Doc. no.

K35- OMS0034

PRODUCT NAME

Air Servo Cylinder

MODEL / Series / Product Number

XT777F160-H005-200(J)-A
XT777F200-H006-200(J)-A
 Contents
1. Safetey Instruction ........................................................................................................................3
2. Product Overview ........................................................................................................................10
2.1 Features ..................................................................................................................................10
2.2 System Configuration Example ................................................................................................10
3. How to Order ............................................................................................................................... 11
4. Specification ................................................................................................................................ 11
4.1 General Specification ............................................................................................................... 11
4.2 Parts Descriptions of XT777 .....................................................................................................12
4.3 Spare parts ...............................................................................................................................12
4.4 Pneumatic Circuit .....................................................................................................................13
4.5 Dimension ................................................................................................................................14
4.6 Connector Pin Assignment .......................................................................................................15
4.7 Wiring Diagram.........................................................................................................................16
5. Installation ...................................................................................................................................17
5.1 Precautions for Installation .......................................................................................................17
5.2 Piping Method and Notes for Piping .........................................................................................18
5.3 Precautions for Wiring ..............................................................................................................19
6. Product Function and Settings ....................................................................................................20
6.1 Initial Setting ............................................................................................................................20
6.2 Removal and Re-Mounting of the Switch Cover .......................................................................21
6.3 Functions and Settings of the DIP Switch .................................................................................22
6.4 Functions and Settings of the Rotary Switch ............................................................................23
6.5 Operation JOG +/-, 4 to 20 mA ................................................................................................23
6.6 Calibration ................................................................................................................................24
7. Trouble Shooting .........................................................................................................................25
7.1 Trouble shooting flow................................................................................................................25
7.2 Output signal and LED information ...........................................................................................25
7.3 Corrective Action for trouble .....................................................................................................26

2
1. Safetey Instruction
For a long lasting reliable operation, read this manual carefully.

For any inquiries, please contact your local SMC subsidiary.

♦Operator
♦ This manual has been written for those who have knowledge of machinery and
apparatus that use pneumatic equipment and have full knowledge of assembly,
operation and maintenance of such equipment.
♦ Please read this manual carefully and understand it before assembling, operating or
providing maintenance to the product.

Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or
“Danger.” They are all important notes for safety and must be followed in addition to International
Standards (ISO/IEC)*1), and other safety regulations.
*1) ISO 4414: Pneumatic fluid power – General rules relating to systems
ISO 4413: Hydraulic fluid power -- General rules relating to systems.
IEC 60204-1: Safety of machinery -- Electrical equipment of machines. (Part 1: General requirements)
ISO 10218-1992: Manipulating industrial robots -Safety,
etc.

Caution indicates a hazard with a low level of risk which, if not avoided, could result
Caution in minor or moderate injury.
Warning indicates a hazard with a medium level of risk which, if not avoided, could
Warning result in death or serious injury.
Danger indicates a hazard with a high level of risk which, if not avoided, will
Danger result in death or serious injury.

3
 Warning
1. The compatibility of the product is the responsibility of the person who designs
the equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility
with specific equipment must be decided by the person who designs the equipment or decides
its specifications based on necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of
the person who has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its
latest catalog information, with a view to giving due consideration to any possibility of
equipment failure when configuring the equipment.
2. Only personnel with appropriate training should operate machinery and
equipment. The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products
must be performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until
safety is confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after
measures to prevent falling or runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures as mentioned above
are implemented and the power from any appropriate source is cut, and read and
understand the specific product precautions of all relevant products carefully. Before
machinery/equipment is restarted, take measures to prevent unexpected operation and
malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if
the product is to be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a
place exposed to direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space,
shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in
contact with food and beverages, emergency stop circuits, clutch and brake circuits in
press applications, safety equipment or other applications unsuitable for the standard
specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring
special safety analysis.
4. Use in an interlock circuit, which requires the provision of double interlock for possible
failure by using a mechanical protective function, and periodical checks to confirm proper
operation.

Caution
1. The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries consult SMC beforehand and exchange
specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.

4
Limited Warranty and Disclaimer/Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance
Requirements.
Read and accept them before using the product.

Limited Warranty and Disclaimer

1. The warranty period of the product is 1 year in service or 1.5 years after the product is
delivered, whichever occurs first.
Also, the product may have specified durability, performance distance or replacement parts.
Please consult your nearest sales branch.

