT
111
TERMINAL A GREEN
TERMINAL B RED
TERMINAL C BLACK PAL3120
12-16 TL943 31200256

Before S/N TBL00566
OPTIONS
Figure 12-7 Work Light Package (Continued)
301 305
WORK
LIGHTS
GND DL DOME LT LIGHT-1

GND L
B A
LIGHT-2
GND L
B A
GND L1
LIGHT SW
WORK LT IND LT
12+ SW1-86 SW2-87A SW2-86 SW1-87A GND85 SPARE_COIL

OIL FUEL
+
D
GR
GND
LT TEMP
W/W_SW
SPARE_BAT
SL_SWA WL_SWA
STOP LT
SPARE_BAT
OPT_PWR
GAUGES
FAN/HTR
RELAYS
LIGHTS
STEER
HORN
W/W
KEY
25A
10A
10A
30A
10A
15A
10A
25A
25A
25A
LIGHT-1
LIGHT SW
WL_SWB
SL_SWB
GND3
GND2
GND1

OPT3
OPT2
OPT1
302
OPT1
OPT2
OPT3
FAN_SW
10A
15A
15A
HTR_SW
WL2
HTR_SW
OPT3
OPT2
OPT1
WL2
15A
15A
10A

SL_SWB
WL_SWB
FAN_SW
303
OPT1
OPT2
OPT3
OPT AUX_ELEC2 AUX_ELEC1 WARN_LT_CK REV_ALARM
GND1
GND2
GND3
STOP LT
GND-L
GND-L1
SPARE_BAT
OPT_PWR
FAN/HTR
GAUGES
RELAYS
LIGHTS
STEER
HORN
25A
25A
W/W
25A
30A
10A
25A
10A
KEY
10A
15A
10A
STOP SW WL_SWA SL_SWA
W/W_SW SPARE_BAT
STOP SW
WORK LT
DOME LT
A MIRROR-LT CIRCUIT BOARD

B GND
B A
A BACK-LT
STOP-LT A BACK-LT
B
WORK-LT/TAIL-LT B STOP-LT
C
C TAIL-LT
C
C
B
B
GND-1
A
GND-2
BACK-LT
STOP-LT
TAIL-LT
GND-1
203 201
208
GND-2
209 202
204
210 205
206
A
B
C
A
B
B
C
A MIRROR-LT
112 B GND
A BACK-LT
B STOP-LT
C WORK-LT/TAIL-LT PAL3110
31200256 TL943 12-17

Before S/N TBL00566
OPTIONS

305-6031 1 WORK LIGHT PACKAGE, (includes all items) F
1 299-0388 2 UTILITY FLOOD LIGHT A, 1
299-0849 2 BULB
2 298-0528 1 INTERIOR LIGHT
4 298-1773 2 WORK LIGHT MOUNTING BOLT
5 298-8045 2 SELF TAPPING SCREW, #8-32X3/8
6 299-0341 2 WEATHER PACK, SHROUD
8 298-1583 3 LOCKWASHER, #8
10 299-0347 5 CABLE SEAL
11 AR LOCTITE, #242
12 298-7044 1 LIGHT HARNESS
13 298-1627 3 PAN HD SCREW, #8-32X3/8
14 298-8066 3 HEX NUT, #8
15 298-1755 2 SPACER
17 298-8744 3 ECONOMY WIRING DUCT
18 AR SILICONE SEALANT, (not shown)
19 to 100 Not Used
101 298-6857 1 TAIL LIGHT HOUSING
102 298-6858 1 TAIL LIGHT BRACKET
103 299-6654 1 TAIL LIGHT ASSY, (includes items 401 thru 407)
104 305-5454 1 HEX HD CAPSCREW, 3/4-10X1-1/4
105 298-1593 1 WASHER, 3/4
106 298-1587 1 LOCKWASHER, 3/4
107 Not Used
108 298-8614 1 STOPLIGHT SW MOUNTING TAB
110 299-0347 3 CABLE SEAL
112 298-7045 1 TAIL LIGHT HARNESS
113 to 114 Not Used
115 298-6866 1 STOPLIGHT SWITCH
117 to 200 Not Used
299-0849 1 BULB
202 298-8240 1 FLOOD LIGHT BRACKET
205 299-0349 2 FEMALE PIN TERMINAL
206 299-0347 2 CABLE SEAL
207 Not Used
209 298-8049 2 HEX NUT, 3/8-16
210 303-4798 2 LOCKWASHER, 3/8
211 to 300 Not Used
12-18 TL943 31200256

Before S/N TBL00566
OPTIONS

301 298-8766 1 TOGGLE SWITCH
302 298-7896 1 25 AMP FUSE
303 299-0325 1 RELAY
304 Not Used
305 298-1761 1 WORK LIGHT DECAL
306 to 400 Not Used
401 298-6860 1 TAIL LIGHT
402 298-7302 38” 16 GA. BLACK WIRE
403 298-7303 38” 16 GA. GREEN WIRE
404 298-7304 38” 16 GA. RED WIRE
405 298-7306 3 BUTT CONNECTOR
406 298-7291 45” WIRE LOOM
407 298-7305 2 TIE WRAP
31200256 TL943 12-19

OPTIONS
11 301
1 302
6 303
12 305
201 304 306
202
15 203
15 204
205
15
A 15
307
308
4 309
A 14 13 310
23
8
17 16
5
7
F 80
QUARTZ FUEL OI
E 0
240 16
TEMP VOLTS
0 0 0 0 0 0
- +
100 10
4X4
3 101
102
4X2
2
7
VIEW A-A VIEW B-B
18
101
102 8
21 9
22 25
20 19
VIEW OF R.H. CONSOLE
10
24
B
B
1
4
6
9 PAL2712
12-20 TL943 31200256

OPTIONS
BEACON WORK LIGHT

SWITCH SWITCH
X3 X2
1
2
3
7
8
2
3
7
8
4
6
BEACON
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
BCN PWR
WORK LT
CAB LT
WORK LT PWR
CAB LT PWR
X7
BEACON 1 BEACON
2 BCN GND
X5
1 CAB LT CAB LT 1
REAR CAB CAB LT GND CAB LT GND
2 2
WORK LIGHT
FRONT CAB
X6 WORK LIGHTS
CAB LT 1
CAB LT GND 2
X4
"SL_SWA" ON CIRCUIT BOARD G6/G9 WORK LT PWR

PLUG 1 1 PLUG
"OPT1" ON CIRCUIT BOARD G6/G9 BCN PWR WORK LT PWR 2 2 WORK LT PWR
BCN PWR 3 3 BCN PWR
"GND1" ON CIRCUIT BOARD G6/G9 BCN GND PLUG 4 4 PLUG
BCN GND 5 5 BCN GND
"WL_SWA" ON CIRCUIT BOARD G6/G9 CAB LT PWR CAB LT PWR 6 6 CAB LT PWR
CAB LT GND 7 7 CAB LT GND
"GND3" ON CIRCUIT BOARD G6/G9 CAB LT GND WORK LT 8 8 WORK LT
"WL_SWB" ON CIRCUIT BOARD G6/G9 WORK LT
X1 X1
19 18
X2 (6 PLACES)
X3
X1
17
1 WORK LT WORK LT 1
REAR WORK LT GND LT GND
2 2
LIGHT
BOOM WORK
LIGHTS
WORK LT 1
LT GND 2
X4
WORK LT
LT GND
PLUG
PLUG
X2
C
A
D
B
REVERSE
WORK LT
LT GND
STOP LT
CURRENT
ENGINE HARNESS PAL2720
31200256 TL943 12-21

OPTIONS

305-3789 1 WORK LIGHT PACKAGE, (includes items 1 thru 25) C
2 2 HEX HD CAPSCREW, 1/2-13X1-7/8, GR5
3 304-2569 1 BOOM LIGHT MOUNTING BRACKET
4 298-0548 5 HEX NUT, 1/4-20
5 298-0557 2 HEX NUT, 1/2-13
6 298-7363 8 FLAT WASHER, 1/4
7 298-7367 4 FLAT WASHER, 1/2
8 299-0338 3 UTILITY FLOOD LIGHT, (includes items 101 and 102) A, 1
299-0849 3 BULB
9 298-7971 4 CLAMP
10 303-4914 1 BOOM WORK LIGHTS HARNESS
11 303-4924 2 FLOOD LIGHT ASSEMBLY, (includes items 201 thru 205) A
12 303-4961 2 KEEPER
13 303-4925 1 BEACON/FLOODLIGHT INSTALLATION, (includes items 301 thru 310) C
14 298-7378 2 LOCKWASHER, 1/4
15 298-7281 AR WIRING DUCT
16 304-4551 1 WORK LIGHTS SWITCH
17 304-4552 1 BEACON SWITCH
18 303-4915 1 WORK LIGHTS CAB HARNESS
19 303-4916 1 WORK LIGHTS HARNESS
20 303-4923 1 BACKUP LIGHT MOUNTING BRACKET
21 1 HEX HD CAPSCREW, 3/4-10X1-3/4, GR5
22 298-7369 1 WASHER, 3/4
23 AR SILICON SEALANT
24 1 CLIP
26 to 100 Not Used
101 299-0324 3 FEMALE BULLET CONNECTOR
102 298-7308 3 MALE BULLET CONNECTOR
103 to 200 Not Used
201 304-3795 4 PIN TERMINAL
202 303-4972 2 2 POSITION TERMINAL
299-0849 2 BULB
204 298-1755 2 SPACER
205 298-1773 2 WORK LIGHT MOUNTING BOLT
206 to 300 Not Used
301 304-2571 1 BEACON BRACKET
302 303-4971 4 PIN TERMINAL
303 303-4972 2 2 POSITION TERMINAL
299-0849 1 BULB
305 299-0398 1 ROTATING BEACON
298-6910 1 BULB
306 303-4927 1 GROMMET
307 3 INDENTED HEX HEAD MACHINE SCREW, #10-24X0.75
308 298-0546 3 NUT, #10-24 GR2
309 3 WASHER, #10
12-22 TL943 31200256

