Period

Week Unit No. Model Start Time End Time Down

(hrs)
GR1397 CAT 18M 14/06/2018 10:44 PM 14/06/2018 11:40 PM 0.92
27

GR1398 CAT 18M 18/06/2018 10:40 AM 19/06/2018 11:00 AM 24.33

27

GR1396 CAT 18M 21/06/2018 02:05 PM 21/06/2018 10:50 PM 8.75

28

GR1397 CAT 18M 24/06/2018 07:09 AM 24/06/2018 08:20 AM 1.17

28

GR1399 CAT 18M 24/06/2018 07:30 PM 24/06/2018 11:30 PM 4

28

GR1396 CAT 18M 27/06/2018 02:34 PM 27/06/2018 07:00 PM 4.42

29

GR1396 CAT 18M 27/06/2018 07:00 PM 04/07/2018 07:00 PM 168

29

GR1399 CAT 18M 28/06/2018 07:15 AM 28/06/2018 08:45 AM 1.5

29

GR1396 CAT 18M 04/07/2018 07:00 AM 10/07/2018 07:00 PM 156

30

30 GR1399 CAT 18M 07/07/2018 01:45 PM 07/07/2018 02:05 PM 0.33

 GR1396 CAT 18M 11/07/2018 07:00 AM 13/07/2018 03:45 AM 44.75

31

31 GR1396 CAT 18M 13/07/2018 09:04 PM 13/07/2018 10:00 PM 0.92

GR1398 CAT 18M 16/07/2018 05:59 PM 17/07/2018 10:40 AM 16.67

31

31 GR1399 CAT 18M 13/07/2018 07:00 PM 13/07/2018 08:30 PM 1.5

GR1396 CAT 18M 21/07/2018 09:50 PM 22/07/2018 03:10 PM 17.33

32

GR1397 CAT 18M 18/07/2018 08:59 AM 18/07/2018 11:25 PM 14.42

32

GR1397 CAT 18M 18/07/2018 08:59 AM 18/07/2018 11:25 PM 14.42

32

32 GR1397 CAT 18M 19/07/2018 01:29 AM 19/07/2018 01:55 AM 0.42

GR1397 CAT 18M 21/07/2018 10:55 AM 23/07/2018 04:30 AM 41.58

32

GR1399 CAT 18M 20/07/2018 09:54 AM 20/07/2018 03:05 PM 5.17

32

GR1396 CAT 18M 26/07/2018 07:04 AM 26/07/2018 09:30 AM 2.42

33

GR1396 CAT 18M 28/07/2018 07:30 AM 28/07/2018 10:00 AM 2.5

33

33 GR1396 CAT 18M 31/07/2018 10:29 PM 31/07/2018 11:10 PM 0.67

GR1397 CAT 18M 04/08/2018 10:50 AM 04/08/2018 09:20 PM 10.5

34

GR1397 CAT 18M 06/08/2018 01:59 PM 06/08/2018 04:40 PM 2.67

34

GR1397 CAT 18M 07/08/2018 10:09 AM 07/08/2018 04:50 PM 6.67

34

GR1396 CAT 18M 11/08/2018 02:15 AM 11/08/2018 03:00 AM 0.75

35

GR1397 CAT 18M 10/08/2018 01:00 PM 11/08/2018 03:00 AM 14

35
35 GR1398 CAT 18M 15/08/2018 09:04 AM 15/08/2018 07:00 PM 9.92
GR1398 CAT 18M 15/08/2018 07:00 AM 15/08/2018 05:00 PM 10
36

