Professional Documents
Culture Documents
Trailblazer™
Air-Cooled Scroll Chillers
Model AGZ, E Vintage
30 to 240 Tons (100 to 840 kW)
HFC-410a Refrigerant
50/60 Hz
Table of Contents
Table of Contents
Table of Contents
©2015 Daikin Applied. Illustrations and data cover the Daikin Applied product at the time of publication and we reserve the right to
make changes in design and construction at any time without notice.
Daikin Trailblazer™ air-cooled water chillers are complete, self- The electrical control center includes all equipment protection
contained, automatic chillers designed for outdoor installation. and operating controls necessary for dependable automatic
Packaged units are completely assembled, factory wired, operation.
charged, and tested.
NOMENCLATURE
A G Z XXX E H
Air-Cooled Application
H = Standard Packaged
Global Design
Scroll Compressor Design Vintage
Nominal Tons
CAUTION
Sharp edges on unit and coil surfaces are a potential hazard
to personal safety. Avoid contact with them.
Additional Manual
This manual covers the installation, of dual circuit, AGZ-EH
packaged, scroll compressor chillers using R-410A.
Information for units with either the pump package or remote
evaporator options can be found at www.DaikinApplied.com. Figure 2: Required Lifting Arrangement
Handling
Be careful to avoid rough handling of the unit. Do not push
or pull the unit from anything other than the base. Block the
pushing vehicle away from the unit to prevent damage to the
sheet metal cabinet and end frame (see Figure 1).
MUST USE THESE
To lift the unit, 2-1/2” (64mm) diameter lifting eyes are provided RIGGING HOLES
on the base of the unit. Arrange spreader bars and cables to (BE AWARE OF
CONTROL BOX
prevent damage to the condenser coils or cabinet (see Figure LOCATION)
2).
CAUTION DANGER
All lifting locations must be used to prevent damage to unit. Do not stand beneath the unit while it is being lifted or
installed.
frame to support the unit above the roof. For ground level
applications, install the unit on a substantial base that will not Minimum = 7.5 ft (2.3 m)
settle. Use a one-piece concrete slab with footings extended for models 030-070 Minimum = 4 ft
with Microchannel Coils
Control Panel
below the frost line. Be sure the foundation is level within 0.5” (1.2 m)
(13 mm) over its length and width. The foundation must be
Minimum = 4 ft (1.2 m)
strong enough to support the unit weight - see “Dimensions for models 075-180
and Weights - Packaged Units” on page 15. Minimum = 8 ft (2.4 m)
for models 190-240
Sides
• 30-70 Ton Models: Minimum of 4 feet (1.2 meters)
• 75-240 Ton Models: It is highly recommended to Spacing Requirements
provide a minimum of 8 feet (2.4 meters) on one side to Sufficient clearance must be maintained between the unit
allow for coil replacement. Coils can be removed from and adjacent walls or other units to allow the required unit
the top, allowing a minimum of 4 feet (1.2 meters) of air flow to reach the coils. Failure to do so will result in a
side clearance; however, the unit performance may be capacity reduction and an increase in power consumption. No
derated. obstructions are allowed above the unit at any height.
Control Panel End Graphs on the following pages give the minimum clearance for
• All Models: Minimum of 4 feet (1.2 meters) different types of installations and also capacity reduction and
Opposite Control Panel End power increase if closer spacing is used.
Case 1: Building or Wall on One Side of Unit Case 2: Two Units, Side-by-Side
For models AGZ030-100E, maintain a 4 feet minimum from a For all models, there must be a minimum of 4 feet between
wall of any height. two units placed side-by-side; however, performance may be
affected at this distance. The Case 2 figures show performance
For models AGZ110-240E, maintain a 6 feet minimum from a
adjustments as the distance between two units increases.
wall of any height.
Figure 4: Building or Wall on One Side of Unit Figure 5: Two Units, Side-by-Side
Height Distance
of Between
Wall Wall
and
Unit
3.0
% Capacity Reduction
2.5
2.0
1.5
1.0
0.5
0.0
4 5 6 8
Distance Between Units (ft)
AGZ030-070E AGZ075-100E
AGZ110-130E AGZ140-180E
AGZ190-210E AGZ225-240E
4.0
3.5
% Power Increase
3.0
2.5
2.0
1.5
1.0
0.5
0.0
4 5 6 8
Distance Between Units (ft)
AGZ030-070E AGZ075-100E
AGZ110-130E AGZ140-180E
AGZ190-210E AGZ225-240E
7.0
6.0
5.0
AGZ110-130E AGZ140-180E
4.0 AGZ190-240E
3.0
2.0
1.0
0.0
4 5 6 8
Distance Between Units
AGZ030-035E AGZ040-070E AGZ075-100E
AGZ0110-130E AGZ140-180E AGZ190-210E
AGZ225-240E
7.0
% Power Increase
6.0
5.0
4.0
3.0
2.0
1.0
0.0
4 5 6 8
Distance Between Units (ft)
AGZ030-035E AGZ040-070E AGZ075-100E
AGZ0110-130E AGZ140-180E AGZ190-210E
AGZ225-240E
Figure 12: Case 5 - Full Load Capacity Reduction Figure 15: Case 5 - Full Load Capacity Reduction
(AGZ030E-070E) (AGZ075-130E)
Full Load Capacity Reduction (AGZ030-070E) Full Load Capacity Reduction (AGZ075-130E)
6.0 6.0
5.0 5.0
% Capacity Reduction
% Capacity Reduction
4.0 4.0
3.0 3.0
2.0 2.0
1.0 1.0
0.0 0.0
0 8 10 12 13 14 0 8 10 12 13 14
Depth of Pit / Wall Height (ft) Depth of Pit / Wall Height ft)
Distance = 5 f t Distance = 6 f t Distance = 8 f t
Distance = 4 f t Distance = 5 f t Distance = 6 f t
Figure 13: Case 5 - Power Increase (AGZ030-070E) Figure 16: Case 5 - Power Increase (AGZ075-130E)
Power Increase (AGZ030-070E) Power Increase (AGZ075-130E)
9.0 9.0
8.0 8.0
7.0 7.0
% Power Increase
6.0 6.0
% Power Increase
5.0 5.0
4.0 4.0
3.0 3.0
2.0 2.0
1.0 1.0
0.0 0.0
0 8 10 12 13 14 0 8 10 12 13 14
Depth of Pit / Wall Height (ft) Depth of Pit / Wall Height (ft)
Distance = 4 f t Distance = 5 f t Distance = 6 f t Distance = 5 f t Distance = 6 f t Distance = 8 f t
Models AGZ140-240E:
The Case 5 figures for models AGZ140-240E show adjustment
factors for pit/wall heights of 6 feet, 8 feet, and 10 feet.
Figure 17: Case 5 - Full Load Capacity Reduction Figure 19: Case 5 - Power Increase (AGZ140-210E)
(AGZ140-180E)
Power Increase (AGZ140-210E)
9.0
Full Load Capacity Reduction (AGZ140-180E)
6.0 8.0
7.0
5.0
% Power Increase
% Capacity Reduction
6.0
4.0
5.0
3.0 4.0
3.0
2.0
2.0
1.0
1.0
0.0 0.0
0 8 10 12 13 14 0 8 10 12 13 14
Depth of Pit / Wall Height (ft) Depth of Pit / Wall Height (ft)
Distance = 6 ft Distance = 8 ft Distance = 10 ft Distance = 6 ft Distance = 8 ft Distance = 10 ft
Figure 18: Case 5 - Full Load Capacity Reduction Figure 20: Case 5 - Power Increase (AGZ225-240E)
(AGZ190-240E)
Power Increase (AGZ225-240E)
11.0
Full Load Capacity Reduction (AGZ190-240E) 10.0
7.0
9.0
6.0 8.0
% Power Increase
% Capacity Reduction
5.0 7.0
6.0
4.0
5.0
3.0 4.0
3.0
2.0
2.0
1.0 1.0
0.0
0.0 0 8 10 12 13 14
0 8 10 12 13 14
Depth of Pit / Wall Height (ft)
Depth of Pit / Wall Height (ft)
Distance = 6 ft Distance = 8 ft Distance = 10 ft
Distance = 6 ft Distance = 8 ft Distance = 10 ft
• AGZ-E models 030-180 require a strainer with • Shutoff valves are necessary to isolate the unit from the
perforations no larger than 0.063” (1.6 mm) diameter and piping during unit servicing.
models 190-240 require a strainer with perforations no • Minimum bends and changes in elevation to minimize
larger than 0.125” (3.175 mm) diameter. See the Inlet pressure drop.
Strainer Guidelines on page 10 for more information. • An expansion tank or regulating valve to maintain
• A water flow switch must be installed in the horizontal adequate water pressure
piping of the supply (evaporator outlet) water line to avoid • Vibration eliminators in both the supply and return water
evaporator freeze-up under low or no flow conditions. The lines to reduce transmissions to the building.
flow switch may be ordered as a factory-installed option, • Flush the system water piping thoroughly before making
a field-installed kit, or may be supplied and installed in the connections to the unit evaporator.
field. See page 12 for more information.
• Piping insulation, including a vapor barrier, helps prevent
• Piping for units with brazed-plate evaporators must have condensation and reduces heat loss.
a drain and vent connection provided in the bottom of
• Regular water analysis and chemical water treatment
the lower connection pipe and to the top of the upper
for the evaporator loop is recommended immediately at
connection pipe respectively, see Figure 21. These
equipment start-up.
evaporators do not have drain or vent connections due
Air
Vent
Strainer
Inlet
Isolation
P Vibration
Valves
Eliminators
Outlet
Flow
Switch
Drain
VENT
3/8” PIPE PLUG LEAVING FLUID
TEMP. SENSOR
OUTLET
VIBRATION
ELIMINATOR
FLOW
INLET SWITCH
VALVED
PRESSURE
GAUGE GATE
VALVE
VIBRATION BALANCING
ELIMINATOR VALVE
DRAIN WATER
STRAINER GATE
VALVE FLOW
10.0
• Two grooved clamps
Both are sized per Table 2 and with the pressure drop shown in
the Strainer Pressure Drop graph. Connection sizes are given
in the Dimensions and Weights section on page 15. 1.0
Condenser Coil Options and Coating BlackFin™ coils include aluminum fins pre-coated with a
durable phenolic epoxy coating. In addition to providing a
Considerations durable coating on the fin material, the BlackFin™ coils provide
The standard coils on the Trailblazer™ chiller are an all and epoxy barrier between the aluminum fin stock and the
aluminum alloy microchannel design with a series of flat copper tube, to prevent the galvanic corrosion that can occur
tubes containing multiple, parallel flow microchannels layered between the dissimilar metals. This option will provide a 1000+
between the refrigerant manifolds. The microchannel coils are hour salt spray rating per ASTM B117-90. The BlackFin™
designed to withstand 1000+ hour acidified synthetic sea water option provides enhanced protection in mildly corrosive
fog (SWAAT) test (ASTM G85-02) at 120°F (49°C) with 0% fin environments. This option is only available for models AGZ030-
loss and develop no leaks. 070E.
Should the standard microchannel coil not meet the corrosion Copper-fin coils consist of 3/8 inch (10 mm) seamless copper
requirements for the application, additional coil options are tubes mechanically bonded into plate-type copper fins. The fins
available. have full drawn collars to completely cover the tubes. Since
the fin and the tube materials are similar, the opportunity for
Aluminum fin/copper tube coils consist of 3/8 inch (10 mm)
galvanic corrosion is eliminated. The copper fin/copper tube
seamless copper tubes mechanically bonded into plate-type
option may be used in marine environments; however this
aluminum fins. The fins have full drawn collars to completely
option is not well suited for industrial or chemical atmospheric
cover the tubes. The aluminum fin/copper tube option is best
contamination. This option is only available for models
suited for non-corrosive environments, and can be repaired
AGZ030-070E.
onsite. This option is only available for models AGZ030-070E.
ElectroFin® coil coating is a water-based extremely flexible
Figure 25: Aluminum Fin/Copper Tube Coils and durable epoxy polymer coating uniformly applied to all
coil surfaces through a multi-step, submerged electrostatic
coating process. ElectroFin® condenser coils provide a 5000+
hour salt spray resistance per ASTM B117-90, applied to both
the coil and the coil frames. The ElectroFin® coated coils also
receive a UV-resistant urethane top-coat to provide superior
resistance to degradation from direct sunlight. This coil coating
option provides the best overall protection against corrosive
marine, industrial or combined atmospheric contamination.
This coating option may be applied to any of the untreated coil
options offered, to provide excellent longevity and resistance to
corrosion.
209
L4 L2 1822
8.2
M4 M2 71.8
REF.
BLANK PANELS ARE
USED ON UNIT SIDES. CONTROL
SLOPED 50" COILS BOX
USED ON INSIDE.
www.DaikinApplied.com 15
51 497
2.0 19.6 64
[22] 22 2X 2.5
Ø.875 KNOCKOUTS 80 127 .875 KNOCKOUTS
POWER ENTRY KNOCKOUTS 165 370
3.2 5.0 FIELD CONTROL
ARE ON THE OPPOSITE 6.5 14.6 2546
CONNECTIONS
SIDE OF CONTROL BOX QTY. 3 100.2
[22] 2389
152 A Ø.875
EVAP. 94.1
WATER 6.0 B POWER ENTRY
INLET KNOCKOUTS
FRONT OR
1094 RIGHT SIDE Y
43.1 153
635 6.0 EVAP.
L1 - L4, 25.0
LIFTING 266
LOCATIONS 10.5
L3 L1
506 L4 EVAP. L2 506 WYE-STRAINER
19.9 WATER 19.9 FRONT LEFT REQUIRED X
OUTLET 797 CORNER POST (FACTORY OR FIELD
PURPOSELY INSTALLED OPTION) 2235
31.4 HIDDEN
Z 88.0
2396 DIMENSION DOES NOT INCLUDE
94.3 LIFTING BRACKETS
AGZ035E 2873 (1303) 2887 (1310) 1051 (477) 861 (391) 528 (240) 433 (196) 1005 (456) 824 (374) 581 (264) 476 (216)
M1 - M4, ISOLATOR MOUNTING HOLE LOCATIONS ON BOTTOM SURFACE OF UNIT BASE PACKAGE UNITS WITH MICROCHANNEL COILS
M3 M1 CG LOCATION, IN (MM)
337 1721 337 UNIT MODEL
13.3 67.8 13.3 X Y Z
L3 L1
AGZ040E 39.8 (1011) 45.9 (1166) 38.4 (975)
52 AGZ045E 38.9 (988) 44.5 (1130) 41.2 (1047)
2.0 AGZ050E 39.1 (993) 44.9 (1141) 41.2 (1047)
COMPRESSORS
CIRCUIT #2 AGZ055E 39.1 (993) 44.8 (1138) 41.2 (1047)
COMPRESSORS
CIRCUIT #1 AGZ060E 39.2 (996) 44.6 (1133) 41.1 (1044)
AGZ065E 39.2 (996) 44.6 (1133) 41.1 (1044)
AGZ070E 36.8 (935) 41.8 (1062) 42.6 (1082)
TOP VIEW WITH
COILS AND
FANS REMOVED EVAP. DIMENSIONS IN (MM) CONNECTION SIZE
UNIT MODEL
A B (VICTAULIC)
AGZ040E 22.8 (579) 1.5 (38) 2.5 (64)
AGZ045E 21.4 (544) 0.11 (3) 2.5 (64)
AGZ050E 20 (508) 2.7 (69) 2.5 (64)
Figure 27: AGZ040E - AGZ070E
L4 L2 208
1822
8.2
M4 M2 71.8
REF.
CONTROL
BOX
16 www.DaikinApplied.com
Dimensions and Weights - Packaged Units
M1 - M4, ISOLATOR MOUNTING HOLE LOCATIONS ON BOTTOM SURFACE OF UNIT BASE.
M1
M3
984 2433 315
38.7 95.8 12.4
L3 L1
UNIT CG LOCATION, IN (MM)
52 MODEL X Y Z
2.0 AGZ075E 45.3 (1151) 38.6 (980) 56.2 (1427)
AGZ080E 44.2 (1122) 39.2 (995) 56.5 (1435)
TOP VIEW WITH AGZ090E 44.2 (1122) 39.2 (995) 55.0 (1397)
COILS AND FANS COMPR.
REMOVED CIRCUIT 2 AGZ100E 43.6 (1108) 38.9 (988) 55.7 (1415)
EVAP. DIMENSIONS
UNIT CONNECTION
IN (MM)
MODEL SIZE, IN.