OPTIONS

310 298-7377 3 LOCKWASHER, #10
31200256 TL943 12-23

OPTIONS
Figure 12-8 Beacon Light Package
12 1
15 13 2
15 14 3
4
4 5
5 6
15 6
11 7
15
TO
TO BEACON
CIRCUIT SWITCH
BOARD IN CAB
16
104
101
BEACON
F 80
QUARTZ FUEL OIL
E 0
240 16
TEMP VOLTS
0 0 0 0 0 0
- +
100 10
LOW ALT
BRAKE
FLUID
4X4
OFF
RUN
ACC
START
4X2 IGNITION
MACHINE MUST BE
IN NEUTRAL AND
PARK BRAKE ON
TO START
87 30
87A BATT
TERM 3 BEACON SW GND L1 RELAY PWR
TERM 2 BEACON-1 IND LT 86 85
LIGHT
AT
BEACON SWITCH
10 AMP 30 AMP
FUSE FUSE
12+
OIL FUEL
GND L1
+
IND LT
D
GR
BEACON-1
GND
BEACON
LT TEMP SWITCH
BEACON SW
2 3
GND L
BEACON
BA
T AC
C ELECTRICAL (ON CAB)
SCHEMATIC
BAT
ST
IG
N
IG
N
(299-6617)
IGN
SW1-86 SW2-87A SW2-86 SW1-87A GND85 SPARE_COIL

103
105
WL_SWB
SL_SWB

OPT1
OPT2
OPT3
10A
15A
15A
HTR_SW
WL2
FAN_SW
OPT3
OPT1
OPT2
GND1
GND2
GND3
SPARE_BAT
OPT_PWR
GAUGES
RELAYS
FAN/HTR
LIGHTS
STEER
HORN
W/W
GND L
KEY
10A
10A
25A
25A
15A
10A
10A
30A
25A
25A
W/W_SW WL_SWA SL_SWA SPARE_BAT
BEACON-1
106
TO BEACON PAL3100
A
B
12-24 TL943 31200256

OPTIONS
Figure 12-8 Beacon Light Package

299-6617 1 BEACON LIGHT PACKAGE, (includes all items) A, 2
1 299-0398 1 ROTATING BEACON
298-6910 1 BULB
2 298-8248 1 BEACON BRACKET
4 298-8039 3 ROUND HD MACHINE SCREW, #10-24X3/4
5 298-1584 3 LOCKWASHER, #10
6 298-8067 3 HEX NUT, #10-24
8 298-7372 2 FLAT WASHER, 1/4
9 298-1585 2 LOCKWASHER, 1/4
10 298-8047 2 HEX NUT, 1/4-20
12 299-0341 1 WEATHER PACK, (shroud)
13 298-7282 2 WEATHER PACK, (male pin terminal)
14 299-0346 2 WEATHER PACK, (cable seal)
15 298-7281 1 ECONOMY WIRING DUCT, 79”
16 298-7100 1 BEACON HARNESS
17 to 100 Not Used
101 298-8766 1 TOGGLE SWITCH
102 Not Used
103 299-0325 1 RELAY
104 298-1771 1 DECAL BEACON
105 298-7848 1 10 AMP FUSE
106 298-7850 1 30 AMP FUSE
31200256 TL943 12-25

OPTIONS
Figure 12-9 Boom Lights Installation
6 6
VIEW A-A
A
4
5
9
2 3
5
REPLACE EXISTING SCREW

7 AND USE EXISTING WASHER
11 TO MOUNT CLAMP
10
ROUTE WIRE HARNESS
THRU EXISTING CLAMPS
AS SHOWN
BOOM HARNESS ROUTING PAL3270
12-26 TL943 31200256

OPTIONS
Figure 12-9 Boom Lights Installation

315-2025 1 BOOM LIGHTS INSTALLATION, (Includes all items) A
1 Not Used
2 297-7033 2 HEX HD CAPSCREW, 3/8-16X1.5, GR5
3 315-2026 1 BOOM LIGHT MOUNTING BRACKET
4 298-8049 2 HEX NUT, 3/8-16 GR5
5 298-7365 2 FLAT WASHER, 1/4
6 315-2027 2 UTILITY FLOOD LIGHT
303-4969 2 TERMINAL
1 TERMINAL, RECEPTACLE
299-3050 1 FLOOD LIGHT
299-0849 1 BULB
7 298-7971 1 CLAMP, 1/2
8 Not Used
9 315-2023 1 WIRE, JUMPER HARNESS
299-0911 1 CONNECTOR
299-0349 2 TERMINAL
2 SEAL
299-0342 1 SHROUD
298-7282 1 TERMINAL
305-2115 1 CONNECTOR
299-0346 1 SEAL
10 1 CLIP TUBE .75”
31200256 TL943 12-27

OPTIONS
Figure 12-10 Skylight Wiper Assembly
103
101
104
107
109
105
108
102
106
107
2
3
4
5
PAL3340
12-28 TL943 31200256

OPTIONS
Figure 12-10 Skylight Wiper Assembly

1 SKYLIGHT WIPER ASSY, (includes items 1 thru 5)) B
1 A/R LOCTITE, #242
2 1 SKYLIGHT WIPER MOTOR ASSY, (includes items 101 thru 109)
3 A/R SEALANT
4 298-7281 53” WIRING DUCT
5 1 WIPER MOTOR JUMPER HARNESS
304-2606 1 HOUSING
305-5449 1 LOCK
6 to 100 Not Used
103 1 NUT, #10-24
104 1 WIPER ARM
105 1 WIPER BLADE
106 1 HEX BOLT, #10-24X3/4
107 1 WIPER COVER
108 1 WIPER MOTOR
109 1 HARNESS
31200256 TL943 12-29

OPTIONS
Figure 12-11 Road Lights Installation
24
9 25
9
4 4
8 8
10 23 10
14 14
16 16
VIEW A-A
1 4
4 8
8 10 A
10 14
16 16
2
5
9
1
USE EXISTING HARDWARE
TO MOUNT CLAMP ON
FAR SIDE OF FRAME.
ROUTE HARNESS THRU
THIS CLAMP
4
8
4 4 10
8 8 13
10 10 16
16 16
27 26
3
9
28
29
4
8
10
16
PAL3240
TAIL LIGHT VIEW
12-30 TL943 31200256

OPTIONS
Figure 12-11 Road Lights Installation (Continued)
12
VIEW OF
STEERING
COLOMN
22
15
7
11
21
20 LOWER
DASH
HAZARD
LIGHTS
19
BEACON
LIGHT
WORK
LIGHTS
F 80
QUARTZ FUEL OI
E 0
240 16
TEMP VOLTS
0 0 0 0 0 0
- +
100 10
4X4
4X2
31 30
SPARE_BAT
OPT_PWR
GAUGES
FAN/HTR
RELAYS
HORN
STEER
LIGHTS
W/W
KEY
30A
10A
15A
25A
10A
10A
10A
25A
25A
25A
GND3
GND2
GND1
OPT3
OPT2
OPT1
FAN_SW
HTR_SW
OPT2
OPT1
OPT3
WL2
15A
15A
10A
WL_SWB
SL_SWB
OPT AUX_ELEC2 AUX_ELEC1 WARN_LT_CK REV_ALARM
CONNECT TO CURRENT
CHASSIS/BOOM HARNESS
CONNECT TO WORK LIGHT

BOOM HARNESS
1
6
17
USE BRAKE VALVE

MOUNTING SCREW TO 18
ATTACH TAB
PAL3250
31200256 TL943 12-31

OPTIONS
Figure 12-11 Road Lights Installation (Continued)
CURRENT
ENGINE HARNESS TL6/TL9
REVERSE
WORK LT
STOP LT
LT GND
X6 X7
C
C
A
A
D
D
B
B
REVERSE
PLUG
PLUG
PLUG
WORK LT
WORK LT
LT GND
LT GND
20 X2
X4 LOW
TAIL GND2 1
1 GND1 LO BEAM 2
PARK LT HI BEAM HIGH
2 3
BACK REVERSE PARK LT LEFT HEAD
3 4
LEFT TAIL LT TURN LT TURN LIGHT
4 5
LIGHT STOP LT PLUG SIDE
5 6
TURN PLUG
6
TURN
STOP
LO BEAM
RT TURN
LT TURN
HI BEAM
STOP LT
PARK LT
GND1
GND2
X1
LOW
1
2
3
7
8
4
TAIL GND2 1
GND1 LO BEAM
1
X1 2
GND1
HIGH
GND2
PARK LT HI BEAM
LO BEAM
RT TURN
HI BEAM
LT TURN
STOP LT
PARK LT
2 3
BACK REVERSE PARK LT RIGHT HEAD
3 4
RIGHT TAIL RT TURN RT TURN LIGHT
4 5
LIGHT STOP LT PLUG SIDE
5 6
TURN
6 PLUG
X5
15A BAT PWR 1
FLASH PWR
X3 TURN
STOP PLUG NC
2
X5 HI BEAM 3
HIGH HD
PLUG 4
NC
LO BEAM 5
LOW HD
PARK LT 6
SIDE LT
HEADLIGHT/TURN
PLUG 7
NC
SIGNAL SWITCH
15A OPT 2 8
LIGHT PWR
21 LT TURN
RT TURN
9
10
LEFT
RIGHT
FLASHER OUT 11
TURN PWR
PLUG 12
NC
EMPTY
FLASHER PWR X L
X
EMPTY P FLASHER FLASHER
FLASHER OUT L
EMPTY
X3 FLASHER
15A OPT 2 1
BRAKE PEDAL STOP LT FLASHER PWR 2
SWITCH 15A BAT PWR 15A BAT PWR 3
EMPTY 4
FLASHER OUT
X8 EMPTY
5
HAZARD SWITCH
6
LT TURN 7
RT TURN 8
EMPTY 9
GND1 10
X6
15A
FUSE
"GND2" ON CIRCUIT BOARD 15A OPT 2 15A OPT 2 A 15A OPT 2

TL6/TL9 15A OPT 2 GND GND2
"OPT2" ON CIRCUIT BOARD 15A OPT 2 GND
B X4
TL6/TL9
X1 15A BAT PWR SP BAT PWR "SPARE_BAT" ON CIRCUIT BOARD TL6/TL9;
X2 (2 PLACES) X2
GND1 "GND1" ON CIRCUIT BOARD TL6/TL9;
X7 (2 PLACES) PAL3260
12-32 TL943 31200256