GR1398 CAT 18M 21/08/2018 07:59 PM 21/08/2018 09:10 PM 1.17

36

GR1396 CAT 18M 25/08/2018 07:04 PM 26/08/2018 08:45 AM 13.67

37

37 GR1398 CAT 18M 25/08/2018 07:00 PM 25/08/2018 10:00 PM 3

GR1396 CAT 18M 09/09/2018 11:30 AM 09/09/2018 03:30 PM 4
39

GR1396 CAT 18M 10/09/2018 10:00 PM 11/09/2018 02:00 AM 4

39

39 GR1399 CAT 18M 10/09/2018 11:00 AM 10/09/2018 02:30 PM 3.5

GR1398 CAT 18M 12/09/2018 04:19 PM 12/09/2018 09:30 PM 5.17
40

GR1398 CAT 18M 12/09/2018 11:00 PM 13/09/2018 01:05 AM 2.08

40

GR1396 CAT 18M 21/10/2018 11:00 AM 21/10/2018 02:45 PM 3.75

45

GR1397 CAT 18M 20/10/2018 01:00 PM 20/10/2018 05:15 PM 4.25

45

GR1398 CAT 18M 26/10/2018 01:34 PM 26/10/2018 09:00 PM 7.42

46

GR1396 CAT 18M 04/11/2018 04:29 PM 05/11/2018 11:25 AM 18.92

47

GR1396 CAT 18M 05/11/2018 02:54 PM 06/11/2018 02:50 AM 11.92

47

GR1397 CAT 18M 07/11/2018 07:00 AM 07/11/2018 07:00 PM 12

47

GR1398 CAT 18M 06/11/2018 03:45 PM 06/11/2018 09:00 PM 5.25

47
 Reported Fault/Job Description
Hydraulic oil leaks
ErrorIndicator Indicator steering flash ON
Indicator auto lube flash ON
Hydraulic oil leak
Rotary Lamp OFF
Indicator Stering ON
Indicator steering flash ON
Fire suppression tank bracket loose
Indicator steering flash ON
Radio Communication cant transmit
Description of Repair Activity Reason
ROOT CAUSE: Application retightened RHs fitting cylinder steering 09 017
hose
ROOT CASUE: Application Cleaned up connector and wiring 09 019
pressure sensor RH
ROOT CAUSE : Materials Flaw. Check auto lube fault, replace 09 026
grease pressure switch, Setting grease pressure to 2200 psi,
performance test
ROOT CAUSE : Materials flaw. Re-oring RH steering cylinder hose 09 017
ROOT CAUSE : Materials Flaw, Checked Rotary blue lamp off, 09 019
Found : ground for output relay cut out, repaired wiring ground
relay rotary lamp, test performance
ROOT CAUSE: Application. Check RH steering position sensor 09 019
error fmi 04, Check cable power, signal and ground ok, test swap
harness steering position sensor from LH to RH.,27/06/18 NS :
Electrical inspection, maintenance battery, Refill washer wiper
tank, Tidied and protected wiring for horn.
ROOT CAUSE: Application. Check RH steering position sensor 09 019
error fmi 04, Check cable power, signal and ground ok, test swap
harness steering position sensor from LH to RH.,27/06/18 NS :
Electrical inspection, maintenance battery, Refill washer wiper
tank, Tidied and protected wiring for horn.
ROOT CAUSE : Mechanical Failure. Reposition tube fire 09 025
suppression and retighten bracket fire suppression
ROOT CAUSE: Application. Check RH steering position sensor 09 019
error fmi 04, Check cable power, signal and ground ok, test swap
harness steering position sensor from LH to RH.,27/06/18 NS :
Electrical inspection, maintenance battery, Refill washer wiper
tank, Tidied and protected wiring for horn.
ROOT CAUSE : Materials Flaw. Replace radio communication 09 010
Indicator steering flash ON ROOT CAUSE: Application. Check RH steering position sensor 09 018
error fmi 04, Check cable power, signal and ground ok, test swap
harness steering position sensor from LH to RH.,27/06/18 NS :
Electrical inspection, maintenance battery, Refill washer wiper
tank, Tidied and protected wiring for horn.,11/07/18 NS : Remove
RHs steering cylinder,12/07/18 NS : Replace steering cylinder lines
and guard

BCS Engine cant start ROOT CAUSE : Unknown. Reset battery 09 019
Lights ROOT CAUSE : Application. Reset work lamp relay, perform 09 019
test,17/07/18 DS: Troubleshooting work lamp off and disconnect
lamp rear cabin lamp,replace light bulb for low beam and high
beam front RH/LH