A B
Figure 28: AGZ075E - AGZ100E
L4 L2 M2
M4 19
B .750
QTY. 4
A
www.DaikinApplied.com 17
CONTROL
BOX X 2506
WYE-STRAINER
REQUIRED 98.6
(FACTORY OR FIELD
INSTALLED OPTION) 22
.875 KNOCKOUTS 2355
FIELD CONTROL 92.7
CONNECTIONS
51 QTY. 3
2.0
127 64
80 5.0 2.5
153 Y
3.1
858 6.0 64
2.5 213
33.8 8.4
290 305
11.4 12.0
L3 L1
L4 EVAP. L2 22 [22]
L1 - L4, 916 EVAP. 609 292 165
WATER .875 KNOCKOUTS .875 POWER ENTRY
LIFTING 36.1 WATER INLET 24.0 11.5 6.5
POWER ENTRY KNOCKOUTS KNOCKOUTS
LOCATIONS OUTLET 175
ARE ON THE OPPOSITE SIDE FRONT OR RIGHT SIDE
Z 2235 6.9
OF THE CONTROL BOX
3733 37 88.0
147.0 1.5 DIMENSION DOES NOT INCLUDE
LIFTING BRACKETS 334547111 00
AGZ-E, 6 FANS
SHIPPING WEIGHT OPERATING WEIGHT LIFTING (SHIPPING) WEIGHT BY CORNER, LBS (KG) MOUNTING (OPERATING) WEIGHT, LBS (KG)
UNIT MODEL
LBS (KG) LBS (KG) L1 L2 L3 L4 M1 M2 M3 M4
AGZ075E 4388 (1990) 4451 (2019) 1341 (608) 1420 (644) 790 (358) 837 (380) 1173 (532) 1242 (563) 989 (449) 1047 (475)
AGZ080E 4510 (2046) 4579 (2077) 1407 (638) 1418 (643) 840 (381) 846 (384) 1232 (559) 1241 (563) 1049 (476) 1057 (479)
AGZ090E 4540 (2059) 4609 (2091) 1456 (660) 1466 (665) 806 (366) 812 (368) 1276 (579) 1285 (583) 1020 (463) 1028 (466)
AGZ100E 4696 (2130) 4780 (2168) 1505 (683) 1480 (671) 863 (391) 848 (385) 1322 (600) 1299 (589) 1089 (494) 1070 (485)
NOTE: LIFTING WEIGHTS ARE BASED ON UNIT SHIPPING WEIGHTS.
MOUNTING WEIGHTS ARE BASED ON UNIT OPERATING WEIGHT WITH EVAPORATOR WATER INCLUDED.
SHIPPING AND OPERATING WEIGHTS DO NOT INCLUDE THE WEIGHTS OF ANY OPTIONS OR ACCESSORIES.
M5 M3 M1
630 1499 2433 315
24.8 L3 59.0 95.8 L1 12.4
52
2.0
L3 L1
996 L4 EVAP. EVAP. L2 609 292 165 [22]
L1 - L4, 39.2 WATER WATER 24.0 11.5 6.5 .875 POWER ENTRY
LIFTING OUTLET INLET KNOCKOUTS
Z 37 175
LOCATIONS FRONT OR RIGHT SIDE
4879 1.5 2235 6.9
192.1 88.0
22
DIMENSION DOES NOT INCLUDE
.875 KNOCKOUTS LIFTING BRACKETS
POWER ENTRY KNOCKOUTS
ARE ONTHE OPPOSITE SIDE 334547121
OF THE CONTROL BOX AGZ-E 8 FANS
UNIT SHIPPING WEIGHT OPERATING WEIGHT LIFTING (SHIPPING) WEIGHT BY CORNER, LBS (KG) MOUNTING (OPERATING) WEIGHT, LBS (KG)
MODEL LBS (KG) LBS (KG) L1 L2 L3 L4 M1 M2 M3 M4 M5 M6
AGZ110E 5437 (2466) 5528 (2508) 1762 (799) 1769 (802) 951 (431) 955 (433) 1424 (646) 1430 (649) 845 (383) 849 (385) 489 (222) 491 (223)
AGZ120E 5696 (2584) 5796 (2629) 1907 (865) 1915 (869) 935 (424) 939 (426) 1548 (702) 1555 (705) 878 (398) 882 (400) 465 (211) 467 (212)
AGZ130E 5792 (2627) 5903 (2678) 1941 (880) 1863 (845) 1015 (460) 974 (442) 1575 (714) 1511 (685) 920 (417) 883 (401) 517 (235) 496 (225)
NOTE: LIFTING WEIGHTS ARE BASED ON UNIT SHIPPING WEIGHTS.
MOUNTING WEIGHTS ARE BASED ON UNIT OPERATING WEIGHT WITH EVAPORATOR WATER INCLUDED.
SHIPPING AND OPERATING WEIGHTS DO NOT INCLUDE THE WEIGHTS OF ANY OPTIONS OR ACCESSORIES.
18 www.DaikinApplied.com
Dimensions and Weights - Packaged Units
M1 - M4, ISOLATOR MOUNTING HOLE LOCATIONS ON BOTTOM SURFACE OF UNIT BASE.
M1
M5 M3
1711 1564 2433 315
67.4 61.6 95.8 12.4
L3 L1 334547131
AGZ-E 10FANS
52
2.0
UNIT CG LOCATION, IN (MM) EVAP. DIMENSIONS, IN (MM) CONNECTION
MODEL X Y Z A B SIZE, IN.
TOP VIEW WITH
COILS AND FANS AGZ140E 44.1 (1120) 42.6 (1083) 83.3 (2117) 122.1 (3102) 67.51 (1715)
COMPR.
REMOVED CIR. 2 AGZ150E 43.9 (1116) 42.4 (1077) 83.3 (2115) 120.5 (3062) 65.9 (1674) 4.0 (102)
AGZ161E 43.5 (1105) 42.3 (1074) 83.4 (2117) 120.5 (3062) 65.9 (1674)
Figure 30: AGZ140E - AGZ161E
COMPR.
1118 CIR. 1
44.0
52
2.0
M6 L4 M4 L2 M2
19
B
.750
QTY. 6
A
www.DaikinApplied.com 19
2506
98.6
CONTROL
BOX X 2355
92.7
51
2.0 64
2.5 Y
80 127
210 3.1 64 213
858 5.0
8.3 2.5 8.4
33.8
290 305 22
11.4 12.0 .875 KNOCKOUTS
FIELD CONTROL
L3 L1
1919 L2 CONNECTIONS [22]
L4 EVAP. EVAP. 609 22 292 165
75.5 QTY. 3 .875
WATER WATER 24.0 .875 KNOCKOUTS 11.5 6.5 175
L1 - L4 INLET 2235 POWER ENTRY
LIFTING WYE-STRAINER OUTLET POWER ENTRY KNOCKOUTS 6.9 KNOCKOUTS FRONT
37 88.0
LOCATIONS REQUIRED ARE ON THE OPPOSITE SIDE OR RIGHT SIDE
(FACTORY OR FIELD 1.5 OF THE CONTROL BOX DIMENSION DOES NOT INCLUDE
Z LIFTING BRACKETS
INSTALLED OPTION)
6025
237.2
UNIT SHIPPING WEIGHT OPERATING WEIGHT LIFTING (SHIPPING) WEIGHT BY CORNER, LBS (KG) MOUNTING (OPERATING) WEIGHT, LBS (KG)
MODEL LBS (KG) LBS (KG) L1 L2 L3 L4 M1 M2 M3 M4 M5 M6
AGZ140E 6555 (2973) 6674 (3027) 1862 (845) 1868 (847) 1410 (640) 1415 (642) 1411 (640) 1416 (642) 1070 (485) 1074 (487) 850 (386) 853 (387)
AGZ150E 6617 (3001) 6745 (3059) 1888 (856) 1881 (853) 1426 (647) 1421 (645) 1433 (650) 1428 (648) 1085 (492) 1081 (490) 861 (391) 858 (389)
AGZ161E 6668 (3025) 6802 (3085) 1917 (870) 1876 (851) 1453 (659) 1422 (645) 1456 (660) 1425 (646) 1104 (501) 1080 (490) 878 (398) 859 (390)
M1
M5 M3
1711 1564 2433 315
67.4 61.6 95.8 12.4
L3 L1
52
2.0
334547131
TOP VIEW WITH COMPR. AGZ-E 10FANS
COILS AND FANS CIR. 2
REMOVED
Figure 31: AGZ170E - AGZ180E
AGZ170E 43.2 (1096) 40.4 (1025) 83.6 (2123) 119 (3022) 64.3 (1634) 4.0 (102)
AGZ180E 44.1 (1119) 39.4 (1000) 82.8 (2103) 117 (2971) 62.4 (1584)
COMPR.
1118 CIR. 1
44.0
52
2.0
M6 L4 M4 L2 M2
19
B .750
QTY. 6
2506
98.6
CONTROL 2355
BOX X 92.7
51
2.0 64
2.5 Y
80 127
210 3.1 5.0 64 213
858
8.3 2.5 8.4
33.8
290 305 22
11.4 12.0 .875 KNOCKOUTS
FIELD CONTROL
L3 L1
1919 L4 L2 CONNECTIONS 165 [22]
EVAP. EVAP. 609 22 QTY. 3 292
75.5 6.5 175 .875
L1 - L4 WATER WATER 24.0 .875 KNOCKOUTS 11.5 POWER ENTRY
WYE-STRAINER OUTLET INLET 37 POWER ENTRY KNOCKOUTS 6.9
LIFTING REQUIRED 2235 KNOCKOUTS FRONT
LOCATIONS 1.5 ARE ON THE OPPOSITE SIDE OR RIGHT SIDE
(FACTORY OR FIELD 88.0
INSTALLED OPTION) Z OF THE CONTROL BOX
DIMENSION DOES NOT INCLUDE
6025 LIFTING BRACKETS
237.2
UNIT SHIPPING WEIGHT OPERATING WEIGHT LIFTING (SHIPPING) WEIGHT BY CORNER, LBS (KG) MOUNTING (OPERATING) WEIGHT, LBS (KG)
MODEL LBS (KG) LBS (KG) L1 L2 L3 L4 M1 M2 M3 M4 M5 M6
6937 (3147) 1941 (880) 1466 (665) 1471 (667) 1136 (515) 1140 (517) 924
AGZ170E 7170 (3252) 7307 (3314) 2072 (940) 1995 (905) 1581 (717) 1522 (690) 1571 (713) 1512 (686) 1197 (543) 1152 (523) 956 (434) 920 (417)
AGZ180E 7412 (3362) 7560 (3429) 2121 (962) 2127 (965) 1580 (717) 1584 (718) 1613 (732) 1617 (733) 1210 (549) 1214 (551) 951 (431) 954 (433)
NOTE: LIFTING WEIGHTS ARE BASED ON UNIT SHIPPING WEIGHTS.
MOUNTING WEIGHTS ARE BASED ON UNIT OPERATING WEIGHT WITH EVAPORATOR WATER INCLUDED.
SHIPPING AND OPERATING WEIGHTS DO NOT INCLUDE THE WEIGHTS OF ANY OPTIONS OR ACCESSORIES.
20 www.DaikinApplied.com
Dimensions and Weights - Packaged Units
ISOLATOR MOUNTING HOLE LOCATIONS ARE ON BOTTOM SURFACE OF UNIT
M7 M5 M3 M1
1711 1596 1114 2433 315
67.4 62.9 43.8 95.8 12.4
L5 L3 L1
52
2.0
19
TOP VIEW
WITH COILS .75
AND FANS QTY 8
REMOVED
UNIT CG LOCATION IN (MM)
MODEL X Y Z
Figure 32: AGZ190E - AGZ210E
COMPRESSORS NOTE:
CIRCUIT #2 LIFTING WEIGHTS ARE BASED ON UNIT SHIPPING WEIGHTS. MOUNTING
WEIGHTS ARE BASED ON UNIT OPERATING WEIGHT WITH EVAPORATOR
814 COMPRESSORS WATER INCLUDED. SHIPPING AND OPERATING WEIGHTS DO NOT INCLUDE
32.1 CIRCUIT #1 THE WEIGHTS OF ANY OPTIONS OR ACCESSORIES.
TYP.
M8 L6 M6 L4 M4 L2 M2 22
52 .875 KNOCKOUTS
2249
2.0 POWER ENTRY POINTS
88.6 4210 FRONT & RIGHT SIDE
165.7
www.DaikinApplied.com 21
22
.875 KNOCKOUTS
FIELD CONTROL
CONNECTIONS
2506
37 CONTROL 98.6
CG 1.5 22 BOX
51 .875 KNOCKOUTS
2.0 POWER ENTRY POINTS CG 2355
WATER OUTLET WATER INLET
ARE ON OPPOSITE
92.7
SIDE OF CONTROL BOX
Y Y
EVAPORATOR
432
17.0 305 127
TYP. 12.0 5.0
L5 203 L3 L1 64 165
L6 L4 L2 213
8.0 80 2.5 6.5
64 8.4
VICTAULIC 3.1 175
CONN. TYP. 2.5 6.9
1919 2436 2207 609 292 X
75.5 95.9 86.9 24.0 11.5
Z 2235
7171 88.0
282.3 DIMENSION DOES NOT
SHIPPING OPERATING INCLUDE LIFTING BRACKETS
UNIT LIFTING (SHIPPING) WEIGHT BY CORNER, LBS (KG) MOUNTING (OPERATING) WEIGHT, LBS (KG)
MODEL LBSWEIGHT WEIGHT
(KG) LBS (KG) L1 L2 L3 L4 L5 L6 M1 M2 M3 M4 M5 M6 M7 M8 NOTES:
AGZ190E 8548 (3877) 9022 (4092) 1707 (774) 1687 (765) 1442 (654) 1426 (647) 1150 (522) 1137 (516) 1587 (720) 1569 (712) 1191 (540) 1177 (534) 1009 (458) 998 (453) 749 (340) 741 (336) 1. LEFT HAND EVAPORATOR VIEWS SHOWN. SEE CERTIFIED
DRAWING FOR VIEWS WITH RIGHT HAND EVAP.
AGZ210E 8584 (3894) 9058 (4109) 1714 (777) 1703 (772) 1445 (655) 1435 (651) 1147 (520) 1140 (517) 1594 (723) 1584 (718) 1193 (541) 1186 (538) 1010 (458) 1003 (455) 747 (339) 742 (337)
L7 L5 L3 L1
52
2.0
TOP VIEW 19
WITH COILS .75
AND FANS
REMOVED QTY 8
Figure 33: AGZ225E - AGZ240E
COMPRESSORS
CIRCUIT #2
COMPRESSORS
CIRCUIT #1
814
32.1
TYP. 52
2.0
M8 L8 L6 M6 L4 M4 L2 M2
2685
[22]
105.7 OUTLET .875 KNOCKOUTS
5496
216.4 INLET POWER ENTRY POINTS
FRONT AND RIGHT SIDE
CONTROL 2506
37 22 BOX 98.6
CG 1.5 .875 KNOCKOUTS
WATER 51 POWER ENTRY POINTS CG
WATER 2355
OUTLET INLET 2.0 ARE ON OPPOSITE 92.7
SIDE OF CONTROL BOX
Y Y
EVAPORATOR
432
17.0 305 127
TYP. 12.0 5.0
L7 203 L5 L3 L1
L8 L6 L4 L2 64 165 213
8.0 2.5 6.5
VICTAULIC 80 8.4
CONN. TYP. 3.1 64 175
2.5 6.9
1919 2207 1375 2207 609 292
75.5 86.9 54.1 86.9 24.0 11.5 X
Z 2235
8317 88.0
327.4 DIMENSION DOES NOT
SHIPPING OPERATING INCLUDE LIFTING BRACKETS
UNIT LIFTING (SHIPPING) WEIGHT BY CORNER, LBS (KG) MOUNTING (OPERATING) WEIGHT, LBS (KG)
MODEL WEIGHT WEIGHT
LBS (KG) LBS (KG) L1 L2 L3 L4 L5 L6 L7 L8 M1 M2 M3 M4 M5 M6 M7 M8
NOTES:
AGZ225E 9501 (4310) 10200 (4627) 1419 (644) 1403 (636) 1248 (566) 1234 (560) 1141 (518) 1128 (512) 970 (440) 959 (435) 1410 (640) 1394 (632) 1309 (594) 1294 (587) 1262 (572) 1248 (566) 1148 (521) 1135 (515) 1. LEFT HAND EVAPORATOR VIEWS SHOWN. SEE SHEET 2 FOR
VIEWS WITH RIGHT HAND EVAP.
AGZ240E 9589 (4349) 10288 (4667) 1443 (655) 1433 (650) 1260 (572) 1251 (567) 1146 (520) 1138 (516) 963 (437) 956 (434) 1433 (650) 1422 (645) 1320 (599) 1310 (594) 1269 (576) 1259 (571) 1141 (518) 1133 (514)
PART NUMBER
INSTR,CERTIFIED DWG,AGZ-E 14 FANS
NOTE: 334547141
UNIT CG LOCATION IN (MM) LIFTING WEIGHTS ARE BASED ON UNIT SHIPPING WEIGHTS. MOUNTING
MODEL X Y Z WEIGHTS ARE BASED ON UNIT OPERATING WEIGHT WITH EVAPORATOR
AGZ225E 43.7 (1110) 40.7 (1034) 126.6 (3216) WATER INCLUDED. SHIPPING AND OPERATING WEIGHTS DO NOT INCLUDE
AGZ240E 43.8 (1113) 40.8 (1036) 125.9 (3198) THE WEIGHTS OF ANY OPTIONS OR ACCESSORIES.
22 www.DaikinApplied.com
Dimensions and Weights - Packaged Units
Refrigerant Charge
Refrigerant Charge
Isolator Information
Figure 34: Spring Isolator In all cases, set the unit in place and level. When spring
ELASTOMERIC isolators are required, install springs running under the main
SNUBBER
unit supports.
