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CERT'D

Saudi Electricity Company ‫الشركة السعودية للكهرباء‬


APPR'D
CHK'D

DETAILED DESIGN REVIEW


DESCRIPTION

RACEWAY SIZING CALCULATION


DAR
BY

11/2005
DATE
NO.

REVISIONS
DESIGNED

BY:- MANOJ

DATE:-

CHECKED

BY:-

DATE:-

OPRG. DEPT

BY

DATE:-

ENG'G. DEPT.

BY:-

DATE:-

CERTIFIED.

BY:-

DATE:- AS BUILT BY DATE


DRAWING TITLE INDEX PLANT DRAWING NO. SHEET NO. REV NO.
THIS DRAWING IS NOT
TO BE USED FOR RACEWAY SIZING CALCULATION
CONSTRUCTION OF
FOR ORDERING A W96 EE-723117 1 OF 2 A
MATERIALS UNTIL KFUPM 69/13.8KV S/S# 2
CERTIFIED AND
DATED
THIS DRAWING IS NOT
TO BE USED FOR
CONSTRUCTION OF
FOR ORDERING
MATERIALS UNTIL
CERTIFIED AND
DATED
DAHRAN SAUDI ARABIA JOB ORDER NO. 2246304 DWG. CONT. SHT. EE-723089/A
CERT'D

Saudi Electricity Company ‫الشركة السعودية للكهرباء‬


APPR'D

REFERENCE DOCUMENTS:
CHK'D

1 SEC-ERB Engineering standard - SES-P-119.25 - For fill limit


2 Outdoor Duct bank & Trenches layout - Plan - Drg No. EA-723176
3 0.6/1kV Cable sizing calculation - Document EE-723115

ANNXURE
1 Calculation for Raceway Fill
DETAILED DESIGN REVIEW

ATTACHMENTS
1 Catalogue for Rigid Steel Conduits
DESCRIPTION

2 Catalogue for PVC conduits


3 0.6/1kV Cable Catalogue - Saudi Cable Co. - For Outside dia of cables
4 Data Schedule for 69 kV, 1C x 800 Sq.mm. Cable - For OD of cable.
5 Data Schedule for 15kV, 1C x 630 Sq.mm. Cable - For OD of cable
DAR
BY

11/2005
DATE
NO.

REVISIONS
DESIGNED

BY:- MANOJ

DATE:-

CHECKED

BY:-

DATE:-

OPRG. DEPT

BY

DATE:-

ENG'G. DEPT.

BY:-

DATE:-

CERTIFIED.

BY:-

DATE:- AS BUILT BY DATE


DRAWING TITLE INDEX PLANT DRAWING NO. SHEET NO. REV NO.
THIS DRAWING IS NOT
TO BE USED FOR RACEWAY SIZING CALCULATION
CONSTRUCTION OF
FOR ORDERING A W96 EE-723117 2 OF 2 A
MATERIALS UNTIL KFUPM 69/13.8KV S/S #2
CERTIFIED AND
DATED
THIS DRAWING IS NOT
TO BE USED FOR
CONSTRUCTION OF
FOR ORDERING
MATERIALS UNTIL
CERTIFIED AND
DATED
DHARAN SAUDI ARABIA JOB ORDER NO. 2246304 DWG. CONT. SHT. EE-723089
ANNEXURE TO DOCUMENT KE-579868
CALCULATION FOR RACEWAY FILL
A 34.5kV Cables to Transformer T401 - In Concrete Encased Duct banks
(Typical for Each Transformer)
X-sectional
Conduit
Sl. No. Function Cable size Cable dia (mm) area of cable
designation
(sq mm)

1 34.5kV Cable to Transformer 1C x 630 67 3526


T401 ("R" Ph)
2 34.5kV Cable to Transformer 1C x 630 67 3526
T401 ("Y" Ph)
3 34.5kV Cable to Transformer 1C x 630 67 3526
T401 ("B" Ph)

10578

Conduit selection and determination of % fill of conduits


X-sectional area
Inner dia of Fill by Cables
Sl. No. Conduit Designation of Conduit (sq % Fill
conduit (mm) (sq mm)
mm)

1 188.2 27818 10578 38.03


(200 Dia Cl.3)

Allowable Fill : 40%

B LV Power & Control Cables to XFMR T401 - In Concrete encased duct bank
(Typical for Each Transformer)

X-sectional
Conduit
Sl. No. Function Cable size Cable dia (mm) area of cable
designation
(sq mm)

1 Transformer Fan Supply 4C x 4 15.7 193.59


2 Transformer OLTC Supply 4C x 4 15.7 193.59
3 Transformer Cabinet Supply 4C x 4 15.7 193.59
4 XFMR Sump pump supply 4C x 4 15.7 193.59
5 Trans. Cabinet DC Supply 2C x 4 14 153.94

