Professional Documents
Culture Documents
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GRADUATE TRAINEE MODULAR COURSE
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LESSON 1; TYPES OF POWER GENERATION
LESSON 7; TRANSFORMERS
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Power generation (electrical) is the act of converting another form of energ into
electrical form. Literaril it could be referred to as energ transformation from
one form to another. All other bulk forms of energ cannot be transported at real
time to the end users except electricall these explains the importance of these
form of energ in the global world.
A solar cell or photovoltaic cell (PV) is a device that converts light into
electric current using the photoelectric effect. This is based on the
discover b Alexander-Edmond ¬ecquerel who noticed that some
materials release electrons when hit with ra s of photons from light which
produces an electrical current.
Concentrating Solar Power (CSP) s stems use lenses or mirrors and tracking
s stems to focus a large area of sunlight into a small beam. The
concentrated heat is then used as a heat source for a conventional power
plant.
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c cWind is a form of solar energ . Winds are
caused b the uneven heating of the atmosphere b the sun the
irregularities of the earth's surface and rotation of the earth. Wind flow
patterns are modified b the earth's terrain bodies of water and
vegetation. Humans use this wind flow or motion energ for man
purposes: sailing fl ing a kite and even generating electricit .c
The terms wind energ or wind power describes the process b which the
wind is used to generate mechanical power or electricit . Wind turbines
convert the kinetic energ in the wind into mechanical power. A generator
converts this mechanical power into electricit .
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This diagram shown above is a wind power plant with a group of wind
turbines generating electric energ for the utilit grid. The electricit is sent
through transmission and distribution lines to homes businesses schools
and so on.
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c cThis is the production of electrical power
through the use of the gravitational force of falling or flowing water. It isc
Most h droelectric power comes from the potential energ of the dammed
water driving a water turbine and generator. In this case the energ
extracted from the water depends on the volume and on the difference in
height between the source and the water's outflow.
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fuels (such as
petroleum coal or biomass) are burned to heat water which turns into
steam which goes through a turbine which spins...
A 633 cpower plant is prett much a steam power plant since what
comes out of the earth is steam. Rainwater soaks into the ground and goes
down down down...far enough until it reaches a region which is reall hot
(in Hawaii that's about 6000 feet). A well is drilled the steam comes out
goes through a heat exchanger and spins a turbine...
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the time the steam has gone through the heat exchanger it has cooled off
and become warm water. It is then re-injected into the ground.
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fuels are burned to create hot gases which go
through a turbine which spins...
In a
3 power plant nuclear reactions create heat to heat water
which turns into steam which goes through a turbine which spins...
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The two-stroke t pe of internal combustion engine is t picall used in utilit or
recreational applications which require relativel small inexpensive and
mechanicall simple motors (chainsaws jet skis small motorc cles etc).
Air-fuel mixture is drawn into the crankcase from the carburetor or fuel
injection s stem through the reed valve. When the piston is forced down the
exhaust port is uncovered first and hot exhaust gases begin to leave the
c linder. As the piston is now in the down position the crankcase becomes
pressurized and when the intake port into the c linder is uncovered
pressurized air-fuel mixture enters the chamber. ¬oth the intake and exhaust
ports are open at the same time which means the timing and air flow
d namics are critical to proper operation. As the piston begins to move up
the ports are closed off and the air-fuel mixture compresses and is ignited;
the hot gases increase in pressure pushing the piston down with great force
and creating work for the engine.
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two-stroke engine
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a
îour-stroke engine
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The four-stroke internal combustion engine is the t pe most commonl used
for automotive and industrial purposes toda (cars and trucks generators
etc). On the first (downward) stroke of the piston fuel/air is drawn into the
c linder. The following (upward) stroke compresses the fuel-air mixture
which is then ignited - expanding exhaust gases then force the piston
downward for the third stroke and the fourth and final (upward) stroke
evacuates the spent exhaust gasses from the c linder. The four-stroke c cle is
more efficient than the two-stroke c cle but requires considerabl more
moving parts and manufacturing expertise. Diagram overleaf shows a four
stroke c cle anal sis.
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The term generator set refers to the alternator and its prime mover. With
emphasis on the generator sets in FMN plc the domain of discussion will be on
ICE parts and the alternator parts on the electrical aspect.