Installation of spring isolators requires flexible piping
3
[76.2]
.62 [15.8] connections and at least three feet of flexible electrical conduit
to avoid straining the piping and transmitting vibration and
noise.
9.25 [235.0]
Mounting locations for each model can be found in the
10.5 [266.7]
“Dimensions and Weights - Packaged Units” section of this
7.75 [196.9] document, starting on page 15.
.625 .5 [12.7] DIA.
[15.9] POSITIONING
.25 TO .5 GAP Optional seismic isolator information begins on page 26
PIN
[6.4 to 12.7]
Contact a Daikin Applied sales representative for isolator
ADJ. BOLT information related to units with other fin materials.
6.25
[127.0]
FREE HT. Table 7: Isolator Kits
5\X [127.0]
OPER. HT.
AGZ-E Microchannel - Packaged Units
Model Spring Isolators RIS Isolators
.56 [14.3]
030 332320102 332325101
.25 [6.4]
ELASTOMERIC PAD 035 332320102 332325101
040 332320102 332325101
045 332320132 332325101
Figure 35: Rubber-in-Shear (RIS) Isolator
050 332320132 332325101
055 332320132 332325101
060 332320132 332325101
065 332320132 332325101
070 332320132 332325101
075 332320117 332325101
080 332320117 332325101
090 332320117 332325101
100 332320117 332325101
110 332320123 332325113
120 332320124 332325113
130 332320124 332325113
140 332320106 332325113
150 332320106 332325113
161 332320111 332325113
170 332320111 332325113
180 332320111 332325113
190 332320108 332325114
210 332320108 332325114
225 332320126 332325114
240 332320126 332325114
035 Brown Brown Brown Brown Dark Grn Dk Prple Black Black
040 Brown Brown Brown Brown Dark Grn Dk Prple Black Black
045 Brown Brown Brown Brown Dark Grn Dk Prple Dk Prple Black
050 Brown Brown Brown Brown Dark Grn Dk Prple Dk Prple Black
055 Brown Brown Brown Brown Dark Grn Dk Prple Dk Prple Black
060 Brown Brown Brown Brown Dark Grn Dk Prple Dk Prple Black
065 Brown Brown Brown Brown Dark Grn Dk Prple Dk Prple Black
070 Brown Brown Brown Brown Dark Grn Dk Prple Dk Prple Black
075 Brown Brown Brown Brown Dark Grn Dark Grn Dark Grn Dark Grn
080 Brown Brown Brown Brown Dark Grn Dark Grn Dark Grn Dark Grn
090 Brown Brown Brown Brown Dark Grn Dark Grn Dark Grn Dark Grn
100 Brown Brown Brown Brown Dark Grn Dark Grn Dark Grn Dark Grn
110 Red Red Brown Brown Brown Brown Dark Grn Dark Grn Dk Prple Dk Prple Red Red
120 Red Red Brown Brown Brown Brown Gray Gray Dk Prple Dk Prple Red Red
130 Red Red Brown Brown Brown Brown Gray Gray Dk Prple Dk Prple Red Red
140 Red Red Brown Brown Brown Brown Dark Grn Dark Grn Dark Grn Dark Grn Dk Prple Dk Prple
150 Red Red Brown Brown Brown Brown Dark Grn Dark Grn Dark Grn Dark Grn Dk Prple Dk Prple
161 Red Red Brown Brown Brown Brown Gray Gray Dark Grn Dark Grn Dark Grn Dark Grn
170 Red Red Brown Brown Brown Brown Gray Gray Dark Grn Dark Grn Dark Grn Dark Grn
180 Red Red Brown Brown Brown Brown Gray Gray Dark Grn Dark Grn Dark Grn Dark Grn
190 Red Red Brown Brown Brown Brown Brown Brown Gray Gray Dark Grn Dark Grn Dark Grn Dark Grn Black Black
210 Red Red Brown Brown Brown Brown Brown Brown Gray Gray Dark Grn Dark Grn Dark Grn Dark Grn Black Black
225 Red Red Brown Brown Brown Brown Brown Brown Gray Gray Dark Grn Dark Grn Dark Grn Dark Grn Dark Grn Dark Grn
240 Red Red Brown Brown Brown Brown Brown Brown Gray Gray Dark Grn Dark Grn Dark Grn Dark Grn Dark Grn Dark Grn
(BASE PLATE)
3/4 [19] DIA HOLE FOR
ATTACHMENT TO
2 1/4 [57]
STEEL (4 TYP)
6 1/4 [159] (VIEW CUT AWAY FOR CLARITY)
2 7/8 [73]
2 7/8 [73]
7/8 [22]
5 1/8
[130]
1 1/2 7 1/4
[38] [184]
5 3/4
3/4 [19] REMOVABLE [146]
ADJUSTING BOLT
STEEL SHIM
(REMOVE AFTER
SPRING ADJUSTMENT)
3/4 [19] STD.WASHER
(BY OTHERS)
3/8 [10] GAP
1/2 [13]
6 1/8 [156]
ELASTOMERIC
FREE &
SNUBBER LIMIT STOPS
OPERATING
HEIGHT SHIPPING SPACER (NOT SHOWN
ASSY STRAP IN TOP VIEW
(NOT SHOWN FOR CLARITY)
IN OTHER VIEWS
FOR CLARITY) 3/8 [10]
10 1/4 8
[260] [203]
Figure 37: Seismic Neoprene Isolation Pads Table 9: Seismic Isolator Kit Numbers
8.00 AGZ-E Packaged Unit - Aluminum Fins
203.2 Model Neoprene Pads Spring Isolators
030 334549001 334548801
035 334549001 334548801
100
A
B
C
D
E
I
F E
G BCD FG
H
U
H
ST
A QW
I V
OP X
J L MN
Differential Pressure (ft)
Y
K
JK
L I
E
M C FH
B D
N G
10 O W
A
P V
Q U
J O
R
N T
S LM
T K WS Y
U VQ
X
V
P
W I
X E
BCD GH U
Y F
Y
S
A Q T
X
L NOP
M
JK
1
10 100 1000
Flow Rate (gpm)
Minimum Flow Rate Minimum Flow Rate Nominal Flow Rate Maximum Flow Rate
Curve IP SI IP SI IP SI IP SI
Model
Ref. GPM DP ft. lps DP kpa GPM DP ft. lps DP kpa GPM DP ft. lps DP kpa GPM DP ft. lps DP kpa
A 030E 27.0 1.7 1.7 5.1 42.2 4.0 2.7 12.0 67.4 9.8 4.3 29.4 112.4 26.0 7.1 77.7
B 035E 33.5 2.4 2.1 7.1 52.4 5.6 3.3 16.7 83.8 13.7 5.3 40.9 139.6 36.4 8.8 108.7
C 040E 37.1 2.5 2.3 7.4 57.9 5.8 3.7 17.3 92.6 14.2 5.8 42.5 154.4 37.7 9.7 112.6
D 045E 40.9 2.3 2.6 6.8 63.9 5.3 4.0 15.8 102.2 13.2 6.5 39.4 170.4 34.4 10.8 102.7
E 050E 46.4 2.7 2.9 7.9 72.5 6.2 4.6 18.5 115.9 15.2 7.3 45.3 193.2 40.0 12.2 119.6
F 055E 49.7 2.3 3.1 7.0 77.7 5.5 4.9 16.3 124.3 13.4 7.8 40.0 207.2 35.6 13.1 106.2
G 060E 54.0 2.3 3.4 6.9 84.3 5.4 5.3 16.1 134.9 13.1 8.5 39.3 224.8 34.7 14.2 103.6
H 065E 55.5 2.4 3.5 7.3 86.7 5.7 5.5 17.0 138.7 13.9 8.8 41.4 231.2 36.6 14.6 109.3
I 070E 61.5 3.0 3.9 8.8 96.1 6.9 6.1 20.6 153.8 16.9 9.7 50.4 256.4 44.5 16.2 133.0
J 075E 69.8 1.2 4.4 3.6 109.1 2.8 6.9 8.4 174.5 6.9 11.0 20.5 290.8 18.2 18.3 54.3
K 080E 73.8 1.2 4.7 3.7 115.4 2.9 7.3 8.6 184.6 7.1 11.6 21.3 307.6 18.9 19.4 56.6
L 090E 80.1 1.4 5.1 4.3 125.1 3.4 7.9 10.1 200.2 8.3 12.6 24.8 333.6 22.1 21.0 66.1
M 100E 92.4 1.3 5.8 4.0 144.3 3.2 9.1 9.5 230.9 7.8 14.6 23.3 384.8 20.8 24.3 62.2
N 110E 102.0 1.4 6.4 4.2 159.5 3.3 10.1 9.9 255.1 8.2 16.1 24.4 425.2 21.6 26.8 64.6
O 120E 113.1 1.5 7.1 4.5 176.7 3.6 11.1 10.7 282.7 8.8 17.8 26.4 471.2 23.5 29.7 70.3
P 130E 119.5 1.5 7.5 4.4 186.8 3.5 11.8 10.4 298.8 8.6 18.9 25.7 498.0 22.9 31.4 68.3
Q 140E 128.9 1.7 8.1 5.1 201.5 4.0 12.7 12.1 322.3 9.9 20.3 29.7 537.2 26.4 33.9 79.0
R 150E 143.6 1.8 9.1 5.5 224.4 4.4 14.2 13.0 359.0 10.8 22.7 32.4 598.4 29.1 37.8 87.0
S 161E 143.6 1.8 9.1 5.5 224.4 4.4 14.2 13.0 359.0 10.8 22.7 32.4 598.4 29.1 37.8 87.0
T 170E 154.1 1.9 9.7 5.6 240.8 4.5 15.2 13.4 385.2 11.2 24.3 33.4 642.0 30.2 40.5 90.2
U 180E 164.8 2.3 10.4 6.9 257.6 5.3 16.2 15.9 412.1 12.8 26.0 38.3 686.8 33.5 43.3 99.9
V 190E 176.0 4.3 11.1 12.9 275.0 8.9 17.3 26.6 439.9 19.1 27.8 57.1 553.9 27.9 35.0 83.4
W 210E 181.7 4.5 11.5 13.4 284.0 9.3 17.9 27.8 454.3 20.2 28.7 60.4 553.9 27.9 35.0 83.4
X 225E 192.0 1.6 12.1 4.9 300.0 3.7 18.9 11.1 480.0 8.8 30.3 26.4 789.0 22.1 49.8 66.2
Y 240E 213.6 2.0 13.5 5.9 333.8 4.5 21.1 13.5 534.1 10.8 33.7 32.2 789.0 22.1 49.8 66.2
PANEL
L1 T1
3 PHASE TO
POWER L2 T2 COMPRESSOR(S)
SOURCE AND FAN MOTORS
L3 T3
EARTH
FU4 FU5
GROUND
T1
TB1
35 120 VAC
CHWR1
FU6 301 120 299
PUMP NO.1 RELAY DISCONNECT
CONTROL CIRCUIT VAC
(BY OTHERS) (BY OTHERS)
FUSE
120VAC @ 1.0AMP MAX
TB1 SEE NOTE 2 TB1 22 N
33 N OPTIONAL
(626) / 301A FIELD SUPPLIED
TB1 FU
TB1 CONTROL POWER
1A 120 VAC
P2+ 120 VAC 15A for 1.5 KVA
CHWR2 30A for 3.0KVA
PUMP NO.2 RELAY (BY OTHERS)
(BY OTHERS)
120VAC @ 1.0AMP MAX
TB1
31 N
(714) /
TB1
34 120 VAC
ALARM
BELL OPTION ALARM BELL RELAY
120VAC @ 1.0AMP MAX TB1
32A
(235)
/ ABR GND
(630) OFF
(317)
** TIME CLOCK TB2
52
AUTO IF REMOTE STOP
REMOTE CONTROL IS USED
STOP SWITCH 585 REMOVE LEAD 585
(BY OTHERS) ON FROM TERM
TB2 TB2-52 TO TB2-72
72
(655) / MANUAL **
** TIME OFF
CLOCK TB2
54 ALARM BELL **
AUTO RELAY
TB2 /(542)
DOUBLE SET POINT/MODE
SWITCH 24 VAC 43
ON COM NO
(BY OTHERS) ABR
TB2
UNIT ALARM
74
(652) / MANUAL ** BELL
TB2 1 2
N 83
/(225)
** NOR. OPEN PUMP 24VAC @ 0.4AMP MAX.
AUX. CONTACTS
(OPTIONAL) TB2
CHW FLOW SWITCH 44
-MANDATORY-
** TB2 TB2
(BY OTHERS)
61 IF EXTERNAL 45
(649) / ALARM/EVENT
EXTERNAL
IS USED 555A ALARM/
REMOVE LEAD 555A
EVENT
FROM TERM TB2 **
TB2-45 TO TB2-67 67
/(645)
TB2 Notes:
+ 68
4-20MA FOR
1.) ALL FIELD WIRING TO BE INSTALLED AS
EVAP. - LWT RESET
TB2 NEC CLASS 1 WIRING SYSTEM WITH
(BY OTHERS) _
69 CONDUCTOR RATED 600 VOLTS.
(637) / 2.) IF FIELD SUPPLIED, CONTROL POWER USER
TB2 MUST REMOVE FU6, AND WIRE NUMBERS
+ 70 299, 301A INSIDE CONTROL PANEL
4-20MA FOR
3.) ** = USE 'DRY CONTACTS' ONLY
DEMAND LIMIT
TB2 4.) DO NOT SUPPLY FIELD POWER TO
(BY OTHERS) _
71 24VAC OR 120VAC CONTROL CIRCUITS.
(629) /
PANEL
L1 T1
3 PHASE TO CIRCUIT 1
POWER L2 T2 COMPRESSOR(S)
SOURCE AND FAN MOTORS
L3 T3
FU4 FU5
T1
EARTH
GROUND
FU6 301 120 299
DISCONNECT
CONTROL CIRCUIT VAC (BY OTHERS)
FUSE
SEE NOTE 2 TB1 22 N
OPTIONAL
301A FIELD SUPPLIED
TB1 FU
DISCONNECT SWITCH CONTROL POWER
CIRCUIT BREAKER 2 1A 120 VAC
(BY OTHERS) OR
15A for 1.5 KVA
POWER BLOCK
30A for 3.0KVA
(BY OTHERS)
L1 T1
3 PHASE TO CIRCUIT 2
POWER L2 T2 COMPRESSOR(S)
SOURCE AND FAN MOTORS
L3 T3
TB1
35 120 VAC
CHWR1
PUMP NO.1 RELAY
(BY OTHERS)
120VAC @ 1.0AMP MAX
TB1
33 N
(626) /
TB1
P2+ 120 VAC
CHWR2
PUMP NO.2 RELAY
(BY OTHERS)
120VAC @ 1.0AMP MAX
TB1
31 N
(714) /
TB1
34 120 VAC
ALARM
BELL OPTION ALARM BELL RELAY
120VAC @ 1.0AMP MAX TB1
32A
(240)
/ ABR GND
(630) OFF (317)
** TIME CLOCK TB2
52
AUTO IF REMOTE STOP
REMOTE CONTROL IS USED
STOP SWITCH 585 REMOVE LEAD 585
(BY OTHERS) ON FROM TERM
TB2 TB2-52 TO TB2-72
72
(655) / MANUAL **
OFF ALARM BELL**
** TIME
TB2 RELAY
CLOCK TB2 /(540)
54 24 VAC 43
AUTO COM NO
DOUBLE SET POINT/MODE ABR
ALARM BELL
SWITCH OPTION
(BY OTHERS) ON BELL
TB2 1 2
TB2
N 83
74 /(231)
(652) / MANUAL** 24VAC @ 0.4AMP MAX.
** NOR. OPEN PUMP
AUX. CONTACTS
(OPTIONAL) TB2
CHW FLOW SWITCH 44 TB2
-MANDATORY- 45
** TB2 IF EXTERNAL
(BY OTHERS)
ALARM/EVENT
61 EXTERNAL
(649) / IS USED 555A ALARM/
REMOVE LEAD 555A
** EVENT
FROM TERM TB2
TB2-45 TO TB2-67 67
/(645)
Notes:
TB2
1.) ALL FIELD WIRING TO BE INSTALLED AS
+ 68 NEC CLASS 1 WIRING SYSTEM WITH
4-20MA FOR
EVAP. - LWT RESET CONDUCTOR RATED 600 VOLTS.
TB2 2.) IF FIELD SUPPLIED, CONTROL POWER USER
(BY OTHERS) _
69 MUST REMOVE FU6, AND WIRE NUMBERS
(637) / 299, 301A INSIDE CONTROL PANEL
TB2 3.) ** = USE 'DRY CONTACTS' ONLY
+ 70 4.) DO NOT SUPPLY FIELD POWER TO
4-20MA FOR 24VAC OR 120VAC CONTROL CIRCUITS.
DEMAND LIMIT
TB2
(BY OTHERS) _
71
(629) /
Table 14: Electrical Data - Single Point (60/50Hz) Table 14 continued: Electrical Data - Single Point (60/50Hz)
Single Point Field Data Single Point Field Data
Model Voltage / Ratings Lug Range Model Voltage / Ratings Lug Range
Size Freq. Size Freq.