Total 928.3

1 Transformer LV Phase CT 4C x 10 19.2 289.53


2 Transformer LVN CT-1 4C x 10 19.2 289.53
3 Transformer LVN CT-2 4C x 10 19.2 289.53
4 Mech. Protn.- Alarm Signals 19C x 2.5 23 415.48
5 Mech. Protn.- Trip Signals 19C x 2.5 23 415.48
6 RTCC cable 24C x 2.5 25 490.87
7 RTCC cable 24C x 2.5 25 490.87
8 RTCC cable 12C x 2.5 22 380.13
9 TPI Indication to RTCC 2P x 0.5 17 226.98
10 TPI Indication to SCADA 2P x 0.5 17 226.98

3515.38

Page 5 of 18
ANNEXURE TO DOCUMENT KE-579868
CALCULATION FOR RACEWAY FILL

Conduit selection and determination of % fill of conduits


X-sectional area
Inner dia of Fill by Cables
Sl. No. Conduit Designation of Conduit (sq % Fill
conduit (mm) (sq mm)
mm)

1 153.6 18530 928.3 5.01


2 153.6 18530 3515.38 18.97
(160 Dia Cl.3)

Allowable Fill : 40%

C 15kV RMU Cable - Between RMU & Duct bank

X-sectional
Conduit
Sl. No. Function Cable size Cable dia (mm) area of cable
designation
(sq mm)

1 15kV Cable 3C x 300 80 5027 C1

5027

Conduit selection and determination of % fill of conduits


X-sectional area
Inner dia of Fill by Cables
Sl. No. Conduit Designation of Conduit (sq % Fill
conduit (mm) (sq mm)
mm)

1 C1 154.8 18821 5027 26.71


(150 dia PVC
coated RSC)

Allowable Fill : 53%

D 15kV Cable to RMU - In Direct buried conduits


X-sectional
Conduit
Sl. No. Function Cable size Cable dia (mm) area of cable
designation
(sq mm)

1 15kV Cable to RMU 3C x 300 80 5027 C2

5027

Conduit selection and determination of % fill of conduits


X-sectional area
Inner dia of Fill by Cables
Sl. No. Conduit Designation of Conduit (sq % Fill
conduit (mm) (sq mm)
mm)

Page 6 of 18
ANNEXURE TO DOCUMENT KE-579868
CALCULATION FOR RACEWAY FILL
1 C2 154.8 18821 5027 26.71
(150 dia PVC
coated RSC)
Allowable Fill : 53%

E 15kV Cables to Transformer T301 and Between RMU and T302 (In Direct buried conduit)
X-sectional
Conduit
Sl. No. Function Cable size Cable dia (mm) area of cable
designation
(sq mm)

1 15kV Cable to Transformer 1C x 185 35 962 C3,C4


T301 ("R" Ph)
2 15kV Cable to Transformer 1C x 185 35 962 C3,C4
T301 ("Y" Ph)
3 15kV Cable to Transformer 1C x 185 35 962 C3,C4
T301 ("B" Ph)

2886

Conduit selection and determination of % fill of conduits


X-sectional area
Inner dia of Fill by Cables
Sl. No. Conduit Designation of Conduit (sq % Fill
conduit (mm) (sq mm)
mm)

1 C3,C4 102.9 8316 2886 34.7


(100 dia PVC
coated RSC)

Allowable Fill : 40%

F 1.1kV Cable between Station service transformer & ACDB - In Direct buried conduits

X-sectional
Conduit
Sl. No. Function Cable size Cable dia (mm) area of cable
designation
(sq mm)

1 1.1kV Cable between 4C x 240 56.8 2534 C5,C6,C7,C8


T301/T302 & ACDB

2534

Conduit selection and determination of % fill of conduits


X-sectional area
Inner dia of Fill by Cables
Sl. No. Conduit Designation of Conduit (sq % Fill
conduit (mm) (sq mm)
mm)

1 C5,C6,C7,C8 102.9 8316 2534 30.47


(100 dia PVC
coated RSC)

Allowable Fill : 53%

Page 7 of 18
ANNEXURE TO DOCUMENT KE-579868
CALCULATION FOR RACEWAY FILL

G Cable for Power transformer Pit pump


X-sectional
Conduit
Sl. No. Function Cable size Cable dia (mm) area of cable
designation
(sq mm)

1 Power supply 3C x 4 14.6 167 C9,C10,C11,C27


& C28
167

Conduit selection and determination of % fill of conduits


X-sectional area
Inner dia of Fill by Cables
Sl. No. Conduit Designation of Conduit (sq % Fill
conduit (mm) (sq mm)
mm)

1 C9,C10,C11,C27 27 573 167 29.14


& C28 (25 dia PVC
coated RSC)

Allowable Fill : 53%

H Cable for Oil filtration Receptacles for Power Transformer


X-sectional
Conduit
Sl. No. Function Cable size Cable dia (mm) area of cable
designation
(sq mm)

1 Oil filtration socket 4C x 120 40.2 1269 C12,C15,C17

1269

Conduit selection and determination of % fill of conduits


X-sectional area
Inner dia of Fill by Cables
Sl. No. Conduit Designation of Conduit (sq % Fill
conduit (mm) (sq mm)
mm)

1 C12,C15,C17 78.5 4840 1269 26.22


(80 dia PVC
coated RSC)