BCS Engine cant start ROOT CAUSE : Unknown. Reset battery switch 09 019
Circle Low ROOT CAUSE : Application,Check and temporary keep 09 013
working,22/07/18 DS : Check preload of circle drijve still 2.2 mm,
torque bolt lock circle clutch 175 Lb ft, install fire extinguizer

Strip wear worn out ROOT CAUSE : Application. Replace Strip wear 3 ea, fabricate 09 018
shim strip wear,18/07/18 NS : Fabricate and install retaine and
blade strip wear, reposition Ripper shank pos 1 and 7

Grease leaks ROOT CAUSE : Materials Flaw. Replace grease hose steering 09 026

Lights ROOT CAUSE : Maintenance Deficiency. Reset battery 09 019

Wheel hub POS 2 making particle
21/07/18 DS : Remove tyre POS 2, Remove bearing spindle POS 09 015
2,22/07/18 DS : Remove bearing spindle, clean up housing of
spindle pos 2, install wheel hub pos 2,ROOT CAUSE : Mechanical
Failure. Replace wheel hub POS 2. 22/07/18 NS : Install spindle
and bearing, Preload spindle bearing

Hydraulic oil leak ROOT CAUSE : Application. Tightened fitting line tilt bade cyl on 09 017
swivel joint, top up hyd oil, washing unit
Fire supression tank loose ROOT CAUSE : Mechanical Failure. Reposition fire suppression 09 025
tank, retightened bolts
Strip wear loose ROOT CAUSE : Application. Re-install strip wear blade, then sent 09 018
unit to WS for schedule service
Lights ROOT CAUSE : Unknown. Reset battery 09 019
AC ROOT CAUSE: Application, Check A/C is warm, check ac pressure 09 023
HP: 160psi, LP: 20psi, check cut in and cut off clutch ac
compressor (on: 1 menit and off: 0.5 menit). Check ac pressure
switch low and high ok, check cabin temp 10*C. keep machine
operation under monitoring

Lights ROOT CAUSE : Materials flaw. Adjust overtaking lamp 09 019

AC ROOT CAUSE : Material Flaw. 07/08/18 DS : Check parameter AC 09,19 023

use ET, check AC pressure (HP=22psi LP=220 psi), check wiring at
ac compressor, wash AC condenser, test AC performance

Water coolant leaks ROOT CAUSE : Materiasl flaw. FOUND : Small leakage thru 09 011
thermostat housing. Check coolant level, then keep unit in
operation

AC ROOT CAUSE : Materials flaw. Replace A/C thermostat, test ac 09 023

performance (HP=160psi LP=12psi)
Attachment low response 09,19 010
LHs blade lift raise position too low 14/08/18 NS : Check leaking and internal leaks,ROOT CAUSE : 09 017
Materials Flaw. Reseal LH blade lift cylinder
Lights ROOT CAUSE : Materials Flaw. Reset breaker, disconnecting 09 019
blade lamp 1 ea

Bracket lift cyl blade loose ROOT CAUSE : Materials flaw. Completed bolts of bracket lift cyl 09 018
blade
Lights ROOT CAUSE: Application. Re-set battery switch 09 019
Grease system problem ROOT CAUSE: Materials flaw, replace connector switch grease 09 026
system and check grease system
Strip wear blade loose ROOT CAUSE : Application. Strip wear blade loose 4 ea 09 018

AC ROOT CAUSE : Application. Check and test performance AC 09 023

Hydraulic oil leaks ROOT CAUSE : Materials Flaw. Replace hose pilot brake 09 017
accumulator

Hydraulic oil leaks ROOT CAUSE : Maintenance Deficiency. Add hydraulic oil 30 ltrs 09 017
and washing radiator

Lights ROOT CAUSE: Material flaw, Check LHs and RHS combination 09 019
lamp fail, Replace LHs and RHs combination lamp using hella
product, repair bracket combination lamp, replace bulb work lamp
2ea off. Final check