Disconnect Disconnect
MCA RFS MFS Power Block MCA RFS MFS Power Block
Switch Switch
208V/60 149 175 175 (1) 2-600MCM (1) 6-350MCM 208V/60 268 300 300 (1) 2-600MCM (2) 3/0-500MCM
230V/60 149 175 175 (1) 2-600MCM (1) 6-350MCM 230V/60 268 300 300 (1) 2-600MCM (2) 3/0-500MCM
380V/60 87 100 100 (1) 2-600MCM (1) 12-1/0 380V/60 161 175 175 (1) 2-600MCM (1) 6-350MCM
030E 065E
460V/60 74 80 80 (1) 14-2/0 (1) 12-1/0 460V/60 129 150 150 (1) 2-600MCM (1) 4-300MCM
575V/60 64 70 70 (1) 14-2/0 (1) 12-1/0 575V/60 113 125 125 (1) 2-600MCM (1) 4-300MCM
400V/50 77 90 90 (1) 14-2/0 (1) 12-1/0 400V/50 129 150 150 (1) 2-600MCM (1) 4-300MCM
208V/60 163 175 175 (1) 2-600MCM (1) 6-350MCM 208V/60 306 350 350 (1) 2-600MCM (2) 3/0-500MCM
230V/60 163 175 175 (1) 2-600MCM (1) 6-350MCM 230V/60 306 350 350 (1) 2-600MCM (2) 3/0-500MCM
380V/60 96 110 110 (1) 2-600MCM (1) 4-300MCM 380V/60 164 200 200 (1) 2-600MCM (1) 6-350MCM
035E 070E
460V/60 77 90 90 (1) 14-2/0 (1) 12-1/0 460V/60 138 150 150 (1) 2-600MCM (1) 4-300MCM
575V/60 64 70 70 (1) 14-2/0 (1) 12-1/0 575V/60 117 125 125 (1) 2-600MCM (1) 4-300MCM
400V/50 80 90 90 (1) 14-2/0 (1) 12-1/0 400V/50 138 150 150 (1) 2-600MCM (1) 4-300MCM
208V/60 168 200 200 (1) 2-600MCM (1) 6-350MCM 208V/60 338 400 400 (1) 2-600MCM (2) 3/0-500MCM
230V/60 168 200 200 (1) 2-600MCM (1) 6-350MCM 230V/60 338 400 400 (1) 2-600MCM (2) 3/0-500MCM
380V/60 107 125 125 (1) 2-600MCM (1) 4-300MCM 380V/60 173 200 200 (1) 14-2/0 (1) 6-350MCM
040E 075E
460V/60 80 90 90 (1) 14-2/0 (1) 12-1/0 460V/60 149 175 175 (1) 14-2/0 (1) 6-350MCM
575V/60 67 80 80 (1) 14-2/0 (1) 12-1/0 575V/60 125 150 150 (1) 14-2/0 (1) 4-300MCM
400V/50 83 100 100 (1) 14-2/0 (1) 12-1/0 400V/50 149 175 175 (1) 14-2/0 (1) 6-350MCM
208V/60 228 250 250 (1) 2-600MCM (1) 6-350MCM 208V/60 355 400 400 (1) 2-600MCM (2) 3/0-500MCM
230V/60 228 250 250 (1) 2-600MCM (1) 6-350MCM 230V/60 355 400 400 (1) 2-600MCM (2) 3/0-500MCM
380V/60 117 125 125 (1) 2-600MCM (1) 4-300MCM 380V/60 187 225 225 (1) 2-600MCM (1) 6-350MCM
045E 080E
460V/60 90 100 100 (1) 2-600MCM (1) 12-1/0 460V/60 153 175 175 (1) 14-2/0 (1) 6-350MCM
575V/60 75 90 90 (1) 14-2/0 (1) 12-1/0 575V/60 126 150 150 (1) 14-2/0 (1) 4-300MCM
400V/50 94 110 110 (1) 2-600MCM (1) 4-300MCM 400V/50 153 175 175 (1) 14-2/0 (1) 6-350MCM
208V/60 241 250 250 (1) 2-600MCM (2) 3/0-500MCM 208V/60 384 450 450 (1) 2-600MCM (2) 3/0-500MCM
230V/60 241 250 250 (1) 2-600MCM (2) 3/0-500MCM 230V/60 384 450 450 (1) 2-600MCM (2) 3/0-500MCM
380V/60 131 150 150 (1) 2-600MCM (1) 4-300MCM 380V/60 218 250 250 (1) 2-600MCM (1) 6-350MCM
050E 090E
460V/60 109 125 125 (1) 2-600MCM (1) 4-300MCM 460V/60 168 200 200 (1) 14-2/0 (1) 6-350MCM
575V/60 97 110 110 (1) 2-600MCM (1) 4-300MCM 575V/60 147 175 175 (1) 14-2/0 (1) 6-350MCM
400V/50 107 125 125 (1) 2-600MCM (1) 4-300MCM 400V/50 168 200 200 (1) 14-2/0 (1) 6-350MCM
208V/60 251 300 300 (1) 2-600MCM (2) 3/0-500MCM 208V/60 442 500 500 (2) 6-500MCM (2) 3/0-500MCM
230V/60 251 300 300 (1) 2-600MCM (2) 3/0-500MCM 230V/60 442 500 500 (2) 6-500MCM (2) 3/0-500MCM
380V/60 147 175 175 (1) 2-600MCM (1) 6-350MCM 380V/60 268 300 300 (1) 2-600MCM (2) 3/0-500MCM
055E 100E
460V/60 118 125 125 (1) 2-600MCM (1) 4-300MCM 460V/60 203 250 250 (1) 2-600MCM (1) 6-350MCM
575V/60 105 125 125 (1) 2-600MCM (1) 4-300MCM 575V/60 184 225 225 (1) 2-600MCM (1) 6-350MCM
400V/50 119 125 125 (1) 2-600MCM (1) 4-300MCM 400V/50 203 250 250 (1) 2-600MCM (1) 6-350MCM
208V/60 260 300 300 (1) 2-600MCM (2) 3/0-500MCM 208V/60 490 600 600 (2) 6-500MCM (2) 3/0-500MCM
230V/60 260 300 300 (1) 2-600MCM (2) 3/0-500MCM 230V/60 490 600 600 (2) 6-500MCM (2) 3/0-500MCM
380V/60 161 175 175 (1) 2-600MCM (1) 6-350MCM 380V/60 294 350 350 (1) 2-600MCM (2) 3/0-500MCM
060E 110E
460V/60 126 150 150 (1) 2-600MCM (1) 4-300MCM 460V/60 227 250 250 (1) 2-600MCM (1) 6-350MCM
575V/60 113 125 125 (1) 2-600MCM (1) 4-300MCM 575V/60 204 250 250 (1) 2-600MCM (1) 6-350MCM
400V/50 129 150 150 (1) 2-600MCM (1) 4-300MCM 400V/50 227 250 250 (1) 2-600MCM (1) 6-350MCM
NOTE: MCA = Minimum Current Ampacity, RFS = Recommended Fuse Size, MFS = Maximum Fuse Size.
For RFS, use the given values for intended standard ambient operation. If the operating ambient is intended to be above
105°F, MFS must be used.
Table 14 continued: Electrical Data - Single Point (60/50Hz) Table 14 continued: Electrical Data - Single Point (60/50Hz)
Single Point Field Data Single Point Field Data
Model Voltage / Ratings Lug Range Model Voltage / Ratings Lug Range
Size Freq. Size Freq.
Disconnect Disconnect
MCA RFS MFS Power Block MCA RFS MFS Power Block
Switch Switch
208V/60 534 600 600 (2) 6-500MCM (2) 3/0-500MCM 208V/60 848 1000 1000 (4) 2-600MCM (4) 4/0-500MCM
230V/60 534 600 600 (2) 6-500MCM (2) 3/0-500MCM 230V/60 848 1000 1000 (4) 2-600MCM (4) 4/0-500MCM
380V/60 330 400 400 (1) 2-600MCM (2) 3/0-500MCM 380V/60 508 600 600 (2) 6-500MCM (2) 3/0-500MCM
120E 190E
460V/60 261 300 300 (1) 2-600MCM (2) 3/0-500MCM 460V/60 424 500 500 (2) 6-500MCM (2) 3/0-500MCM
575V/60 234 250 250 (1) 2-600MCM (2) 3/0-500MCM 575V/60 348 400 400 (2) 6-500MCM (2) 3/0-500MCM
400V/50 261 300 300 (1) 2-600MCM (2) 3/0-500MCM 400V/50 424 500 500 (1) 2-600MCM (2) 3/0-500MCM
208V/60 569 700 700 (2) 6-500MCM (3) 2/0-400MCM 208V/60 890 1000 1000 (4) 2-600MCM (4) 4/0-500MCM
230V/60 569 700 700 (2) 6-500MCM (3) 2/0-400MCM 230V/60 890 1000 1000 (4) 2-600MCM (4) 4/0-500MCM
380V/60 358 400 450 (1) 2-600MCM (2) 3/0-500MCM 380V/60 525 600 600 (2) 6-500MCM (2) 3/0-500MCM
130E 210E
460V/60 284 350 350 (1) 2-600MCM (2) 3/0-500MCM 460V/60 443 500 500 (2) 6-500MCM (2) 3/0-500MCM
575V/60 239 250 250 (1) 2-600MCM (2) 3/0-500MCM 575V/60 351 400 400 (2) 6-500MCM (2) 3/0-500MCM
400V/50 284 350 350 (1) 2-600MCM (2) 3/0-500MCM 400V/50 443 500 500 (1) 2-600MCM (2) 3/0-500MCM
208V/60 612 700 700 (2) 6-500MCM (3) 2/0-400MCM 208V/60 943 1000 1000 (4) 2-600MCM (4) 4/0-500MCM
230V/60 612 700 700 (2) 6-500MCM (3) 2/0-400MCM 230V/60 943 1000 1000 (4) 2-600MCM (4) 4/0-500MCM
380V/60 388 450 450 (1) 2-600MCM (2) 3/0-500MCM 380V/60 551 600 600 (2) 6-500MCM (3) 2/0-400MCM
140E 225E
460V/60 309 350 350 (1) 2-600MCM (2) 3/0-500MCM 460V/60 469 500 500 (2) 6-500MCM (2) 3/0-500MCM
575V/60 248 300 300 (1) 2-600MCM (2) 3/0-500MCM 575V/60 359 400 400 (2) 6-500MCM (2) 3/0-500MCM
400V/50 309 350 350 (1) 2-600MCM (2) 3/0-500MCM 400V/50 469 500 500 (1) 2-600MCM (2) 3/0-500MCM
208V/60 640 700 700 (2) 6-500MCM (3) 2/0-400MCM 208V/60 1071 1200 1200 (4) 2-600MCM (4) 4/0-500MCM
230V/60 640 700 700 (2) 6-500MCM (3) 2/0-400MCM 230V/60 1071 1200 1200 (4) 2-600MCM (4) 4/0-500MCM
380V/60 410 500 500 (1) 2-600MCM (2) 3/0-500MCM 380V/60 602 700 700 (2) 6-500MCM (3) 2/0-400MCM
150E 240E
460V/60 328 400 400 (1) 2-600MCM (2) 3/0-500MCM 460V/60 525 600 600 (2) 6-500MCM (2) 3/0-500MCM
575V/60 252 300 300 (1) 2-600MCM (2) 3/0-500MCM 575V/60 367 400 400 (2) 6-500MCM (2) 3/0-500MCM
400V/50 328 400 400 (1) 2-600MCM (2) 3/0-500MCM 400V/50 525 600 600 (1) 2-600MCM (2) 3/0-500MCM
208V/60 668 800 800 (2) 6-500MCM (3) 2/0-400MCM
230V/60 668 800 800 (2) 6-500MCM (3) 2/0-400MCM
380V/60 432 500 500 (1) 2-600MCM (2) 3/0-500MCM
161E
460V/60 346 400 400 (1) 2-600MCM (2) 3/0-500MCM
575V/60 255 300 300 (1) 2-600MCM (2) 3/0-500MCM
400V/50 346 400 400 (1) 2-600MCM (2) 3/0-500MCM
208V/60 734 800 800 (2) 6-500MCM (4) 4/0-500MCM
230V/60 734 800 800 (2) 6-500MCM (4) 4/0-500MCM
380V/60 442 500 500 (2) 6-500MCM (2) 3/0-500MCM
170E
460V/60 355 400 400 (1) 2-600MCM (2) 3/0-500MCM
575V/60 309 350 350 (1) 2-600MCM (2) 3/0-500MCM
400V/50 355 400 400 (1) 2-600MCM (2) 3/0-500MCM
208V/60 875 1000 1000 (4) 2-600MCM (4) 4/0-500MCM
230V/60 875 1000 1000 (4) 2-600MCM (4) 4/0-500MCM
380V/60 479 500 500 (2) 6-500MCM (2) 3/0-500MCM
180E
460V/60 394 450 450 (1) 2-600MCM (2) 3/0-500MCM
575V/60 339 350 350 (1) 2-600MCM (2) 3/0-500MCM
400V/50 394 450 450 (1) 2-600MCM (2) 3/0-500MCM
NOTE: MCA = Minimum Current Ampacity, RFS = Recommended Fuse Size, MFS = Maximum Fuse Size.
For RFS, use the given values for intended standard ambient operation. If the operating ambient is intended to be above
105°F, MFS must be used.
NOTE: MCA = Minimum Current Ampacity, RFS = Recommended Fuse Size, MFS = Maximum Fuse Size.
For RFS, use the given values for intended standard ambient operation. If the operating ambient is intended to be above
105°F, MFS must be used.
NOTE: MCA = Minimum Current Ampacity, RFS = Recommended Fuse Size, MFS = Maximum Fuse Size.
For RFS, use the given values for intended standard ambient operation. If the operating ambient is intended to be above
105°F, MFS must be used.
NOTE: MCA = Minimum Current Ampacity, RFS = Recommended Fuse Size, MFS = Maximum Fuse Size.
For RFS, use the given values for intended standard ambient operation. If the operating ambient is intended to be above
105°F, MFS must be used.
NOTE: MCA = Minimum Current Ampacity, RFS = Recommended Fuse Size, MFS = Maximum Fuse Size.
For RFS, use the given values for intended standard ambient operation. If the operating ambient is intended to be above
105°F, MFS must be used.
General Description
The MicroTech® III controller’s design not only permits Security protection prevents unauthorized changing of the
the chiller to run more efficiently, but also can simplify setpoints and control parameters.
troubleshooting if a system failure occurs. Every MicroTech® MicroTech® III control continuously performs self-diagnostic
IIII controller is programmed and tested prior to shipment to checks, monitoring system temperatures, pressures and
facilitate start-up. protection devices, and will automatically shut down a
The controller menu structure is separated into three distinct compressor or the entire unit should a fault occur. The cause
categories that provide the operator or service technician with of the shutdown will be retained in memory and can be easily
a full description of: displayed in plain English for operator review. The MicroTech®
III chiller controller will also retain and display the date/time the
1. current unit status
fault occurred. In addition to displaying alarm diagnostics, the
2. control parameters MicroTech® III chiller controller also provides the operator with
3. alarms a warning of limit (pre-alarm) conditions.
System Architecture
The overall controls architecture uses the following:
• One MicroTech® III unit controller
• I/O extension modules as needed depending on the
configuration of the unit
• Communications interface(s) as needed based on
installed options
Communication interface modules will connect directly to the
left side of the unit controller. I/O extensions will connect
via peripheral bus using the connection on the right side of
the controller. All of the I/O extension modules can connect
directly or using a wiring harness.
Peripheral Bus
I/O Extension
I/O Extension
EEXV1
CC1
Expected
Table 19: Digital Outputs Description Signal Type
Range
Description Output Off Output On Circuit 2 Suction
X1 NTC 10k 340 to 300k Ω
DO1 Evaporator Water Pump 1 Pump Off Pump On Temperature
DO2 Alarm Indicator Alarm Not Active Alarm Active Circuit 2 Evaporator
X2 Voltage 0.4 to 4.6 volts
Pressure
DO3 Circuit 1 Fan Output 1 Fan(s) Off Fan(s) On
Circuit 2 Condenser
DO4 Circuit 1 Fan Output 2 Fan(s) Off Fan(s) On X4 Voltage 0.4 to 4.6 volts
Pressure
DO5 Circuit 1 Fan Output 3 Fan(s) Off Fan(s) On
DO6 Circuit 1 Fan Output 4 Fan(s) Off Fan(s) On Table 24: Digital Inputs
DO7 Circuit 2 Fan Output 1 Fan(s) Off Fan(s) On
Description Signal Off Signal On
DO8 Circuit 2 Fan Output 2 Fan(s) Off Fan(s) On
X6 Circuit 2 Switch Circuit Disable Circuit Enable
DO9 Circuit 2 Fan Output 3 Fan(s) Off Fan(s) On
X7 Circuit 2 MHP Switch Fault No fault
DO10 Circuit 2 Fan Output 4 Fan(s) Off Fan(s) On
Circuit 2 Motor
X7 Circuit 1 Condenser SV 1 Solenoid Closed Solenoid Open X8 Fault No fault
Protection
X8 Circuit 2 Condenser SV 1 Solenoid Closed Solenoid Open
DI1 Circuit 2 PVM/GFP Fault No fault
NOTE: The Motor Protection and MHP input signal are wired
Compressor Module 1 in series. If Motor Protection input is open, MHP
Table 20: Analog Inputs Switch input will also be open.