Allowable Fill : 53%

I Cable for 63A Welding Receptacles for Power Transformer


X-sectional
Conduit
Sl. No. Function Cable size Cable dia (mm) area of cable
designation
(sq mm)

1 Welding receptacle 4C x 25 25.8 523 C13,C18

523

Conduit selection and determination of % fill of conduits


X-sectional area
Inner dia of Fill by Cables
Sl. No. Conduit Designation of Conduit (sq % Fill
conduit (mm) (sq mm)
mm)
Page 8 of 18
ANNEXURE TO DOCUMENT KE-579868
CALCULATION FOR RACEWAY FILL
X-sectional area
Inner dia of Fill by Cables
Sl. No. Conduit Designation of Conduit (sq % Fill
conduit (mm) (sq mm)
mm)

1 C13,C18 52.9 2198 523 23.79


(50 dia PVC
coated RSC)

Allowable Fill : 53%

J Cables for 220V / 127V Receptacles for Power Transformer


X-sectional
Conduit
Sl. No. Function Cable size Cable dia (mm) area of cable
designation
(sq mm)

1 127V Receptacle 4C x 4 15.7 194 C14,C16,C19


2 220V Receptacle 4C x 4 15.7 194 C14,C16,C19
Looping
388

Conduit selection and determination of % fill of conduits


X-sectional area
Inner dia of Fill by Cables
Sl. No. Conduit Designation of Conduit (sq % Fill
conduit (mm) (sq mm)
mm)

1 C14,C16,C19 52.9 2198 388 17.65


(50 dia PVC
coated RSC)

Allowable Fill : 31%

K Cables for Light fitting mounted on Fire wall


X-sectional
Conduit
Sl. No. Function Cable size Cable dia (mm) area of cable
designation
(sq mm)

1 Light fittings on Fire wall 4C x 4 15.7 194 C20

194

Conduit selection and determination of % fill of conduits


X-sectional area
Inner dia of Fill by Cables
Sl. No. Conduit Designation of Conduit (sq % Fill
conduit (mm) (sq mm)
mm)

1 C20 27 573 194 33.86


(25 dia PVC
coated RSC)

Allowable Fill : 53%

Page 9 of 18
ANNEXURE TO DOCUMENT KE-579868
CALCULATION FOR RACEWAY FILL

L Direct Buried Conduit to LCLMs

X-sectional
Conduit
Sl. No. Function Cable size Cable dia (mm) area of cable
designation
(sq mm)

1 Outdoor Lighting Supply 4C x 4 15.7 194 C21,C22,C23,C24


2 127V Receptacle 4C x 4 15.7 194 C21,C22,C23,C24
3 220V Receptacle 4C x 4 15.7 194 C21,C22,C23,C24

582

Conduit selection and determination of % fill of conduits


X-sectional area
Inner dia of Fill by Cables
Sl. No. Conduit Designation of Conduit (sq % Fill
conduit (mm) (sq mm)
mm)

1 C21,C22,C23,C24 52.9 2198 582 26.48


(50 dia PVC
coated RSC)

Allowable Fill : 40%

M ACCU Cables - In direct buried conduit

X-sectional
Conduit
Sl. No. Function Cable size Cable dia (mm) area of cable
designation
(sq mm)

1 ACCU Cable 4C x 120 40.2 1269 C25,C26

1269

Conduit selection and determination of % fill of conduits


X-sectional area
Inner dia of Fill by Cables
Sl. No. Conduit Designation of Conduit (sq % Fill
conduit (mm) (sq mm)
mm)

1 C25,C26 78.5 4840 1269 26.22


(80 dia PVC
coated RSC)

Allowable Fill : 53%

Page 10 of 18
ANNEXURE TO DOCUMENT KE-579868
CALCULATION FOR RACEWAY FILL

Page 11 of 18
SAIHAT 115/13.8KV SUBSTATION
CALCULATION FOR CABLE TRAY FILL AND LOADING
A LT Power / Control / Instrumentation cables along Basement wall dt: 26.10.2009

Approx. Approx.
Cross sectional
Cable dia No of Cable weight weight of
Sl. No. Cable description Cable size area of Cable
(mm) (nos) of cable cable
(mm2)
(kg/m) (kg/m)

1 Oil filtration receptacle T601/T602 4C x 120 40.2 1 1269 5.3 5.3


2 Oil filtration receptacle T603 4C x 120 40.2 1 1269 5.3 5.3
3 63A Welding receptacle - T601/T602 4C x 25 25.8 1 523 1.3 1.3
4 63A Welding receptacle - T603 4C x 25 25.8 1 523 1.3 1.3
5 PP1 incoming cable 4C x 25 25.8 1 523 1.3 1.3
6 PP2 incoming cable 4C x 25 25.8 1 523 1.3 1.3
7 LPOD incoming cable 4C x 16 21.6 1 366 0.9 0.9
8 HVAC control panel incoming cable 4C x 4 15.7 1 194 0.3 0.3
9 PACU1 4C x 150 44.7 1 1569 6.5 6.5
10 PACU2 4C x 150 44.7 1 1569 6.5 6.5
11 DT 4C x 120 40.2 1 1269 5.3 5.3
12 EOT crane 4C x 6 14.6 1 167 0.4 0.4
13 From PP-1 outgoing cable 3C x 4 14.6 21 3507 0.3 6.3
14 From PP2- outgoing cables 3C x 4 14.6 18 3006 0.3 5.4
4C x 4 15.7 3 582 0.33 0.99
15 From LP1 outgoing CABLES 4C x 50 29.3 2 1348 2.3 4.6