Strip wear loose ROOT CAUSE : Application. Replace blade wear strip 4 ea 09 018

AC ROOT CAUSE : Materials Flaw. Replace fuse for AC system 09 023

Operator seat failure ROOT CAUSE : Materials flaw. Repair air hose for operator seat. 09,19 018
Additional job : replace blade strip wear
AC ROOT CAUSE : Materials Flaw, found AC thermostat failure, 09 023
removed operator seat, replace AC thermostat, replace high
pressure switch, replace pin connector clutch AC compressor,
tested performance, reinstalled operator seat

stripwear wornout loc dump rl 80 angel 09 018

AC ROOT CAUSE : Materials Flaw. Continue job, AC Warm, found 09 023

blower and fan condenser off, the fuse used not suitable 15A.
Replace fuse 25A, tested performance
 Comp Gp (mimir) System Parts Failure Modes 1st sub comp

Hydraulics Hydraulics Steering Cylinder Line Leak Steering Hose/Line

Electrical
Electrical Electrical Wiring/Harness Failed
Wiring/Harness

Grease System Grease System Grease System Failed Grease System

Hydraulics Hydraulics Steering Hose/Line Leak Steering Hose/Line

Rotary Lamp/Lamp Rotary Lamp/Lamp

Electrical Electrical Electrical Failure
Assy Assy

Steering/Brake Steering/Brake
Electrical Electrical Electrical Failure
Sensors/Switch/Sender Sensors/Switch/Sender

Steering/Brake
Electrical Electrical Steering Sensor Failed
Sensors/Switch/Sender

Fire Suppression
Fire Suppression Fire Suppression Fire Suppression Tank Loose
Bracket

Steering/Brake
Electrical Electrical Sensor Failed
Sensors/Switch/Sender

Other/Misc/Default Electrical Radio Failed Radio Assembly

Chassis, Frame, Cabin,
Electrical Sensor Failed Hyd Cyl Steer
Steer Axles

Electrical Electrical Battery Reset Battery

Electrical Electrical Bulb Failed Bulb

Electrical Electrical Battery Reset Battery

Drive Lines, Splitter Drive Lines, Splitter

Boxes, Swing Drives Boxes, Swing Drives Circle Low Circle Drive
(other drive units) (other drive units)

Chassis, Frame, Cabin, Buckets/Bowls/Bodies/

Strip Wear Worn Out Circle Strip/Draw Bar
Steer Axles Blades

Grease System Grease System Steering grease hose Leak Grease System

Electrical Electrical Battery Reset Battery

Final Drives, Planetary, Final Drives, Planetary,

Wheel Hub Failed Front Hub Assembly
Drive Axles, Tandems Drive Axles, Tandems

Hydraulics Hydraulics Hydraulic Line Leak Hydraulic oil

Fire Suppression Fire Suppression Tank Bolt Loose Fire Suppression Tank

Chassis, Frame, Cabin, Buckets/Bowls/Bodies/

Strip Wear Loose Blade Strip Wear
Steer Axles Blades
Electrical Electrical Battery Failed Battery

Air Conditioning Air Conditioning AC Assy Low Performance A/C Condenser

Electrical Electrical Overtaking Bulb Misadjustment Bulb

Air Conditioning Air Conditioning AC Assy Low Performance A/C Harness/Wiring

Engine Engine Thermostat Leak Thermostat

A/C
Air Conditioning Air Conditioning Thermostat Failed
Thermostat/Thermistor
 Other/Misc/Default Electrical Attachment Low Performance Attachment

Hydraulics Hydraulics Blade Lift Cylinder Leak Hyd Cyl Blade Lift

Lighting
Electrical Electrical Worklamp Breaker Low Performance Fuse/Breaker/Connect
or
Chassis, Frame, Cabin, Chassis, Frame, Cabin, Lift Cylinder Bracket
Loose Hyd Cyl Blade Lift
Steer Axles Steer Axles Bolts
Electrical Electrical Battery Switch Misadjustment Battery
Grease Switch
Grease System Other/Misc/Default Failed Grease System
Connector
Chassis, Frame, Cabin, Buckets/Bowls/Bodies/
Strip Wear Loose Blade Strip Wear
Steer Axles Blades
Air Conditioning Air Conditioning AC Assy Low Performance A/C Condenser