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omprises thecICE and its associated working components i.e. turbo charger
governor starting mechanism etc. Overleaf is the diagram of an ICE petrol engine
with its labeled components. c
The engine speed is monitored and controlled through a governor. The governor
ensures that the engine speed sta s high enough to idle at the right speed and
that the engine speed will not raise too high when full power is demanded. The
governor is a simple mechanical device which first appeared on steam engines. It
operates on a diesel engine as shown in the diagram below.
The governor consists of a rotating shaft which is driven b the diesel engine. A
pair of fl weights is linked to the shaft and the rotate as it rotates. The
centrifugal force caused b the rotation causes the weights to be thrown
outwards as the speed of the shaft rises. If the speed falls the weights move
inwards.
The fl weights are linked to a collar fitted around the shaft b a pair of arms. As
the weights move out so the collar rises on the shaft. If the weights move
inwards the collar moves down the shaft. The movement of the collar is used to
operate the fuel rack lever controlling the amount of fuel supplied to the engine
b the injectors.
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The amount of fuel being applied to the c linders is varied b altering the
effective deliver rate of the piston in the injector pumps. Each injector has its
own pump operated b an engine-driven cam and the pumps are aligned in a
row so that the can all be adjusted together. The adjustment is done b a
toothed rack (called the "fuel rack") acting on a toothed section of the pump
mechanism. As the fuel rack moves so the toothed section of the pump rotates
and provides a drive to move the pump piston round inside the pump. Moving
the piston round alters the size of the channel available inside the pump for fuel
to pass through to the injector deliver pipe.
The fuel rack can be moved either b the driver operating the power controller in
the cab or b the governor. If the driver asks for more power the control rod
moves the fuel rack to set the pump pistons to allow more fuel to the injectors.
The engine will increase power and the governor will monitor engine speed to
ensure it does not go above the predetermined limit. The limits are fixed b
springs (not shown) limiting the weight movement.
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So far we have seen a simple example of diesel engine control but the s stems
used toda are more sophisticated. To begin with the drivers control was
combined with the governor and h draulic control was introduced. One t pe of
governor uses oil to control the fuel racks h draulicall and another uses the fuel
oil pumped b a gear pump driven b the engine. Some governors are also linked
to the turbo charging s stem to ensure that fuel does not increase before enough
turbocharged air is available. In the most modern s stems the governor is
electronic and is part of a complete engine management s stem.
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The diesel engine provides the drive for the main alternator which in turn
provides the generated power required. We can see from this therefore that the
power required from the diesel engine is related to the electric power generated.
So if we want more power from alternator we must run faster to generate it.
Therefore to get the optimum performance from the engine we must link the
control of the diesel engine to the power demands being made on the alternator.
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The diesel engine needs to work at an optimum temperature for best efficienc .
When it starts it is too cold and when working it must not be allowed to get too
hot. To keep the temperature stable a cooling s stem is provided. This consists
of a water-based coolant circulating around the engine block the coolant being
kept cool b passing it through a radiator.
The coolant is pumped round the c linder block and the radiator b an electricall
or belt driven pump. The temperature is monitored b a thermostat and this
regulates the speed of the (electric or h draulic) radiator fan motor to adjust the
cooling rate. When starting the coolant isn't circulated at all. After all ou want
the temperature to rise as fast as possible when starting on a cold morning and
this will not happen if ou are blowing cold air into our radiator. Some radiators
are provided with shutters to help regulate the temperature in cold conditions.
A problem with engine cooling is cold weather. Water freezes at 0° C or 32° F and
frozen cooling water will quickl split a pipe or engine block due to the expansion
of the water as it freezes. Some s stems are "self draining" when the engine is
stopped and most in Europe are designed to use a mixture of anti-freeze with
Gl col and some form of rust inhibitor. In cold weather the engine pump/heater
arrangement is left running. Another reason for keeping diesel engines warm is
that the constant heating and cooling caused b shutdowns and restarts causes
stresses in the block and pipes and tends to produce leaks.
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The oil has to be filtered to remove impurities and it has to be monitored for low
pressure. If oil pressure falls to a level which could cause the engine to seize up a
"low oil pressure switch" will shut down the engine. There is also a high pressure
relief valve to drain off excess oil back to the sump.
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The exhaust turbine will not generate enough power to turn the air compressor
fast enough for it to work properl unless the engine is feeding the exhaust
turbine a lot of hot expanding exhaust gas a condition that can onl be created
when the engine is under a load. There is where the selection of transmission
gear ratios and the ring and pinion ratio pla a critical part. The fact that the
engine must be under a load is the reason wh no matter how high ou rev a
turbo charged engine with no load on it ou will not see the boost gauge move.