439.3 56 18207 52.99

Fill and Load Calcualtion


Cable ladder width 610 mm
Cable ladder deep 110 mm
total cross sectinal area of cable ladder 67100 mm2 26840
40% of cable ladder area for lv power cables 26840 mm2
(if only Power cables are laid 40% of total cross section area is allowed as TES-P-119.20, Cl.No3.5.3)
The actual filled cable 18207 mm2 27.13 % filled
The actual filled cable/ladder 9103.5 13.57 % filled/ladder
Hence cable fill is within the acceptable limits.

The acceptable loading of the proposed cable ladder with 3.66m span(12C Class) 148.8 kg/m per ladder
(Refer attached "ABAHSAIN-COPE" manufacture
The actual loading with 1 m support span is 26.495 kg/m per each ladder

Henc the loading is safe.

B LT Power / Control / Instrumentation cables below 13.8kV Switchgear

Approx. Approx.
Cross sectional
Cable dia No of Cable weight weight of
Sl. No. Cable description Cable size area of Cable
(mm) (nos) of cable cable
(mm2)
(kg/m) (kg/m)

1 13.8kV Swgr bus-1 Recep and sp heater 3C x 4 14.6 1 167 0.3 0.3
2 13.8kV Swgr bus-2 Recep and sp heater 3C x 4 14.6 1 167 0.3 0.3
3 13.8kV Swgr bus-3 Recep and sp heater 3C x 4 14.6 1 167 0.3 0.3
4 Cu lighitng & recep 13.8kv swgr bus-1 3C x 4 14.6 1 167 0.3 0.3
5 Cu lighitng & recep 13.8kv swgr bus-2 3C x 4 14.6 1 167 0.3 0.3
6 Cu lighitng & recep 13.8kv swgr bus-3 3C x 4 14.6 1 167 0.3 0.3
7 Cable Basement pump-1 3C x 4 14.6 1 167 0.3 0.3
8 Cable Basement pump-2 3C x 4 14.6 1 167 0.3 0.3
9 13.8kv swgr to scada ifc panel 2Px0.5 10.8 44 4048 0.3 13.2
4Px0.5 11.5 44 4576 0.3 13.2

Page 12 of 18
SAIHAT 115/13.8KV SUBSTATION
CALCULATION FOR CABLE TRAY FILL AND LOADING
6Px0.5 12.2 13 1521 0.3 3.9
10 13.8kv swgr to Ann panel 4Cx2.5 15 6 1062 0.33 1.98
7Cx2.5 17 3 681 0.45 1.35
12Cx2.5 22 8 3040 0.675 5.4
11 Closing coil and control ckt(A301 to A305) 2C x 4 15 5 885 0.295 1.475
12 Trip coil-1(A301-A305) 2C x 4 15 5 885 0.295 1.475
13 13.8kV swgr bus sec-1, 2 and 3 CB CC and TC-1 2C x 4 15 3 531 0.295 0.885
14 13.8kV swgr bus sec-1, 2 and 3 CB CC and TC-2 2C x 4 15 3 531 0.295 0.885
15 Trip coil-2(A301-A305) 2C x 4 15 5 885 0.295 1.475
16 13.8kv swgr Oper.Mech A301-A305 2C x 4 15 5 885 0.295 1.475
17 bus sec-1,2 and 3 bkr Oper.Mech 2C x 10 19 3 852 0.5 1.5
18 bus sec-1,2 and 3 bkr E/S and I/L 2C x 4 15 3 531 0.295 0.885
19 bus sec-1,2 and 3 bus nar prtn 2C x 4 15 3 531 0.295 0.885

161 22780 52.37

Fill and Load Calcualtion


Cable ladder width 610 mm
Cable ladder deep 110 mm
total cross sectinal area of cable ladder 67100 mm2 26840
40% of cable ladder area for lv power cables 26840 mm2
(if only Power cables are laid 40% of total cross section area is allowed as TES-P-119.20, Cl.No3.5.3)
The actual filled cable 22780 mm2 33.95 % filled
The actual filled cable/ladder 11390 16.97 % filled/ladder
Hence cable fill is within the acceptable limits.

The acceptable loading of the proposed cable ladder with 3.66m span(12C Class) 148.8 kg/m per ladder
(Refer attached "ABAHSAIN-COPE" manufacture
The actual laoding with 1 m support span is 26.185 kg/m per each ladder

Henc the loading is safe.