Description
M1+, M1- EXV Stepper Coil 1
M2+, M2- EXV Stepper Coil 2
Set Points
Set points are initially set to the values in the Default column, not be needed and therefore not be visible.
and can be adjusted to any value in the Range column. Set Basic unit configuration set points will require the unit to be
points are stored in permanent memory. If an option is not off in order to make a change and then require rebooting the
available on a specific model size, the respective set point will controller in order to apply a change.
Table 29: Unit Level Set Point Defaults and Ranges
Description Default Range
Basic Unit Configuration
Unit Model AGZ000??? Based on Unit Model Configuration
Condenser Type Not Set Not Set Tube and Fin, Microchannel
Expansion Valve Type Not Set Not Set., Thermal, Electronic
Condenser Fan VFD Disable Disable, Enable
Power Connection Configuration Single Point Single Point, Multi Point
Mode/Enabling
Unit Enable Enable Disable, Enable
Control source Local Local, Network
Available Modes Cool Cool, Cool w/Glycol, Cool/Ice w/Glycol, Ice, Test
Staging and Capacity Control
Cool LWT 1 7°C (44.6°F) See Dynamic Set Point Ranges
Cool LWT 2 7°C (44.6°F) See Dynamic Set Point Ranges
Ice LWT 4.4°C (39.9°F) -9.5 to 4.4 °C (14.9 to 39.9 °F)
Startup Delta T 5.6°C (10.1°F) 0.6 to 8.3 °C (1.1 to 14.9 °F)
Shut Down Delta T 0.3°C (0.5°F) 0.3 to 1.7 °C (0.5 to 3.1 °F)
Stage Up Delay 240 sec 120 to 480 sec
Stage Down Delay 30 sec 20 to 60 sec
Stage Delay Clear No No, Yes
Max Pulldown Rate 0.6°C/min (1.1°F/min) 0.1 to 2.7°C/min (0.2 to 4.9°F/min)
Full Capacity Evap Delta T 8.9 °C (16°F) 3.3 to 8.9 °C (5.9 to 16 °F)
Variable Evaporator Flow No No, Yes
Ice TimCycle Delay 12 1-23 hours
Clear Ice Timer No No,Yes
RapidRestore Disable Disable, Enable
Rapid Restore Max Power Off 15 seconds 15 ro 180 seconds
Evaporator Pump Control
Evap Pump Control Configuration #1 Only #1 Only, #2 Only, Auto, #1 Primary, #2 Primary
Evap Recirc Timer 90 15 to 300 seconds
Evap Pump 1 Run Hours 0 0 to 999999 hours
Evap Pump 2 Run Hours 0 0 to 999999 hours
Power Conservation and Limits
LWT Reset Enable Disable Disable, Enable
Demand Limit Enable Disable Disable, Enable
High IPLV Mode Disable Disable, Enable
IPLV Condensing Target 23.89°C (75°F) 21.11 to 32.22°C (70 to 90°F)
Unit Sensor Offsets
Evap LWT sensor offset 0°C (0°F) -5.0 to 5.0 °C (-9.0 to 9.0 °F)
Evap EWT sensor offset 0°C (0°F) -5.0 to 5.0 °C (-9.0 to 9.0 °F)
OAT sensor offset 0°C (0°F) -5.0 to 5.0 °C (-9.0 to 9.0 °F)
Circuit Configuration Timers
Start to start Time Delay 15 min 10-60 minutes
Stop to start Time Delay 5 min 3-20 minutes
Clear Cycle Timers No No, yes
Alarm and Limit Settings - Units
Evaporator Water Freeze 2.2°C (36°F) See Dynamic Set Point Ranges
Evaporator Flow Proof 5 sec 5 to 15 sec
Evaporator Recirculate Timeout 3 min 1 to 10 min
External Fault Configuration Event Event, Alarm
Low Ambient Lockout 1.7°C (35.1°F) See Dynamic Set Point Ranges
Low Ambient Lockout BAS Alert Off Off, On
Table 30: Cool LWT 1 and Cool LWT2 Set Point Ranges
Available Mode Selection Unit Vintage/Amp Rating Range
Without Glycol E vintage 4.4 to 18.34°C (39.9 to 65°F)
With Glycol E vintage -9.5 to 18.34°C (14.9 to 65°F)
Dynamic Set Point Ranges and Defaults Special Set Point Operation
Some settings have different ranges of adjustment based on EXV settings are only visible if the unit is configured with
other parameters. electronic expansion valves. The EXV position set point is not
changeable unless the unit switch is off.
Table 39: Condenser Target 50% EXV Position set point on each circuit follows the actual EXV
Unit Model Default Range position while EXV Control = Auto. When EXV Control =
Models 30 to 70 32.2°C (90°F) 32.2 to 40.56 °C (90 to 105 °F) Manual, the position set point will be changeable.
Models 75 and up 29.4°C (85°F) 29.4 to 32.22°C (85 to 90 °F)
Security
Table 40: Fan Stage Down Deadband 1 All set points are protected using passwords. A four-digit
password provides operator access to changeable parameters.
Unit Model Default Service level passwords are reserved for authorized service
Models 30 to 70 11.1°C (20°F) personnel.
Models 75 and up 8.3°C (15°F) Operator password: 2526
Editing Setpoints
After a valid password has been entered at the unit controller,
set points may be changed. If the operator attempts to edit a
set point for which the necessary password level is not active,
no action will be taken.
Once a password has been entered, it remains valid for 10
minutes after the last key-press on the unit controller.
Sequence of Operation
Unit power up
Is unit enabled? If the unit switch is off, the unit status will be Off:Unit Switch. If the chiller is
Yes disabled due to network command, the unit status will be Off:BAS Disable. When
the remote switch is open, the unit status will be Off:Remote Switch. When a unit
alarm is active, the unit status will be Off:Unit Alarm. In cases where no circuits
Yes are enabled, the unit status will be Off:All Cir Disabled. If the unit is disabled via
the Chiller Enable set point, the unit status will be Off:Keypad Disable.
Low ambient lockout will prevent the chiller from starting even if it is otherwise
Is low ambient lockout
enabled. When this lockout is disabling the chiller, the unit status will be Off:Low
active?
OAT Lock.
No
If the chiller is enabled, then the unit will be in the Auto state and the evaporator
Evaporator pump output on
water pump output will be activated.
No
The chiller will then wait for the flow switch to close, during which time the unit
Is flow present? status will be Auto:Wait for flow.
Yes
After establishing flow, the chiller will wait some time to allow the chilled water
Wait for chilled water loop to
recirculate loop to recirculate for an accurate reading of the leaving water temperature.
The unit status during this time is Auto:Evap Recirculate.
Is Motor Protection If the chiller is waiting on the motor protection delay after powering up, the unit
delay active? status will be Off: Motor Protection Delay.
Yes
No
The chiller is now ready to start if enough load is present. If the LWT is not higher
than the start up temperature, the unit status will be Auto:Wait for load.
Is there enough load to
start chiller?
If the LWT is higher than the start up temperature, the unit status will become
Auto. A circuit can start at this time.
Yes
The first circuit to start is generally the available circuit with the least number of
Start first circuit.
starts. This circuit will go through its start sequence at this point.
No
Additional capacity The unit capacity can be increased if the LWT is above the stage up temperature.
needed to satisfy load?
No
Yes No
Yes
If the second circuit is not running, it will be started now. The unit will try to keep
the load balanced between circuits as the unit capacity is increased.
Increase unit capacity.
If both circuits are running, then additional compressors will start based on the
sequencing logic.
Yes
Yes
No
Yes
Yes
Decrease unit capacity Compressors will shut off as needed in the order determined by sequencing logic.
Is unit running at
minimum capacity?
Yes
No
When only one compressor is running, the load may drop off to the point where even
Is load satisfied? minimum unit capacity is too much. The load has been satisfied when the LWT
drops below the shutdown temperature. At this time the only running circuit can
shut down.
Yes
Shut down last circuit. The last circuit running now shuts down.
When last circuit has completed pumpdown, the unit will go back to waiting for
All circuits off.
enough load to start.
Unit power up
Is unit enabled? If the unit switch is off, the unit status will be Off:Unit Switch. If the chiller is
Yes disabled due to network command, the unit status will be Off:BAS Disable. When
the remote switch is open, the unit status will be Off:Remote Switch. When a unit
alarm is active, the unit status will be Off:Unit Alarm. In cases where no circuits
Yes are enabled, the unit status will be Off:All Cir Disabled. If the unit is disabled via
the Chiller Enable set point, the unit status will be Off:Keypad Disable.
No
Low ambient lockout will prevent the chiller from starting even if it is otherwise
Is low ambient lockout enabled. When this lockout is disabling the chiller, the unit status will be Off:Low
active?
OAT Lock.
No
Yes
If the chiller is enabled, then the unit will be in the Auto state and the evaporator
Evaporator pump output on
water pump output will be activated.
No
The chiller will then wait for the flow switch to close, during which time the unit
Is flow present? status will be Auto:Wait for flow.
Yes
After establishing flow, the chiller will wait some time to allow the chilled water loop
Wait for chilled water loop to
recirculate. to recirculate for an accurate reading of the leaving water temperature. The unit
status during this time is Auto:Evap Recirc.
Yes
Is Motor Protection If the chiller is waiting on the motor protection delay after powering up, the unit
delay active? status will be Off:Motor Protection Delay.
No
No
The chiller is now ready to start if enough load is present. If the LWT is not higher
than the startup temperature, the unit status will be Auto:Wait for load.
Is fluid temp high
enough to start?
If the LWT is higher than the startup temperature, the unit status will be Auto.
A circuit can start at this time.
Yes
The first circuit to start is generally the circuit which contains the compressor with
the least number of starts. This circuit will go through it’s start sequence at this
Maintain unit capacity. point.
No
Has the stage up time A minimum time must pass between the starting of circuits.
delay expired?
No
Yes
No
Yes
If the second circuit is not running, it will be started now. The unit will try to keep
the load balanced between circuits as the unit capacity is increased.
Increase unit capacity.
If both circuits are running, then additional compressors will start based on the
sequencing logic.
Yes
No
Yes
When all circuits have completed shutdown, the unit will remain in the off state until
All circuits off.
the start conditions are satisfied again.
Unit power up
When the circuit is in the Off state the EXV is in the closed position, compressors are
Circuit is in Off state off, solenoid valves are closed, and all condenser fans are off.
No
The circuit must be enabled before it can run. It might be disabled for several
reasons. When the circuit switch is off, the status will be Off:Circuit Switch.
Is circuit is enabled to If the circuit has an active stop alarm then the status will be Off:Alarm. If the circuit
start?
has been disabled via the circuit mode set point, the status will be Off:Keypad
Yes
Disable. If all compressors are disabled via the settings, the circuit status will be
Off:All Comp Disable.
Yes
A minimum time must pass between the previous start and stop of a compressor
and the next start. If this time has not passed, a cycle timer will be active. If all
Are all compressor cycle
timers active? compressors on the circuit have active cycle timers the circuit status will be
Off:Cycle Timers.
No
Circuit is ready to start If the circuit is ready to start when needed, the circuit status will be
Off:Ready.
No
Capacity control logic at the unit level will determine when a circuit needs to start
Is circuit commanded to
start? and issue a start command to the next circuit to start based on sequencing rules.
Yes
Yes
No Before the first compressor on a circuit can start, the EXV performs a brief preopen.
Preopen EXV
The circuit status during this time will be Preopen.
The first compressor will be started and the fans, solenoid valves, and other
Run circuit
devices will be controlled as needed. The normal circuit status at this time will be
Run:Normal. Additional compressors will be started as needed per the unit level
capacity control.
No
Is last compressor Capacity control logic at the unit level will determine when a compressor needs to
commanded to shut down and issue a stop command to the next compressor to stop based on
shut down? sequencing rules. If this compressor is the last one on the circuit, the circuit will
need to shut down.
Yes
When the circuit needs to shut down, a pumpdown of the circuit will NOT be
Is condenser type performed if the condenser coil is Microchannel type. When the circuit needs to
tube and fin? shut down and the condenser is Microchannel type, everything will turn off on the
circuit at approximately the same time.
Yes
When the circuit needs to shut down, a pumpdown of the circuit will be performed
Pumpdown circuit if the condenser coil is tube and fin type. The circuit status during this time will be
Run:Pumpdown.
No
Unit Functions
The calculations in this section are used in unit level control means the flow that is needed for a 5.56°C (10°F) delta T at full
logic or in control logic across all circuits. unit capacity.
Unit Mode Selection Pumpdown – Unit is doing a normal shutdown (tube and fin
condenser coils only). If a unit has microchannel coils, the
The operating mode of the unit is determined by setpoints and individual refrigerant circuits will never do a pumpdown. So
inputs to the chiller. The Available Modes Set Point determines if the conditions for the Auto to Pumpdown transition occur,
what modes of operation can be used. This set point also the unit state will transition from Auto to Pumpdown and
determines whether the unit is configured for glycol use. The then immediately to Off.
Control Source Set Point determines where a command
to change modes will come from. A digital input switches Transitions between these states are shown in the following
between cool mode and ice mode if they are available and diagram.
the control source is set to ‘local.’ The BAS mode request
switches between cool mode and ice mode if they are both
available and the control source is set to ‘network.’
The Available Modes Set Point should only be changeable
when the unit switch is off. This is to avoid changing modes of
operation inadvertently while the chiller is running.
3
3
Unit State = Off and Remote
8 Off: Remote Switch
Switch is open
Unit State = Off, Control
9 Off: BAS Disable Source = Network, and BAS
Enable = false
Unit State = Off and Unit RUN START
10 Off: Unit Switch
Switch = Disable
Unit State = Off and Unit Mode
11 Off: Test Mode
= Test
Unit State = Auto, no circuits T1 – Off to Start
running, and LWT is less than
12 Auto: Wait for load Requires any of the following
the active set point + startup
delta • Unit state = Auto
Unit State = Auto and • Freeze protection started
13 Auto: Evap Recirculate
Evaporator State = Start
Unit State = Auto, Evaporator T2 – Start to Run
14 Auto: Wait for flow State = Start, and Flow Switch Requires the following
is open
• Flow ok for time longer than evaporator recirculate time
15 Auto: Pumpdown Unit State = Pumpdown
set point
Unit State = Auto, max
16 Auto: Max Pulldown Rate pulldown rate has been met or T3 – Run to Off
exceeded
Unit State = Auto, unit
Requires all of the following
17 Auto: Unit Cap Limit capacity limit has been met or • Unit state is Off
exceeded • Freeze protection not active
Unit State = Auto and high
18 Auto: High Amb Limit
ambient capacity limit is active T4 – Start to Off
Unit State = Auto and unit is
Requires all of the following
19 Auto:Rapid Restore performing Rapid Restore
operation • Unit state is Off
Condenser type setting is set • Freeze protection not active
20 Off:Cond Type Not Set
to ‘Not Set’
Expansion valve type setting is T5 – Run to Start
21 Off:ExVlv Type Not Set
set to ‘Not Set’ Flow switch input is low for longer than the flow proof set
22 Off:Invalid Config Unit model selected not valid point.
A configuration change
requiring a reboot has
23 Cfg Chg, Rst Ctlr
occurred but controller has not
been rebooted yet.
Stage Up Delay
Unit Capacity Overrides
A fixed stage up delay of one minute between compressor
Unit capacity limits can be used to limit total unit capacity in
starts should be used in this mode.
Cool mode only. Multiple limits may be active at any time, and
the lowest limit is always used in the unit capacity control.
Staging Sequence
This section defines which compressor is the next one to Demand Limit
start or stop. In general, compressors with fewer starts will
The maximum unit capacity can be limited by a 4 to 20 mA
normally start first, and compressors with more run hours will
signal on the Demand Limit analog input. This function is
normally stop first.
only enabled if the Demand Limit set point is set to ON. The
If possible circuits will be balanced in stage. If a circuit is maximum unit capacity stage is determined as shown in the
unavailable for any reason, the other circuit shall be allowed following tables:
to stage all compressors on. When staging down, one
compressor on each circuit shall be left on until each circuit has
Limit ≥ 100% 4
Operation Following Power Cycle
100% > Limit ≥ 75% 3
The chiller will enter RapidRestore® upon powering up when
75% > Limit ≥ 50% 2 the following conditions are met:
50% > Limit 1 • RapidRestore® is enabled
• Power failure lasts less than the value of the Max Power
Table 47: Stage Limits - Six Compressors Failure Time set point
Network Limit Stage • Power failure lasts at least one second (shorter power
Limit ≥ 100% 6 loss may result in unpredictable operation)
100% > Limit ≥ 83.3% 5 • Unit is enabled
83.3% > Limit ≥ 66.7% 4 When RapidRestore® is triggered, the time value used for the
evaporator recirculation time will be limited to 110 seconds
66.7% > Limit ≥ 50% 3 or less. The evaporator recirculation time set point will not be
50% > Limit ≥ 33.3% 2 changed. Only the value used in the evaporator state logic will
33.3% > Limit 1 be limited, and only if the set point exceeds the 110 second
limit.