Effectivel a turbo charged engine is a normall aspirated engine until the turbine
and compressor spin up. To minimize turbo lag it is imperative that the turbine
and the compressor are properl matched to the engine as well as the engine
being properl matched to the transmission gears the ring and pinion gears and
the tires.
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Diesel engine cannot start b itself directl so it needs some form of transmission
s stem to multipl torque when starting. There are three methods of doing this
depending on the magnitude of the required starting torque: mechanical
h draulic or electric.
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An alternator is an electromechanical device that converts mechanical energ to
electrical energ in the form of alternating current. Most alternators use a
rotating magnetic field but linear alternators are occasionall used. In principle
an AC electrical generator can be called an alternator.
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Alternators generate electricit b the same principle as DC generators namel
when the magnetic field around a conductor changes a current is induced in the
conductor. T picall a rotating magnet called the rotor turns within a stationar
set of conductors wound in coils on an iron core called the stator. The field cuts
The rotating magnetic field induces an AC voltage in the stator windings. Often
there are three sets of stator windings ph sicall offset so that the rotating
magnetic field produces three phase currents displaced b one-third of a period
with respect to each other.
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A brushless alternator is composed of two alternators built end-to-end on one
shaft. Smaller brushless alternators ma look like one unit but the two parts are
readil identifiable on the large versions. The larger of the two sections is the
main alternator and the smaller one is the exciter. The exciter has stationar field
coils and a rotating armature (power coils). The main alternator uses the opposite
configuration with a rotating field and stationar armature. A bridge rectifier
called the rotating rectifier assembl is mounted on a plate attached to the rotor.
Neither brushes nor slip rings are used which reduces the number of wearing
parts.
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The main alternator has a rotating field as described above and a stationar
armature (power generation windings).
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Var ing the amount of current through the stationar exciter field coils varies the
3-phase output from the exciter. This output is rectified b a rotating rectifier
assembl mounted on the rotor and the resultant DC supplies the rotating field
of the main alternator and hence alternator output. The result of all this is that a
small DC exciter current indirectl controls the output of the main alternator.
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The three-phase alternator as the name implies has three single-phase windings
spaced such that the voltage induced in an one phase is displaced b 120° from
the other two. A schematic diagram of a three-phase stator showing all the coils
becomes complex and it is difficult to see what is actuall happening. The
simplified schematics of figure 3-8 view A shows all the windings of each phase
lumped together as one winding. The rotor is omitted for simplicit . The voltage
waveforms generated across each phase are drawn on a graph phase-displaced
120° from each other. The three-phase alternator as shown in this schematic is
made up of three single-phase alternators whose generated voltages are out of
phase b 120°. The three phases are independent of each other.
Rather than having six leads coming out of the three-phase alternator the same
leads from each phase ma be connected together to form a w e (Y) connection
as shown in figure 3-8 view ¬. It is called a w e connection because without the
neutral the windings appear as the letter Y in this case sidewa s or upside down.
A three-phase stator can also be connected so that the phases are connected
end-to-end; it is now delta connected (fig. 3-8 view C. Delta because it looks like
the Greek letter delta &Delta). In the delta connection line voltages are equal to
phase voltages but each line current is equal to 1.73 times the phase current.
¬oth the w e and the delta connections are used in alternators.
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The output frequenc of alternator voltage depends upon the speed of rotation of
the rotor and the number of poles. When the speed is raised frequenc goes high
and the lower the speed the lower the frequenc . The more poles there are on
the rotor the higher the frequenc is for a given speed. c
When a rotor has rotated through an angle such that two adjacent rotor poles (a
north and a south pole) have passed one winding the voltage induced in that
winding will have varied through one complete c cle. For a given frequenc the
more pairs of poles there are the lower the speed of rotation. This principle is
illustrated in figure 3-12; a two-pole generator must rotate at four times the
speed of an eight-pole generator to produce the same frequenc of generated
voltage. The frequenc of an ac generator in hertz (Hz) which is the number of
c cles per second is related to the number of poles and the speed of rotation as
expressed b the equation
As we have said before when the load on a generator is changed the terminal
voltage varies (armature reaction/ internal drop). The amount of variation
depends on the design of the generator.