C LT Power / Control / Instrumentation cables below GIS LCC

Approx. Approx.
Cross sectional
Cable dia No of Cable weight weight of
Sl. No. Cable description Cable size area of Cable
(mm) (nos) of cable cable
(mm2)
(kg/m) (kg/m)

1 GIS LCP sp ehater + power sockets LCP-(1-5) 3C x 4 14.6 1 167 0.3 0.3
2 GIS LCP sp ehater + power sockets LCP-(6-10) 3C x 4 14.6 1 167 0.3 0.3
3 GIS LCP cub illu + power sockets LCP-(1-5) 3C x 4 14.6 1 167 0.3 0.3
4 GIS LCP cub illu + power sockets LCP-(6-10) 3C x 4 14.6 1 167 0.3 0.3
5 Closing coil+control ckts(A601-A608 and A610) 2C x 10 19 9 2556 0.5 4.5
6 Trip coil-1(A601-A608 aand A610) 2C x 4 15 9 1593 0.295 2.655
7 LCP interlocking and indication(LCP-1 to 8 and 10) 2C x 4 15 9 1593 0.295 2.655
8 Trip coil-2(A601-A608 aand A610) 2C x 4 15 9 1593 0.295 2.655
9 CB sprn charge motor A601-A608 and A610 2C x 6 17 9 2043 0.345 3.105
10 CB sprn charge motorDS/ES A601-A608 and A610 2C x 6 17 9 2043 0.45 4.05
11 LCC-3 to line prtn and bus bar prtn panels 4C x 6 17 4 908 0.5 2
12C x 2.5 21 1 346 0.6 0.6
12Px0.5 25 1 491 0.6 0.6
12 LCC-6 to line prtn and bus bar prtn panels, ann panels 4C x 6 17 4 908 0.5 2
12C x 2.5 21 2 692 0.6 1.2
12Px0.5 25 1 491 0.6 0.6
13 LCC-7 to line prtn and bus bar prtn panels, ann panels 4C x 6 17 2 454 0.5 1
12C x 2.5 21 1 346 0.6 0.6
14 LCC-5 to line prtn and bus bar prtn panels, ann panels 4C x 6 17 4 908 0.5 2
12C x 2.5 21 1 346 0.6 0.6
6Px0.5 19.8 3 308 0
15 LCC-4 to line prtn and bus bar prtn panels, ann panels 4C x 6 17 4 227 0.5 2
12C x 2.5 21 1 346 0.6 0.6
6Px0.5 19.8 1 308 0.45 0.45
16 LCC-8 to line prtn and bus bar prtn panels, ann panels 4C x 6 17 5 227 0.5 2.5
6Px0.5 19.8 1 308 0.45 0.45

Page 13 of 18
SAIHAT 115/13.8KV SUBSTATION
CALCULATION FOR CABLE TRAY FILL AND LOADING
17 LCC-1 to line prtn and bus bar prtn panels, ann panels 4C x 6 17 6 227 0.5 3
4C x 2.5 15 4 177 0.33 1.32
12C x 2.5 21 1 346 0.6 0.6
6Px0.5 19.8 1 308 0.45 0.45
12Px0.5 25 1 491 0.6 0.6
18 LCC-2to line prtn and bus bar prtn panels, ann panels 4C x 6 17 5 227 0.5 2.5
4C x 2.5 15 2 177 0.33 0.66
19C x 2.5 24 1 452 0.85 0.85
6Px0.5 19.8 1 308 0.45 0.45
12Px0.5 25 1 491 0.66 0.66

671.4 117 22907 49.11

Fill and Load Calcualtion


Cable ladder width 610 mm
Cable ladder deep 110 mm
total cross sectinal area of cable ladder 67100 mm2 26840
40% of cable ladder area for lv power cables 26840 mm2
(if only Power cables are laid 40% of total cross section area is allowed as TES-P-119.20, Cl.No3.5.3)
The actual filled cable 22907 mm2 34.14 % filled
The actual filled cable/ladder 11453.5 17.07 % filled/ladder
Hence cable fill is within the acceptable limits.

The acceptable loading of the proposed cable ladder with 3.66m span(12C Class) 148.8 kg/m per ladder
(Refer attached "ABAHSAIN-COPE" manufacture
The actual laoding with 1 m support span is 24.555 kg/m per each ladder

Henc the loading is safe.

D Control / Instrumentation cables below GIS

Approx. Approx.
Cross sectional
Cable dia No of Cable weight weight of
Sl. No. Cable description Cable size area of Cable
(mm) (nos) of cable cable
(mm2)
(kg/m) (kg/m)

1 PT cable-A603 4C x 2.5 14 9 1386 0.3 2.7


2 PT cable-A606 4C x 2.5 14 9 1386 0.3 2.7
3 PT cable-A607 4C x 2.5 14 3 462 0.3 0.9
4 PT cable-A605 4C x 2.5 14 2 308 0.3 0.6
5 PT cable-A606 4C x 2.5 14 2 308 0.3 0.6
6 PT cable-A604 4C x 2.5 14 2 308 0.3 0.6
7 PT cable-A601 4C x 2.5 14 4 616 0.3 1.2
8 PT cable-A602 4C x 2.5 14 2 308 0.3 0.6
9 CT cables 4C x 2.5 14 56 8624 0.3 16.8
10 AC cable suppies 4C x 4 14.6 56 9352 0.33 18.48
11 DC cable suppiles 4C x 4 14.6 56 9352 0.4 22.4
4C x 6 17 8 1816 0.5 4