OPTIONS
Figure 12-11 Road Lights Installation

305-3790 1 ROAD LIGHTS INSTALLATION, (includes all tiems) B
1 4 CLAMP, 1/2
2 297-7044 2 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5, (torque to 75 lb-ft)
3 303-4740 1 HEX HD CAPSCREW, 1/2-13X2-3/4, GR5, (torque to 80 lb-ft)
4 298-0546 27 HEX NUT, 10-24
5 298-0559 2 HEX LOCKNUT, 1/2-13
6 2 TAP SCREW
7 303-4973 1 FASTON TERMINAL
8 298-7362 30 FLAT WASHER, #10
9 298-7375 7 FLAT WASHER, 1/2
10 298-7377 27 LOCKWASHER, #10
11 303-4979 1 CONNECT TERMINAL, MALE
12 303-4980 1 TURN SIGNAL SELECTOR
13 2 REFLECTOR, RED
14 4 REFLECTOR, YELLOW
15 298-7289 1 VARIABLE LOAD FLASHER
16 27 SOCKET BUTTON HD CAPSCREW, #10-24X3/4
17 298-6866 1 STOPLIGHT SWITCH
18 298-8614 1 MOUNTING TAB
19 304-2594 1 SWITCH
20 303-4917 1 ROAD LIGHTS FRAME HARNESS
21 303-4918 1 ROAD LIGHTS CAB HARNESS
22 303-4922 1 ROAD LIGHTS HARNESS
23 1 FRONT ROAD LIGHTS BRACKET
24 1 FRONT ROAD LIGHTS, RH, (torque to 50 lb-ft)
1 CONNECTOR
305-5467 1 LOCK CONNECTOR
25 1 FRONT ROAD LIGHTS, LH, (torque to 50 lb-ft)
1 CONNECTOR
26 1 TAIL LIGHT, RH
1 CONNECTOR
27 1 TAIL LIGHT, LH
1 CONNECTOR
28 1 TAIL LIGHT BRACKET
29 2 TAIL LIGHT COVER
30 299-0325 1 RELAY
31 298-7896 1 FUSE, 25A
31200256 TL943 12-33

OPTIONS
Figure 12-12 Cold Weather Package
POWER CORD FROM

ENGINE BLOCK HEATER
5
ATTACH TO 6 1 4 3 2
ENGINE POD
FRAME 115 201 107
(NOT SHOWN PLUG END CONNECTS TO PLUG FROM ENGINE BLOCK HEATER
FOR CLARITY) OPERATOR SUPPLIED 120V
POWER SOURCE PLUG FROM BATTERY HEATER
PAL3400
12-34 TL943 31200256

OPTIONS
Figure 12-12 Cold Weather Package

311-0680 1 COLD WEATHER PACKAGE, (includes items 1 thru 6) A
1 1 3-WAY EXTENSION CORD
2 1 BATTERY HEATER DECAL
3 1 ENGINE BLOCK HEATER DECAL
4 1 HEATER CORD DECAL
5 A/R 11” WIRE TIE
6 6 CABLE TIE MOUNT TERMINAL
7 to 106 Not Used
107 2 HOLD DOWN STUD, 11-1/2
108 to 114 Not Used
115 311-0684 1 BATTERY INSULATE
116 to 200 Not Used
311-0685 1 BATTERY HEATER INSTALLATION, (includes item 201) A

201 311-0679 1 BATTERY HEATER
202 to 300 Not Used
301 Ref BLOCK HEATER INSTALLATION, (see Figure 12-1 for details)
31200256 TL943 12-35

OPTIONS
12-36 TL943 31200256

SECTION 13
RECOMMENDED SPARE PARTS
The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your local Caterpillar dealer.
Part Number Description Qty./Machine

BOOM ASSEMBLY
298-1476 Tilt Cyl Hose, (see Figure 8-8) 2
298-1475 Boom Hose, (see Figure 8-8) 2
298-7245 Hose Sheave, (see Figure 2-3) 1
298-7073 Bearing Pad, (see Section 2) 10
Bearing Pad, (see Section 2) 4
298-1787 Shim, .0598, (see Section 2) AR
298-1728 Spacer, .0598, (see Section 2) 10
298-8254 Bearing Pad, Push Beam, (see Figure 2-5) 1
298-8724 Quick Switch Pin, (see Figure 2-8) 1
299-0305 Quick Release Pin, (see Figure 2-8) 1
ENGINE
268-0867 Fuel Filter, (see Figure 4-3) 1
7W2326 Oil Filter, (see Figure 4-3) 1
206-5234 Air Filter Element, (see Figure 4-6) 1
206-5235 Safety Filter Element, (see Figure 4-6) 1
298-7224 Locking Fuel Tank Cap, (see Figure 4-4) 1
9L0895 Fan, (see Figure 4-3) 1
103-5916 Fan Belt, (see Figure 4-3) 1
130-1161 Dipstick, (see Figure 4-3) 1
31200256 TL943 13-1

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number Description Qty./Machine

DRIVE TRAIN
299-0562 FNR Shifter, 4-Speed, (see Figure 7-2) 1
303-8573 Wheel End Seal, (see Section 5) 4
299-0227 Wheel End Bushing, (see Section 5) 4
299-0485 Wheel Hub Seal, (see Section 5) 2
298-8173 Universal Joint Kit, (see Figure 5-21) 4
HYDRAULIC SYSTEM
298-8645 Boom Joystick Assy, (see Figure 7-4) 1
299-0970 Boom Joystick Handle Assy, (see Figure 7-4) 1
299-0515 Lift Cyl Seal Kit, (see Figure 9-1) 1
299-0516 Crowd Cyl Seal Kit, (see Figure 9-2) 1
299-0529 Tilt Cyl Seal Kit, (see Figure 9-3) 1
299-0530 Comp Cyl Seal Kit, (see Figure 9-4) 1
299-0517 Sway Cyl Seal Kit, (see Figure 9-5) 1
108-1153 Hydraulic Filter Element, (see Figure 9-10) 1
298-8633 Tank Filter, (see Figure 9-10) 1
299-0310 Breather, (see Figure 9-10) 1
299-0376 Fluid Level Gauge, (see Figure 9-10) 1
303-8617 Bar Gauge, (see Figure 9-10) 1
ELECTRICAL
303-4827 Water Temp. Sender, (see Figure 4-2) 1
298-8412 Transmission Temp Switch, (see Figure 4-1) 1
298-0402 Oil Press Switch, (see Figure 4-1) 1
299-0390 Oil Press Sender, (see Figure 4-1) 1
310-7936 Fuel Level Sender, (see Figure 4-4) 1
299-0326 Starter Relay, (see Figure 4-1) 1
298-7293 Backup Alarm, (see Figure 1-1) 1
304-2643 Ignition Switch, (see Figure 6-4) 1
298-6870 Horn, (see Figure 1-1) 1
MISC.
303-4864 Key 1
304-4563 Battery Disconnect Key 1
31200248 Operation & SafetyManual 1
31200292 Service Manual 1
31200256 Parts Manual 1
13-2 TL943 31200256