The voltage regulation of an alternator is the change of voltage from full load to
no load expressed as a percentage of full-load volts when the speed and dc field
current are held constant.
Assume the no-load voltage of an alternator is 250 volts and the full-load voltage
is 220 volts. The percent of regulation is
Remember the lower the percent of regulation the better it is in most
applications.
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Thus the onl practical method for obtaining voltage control is to control the
strength of the rotating magnetic field. The strength of this electromagnetic field
ma be varied b changing the amount of current flowing through the field coil.
This is accomplished b var ing the amount of voltage applied across the field
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Power factor is a concept applied to various machines and electrical devices in
industrial and commercial use. It is used to evaluate the reactive power
consumption of the electrical equipment in a given installation.
The power factor is the ratio of the active power ͚P͛ consumed in Watt to the
apparent power ͚S͛ imposed in VA and it varies between zero and unit
depending on the equipment.
A good power factor is a value close to unit (pf =1 implies no reactive power
consumption and therefore no penalties billed b the utilit if applicable). A poor
power factor is generall a value less than 0.92.
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Some of the benefits of improving our power factor are as follows:
ͻ Your utilit bill will be smaller. Low power factor requires an increase in the
electric utilit ͛s generation and transmission capacit to handle the reactive
power component caused b inductive loads. Utilities usuall charge a penalt fee
to customers with power factors less than 0.95. You can avoid this additional fee
b increasing our power factor.
ͻ Your electrical s stem͛s branch capacit will increase. Uncorrected power factor
will cause power losses in our distribution s stem. You ma experience voltage
drops as power losses increase. Excessive voltage drops can cause overheating
and premature failure of motors and other inductive equipment
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Some strategies for correcting our power factor are:
ͻ Minimize operation of idling or lightl loaded motors.
ͻ Avoid operation of equipment above its rated voltage.
ͻ Replace standard motors as the burn out with energ -efficient motors.
Even with energ -efficient motors however the power factor is significantl
affected b variations in load. A motor must be operated near its rated capacit to
realize the benefits of a high power factor design.
ͻ Install capacitors in our AC circuit to decrease the magnitude of reactive
power.
Reactive power (measured in kVARs) caused b inductance alwa s acts at a 90°
angle to real power. Capacitors store kVARs and release energ opposing the
reactive energ caused b the inductor. This implies that inductance and
capacitance react 180° to each other. The presence of both in the same circuit
results in the continuous alternating transfer of energ between the capacitor and
the inductor thereb reducing the current flow from the generator to the circuit.
When the circuit is balanced all the energ released b the inductor is absorbed
b the capacitor. In the diagram below the power triangle shows an initial 0.70
power factor for a 100-kW (real power) inductive load.
100KW
New VAR=33KVAR
New VA=105KVA Initial VAR=100KVAR
The reactive power required b the load is 100 kW. ¬ installing a 67-KVAR
capacitor the apparent power is reduced from 142 to 105 kVA resulting in a 26%
reduction in current. Power factor is improved to 0.95. Capacitor suppliers and
engineering firms can provide the assistance ou ma need to determine the
optimum power correction factor and to correctl locate and install capacitors in
our electrical distribution s stem
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With multiple generators available individual units can be taken out of service for
repair or maintenance without losing standb power for critical circuits. This
feature enhances reliabilit and reduces the need to bring a backup rental
generator to the site. Though failures of standb generators are not common the
built-in redundanc of a parallel s stem provides multiple la ers of protection for
critical circuits.
When alternators are of sufficient size and are operating at different frequencies
and terminal voltages severe damage ma result if the are suddenl connected
to each other through a common bus. To avoid this machines must be
s nchronized as closel as possible before connecting them together. This ma be
accomplished b connecting one generator to the bus (referred to as bus
generator) and then s nchronizing the other (incoming generator) to it before
closing the incoming generator͛s main power contactor. The generators are
s nchronized when the following conditions are met:
Each generator in the s stem will normall require four to six micro-controllers.
These controllers are a combination of analog and digital technolog . A t pical
two-generator s stem will have between nine and fourteen controllers (including
the master control section) to manage the speed governor load-share controller
s nchronizer voltage regulator generator set controller and protective rela .
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Each generator in the s stem incorporates an electronic governor. The governor
controls engine speed and as a result generator frequenc in what is called
isochronous speed control. This works fine for a single engine generator.