172.2 209 34226 71.58

Fill and Load Calcualtion


Cable ladder width 610 mm
Cable ladder deep 110 mm
total cross sectinal area of cable ladder 67100 mm2 26840
40% of cable ladder area for lv power cables 26840 mm2
(if only Power cables are laid 40% of total cross section area is allowed as TES-P-119.20, Cl.No3.5.3)
The actual filled cable 34226 mm2 51.01 % filled
The actual filled cable/ladder 17113 25.50 % filled/ladder
Hence cable fill is within the acceptable limits.

The acceptable loading of the proposed cable ladder with 3.66m span(12C Class) 148.8 kg/m per ladder
(Refer attached "ABAHSAIN-COPE" manufacture
The actual laoding with 1 m support span is 35.79 kg/m per each ladder

Page 14 of 18
SAIHAT 115/13.8KV SUBSTATION
CALCULATION FOR CABLE TRAY FILL AND LOADING

Henc the loading is safe.

E LV power/ Control / Instrumentation cables below ACDB/BC/ABTS/DTR/TRU PANELS

Approx. Approx.
Cross sectional
Cable dia No of Cable weight weight of
Sl. No. Cable description Cable size area of Cable
(mm) (nos) of cable cable
(mm2)
(kg/m) (kg/m)

1 ACDB incoming cables 4C x 400 73 3 12555 16 48


2 ACDB Outgoing cables 4C x 150 47 2 3470 6.3 12.6
4C x 120 43 3 4356 5.12 15.36
4C x 25 25.8 10 5230 1.3 13
4C x 6 19 9 2556 0.5 4.5
3 From ABTS panel/DTR/RTU 19C x 2.5 24 3 1356 0.85 2.55
12C x 2.5 21 2 692 0.6 1.2
4C x 2.5 15 5 885 0.33 1.65
7C x 2.5 17 12 2724 0.45 5.4

284.8 49 33824 104.26

Fill and Load Calcualtion


Cable ladder width 610 mm
Cable ladder deep 110 mm
total cross sectinal area of cable ladder 67100 mm2 26840
40% of cable ladder area for lv power cables 26840 mm2
(if only Power cables are laid 40% of total cross section area is allowed as TES-P-119.20, Cl.No3.5.3)
The actual filled cable 33824 mm2 50.41 % filled
The actual filled cable/ladder 16912 25.20 % filled/ladder
Hence cable fill is within the acceptable limits.

The acceptable loading of the cable ladder with 2.44m span is 74.4 kg/m Refer attached Manufac. Data

The actual laoding with 1 m support span is 52.13 kg/m per each ladder

Henc the loading is safe.


F LV power/ Control / Instrumentation cables below LINE PROTECTION/TRANSFORMER PRTN/SYNCHROCHECK PRTN PANELS

Approx. Approx.
Cross sectional
Cable dia No of Cable weight weight of
Sl. No. Cable description Cable size area of Cable
(mm) (nos) of cable cable
(mm2)
(kg/m) (kg/m)

1 Relay panel LA1 cable 4C x 2.5 14 7 1078 0.3 2.1


7C x 2.5 17 2 454 0.45 0.9
12C x 2.5 21 1 346 0.6 0.6
19C x 2.5 24 1 452 0.85 0.85
6P x 0.5 19.8 1 308 0.45 0.45
2 Relay panel LA2 cable 4C x 2.5 14 8 1232 0.3 2.4
7C x 2.5 17 2 454 0.45 0.9
12C x 2.5 21 1 346 0.6 0.6
19C x 2.5 24 1 452 0.85 0.85
6P x 0.5 19.8 1 308 0.45 0.45
3 Relay panel LB1 cable 4C x 2.5 14 7 1078 0.3 2.1
7C x 2.5 17 2 454 0.45 0.9
12C x 2.5 21 1 346 0.6 0.6
19C x 2.5 24 1 452 0.85 0.85
6P x 0.5 19.8 1 308 0.45 0.45
4 Relay panel LB2 cable 4C x 2.5 14 7 1078 0.3 2.1
7C x 2.5 17 2 454 0.45 0.9
12C x 2.5 21 1 346 0.6 0.6
19C x 2.5 24 1 452 0.85 0.85
6P x 0.5 19.8 1 308 0.45 0.45