SECTION 14 PART NUMBER INDEX
PART NUMBER INDEX
Part Number Page Part Number Page Part Number Page Part Number Page
103-5916 .......................... 4-9 298-0419.......................... 4-4 298-0537 ........................ 11-5 298-1478 ........................ 8-17
124-7702 .......................... 4-9 298-0421........................ 4-13 298-0549 ........................ 10-5 298-1479 ........................ 8-17
130-1161 .......................... 4-9 298-0422........................ 4-17 298-0552 .......................... 6-3 298-1480 ........................ 8-23
175-4390 ........................ 10-3 298-0424.......................... 4-7 298-0559 .......................... 4-4 298-1481 ........................ 8-23
225-3141 .......................... 4-9 298-0425.......................... 4-4 298-0565 ...................... 12-15 298-1482 ........................ 8-17
254-2267 .......................... 4-9 298-0426........................ 4-17 298-0576 ........................ 11-7 298-1485 ........................ 8-13
268-3633 .......................... 4-9 298-0434...................... 10-13 298-0577 ...................... 10-13 298-1486 ........................ 8-17
297 ...... 1-9, 6-4, 8-27, 12-22, 298-0435........................ 4-15 298-1358 ........................ 2-19 298-1499 ........................ 8-21
12-27, 12-33 298-0439..... 4-25, 4-27, 4-29, 298-1359 .......................... 6-3 298-1534 ........................ 8-23
297-7008 ...................1-3, 6-4 4-31, 4-33, 4-35 298-1361 ........................ 9-33 298-1536 .......................... 1-3
297-7010 .......................... 6-3 298-0440..... 4-25, 4-27, 4-29, 298-1362 .......................... 6-4 298-1540 ........................ 4-11
297-7011 .......................... 4-3 4-31, 4-33, 4-35 298-1363 ........................ 9-15 298-1541 .......................... 4-9
297-7012 1-4, 6-3, 8-11, 8-19, 298-0441..... 4-25, 4-27, 4-29, 298-1366 ........................ 8-11 298-1559 ........................ 8-23
12-25 4-31, 4-33, 4-35 298-1367 .......................... 8-5 298-1560 ........................ 8-23
297-7019 ........................ 8-21 298-0442..... 4-25, 4-27, 4-29, 298-1370 ........................ 9-25 298-1577 .......................... 2-3
297-7020 ........................ 2-19 4-31, 4-33, 4-35 298-1371 .......................... 8-7 298-1578 ...................... 12-15
297-7021 .......................... 8-3 298-0443..... 4-25, 4-27, 4-29, 298-1381 .......................... 8-5 298-1579 ........................ 4-13
297-7029 ..........2-3, 4-15, 7-5 4-31, 4-33, 4-35 298-1393 ....... 5-3, 5-23, 8-23 298-1581 .......................... 7-3
297-7030 .....2-11, 4-13, 8-17, 298-0444............... 4-25, 4-27 298-1417 ........................ 9-25 298-1583 ...................... 12-18
8-23 298-0445............... 4-25, 4-27 298-1420 .......................... 8-5 298-1584 ...................... 12-25
297-7031 . 1-3, 4-11, 7-5, 7-7, 298-0446............... 4-25, 4-27 298-1421 .......................... 8-5 298-1585 ....... 6-3, 6-16, 8-11,
9-25 298-0447............... 4-25, 4-27 298-1422 .......................... 8-3 8-19, 12-25
297-7032 ........1-3, 2-11, 4-11 298-0448............... 4-25, 4-27 298-1425 .......................... 8-3 298-1586 ..1-3, 3-7, 4-15, 6-4,
297-7033 ........................ 3-11 298-0449............... 4-25, 4-27 298-1426 .......................... 8-5 7-3
297-7039 .......2-5, 2-15, 2-17, 298-0450............... 4-25, 4-27 298-1427 .......................... 8-3 298-1587 ...................... 12-18
2-19, 6-4, 9-7 298-0451........................ 4-41 298-1429 .......................... 8-7 298-1588 ..........1-4, 6-3, 8-19
297-7040 .......................... 1-4 298-0452........................ 4-41 298-1430 .......................... 8-7 298-1591 .......................... 6-4
297-7042 .......................... 8-5 298-0453........................ 4-41 298-1432 .......................... 8-3 298-1592 .......................... 2-5
297-7048 .......................... 4-4 298-0454........................ 4-41 298-1432 .......................... 8-3 298-1593 ............... 2-3, 12-18
297-7056 .................2-9, 2-13 298-0455........................ 4-41 298-1433 .......................... 8-9 298-1595 .......................... 8-3
297-7077 .................3-11, 9-9 298-0456........................ 4-41 298-1434 .......................... 8-9 298-1596 ................. 5-3, 5-23
297-7078 .......................... 9-3 298-0463.......... 5-3, 5-23, 7-5 298-1435 .......................... 8-9 298-1597 ............... 8-13, 8-17
297-7084 .......................... 1-4 298-0466..... 2-19, 8-17, 8-19, 298-1436 ........................ 8-11 298-1598 ............... 8-13, 8-17
297-7092 .......................... 4-3 8-23 298-1437 ........................ 8-11 298-1601 .......................... 8-9
297-7094 .......................... 4-4 298-0467.......................... 4-4 298-1438 .......................... 8-3 298-1602 ........................ 9-33
297-7096 .......................... 4-3 298-0468........................ 8-15 298-1439 .......................... 8-3 298-1609 .......................... 1-4
297-7098 .......................... 4-3 298-0470................... 8-3, 8-5 298-1441 ........................ 8-15 298-1610 ................. 5-3, 5-23
297-7102 .......................... 4-7 298-0471................... 7-5, 8-3 298-1442 ........................ 8-17 298-1612 2-3, 2-7, 2-15, 2-17,
297-7104 ..........4-3, 4-7, 4-17 298-0473........ 8-3, 8-11, 9-25 298-1443 ........................ 8-19 2-19, 3-11, 8-13,
297-7105 .......................... 4-7 298-0474.......................... 3-7 298-1444 ........................ 8-11 8-17
297-7107 ...................4-3, 4-7 298-0475... 3-7, 4-3, 8-3, 8-17 298-1446 ........................ 8-19 298-1627 ...................... 12-18
298 ..... 1-4, 1-5, 1-9, 4-7, 6-4, 298-0476........................ 8-13 298-1447 ........................ 8-19 298-1628 ..1-4, 2-5, 2-9, 2-11,
6-17, 6-19, 7-7, 298-0486........................ 9-25 298-1448 ........................ 8-15 2-13
8-21, 8-27, 9-27, 298-0492.......................... 8-3 298-1449 ........................ 8-15 298-1629 ..........2-5, 2-9, 2-13
10-8, 10-15, 298-0497................. 3-7, 8-17 298-1450 ........................ 8-13 298-1630 ................... 2-3, 3-7
12-22, 12-23, 298-0498................. 5-3, 5-23 298-1451 ........................ 8-13 298-1631 .......................... 1-4
12-27, 12-29, 298-0502............... 8-17, 8-23 298-1452 ........................ 8-15 298-1632 .......................... 5-3
12-33 298-0505............... 8-17, 8-23 298-1453 ........................ 8-15 298-1633 ................. 4-3, 6-17
298-0402 .......................... 4-4 298-0506........................ 8-23 298-1454 ........................ 8-17 298-1634 .......................... 7-3
298-0403 .......................... 7-5 298-0507........................ 3-11 298-1455 ........................ 8-17 298-1637 ........................ 4-13
298-0404 ........................ 10-3 298-0508.......................... 8-5 298-1456 .......................... 8-5 298-1638 ........................ 8-15
298-0405 ........................ 10-3 298-0516.......................... 4-3 298-1457 .......................... 8-5 298-1643 .......................... 6-3
298-0406 ........................ 10-3 298-0517.......................... 4-3 298-1461 .......................... 8-5 298-1645 ........................ 9-13
298-0407 ........................ 2-19 298-0520............... 8-17, 8-23 298-1462 .......................... 8-3 298-1646 .......................... 9-9
298-0408 ........................ 2-19 298-0526................... 4-4, 4-7 298-1463 .......................... 8-5 298-1647 .......................... 9-5
298-0413 ........................ 2-19 298-0528...................... 12-18 298-1464 ........................ 8-11 298-1650 ........................ 2-15
298-0414 ........................ 2-19 298-0529.......................... 6-4 298-1475 ...............8-17, 8-23 298-1651 ........................ 2-15
298-0416 ........................ 2-19 298-0530............... 4-15, 4-17 298-1476 ........................ 8-17 298-1652 .......................... 8-3
298-0418 ........................ 4-15 298-0532.......................... 4-3 298-1477 ........................ 8-23 298-1653 ........................ 9-11
31200256 TL943 14-1

PART NUMBER INDEX
298-1657 ............... 8-17, 8-23 298-1863 ................ 5-9, 5-29 298-7044 ...................... 12-18 298-7281...................... 12-25
298-1660 .......................... 3-7 298-1865 .............. 5-13, 5-33 298-7045 ...................... 12-18 298-7282.. 6-16, 12-18, 12-25
298-1663 ...9-3, 9-7, 9-9, 9-11 298-1866 .............. 5-11, 5-31 298-7046 .......................... 6-3 298-7283........................ 6-16
298-1666 .......................... 4-4 298-1867 .............. 5-11, 5-31 298-7048 ........................ 6-13 298-7285........................ 6-16
298-1674 ........................ 4-13 298-1868 .............. 5-11, 5-31 298-7050 ........................ 6-16 298-7286.......................... 6-4
298-1682 ...9-3, 9-7, 9-9, 9-11 298-1869 .............. 5-11, 5-31 298-7051 ........................ 6-16 298-7290........................ 6-16
298-1683 .......................... 7-5 298-1870 .............. 5-11, 5-31 298-7052 ........................ 6-16 298-7291...................... 12-19
298-1684 ........................ 4-15 298-1871 .............. 5-11, 5-31 298-7053 ........................ 6-16 298-7292.......................... 6-4
298-1695 ........................ 9-25 298-1872 .............. 5-13, 5-33 298-7054 ........................ 2-11 298-7293.......................... 1-3
298-1696 ........................ 4-15 298-1873 ........................5-13 298-7055 .......................... 3-7 298-7295.......................... 6-4
298-1697 ........................ 4-15 298-1874 ........................5-13 298-7057 ............... 2-17, 2-19 298-7296........................ 6-16
298-1724 .......................... 2-9 298-1875 ........................5-13 298-7064 .......................... 7-3 298-7300............... 8-13, 8-17
298-1728 ................... 2-5, 2-9 298-1876 ........................5-13 298-7065 .......................... 7-3 298-7302...................... 12-19
298-1730 ........................ 2-13 298-1877 .............. 5-15, 5-35 298-7066 ........................ 4-17 298-7303...................... 12-19
298-1732 ................... 2-5, 2-9 298-1878 .............. 5-17, 5-37 298-7071 .......................... 7-3 298-7304...................... 12-19
298-1736 ................... 2-5, 2-9 298-1879 .............. 5-17, 5-37 298-7073 ................... 2-5, 2-9 298-7305............. 8-13, 12-19
298-1737 ................... 2-5, 2-9 298-1880 .............. 5-17, 5-37 298-7074 ........................ 2-13 298-7306...................... 12-19
298-1738 .......................... 6-3 298-1881 .............. 5-17, 5-37 298-7077 ........................ 6-16 298-7311........................ 5-45
298-1739 ........................ 2-15 298-1883 .............. 5-17, 5-37 298-7082 .......................... 7-9 298-7311........................ 5-45
298-1740 .......................... 1-3 298-1884 ........................5-17 298-7091 ........................ 6-13 298-7312.......................... 2-7
298-1741 ................. 2-7, 8-23 298-6828 ......................10-13 298-7092 ........................ 6-13 298-7313........................ 2-15
298-1742 ................. 2-7, 8-23 298-6830 ................ 2-7, 8-23 298-7093 ........................ 6-13 298-7314.......................... 9-5
298-1744 ........................ 5-45 298-6831 ................ 2-3, 9-11 298-7098 ........................ 6-16 298-7343................. 4-7, 4-15
298-1744 ........................ 5-45 298-6832 ..........................3-7 298-7099 ...................... 12-11 298-7344........................ 4-39
298-1746 .......................... 1-3 298-6833 .............. 4-13, 6-17 298-7100 ...................... 12-25 298-7345........................ 4-45
298-1750 .......................... 1-3 298-6843 ........................6-16 298-7101 .......................... 6-4 298-7346............... 4-23, 4-43
298-1753 .......................... 7-3 298-6844 ........................9-13 298-7102 ........................ 6-16 298-7347............... 4-23, 4-43
298-1755 ...................... 12-18 298-6846 ........................9-23 298-7221 ...................... 10-13 298-7348...... 4-29, 4-31, 4-35
298-1758 ........................ 4-17 298-6848 ..........................8-9 298-7222 ............... 6-12, 6-13 298-7349........................ 4-23
298-1761 ...................... 12-19 298-6850 ........................10-3 298-7224 ........................ 4-11 298-7350........................ 4-45
298-1770 ..........6-3, 6-4, 6-16 298-6852 ..........................7-3 298-7225 .......................... 6-8 298-7351........................ 4-41
298-1771 ...................... 12-25 298-6857 ......................12-18 298-7228 ........................ 2-19 298-7352........................ 4-43
298-1772 .......................... 6-3 298-6858 ......................12-18 298-7229 ........................ 4-15 298-7354........................ 4-41
298-1773 ...................... 12-18 298-6860 ......................12-19 298-7233 ......4-29, 4-31, 4-35 298-7355........................ 2-19
298-1787 ................... 2-5, 2-9 298-6861 ..........................9-5 298-7234 ........................ 4-41 298-7356........................ 2-19
298-1788 .......................... 2-5 298-6862 ..........................2-7 298-7235 ......4-23, 4-37, 4-45 298-7358..... 3-11, 8-11, 8-19,
298-1789 ........................ 2-13 298-6865 ..........................5-3 298-7237 ........................ 4-23 9-13
298-1790 ........................ 2-13 298-6866 ......................12-18 298-7238 ........................ 4-29 298-7363.......... 1-3, 1-4, 10-5
298-1791 ........................ 5-43 298-6868 ..........................8-9 298-7239 ......4-23, 4-41, 4-43 298-7364.......... 4-3, 4-15, 6-4
298-1834 .......................... 2-9 298-6870 ..........................1-3 298-7240 ........................ 4-41 298-73653-7, 8-17, 8-23, 9-25
298-1835 .......................... 2-9 298-6906 ........................9-13 298-7241 ........................ 4-41 298-7367.......... 2-9, 6-4, 9-25
298-1836 ........................ 2-13 298-6907 ........................6-13 298-7243 ........................ 4-11 298-7368.......................... 4-3
298-1837 ........................ 2-13 298-6909 ........................9-13 298-7245 ................. 2-7, 8-23 298-7372........................ 6-16
298-1838 ........................ 2-13 298-6910 ......................12-25 298-7249 ........................ 8-15 298-7372...................... 12-25
298-1839 ..........2-5, 2-9, 2-13 298-6911 ......................12-18 298-7250 .......................... 7-3 298-7373................... 6-4, 7-3
298-1840 ..........2-5, 2-9, 2-13 298-6920 ........................2-15 298-7251 ........................ 4-11 298-7374 1-4, 2-3, 4-11, 4-13,
298-1841 ..........2-5, 2-9, 2-13 298-6925 ........................10-3 298-7254 ........................ 4-11 4-15, 4-17, 9-25
298-1842 .......................... 2-3 298-7010 ..........................7-3 298-7256 ........................ 4-23 298-7375........ 2-17, 2-19, 4-5
298-1843 .......................... 2-3 298-7013 ........................6-16 298-7257 ........................ 4-23 298-7378.......................... 4-3
298-1844 ........................ 11-5 298-7017 ..........................6-4 298-7258 ........................ 4-23 298-7380.. 1-4, 2-3, 2-7, 2-11,
298-1849 ...................... 12-15 298-7030 ..........................1-3 298-7259 ........................ 4-23 4-11, 4-13, 4-15,
298-1851 .......................... 9-5 298-7032 ........................2-15 298-7260 ........................ 4-23 7-5, 7-7, 8-17,
298-1853 ................. 5-7, 5-27 298-7034 ........................9-11 298-7261 ........................ 4-43 8-23, 9-13, 9-16,
298-1854 ................. 5-7, 5-27 298-7035 ........................9-11 298-7262 ........................ 6-16 9-20, 9-25
298-1855 ........5-7, 5-17, 5-27 298-7036 .................. 1-4, 6-3 298-7263 ........................ 6-16 298-7382. 2-7, 2-15, 8-5, 9-25
298-1857 .5-7, 5-9, 5-27, 5-29 298-7037 ........................4-15 298-7266 .......................... 8-9 298-7386................... 4-3, 4-7
298-1860 ................. 5-9, 5-29 298-7039 ..........................6-3 298-7274 ............... 5-19, 5-39 298-7387................... 4-3, 4-7
298-1861 ................. 5-9, 5-29 298-7041 ........................6-16 298-7275 .......................... 7-3 298-7388.......... 4-4, 4-7, 4-17
298-1862 ................. 5-9, 5-29 298-7042 ..........................6-3 298-7277 ........................ 6-16 298-7389................... 4-4, 4-7
14-2 TL943 31200256