2. For any failure or damage reported within the warranty period which is clearly our
responsibility,a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.

3. Prior to using SMC products, please read and understand the warranty terms and
disclaimers
noted in the specified catalog for the particular products.

Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of
mass destruction (WMD) or any other weapon is strictly prohibited.

2. The export of SMC products or technology from one country to another are governed by the
relevant security laws and regulations of the countries involved in the transaction. Prior to
the shipment of a SMC product to another country, assure that all local rules governing that
export are known and followed.

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♦Usage Restrictions
♦ This product is designed for use in general equipment used in factory automation. Never use
this product with equipment or apparatus that directly concerns human lives*1, or where
malfunction or failure can cause huge losses.
*1: Equipment or apparatus that directly concerns human life means the following:
• Medical equipment such as life support systems or equipment used in operating rooms.
• Compulsory equipment required by law such as the Fire Prevention Law, Construction Law
and etc.
• Equipment or apparatus that conforms to those mentioned above.
♦ Contact our sales department when the product is planned to be used in a system*2 including
equipment that concerns itself with the safety of persons or that seriously affects the public.
This usage needs special consideration*3.
*2: The system including equipment that concerns itself with the safety of persons or that
seriously affects the public means the following:
• Nuclear reactor control systems in nuclear power plants, safety protection systems or other
systems important for safety in nuclear power facilities
• Driving control systems of mass transportation systems, and flight control systems
• Equipment or apparatus that comes into contact with foods or beverages
*3: Special consideration means discussing usage with our engineers to establish a safe
system designed as fool-proof, fail-safe, redundant and etc.
♦ Special consideration of safety or maintainability should be taken to prevent hazard or loss
caused by a failure or malfunction that is likely to occur in certain probability due to
environmental stress (deterioration).
The special consideration means a full review of the equipment or apparatus in the design
stage and to establish a backup system in advance such as a redundant system or fail-safe
system.

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♦ Do not disassemble, modify (including change of printed circuit board) or repair.
An injury or failure can result.
♦ Do not operate the product beyond its specified range.
Operation at a range that exceeds the specifications can cause a fire, malfunction, or damage
to the product.
Verify the specifications before use.
♦ Do not use the product in an atmosphere containing combustible, explosive or corrosive gas.
It can cause a fire, explosion or corrosion.
The product is not designed to be explosion-proof.
♦ The following instructions must be followed when using the product in an interlocking circuit:
• Provide double interlocking by another system such as mechanical protection
• Check the product regularly to ensure proper operation
Otherwise malfunction can cause an accident.
♦ The following instructions must be followed when performing maintenance:
• Turn off the power supply
• Stop the supplied air, exhaust the residual pressure and verify the release of air before
performing maintenance
• Release all energy stored in equipment or devices (hydraulic pressure, mechanical springs,
electric capacitors or gravity force), verify the energy is reset to zero, and then perform
maintenance work.
Otherwise an injury could result.

♦ Perform proper functional checks after maintenance.

Stop operation when an abnormality is observed such that the product does not work properly.
Safety cannot be assured when a unit is unexpectedly malfunctioning.
♦ Provide grounding to ensure safety and noise resistance of the system.
Individual grounding should be provided to the unit in accordance with the appropriate
regulations.

7
NOTE

♦ Follow the instructions given below when handling the product:

Otherwise a risk of damage or operating failure could result.
♦ The instructions on selection (installation, wiring, environment of use, adjustment, operation
and maintenance) described below must also be followed.
Product specifications
• Operate the product with the specified voltage.
Operation with a voltage beyond specifications could cause malfunction or damage to the
product.
• Reserve a space for maintenance.
Be sure to keep space for maintenance when designing layout of the product.
• Do not remove labels.
Otherwise maintenance error and misreading of an operation manual could cause damage or
malfunction. It may also result in nonconformity to safety standards.
♦ Precautions on handling
Installation
• Do not drop, hit or apply excessive shock to the product.
• Follow the specified tightening torque on installation.
Excessive tightening torque can break screws.
Wiring
• Do not bend the cables, or apply excessive force by placing heavy objects on them.
Wiring with bending stress or tensile stress can cause breakage of the cables.
• Connect wires and cables correctly.
Incorrect wiring can damage the product depending on condition of the wiring.
• Do not connect wires while the power is on.
Otherwise it can damage the product causing damage or malfunction.
• Do not lay wires or cables with power cable or high-voltage cable in the same wiring route.
Otherwise the wires to the product can be interfered with noise or induced surge voltage from
power lines or high-voltage lines causing malfunction.
Lay the wires to the product and each device separate from those for power lines or high-
voltage lines.
• Verify the insulation of wiring.
Poor insulation (interference with other circuit, poor insulation between terminals, etc.) can
introduce excess voltage or current to the product or device causing damage.
• Take proper precautions against noise by noise filters when the product is incorporated in
equipment or devices.
Otherwise interference from noise can cause malfunction.
• Low safety voltage must be used for all power and signal voltages according to specification
at Chapter 3.
Environment
• Select the proper type of protection according to the environment of operation.
IP67 protection is achieved when the following conditions are met.
(1) By connecting the product properly with the communication line and power cable with
M23 connector, and
(2) By installing the product properly with the cover with screws.
Use suitable cover, etc. when installing in an environment where water always splashes
on the product.

8
 • Take sufficient shielding measures when the product is installed in the following places.
Insufficient measures can cause malfunction or failure.
Verify the effect of the measures after installation of the product in equipment or devices:
(1) A place where noise due to static electricity is generated
(2) A place where electric field strength is high
(3) A place where there is radioactive irradiation
(4) A place near power lines
(5) A place where water splashes on the product
• Do not use the product nearby a place where electric surges are generated.
Internal circuit elements of the product can deteriorate or break when equipment generating a
large surge (electromagnetic lifter, high frequency induction furnace, motor, etc.) is located
near the product. Provide surge protection, and avoid interference.
• Use the product equipped with surge protector when a surge-generating load such as a relay
or solenoid valve is driven directly.
Direct drive of a surge-generating load can damage the product.
• Prevent foreign matter such as the remnants of wires from entering the product.
Take proper measures for the remnants not to enter the product in order to prevent failure or
malfunction.
• Do not expose the product to vibration or impact.
Otherwise failure or malfunction could be caused.
• Keep within the specified ambient temperature range.
Otherwise failure or malfunction could be caused.
• Do not use the product in a place where temperature suddenly changes even if it stays within
the specified range.
• Do not expose the product to heat radiation from a heat source located nearby.
Otherwise malfunction could be caused.
• Install an air filter prior/close to the Air Servo Cylinder. In case moisture such as water or oil is
included to the compressed air it can cause damage or malfunction and can be the reason
why technical specifications are not met. The filtration rate is 0.3 µm.

Adjustment and Operation

• Use precision screwdriver with small flat head when setting DIP switch and rotary switches.

Maintenance
• Before performing maintenance, make sure to turn off the power supply, stop supplied air,
release the residual air in the piping into the atmosphere, and verify that the pneumatic
system is open to the air.
Otherwise an unexpected operation of a system component can occur.
• Perform maintenance and check regularly.
Otherwise an unexpected malfunction of the system can occur due to a malfunction of the
product.
• Perform a proper functional check.
Stop operation when an abnormality is observed such that the device does not work properly.
Otherwise an unexpected malfunction of the system component can occur.
• Do not use solvents such as benzene or thinners to clean the product.
It can damage the surface of the body and erase the indications on the body.
Use a soft cloth to remove stains.

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2. Product Overview
2.1 Features

This is an air servo system that performs positioning with an analog signal of 4 to 20 (mA). It can be
used for positioning that requires high thrust such as opening/closing of a large valve or for transfer of
a heavy load. It can be easily setup with a simple interface, function and configuration.

2.2 System Configuration Example

Programmable Controller

4-20mA 4-20mA
Input Output
(Target Position) (Feedback Position)

Air Servo Cylinder

Fig. 1 System configuration example

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3. How to Order

XT777 F 160 H005 200 A

Air Servo Special number Cylinder stroke
Cylinder H005 160mm Bore 200mm
H006 200mm Bore