Maximum LWT Pulldown Rate This action will ensure that the chiller is ready to start after the
The maximum drop rate for the leaving water temperature shall motor protection module delay has expired.
be limited by the Maximum Pulldown Rate set point only when
the unit mode is Cool.
If the rate exceeds the set point, no more compressors can
be started until the pulldown rate is less than the set point.
Running compressors will not be stopped as a result of
exceeding the maximum pulldown rate.
Capacity Changes
Normally the delay between compressors staging on is
determined by the Stage Up Delay setting. That setting
defaults to 240 seconds and has a range of 120 to 480
seconds. During fast loading, a delay of 60 seconds between
compressor starts within a circuit should be used. In addition,
a delay of 30 seconds between compressor starts on different
circuits should be used.
This change during RapidRestore® operation will allow for a
faster time to full capacity while maintaining stable operation
within each circuit. Assuming both circuits are able to run, the
effective unit stage up delay will be 30 to 35 seconds, so it will
load about four times faster during RapidRestore® than the
fastest it possibly can during normal operation.
Figure 45: RapidRestore® Mode - Four Compressor Units – Power Lost and Restored
Figure 46: RapidRestore® Mode - Six Compressor Units - Power Lost and Restored
Figure 47: RapidRestore® Mode - Four Compressor Units - Backup Chiller, Constant Power
Figure 48: RapidRestore® Mode - Six Compressor Units - Backup Chiller Constant Power
Circuit Functions
Calculations
Circuit States
Refrigerant Saturated Temperature The circuit will always be in one of four states:
Refrigerant saturated temperature shall be calculated from the Off – Circuit is not running
pressure sensor readings for each circuit.
Preopen – Circuit is preparing to start
Evaporator Approach Run – Circuit is running
The evaporator approach shall be calculated for each circuit. Pumpdown – Circuit is doing a normal shutdown
The equation is as follows:
Transitions between these states are shown in the following
Evaporator Approach = LWT – Evaporator Saturated diagram.
Temperature
T1
Condenser Approach POWER
ON
OFF
T6
PREOPEN
T4
T2
T5
- OAT
Suction Superheat
Suction superheat shall be calculated for each circuit using the PUMPDOWN T3 RUN
following equation:
Suction superheat = Suction Temperature – Evaporator
Saturated Temperature
T1 – Off to Preopen
Pumpdown Pressure • No compressors are running and any compressor on
The pressure to which a circuit will pumpdown is based on the circuit is commanded to start (see unit capacity control)
Low Evaporator Pressure Unload set point. The equation is as
follows: T2 – Preopen to Run
Pumpdown pressure = Low Evap Pressure Unload set point • 5 seconds in Preopen state has passed
– 103KPA (15 PSI)
T3 – Run to Pumpdown
Circuit Control Logic Any of the following are required:
• Last compressor on circuit is commanded to stop
Circuit Enabling • Unit State = Pumpdown
A circuit should be enabled to start if the following conditions • Circuit switch is open
are true: • Circuit mode is disable
• Circuit switch is closed • Circuit Pumpdown alarm is active
• No circuit alarms are active
T4 – Pumpdown to Off
• Circuit Mode set point is set to Enable
Any of the following are required:
• At least one compressor is enabled to start (according to
enable setpoints) • Evaporator Pressure < Pumpdown Pressure Value
• Unit State = Off
Compressor Availability • Circuit Rapid Stop alarm is active
A compressor is considered available to start if all the following
are true: T5 – Run to Off
• The corresponding circuit is enabled Any of the following are required:
• The corresponding circuit is not in pumpdown • Unit State = Off
• No cycle timers are active for the compressor • Circuit Rapid Stop alarm is active
• No limit events are active for the corresponding circuit • A low ambient start attempt failed
• The compressor is enabled via the enable setpoints
• The compressor is not already running
shall be enforced. The time values are determined by the Table 51: 5 Fans Without VFD
Start-start Timer and Stop-start Timer setpoints. Condenser Fans Fan 1 Fan 2 Fan 3 Fan 4 Fan 5 SV 1
These cycle timers should not be enforced through cycling of Stage Running D.O. D.O. D.O. D.O. D.O. D.O.
power to the chiller. This means that if power is cycled, the 0 0
cycle timers should not be active. 1 1 On
Condenser Target below the target – the active deadband, a stage down error is
accumulated.
The condenser target is selected based on circuit capacity
using the condenser target set points. There are set points Stage Down Error Step = (Target - Stage Down dead band)
that establish the condenser target for 33%, 50%, 67%, and - Saturated Condenser Temperature
100% capacity. If the circuit has two compressors the set The Stage Down Error Step is added to Stage Down
points for 50% and 100% will be used. If the circuit has three Accumulator once every 5 seconds. When the Stage Down
compressors then the set points for 33%, 67%, and 100% will Error Accumulator is greater than 2.8°C (5°F) another stage of
used. condenser fans is removed.
A minimum condenser target should be enforced. This When a stage down occurs or the saturated temperature rises
minimum will be calculated based on the evaporator LWT. back above the target minus the Stage Down dead band, the
As the LWT varies from 7.2°C (45°F) to 32.2°C (90°F), the Stage Down Error Accumulator is reset to zero.
minimum condenser target will vary from 23.9°C (75°F) to
48.9°C (120°F). VFD
Condenser pressure trim control is accomplished using an
Staging Up optional VFD on the first fan. This VFD control will vary the fan
The first fan will not start until the evaporator pressure drop speed to drive the saturated condenser temperature to a target
or condenser pressure rise requirement for the No Pressure value. The target value is normally the same as the saturated
Change After Start alarm is satisfied. Once that requirement condenser temperature target.
is met, if there is no fan VFD then the first condenser stage
The speed should be controlled between the minimum and
should start when the saturated condenser temperature
maximum speed set points.
exceeds the condenser target. If there is a fan VFD, then
the first stage should start when the saturated condenser
temperature exceeds the condenser target less 5.56°C (10°F).
VFD State
The VFD speed signal should always be 0 when the fan stage
After this, the four stage up dead band settings will be used:
is 0.
Stage Up Deadband 1 – used when active condenser stage is 1
When the fan stage is greater than 0, the VFD speed signal
Stage Up Deadband 2 – used when active condenser stage is 2 should be enabled and control the speed as needed.
Stage Up Deadband 3 – used when active condenser stage is 3
Stage Up Compensation
Stage Up Deadband 4 – used when active condenser stage is 4, 5,
or 6 In order to create a smoother transition when another fan is
staged on, the VFD compensates by slowing down initially.
When the saturated condenser temperature is above the target This is accomplished by adding the new fan stage up
plus the active deadband, stage up error is deadband to the VFD target. The higher target causes the
accumulated. VFD logic to decrease fan speed. Then, every 2 seconds,
0.1°C (0.18°F) is subtracted from the VFD target until it is
Stage Up Error Step = Saturated Condenser Temperature –
equal to the saturated condenser temperature target set point.
(Target + Stage Up dead band)
The Stage Up Error Step is added to Stage Up Accumulator High IPLV Mode
once every 5 seconds, only if the Saturated Condenser
Refrigerant Temperature is not falling. When Stage Up Error When the High IPLV Mode setting is ‘On’ and one compressor
Accumulator is greater than 11°C (19.8°F) another stage is is running on the unit, the condenser target setting for the
added. running circuit may be overridden. In this case, rather than use
the condenser target setting for 33% or 50% (depending on
When a stage up occurs or the saturated condenser number of compressors), the condenser target will be forced to
temperature falls back within the stage up dead band the Stage the value of the IPLV Condenser Target set point.
Up Accumulator is reset to zero.
In addition, when high IPLV mode is active the calculation for
the minimum allowed condenser target (based on LWT) will
Staging Down be changed. The minimum value will be changed from 23.9°C
Four stage down dead bands shall be used. (75°F) to the value of the IPLV Condenser Target set point.
Stage Down Deadband 1 – used when active condenser stage is 1 No other changes to the operation are made when High IPLV
mode is on.
Stage Down Deadband 2 – used when active condenser stage is 2
Stage Down Deadband 3 – used when active condenser stage is 3 Additional Conditions For Microchannel
Stage Down Deadband 4 – used when active condenser stage is 4, Coils
5, or 6
For units configured with microchannel condenser coils, the
When the saturated condenser refrigerant temperature is fan staging is the same as for a standard coil except there are
two additional conditions which may cause the fan stage to Position Commands
increase:
In order to improve the reliability of the EXV positioning, the
• If circuit has two compressors, the second compressor position commands that are issued to the stepper driver are
on a circuit starts, the circuit is not already at the limited in two ways:
maximum condenser stage, and the condenser saturated
1. Position commands are filtered so that the minimum change
temperature is higher than 37.78°C (100°F), then a
in position is 0.3%. Changes of less than this are ignored. This
condenser stage will be added immediately.
avoids unnecessary movement of the EXV and lowers the
• If the condenser stage is not already at the maximum, chances of losing steps as a result.
the saturated condenser temperature exceeds 56.67°C
(134°F), it has been at least 5 seconds since adding 2. The position commands are issued once per program cycle
a condenser stage, and the saturated condenser with a maximum change of 0.7% each time. This allows the
temperature is not dropping, then a condenser stage will stepper to move the valve to the commanded position before
be added immediately. the next position command is issued. Issuing commands in this
way may also lower the chances of losing steps.
In addition, if the circuit has 4 fans, or it has 6 fans and no
fan VFD’s, then the first condenser stage may be skipped at
startup. This happens if the OAT is at least 21.11°C (70°F) EXV Position Range
when the first condenser stage would normally be started, in The minimum EXV position while the circuit is running will
which case it will go directly to the second stage. always be 8%. The maximum position will change as the
Both of these additions are in place to deal with spikes in number of compressors running on the circuit changes. These
condenser pressure resulting from the lower volume of the values are shown for each unit model in the table below.
microchannel coils.
Table 56: Maximum Position Range
Manual Control
The EXV position can be set manually. Manual control can only
be selected when the circuit is in the run state. At any other
time, the EXV control set point is forced to auto.
When EXV control is set to manual, the EXV position is equal
to the manual EXV position setting. If set to manual when the
circuit state transitions from run to another state, the control
setting is automatically set back to auto. When in manual
control, the EXV control state displayed should reflect that it is
manual control.
Alarms
Situations may arise that require some action from the chiller always a manual reset alarm.
or that should be logged for future reference. Alarms are
classified in the following sections as Faults, Problems, or Evaporator Water Freeze Protect
Warnings. Trigger: Evaporator LWT drops below evaporator freeze
When any Unit Fault Alarm is active, the alarm digital output protect set point and LWT sensor fault is not active for a time
should be turned on continuously. If both circuits have a Circuit longer than the evaporator recirculation time set point.
Fault Alarm active, the alarm digital output should be turned Action Taken: Rapid stop all circuits
on continuously. If no Unit Fault Alarm is active and only one
circuit has a Circuit Fault Alarm is active, the alarm digital Reset: This alarm can be cleared manually via the keypad,
output should alternate five seconds on and five seconds off but only if the alarm trigger conditions no longer exist.
continuously.
Evaporator LWT Sensor Fault
All alarms appear in the active alarm list while active. All alarms
are added to the alarm log when triggered and when cleared. Trigger: Sensor shorted or open for longer than one second
Entries in the log representing the occurrence of an alarm will Action Taken: Normal stop all circuits
be preceded by ‘+’ while entries representing the clearing of an
alarm will be preceded by ‘-‘. Reset: This alarm can be cleared manually via the keypad or
BAS command, but only if the sensor is back in range.
Unit Fault Alarms Outdoor Air Temperature Sensor Fault
PVM/GFP Fault Trigger: Sensor shorted or open for longer than one second
Trigger: Power Configuration = Single Point and PVM/GFP Action Taken: Normal stop of all circuits.
Input #1 is open for longer than one second. Reset: This alarm can be cleared manually via the keypad or
Action Taken: Rapid stop all circuits via BAS command if the sensor is back in range.
Reset: Auto reset when input is closed for at least 5 seconds External Alarm
or if Power Configuration = Multi Point.
Trigger: External Alarm/Event opens for at least 5 seconds
Evaporator Flow Loss and external fault input is configured as an alarm.
Trigger: Action Taken: Rapid stop of all circuits.
1: Evaporator Pump State = Run AND Evaporator Flow Digital Reset: Auto clear when digital input is closed.
Input = No Flow for time > Flow Proof Set Point AND at least
one compressor running Compressor Module 1 Comm Failure
2: Evaporator Pump State = Start for time greater than Trigger: Communication with I/O extension module has failed.
Recirc Timeout Set Point and all pumps have been tried and Action Taken: Rapid stop of circuit 1.
Evaporator Flow Digital Input = No Flow
Reset: This alarm can be cleared manually via the keypad or
Action Taken: Rapid stop all circuits BAS command when communication between main controller
Reset: and the extension module is working for 5 seconds.
This alarm can be cleared at any time manually via the keypad Compressor Module 2 Comm Failure
or via the BAS clear alarm command.
Trigger: Communication with I/O extension module failed.
If active via trigger condition 1:
Action Taken: Rapid stop of circuit 2.
When the alarm occurs due to this trigger, it can auto reset the
first two times each day with the third occurrence being manual Reset: This alarm can be cleared manually via the keypad or
reset. BAS command when communication between main controller
and the extension module is working for 5 seconds.
For the auto reset occurrences, the alarm will reset
automatically when the evaporator state is Run again. This EXV Module 1 Comm Failure
means the alarm stays active while the unit waits for flow, then
it goes through the recirculation process after flow is detected. Trigger: Expansion Valve Type = Electronic and
Once the recirculation is complete, the evaporator goes to the communication with the I/O extension module has failed.
Run state which will clear the alarm. After three occurrences, Action Taken: Rapid stop of circuit 1.
the count of occurrences is reset and the cycle starts over if the
manual reset flow loss alarm is cleared. Reset: This alarm can be cleared manually via the keypad or
BAS command when communication between main controller
If active via trigger condition 2: and the extension module is working for 5 seconds or
If the flow loss alarm has occurred due to this trigger, it is Expansion Valve Type = Thermal.
To use the keypad, follow the Alarm links to the Alarms screen, pressure > Low Evaporator Pressure Hold SP + 90 KPA (13
which will show Active Alarms and Alarm Log. Select Active PSI). The event is also reset if the circuit is no longer in the run
Alarm and press the wheel to view the Alarm List (list of current state.
active alarms). They are in order of occurrence with the most
recent on top. The second line on the screen shows Alm Cnt Low Evaporator Pressure - Unload
(number of alarms currently active) and the status of the alarm Trigger:
clear function. Off indicates that the Clear function is off and
the alarm is not cleared. Press the wheel to go to the edit This event is triggered if all of the following are true:
mode. The Alm Clr (alarm clear) parameter will be highlighted • circuit state = Run
with OFF showing. To clear all alarms, rotate the wheel to
• more than one compressor is running on the circuit
select ON and enter it by pressing the wheel.
• evaporator pressure <= Low Evaporator Pressure -
An active password is not necessary to clear alarms. Unload set point for a time greater than half of the
If the problem(s) causing the alarm have been corrected, the current freezestat time
alarms will be cleared, disappear from the Active Alarm list • circuit is not currently in a low OAT start
and be posted in the Alarm Log. If not corrected, the On will • it has been at least 30 seconds since a compressor has
immediately change back to OFF and the unit will remain in the started on the circuit.
alarm condition.
On units equipped with 6 compressors, electronic expansion
valves, and 10 or more fans, when each compressors
Events starts, there should be a 2 minute window during which the
evaporator pressure must drop an additional 27 KPA (3.9 PSI)
Situations may arise that require some action from the chiller to trigger the alarm. After this 2 minute window, the trigger
or that should be logged for future reference, but aren’t severe point should return to normal.
enough to track as alarms. These events are stored in a log
separate from alarms. This log shows the time and date of the Action Taken: Stage off one compressor on the circuit every
latest occurrence, the count of occurrences for the current day, 10 seconds while evaporator pressure is less than the unload
and the count of occurrences for each of the previous 7 days. set point, except the last one.
Reset: While still running, the event will be reset if evaporator
pressure > Low Evaporator Pressure Hold SP + 90 KPA(13
Unit Events PSI). The event is also reset if the circuit is no longer in the
run state.
Unit Power Restore
Trigger: Unit controller is powered up. High Condenser Pressure - Unload
Action Taken: None Trigger:
Reset: None This event is triggered if all of the following are true:
• circuit state = Run
Circuit Events • more than one compressor is running on the circuit
• condenser pressure > High Condenser Pressure –
Low Evaporator Pressure - Hold Unload set point
Trigger: Action Taken: Stage off one compressor on the circuit every
This event is triggered if all of the following are true: 10 seconds while condenser pressure is higher than the
unload set point, except the last one. Inhibit staging more
• circuit state = Run compressors on until the condition resets.
• evaporator pressure <= Low Evaporator Pressure - Hold Reset: While still running, the event will be reset if condenser
set point pressure <= High Condenser Pressure Unload SP – 862
• circuit is not currently in a low OAT start KPA(125 PSI). The event is also reset if the circuit is no longer
• it has been at least 30 seconds since a compressor has in the run state.
started on the circuit.
Action Taken: Inhibit starting of additional compressors on the
circuit.