PART NUMBER INDEX
298-7392 .. 3-11, 4-4, 9-7, 9-9 298-7902........................ 11-7 298-8049 . 1-3, 3-7, 7-3, 8-17, 298-8268 .......................... 1-4
298-7393 .......................... 9-3 298-7905.......................... 1-4 8-23, 9-16, 9-20, 298-8269 ...................... 10-13
298-7409 .......................... 9-9 298-7906.......................... 7-7 12-18 298-8274 ...................... 10-13
298-7410 ........................ 4-21 298-7908.......................... 7-7 298-8050 ........................ 9-25 298-8278 ........................ 2-15
298-7411 ........................ 4-21 298-7915.......................... 1-3 298-8051 .......................... 3-7 298-8279 .......................... 2-7
298-7412 .....4-25, 4-27, 4-29, 298-7916.......................... 3-7 298-8052 .......................... 1-3 298-8281 .......................... 1-4
4-31, 4-33, 4-35 298-7918.......................... 3-7 298-8053 .......................... 1-3 298-8282 ........................ 4-15
298-7413 ........................ 4-33 298-7919.......................... 3-7 298-8055 .......................... 2-3 298-8287 .......................... 9-9
298-7414 ........................ 4-37 298-7922...................... 12-13 298-8056 ........................ 2-15 298-8289 ................. 5-7, 5-27
298-7415 ........................ 4-39 298-7923.......................... 1-3 298-8058 .......................... 2-3 298-8290 ...................... 12-15
298-7416 ........................ 4-39 298-7929.......................... 8-5 298-8060 .......................... 2-3 298-8291 ........................ 5-17
298-7417 ........................ 4-41 298-7930.......................... 2-7 298-8064 .......................... 2-3 298-8292 ........................ 5-17
298-7418 ........................ 4-43 298-7931........................ 6-16 298-8066 ...................... 12-18 298-8293 ........................ 5-17
298-7419 ........................ 4-43 298-7973........................ 9-23 298-8067 ..... 2-7, 8-23, 12-25 298-8294 ........................ 5-17
298-7422 .......................... 9-7 298-7974.......................... 4-4 298-8122 ........................ 4-15 298-8295 ............... 5-19, 5-39
298-7428 ...............5-17, 5-37 298-7977........................ 6-16 298-8124 .......................... 1-3 298-8296 ............... 5-19, 5-39
298-7429 ...............5-17, 5-37 298-7980........................ 4-11 298-8131 .......................... 9-9 298-8297 ............... 5-19, 5-39
298-7432 .......................... 5-3 298-7981........................ 4-13 298-8133 .......................... 6-4 298-83005-9, 5-21, 5-29, 5-41
298-7436 .................8-5, 8-13 298-7988........................ 8-19 298-8141 .......................... 6-3 298-8301 ........................ 5-33
298-7437 ......2-19, 8-17, 8-23 298-7989.......................... 6-3 298-8145 ........................ 4-17 298-8304 ........................ 9-23
298-7438 ........................ 8-21 298-7991................... 1-3, 7-3 298-8149 .......................... 6-3 298-8305 ........................ 9-23
298-7439 ........................ 8-23 298-7993............ 1-3, 6-4, 7-3 298-8156 ........................ 4-17 298-8306 ........................ 9-23
298-7439 ........................ 8-17 298-7994........................ 4-15 298-8157 ........................ 8-19 298-8307 ........................ 9-23
298-7833 ........................ 8-19 298-7995.. 3-7, 6-3, 6-16, 8-5, 298-8164 .......................... 7-3 298-8308 ........................ 9-23
298-7834 ..........6-16, 8-5, 8-7 8-7, 8-13 298-8170 ........................ 9-31 298-8309 ........................ 9-23
298-7840 .................1-3, 4-13 298-7997...................... 12-15 298-8173 ........................ 5-43 298-8310 ........................ 9-23
298-7841 ......4-13, 4-15, 10-3 298-7998...................... 12-15 298-8205 .......................... 1-3 298-8316 .......................... 9-7
298-7843 ...............9-25, 10-3 298-8000...................... 12-18 298-8211 .......................... 2-9 298-8379 .......................... 4-5
298-7844 ........................ 6-16 298-8002........................ 9-13 298-8212 .......................... 2-9 298-8380 .......................... 4-5
298-7845 .......................... 1-3 298-8003.......................... 8-9 298-8229 .......................... 2-5 298-8410 .......................... 4-3
298-7847 .......................... 1-4 298-8004.......................... 2-5 298-8230 .......................... 2-5 298-8412 .......................... 4-3
298-7848 ...........10-13, 12-25 298-8005.......................... 2-9 298-8232 ........................ 2-11 298-8435 .......................... 4-5
298-7850 ...................... 12-25 298-8006.......................... 2-5 298-8233 ........................ 2-11 298-8438 ........................ 11-4
298-7852 .......................... 1-7 298-8007........................ 9-25 298-8234 .......................... 2-3 298-8576 .......................... 2-7
298-7853 ........................ 10-3 298-8008.......................... 2-7 298-8235 .......................... 2-7 298-8581 .......................... 1-3
298-7854 ........................ 4-15 298-8009.......................... 2-3 298-8237 .......................... 5-3 298-8584 ........................ 6-16
298-7859 ...............5-13, 5-33 298-8010.......................... 2-3 298-8238 .......................... 2-3 298-8588 ........................ 9-25
298-7860 ........................ 5-33 298-8011.......................... 1-4 298-8239 ........................ 8-23 298-8589 ........................ 6-16
298-7861 ...............5-11, 5-31 298-8014................. 2-5, 2-13 298-8240 ...................... 12-18 298-8590 ........................ 6-16
298-7862 ...............5-11, 5-31 298-8018........................ 2-11 298-8241 .......................... 1-4 298-8591 ........................ 4-11
298-7863 ...............5-11, 5-31 298-8020.......................... 2-9 298-8243 ........................ 4-15 298-8592 .......................... 7-3
298-7864 ...............5-11, 5-31 298-8021.......... 2-5, 2-9, 2-13 298-8245 ........................ 9-25 298-8593 .......................... 7-3
298-7865 ...............5-11, 5-31 298-8022........................ 6-16 298-8248 ...................... 12-25 298-8596 ........................ 12-5
298-7866 ...............5-11, 5-31 298-8024.......................... 7-3 298-8250 ........................ 4-11 298-8599 ........................ 5-43
298-7867 ........................ 5-17 298-8028.......................... 2-3 298-8251 .......................... 2-7 298-8603 ........................ 4-13
298-7870 ........................ 5-17 298-8030................. 2-7, 8-23 298-8252 .......................... 2-7 298-8604 ...................... 12-15
298-7871 .................5-9, 5-29 298-8031.......................... 7-3 298-8253 ........................ 2-15 298-8608 .......................... 6-3
298-7872 .................5-9, 5-29 298-8032........................ 6-16 298-8254 ........................ 2-11 298-8609 .......................... 6-3
298-7875 .......................... 1-3 298-8033........................ 9-25 298-8255 .......................... 2-7 298-8614 ...................... 12-18
298-7876 ......4-23, 4-41, 4-43 298-8034.......................... 1-3 298-8256 .................2-7, 8-23 298-8618 .......................... 9-5
298-7877 ......4-23, 4-37, 4-43 298-8035........................ 9-25 298-8257 ........................ 2-15 298-8619 .......................... 2-3
298-7879 .......................... 6-3 298-8039...................... 12-25 298-8259 .......................... 2-3 298-8620 ........................ 2-15
298-7880 .......................... 6-3 298-8041.......................... 6-3 298-8260 .......................... 2-9 298-8621 ........................ 2-11
298-7881 ........................ 4-23 298-8042........................ 4-11 298-8261 ......... 2-5, 2-9, 2-13 298-8622 ........................ 2-15
298-7890 .......................... 4-4 298-8043.......................... 6-3 298-8262 ........................ 2-13 298-8623 .......................... 2-7
298-7892 .......................... 8-7 298-8045...................... 12-18 298-8263 .......................... 2-3 298-8624 .......................... 5-5
298-7896 .............6-16, 12-19 298-8046............... 9-16, 9-20 298-8265 ...................... 10-13 298-8624 .......................... 5-5
298-7897 .......................... 1-3 298-8047............... 6-3, 12-25 298-8266 .......................... 6-3 298-8625 ........................ 5-25
298-7901 ........................ 11-7 298-8048.......................... 1-3 298-8267 .......................... 1-4 298-8626 ........................ 9-11
31200256 TL943 14-3