Mounting Bore size Rod boot

F Rod side flange style 160 160mm Nil Without
200 200mm J With rod boot

4. Specification

4.1 General Specification

Table 1 Specification
Item Specification
Supply voltage 24 VDC +/-10%
Analog Input range 4 to 20 (mA) DC
Analog Input impedance Approximately 250Ω
Analog Output range 4 to 20 (mA) DC
Analog Output Load impedance Maximum load impedance 600 Ω
Connected to +24 VDC +/-10%
Digital Input
Current consumption: 10 mA or less
MOSFET N-ch open source output
Digital Output
Maximum load current 100mA
Connector M23 connector
Position sensor Absolute
Repeatability +/- 0.5mm
Protection structure IP67
Fluid Air
Port size Rc1/2 x 3, Rc1/8 x 1
*1)
Maximum supply pressure 0.69MPa
*1)
Minimum supply pressure 0.55MPa
Compressed air supply
Under 0.3 µm
filtration degree required
Proof pressure 1.5 MPa
Fluid temperature
0 to 50 (deg.C) No Freezing
Ambient temperature
Storage temperature 0 to 50 (deg.C) No Freezing
Humidity 35% to 85% non-condensing
2
Impact resistance 15G Equivalent/11 ms
Vibration resistance 19.6 m/s 2.50 Hz
XT777F160-H005-200(J)-A XT777F200-H006-200(J)-A
Weight
32kg 44kg

*1) Contact SMC for the product operation outside of the specified pressure range.

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4.2 Parts Descriptions of XT777

XT777
Cylinder

Position
Sensor

Servo valve unit

Cover

Pillar Cover Tube

Controller
Assembly

M23 thread connector

Pin Assignment: P15
Fig. 2 Part and description

4.3 Spare parts

Spare parts and the spare part numbers are shown below.

2)Servo Valve

3)E-Stop Valve

1)Controller Assembly

Fig. 3 Spare Parts

Table 2 Spare parts and part numbers

Spare part Part number
1) Controller Assembly XT777S-01C-A01
2) Servo Valve XT581-V-C
3) E-Stop Valve V211T-5LOZ

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4.4 Pneumatic Circuit

This product uses a metal seal type air servo valve. A mist separator that has the filtration rating
of 0.3 µm or less must be used in conjunction with this product

Mist separator

Screw type residual

pressure release valve Screw type residual
pressure release valve

Cylinder

Shut-off valve Shut-off valve

Rod side
Servo Valve
Head side E-Stop valve
Unit

PE
Air Servo Cylinder EB
EA

Fig. 4 Pneumatic circuit

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4.5 Dimension

Fig. 5 Dimension

Table 3 Dimensions
Bore Stroke Dimensions (mm)
Model
(mm) (mm) A B C E F H J K L M N NN S
XT777F160-H005-200(J)-A 160 200 280 195 180 176 104 75 20 30 104 115 230 18 382
XT777F200-H006-200(J)-A 200 200 320 238 220 174 102 85 25 30 220 135 270 22 388

Bore Stroke Dimensions (mm)

Model
(mm) (mm) Z ZZ
XT777F160-H005-200(J)-A 160 200 548.6 724.6
XT777F200-H006-200(J)-A 200 200 554.6 728.6

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4.6 Connector Pin Assignment

The connector pin assignment is shown below:

Fig. 6 Pin assignment M23 19pin/Male

Table 4 Connector pin assignment

No Title IN/OUT Description
1 Sig-in+ IN Analog Input signal of Positioning 4 to 20 (mA) Plus (+)
2 Sig-in- IN Analog Input signal of Positioning 4 to 20 (mA) Minus (-)
3 JOG+ IN JOG Function signal to Extend direction
4 JOG- IN JOG Function signal to Retract direction
5 PWR_24VDC 24V DC for Power Supply
6 PWR_GND GND for Power Supply
7 Pos-out+ OUT Analog Output signal of Position 4 to 20 (mA) Plus (+)
8 Pos-out- OUT Analog Output signal of Position 4 to 20 (mA) Minus (-)
9 CTR OUT Controller error signal
10 CYL OUT Position sensor error signal
11 VAL OUT Valve error signal
GND for signals (JOG+, JOG-, CTR_ERR, CYL_ERR,
12 GND_I/O
VAL_ERR, CAL, E-STOP, RF_ERR, PWR_ERR)
13 CAL IN Calibration signal
14 E-STOP IN Emergency Stop signal
15 -
16 RF OUT Rod Friction error signal
17 PWR OUT Power Supply error signal
18 -
19 -

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4.7 Wiring Diagram

Wire cables according to the wiring chart shown below:

Air Servo Cylinder

( ): Pin Number
(5)PWR_24VDC
LF
(6)PWR_GND

Output signals

(9)CTR
(10)CYL
(11)VAL
(16)RF
(17)PWR
Input signals

(3)JOG+
(4)JOG- Main
(13)CAL
(14)E-Stop Circuit
(12)GND_I/O

(1)Sig-in+

250Ω

(2)Sig-in-

(7)Pos-out+

(8)Pos-out-

Fig. 7 Circuit diagram

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5. Installation

5.1 Precautions for Installation

Do NOT apply force to the portions shown below when installing the cylinder.