However when multiple generators are paralleled the engine speed is locked
into the speed of the other generators in the s stem. Generators do not
inherentl share load.
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Each generator incorporates a load-share controller that constantl adjusts the
governor͛s speed reference for its engine. This s stem balances load between the
generators butcfrom a control loop standpoint.
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The third controller is an auto s nchronizer. This controller matches the sine wave
of the generator with the sine wave of the generator bus and issues the command
to close the breaker t ing them together.
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The fourth controller normall controls alternator voltage for a single generator.
However when multiple alternators are paralleled the voltage is locked into the
voltage of the other units in the s stem. An alternator with a slightl higher
voltage set point will integrate its excitation setting open until it is carr ing the
entire s stem͛s kVAR load. This s stem adjusts the voltage regulator references
using inputs from current transformers that are all connected in series.
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The fifth and sixth controllers are t picall the generator set controller and a
protective rela . The controller monitors various engine and alternator
parameters and provides alarm for the protective rela that t picall performs
s nchronizing check and other functions.
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To enhance the reliabilit of parallel s stems the panel boards are often wired
with a manual operation mode for when things go wrong. In manual mode the
load share lines and cross current lines are opened and the control loops are
t picall placed in an inherentl more stable control mode (droop). It should be
noted that even in manual control mode an given generator still requires four
mission critical controllers to function: governor regulator genset controller and
protective rela .
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or "high voltage electric transmission" is the bulk
transfer of electrical energ from generating plant to substations located near to
population centers. This is distinct from the local wiring between high voltage
substations and customers which is t picall referred to as electricit distribution.
Transmission lines when interconnected with each other become high voltage
transmission networks. Historicall transmission and distribution lines were
owned b the same compan but over the last decade or so man countries have
introduced market reforms that have led to the separation of the electricit
transmission business from the distribution business.
Transmission lines mostl use three phase alternating current (AC) although
single phase AC is sometimes used.
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In oil circuit breakers the arc is drawn in oil. The intense heat of the arc
decomposes the oil generating high pressure that produces a fluid flow through
the arc to carr energ awa . At transmission voltages below 345 kV oil breakers
used to be popular. The are increasingl losing ground to gas-blast circuit
breakers such as air-blast breakers and SF6 circuit breakers.
Two other t pes of circuit breakers have been developed. The vacuum breaker
another electromechanical device uses the rapid dielectric recover and high
dielectric strength of vacuum. A pair of contacts is hermeticall sealed in a
vacuum envelope. Actuating motion is transmitted through bellows to the
movable contact. When the contacts are parted an arc is produced and
supported b metallic vapor boiled from the electrodes. Vapor particles expand
into the vacuum and condense on solid surfaces. At a natural current zero the
vapor particles disappear and the arc is extinguished. Vacuum breakers of up to
242 kV have been built.
In FMN plc. ring network is adopted to increase the reliabilit of the network.
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A wide variet of transformer designs are used for different applications though
the share several common features. Important common transformer t pes
include:
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An autotransformer has a single winding with two end terminals and one or more
terminals at intermediate tap points. The primar voltage is applied across two of
the terminals and the secondar voltage taken from two terminals almost alwa s
having one terminal in common with the primar voltage. The primar and
secondar circuits therefore have a number of windings turns in common. Since
the volts-per-turn is the same in both windings each develops a voltage in
proportion to its number of turns. In an autotransformer part of the current flows
directl from the input to the output and onl part is transferred inductivel
allowing a smaller lighter cheaper core to be used as well as requiring onl a
single winding. However a transformer with separate windings isolates the
primar from the secondar which is safer when using mains voltages.
Autotransformers are often used to step up or down between voltages in the 110-
117-120 volt range and voltages in the 220-230-240 volt range e.g. to output
either 110 or 120V (with taps) from 230V input allowing equipment from a 100 or
120V region to be used in a 230V region.
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For three-phase supplies a bank of three individual single-phase transformers can
be used or all three phases can be incorporated as a single three-phase
transformer. In this case the magnetic circuits are connected together the core
thus containing a three-phase flow of flux. A number of winding configurations
are possible giving rise to different attributes and phase shifts. One particular
pol phase configuration is the zigzag transformer used for grounding and in the
suppression of harmonic currents.