PART NUMBER INDEX
298-8627 .......................... 9-3 299-0218 ........................9-11 299-0352 ........................ 4-15 299-0591........................ 4-45
298-8631 ........................ 9-25 299-0219 ................ 5-7, 5-27 299-0353 ........................ 4-13 299-0593........................ 4-21
298-8632 ........................ 9-27 299-0220 ................ 5-7, 5-27 299-0354 ................. 1-4, 11-5 299-0594..... 4-25, 4-27, 4-29,
298-8633 ........................ 9-25 299-0221 ................ 5-7, 5-27 299-0356 .......................... 8-5 4-31, 4-35
298-8636 ............... 8-19, 8-23 299-0223 ................ 5-9, 5-29 299-0359 ........................ 4-43 299-0595........................ 4-29
298-8637 .......................... 7-5 299-0228 ................ 5-9, 5-29 299-0360 ...................... 12-25 299-0596............... 4-29, 4-37
298-8641 .......................... 1-3 299-0230 ........................5-13 299-0361 ...................... 12-13 299-0597........................ 4-31
298-8642 ........................ 4-13 299-0231 ........................5-13 299-0362 .......................... 3-7 299-0598..... 4-25, 4-27, 4-31,
298-8644 .......................... 6-3 299-0232 .............. 5-13, 5-33 299-0363 ........................ 6-13 4-35
298-8645 .......................... 7-9 299-0233 ........................5-13 299-0370 .......................... 6-4 299-0599............... 4-25, 4-27
298-8648 .......................... 9-7 299-0234 ........................5-13 299-0373 ........................ 4-13 299-0600............... 4-25, 4-27
298-8649 .......................... 9-9 299-0235 .............. 5-15, 5-35 299-0376 ........................ 9-25 299-0601........................ 4-33
298-8650 .......................... 9-9 299-0236 .............. 5-15, 5-35 299-0378 .......................... 4-4 299-0602............... 4-25, 4-27
298-8651 .......................... 9-7 299-0237 ........................5-17 299-0387 .......................... 1-4 299-0603........................ 4-35
298-8669 ........................ 6-11 299-0238 ........................5-17 299-0388 ...................... 12-18 299-0604...... 4-25, 4-27, 4-35
298-8720 ........................ 2-11 299-0239 ........................5-17 299-0390 .......................... 4-4 299-0605............... 4-25, 4-27
298-8722 ........................ 6-11 299-0240 .............. 5-17, 5-37 299-0392 ........................ 4-17 299-0606........................ 4-41
298-8724 ........................ 2-17 299-0241 .............. 5-17, 5-37 299-0395 .......................... 6-3 299-0635........................ 7-11
298-8725 ........................ 4-15 299-0242 .............. 5-17, 5-37 299-0396 ........................ 9-13 299-0636........................ 7-11
298-8727 ........................ 4-15 299-0243 .............. 5-19, 5-39 299-0398 ...................... 12-25 299-0637........................ 4-21
298-8728 ........................ 4-15 299-0244 .............. 5-19, 5-39 299-0400 ........................ 4-11 299-0638........................ 4-21
298-8729 ........................ 4-15 299-0245 .............. 5-19, 5-39 299-0402 .......................... 1-3 299-0639........................ 4-21
298-8732 .......................... 4-4 299-0246 .............. 5-21, 5-41 299-0468 ........................ 4-37 299-0640........................ 4-25
298-8733 .......................... 4-4 299-0247 .............. 5-21, 5-41 299-0469 ........................ 4-23 299-0641..... 4-25, 4-27, 4-29,
298-8734 ............... 2-17, 2-19 299-0248 .............. 5-21, 5-41 299-0470 ........................ 4-45 4-31, 4-33, 4-35
298-8737 .......................... 4-7 299-0250 ........................5-37 299-0479 ........................ 4-19 299-0642..... 4-25, 4-27, 4-29,
298-8738 .......................... 4-7 299-0251 ..........................9-3 299-0485 ............... 5-19, 5-39 4-31, 4-33, 4-35
298-8740 .......................... 4-7 299-0254 .................. 9-7, 9-9 299-0487 ........................ 9-23 299-0643..... 4-25, 4-27, 4-29,
298-8743 ........................ 11-7 299-0255 ..........................9-7 299-0488 ............... 5-11, 5-31 4-31, 4-33, 4-35
298-8744 ...................... 12-18 299-0256 ..........................9-9 299-0498 .......................... 7-9 299-0644........................ 4-27
298-8745 .......................... 7-5 299-0257 ..........................9-9 299-0499 .......................... 9-7 299-0645........................ 4-31
298-8761 .......................... 6-3 299-0271 ..........................4-3 299-0500 ........................ 9-23 299-0646........................ 4-33
298-8766 ........... 12-19, 12-25 299-0285 ........................2-19 299-0507 ........................ 9-23 299-0647........................ 4-33
298-8774 .......................... 7-3 299-0303 ..........................4-7 299-0515 .......................... 9-3 299-0648........................ 4-33
298-8780 ........................ 5-45 299-0304 ........................4-17 299-0516 .......................... 9-5 299-0649........................ 4-33
298-8780 ........................ 5-45 299-0305 ........................2-17 299-0517 ........................ 9-11 299-0650...... 4-33, 4-37, 4-45
298-8781 ........................ 5-45 299-0306 ........................9-35 299-0520 ............... 5-15, 5-35 299-0651........................ 4-35
298-8781 ........................ 5-45 299-0307 ........................2-19 299-0521 ........................ 9-23 299-0652........................ 4-37
298-8789 ........................ 4-17 299-0308 ........................2-19 299-0522 ........................ 9-23 299-0653........................ 4-37
298-8790 .......................... 7-3 299-0309 ..........................4-3 299-0523 ............... 9-16, 9-20 299-0654........................ 4-37
298-8797 .......................... 1-4 299-0310 ........................9-25 299-0524 ............... 9-16, 9-20 299-0655........................ 4-37
298-8809 .......................... 2-7 299-0311 ........................9-23 299-0525 ............... 9-15, 9-19 299-0656........................ 4-39
298-8810 .......................... 9-3 299-0314 ........................5-43 299-0526 ............... 9-16, 9-20 299-0657........................ 4-39
298-8811 .......................... 9-3 299-0315 ........................5-43 299-0527 ............... 9-16, 9-20 299-0658........................ 4-39
298-8813 .......................... 5-3 299-0321 ........................4-19 299-0528 ................... 9-3, 9-5 299-0659........................ 4-39
299 1-9, 6-4, 6-19, 9-27, 10-8, 299-0325 .. 6-13, 6-17, 10-13, 299-0529 .......................... 9-7 299-0660........................ 4-39
10-15, 12-18, 12-19, 12-25 299-0530 .......................... 9-9 299-0661........................ 4-41
12-22, 12-27, 299-0326 ..........................4-4 299-0535 ........................ 2-15 299-0662........................ 4-41
12-33 299-0328 ........................6-17 299-0537 ........................ 8-23 299-0663........................ 4-41
299-0208 ..........7-7, 8-3, 8-11 299-0331 ........................6-16 299-0539 ........................ 8-17 299-0686.......................... 9-7
299-0209 .......................... 7-9 299-0333 ........................6-16 299-0544 ...................... 12-15 299-0765.......................... 9-7
299-0210 ................. 7-9, 7-11 299-0334 ..........................1-3 299-0545 ...................... 12-15 299-0799................. 5-7, 5-27
299-0211 .......................... 9-3 299-0338 ......................12-18 299-0546 ...................... 12-15 299-0800................. 5-7, 5-27
299-0212 .......................... 9-3 299-0339 ......................12-18 299-0547 ...................... 12-15 299-0801................. 5-7, 5-27
299-0213 .......................... 9-5 299-0341 . 6-16, 12-18, 12-25 299-0549 ................... 1-3, 6-3 299-0802................. 5-7, 5-27
299-0214 .......................... 9-5 299-0342 ......................12-18 299-0558 ........................ 7-11 299-0803................. 5-9, 5-29
299-0215 .......................... 9-5 299-0346 ............ 6-16, 12-25 299-0559 ........................ 7-11 299-0804................. 5-9, 5-29
299-0216 .......................... 9-5 299-0347 ......................12-18 299-0560 .......................... 7-5 299-0805............... 5-15, 5-35
299-0217 ........................ 9-11 299-0349 ......................12-18 299-0562 .......................... 7-5 299-0806............... 5-17, 5-37
14-4 TL943 31200256