Brake Accumulator
Hydraulics Brakes Failed Brake Accumulator
Pilot Hose

Hydraulics Hydraulics Oil Line Leak Hydraulic Oil

Electrical Electrical Work Lamp Electrical Failure Combination Switch

Chassis, Frame, Cabin, Buckets/Bowls/Bodies/

Strip Wear Failed Blade Strip Wear
Steer Axles Blades
A/C
Air Conditioning Air Conditioning Fuse Failed
Switch/Fuse/Breaker
Chassis, Frame, Cabin, Chassis, Frame, Cabin,
Operator Seat Air Hose Leak Operator Seat/Belt
Steer Axles Steer Axles

A/C
Air Conditioning Air Conditioning Thermostat Failed
Thermostat/Thermistor

Chassis, Frame, Cabin, Buckets/Bowls/Bodies/

Strip Wear Worn Out Blade Strip Wear
Steer Axles Blades

A/C
Air Conditioning Air Conditioning Fuse Failed
Switch/Fuse/Breaker
 2nd Symptom 3rd Job Done Comp Gp Code -Correction Code Down Time

Leaks Torque/Tighteen Hydraulics 17 Hydraulics 0.92

Electrical Failure Clean Electrical 19 Harness 24.33

Loose/Missing
Repair Other/Misc/Default 10 Other/Misc/Default 8.75
Component

Reseal/Reoring/Regas
Leaks Hydraulics 17 Hydraulics 1.17
ket

Electrical Failure Repair Electrical 19 Lights 4

Electrical Failure Inspect/Maintain Electrical 19 SSS 4.42

Malfunction Repair Electrical 19 SSS 168

Loose/Missing
Reposition Fire Suppression 25 Fire Suppression 1.5
Component

Electrical Failure Troubleshoot Electrical 19 SSS 156

Electrical Failure Repair Electrical 19 Safety 0.33

 Failure Replace Hydraulics 17 Hydraulics 44.75

Electrical Failure Reset Electrical 19 BCS 0.92

Electrical Failure Troubleshoot Electrical 19 Lights 16.67

Electrical Failure Reset Electrical 19 BCS 1.5

Drive Lines, Splitter Drive Lines, Splitter

Mechanical Failure Install Boxes, Swing Drives 13 Boxes, Swing Drives 17.33
(other drive units) (other drive units)

Buckets/Bowls/Bodie Buckets/Bowls/Bodie
Worn Out Replace 28 14.42
s/Blades s/Blades

Leaks Replace Other/Misc/Default 10 Other/Misc/Default 14.42

Electrical Failure Adjust Electrical 19 BCS 0.42

Final Drives, Final Drives,

Mechanical Failure Replace Planetary, Drive 15 Planetary, Drive 41.58
Axles, Tandems Axles, Tandems

Leaks Clean Hydraulics 17 Hydraulics 5.17

Loose/Missing
Reposition Fire Suppression 25 Fire Suppression 2.42
Component
Loose/Missing Buckets/Bowls/Bodie Buckets/Bowls/Bodie
Install 28 2.5
Component s/Blades s/Blades
Electrical Failure Reset Electrical 19 BCS 0.67

Temperature High Inspect/Maintain Electrical 19 Air Conditioning 10.5

Loose/Missing
Adjust Electrical 19 Lights 2.67
Component

Electrical Failure Inspect/Maintain Electrical 19 Air Conditioning 6.67

Leaks Inspect/Maintain Engine 11 Engine 0.75

Electrical Failure Replace Electrical 19 Air Conditioning 14

 Malfunction Repair Other/Misc/Default 10 Other/Misc/Default 9.92
Reseal/Reoring/Regas
Pressure Too Low Hydraulics 17 Hydraulics 10
ket