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Instrument transformers are used for measuring voltage and current in electrical
power s stems and for power s stem protection and control. Where a voltage or
current is too large to be convenientl used b an instrument it can be scaled
down to a standardized low value. Instrument transformers isolate
measurement protection and control circuitr from the high currents or voltages
present on the circuits being measured or controlled.
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The advantages can in some cases outweigh the disadvantages of the higher
investment cost and more expensive maintenance and management.
Most high voltage cables for power transmission that are currentl sold on the
market are insulated b a sheath of cross-linked pol eth lene (XLPE). Some cables
ma have a lead or aluminium jacket in conjunction with XLPE insulation to allow
for fiber optics to be seamlessl integrated within the cable.¬efore 1960
underground power cables were insulated with oil and paper and ran in a rigid
steel pipe or a semi-rigid aluminium or lead jacket or sheath. The oil was kept
under pressure to prevent formation of voids that would allow partial discharges
within the cable insulation. There are still man of these oil-and-paper insulated
cables in use worldwide. ¬etween 1960 and 1990 pol mers became more widel
used at distribution voltages mostl EPDM (eth lene prop lene diene M-class);
however their relative unreliabilit particularl earl XLPE resulted in a slow
uptake at transmission voltages. While cables of 330 kV are commonl
constructed using XLPE this has occurred onl in recent decades.
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1.c Phase and ground faults in the stator and associated areas
2.c Ground faults in the rotor and loss of field excitation
The faults inside the generator generall develop as a ground fault in one of the
phase windings and often develop or spread to involve more than one phase.
Phase faults seldom occur but when the do occur large fault currents can flow.
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For normal operation or faults outside the two sets of current transformers V 0½
entering the generator equals V u½leaving the machine in all phases (neglecting
the small internal losses and assuming perfect CTs). Consequentl the secondar
currents V 0 and V u are almost equal and the current through the rela ( V 0 } V u ) is
ver small to initiate operation. ¬ut when a fault occurs inside the generator
winding between the two sets of CTs one of the currents V 0 and V u suddenl
increases decreases or flows in the reverse direction. In an case the fault
current V V 0 } V u now flows through the rela to operate it.
In actual fact the CTs do not alwa s give exactl the same secondar current for
the same primar current even if the are commerciall identical. This difference
is caused b variations in manufacturing and differences in secondar loading i.e.
unequal lengths of leads to the rela and unequal burdens of meters or
instruments that ma be connected in one or both of the secondar windings.
A separate ground rela in the grounded neutral will provide sensitive protection
since it can best be set without regard to load current. As the grounding
impedance increases it becomes difficult to appl a current-t pe rela . The lower
the rela pick-up current the higher its burden on the Ct and the more difficult it
is to distinguish between ground faults and third harmonic unbalance which also
flows in the neutral. Third harmonic current ma be as high as 10 ʹ 15% of the
maximum generator output.
The
ma operate for ground faults be ond the generator and hence
to coordinate with an other rela s it overlaps. A t pical
case is the generator connected directl to a bus with other circuits. A fault on
one of the other circuits should not trip the generator when the fault should be
cleared b the rela s on the faulted circuit. V
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. The ma start as turn-to-turn faults (inter-turn
faults) and develop into ground faults or start as ground faults initiall .
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sustained faults to about the same or less than maximum or rated load current
making the fault current detection not eas . Thus
are used where the overcurrent unit cannot operate unless the voltage is
below a pre-determined value. Thus the overcurrent element can be set below
rated load and will not operate until a fault reduces the voltage.
One hazard of all rela s that rel on voltage is the inadvertent loss of voltage and
consequent incorrect tripping of the generator. This fact should be recognised
and proper precautions taken through good design and adequate maintenance of
the voltage suppl .
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Faults in the s stem can result in a s stem break-up into islands which leaves an
imbalance between available generation and the load. This results in either an
excess or insufficient power for the connected loads. An excess of power results
in over-frequenc with possible overvoltage from reduced load demand. The drop
in voltage causes the voltage regulator to increase the excitation.
The result is overheating in both the rotor and stator. At the same time more
power is being demanded with the generator unable to suppl it at reduced
frequenc . For utilit generators the
'
or s stem
should adjust the load to
the available generation before a critical situation develops.
should also be set.