Bypass tube

Cover tube

Fig. 8 Parts to avoid applying load

Prevent dust from entering the ports

Main Exhaust Port: EA or EB

Pressure release port

from the cover tube
chamber: PE

Pressure supply Port: P

Fig. 9 Position and explanation of ports

17
5.2 Piping Method and Notes for Piping

Port positions and sizes are shown in the Fig. below:

Main Exhaust Port: EA or EB(Rc1/2)

Pressure release port

from the cover tube
chamber: PE (Rc1/8)

Pressure supply Port: P(Rc1/2)

Fig. 10 Position and explanation of ports

Flush the piping enough before connecting piping to the supply port.
A mist separator of filtration rating of 0.3 µm or smaller must be used.
Do not allow water or dust to enter the pressure release port and/or the main exhaust ports when piping.
Confirm that the piping is securely connected before supplying compressed air.
Stop the supply of compressed air and turn OFF the power supply before piping.
When screwing piping or fittings into ports, ensure that chips from the pipe threads or sealing material do
not enter the piping. Also, if pipe tape is used, leave 1 thread ridge exposed at the end of the threads.

Fig. 11 Wrapping of pipe tape

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5.3 Precautions for Wiring

Stop the supply of compressed air and turn OFF the power supply before wiring.
Tighten the connectors securely.
There must not be any twisting or lodging of the water proof gasket.

M23 19pin/Male

Fig. 12 M23 19pin/Male connector

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6. Product Function and Settings
6.1 Initial Setting

Follow the flow chart shown below for setting of the air servo cylinder.

Mount the cylinder. P. 17

Remove the switch cover. P. 21

Set the DIP switch. P. 22

1: Inverting Input (Retract to Extend)
OFF: 4mA to 20mA
ON: 20mA to 4mA

Set the rotary switch. P. 23 5, 6: Operation when analog input

signal is 0mA

Calibration
Retract Stay
Position
Mount the switch cover. P. 21 5 OFF ON OFF ON
6 OFF OFF ON ON

Supply air. Operation speed setting

Rotary Switch
0 to 9
Slow Gradually up Fast
Turn the power ON.

Operate to the extended end by JOG operation, or operate to the

maximum stroke end position that is required and stop. P. 23

Operation
JOG JOG 4-20(mA)
Signal STAY Calibration
Extend Retract Operation
Calibrate. P. 24 JOG+ ON OFF ON - OFF
JOG- OFF ON ON - OFF
CAL - - - ON -

Operate with 4 to 20 (mA). P23

Fig. 13: Initial setting flow

20
 6.2 Removal and Re-Mounting of the Switch Cover

It is necessary to remove the switch cover to change settings of the DIP switch and the rotary switch.

Switch cover

Hexagon socket
head cap screw

Fig. 14 Removal of the switch cover

Removal
Remove the two hexagon socket head cap screws shown in Fig.14, and pull out the switch
cover.

Re-mounting
Place the cover back to the cover mounting position and push it, then securely tighten the two
hexagon socket head cap screws.
Tightening torque: 0.63Nm

21
6.3 Functions and Settings of the DIP Switch

Inverting Input
Cylinder operating direction can be reversed with a linear change in the analog input signal between
4 and 20 (mA).

Operation 0mA_1/2(Operation when Analog input signal is 0mA)

Setting of the cylinder operation can be changed when the analog input signal is 0 mA.
RETRACT: Operates to the retracted end.
Calibration Position: Operates to the Calibration Position.
STAY: Performs positioning at the place.