Electrical Failure Reset Electrical 19 Lights 1.17

Loose/Missing
Repair Hydraulics 17 Hydraulics 13.67
Component
Electrical Failure Reset Electrical 19 BCS 3

Malfunction Repair Other/Misc/Default 10 Other/Misc/Default 4

Loose/Missing Buckets/Bowls/Bodie Buckets/Bowls/Bodie

Repair 28 4
Component s/Blades s/Blades
Temperature High Inspect/Maintain Electrical 19 Air Conditioning 3.5

Leaks Replace Brakes 16 Brakes 5.17

Oil/Fuel/Coolant/Greas Top
Hydraulics 17 Hydraulics 2.08
e Level up/Recharge/Levelling

Electrical Failure Replace Electrical 19 Elec Other 3.75

Loose/Missing Buckets/Bowls/Bodie Buckets/Bowls/Bodie

Replace 28 4.25
Component s/Blades s/Blades

Electrical Failure Replace Electrical 19 Air Conditioning 7.42

Chassis, Frame, Chassis, Frame,

Failure Repair 18 18.92
Cabin, Steer Axles Cabin, Steer Axles

Failure Replace Electrical 19 Air Conditioning 11.92

Buckets/Bowls/Bodie Buckets/Bowls/Bodie
Worn Out Repair 28 12
s/Blades s/Blades

Electrical Failure Replace Electrical 19 Air Conditioning 5.25

 Delay Duration Total
Model2 General Comment Delay Code Workshop Is Failure
(hrs)

Other Yes
#N/A

Melawan Yes
#N/A

Awaiting Production 2.50 Melawan Yes

#N/A Labour

Other Yes
#N/A

Melawan Yes
#N/A , Loc. Ws Melawan

Awaiting Workshop 16.42 Melawan Yes

Labour

#N/A

Awaiting 155.92 Melawan Yes

OEM/Dealer Labour

Awaiting Parts &

Materials

Awaiting Production
Cat 18M Labour

Awaiting Workshop
Labour

, Loc. Pondok Biru Other Yes

Cat 18M
Tania 2
Awaiting 299.92 Melawan Yes
OEM/Dealer Labour

Awaiting Parts &

Materials

Awaiting Production
#N/A Labour

Awaiting Workshop
Labour

#N/A Other Yes

 Awaiting 351.92 Melawan Yes
OEM/Dealer Labour

Awaiting Parts &

Materials

Awaiting Production
CAT 18M Labour

Awaiting Workshop
Labour

CAT 18M Melawan Yes

Awaiting Production 2.42 Melawan Yes
Labour
CAT 18M

CAT 18M Other Yes

Other Yes

#N/A

Melawan Yes

#N/A

Melawan Yes
#N/A

#N/A Other Yes

Awaiting 25.25 Melawan Yes
OEM/Dealer Labour

#N/A Awaiting Workshop

Labour

Melawan Yes
#N/A

Other Yes
#N/A

Melawan Yes
#N/A

#N/A Melawan Yes

Melawan Yes

#N/A

Melawan Yes
#N/A

Melawan Yes

#N/A

Melawan Yes
#N/A

Melawan Yes
#N/A
#N/A Melawan Yes
Awaiting 4 Melawan Yes
#N/A Tools/Equipment
Awaiting Workshop 0.92 Melawan Yes
#N/A Labour

Awaiting Workshop 9.25 Melawan Yes

#N/A Labour
#N/A Other Yes
Other Yes
#N/A

Melawan Yes
#N/A

#N/A Melawan Yes

Location Dump Other Yes

#N/A RL90 Jsea Haji Baso
Tania 1
Melawan Yes
#N/A

Other Yes

#N/A

Awaiting Workshop 7.08 Melawan Yes

#N/A Labour
Melawan Yes
#N/A

Melawan Yes
#N/A Location w/s mlwn

Melawan Yes

#N/A

Melawan Yes
#N/A

Melawan Yes
#N/A