Page 15 of 18
SAIHAT 115/13.8KV SUBSTATION
CALCULATION FOR CABLE TRAY FILL AND LOADING
5 Relay panel LC1 cable 4C x 2.5 14 2 308 0.3 0.6
7C x 2.5 17 2 454 0.45 0.9
12C x 2.5 21 1 346 0.6 0.6
19C x 2.5 24 1 452 0.85 0.85
6P x 0.5 19.8 1 308 0.45 0.45
6 Relay panel LC2 cable 4C x 2.5 14 2 308 0.3 0.6
7C x 2.5 17 2 454 0.45 0.9
12C x 2.5 21 1 346 0.6 0.6
19C x 2.5 24 1 452 0.85 0.85
6P x 0.5 19.8 1 308 0.45 0.45
7 Relay panel SC1 cable 4C x 2.5 14 1 154 0.3 0.3
12C x 2.5 21 2 692 0.6 1.2
19C x 2.5 24 1 452 0.85 0.85
7C x 2.5 17 1 227 0.45 0.45
8 Relay panel SC2 cable 4C x 2.5 14 2 308 0.3 0.6
12C x 2.5 21 2 692 0.6 1.2
19C x 2.5 24 1 452 0.85 0.85
9 Relay panel T1A cable 4C x 2.5 14 3 462 0.3 0.9
7C x 2.5 17 3 681 0.45 1.35
12C x 2.5 21 1 346 0.6 0.6
19C x 2.5 24 1 452 0.85 0.85
10 Relay panel T1B cable 4C x 2.5 14 3 462 0.3 0.9
7C x 2.5 17 3 681 0.45 1.35
12C x 2.5 21 1 346 0.6 0.6
19C x 2.5 24 1 452 0.85 0.85
6P x 0.5 19.8 1 308 0.45 0.45
11 Relay panel T2A cable 4C x 2.5 14 3 462 0.3 0.9
7C x 2.5 17 3 681 0.45 1.35
12C x 2.5 21 1 346 0.6 0.6
19C x 2.5 24 1 452 0.85 0.85
12 Relay panel T2B cable 4C x 2.5 14 3 462 0.3 0.9
7C x 2.5 17 3 681 0.45 1.35
12C x 2.5 21 1 346 0.6 0.6
19C x 2.5 24 1 452 0.85 0.85
6P x 0.5 19.8 1 308 0.45 0.45
12Px0.5 25 1 491 0.6 0.6
13 6BS/BC.BBB CU 4C x 2.5 14 8 1232 0.3 2.4
12C x 2.5 21 2 692 0.6 1.2
2Px0.5 19.8 2 308 0.45 0.9

1133.2 120 28522 52.95

Fill and Load Calcualtion


Cable ladder width 610 mm
Cable ladder deep 110 mm
total cross sectinal area of cable ladder 67100 mm2 26840
40% of cable ladder area for lv power cables 26840 mm2
(if only Power cables are laid 40% of total cross section area is allowed as TES-P-119.20, Cl.No3.5.3)
The actual filled cable 28522 mm2 42.51 % filled
The actual filled cable/ladder 14261 21.25 % filled/ladder
Hence cable fill is within the acceptable limits.

The acceptable loading of the proposed cable ladder with 3.66m span(12C Class) 148.8 kg/m per ladder
(Refer attached "ABAHSAIN-COPE" manufacture
The actual laoding with 1 m support span is 26.475 kg/m per each ladder

Henc the loading is safe.


G LV power/ Control / Instrumentation cables below CONTROL/ANN/RTCC PANELS

Approx. Approx.
Cross sectional
Cable dia No of Cable weight weight of
Sl. No. Cable description Cable size area of Cable
(mm) (nos) of cable cable
(mm2)
(kg/m) (kg/m)

Page 16 of 18
SAIHAT 115/13.8KV SUBSTATION
CALCULATION FOR CABLE TRAY FILL AND LOADING
1 Control panel - 6C3 4C x 1.5 14 4 616 0.215 0.86
4C x 2.5 14 5 770 0.3 1.5
12C x 2.5 21 2 692 0.6 1.2
19C x 2.5 24 1 452 0.85 0.85
6P x 0.5 19.8 1 308 0.45 0.45
2 Control panel - 6C7 4C x 1.5 14 4 616 0.215 0.86
4C x 2.5 14 5 770 0.3 1.5
12C x 2.5 21 2 692 0.6 1.2
19C x 2.5 24 1 452 0.85 0.85
6P x 0.5 19.8 1 308 0.45 0.45
3 Control panel - 6C1 4C x 1.5 14 4 616 0.215 0.86
4C x 2.5 14 5 770 0.3 1.5
12C x 2.5 21 1 346 0.6 0.6
19C x 2.5 24 2 904 0.85 1.7
6P x 0.5 19.8 1 308 0.45 0.45
4 Control panel - 6C2 4C x 1.5 14 4 616 0.215 0.86
4C x 2.5 14 5 770 0.3 1.5
12C x 2.5 21 1 346 0.6 0.6
19C x 2.5 24 2 904 0.85 1.7
6P x 0.5 19.8 1 308 0.45 0.45
5 Control panel - 6C6 4C x 1.5 14 4 616 0.215 0.86
4C x 2.5 14 5 770 0.3 1.5
7C x 2.5 17 1 227 0.45 0.45
12C x 2.5 21 1 346 0.6 0.6
19C x 2.5 24 2 904 0.85 1.7
6P x 0.5 19.8 1 308 0.45 0.45
6 Control panel - 6C8 4C x 1.5 14 4 616 0.215 0.86
4C x 2.5 14 5 770 0.3 1.5
7C x 2.5 17 1 227 0.45 0.45
12C x 2.5 21 1 346 0.6 0.6
19C x 2.5 24 2 904 0.85 1.7
6P x 0.5 19.8 1 308 0.45 0.45
7 Control panel - 6C4 4C x 1.5 14 4 616 0.215 0.86
4C x 2.5 14 5 770 0.3 1.5
19C x 2.5 24 2 904 0.85 1.7
2P x 0.5 19.8 1 308 0.45 0.45
4P x 0.5 19.8 1 308 0.45 0.45
8 Control panel - 6C5 4C x 1.5 14 4 616 0.215 0.86
4C x 2.5 14 5 770 0.3 1.5
19C x 2.5 24 2 904 0.85 1.7
2P x 0.5 19.8 1 308 0.45 0.45
4P x 0.5 19.8 1 308 0.45 0.45
9 RTCC Panels cables 4C x 1.5 14 3 462 0.215 0.645
4C x 2.5 14 6 924 0.3 1.8
7C x 2.5 17 6 1362 0.45 2.7
12C x 2.5 21 6 2076 0.6 3.6
19C x 2.5 24 5 2260 0.85 4.25
2P x 0.5 19.8 2 616 0.45 0.9
6P x 0.5 19.8 2 616 0.45 0.9
10 Annunciation panel cables 4C x 2.5 14 3 462 0.3 0.9
7C x 2.5 17 4 908 0.45 1.8
12C x 2.5 21 17 5882 0.6 10.2
19C x 2.5 24 13 5876 0.85 11.05