Inverting Input
OFF ON

SETTING 20mA 4mA 4mA 20mA

1 Inverting Input
2
3
4
5 Operation 0mA_1
6 Operation 0mA_2
Operation when Analog input signal is 0mA
Calibration
Setting RETRACT STAY
Position
Operation 0mA_1 OFF ON OFF ON
Operation 0mA_2 OFF OFF ON ON

Calibration Position

Retract

Fig. 15 Functions and settings of the DIP switch

22
6.4 Functions and Settings of the Rotary Switch

The cylinder speed can be changed by changing the rotary switch setting.

Rotary Switch
0 to 9
Slow Gradually up Fast
Fig. 16 Functions and settings of the rotary switch

6.5 Operation JOG +/-, 4 to 20 mA

Using JOG +/- digital input signals, cylinder operation can be selected from three operation types; 1)
JOG +/- operation, 2) operation stop, 3) operation with an input signal of 4 to 20 (mA).

1) JOG +/- operation

Extend
JOG+ ON
JOG- OFF

Retract
JOG+ OFF
JOG- ON

Fig.17 J JOG +/- operation

2) Stop

JOG+ ON
Stop
JOG- ON

Fig.18 Operation Stop

3) Operation with 4 to 20 mA
Cylinder position follows the Analog Input Signal

JOG+ OFF
JOG- OFF

Fig. 19 Operation with 4 to 20 mA

23
6.6 Calibration

With the CAL digital input signal, the cylinder extended end position can be set to any position
required when the cylinder is operating with the signal of 4 to 20 (mA). The position set under the
above stated condition is called "Calibration Position"

4mA (20mA)

Calibration Inverting On

Arbitrary position CAL have to be ON

20mA (4mA)
for 100ms or more.

Full Stroke Full Stroke

Fig. 20 Calibration

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7. Trouble Shooting
7.1 Trouble shooting flow

This section provides basic steps to troubleshoot malfunctions. In order to find the malfunction,
follow process steps as shown below.

The error was noticed by output signal of error or the other

Check LED behavior and confirm the error topic

(Table 4)

Check the corrective action

(Table 4)

Fig. 21 Trouble shooting flow

7.2 Output signal and LED information

Table 5 Output signal and LED information
Output signal
LED LED behavior Error Topic
(24V in normal)
1Hz Flashing Power supply error: out of 24V+/-10(%)
PWR LED
PWR: 0V
(GREEN)
OFF Power supply error: less than 17V
CTR LED
CTR: 0V 1Hz Flashing Controller error
(GREEN)
ON Position sensor over current error
CYL LED
CYL: 0V 1Hz Flashing Position sensor signal error
(RED)
0.5Hz Flashing Position sensor connection error

ON E-Stop valve over current error

VAL LED
VAL: 0V ON Servo valve over current error
(RED)
0.5Hz Flashing Servo valve connection error
RF LED
RF: 0V ON Rod friction error
(RED)
Note) Automatic reset (when it becomes the condition without error)

PWR CTR CYL VAL RF

O
No error condition

Fig. 22 Display of LEDs

25
7.3 Corrective Action for trouble
Table 6 Corrective actions for failure
Problems
Power supply failure (Out of 24 V
+/-10 %)
Power supply failure (Less than 17 V)
Controller failure
Position sensor overcurrent failure
Position sensor signal failure
Position sensor connection failure
E-Stop valve overcurrent failure
Servo valve overcurrent failure
Servo valve connection failure
Rod friction error
Corrective actions
Check the power supply voltage.
Moisture or foreign matter may have been stuck to the
electronic board of the controller when replacing the valve
or controller.
Replace the controller assembly.
Moisture or foreign matter may have been stuck to the
electronic board of the controller when replacing the valve
or position sensor.
Replace the air servo cylinder.
Connectors of the position sensor may have not been
connected correctly to the controller when replacing the
valve or position sensor. Check that the connectors are
connected correctly.
Turn the power supply OFF. Replace the E-Stop valve,
and then turn the power supply ON. If this does not solve
the problem, replace the controller assembly.
Turn the power supply OFF. Replace one or both servo
valves, and then turn the power supply ON. If this does
not solve the problem, replace the controller assembly.
Turn the power supply OFF. Check that the servo valve is
correctly connected, and then turn the power supply ON.
If this does not solve the problem, replace the servo
valves.
Check if there is any foreign matter, side load, or
contamination on the piston rod. If any of these conditions
are found, remove them. If this does not solve the
problem, replace the servo valves.
26
 Revision history

4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN

Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362
URL http://www.smcworld.com

Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2011 SMC Corporation All Rights Reserved

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