PART NUMBER INDEX
299-0807 ........................ 5-33 299-0986.......................... 7-9 299-7162 ...............5-11, 5-31 9-3, 9-5, 9-11,
299-08215-7, 5-15, 5-27, 5-35 299-0987............... 9-15, 9-19 299-7163 ...............5-11, 5-31 9-13, 9-15, 9-16,
299-0822 ...............5-13, 5-33 299-0988............... 9-15, 9-19 299-7165 ...............5-17, 5-37 9-19, 9-20, 9-23,
299-0823 ........................ 5-33 299-0989............... 9-15, 9-19 299-7166 ...............5-17, 5-37 9-25, 9-33,
299-0824 ...............5-13, 5-33 299-0992............... 9-15, 9-19 299-7167 ...............5-17, 5-37 10-13, 12-15
299-0825 ...............5-11, 5-31 299-0993............... 9-16, 9-20 299-7168 ...............5-19, 5-39 303-4769 .......................... 4-3
299-0826 ...............5-11, 5-31 299-0994............... 9-16, 9-20 299-7169 ...............5-19, 5-39 303-4774 .......................... 4-3
299-0827 ...............5-15, 5-35 299-0995................... 9-3, 9-5 299-7170 ...............5-21, 5-41 303-4776 .......................... 4-3
299-0828 ...............5-19, 5-39 299-1286........................ 8-23 299-7171 ........................ 5-37 303-4777 .......................... 4-7
299-0834 .......................... 7-9 299-1323........................ 9-13 299-7172 ........................ 9-23 303-4778 .......................... 4-7
299-0835 ........................ 4-33 299-1328...................... 10-13 299-7173 ........................ 9-23 303-4779 .......................... 1-4
299-0836 ........................ 4-21 299-1334.......................... 5-3 299-7174 ........................ 9-23 303-4782 ................. 3-3, 3-11
299-0839 ...............4-39, 4-41 299-1335........................ 5-23 299-7177 ........................ 4-13 303-4785 .......................... 4-3
299-0840 ........................ 4-39 299-1336........................ 9-25 299-7183 .......................... 9-7 303-4787 .......................... 4-7
299-0841 .....4-25, 4-27, 4-29, 299-1339.......................... 7-5 300 ................................... 7-7 303-4789 .......................... 4-4
4-31, 4-33, 4-35 299-1340........................ 4-11 300-60782-19, 3-7, 3-11, 8-24 303-4790 .......................... 4-4
299-0842 ........................ 4-15 299-1344........................ 4-15 300-60792-19, 3-7, 3-11, 8-24 303-4792 .......................... 4-4
299-0848 ........................ 9-23 299-1345........................ 4-15 300-6080 ........................ 8-11 303-4797 .......................... 7-3
299-0850 ...........12-18, 12-25 299-1349........................ 2-19 300-6082 ...................4-3, 4-7 303-4798 ........ 1-3, 8-9, 12-18
299-0852 ........................ 9-13 299-1351........................ 2-19 300-6084 ...............2-19, 8-24 303-4799 ........... 12-13, 12-15
299-0859 ...................9-7, 9-9 299-6614.......................... 4-3 300-6090 ........................ 4-13 303-4800 ...................... 12-15
299-0860 ........................ 6-13 299-6617........... 12-24, 12-25 300-6092 ...................... 10-13 303-4801 .......................... 7-3
299-0896 ........................ 4-23 299-6620...... 4-29, 4-31, 4-35 300-6095 ...............2-19, 8-24 303-4802 .......................... 8-7
299-0897 ........................ 4-39 299-6621........................ 4-41 300-6097 ........................ 9-25 303-4803 ................. 8-7, 9-33
299-0898 ........................ 4-41 299-6623........................ 2-19 300-6101 ........................ 8-15 303-4804 .......................... 8-7
299-0899 ........................ 4-21 299-6624........................ 2-19 300-6103 ...............2-19, 8-24 303-4805 ........................ 4-11
299-0900 ........................ 4-43 299-6632.......................... 7-5 300-6106 .......................... 8-5 303-4809 .......................... 2-3
299-0912 ........................ 4-13 299-6635........................ 4-39 300-6107 .......................... 6-3 303-4810 .......................... 2-7
299-0913 .......................... 7-5 299-6636........................ 4-41 300-6108 ...............7-3, 12-15 303-4819 ........................ 11-5
299-0915 ........................ 7-11 299-6637........................ 6-11 300-6118 .......................... 1-3 303-4821 .......................... 4-4
299-0916 ........................ 7-11 299-6644..... 2-19, 8-17, 8-21, 300-6125 .......................... 6-3 303-4826 .......................... 4-4
299-0917 ........................ 7-11 8-23 301 ................................... 3-5 303-4827 .......................... 4-7
299-0918 ........................ 4-21 299-6646........................ 6-16 301-9752 .......................... 3-5 303-4828 ........................ 10-5
299-0919 ........................ 4-41 299-6648........................ 12-3 301-9755 .......................... 3-5 303-4829 ........................ 10-5
299-0920 ........................ 4-43 299-6654...................... 12-18 301-9756 .......................... 3-5 303-4831 ........................ 10-5
299-0921 ........................ 6-11 299-6669.......................... 7-3 301-9757 .......................... 3-3 303-4836 .......................... 1-4
299-0922 ........................ 6-11 299-6680.......................... 2-7 301-9758 .......................... 3-3 303-4841 ........................ 12-3
299-0924 ........................ 6-11 299-6683........................ 8-23 303 .... 6-19, 8-11, 8-21, 8-27, 303-4844 ........................ 4-13
299-0925 ........................ 6-11 299-7086........................ 4-45 10-8, 12-22, 303-4845 ........................ 4-13
299-0927 ........................ 6-11 299-7090........................ 4-23 12-27, 12-33 303-4846 ........................ 4-13
299-0928 ........................ 6-11 299-7091........................ 4-23 303-4737 .......................... 3-7 303-4864 ........ 6-9, 6-13, 13-2
299-0941 .................5-7, 5-27 299-7092........................ 4-39 303-4741 .................3-3, 3-11 303-4865 .......................... 6-3
299-0946 .......................... 8-5 299-7093................. 5-9, 5-29 303-4742 .......................... 4-3 303-4871 ........................ 8-21
299-0949 . 6-16, 8-3, 8-5, 8-7, 299-7098........................ 9-23 303-4743 .......................... 4-3 303-4872 ........................ 8-21
8-13 299-7099........................ 4-15 303-4747 .......................... 4-4 303-4873 ........................ 8-21
299-0953 .......................... 7-9 299-7101................. 5-7, 5-27 303-4748 .......................... 4-4 303-4874 ........................ 8-21
299-0954 .......................... 7-9 299-71035-7, 5-17, 5-27, 5-37 303-4749 ........................ 10-5 303-4875 ........................ 8-21
299-0960 .................7-9, 7-11 299-7116........................ 9-13 303-4752 ...................... 10-11 303-4876 ........................ 8-21
299-0964 ........................ 9-23 299-7132........................ 6-13 303-4753 .......................... 4-4 303-4877 ........................ 8-21
299-0966 .......................... 7-9 299-7144........................ 7-11 303-4755 .......................... 3-7 303-4878 ........................ 8-21
299-0967 .......................... 7-9 299-7148.......................... 6-8 303-4758 .......................... 4-4 303-4885 ........................ 11-7
299-0970 .......................... 7-9 299-7150.......................... 9-5 303-4759 .......................... 8-5 303-4886 ........................ 11-7
299-0976 ........................ 7-11 299-7151.......................... 9-7 303-4762 ........................ 8-21 303-4890 .......................... 1-4
299-0977 .......................... 9-7 299-7152........................ 9-31 303-4763 .......................... 4-3 303-4899 ........................ 8-17
299-0980 ........................ 5-11 299-7154........................ 9-23 303-4765 ........................ 9-25 303-4900 ........................ 8-23
299-0981 ........................ 5-13 299-7155........................ 9-23 303-4766 ........................ 9-25 303-4906 ........................ 11-4
299-0982 ........................ 5-13 299-7156................. 5-7, 5-27 303-4768 ... 1-3, 1-4, 2-5, 2-9, 303-4907 ................. 8-3, 8-21
299-0983 ...............5-17, 5-37 299-7159........................ 5-17 5-7, 5-9, 5-27, 303-4909 ........................ 11-5
299-0984 ........................ 5-31 299-7161................. 5-7, 5-27 5-29, 6-3, 8-5, 303-4926 ............... 2-17, 2-19
31200256 TL943 14-5