979.6 173 45162 79.725

Fill and Load Calcualtion


Cable ladder width 610 mm
Cable ladder deep 110 mm
total cross sectinal area of cable ladder 67100 mm2 26840
40% of cable ladder area for lv power cables 26840 mm2
(if only Power cables are laid 40% of total cross section area is allowed as TES-P-119.20, Cl.No3.5.3)
The actual filled cable 45162 mm2 67.31 % filled
The actual filled cable/ladder 22581 33.65 % filled/ladder
Hence cable fill is within the acceptable limits.

Page 17 of 18
SAIHAT 115/13.8KV SUBSTATION
CALCULATION FOR CABLE TRAY FILL AND LOADING

The acceptable loading of the proposed cable ladder with 3.66m span(12C Class) 148.8 kg/m per ladder
(Refer attached "ABAHSAIN-COPE" manufacture
The actual laoding with 1 m support span is 39.8625 kg/m per each ladder

Henc the loading is safe.

H LV power cables below Sub DCP panels

Approx. Approx.
Cross sectional
Cable dia No of Cable weight weight of
Sl. No. Cable description Cable size area of Cable
(mm) (nos) of cable cable
(mm2)
(kg/m) (kg/m)
1 From DCP-1 panels-Incoming cables 2C x 185 45 1 1590 2.5 2.5
2 From DCP-1 panels-Ougoing cables
2C x 10 19 9 2556 0.5 4.5
2C x 4 15 19 3363 0.295 5.605
3 From DCP-2 panels-Incoming cables 2C x 185 45 1 1590 2.5 2.5
4 From DCP-2 panels-Ougoing cables 2C x 10 19 3 852 0.5 1.5
2C x 4 15 26 4602 0.295 7.67
5 From DCP-3 panels-Incoming cables 2C x 185 45 1 1590 2.5 2.5
6 From DCP-3 panels-Ougoing cables 0 0.5 0
2C x 4 15 21 3717 0.295 6.195
2C x 6 17 18 4086 0.345 6.21
7 From DCP-4 panels-Incoming cables 2C x 95 36 1 1018 2 2
8 From DCP-4 panels-Ougoing cables
2C x 4 15 27 4779 0.295 7.965
2C x 6 17 3 681 0.345 1.035
9 From DCP-5 panels-Incoming cables 2C x 95 45 1 1590 2 2
10 From DCP-5 panels-Ougoing cables
2C x 10 19 3 852 0.5 1.5
2C x 4 15 18 3186 0.295 5.31
11 From DCP-5 panels-Incoming cables 2C x 95 45 1 1590 2 2

427 153 37642 60.99

Fill and Load Calcualtion


Cable ladder width 610 mm
Cable ladder deep 110 mm
total cross sectinal area of cable ladder 67100 mm2 26840
40% of cable ladder area for lv power cables 26840 mm2
(if only Power cables are laid 40% of total cross section area is allowed as TES-P-119.20, Cl.No3.5.3)
The actual filled cable 37642 mm2 56.10 % filled
The actual filled cable/ladder 18821 28.05 % filled/ladder
Hence cable fill is within the acceptable limits.

The acceptable loading of the proposed cable ladder with 3.66m span(12C Class) 148.8 kg/m per ladder
(Refer attached "ABAHSAIN-COPE" manufacture
The actual laoding with 1 m support span is 30.495 kg/m per each ladder

Henc the loading is safe.

Page 18 of 18

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