Reset: While still running, the event will reset if evaporator
The keypad/display consists of a 5-line by 22-character include changeable data fields (setpoints).
display, three buttons (keys) and a “push and roll” navigation When the cursor is on a line the highlights will look like this:
wheel. There is an Alarm Button, Menu (Home) Button and a
Back Button. The wheel is used to navigate between lines on Evaporator Delta T= 10.0F
a screen (page) and to increase and decrease changeable If line contains a changeable value-
values when editing. Pushing the wheel acts as an Enter
Button and will jump from a link to the next set of parameters. Unit Status= Run
If the line contains status-only information-
Figure 50: Typical Screen Or a line in a menu may be a link to further menus. This
is often referred to as a jump line, meaning pushing the
•6 View/Set Unit 3
navigation wheel will cause a “jump” to a new menu. An arrow
Status/Settings > (>) is displayed to the far right of the line to indicate it is a
Set Up > “jump” line and the entire line is highlighted when the cursor is
on that line.
Temperature >
NOTE - Only menus and items that are applicable to the
Date/Time/Schedule >
specific unit configuration are displayed.
Generally, each line on the display contains a menu title, a
This manual includes information relative to the operator level
parameter (such as a value or a setpoint), or a link (which will
of parameters; data and setpoints necessary for the every
have an arrow in the right of the line) to a further menu.
day operation of the chiller. There are more extensive menus
The first line visible on each display includes the menu title and available for the use of service technicians.
the line number to which the cursor is currently “pointing.” In
the above screen, Temperature is highlighted. Navigating
The left most position of the title line includes an “up” arrow ▲ When power is applied to the control circuit, the controller
to indicate there are lines (parameters) “above” the currently screen will be active and display the Home screen, which can
displayed line; and/or a “down” arrow ▼ to indicate there are also be accessed by pressing the Menu Button The navigating
lines (parameters) “below” the currently displayed items or an wheel is the only navigating device necessary, although the
“up/down” arrow • to indicate there are lines “above and below” MENU, ALARM, and BACK buttons can provide shortcuts as
the currently displayed line. The selected line is highlighted. explained later.
Each line on a screen can contain status-only information or
Passwords When the Alarm Button is depressed, the Alarm Lists menu is
displayed.
Enter passwords from the Main Menu:
• Enter Password links to the Entry screen which is an Edit Mode
editable screen. So pressing the wheel goes to the edit
The Editing Mode is entered by pressing the navigation wheel
mode where the password (6363 for start-up access,
while the cursor is pointing to a line containing an editable field.
2526 for technician access, 5321 for operator access)
Once in the edit mode pressing the wheel again causes the
can be entered. The first (*) will be highlighted, rotate the
editable field to be highlighted. Turning the wheel clockwise
wheel clockwise to the first number and set it by pressing
while the editable field is highlighted causes the value to be
the wheel. Repeat for the remaining three numbers. The
increased. Turning the wheel counter-clockwise while the
password will time out after 10 minutes and is cancelled if
editable field is highlighted causes the value to be decreased.
a new password is entered or the control powers down.
The faster the wheel is turned the faster the value is increased
• Not entering a password allows access to a limited or decreased. Pressing the wheel again cause the new value
number of parameters as shown in Figure 54. to be saved and the keypad/display to leave the edit mode and
return to the navigation mode.
Figure 51: Password Menu
A parameter with an “R” is read only; it is giving a value or
Main Menu 1/3 description of a condition. An “R/W“ indicates a read and/or
write opportunity; a value can be read or changed (providing
Enter Password >
the proper password has been entered).
Unit Status
Link and parameter access is indicated for the various
Off: Unit Sw password levels with one column for each level. Column
ACTIVE SETPT 44.6°F headings for the password levels are as follows and shown in
Figure 53:
Figure 52: Password Entry Page N = No password
Enter Password 1/1 O = Operator level
Enter PW **** T = Technician level
D = Daikin Applied factory service technician level
Entering an invalid password has the same effect as not
entering a password. Screen navigational links:
Once a valid password has been entered, the controller • For each link on a screen, the linked screen is indicated
allows further changes and access without requiring the user in the rightmost column.
to enter a password until either the password timer expires • For each screen, the screen(s) from which you can
or a different password is entered. The default value for this navigate to it is also shown in parentheses after the
password timer is 10 minutes. screen identifier.
• For most circuit or compressor level parameters, there
Navigation Mode is a link to a screen that shows the values for all circuits/
compressors which is indicated in the ‘Links to screen’
When the navigation wheel is turned clockwise, the cursor
column as *.
moves to the next line (down) on the page. When the wheel is
turned counter-clockwise the cursor moves to the previous line For many of the circuit level screens, only one screen will be
(up) on the page. The faster the wheel is turned the faster the shown in this section. The same set of screens exists for each
cursor moves. Pushing the wheel acts as an “Enter” button. circuit and compressor. These screens are the ones with ‘Cx’
and Cmpx’ identifiers.
Three types of lines exist:
• Menu title, displayed in the first line as in Figure 51. Figure 53: Example of Screen Menu With Access Levels
• Link (also called Jump) having an arrow ( > ) in the right
of the line and used to link to the next menu.
• Parameters with a value or adjustable setpoint.
For example, “Time Until Restart” jumps from level 1 to level 2
and stops there.
When the Back Button is pressed the display reverts back to
the previously displayed page. If the Back button is repeatedly
pressed the display continues to revert one page back along
the current navigation path until the “main menu” is reached.
When the Menu (Home) Button is pressed the display reverts
to the “main page.”
The optional VFD fan control is used for unit operation below Inverter Output to the Motor
32°F (0°C) down to a minimum of -10°F (-23°C). The control
looks at the saturated discharge temperature and varies the WARNING
fan speed to hold the temperature (pressure) at the “target” Avoid swapping any 2 of the 3 motor lead connections which
temperature. will cause reversal of the motor direction. In applications
Low ambient air temperature control is accomplished by using where reversed rotation could cause equipment damage or
the Optional Low Ambient VFD to control the speed of the personnel injury, be sure to verify direction of rotation before
first fan on each circuit. This VFD control uses a proportional attempting full-speed operation. For safety to personnel,
integral function to drive the saturated condenser temperature the motor chassis ground must be connected to the ground
to a target value by changing the fan speed. The target value connection at the bottom of the inverter housing.
is normally the same as the saturated condenser temperature
target setpoint.
The AC motor must be connected only to the inverter’s
The fan VFD always starts when the saturated condenser
output terminals. The output terminals are uniquely labeled
temperature rises higher than the target.
(to differentiate them from the input terminals) with the
designations U/T1, V/T2, and W/T3.
What is an Inverter?
The term inverter and variable-frequency drive are related and
somewhat interchangeable. An electronic motor drive, for an
AC motor, controls the motor’s speed by varying the frequency
of the power sent to the motor.
In general, an inverter is a device that converts DC power to
AC power. The figure below shows how the variable-frequency
drive employs an internal inverter. The drive first converts
incoming AC power to DC through a rectifier bridge, creating
an internal DC bus voltage. Then the inverter circuit converts
the DC back to AC again to power the motor. The special
inverter can vary its output frequency and voltage according to
the desired motor speed.
VFD Interface
The VFD controller is located in the lower left-hand corner of
the unit control panel. It is used to view data including fault and
alarm information. No operator intervention on this control is
required for normal unit operation.
State Content
Illuminated When the drive detects an alarm or error
When an alarm occurs
Flashing When an oPE is detected
When a fault or error occurs during Auto-Tuning
Off Normal operation (no fault or alarm)
Flashing
LED Lit Flashing Quickly Off
Slowly
When the operator When a device other than
is selected for Run the operator is selected for
LO/RE command and -- -- Run command and frequency
frequency reference reference control (REMOTE)
control (LOCAL)
While the drive was set to LOCAL, a Run
command was entered to the input terminals
then the drive was switched to REMOTE.
During
A Run command was entered via the input
deceleration
terminals while the drive was not in the Drive
to stop
Mode.
When a Run During deceleration when a Fast Stop
RUN During run command was entered. During stop
command
is input and The drive output is shut of by the Safe Disable
frequency function.
reference is
The STOP key was pressed while drive was
0 Hz
running in REMOTE.
The drive was powered up with b1-17 = 0
(default) while the Run command was active.
Table 62: Fault Reset Methods Table 63: Periodic Inspection Checklist
After the Fault Occurs Procedure Inspection Area Inspection Points Corrective Action
Press RESET on the controller. Inspect equipment Replace damaged
including wiring, components.
terminals, resistors,
Fix the cause of the fault, capacitors, diode and
restart the drive, and reset General IGBT for discoloration
the fault from overheating or
deterioration.
Inspect for dirt or foreign Use dry air to clear
particles away.
Close then open the fault signal
digital input via terminal S4. S4 is Inspect contactors and Check for over or
set for “Fault Reset” as default relays for excessive undervoltage
(H1-04 = 14) noise.
Resetting via Fault Reset Relays and
Digital Input S4 Inspect for signs of Replace damaged
Contactors
overheating such as parts.
melted or cracked
insulation
Pre Startup 3. Put System Switch (S1) to the Emergency Stop position.
Inspected the chiller to ensure no components became loose 4. Put both circuit #1 & #2 switches to the Pumpdown and
or damaged during shipping or installation including leak test Stop position.
and wiring check. 5. Apply power to the unit. The panel Alarm Light will stay
on until S1 is closed. Ignore the Alarm Light for the check
Pre-Startup Water Piping Checkout out period. If you have the optional Alarm Bell, you may
1. Check the pump operation and vent all air from the wish to disconnect it.
system. 6. Check at the power block or disconnect for the proper
2. Circulate evaporator water, checking for proper system voltage and proper voltage between phases. Check
pressure and evaporator pressure drop. Compare the power for proper phasing using a phase sequence meter
pressure drop to the evaporator water pressure drop before starting unit.
curve. 7. Check for 120 Vac at the optional control transformer and
3. Flush System and clean all water strainers before placing at TB-2 terminal #1 and the neutral block (NB).
the chiller into service. 8. Check between TB-2 terminal #7 and NB for 120 Vac
4. Check water treatment and proper glycol percent. supply for transformer #2.
5. Pre-Startup Refrigerant Piping Checkout 9. Check between TB-2 terminal #2 and NB for 120 Vac
control voltage. This supplies the compressor crank case
6. Check all exposed brazed joints for evidence of leaks. heaters.
Joints may have been damaged during shipping or when
the unit was installed. 10. Check between TB-3 terminal #17 and #27 for 24 Vac
control voltage.
7. Check that all refrigerant valves are either opened or
closed as required for proper operation of the chiller.
8. A thorough leak test must be done using an approved Startup
electronic leak detector. Check all valve stem packing for Refer to the MicroTech® III Controller information on page 24 to
leaks. Replace all refrigerant valve caps and tighten. become familiar with unit operation before starting the chiller.
9. Check all refrigerant lines to insure that they will not There should be adequate building load (at least 50 percent
vibrate against each other or against other chiller of the unit full load capacity) to properly check the operation of
components and are properly supported. the chiller refrigerant circuits.
10. Check all connections and all refrigerant threaded Be prepared to record all operating parameters required by
connectors. the “Compressorized Equipment Warranty Form”. Return
11. Look for any signs of refrigerant leaks around the this information within 10 working days to Daikin Applied as
condenser coils and for damage during shipping or instructed on the form to obtain full warranty benefits.
installation.
12. Connect refrigerant service gauges to each refrigerant Startup Steps
circuit before starting unit. • Verify chilled water flow.
• Verify remote start / stop or time clock (if installed) has
Pre-Startup Electrical Check Out requested the chiller to start.
• Set the chilled water setpoint to the required temperature.
WARNING
(The system water temperature must be greater than the
Electrical power must be applied to the compressor total of the leaving water temperature setpoint plus one-
crankcase heaters 8 hours before starting unit to eliminate half the control band plus the startup delta-T before the
refrigerant from the oil. MicroTech® III controller will stage on cooling.)
1. Open all electrical disconnects and check all power • Set the Evap Delta T based on a percent of unit nominal
wiring connections. Start at the power block and check flow indicated in NOTE on page 27 and the Start Delta
all connections through all components to and including T as a starting point. Delta-T=Tons x 24 / gpm
the compressor terminals. These should be checked • Check the controller setpoints to be sure that factory
again after 3 months of operation and at least yearly defaults are appropriate.
thereafter. • Put both pumpdown switches (PS1 and PS2) to the ON
2. Check all control wiring by pulling on the wire at the position.
spade connections and tighten all screw connections. • Put system switch (S1) to ON position.
Check plug-in relays for proper seating and to insure
retaining clips are installed.
Component Operation
after 5 minutes and the module will lockout the compressor in the baffled shell side, and refrigerant flowing through the
after 10 consecutive Code 6 Alerts. Once locked out, a power tubes. The evaporator has an insertion heater and is insulated
cycle or Modbus reset is required. with 3/4” (19 mm) thick vinyl nitrate polymer sheet insulation,
protecting against water freeze-up at ambient air temperatures
Code 7 – Reverse Phase: The module will flash the red Alert
to -20° F ( 29° C). An water thermostat controls the heater
LED seven times indicating a reverse phase in two of the three
cable. The fitted and glued-in-place insulation has a K factor of
compressor leads. The modules will lockout the compressor
0.28 Btu in/hr ft2 ºF at 75°F. The water side working pressure
after one Code 7 Alert. A power cycle or Modbus reset
of the shell-and-tube type of evaporator is 152 psig (1048 kPa).
command will be required to clear the lockout.
Each evaporator is designed, constructed, inspected, and
Code 8 – Reserved For Future Use stamped according to the requirements of the ASME Boiler and
Code 9 – Module Low Voltage: The module will flash the red Pressure Vessel Code. Double thickness insulation is available
Alert LED nine times indicating low module voltage for more as an option.
than 5 seconds. The Alert will reset after 5 minutes and the M2-
M1 contacts will close if the T2-T1 voltage is above the reset
value. Phase Voltage Monitor (Optional)
Factory settings are as follows:
NOTE: If a compressor with CoreSense Communications • Trip Delay Time: 2 seconds.
fails in the field, the CoreSense module should • Voltage Setting: set at nameplate voltage.
remain with the failed compressor so the
manufacturer’s technicians can download the • Restart Delay Time: 60 seconds.
CoreSense data to assist with determining the root
cause of compressor failure.
Crankcase Heaters
The scroll compressors are equipped with externally mounted
band heaters located at the oil sump level. The function of
the heater is to keep the temperature in the crankcase high
enough to prevent refrigerant from migrating to the crankcase
and condensing in the oil during off-cycle.
Power must be supplied to the heaters 8 hours before starting
the compressors.
Evaporator
On AGZ-E models 030 through 180, the evaporator is a
compact, high efficiency, dual circuit, brazed plate-to-plate type
heat exchanger consisting of parallel stainless steel plates.
The evaporator is protected with an electric resistance heater
and insulated with 3/4” (19mm) thick closed-cell polyurethane
insulation. This combination provides freeze protection down
to -20°F (-29°C) ambient air temperature. The water side
working pressure of the brazed plate type of evaporator is 653
psig (4502 kPa). Evaporators are designed and constructed
according to, and listed by, Underwriters Laboratories (UL).
On AGZ-E models 190 through 240, the evaporator is a
direct-expansion, shell-and-U-tube type with water flowing
Evaporator
The evaporators are brazed plate design. Other than cleaning
and testing, no service work should be required on the
evaporator.
Compressor Maintenance
The scroll compressors are fully hermetic and require no
maintenance other than checking oil level.
Lubrication
No routine lubrication is required on AGZ units. The fan motor
bearings are permanently lubricated and no further lubrication
is required. Excessive fan motor bearing noise is an indication
of a potential bearing failure.
Cleaning Microchannel Aluminum Coils
Maintenance consists primarily of the routine removal of dirt
POE type oil is used for compressor lubrication. Further details
and debris from the outside surface of the fins.
are listed in the Unit Service section on page 91.
Periodic Clean Water Rinse application of this product. As in all surface preparation,
the best work yields the best results.
A monthly clean water rinse is recommended for coils that are
applied in coastal or industrial environments to help to remove 2. Apply CHLOR*RID DTS - Apply CHLOR*RID DTS
chlorides, dirt and debris. An elevated water temperature (not directly onto the substrate. Sufficient product must be
to exceed 130ºF) will reduce surface tension, increasing the applied uniformly across the substrate to thoroughly
ability to remove chlorides and dirt. Pressure washer PSI must wet out surface with no areas missed. This may
not exceed 900 psig and the nozzel should remain at least 1 be accomplished by use of a pump-up sprayer or
foot from the coil to avoid damaging fin edges. conventional spray gun. The method does not matter, as
long as the entire area to be cleaned is wetted. After the
Routine Quarterly Cleaning of ElectroFin substrate has been thoroughly wetted, the salts will be
Coated Coil Surfaces soluble and is now only necessary to rinse them off.
Quarterly cleaning is essential to extend the life of an 3. Rinse - It is highly recommended that a hose be used
ElectroFin Coated Coil and is required to maintain warranty as a pressure washer will damage the fins. The water to
coverage. Coil cleaning shall be part of the unit’s regularly be used for the rinse is recommended to be of potable
scheduled maintenance procedures. Failure to clean an quality, though a lesser quality of water may be used if a
ElectroFin Coated Coil will void the warranty and may result in small amount of CHLOR*RID DTS is added. Check with
reduced efficiency and durability in the environment. CHLOR*RID International, Inc. for recommendations on
lesser quality rinse water.
