Tool information

Continuous louvers upward

12 x 5

2015-03-11

TRUMPF Werkzeugmaschinen GmbH + Co. KG

Stanzwerkzeuge
D-70839 Gerlingen
Fax: +49 7156 303 - 31150
Internet: http://www.trumpf.com
E-Mail: export.tooling@de.trumpf.com
 1. Tool

A Alignment face V Direction of travel

s Material thickness

Continuous louver tool Fig. 51954

Tool components Louver tool, Punch Die, complete

complete
699229 699230 699231
Tab. 1

2 Tool 2015-03-11 WZ9EN

 2. Application

Material thickness 0.8 – 3.0 mm.

Forming direction Upward.

Forming height 5 mm

Feed 1 – 2 mm

Direction of travel Opposite to the louver insert cutting surface of the die.

Clearance X direction: continuous

Y direction: min. 20 mm.

Fig. 51955

Clearance orientation

Fig. 51956
Note
Larger minimum clearances than those indicated here may have to
be used if significant distortion occurs in the workpiece, owing to
the sheet quality.
The tool may only be used from forming height.
The step on the punch serves as an alignment face.

WZ9EN 2015-03-11 Application 3

 Mounting position Machines with linear magazine
 TruPunch 1000 / 2020 / 3000 / 5000
 TruMatic 3000 / 6000 / 7000
 TC 500 R
 TC 1000 / 2000 / 3000 / 5000 R,
 TC 600 L
 TC 3000 / 6000 L

1 Die 2 Transverse rail with clamps

Fig. 51957

Machines with rotary changer

 TC 240, TC 260 R, TC 260 L

1 Die 2 Transverse rail with clamps

Fig. 51958

4 Application 2015-03-11 WZ9EN

 3. Tooling data on the control system

Machines Ram correction Value

TC 240, TC 240 L, TC 240 R, Code 1.0
TC 260, TC 260 L
TC 190 R, TC 200 R, TC 500 R Regrind length 1.0
TruPunch 1000 / 2020 / 3000 / BDC offset in PTT 0
5000 table
TruMatic 3000 / 6000 / 7000
TC 600 L, TC 3000 L, TC 6000 L,
TC 1000 R, TC 2000 R,
TC 2020 R, TC 3000 R, TC 5000 R
Tab. 2

Tool length The tool length is measured from the top of the alignment ring to
the lowest point of the punch and entered in data field 'Length of
Forming Tool'.

Material thick. mm s = 0.8 s = 1.0 s = 1.25 s = 1.5 s = 2.0 s = 2.5 s = 3.0

Tool length 32.4 32.2 32.0 31.7 31.2 30.7 30.2
Tab. 3

Variable forming height The value associated with the variable forming height is engraved
on the punch and can be entered in the Opt. forming height field in
“General tool data”.

Material thick. mm s = 0.8 s = 1.0 s = 1.25 s = 1.5 s = 2.0 s = 2.5 s = 3.0

Variable forming 43.9 43.7 43.5 43.2 42.7 42.2 41.7
height
Tab. 4

WZ9EN 2015-03-11 Tooling data on the control system 5

 Active die (option) Die height
On these machines, the die height must be entered in the tool data
of the control. The die height is measured from the underside of
the die plate to the highest point of the die.
Value 35 is valid for the die height.

Stroke types
The following stroke types can be selected for optimum use of the
tool:
 Punch without support position.
TruPunch 5000: The displayed value for the stroke type is 1.

Necessary options
Some tools can only be used with a special machine option such
as "active die".
For this tool, the applicable value is 0 = none.

4. TruTops

Tool type 13 TruTops handles the continuous louver tool as a forming tool, tool
type 13, and it is supported starting with the following software
versions.
TruTops Version
TruTops V1.0
TruTops Boost V1.0
Tab. 5

6 TruTops 2015-03-11 WZ9EN

 5. Spare parts list

Punch and die Fig. 51959

No. Order No. Spare part Quantity

1
1 699230 Punch 1
2 072062 Alignment ring compl. Size 2 1
3 069539 Louver bar 5x12 1
4 069628 Housing 1
5 014532 Countersunk screw M5x12 2
Tab. 6

1
The punch is dependent on the material thickness.

WZ9EN 2015-03-11 Spare parts list 7