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It is important to keep the generator on the line as long as possible to suppl load
and particularl so where the machine represents a sizeable portion of the s stem
capacit . Thus an earl warning of low excitation would give the operator an
opportunit to restore field if possible and avoid tripping. Tripping and the
resultant loss of load output when not necessar can precipitate s stem
breakdown and a major outage. On the other hand if the machine and s stem
are headed for
0
then the generator
should be automaticall tripped. The trip rela has been designed with the above
objectives in mind. It is applicable to all t pes of machines and will protect against
var ing degrees of abnormall low excitation.
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will:
1.c alert the operator to an loss or low excitation which could damage the
generator or result in instabilit
2.c alert the operator as quickl as possible in the event of loss of field so that
the operator would have maximum time to correct the condition
3.c trip the generator automaticall in the event that there is danger of s stem
instabilit .
Loss of excitation results from:
This loss of s nchronism does not require immediate tripping unless there is an
accompan ing decrease in the terminal voltage to a point where s stem
instabilit will occur. It generall takes a generator
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.
A turbo-generator can safel run above s nchronous speed with zero excitation
for about 2 or 3 minutes.
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protection to avoid
is ver important and is applied for all
s nchronous machines. Such a protection is included in the excitation s stems
supplied with the machine but additional protection is recommended to operate
independentl both as supplemental and back-up protection.
are applied for this purpose. Furthermore c
or a Ê connected to operate an inductive VAR from the
connected s stem can be applied to detect loss of s nchronism.
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The protection against generator motoring is primaril for the prime mover or the
s stem rather than for the generator unit. If the prime-mover suppl is removed
while the generator is connected to the power s stem and the field excited the
power s stem will drive the unit as a s nchronous motor. This is particularl
critical for steam and h dro units.
Various detection means are provided as part of the generator and control but a
supplementar is recommended to provide added safet and
back-up protection. The
is connected to operate when
real power flows the generator.
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Generators and transformers must not be subject to overvoltage except for short
or transient excursions. With normal operation near the knee of the iron
saturation curve
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. These can cause severe and extensive damage.
The field excitation current at rated output is greater than that required at no-
load and so it is important that the excitation be reduced correspondingl as load
is reduced. Normall this is accomplished b the
but incorrect
voltage signals or other failures in the s stem can result in high overvoltage.
Generator voltage is proportional to frequenc and the magnetic flux and so
overvoltage protection should have a constant pickup as a function of the ratio of
voltage to frequenc .
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Another /
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generator with additional transient torques occasioned b switching and faults in
the s stem network. There is the
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.
have been developed to
. One
t pe measures torsional motion another
.
An REF rela works b measuring the actual current flowing to earth from the
frame of the unit. If that current exceeds a certain preset maximum value of
milliamps (mA) then the rela will trip to cut off the power suppl to the unit.
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Transformers are a critical and expensive component of the power s stem. Due to
the long lead time for repair of and replacement of transformers a major goal of
transformer protection is limiting the damage to a faulted transformer. Some
protection functions such as over excitation protection and temperature-based
protection ma aid this goal b identif ing operating conditions that ma cause
transformer failure.
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The t pe of protection for the transformers varies depending on the application
and the importance of the transformer. Transformers are protected primaril
against faults and overloads. The t pe of protection used should minimize the
time of disconnection for faults within the transformer and to reduce the risk of
catastrophic failure to simplif eventual repair. An extended operation of the
transformer under abnormal condition such as faults or overloads compromises
the life of the transformer which means adequate protection should be provided
for quicker isolation of the transformer under such condition.
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Failures in transformers can be classified into
ͻ winding failures due to short circuits (turn-turn faults phase-phase faults
phase-ground open winding)
ͻ core faults (core insulation failure shorted laminations)
ͻ terminal failures (open leads loose connections short circuits)
ͻ on-load tap changer failures (mechanical electrical short circuit overheating)
ͻ abnormal operating conditions (overfluxing overloading overvoltage)
ͻ external faults
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Winding Phase-Phase Differential (87T) overcurrent (51 51N)
Phase-Ground faults Restricted ground fault protection (87RGF)
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Overloads Thermal (49)
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The major operating challenge to transformer differential protection is
maintaining securit during CT saturation for external faults while maintaining
sensitivit to detect low magnitude internal faults. CT saturation reduces the
secondar output current from the CT and causes a false differential current to
appear to the rela . Differential rela s meet this challenge in the following wa s:
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ͻ the restraint current is based on the maximum measured winding current as
opposed to the traditional magnitude sum of the currents. This ensures ideal
restraint for the actual fault condition balancing sensitivit and securit .