For routine quarterly cleaning, first clean the coil with an
approved coil cleaner (see approved products list in Table 65). Harsh Chemical and Acid Cleaners
After cleaning the coils with the approved cleaning agent, use
the approved chloride remover to remove soluble salts and Harsh chemicals, household bleach or acid cleaners should
revitalize the unit. not be used to clean outdoor or indoor ElectroFin Coated
Coils. These cleaners can be very difficult to rinse out of the
Recommended Coil Cleaner coil and can accelerate corrosion and attack the ElectroFin
coating. If there is dirt below the surface of the coil, use the
The following cleaning agent, assuming it is used in recommended coil cleaners as described above.
accordance with the manufacturer’s directions on the container
for proper mixing and cleaning, has been approved for use on High Velocity Water or Compressed Air
ElectroFin Coated Coils to remove mold, mildew, dust, soot,
greasy residue, lint and other particulate: High velocity water from a pressure washer or compressed air
should only be used at a very low pressure to prevent fin and/
or coil damages. The force of the water or air jet may bend the
Table 65: ElectroFin Coated Coil Recommended Cleaning
fin edges and increase airside pressure drop. Reduced unit
Agents
performance or nuisance unit shutdowns may occur.
Cleaning Agent Reseller Part Number
Hydro-Balance Corp
Enviro-Coil P.O. Box 730 Electrical Terminals
H-EC01
Concentrate Prosper, TX 75078
DANGER
800-527-5166
Electric shock hazard. Turn off all power before continuing
Enviro-Coil
Home Depot H-EC01 with following service.
Concentrate
Chlor*Rid Int’l, Inc.
Chloride P.O. Box 908
Chlor*Rid DTS
High Ambient Control Panel
Remover Chandler, AZ 85244
This option consists of an exhaust fan with rain hood, two inlet
800-422-3217
screens with filters, necessary controls and wiring to allow
operation to 125°F (52°C). The components can be factory or
CHLOR*RID DTS™ should be used to remove soluble salts field installed as a kit.
from the ElectroFin Coated Coil, but the directions must be • It must be supplied on units operating at ambient
followed closely. This product is not intended for use as a temperatures of 105°F (40.6°C) and above.
degreaser. Any grease or oil film should first be removed with • It is automatically included on units with fan VFD (low
the approved cleaning agent. ambient option).
1. Remove Barrier - Soluble salts adhere themselves • Check inlet filters periodically and clean as required.
to the substrate. For the effective use of this product, Verify that the fan is operational.
the product must be able to come in contact with the
salts. These salts may be beneath any soils, grease or
dirt; therefore, these barriers must be removed prior to
The liquid line solenoid valves that shut off refrigerant flow The suction superheat for the suction leaving the evaporator is
in the event of a power failure do not normally require set at the factory to 10 degrees F.
any maintenance. The solenoids can, however, require
replacement of the solenoid coil or of the entire valve
assembly.
System Adjustment
To maintain peak performance at full load operation, the
system superheat and liquid subcooling may require
adjustment. Read the following subsections closely to
determine if adjustment is required.
Monthly Annual
Operation Weekly
(Note 1) (Note 2)
General
Complete unit log and review (Note 3) X
Visually inspect unit for loose or damaged components X
Inspect thermal insulation for integrity X
Clean and paint as required X
Electrical
Check terminals for tightness, tighten as necessary X
Clean control panel interior X
Visually inspect components for signs of overheating X
Verify compressor heater operation X
Test and calibrate equipment protection and operating controls X
Megger compressor motor (Note 4) X
Refrigeration
Leak test X
Check sight glasses for clear flow X
Check filter-drier pressure drop (see manual for spec) X
Perform compressor vibration test X
Acid test oil sample X
Condenser (air-cooled)
Clean condenser coils (Note 5) X
Check fan blades for tightness on shaft (Note 6) X
Check fans for loose rivets and cracks X
Check coil fins for damage X
Notes:
1. Monthly operations include all weekly operations.
2. Annual (or spring start-up) operations includes all weekly
and monthly operations.
3. Log readings can be taken daily for a higher level of unit
observation.
4. Never Megger motors while they are in a vacuum to
avoid damage to the motor.
5. Coil cleaning can be required more frequently in areas
with a high level of airborne particles.
6. Be sure fan motors are electrically locked out.
medium size leaks but electronic leak detectors are needed to POE oils and for the refrigerant pressure (R-410A 600psig
locate small leaks. typical).
Charging or check valves should always be used on charging R-410A compressor internal relief is 600-650 psid.
hoses to limit refrigerant loss and prevent frostbite. Ball valve Brazed connections only. No StayBrite or solder connections
type recommended. (solder should never be used with any refrigerant). K or L type
Charge to 80-85% of normal charge before starting the refrigeration tubing only. Use nitrogen purge. Higher R-410A
compressors. pressures and smaller molecule size make workmanship more
critical.
Charging procedure R-410A must be charged from cylinder as a liquid unless entire
The units are factory-charged with R-410A. Use the following cylinder is used. Use a Refrigerant flow restrictor if charging
procedure if recharging in the field is necessary: liquid to suction or to a system at pressure below a saturated
temperature of 32° F.
To prevent fractionalization, liquid must be charged from
the refrigerant cylinder, unless charging the entire cylinder EPA recovery and handling requirements for R-410A are the
contents. same as R-22.
The charge can be added at any load condition between Cooling the recovery cylinder will speed recovery and lessen
25 to 100 percent load per circuit, but at least two fans per stress on recovery equipment.
refrigerant circuit should be operating if possible.
WARNING
Start the system and observe operation.
Service on this equipment is to be performed by qualified
Trim the charge to the recommended liquid line sub-cooling refrigeration personnel familiar with equipment operation,
(approximately 15-20°F typical). maintenance, correct servicing procedures, and the safety
Verify the suction superheat (10 degrees F for EEVs and 10 – hazards inherent in this work. Causes for repeated tripping
12 degrees F for TXVs) at full load conditions. of equipment protection controls must be investigated and
corrected.
Use standard charging procedures (liquid only) to top off the
charge. Disconnect all power before doing any service inside the
unit.
Check the sight glass to be sure there is no refrigerant flashing.
Servicing this equipment must comply with the requirements
With outdoor temperatures above 60°F (15.6°C), all condenser set forth by the EPA in regards to refrigerant reclamation and
fans should be operating and the liquid line temperature venting.
should be within 5°F to 10°F (2.8°C to 5.6°C) of the outdoor
air temperature. At 25-50% load, the liquid line temperature
should be within 5°F (2.8°C) of outdoor air temperature with all
fans on. At 75-100% load the liquid line temperature should be
within 10°F (5.6°C) of outdoor air temperature with all fans on.
It may be necessary to add refrigerant through the compressor
suction. Because the refrigerant leaving the cylinder must be
a liquid, exercise care to avoid damage to the compressor by
using a flow restrictor. A sight glass can be connected between
the charging hose and the compressor. It can be adjusted to
have liquid leave the cylinder and vapor enter the compressor.
Overcharging of refrigerant will raise the compressor discharge
pressure due to filling of the condenser tubes with excess
refrigerant.
Service
With R-410A, fractionalization, if due to leaks and recharge has
a minimal effect on performance or operation.
Special tools will be required due to higher refrigerant
pressures with R-410A. Oil-less/hp recovery units, hp recovery
cylinders (DOT approved w/525# relief), gauge manifold 30”-
250 psi low/0-800 psi high, hoses w/800 psi working & 4,000
psi burst.
All filter driers and replacement components must be rated
Troubleshooting Chart
High Discharge 3. Optional discharge shutoff valve not open 3. Open valve.
Pressure 4. Condenser fan control wiring not correct 4. Correct wiring.
5. Fan not running 5. Check electrical circuit and fan motor.
6. Dirty condenser coil 6. Clean coil.
7. Air recirculation 7. Correct.
1. Rapid load swings 1. Stabilize load.
2. Lack of refrigerant 2. Check for leaks, repair, add charge. Check liquid sight glass.
3. Fouled liquid line filter drier 3. Check pressure drop across filter drier. Replace.
4. Expansion valve malfunctioning 4. Repair or replace and adjust for proper superheat.
Low Suction
5. Condensing temperature too low 5. Check means for regulating condenser temperature.
Pressure
6. Compressors not staging properly 6. See corrective steps - Compressor Staging Intervals Too Low.
7. Insufficient water flow 7. Correct flow.
8. Excess or wrong oil used 8. Recover or change oil
9. Evaporator dirty 9. Back flush or clean chemically.
Compressor Oil 5. Insufficient water flow - Level too high 5. Correct flow, verify superheat.
Level Too High Or 6. Excessive liquid in crankcase - Level too high 6. Check crankcase heater. Check liquid line solenoid valve operation.
Too Low 7. Short cycling 7. Stabilize load or correct control settings for application.
8. HGBP valve oversize or improperly set-up 8. replace or adjust HGBP valve
9. Expansion valve operation or selection 9. Confirm superheat at minimum and maximum load conditions
10. Compressor mechanical issues 10. Replace compressor
11. Wrong oil for application 11. Verify
1. Voltage imbalance or out of range 1. Correct power supply.
Motor Overload
2. Defective or grounded wiring in motor 2. Replace compressor.
Relays or Circuit
3. Loose power wiring or burnt contactors 3. Check all connections and tighten, replace contactors.
Breakers Open
4. High condenser temperature 4. See corrective steps for High Discharge Pressure.
1. Operating beyond design conditions 1. Correct so conditions are within allowable limits.
2. Discharge valve not open 2. Open valve.
Compressor Thermal
3. Short cycling 3. Stabilize load or correct control settings for application
Protection Switch
4. Voltage range or imbalance 4. Check and correct.
Open
5. High superheat 5. Adjust to correct superheat.
6. Compressor mechanical failure 6. Replace compressor.
Daikin G .O . No .: Daikin S .O . No .:
Pre Start-Up Checklist, All NO checks require an explanation under "Description" . Please check yes or no .
YES NO
A. Is the unit free of visible shipping damage, corrosion or paint problems?
C. Does the unit meet all location, installation and service clearances per IM Bulletin?
I. Has a fused disconnect and fuses or breaker been sized per product manual and installed per local code?
K. Have
been compressor
operating forheaters
24 hours
and
prior
oil separator
to start-up?
heaters been
6/12/15 MLP
Control # - SF99007 1
N. Water Strainer installed? Shell & Tube Evaporators 0.125”(3.175mm) or smaller perforations
Brazed Plate Evaporator 0.063” (1.6mm) or smaller perforations
O. Has a flow switch been installed per the IM manual?
P. Has the chill water circuit been cleaned, flushed, and water treatment confirmed?
Q. Does the chiller and condenser water piping conform to the IM manual?
T. Description of unit location with respect to building structures. Include measured distances.
Description:
D. Does piping to unit appear to be adequately sized and installed according to the IM bulletin?
F. Is level of oil in sightglass visible butnot more than 1/2 glass with compressors running?
IV . DESIGN CONTROLS
A. CHILLER
Water Pressure Drop: psig(kPa) Ft. (kPa) gpm (lps)
Water Temperatures: Entering °F (°C) Leaving °F (°C)
B. CONDENSER
Water Pressure Drop: psig(kPa) Ft. (kPa) gpm (lps)
Water Temperatures: Entering °F (°C) Leaving °F (°C)
V . START-UP
YES NO
A. Does unit start and perform per sequence of operation as stated in the IM Manual?
MICROTECH STATUS CHECK-Each Reading Must be Verified with Field Provided Instruments of Known Accuracy?
MicroTech Verification
C. Water Temperatures: Leaving Evaporator ……………………………… °F (°C) °F (°C)
Entering Evaporator ……………………………… °F (°C) °F (°C)
Entering Condenser ……………………………… °F (°C) °F (°C)
Leaving Condenser ……………………………… °F (°C) °F (°C)
D. Circuit #1 Refrigerant Pressures:
Evaporator …………………………………………. psig (kPa) psig (kPa)
Liquid Line pressure …………………………………………………………….. psig (kPa)
Condenser Pressure ……………………………… psig (kPa) psig (kPa)
E. Circuit #2 Refrigerant Pressures:
Evaporator …………………………………………. psig (kPa) psig (kPa)
Liquid Line Pressure ……………………………………………………………. psig (kPa)
Condenser Pressure …………………………….. psig (kPa) psig (kPa)
F. Circuit #1 Refrigerant Temperatures:
Saturated Evaporator Temperature …………………… °F (°C) °F (°C)
Suction Line Temperature ………………………………. °F (°C) °F (°C)
Suction Superheat ………………………………………. °F (°C) °F (°C)
Saturated Condenser Temperature …………………… °F (°C)
Liquid Line Temperature ………………………………………………………….. °F (°C)
Subcooling ………………………………………………………………………….. °F (°C)
Discharge Temperature ………………………………………………………….. °F (°C)
G. Circuit #2 Refrigerant Temperatures:
Saturated Evaporator Temperature …………………… °F (°C) °F (°C)
Suction Line Temperature ………………………………. °F (°C) °F (°C)
Suction Superheat …………………………………….... °F (°C) °F (°C)
Saturated Condenser Temperature …………………… °F (°C)
Liquid Line Temperature …………………………………………………………… °F (°C)
Subcooling ………………………………………………………………………….. °F (°C)
Discharge Temperature …………………………………………………………… °F (°C)
NON-MICROTECH READINGS
I. Does the system contain glycol? Yes No
Percentage by weight or by volume Glycol Type
J. If the chilled water system include glycol, have the freezstats been adjusted lower to meet acutal
Yes job requirements?
No
Note: See operation manual for low temperature on ice bank applications .
K. Waterside
Chiller: Pressure psig
Drop:(kPa) Ft. (kPa) gpm (lps)
Condenser: psig (kPa) Ft. (kPa) gpm (lps)
6/12/15 MLP
Control # - SF99007 3
VI . MICROTECH
CONTROL CHECK AND SETPOINT VERIFICATION/STANDARD UNIT SETPOINTMICROTECH Setting
SETPOINTS
A. Leaving Evaporator ………………………………………………………………….. °F (°C)
B. Reset Leaving ……………………………………………………………………… °F (°C)
C. Reset Signal ……………………………………………………………………… ma
D. Reset Option ………………………………………………………………………
E. Maximum Chilled Water Reset …………………………………………………. °F (°C)
F. Return Setpoint …………………………………………………………………….. °F (°C)
G. Maximum Pulldown ……………………………………………………………… °F (°C)
H. Evaporator Full Load Delta T ……………………………………………………… °F (°C)
I. Evap Recirc Timer …………………………………………………………………. sec.
J. Start-to-Stop Delay ………………………………………………………………….. min.
K. Stop-to-Stop Delay …………………………………………………………………… min.
L. Stage Up Delay ………………………………………………………………………. sec.
M. Stage Down Delay ………………………………………………………………….. sec.
VII . FOR TGZ Templifier CHILLERS ONLY (Must Be Taken At Full Load)
A. Place Unit in heat recovery mode.
B. Condenser Pressure Drop: psig (kPa) Ft. (kPa) gpm (lps)
C. Condenser Temperatures: Inlet Outlet
D. Head Pressure: Circuit #1 psig (kPa) Circuit #2: psig (kPa)
E: Evaporator Pressure Drop: psig (kPa) Ft. (kPa) gpm (lps)
F: Evaporator Temperatures: Inlet Outlet
G. Suction Pressure: Circuit #1 psig (kPa) Circuit #2: psig (kPa)
F. Compressor Current Per Phase
Compressor #1 L1 AMPS L2 AMPS L3 AMPS
Compressor #2 L1 AMPS L2 AMPS L3 AMPS
Compressor #3 L1 AMPS L2 AMPS L3 AMPS
Compressor #4 L1 AMPS L2 AMPS L3 AMPS
Compressor #5 L1 AMPS L2 AMPS L3 AMPS
Compressor #6 L1 AMPS L2 AMPS L3 AMPS
VIII . GENERAL
YES NO
A. Are all control lines secure to prevent excess vibration and wear? ……………………………………….
B. Are all gauges shut off, valve caps, and packings tight after startup? ……………………………………
Refrigerant Leaks:
6/12/15 MLP
Control # - SF99007 4
Repairs Made
Company Name:
Address:
Modem Number:
Signature: Date:
Contractor's Signature
RETURN COMPLETED FORM TO: DAIKIN, WARRANTY DEPT ., PO BOX 2510, STAUNTON, VA 24402
6/12/15 MLP
Control # - SF99007 5
Warranty
All Daikin Applied equipment is sold pursuant to its standard terms and conditions of sale, including
Limited Product Warranty. Consult your local Daikin Applied representative for warranty details. To find
your local Daikin Applied representative, go to www.DaikinApplied.com.
Aftermarket Services
To find your local parts office, visit www.DaikinApplied.com or call 800-37PARTS (800-377-2787).
To find your local service office, visit www.DaikinApplied.com or call 800-432-1342.
This document contains the most current product information as of this printing. For the most up-to-date
product information, please go to www.DaikinApplied.com.