PART NUMBER INDEX
303-4938 ........................ 2-15 303-8599 ........................6-16 304-2261 ........................ 9-31 304-2602............... 5-17, 5-37
303-4939 ........................ 11-5 303-8600 ........................6-17 304-2263 ........................ 9-31 304-2604.......................... 4-7
303-4940 ........................ 11-7 303-8601 ........................6-17 304-2266 ........................ 12-5 304-2605........................ 4-41
303-4941 ........................ 11-5 303-8610 ..........................7-5 304-2267 ........................ 12-5 304-2607...................... 10-11
303-4942 ........................ 11-5 303-8611 ..........................6-9 304-2268 ........................ 12-9 304-2608...................... 10-11
303-4943 ........................ 11-7 303-8612 ..........................6-8 304-2297 .......................... 7-3 304-2609...................... 10-11
303-4944 ........................ 11-5 303-8613 ..........................6-8 304-2298 .......................... 7-3 304-2611...................... 10-11
303-4945 ........................ 11-5 303-8614 ..........................6-8 304-2300 .......................... 6-8 304-2612........................ 6-13
303-4946 ........................ 11-4 303-8615 ..........................6-8 304-2301 .......................... 6-8 304-2613........................ 6-13
303-4947 ........................ 11-5 303-8616 ........................9-25 304-2302 ........................ 12-5 304-2614........................ 4-45
303-4948 ........................ 11-5 303-8617 ........................9-25 304-2303 ........................ 12-5 304-2615........................ 4-45
303-4949 ........................ 11-5 303-8618 ..........................6-8 304-2304 ........................ 12-5 304-2617........................ 4-45
303-4950 ........................ 11-5 303-8619 ..........................6-8 304-2305 ........................ 12-5 304-2618.......................... 1-4
303-4951 .......................... 4-3 303-8624 ..........................6-8 304-2306 ........................ 12-5 304-2626........................ 6-11
303-4952 .......................... 4-3 303-8625 ..........................6-8 304-2307 ........................ 12-5 304-2628........................ 9-23
303-4953 .......................... 4-3 303-8626 ..........................6-8 304-2308 ........................ 12-5 304-2631........................ 4-45
303-4956 .......................... 1-4 303-8627 ..........................6-8 304-2309 ........................ 12-5 304-2632..... 4-25, 4-27, 4-29,
303-4957 ................. 3-3, 3-11 303-8628 ..........................6-8 304-2310 ........................ 12-5 4-31, 4-33, 4-35
303-4958 ................. 3-3, 3-11 303-8629 ..........................6-8 304-2311 ........................ 12-5 304-2633..... 4-25, 4-27, 4-29,
303-4962 ........................ 11-4 303-8630 ..........................6-8 304-2312 ........................ 12-5 4-31, 4-33, 4-35
303-4963 ........................ 11-4 303-8631 ..........................6-8 304-2313 ........................ 12-5 304-2634..... 4-25, 4-27, 4-29,
303-4964 ........................ 11-7 303-8632 ..........................6-8 304-2314 ........................ 12-5 4-31, 4-33, 4-35
303-4965 .......................... 1-4 303-8633 ..........................6-8 304-2315 ........................ 12-5 304-2635..... 4-25, 4-27, 4-29,
303-4974 ........................ 9-31 303-8634 ..........................6-8 304-2316 ........................ 12-5 4-31, 4-33, 4-35
303-4978 .......................... 6-8 303-8635 ..........................6-8 304-2317 ........................ 12-5 304-2636.......................... 6-9
303-4987 ........................ 4-43 303-8636 ..........................6-9 304-2318 ........................ 12-5 304-2637.......................... 6-9
303-4988 ........................ 3-11 303-8637 ..........................6-9 304-2319 ........................ 12-5 304-2638.......................... 6-8
303-4988 .......................... 3-3 303-8638 ..........................6-9 304-2320 ........................ 12-5 304-2639.......................... 6-8
303-4989 .......................... 1-3 303-8639 ..........................6-9 304-2321 ........................ 12-5 304-2640.......................... 6-9
303-4997 ...................... 10-11 303-8640 ..........................6-9 304-2322 ........................ 12-5 304-2641........................ 6-13
303-4999 .......................... 3-7 303-8641 ..........................6-9 304-2323 ........................ 12-5 304-2642........................ 6-13
303-8560 ........................ 4-21 303-8642 ..........................6-9 304-2324 ........................ 12-5 304-2643........................ 6-13
303-8561 ........................ 4-45 303-8643 ..........................6-9 304-2325 ........................ 12-5 304-2644........................ 6-13
303-8562 ............... 4-25, 4-27 303-8644 ..........................6-9 304-2326 ........................ 12-5 304-2645.......................... 6-9
303-8563 ............... 4-25, 4-27 303-8645 ..........................6-9 304-2327 ........................ 12-5 304-2647...................... 10-11
303-8564 ................. 5-9, 5-29 303-8646 ..........................6-9 304-2328 ........................ 12-5 304-2648.......................... 6-9
303-8565 ........................ 9-33 303-8647 ..........................6-9 304-2329 ........................ 12-5 304-2649.......................... 6-9
303-8568 ........................ 4-45 303-8648 ..........................6-8 304-2330 ........................ 12-6 304-2652........................ 4-11
303-8570 ................. 5-9, 5-29 303-8649 ..........................6-8 304-2331 ........................ 12-6 304-2653........................ 12-5
303-8571 ................. 5-9, 5-29 303-8650 ........................12-5 304-2332 ........................ 12-6 304-2654........................ 12-5
303-8572 ................. 5-9, 5-29 303-8651 ........................12-5 304-2333 ........................ 12-6 304-2655........................ 12-5
303-8578 .......................... 6-9 303-8652 ........................12-5 304-2334 ........................ 12-6 304-2657........................ 9-33
303-8579 .......................... 6-8 303-8653 ........................12-5 304-2565 ........................ 6-16 304-2660...................... 12-13
303-8581 ................... 6-8, 6-9 303-8654 ..........................1-3 304-2567 .......................... 4-3 304-3167........................ 2-15
303-8582 .......................... 6-8 303-8656 ........................12-9 304-2581 .......................... 3-7 304-3170........................ 6-17
303-8583 .......................... 6-9 303-8658 ........................9-33 304-2582 .......................... 3-7 304-3176........................ 2-17
303-8585 .......................... 6-8 303-8660 ..........................1-3 304-2583 .......................... 3-7 304-3180........................ 12-5
303-8586 .......................... 6-9 303-8662 ........................6-13 304-2584 .......................... 8-3 304-3181.......................... 6-8
303-8587 .......................... 6-9 303-8667 ..........................6-8 304-2585 .......................... 8-3 304-3182........................ 12-5
303-8588 .......................... 6-9 303-8669 ..........................1-3 304-2586 .......................... 8-3 304-3183........................ 12-5
303-8589 .......................... 6-9 303-8670 ..........................1-4 304-2587 .......................... 8-3 304-3184........................ 12-6
303-8590 .......................... 6-8 303-8671 ......................10-11 304-2588 .......................... 8-3 304-3185........................ 12-6
303-8591 .......................... 6-8 303-8672 ......................10-11 304-2589 .......................... 8-3 304-3186........................ 12-6
303-8592 .......................... 6-8 304 3-9, 6-4, 6-19, 9-27, 9-37, 304-2592 ........................ 10-5 304-3187...................... 12-11
303-8593 .......................... 6-8 10-8, 12-22, 304-2595 ........................ 2-19 304-3188...................... 12-11
303-8594 .......................... 6-8 12-29, 12-33 304-2596 ........................ 4-45 304-3189...................... 12-11
303-8595 .......................... 6-8 304-2246 ........................9-23 304-2597 ............... 4-25, 4-27 304-3190........................ 12-9
303-8596 .......................... 6-8 304-2259 ........................9-31 304-2598 ............... 4-25, 4-27 304-3191........................ 12-9
303-8597 .......................... 6-8 304-2260 ........................9-31 304-2599 ............... 4-25, 4-27 304-3192........................ 12-9
14-6 TL943 31200256

PART NUMBER INDEX
304-3194 ........................ 12-9 309-4321........................ 3-11
304-3195 ........................ 12-9 309-4322........................ 3-11
304-3196 ........................ 12-9 309-4323........................ 3-11
304-3197 ........................ 12-9 310-6250........................ 3-13
304-3198 ........................ 12-9 310-6251........................ 3-13
304-3199 ........................ 12-9 311 ...... 3-5, 4-45, 6-19, 12-35
304-3200 ........................ 12-9 312 .......................... 4-7, 11-3
304-3201 ........................ 12-9 313 ........................ 6-19, 11-3
304-3202 ........................ 12-9 314 ..... 4-45, 6-19, 11-3, 11-4,
304-3203 ........................ 12-9 11-5, 11-7
304-3204 ........................ 12-9 315 ............... 1-4, 9-13, 12-27
304-3217 ........................ 6-13 318 ................................. 11-3
304-3230 .................5-7, 5-27 4520368......................... 5-45
304-3231 .......................... 5-7 4520369......................... 5-45
304-3232 ...............5-13, 5-33 4520370......................... 5-45
304-3782 ........................ 9-19 4520371......................... 5-45
304-3797 ........................ 4-11 4520374......................... 5-45
304-3798 .......................... 6-9 4520375......................... 5-45
304-3799 .......................... 6-8 4520449......................... 5-45
304-3800 .......................... 6-9 4520450......................... 5-45
304-3807 ........................ 9-23 4520451......................... 5-45
304-3810 ........................ 4-11 4520453......................... 5-45
304-3812 ........................ 12-5 4520455......................... 5-45
304-3815 .......................... 6-8 4520456......................... 5-45
304-3816 ........................ 12-6 4520458......................... 5-45
304-3817 ........................ 12-6 4520459......................... 5-45
304-3823 ........................ 2-15 4520461......................... 5-45
304-4553 ........................ 8-21 4520462......................... 5-45
304-4561 .................5-9, 5-29 7W2326 ........................... 4-9
304-4563 ...............10-5, 13-2 8780036......................... 5-45
304-4572 .......................... 7-3 8780045......................... 5-45
304-4573 ........................ 12-5 8780048......................... 5-45
304-4574 ........................ 12-5 8780050......................... 5-45
304-4575 ........................ 12-5 8780264......................... 5-45
304-4576 ........................ 12-5 91405035....................... 5-45
304-4577 ........................ 12-5 91405036....................... 5-45
304-4578 ........................ 12-5 91475031....................... 5-45
304-4580 .......................... 6-9 91475032....................... 5-45
305 .. 6-19, 8-21, 10-8, 12-18, 91475054....................... 5-45
12-22, 12-27, 91475055....................... 5-45
12-29, 12-33 91475093....................... 5-45
305-3770 ...............11-3, 11-7 91475105....................... 5-45
305-3783 .......................... 3-3 91515056....................... 5-45
305-3784 .......................... 3-3 91515066....................... 5-45
305-3785 .......................... 3-3 91535017....................... 5-45
305-3786 .......................... 3-3 91535019....................... 5-45
305-3791 ........................ 11-5 9L0895 ............................. 4-9
305-5454 ...................... 12-18
305-6015 ........................ 9-35
309 ................................. 6-19
309-4311 ........................ 3-11
309-4312 ........................ 3-11
309-4313 ........................ 3-11
309-4315 ........................ 3-11
309-4316 ........................ 3-11
309-4317 ........................ 3-11
309-4318 ........................ 3-11
309-4319 ........................ 3-11
309-4320 ........................ 3-11
31200256 TL943 14-7

PART NUMBER INDEX
14-8 TL943 31200256

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Illustrated Parts Manual

October 20, 2006 - A - Original Issue of Manual

-ii 31200256 TL943

31200256 TL943 iii

FIGURE NO. TITLE PAGE NO.

4-14 ZF Transmission - 2nd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30

FIGURE NO. TITLE PAGE NO.

10-2 Battery Disconnect Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4

SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

Section Page No. Part No. Description

5 5-13 299-0234 Differential Kit

7 7-9 299-0498 Boom Joystick Seal Kit

9 9-3 299-0515 Lift Cylinder Seal Kit

12 12-9 304-3190 Winch Motor Seal Kit

31200256 TL943 vii

Section Page No. Part No. Description

viii TL943 31200256

Figure 1-1 Frame Shrouding & Trim

1-2 TL943 31200256

Figure 1-1 Frame Shrouding & Trim

31200256 TL943 1-3

Figure 1-1 Frame Shrouding & Trim (Continued)

1-4 TL943 31200256

Figure 1-1 Frame Shrouding & Trim (Continued)

31200256 TL943 1-5

Figure 1-2 Axle Mounting

1-6 TL943 31200256

Figure 1-2 Axle Mounting

31200256 TL943 1-7

Figure 1-3 Outrigger Mounting, (if equipped)

1-8 TL943 31200256

Figure 1-3 Outrigger Mounting, (if equipped)

31200256 TL943 1-9

This Page Intentionally Left Blank

1-10 TL943 31200256

Figure 2-1 First Boom Section

2-2 TL943 31200256

Figure 2-1 First Boom Section

31200256 TL943 2-3

2-4 TL943 31200256

31200256 TL943 2-5

Figure 2-3 Second Boom Section

NOTE: THRUST WASHERS, (item 19), ARE TO BE USED AS REQ’D TO

2-6 TL943 31200256

Figure 2-3 Second Boom Section

31200256 TL943 2-7

2-8 TL943 31200256

31200256 TL943 2-9

Figure 2-5 Third Boom Section

2-10 TL943 31200256

Figure 2-5 Third Boom Section

31200256 TL943 2-11

2-12 TL943 31200256

31200256 TL943 2-13

Figure 2-7 Push Beam/Extend Chain & Roller Assembly

NOTE: THE CHAIN CLEVIS ROD (item 4)

NOTE: SEE FIGURE 2-5 FOR PUSH

NOTE: THE CLEVIS (item 8), SEATS IN THE

2-14 TL943 31200256

Figure 2-7 Push Beam/Extend Chain & Roller Assembly

31200256 TL943 2-15

Figure 2-8 Quick Coupling Assembly

2-16 TL943 31200256