ͻ the differential element uses a dual slope-dual breakpoint characteristic. The
differential element can be set to account for both DC and AC saturation of the
CTs ensuring securit while maintaining sensitivit .
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The transformer energization resembles the condition of an internal fault. If no
inhibiting mechanism is provided the differential element will trip. The
magnetizing inrush current has significant 2nd harmonic content. The level of 2nd
harmonic current can be used to differentiate between inrush and a fault
condition. Good transformer rela (s) use two different 2nd harmonic modes to
inhibit the differential element for inrush.
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6c ʹ 2nd harmonic restraint responds to the ratio of the
magnitudes of the 2nd harmonic and the fundamental frequenc currents.
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6ʹ The adaptive 2nd harmonic blocking responds
to both magnitudes and phase angles of the 2nd harmonic and the fundamental
frequenc currents. The differential element correctl distinguishes between
faults and transformer energization when the 2nd harmonic current is less than
the entered 2nd harmonic setting. While levels of 2nd harmonic during inrush
often do not go below 20% man transformers are susceptible of generating
lower 2nd harmonic current during energization. Setting the 2nd harmonic
restraint below 20% ma result in incorrect inhibit of the differential element
during some internal fault events. The adaptive 2nd harmonic blocking allows
settings in the traditional 20% range while maintaining the securit of the
differential element against inrush.
An alternative method for inrush inhibit is also available where either current
voltage or breaker status is used to indicate a de-energized transformer. The
threshold can be lowered during energization of the transformer as indicated
either b breaker contact current or voltage sensing and will last for a settable
time dela . This allows settings of less than 20% for inrush inhibit during
transformer energization.
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Differential and overcurrent protection do not provide adequate protection for
w e-connected windings with grounded neutrals. Faults close to the neutral
produce less fault current (as shown b the current distribution curve). The
restricted ground fault function can be used to provide differential protection for
such ground faults down to faults at 5% of the transformer winding. Restricted
ground fault protection can be a low impedance differential function or a high
impedance differential function. The low impedance function has the advantage
to being able to precisel set the sensitivit to meet the application requirement.
This sensitive protection limits the damage to the transformer to allow quicker
repair. The restricted ground fault element uses adaptive restraint based on
s mmetrical components to provide securit during external phase faults with
significant CT error. This permits the function to maximize sensitivit without an
time dela .
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Transformer over-fluxing can be a result of
ͻ Overvoltage
ͻ Low s stem frequenc
A transformer is designed to operate at or below a maximum magnetic flux
densit in the transformer core. Above this design limit the edd currents in the
core and nearb conductive components cause overheating which within a ver
short time ma cause severe damage. The magnetic flux in the core is
proportional to the voltage applied to the winding divided b the impedance of
the winding. The flux in the core increases with either increasing voltage or
decreasing frequenc . During startup or shutdown of generator-connected
transformers or following a load rejection the transformer ma experience an
excessive ratio of volts to hertz that is become overexcited. When a transformer
core is overexcited the core is operating in a non-linear magnetic region and
creates harmonic components in the exciting current. A significant amount of
current at the 5th harmonic is characteristic of over-excitation.
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In the field of electric power distribution and transmission a c3 is a
safet device mounted on some oil-filled power transformer and reactors
equipped with an external overhead oil reservoir called a
. The
¬uchholz Rela is used as a protective device sensitive to the effects of dielectric
failure inside the equipment.
Depending on the model the rela has multiple methods to detect a failing
transformer. On a slow accumulation of gas due perhaps to slight overload gas
produced b decomposition of insulating oil accumulates in the top of the rela
and forces the oil level down. A float switch in the rela is used to initiate an
alarm signal. Depending on design a second float ma also serves to detect slow
oil leaks.
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If an arc forms gas accumulation is rapid and oil flows rapidl into the
conservator. This flow of oil operates a switch attached to a vane located in the
path of the moving oil. This switch normall will operate a circuit breaker to
isolate the apparatus before the fault causes additional damage. ¬uchholz rela s
have a test port to allow the accumulated gas to be withdrawn for testing.
Flammable gas found in the rela indicates some internal fault such as
overheating or arcing whereas air found in the rela ma onl indicate low oil
level or a leak.
¬uchholz rela s have been applied to large power transformers at least since the
1940's. The rela was first developed b Max ¬uchholz (1875-1956) in 1921